Part List HX1T-20,25N1NPS/NPDS
Part List HX1T-20,25N1NPS/NPDS
Part List HX1T-20,25N1NPS/NPDS
HX1T-20,25N1NPS/NPDS
Parts List
Part List
HX1T -20,25N1,NPS/NPDS
Contents
IIIst no. Description Page No.
2 Compressor Block 2
3 Frame, Cross Slide, Crank Shaft and connecting Rod Assembly 3-4
4 Air Cylinder Assembly Dia. 180 (For HX1T 20NPS/PDS & HX1T 25N1PS/PDS) 5-6
9 Compressor Packaging Assly. (For HX1T 20NPS & HX1T 25N1PS/PDS) 13-16
1
Parts List
10
6,7
11
2
Parts List
Parts List
3
Parts List
4
Parts List
5
Parts List
6
Parts List
8
Parts List
9
Parts List
10
Parts List
11
Parts List
12
Parts List
13
Parts List
15 Motor Pulley -
14
Parts List
15
Parts List
22 Compressor Block
18
Parts List
18
Parts List
Fault Led’s
Door Lock
19
Parts List
20
Parts List
21
Parts List
23
Parts List
24
Parts List
Capacity: ................................................................................
Local CP Representatives
Name: ..........................................................................................................................................................................................................
Address: ........................................................................................................................................................................................................
Telephone: .............................................................................. Contact persons: Service: ..............................................................
Telex: ..................................................................................... Parts ..................................................................
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and precautions are of special
importance.
When operating this unit, the operator must employ safe working practices and observe all related local work safety requirements and ordinances.
The owner is responsible for maintaining the unit in a safe operating condition. Parts and accessories shall be replaced if unsuitable for safe operation.
Installation, operation, maintenance and repair shall only be performed by authorized, trained, competent personnel.
Normal ratings (pressures, temperatures, time settings etc.) shall be durably marked.
Any modifications on the compressor shall only be performed in agreement with CP and under supervision of authorized, competent personnel.
If any statement in this book, especially with regard to safety, does not comply with 6. Arrange the air intake so that loose clothing of people cannot be sucked in.
local legislation, the stricter of the two shall apply.
7. Ensure that the discharge pipe from the compressor to the after cooler or air
These precautions are general and cover several machine types and equipment; net is free to expand under heat and that it is not in contact with or close to
hence some statements may not apply to the unit(s) described in this book. flammable material.
Installation 8. No external force may be exerted on the air outlet valve; the connected pipe
must be free of strain.
Apart from general engineering practice in conformity with the local safety regulations,
the following directives are specially stressed: 9. If remote control is installed, the unit shall bear an obvious sign reading:
1. A compressor shall be lifted only with adequate equipment in conformity with DANGER: This machine is remotely controlled and may start without
local safety rules. warning.
Loose or pivoting parts shall be securely fastened before lifting. It is strictly As a further safeguard, persons switching or remotely controlled units shall
forbidden do dwell or stay in the risk zone under a lifted load. Lifting acceleration take adequate precautions to ensure that there is no one checking or working
and retardation shall be kept within safe limits. on the machine. To this end, a suitable notice shall be affixed to the start
equipment.
Wear a safety helmet when working in the area of overhead or lifting equipment.
10. On units with automatic start-stop system, a sign stating “This machine may
2. Any blanking flanges, plugs, caps and desiccant bags shall be removed
start without warning” shall be attached near the instrument panel.
before connecting up the pipes. Distribution pipes and connections shall be
of correct size and suitable for the working pressure. 11. In multiple compressor systems manual valves shall be installed to isolate
each compressor. Non-return valves (check valves) shall not be relied upon
3. Place the unit where the ambient air is as cool and clean as possible. If
for isolating pressure systems.
necessary, install a suction duct. Never obstruct the air inlet. Care shall be
taken to minimize the entry of moisture with the inlet air. 12. Never remove or tamper with the safety devices, guards or insulations fitted
on the unit. Every pressure vessel or auxiliary installed outside the unit to
4. The aspirated air shall be free from flammable fumes or vapours, e.g. paint
contain air above atmospheric. pressure shall be protected by a pressure-
solvents, that can lead to internal fire or explosion.
relieving device or devices as required.
5. Air-cooled units shall be installed in such a way that an adequate flow of
cooling air is available and that the exhausted air does not recirculate to the
inlet.
SAFETY PRECAUTIONS (CONTINUED)
Parts List
13. Pipework or other parts with a temperature in excess of 80 degress celsius 4. Before removing any pressurized component, effectively isolate the unit from
and which may be accidentally touched by personnel in normal operation all sources of pressure and relieve the entire system of pressure.
shall be guarded or insulated. Other high-temperature pipework shall be 5. Never use flammable solvents or carbon tetrachloride for cleaning parts.
clearly marked. Take safety precautions against toxic vapours of cleaning liquids.
14. If the ground is not level or can be subject to variable inclination, consult 6. Scrupulously observe cleanlines during maintenance and repair. Keep dirt
Chicago Pneumatic. away by covering the parts and exposed openings with a clean cloth, paper
or tape.
15. The electrical connections shall correspond to the local codes. The units
shall be grounded and protected against short circuits by fuses. 7. Never weld or perform any operation involving heat near the oil system. Oil
tanks must be completely purged. e.g. by steam-cleaning, before carrying
Operation
out such operations.
1. Air hoses shall be of correct size and suitable for the working pressure. Never weld on, or in any way modify, pressure vessels.
Never use frayed, damaged or deteriorated hoses. Use only the correct Whenever there is an indication or any suspicion that an internal part of a
type and size of hose and fittings and connections. When blowing through a machine is overheated, the machine shall be stopped but no inspection
hose or air line, ensure that the open end is held securely. A free end will whip covers shall be opened before sufficient cooling time has elapsed; this to
and may cause injury. Make sure that a hose is fully depressurized before avoid the risk of spontaneous ignition of the oil vapour when air is admitted.
disconnecting it.
Never use a light source with open flame for inspecting the interior of
Never play with compressed air. Do not apply it to your skin or direct an air machine, pressure vessel, etc.
stream at people. Never use it to clean dirt from your clothes. When using
it to clean equipment, do so with extreme caution and use eye protection. 8. Make sure that no tools, loose parts or rags ae left in or on the unit.
2. The compressor is not considered as capable of producing air of breathing 9. Before cleaning the unit for use after maintenance or overhaul, check that
quality. For breathing air quality, the compressed air must be adequately operating pressures, temperaturea and time settings are correct and tha the
purified according to local legislation and standards. control and shut-down devices function correctly. If removed, check that the
3. Never operate the unit when there is a possibility of taking in flammable or coupling guard of the compressor drive shaft has been reinstalled.
toxic fumes. 10. Every time the separator element is renewed, examine the discharge pipe
4. Never operate the unit at pressures below or in excess of its limit ratings as and the inside of the oil separator vessel for carbon deposits; if excessive,
indicated on the Principal Data sheet. the deposits should be removed.
5. Keep all bodywork doors shut during operation. The doors may be opened for 11. Protect the motor, air filter, electrical and regulating components, etc. to
short period ony e.g. to carry out checks. Wear ear protectors when opening prevent moisture from entering them e.g. when steam-cleaning.
a door. 12. Make sure that all sound-damping material, e.g. on the bodywork and in the
6. People staying in environments or rooms where the sound pressure level air inlet and outlet systems of the compressor, is in good condtions. If
reaches or exceeds 90 dB (A) shall wear ear protectors. damaged, repalce it by genuine CP material to prevent the sound pressure
level from increasing.
7. Periodically check that:
13. Never use caustic solvents which can damage materials of the air net, e.g.
a. All guards are in place and securely fastened
polycarbonate bowls.
b. All hoses and / or pipes inside the unit are in good condition, secure
14. The following safety precautions are stressed when handling refregerant:
and not rubbing.
a Never inhale refrigerant vapours. Check that the working area is
c. There are no leaks
adequately ventilated; if rquired, use breathing protection.
d. All fasteners are tight
b Always wear special gloves. In case of regrigerant contact with
e. All electrical leads are secure and in good order. the skin, rinse the shin with water. If liquid refrigerant contacts the skin
f . Safety valves and other pressure - relief devices are not obstructed through clothing, never tear off or remove the latter; flush abundantlty
by dirt or paint. with fresh water over seek medical until all regrigerant is flushed away;
g. Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, then seek medical first aid.
hoses, etc. are in good repair, free of water or abuse. c Always wear safety glasses.
8. If warm cooling air from compressors is used in air heating systems e.g. to 15. protect hands to avoid injury from hot machine parts, e.g. during draining of
warm up a workroom, take precautions against air pollution and possible oil.
contamination of the breating air.
Note : With stationery machine units driven by an internal
9. Do not remove any of, or tamper with, the sound - damping material.
combustion engine, allowance has to be made for extra
Maintenance safety precautions, e.g. spark arrestors, fuelling care, etc.
Maintenance and repair work shall only be carried out under supervisior of someone Consult Chicago Pneumatic.
qualified for the job. All responsibility for any damage or injury resulting from neglecting these
1. Use only the correct tools for maintenance and repair work. precautions, or by non-obsrvance of ordinary caution and due care
required in handling, operating, maintenance or repair, even if not
2. Use only genuine spare parts.
expressly mentioned in this book, will be discalimed by
3. All maintenance work, other than routine attention, shall only be undertaken Chicago Pneumatic.
when the unit is stopped, the main power supply is switched off and the
machine has cooled down. Take positive precaution to ensure that the unit
cannot be started inadvertently. In addition, a warning sign bearing a legend
such as “work in progress; do not start” shall be attached to the srarting
equipment.
Parts List