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MDBFP TO TDBFP Change Over

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The key takeaways are that this SOP outlines the procedure for changing over from the Main Diesel Booster Feed Pump (MDBFP) to the Turbine Driven Booster Feed Pump (TDBFP) at the Jaypee Nigrie Super Thermal Power Plant.

The objective of this SOP is for smooth operation of changeover of MDBFP to TDBFP.

The responsibilities outlined in the SOP are: Unit Control Engineer, Field Engineer and Desk Engineer.

STANDARD OPERATING PROCEDURE

Jaypee Nigrie Super Thermal Power Plant


2 X 660 MW IPP
SOP FOR MD BFP to TD BFP
Revision No.: 01
Document No.: PMPL/SOP/05 Effective Date: Page 1 of 4
Revision Date: 1st Jan 2015

STANDARD OPERATING
PROCEDURE
FOR
MD BFP TO TDBFP
CHANGEOVER

List of Contents

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (Jaypee): Approved by (Jaypee):


Signature: Signature: Signature: Signature:

Name: Name: Name: Name:


Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head
STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR MD BFP to TD BFP
Revision No.: 01
Document No.: PMPL/SOP/05 Effective Date: Page 2 of 4
Revision Date: 1st Jan 2015

1. Objective
2. Scope
3. Responsibility
4. Safety Ppe’s
5. Safety Precaution During operation
6. Brief discussion of the system
7. Prestart checks
8. Start up procedure
9. Abbreviations / Notations

References

1. Objective:
This SOP is for Smooth Operation of changeover of MD BFP to TD BFP.

2. Scope:
This SOP is applicable for MD BFP to TD BFP changeover.

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (Jaypee): Approved by (Jaypee):


Signature: Signature: Signature: Signature:

Name: Name: Name: Name:


Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head
STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR MD BFP to TD BFP
Revision No.: 01
Document No.: PMPL/SOP/05 Effective Date: Page 3 of 4
Revision Date: 1st Jan 2015

3. Responsibility :
Unit Control Engineer, Field Engineer and Desk Engineer

4. Safety PPE’s:
Ear Plugs, Safety Goggles, Hand Gloves, etc.

5. Safety Precaution During operation


Ensure no permit to work is pending on regarding this system
by checking with EE/FE.

6. Brief Description Of The System


The function of BFP is to transfer the condensate water from
deaerator to the economizer.

7. Pre-Start Checks
1. Refer prestart checks of TDBFP in SOP of TDBFP.
2. Start TDBFP from barring to 3100 RPM as per SOP of TDBFP

8. Start Up Procedure

Taking TDBFP on Load

1. Keep pump recirculation valve full open in Manual.


2. Increase speed of TDBFP up to the level where pump discharge
pressure is 1Kg/cm2 less than Feed water header pressure.
3. Open pump discharge preoperational MOV and then open
Discharge MOV. Once discharge MOV is fully opened
preoperational MOV will be closed automatically.
4. Increase speed of TDBFP and observe for increase in pump
suction flow/ Discharge pressure equivalent to header
pressure.
5. Reduce the scoop of MDBFP (suction flow) proportional to
increase in TDBFP suction flow. Observe total feed water flow
during above operation.
6. Open recirculation valve of MDBFP and increase TDBFP speed
and maintain total feed water flow.
7. Reduce MDBFP scoop and increase TDBFP speed. (Do not
cross the speed of other TDBFP )

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (Jaypee): Approved by (Jaypee):


Signature: Signature: Signature: Signature:

Name: Name: Name: Name:


Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head
STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR MD BFP to TD BFP
Revision No.: 01
Document No.: PMPL/SOP/05 Effective Date: Page 4 of 4
Revision Date: 1st Jan 2015

8. Now MDBFP in unloaded condition.


9. Slowly close TDBFP recirculation valve, maintaining suction
flow and fed water flow.
10.Once recirculation valve is closed, equal the speed of both
TDBFPs.
11.Increase unit load to required 660 MW.
12.Stop MDBFP and keep in Interlock.

9. Abbreviations / Notations

1. SOP: Standard Operating Procedure


2. UCE: Unit Control Engineer
3. DE: Desk Engineer
4. FE: Field Engineer
5. DCS: Distributed Control System
6. EE: Electrical Shift Engineer
7. MFT: Main Fuel Trip.
8. RB: Run Back

References
1. Turbine O & M manual
2. Catalogue of turbine interlock & protection
3. Turbine P & I Drawing

Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (Jaypee): Approved by (Jaypee):


Signature: Signature: Signature: Signature:

Name: Name: Name: Name:


Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head

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