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    HP LP Bypass System (MB Power) 10june15

    Uploaded by

    dilbagh_scribd
    This document provides an overview of the high pressure (HP) and low pressure (LP) bypass systems on a boiler/turbine unit. It contains sections on the objectives of the HP and LP bypass systems, components of the servo oil skid, servo valve operation including on/off and proportional solenoid valves, control modes for HP/LP bypass pressure and temperature control, and operation of block valves and fast opening/closing solenoid valves. The document was prepared by Charanpreet Singh, the C&I Senior Engineer, as a guide to the HP/LP bypass system.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    HP LP Bypass System (MB Power) 10june15

    Uploaded by

    dilbagh_scribd
    506 views18 pages
    This document provides an overview of the high pressure (HP) and low pressure (LP) bypass systems on a boiler/turbine unit. It contains sections on the objectives of the HP and LP bypass systems, components of the servo oil skid, servo valve operation including on/off and proportional solenoid valves, control modes for HP/LP bypass pressure and temperature control, and operation of block valves and fast opening/closing solenoid valves. The document was prepared by Charanpreet Singh, the C&I Senior Engineer, as a guide to the HP/LP bypass system.

    Original Description:

    HP LP BYPASS SYSTEM

    Original Title

    Hp Lp Bypass System(Mb Power)10june15

    Copyright

    © © All Rights Reserved

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    PPTX, PDF, TXT or read online from Scribd

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    This document provides an overview of the high pressure (HP) and low pressure (LP) bypass systems on a boiler/turbine unit. It contains sections on the objectives of the HP and LP bypass systems, components of the servo oil skid, servo valve operation including on/off and proportional solenoid valves, control modes for HP/LP bypass pressure and temperature control, and operation of block valves and fast opening/closing solenoid valves. The document was prepared by Charanpreet Singh, the C&I Senior Engineer, as a guide to the HP/LP bypass system.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    506 views18 pages

    HP LP Bypass System (MB Power) 10june15

    Uploaded by

    dilbagh_scribd
    This document provides an overview of the high pressure (HP) and low pressure (LP) bypass systems on a boiler/turbine unit. It contains sections on the objectives of the HP and LP bypass systems, components of the servo oil skid, servo valve operation including on/off and proportional solenoid valves, control modes for HP/LP bypass pressure and temperature control, and operation of block valves and fast opening/closing solenoid valves. The document was prepared by Charanpreet Singh, the C&I Senior Engineer, as a guide to the HP/LP bypass system.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 18

    HP/LP

    BYPASS
    SYSTEM
    PREPARED BY:CHARANPREET SINGH
    C&I ( SR. ENGG.)

    CONTENTS

    HP/LP BYPASS ANIMATED OVERVIEW & OBJECTIVE


    SERVO OIL SKID & LOGIC
    SERVO VALVE COMPONENTS
    ON/OFF SOLENOID VALVE OPERATION
    PROPORTIONAL SOLENOID VALVE OPERATION
    HPBP CONTROL MODES
    HPBP PRESSURE CONTROLLER
    HPBP TEMPRATURE CONTROLLER
    LPBP CONTROL MODES
    LPBP PRESSURE CONTROLLER
    LPBP TEMPRATURE CONTROLLER
    BLOCK VALVE ,FAST OPEN & FAST CLOSE OPERATION

    HP BYPASS ANIMATED OVERVIEW


    STRAINER
    SH OUTLET (L)

    TV1 /
    GV1

    PRESSURE
    CONTROLLER

    BP-1

    TEMP
    CONTROLLER
    BPE1
    BD

    DRAIN

    HP
    TURBINE

    TO CRH INLET
    HEADER

    FROM BFP
    BPE2
    TEMP
    CONTROLLER

    DRAIN

    BP-2

    TV2 /
    GV2
    SH OUTLET (R)
    STRAINER

    LP BYPASS SYSTEM
    RH OUTLET
    LP BYPASS SPRAY
    FROM CEP

    STRAINER

    RSV 1 /
    IV1

    LPCV 1

    CONDENSER

    IPT
    LPCV 2

    LP BYPASS SPRAY
    FROM CEP
    RH OUTLET

    STRAINER

    RSV 2 /
    IV2

    HP & LP BYPASS
    OBJECTIVE OF HP BYPASS :i) To operate the boiler and the turbine virtually independent of each other by bypassing
    the Main steam to Cold Reheat line during STARTUP, SHUTDOWN, LARGE DISTURBANCES.
    ii) It also performs the De superheating function to keep the steam temp in CRH within 380 degC.

    The HPBP valve can handle a maximum of 60% of the full load turbine steam flow(2200TPH).
    OBJECTIVE OF LP BYPASS :i) To operate the boiler and the turbine virtually independent of each other by bypassing
    the HRH to CONDENSER during STARTUP, SHUTDOWN, LARGE DISTURBANCES.
    ii) It also performs the De superheating function to keep the condenser temp within 90 degC.

    SERVO OIL SKID

    COMPONENTS
    PUMP:-consists of two pump with its
    individual accumulator charging
    valve.
    If the Pr. In the accumulator increases
    the accumulator valve switches the
    pump into recirculation.
    Filter pump can also be used to fill
    and empty the tank by switching over
    a multi way cock.
    3 no. of PT, 01 no. of LT, 01 no of TT
    and 01 DP switch are used.

    N2

    PT

    HDR

    ACC.
    CHRGNG VLV

    F
    FILTER & FAN

    P
    FILTER PMP

    LT

    TT

    i)
    ii)
    iii)

    PMP START PORMISSIVE


    No Pressure Fault.
    No Level Fault.
    No Temperature Fault.
    PUMP AUTO LOGIC

    1.Pump1 Primary .
    OR
    2.Pump1 Standby AND Pump2 Selected
    OR
    3. Pr. < 201 KG/CM2 AND Pump1
    main selected.

    PUMP2 MAIN SEL SET


    If any one of the conditions set
    TRUE
    i)
    Pump1 Primary for 3 Days.
    ii)
    Pump1 Primary AND Pressure
    > 250kg/cm2.
    iii) Pump1 Power Switch OFF
    from the skid.
    iv)
    Accumulator charging valve1
    Power switch OFF from the
    skid.
    v)
    Pump1 DP HI.

    i)

    ii)
    iii)
    iv)

    PUMP STNDBY SET


    Oil System
    Healthy(LVL>170mm,120<DIS
    CH Pr <250,Oil Tmp<70 degC).
    AND
    Discharge Pr. <201 kg/cm2 AND
    Pump2 ON feedback AND
    Pump2 Main Selection SET.
    PUMP STNDBY RESET

    1. Oil System NOT health.


    OR
    2. Pressure > 216 kg/cm2.

    PUMP PRIMARY SELECTION


    AUTO SELECTION AND Pump2 NOT
    main selected AND (Level not <170mm
    OR Pressure Not
    < 120 Kg/cm2 OR
    Pressure Not > 250 Kg/cm OR
    Temperature Not >70 Deg C.
    ACC CHARGING VLV
    1. AUTO ON:- Pump ON AND Pr.<216
    kg/cm2.
    2. AUTO OFF:-Pump ON AND Pr.>
    240 kg/cm2.

    PUMP 2 MAIN SEL RESET


    If any one of the conditions set
    TRUE
    i)
    Pump2 Primary for 3 Days.
    ii)
    Pump2 Primary AND Pressure
    > 250kg/cm2.
    iii) Pump2 Power Switch OFF
    from the skid.
    iv)
    Accumulator charging valve2
    Power switch OFF from the
    skid.
    v)
    Pump2 DP HI.
    vi)
    Pump1Standby selected.

    FILTER PUMP
    1. MANUALLY TURN ON/OFF.
    2. TO TURN ON TANK LVL NOT <
    170 MM.
    COOLING FAN
    1. MANUALLY TURN ON/OFF.
    2. AUTO ON if Filter Pump is
    Running AND Temp>70 deg C.

    SERVO VLAVE COMPONENTS


    1. Power supply cabinet PVN11(Supply A & B):-230V/50Hz/4.3A/ Fuse 20A/ UPS Supply.
    2. CCI Positioner Cabinet PVR10eP-5(for PCV):- 24VDC/3.9A/ Fuse 10A.
    3. CCI Positioner Cabinet PVR11eP-1(for spray Block Valve & CV):-24VDC/5.1A/ Fuse 10A.
    4. Pressure Control Valve:-Proportional Valve PVA & PVB for OPEN & CLOSE
    (24VDC),Blocking unit(24VDC) (De- Energize to Block) ,Solenoid Valve for FAST OPEN
    (Energize to Open) & for FAST CLOSE (De- Energize to Close) .
    5. Spray Control Valve:- :-Proportional Valve PVA & PVB for OPEN & CLOSE
    (24VDC),Blocking unit(24VDC) (De- Energize to Block).
    6. . Spray Block Valve:- Solenoid valve for OPEN & CLOSE (24VDC) and Blocking unit(24VDC)
    (De- Energize to Block).
    7. RSG16+ 2K:- Position transmitter(24 V DC/ 4-20 mA) with 4 Limit Switches for Open & Close
    feedback.

    ON/OFF VALVE SOLENOID OPERATION

    P
    Pp

    PT
    Qk

    Q1

    QP

    QP

    PT QT T
    Qk

    Q1

    P1
    1

    P2
    2

    4/3
    SOLENOID
    SOLENOID
    VALVE
    VALVE
    SYMBOL
    SYMBOL
    SOLENOID
    VALVE
    SYMBOL
    BLW
    BLW
    PISTON
    PISTON

    ABV
    ABV
    PISTON
    PISTON

    CLOSE
    CLOSE

    OPEN
    OPEN

    100%

    PROPORTIONAL VALVE OPERATION.

    P
    Pp

    PT
    PT

    QPQ QP
    P
    QP
    Qk

    Q2

    PPT QQ
    T
    T T
    T
    Qk

    Q1

    Q2

    QQ1 1

    P2
    2

    PP11
    1

    4/3 WAY PROPORTIONAL VALVE


    SYMBOL

    25%
    50%
    75%
    100%

    10

    HPBP & LPBP CONTROL MODES


    BLR FLM ON
    OR

    MS HDR PR > 0.5MPA /


    HRR HDR PR > 0.01MPA

    MIN. POSITION MODE

    AND

    MIN. POSITION MODE


    MS HDR PR > 1MPA /
    HRH HDR PR > 0.22MPA

    AND
    OR

    MIN. PR. CNTRL MODE

    MIN. PR. CNTRL MODE

    AND

    HPCV POS>50% /
    LPCV POS>40%

    S
    OR

    PRESSURE RAISE MODE


    MS HDR PR > 5.9MPA /
    HRH HDR PR > 0.5MPA

    PRESSURE RAISE MODE

    AND

    S
    OR

    FIXED PRESSURE
    CONTROL MODE

    N
    FIXED PRESSURE CONTROL
    MODE
    GEN MW>20%
    TMC IN AUTO
    BLR IN AUTO

    OR

    AND

    S
    R

    PRESSURE FOLLOW MODE

    11

    LPBP

    HPBP & LPBP PRESSURE CONTROLLER


    1.

    FIXED PR. CONTROL MODE

    2.

    MIN. PR. CONTROL MODE

    3.

    PR. FOLLOW MODE

    5.9MPa

    0.55MPa

    1MPa

    0.22MPa

    MS HDR
    PR.
    SP

    MS HDR Pr.+ fixed SP


    HRH HDR Pr.+ fixed SP

    HPBP

    PV

    P I
    MIN. POS.
    MODE

    N
    Y

    15

    60

    30

    80

    140

    PR. RAISE
    MODE

    120

    100
    80

    MSTR
    DMD

    60
    40
    20
    0

    MIN.
    POS
    VLV POS
    MS HDR PR.

    MIN. PR.

    PR.
    RAIS E

    FIXED
    C NTR
    L

    PR.
    FOLLOW

    HP CV
    LEFT

    HP CV
    RIGHT

    12

    HPBP SPRAY CONTROL VALVE LOGIC


    MSTR DMD

    POS FDBK

    HPBP I/L STM ENTHALPY

    HPBP O/L STM ENTHALPY

    BFP DISCH
    ENTHALPY

    F(x)

    D
    CNTRLR

    BLOCK VLV LOGIC

    FEEDFORWARD
    SIGNAL

    PV

    PI
    SP

    HPBP
    O/L TMP
    SET
    POINT

    AUTO OPEN:- PCV>2% OPENS


    AUTO CLOSE:- PCV<2% OR
    ABNORMAL CONDITION

    HEAT LOST BY STM = HEAT GAIN BY WTR


    STM QTY* NET ENTHLPY=WTR QTY*NET ENTHLPY

    MSTR DMD

    WTR REQ= STM QTY* (I/L STM ENTH - O/L STM ENTH)
    (I/L WTR ENTH - O/L WTR ENTH)

    SPRAY CV
    LEFT

    SPRAY CV
    RIGHT

    13

    LPBP SPRAY CONTROL VALVE


    MSTR DMD

    POS FDBK

    LPBP I/L STM ENTHALPY

    LPBP O/L STM ENTHALPY

    ENTHALPY SP

    N
    D

    F(x)

    LPBP
    O/L TMP
    CNTRLR

    TCV
    F
    LOW SP

    PI

    PV

    MSTR DMD

    SPRAY CV
    LEFT

    SPRAY CV
    RIGHT

    14

    BLOCK VALVE OPERATION


    BLOCK VALVE

    FAST OPEN

    FAST CLOSE

    PROPORTIONAL
    VALVE

    OPEN

    CLOSE

    HPBP FAST OPEN


    BOILER FLAME ON AND NO QUICK
    CLOSING
    BLOCKING
    COND AND
    CONDITIONS
    (TURBINE TRIPS
    IN NORMAL
    CONDITION
    OR MS HDR
    PR >17.5 Mpa.
    WHEN BLOCK VLV DE-ENERGISE.
    BLOCK
    SOLENOID:DUE TO
    OIL PR.
    TOO LOWENERGISED
    OR POWER
    FAST
    OPEN
    SOL:-DE-ENERGISED
    SUPPLY NOT HEALTHY
    IT PERFORMS
    FAST LPBP
    CLOSING
    FASTSOL:-ENERGISED
    OPEN
    THE BLOCKING
    ACTION.
    BOILER FLAME ON AND NO QUICK
    CLOSING COND AND (TURBINE TRIPS
    OR HRh PR >3.7Mpa.

    15

    FAST OPEN OPERATION


    BLOCK VALVE

    FAST OPEN

    FAST CLOSE

    FAST
    OPENED

    3.
    4.
    5.

    HPBP FAST CLOSE


    HPBP O/L TEMP HI HI >390 DEGC.
    HPBP IN
    SUPERHEAT
    TMP
    <50 DEGC
    FAST OPEN
    COND.
    AND MS PR >5.9 Mpa.
    OIL
    TANK SOLENOID:LVL < 170mm.
    BLOCK
    ENERGISED
    Pr.FAST
    TOO OPEN
    LOW SOL:-ENERGISED
    < 120Kg/cm2.
    FAST
    CLOSING
    SOL:-ENERGISED
    OIL
    TEMP
    TOO HI>
    70 DEGC.

    1.
    2.
    3.
    4.
    5.

    LPBP FAST CLOSE


    CNSR VAC HI.
    CNSR TMP HI.
    OIL TANK LVL < 170mm.
    Pr. TOO LOW < 120Kg/cm2.
    OIL TEMP TOO HI> 70 DEGC.

    1.
    2.

    16

    FAST CLOSING OPERATION


    BLOCK VALVE

    FAST OPEN

    FAST CLOSE

    CLOSED

    IN FAST CLOSE COND.


    BLOCK SOLENOID:- ENERGISED
    FAST OPEN SOL:-DE-ENERGISED
    FAST CLOSING SOL:-DE-ENERGISED

    17

    THANK YOU
    18

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