CMC (Coordinated Master Control)
CMC (Coordinated Master Control)
CMC (Coordinated Master Control)
(COORDINATED
MASTER CONTROL)
CMC ensure proper coordination between Auxiliaries, boiler and
turbine to attain efficient and safe running of the plant. In thermal
power units the turbines are fast responding components& boilers are
having transport lag & thermal inertia Hence delayedly respond with
variation in command. Turbine will be able to control the load or
th.pre. quickly by changing the position of control valves. The other
parameter are to be controlled by boiler master. The mode of operating
the units as follows.
(1)CMC – coordinated mode
(2)BOILER follow mode- Boiler follow turbine
(3)Turbine follow mode- Turbine follow Boiler (constant Pr. Mode)
(4)RUNBACK MODE.
Definitions:
1) CMC:
Basically to control internal parameter’s of unit like (1) M S
Pressure, (2) Load. Also to coordinate sensitive turbine and slow
response of boiler auxiliaries, Good for network and Unit stability.
Both Boiler and Turbine control ON Auto.
2) BFM:
Boiler follow turbine. Turbine on Load control- Boiler ON Auto-
control pressure with BLI as feed forward. MW demands are met by
Turbine firstly and lesser importance to unit stability.
3) TFM:
Turbine follow Boiler. Boiler Master on manual control. Pressure
control. Turbine maintains pressure by varying MSCV ,Unit load
depends on steam output from boiler Best for unit stability
RUNBACK MODE.
Input Input
Boiler Feed
Mode Turbine controls To Boiler To turbine
controls Forward
Controls control
Steam MW error
Throttle Pressure
BFM Pressure
MW
error
Flow (Load controller
[BLI] active)
MW error
Pressure MW error
CMC Pressure MW
error GNI O/P
(Load controller
active)
MW & PRTD
Throttle- pressure
Pressure Pressure Turbine
TFM [Manual at
(Pressure
error load set
Pressure error
controller active)
KORBA] point
Produces
Throttle- pressure UNIT
RUN steam as BM
(Pressure Capability Pressure error
BACK per unit Bypassed
controller active) Signal
capability
BOILER FOLLOW
MODE
1. Turbine on load control
2. Boiler master on Auto-controls throttle steam Pressure with
steam flow as feed forward. Varying fuel I/P (firing rate) in the
furnace.
+ + PR.CORRECTION ± + -
CKT.
PID Boiler Throttle P
Controller Pr. error TURBINE
CONT.
- +
If DP (Set throttle pre.- Actual throttle pre.) variation goes below set point
( - ve pressure deviation) , boiler storage capacity is used. However, any large variation
in throttle pressure shall restrict the Turbine output till the Boiler has produced the
additional output to match the increased demand. Similarly in case of +ve pressure
deviation turbine output will increase.
MW Note:-
THROTTLE PRESSURE (DP) correction
starts at +/- 1Kg and acts upto +/- 2Kg. It will
15MW add or subtract +/- 15 MW to the GNI output,
2 Kg 1 Kg 1 Kg thereby generating pressure corrected GNI
2 Kg output to EHC.
- DP
+ DP
15MW
FREQUENCY INFULENCE ON CMC
K F
Min
+ GNI Frequency & Pr.
Unit O/p + Connected GNI O/P to EHC
+
P
Master - Adder
- --
Max
nMin
Pre. Correction
M
I
N M
A
X
1.5 % Delay
+
+Adder Frequency connected
Th.Pre.
P
GNI O/P
Set.Pre
MW F/F
Boiler master
10 PI+D
MW 3012
3992 20
MW Air master Fuel
master
Frequency influence
Turbine
M load UNIT
LDC I limiter Capability
UNIT load rate
N M CM M
Unit + Target of unit M
A C I
Master X P N I
+ N TSE upper
- TFM
BFM UNIT margin
LOAD MAX MAX COORDINATER
UNIT GNI Runback limit
MIN
MIN
LIMITING M M
BLOCK A I TSE lower
X N
+ margin
Actual TFM +
MW P D action
Boiler PR (CMC
Del set
demand BFM P
+ ay Pt to turbine)
P BLI
CMC
BFM
F(x)
PULV A -J PRTD Set.Pre
F/D Th.Pre
PA FAN A
PA FAN B M Capability TFM
I + + + -
N
Runback in
action Boiler master
- PI+D
load
CMC LOOP
Air master Fuel
ST#II KORBA master
Max Min
Max / Min.
Load EHC
Limiter
Setter
TSE Influence
+ + +
( f) Load
+
Reference
Load +
+
GNI +
M
Load I
+ 25MW
+
+ N
0. 2HZ
Delay Load
0. 125 Freq
HZ controlle
Throttle Pressure 40MW -
r
+ Set.
+ Load Limiter
+
Pressure Frequency
- Correction
Frequency Unloading
Actual Influence Characteristic
Pressure ON
Boiler Master
CMC LOOP
TOTAL COAL FLOW
28.6%
85.7%
B
MW GENERATED
CV CORRECTION
LOOP
A B J
TOTAL FUEL FLOW BOILER DEMAND
AIR
Max XN01
MASTER
XN01
LOOP
Max
TOTAL AIR
FLOW
RS04
HK7715D Y W PI OXYGEN
P XP01 RL MASTER
Ui
XM02
80% ( = 0..1)
20%
Ua = Ui
XN01 + +
FDA FDB
O2 TRIM -
A section station and a setter for oxygen set point are provided
to achieve the desired excess air. If variable O2 set point (SP) is
selected, set point is generated by a function generator which is a
function of max ( air flow SP and total air flow). In other mode SP is set
from UCB. O2 in flue gas is compared with this SP and error is fed to
PI controller, output of which is limited between 0.8 and 1.2% of total
air flow.
SELECTION OF CMC
1. Put air control on auto (at least one FD fan)
2. Put feeders speed control on auto after varying fuel master(FM) output
and making feeder speed controller error zero.
3. Vary Blr. Master O/P so that FM error becomes zero. Then put FM on
auto.
4. Make throttle pr. Set point and actual pr. Difference zero.
5. Put BM on auto.
6. Increase /decrease unit master output so that it becomes equal to actual
load. (wait unit load set value and load value matches as shown in the
CMC panel digital indicator).
7. Form TG desk put turbine control on auto.
8. Press coordinated push button along with manual release on CMC desk.
FEED RATE
CURVE
GENERATOR
Generator
Max
Mill PA Flow
+ -
Controller
HAD
140
120
108
105
100
MILL PA FLOW SETPOINT(T/H)
100
96.5
92.5
80
77
75
70
60
40
20
0
0 17.5 20 30 40 50 60 70
FEED RATE(T/H)
TOTAL FUEL FLOW ~
A/M PA FLOW FROM MILLS MAX
MAX O2 FLUE O2
- GAS O2 -
ANY 6 MILLS
P A RS04
A B C D E AW02
/M
J PI AW
SEC.
AIR FLOW (L) Σ MAX RL
MW AIR FLOW
OOO +
SEC. Σ/n
AIR FLOW (R)
80
+
%
Σ ( = 0.1)
20
+ + - - + + %
TOTAL AIR P Ua= Ui X∞
Σ
GAIN CHANGE PI
AIR FLOW CONTROL SCHEME
RL
( EXCESS AIR)
Y
- + + - - +
PI PI
RL RL
OOO
Y Act OOO Y Act
Y Y
+ +
AW02 P AW02
-
-
+ - + -
- -
F(X) FD FAN A BIAS FD FAN B
F(X)
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