Sebp6856 00 00 All PDF
Sebp6856 00 00 All PDF
Sebp6856 00 00 All PDF
June 2013
Parts
Manual
246D Skid Steer Loader
HMR 1 -Up (Ma c hin e )
JS L 1-Up (Ma ch in e)
P roduc t Information
Model:
Attachment Information:
Deal er Information
Name: Branch:
Address:
Sales:
Parts:
Service:
ME MORA NDA
MEMORANDA SEBP6856
TA BLE OF CONTENTS
NA ME PA GE NAME P AGE
1. MA CHINE IDE NTIFICA TION Components such as engines, transmissions, axles, etc.
and work tools will continue to use an 8 character Serial
Cat machines are identified by Product Identification Number (S/N).
Numbers (PIN). Some components included in a
machine may be identified by Serial Numbers (S/N).
2. ORDE RING P A RTS
Typical components that will be serialized include
engines, transmissions, bulldozers, and rippers. The
machine and engine are further identified by
arrangement numbers and in some cases modification
numbers. These numbers are shown on the product
identification plate(s) and on the master plate in the
operator's compartment.
A numerical index listing all part numbers and the O . D . – Outside Diameter
corresponding page number(s) appears at the back of I . D . – Inside Diameter
the manual. A – Not Part Of This Group
B – Use As Required
8. CAPTIONS C – Change From Previous Type
D – Order By The Meter
Captions located at the beginning of each information E – Order By The Centimeter
element identify the part number and part name along F – Not Shown
with additional descriptive information. PIN and S/N G – Order By The Inch
information found in each caption should be used to I – Refer To Hydraulic Information System
select correct information for a specific machine. Field M – Metric Part
replacement options, identification of optional attachment R – Remfg Part May Be Available
components, and where used ("part of") information is Y – Separate Illustration
also provided. Z – Not Serviced Separately
The first line of a caption is shown in larger type font to
indicate the beginning of an information element. 14. DESCRIPTION OF TYPE CHANGES
Captions for additional pages that may be required to Type - A type is defined as any configuration change that
illustrate an information element will be shown in requires an additional Information Element for an
standard type font and will include the term (contd.) . Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
9. NO N -S E RVI C E D P A R TS Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note (change
In some instances it is necessary to display non-serviced
from previous type) in the Parts List. Only the "types" that
parts that are a link to a lower level serviceable consist
apply to this Parts Manual will be included. Additional
lists. These non-serviced part numbers are shown in
types may exist causing "C" notes to appear on an
italic type indicating that they are not available. Information Element when no other types are shown.
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)
NOTE :
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE :
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cool ing S ys tem Capa ci ty Liquid SCA at Spin-on SCA Maintenance
Liquid SCA at Initial Fill
Li ters Gal lons Ma i n te n a n c e * El ement*
3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
ELEMENT (BREATHER) 388-7488 4 COVER GP-VALVE MECHANISM 10
10 4 COVER GP-VALVE MECHANISM 12
STRAINER-OIL
12 (PAN) 387-9861 1 PAN GP-OIL 30
V-BELT (FAN DRIVE PULLEY)
30 437-2564 1 PULLEY GP 33
33
COOLING SYSTEM
CAP AS-RADIATOR 036-1865 1 RADIATOR & HYD OIL COOLER GP 43
REGULATOR AS
43 389-5308 1 LINES GP-WATER 41
REGULATOR
41 AS (WATER 389-5308 1 LINES GP-WATER 40
TEMPERATURE)
40
LAMP
124 (12-VOLT, 5-WATT) (STOP, TAIL) 084-4348 1 LIGHTING GP-ROADING 128
LAMP
128 (12-VOLT, 55-WATT) 9W-0607 1 LAMP GP-FLOOD 121
(FLOODLIGHT)
121 1 LAMP GP-FLOOD 122
LAMP (12-VOLT, 55-WATT) (WARNING
122 9X-8118 1 LAMP GP-WARNING BEACON 126
BEACON)
LAMP (12-VOLT) (STOP, TAIL)
126 9W-2471 1 LAMP GP-STOP & TAIL 125
LAMP-HEAD
125 (12-VOLT, 60/55-WATT) 9W-3324 1 LAMP GP-HEAD & SIGNAL 123
(CLEAR)
123 1 LAMP GP-HEAD & SIGNAL 124
124
FRA ME A ND B ODY
LAMP (12-VOLT, 10-WATT) 195-9712 1 KIT-ROADING CONVERSION 198
198 1 MOUNTING GP-REGISTRATION 201
PLUG-MAGNETIC
201 3S-9182 4 FRAME GP-LOADER 189
189
FUEL SYSTEM
CAP-FUEL (FILLER) 304-3885 1 TANK GP-FUEL 86
FILTER
86 AS-FUEL (FUEL TRANSFER 363-5823 1 PUMP GP-FUEL TRANSFER 84
PUMP)
FILTER
84 AS-WATER SEP & FUEL (FUEL, 363-5819 1 FILTER GP-FUEL 68
WATER SEPARATOR)
KEY (FUEL INJECTION PUMP)
68 388-7517 1 PUMP GP-FUEL INJECTION 78
78 1 PUMP GP-FUEL INJECTION 80
80
HYDRAULIC SYSTEM
BREATHER (HYDRAULIC TANK) 258-2829 1 TANK & MTG GP-HYDRAULIC 274
CAP
274 AS-FILLER (HYDRAULIC TANK) 142-8937 1 TANK & MTG GP-HYDRAULIC 274
STRAINER AS (HYDRAULIC TANK)
274 262-5689 1 TANK & MTG GP-HYDRAULIC 274
274
LUBRICATION SYSTEM
FILTER-ENGINE OIL 377-6969 1 LINES GP-ENGINE OIL 38
38
FILTER
412 ELEMENT-CAB AIR 265-6618 1 AIR CONDITIONER & MOUNTING GP 352
(RECIRCULATION)
352 1 KIT-COIL 400
400 1 KIT-COIL 412
LAMP
412 (12-VOLT) 210-8754 1 PANEL GP-INSTRUMENT 430
V-BELT
430 198-8354 1 COMPRESSOR GP-REFRIGERANT 363
363 1 KIT-COIL 400
400 1 KIT-COIL 409
409
POWER TRAIN
FILTER ELEMENT AS-OIL (HYDRAULIC) 348-1862 1 FILTER GP-OIL 158
158 1 FILTER GP-OIL 159
159
HARNESS
HARNESS
AS-CAB–AUXILIARY. . . . . . . . . . . . . . . . . 99
AS-CAB–WIPER, WASHER . . . . . . . . . . 99
I
HARNESS AS-CONTROL (PRODUCT LINK) . . . . 115 INDICATOR-RESTRICTION (AIR CLEANER) . . . . . 48
HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 100 49
HARNESS AS-FRONT–IMPLEMENT VALVE . . . . 101 INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . . . 6
HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . 453 7
HARNESS AS-HEATER & AIR COND . . . . . . . . . 101 INSTALLATION GP-COMMUNICATION–PRODUCT
102 LINK 421 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
HARNESS AS-LIGHTING. . . . . . . . . . . . . . . . . . . . . . 103 INSTALLATION GP-RADIO . . . . . . . . . . . . . . . . . . . . 398
HARNESS AS-MOTOR. . . . . . . . . . . . . . . . . . . . . . . . 359
HARNESS AS-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . 104
HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . 143 K
HARNESS AS-PLATFORM (FRONT) . . . . . . . . . . . 143
HARNESS AS-PLATFORM (REAR) . . . . . . . . . . . . 143 KEY (FUEL INJECTION PUMP) . . . . . . . . . . . . . . . . 78
HARNESS AS-PLATFORM–FRONT . . . . . . . . . . . . 106 80
HARNESS AS-PLATFORM–REAR . . . . . . . . . . . . . . 105 KIT-AIR CONDITIONER BREATHER . . . . . . . . . . . 404
HARNESS AS-PLATFORM–REAR, RH . . . . . . . . . 106 KIT-CAB DOOR & MOUNTING–GLASS . . . . . . . . 405
HARNESS AS-QUICK COUPLER . . . . . . . . . . . . . . 107 KIT-CAB DOOR & MOUNTING–
108 POLYCARBONATE . . . . . . . . . . . . . . . . . . . . . . . . . 407
HARNESS AS-RADIO . . . . . . . . . . . . . . . . . . . . . . . . . 108 KIT-CAB WINDOW. . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
398 KIT-CAMERA–REAR VIEW . . . . . . . . . . . . . . . . . . . . 116
417 KIT-COIL–CONVERSION . . . . . . . . . . . . . . . . . . . . . . 409
418 KIT-COIL–HEATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
HARNESS AS-RADIO (BLUETOOTH) . . . . . . . . . . 437 KIT-COIL–HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
HARNESS AS-RADIO (FLANGE). . . . . . . . . . . . . . . 437 KIT-COUNTERWEIGHT–COUNTERWEIGHT. . . . . 191
HARNESS AS-REAR LIGHTING (STOP, TAIL, KIT-COVER–HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . 222
TURN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 KIT-FLUSHING VALVE . . . . . . . . . . . . . . . . . . . . . . . . 167
201 169
HARNESS AS-REAR LIGHTING–STOP, TAIL, KIT-FLUSHING VALVE (PISTON MOTOR). . . . . . 168
TURN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 KIT-INSTRUMENT PANEL–ADVANCED
HARNESS AS-RIDE CONTROL. . . . . . . . . . . . . . . . 109 DISPLAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
146 KIT-MACHINE ENCLOSURE SEAL–DEBRIS
225 BARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
HARNESS AS-SENSOR. . . . . . . . . . . . . . . . . . . . . . . 147 KIT-MOUNTING–BACKHOE . . . . . . . . . . . . . . . . . . . . 195
HARNESS AS-SENSOR (SELF LEVEL) . . . . . . . . 149 KIT-PEDAL–THROTTLE . . . . . . . . . . . . . . . . . . . . . . . 416
HARNESS AS-SENSOR–SELF LEVEL . . . . . . . . . 110 KIT-QUICK COUPLER CONVERSION . . . . . . . . . . 223
111 KIT-RADIO–AM/FM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . . . 153 KIT-RADIO–AM/FM/WB/CD/XM/USB/
HARNESS AS-SOLENOID–IMPLEMENT BLUETOOTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 KIT-RIDE CONTROL–RIDE CONTROL . . . . . . . . . 225
HARNESS AS-THERMOSTAT . . . . . . . . . . . . . . . . . 396 KIT-ROADING CONVERSION–ROADING LIGHTS,
HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . 436 FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
455 198
HARNESS AS-WIRING (PEDAL) . . . . . . . . . . . . . . . 416 KIT-ROADING PLATE & MOUNTING–
HARNESS AS-WIRING–PEDAL . . . . . . . . . . . . . . . . 112 BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
HARNESS AS-WORK TOOL . . . . . . . . . . . . . . . . . . 112 KIT-WORK TOOL WIRING–ELECTRICAL . . . . . . . 117
113 KIT-WORK TOOL WIRING–JOYSTICK, LH. . . . . . 120
HARNESS AS-WORK TOOL–QUICK KIT-WORK TOOL WIRING–SELF LEVEL . . . . . . . 118
COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
HEATER AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
HEATER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396 L
HEATER GP-JACKET WATER. . . . . . . . . . . . . . . . . 114
LAMP (12-VOLT, 10-WATT) . . . . . . . . . . . . . . . . . . . 198
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 26
201
27
LAMP (12-VOLT, 21-WATT) (AMBER) . . . . . . . . . . 123
HOUSING GP-FUEL PUMP . . . . . . . . . . . . . . . . . . . . 71
124
HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
LAMP (12-VOLT, 21-WATT) (TURN SIGNAL) . . . 128
HYDRAULIC AR–HIGH FLOW . . . . . . . . . . . . . . . . . 221
LAMP (12-VOLT, 5-WATT) (CLEAR) . . . . . . . . . . . 123
HYDRAULIC AR–STANDARD FLOW . . . . . . . . . . . 220
124
LAMP (12-VOLT, 5-WATT) (STOP, TAIL) . . . . . . . 128
W
WHEEL & TIRE AR . . . . . . . . . . . . . . . . . . . . . . . . . . 180
181
WHEEL & TIRE AR–HEAVY DUTY . . . . . . . . . . . . 179
180
WHEEL & TIRE AR–SOLID . . . . . . . . . . . . . . . . . . . 181
WINDOW GP-CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
458
WINDOW GP-CAB–LH . . . . . . . . . . . . . . . . . . . . . . . . 459
WINDOW GP-CAB–RH . . . . . . . . . . . . . . . . . . . . . . . . 460
WIRING GP-AIR CONDITIONER . . . . . . . . . . . . . . . 136
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
WIRING GP-CAMERA–REAR VIEW . . . . . . . . . . . . 140
WIRING GP-COMMUNICATION . . . . . . . . . . . . . . . . 115
WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . 141
WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 142
WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . . . 143
WIRING GP-QUICK COUPLER . . . . . . . . . . . . . . . . 145
WIRING GP-RIDE CONTROL. . . . . . . . . . . . . . . . . . 146
WIRING GP-WORK TOOL. . . . . . . . . . . . . . . . . . . . . 147
151
WIRING GP-WORK TOOL–IMPLEMENT
VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
WIRING GP-WORK TOOL–LIFT ARM . . . . . . . . . . 154
WIRING GP-WORK TOOL–SELF LEVEL . . . . . . . 149
388-8246 COMMON AR
S/N: JSL1-UP
SMCS-7000 i05310890
P ART NAME SEE
NOTE P ART NUMBE R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PA GE
Y 345-5454 1 CAB AR 360
Y 345-5247 1 CHASSIS AR 1
Y 393-7338 1 ENGINE AR-COMPLETE 4
Y 345-5248 1 HYDRAULIC AR 220
Y 378-6680 1 INSTALLATION AR-ENGINE 6
388-8247 COMMON AR
S/N: HMR1-UP
SMCS-7000 i05310850
P ART NAME SEE
NOTE P ART NUMBE R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PA GE
Y 345-5454 1 CAB AR 360
Y 345-5247 1 CHASSIS AR 1
Y 393-7339 1 ENGINE AR-COMPLETE 4
Y 345-5248 1 HYDRAULIC AR 220
Y 393-7330 1 INSTALLATION AR-ENGINE 7
GRAPHIC #1 g03347339
GRAPHIC #1 g03374084
GRAPHIC #1 g02840399
F 3K-2151 1 BUSHING
AVAILABLE REPAIR KIT(S):
J 371-2751 1 KIT-HYD CYLINDER SEAL
F - NOT SHOWN
J - KIT MARKED J SERVICES PARTS MARKED J
M - METRIC PART
F 1 3K-2151 1 BUSHING
AVAILABLE REPAIR KIT(S):
371-2751 1 KIT-HYD CYLINDER SEAL
F - NOT SHOWN
J - KIT MARKED J SERVICES PARTS MARKED J
M - METRIC PART
148-8407 1 PLUG AS
3J-1907 1 SEAL-O-RING
9S-4191 1 PLUG-O-RING
Y - SEPARATE ILLUSTRATION
<END>
345-5248 HYDRAULIC AR
PART OF 388-8246, 388-8247 COMMON AR
SMCS-5050 i05162984
PART NAME SEE
NOTE P A R T N U MB E R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) P AGE
Y 345-5953 1 LINES GP-HYDRAULIC OIL COOLER 249
Y 258-2579 1 MOTOR & MTG GP-HYDRAULIC FAN 269
Y 378-2856 1 PUMP & MTG GP-HYDROSTATIC 172
Y 397-9558 1 TANK & MTG GP-HYDRAULIC 274
Y - SEPARATE ILLUSTRATION
<END>
7K-1181 1 STRAP-CABLE
Y - SEPARATE ILLUSTRATION
<END>
345-6200 1 CANOPY AS
Y - SEPARATE ILLUSTRATION
<END>
GRAPHIC #1 g03389089
GRAPHIC #1 g03356428
GRAPHIC #1 g03386500
GRAPHIC #1 g03394117
GRAPHIC #1 g03371831
GRAPHIC #2 g03371835
GRAPHIC #1 g03371834
GRAPHIC #2 g03371830
GRAPHIC #1 g03371832
GRAPHIC #1 g03386170
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B1
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B2 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B3
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B4 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B5
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B6 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B7
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B8 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B9
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B10 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B11
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B12 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B13
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B14 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B15
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B16 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B17
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B18 PART NUMBER INDEX SEBP6856
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP6856 PART NUMBER INDEX B19
ME MORA NDA