Head Jabsco Manual Flush
Head Jabsco Manual Flush
Head Jabsco Manual Flush
29120-2000
Plumbing
! WARNING Do not plumb the toilet to vessel’s
potable water supply. To do so can cause
water contamination that can cause illness or death.
If installing a new inlet thru-hull/seacock, ensure that it is
positioned on a part of the hull which is wetted at all
angles of heel or trim and free of water turbulence at any
hull speed. If discharging waste overboard (check legal
restrictions for overboard discharge), ensure discharge
thru-hull/seacock is both aft of and higher than the inlet
thru-hull/seacock. All inlet plumbing should be a If unfamiliar with proper plumbing requirements for
minimum of 3/4" ID and discharge plumbing a minimum marine toilets, it is recommended that a qualified marine
of 1-1/2" ID. All hose ends should be double clamped plumbing technician is contacted to do the installation.
Maintenance
Periodic maintenance is generally not required other flange and elbow on pump and secure with two screws.
than periodic cleaning and lubricating with Rule® brand Position pump assembly on base and secure with four
toilet cleaner and conditioner. To winterize toilet, operate screws. Reattach bowl link hose to pump. Reattach inlet
the pump in the dry bowl mode to evacuate as much hose to pump and secure with clamps.
water as possible. Drain the remaining water from the
BOWL SEAL REPLACEMENT - To replace the bowl seal
base by removing the base plug or sponge from bottom
(base O-Ring) disconnect inlet and discharge hoses and
of bowl. If charging the holding tank with anti-freeze by
remove toilet from its mounting surface. Pry nut caps
pumping it through the toilet, use only ethylene glycol
from bowl fasteners. Invert toilet and hold bolts on under-
based anti-freeze. To use petroleum based anti-freeze
side of base while removing nuts and washers. Lift base
can cause damage to the internal rubber toilet parts.
from bowl and remove O-Ring. Install new O-Ring, posi-
Service tion base on bowl and secure with fasteners ensuring plas-
tic washers are sandwiched between S. S. flat washers
Before performing any service, flush the toilet long enough and ceramic bowl. Invert toilet and snap plastic nut caps
to ensure all waste is flushed from the discharge hose. onto nuts. Reinstall toilet on mounting surface, connect
Close both inlet and discharge (if applicable) seacocks and hoses and secure with hose clamps.
put a “DO NOT OPEN” notice on each to guard against
accidental opening and flooding while service is being per-
formed.
SEAL REPLACEMENT - Lift handle and wrap rod with
one turn of tape just under the handle. Gently grasp piston
rod (on tape) with pliers and unscrew handle. HOLD
PISTON ROD AT ALL TIMES OR IT MAY DROP DOWN
INTO PUMP. Remove bumper washer and unscrew and
remove seal/rod guide assembly. Wrap threads of piston
rod with one turn of tape to protect new seal and install
new seal/rod guide assembly. Remove tape from threads
and reinstall bumper washer and handle. Tighten handle
snugly (do not overtighten) and remove remaining tape.
MAJOR OVERHAUL - Loosen hose clamps on inlet
hose and remove it from the pump. Remove bowl link
hose from rear of pump assembly. Remove the two
screws that secure the discharge flange and elbow.
Remove the four screws that secure the pump to the
base and remove pump assembly.
The discharge joker valve and base valve/gasket can
now be removed. Remove the six screws that secure the
top valve cover, move the wet/dry bowl selector to the
wet bowl position and remove valve cover and piston rod
assembly from pump cylinder, taking care not to lose the
flap valve seating spring on the underside of the cover.
Remove top valve/gasket assembly and valve seat.
Remove piston O-Ring and seal/rod guide assembly
(see Seal Replacement instructions.). Clean all parts
and inspect for damage. Ensure pump cylinder wall is
not badly grooved or worn.
Install new seal/rod guide assembly (see Seal
Replacement instructions). Install new piston O-Ring.
Lubricate bore of pump cylinder with petroleum jelly.
Position valve seat and top valve/gasket assembly on
top of cylinder. Ensure the flap valve seating spring is
pushed securely on its locator post on the underside of
the valve cover. With the wet/dry bowl selector in the wet
bowl position, insert piston into cylinder bore and position
valve cover on top of cylinder. Secure with six screws.
Install joker valve in discharge elbow and base
valve/gasket assembly on base. Position discharge
EXPLODED VIEW
PARTS LIST
Qty. Qty per Qty. Qty per
per Part Repair Kit per Part Repair Kit
Key Description Toilet Number A B CD E Key Description Toilet Number A B CD E
1 BOWL 17 SEAL ASSEMBLY * 1 29044-2000 1 1 1
COMPACT 1 59127-7002 18 TOP VALVE SEAT 1 1 1 1
LARGE 1 18753-0060 19 CAM 1 1 1
2 SEAT, LID & HINGE SET 20 FLAP VALVE 1 1 1
COMPACT 1 29097-1000 SEATING SPRING
LARGE 1 29127-1000 21 TOP VALVE GASKET 1 29042-0000 1 1
2A HINGE KIT-COMPACT 1 18753-0181 22 O-RING (FLUSH LEVER) 1 1 1 1
3 HOSE 23 FLUSH CONTROL LEVER 1 1 1
COMPACT 1 29035-0000 24 SCREW (FLUSH LEVER) 1 1 1 1
LARGE 1 29035-0001 25 SCREW (VALVE COVER) 6 1 6 6
4 & 5 BOWL SPUD AND INTAKE 1 29048-0000 26 VALVE COVER 1 1 1
ELBOW & O-RING 27 PUMP CYLINDER 1 1 1
6 BASE, PLUG & 1 29041-1000 28 PISTON, ROD & 1 29046-0000 1
O-RING ASSY O-RING ASSY
7 PLUG & O-RING ASSY 1 29028-1000 29 O-RING (PISTON) 1 29017-1000 1
8 O-RING (PLUG) 1 1 30 SCREW (PUMP 6 1 2 2
9 O-RING (BOWL) 1 44101-1000 1 CYLINDER)
10 BOLT 4 4 31 DISCHARGE FLANGE 1 29091-0000 1 1
11 NUT 4 4 32 JOKER VALVE 1 29092-0000 1 1 1
12 WASHER (SS) 4 4 33 DISCHARGE ELBOW 1 29029-0000 1 1
13 WASHER (NYLON) 4 4
14 CAP 4 2 4
15 BASE VALVE GASKET 1 29043-0000 1 1
16 HANDLE 1
WITH BUMPER WASHER 1 1
DIMENSIONAL DRAWING
Inches (Millimeters)
© Copyright 2001, ITT Industries Printed in U.S.A. All Rights Reserved Form: 43000-0686 Rev. 6/2001