Medium Forklift Trucks 9 - 18 Tonnes: Technical Information Kalmar Dce90-180, Diesel
Medium Forklift Trucks 9 - 18 Tonnes: Technical Information Kalmar Dce90-180, Diesel
Medium Forklift Trucks 9 - 18 Tonnes: Technical Information Kalmar Dce90-180, Diesel
for efficient working and excellent overall Design and technical solutions result in Counterbalance truck
Powerful and durable power trains with and in addition to all this, a wide selection Load centre, in decimetres
ß
H5
ß
H4
H3
ß
H6
H2
H8
a
20 L3 L2 L4
L I
H5
DCE180-6
18
A1
H5
H4
100 100
H3
H4
DCE160-6 DCE160-9 DCE160-12
16
H3
H6
H2
DCE150-6 DCE150-12
H6
H8
H2
DCE140-6
14
V H8
a
V1
a
DCE120-6 DCE120-12
L3 L2 L4
b
12 L IL3 L2 L4
R2 L I
Lifting capacity, in tonnes
DCE100-6 DCE100-12 R1 A1
10
DCE90-6 100 100 A1
100 100
8
V1
6
T1
V
B
V1
V
B
b
600 900 1200 1400 1600 1800 2000
b
Load centre, mm R2
R1
R2
DCE90-6 to DCE180-6 models: S R1
Full lifting capacity up to 5000 mm lift height with duplex/duplex T2
freelift/triplex masts and integrated sideshift/fork positioning carriage.
T1
T1
DCE140-6 DCE150-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-9 DCE160-12 DCE180-6
Choose your own driving environment
Spirit Delta
Spirit Delta is one of the best designed driv- Visibility has been optimised from the truck’s
ing environments available in the industry. soft design lines. Comfort with regard to
Priority has been given to ergonomics for noise level, climate, lighting and accessibility
the driver. After a demanding shift in a Spirit is at the highest level possible.
Delta, the driver should be alert and atten-
tive, resulting in improved working safety. The operator of the Spirit Delta can have
access to Kalmar’s range of intelligent ef-
The overall design and all the adjustment ficiency and safety options in one place.
options mean that the Spirit Delta will
benefit every driver. Instruments and control
layout allow the driver to see at a glance and
have control over all the machine’s various
functions, while at the same time allowing
the driver to work in an efficient and relaxed
way.
A complete program of lifting equipment
Choosing lifting equipment always involves and optimum visibility conditions. The mast Kalmar can also offer numerous options to
a combination of different requirements frame on the Kalmar 9 – 18 series have ex- improve efficiency and safety, opti speed
– lift height, clearance, free lift, vehicle cellent visibility. Optimised frame and cross (increased lifting speed), lift height pre-set
flexibility, as well as built in functions in the bars have been combined with well-placed (going directly to the right height), verti-
vehicle. hoses and hoist chains that are “invisible” cal hold (always vertical) and chain-slack
during normal operation. elimination.
Whatever the requirements, Kalmar has the
combination that allows efficient operation
Masts Carriages
Mast
Mast height Free lift Mast height Free lift
Lift
H3 min. H5 max. H2 H3 min. H5 max. H2
height
DCE90-140* DCE100-180**
3000 3015 4515 – 3195 4695 –
3250 3140 4765 – 3320 4945 –
3500 3265 5015 – 3445 5195 –
Fixed for manually Centre levelling
3750 3390 5265 – 3570 5445 –
moveable forks
4000 3515 5515 – 3695 5695 –
Duplex standard, clear view
Forks
3250 3140 4765 1625 3320 4945 1625
3500 3265 5015 1750 3445 5195 1750
3750 3390 5265 1875 3570 5445 1875
4000 3515 5515 2000 3695 5695 2000
Duplex full free lift, clear view
Unique transmission
gives an unbelievable experience
We are able to offer different gearboxes. There are three optional grades of “intel-
The gearboxes have integrated electronic ligence” to choose from: automatic gear-
control, monitoring and intelligence. The changing, opti drive (for precision driving
gearboxes have built-in reversing lock and with entirely independent working hydrau-
modulation, providing safe and smooth gear lics) and electronic inching with controlled
changing. In addition we also optimise slip- slipping.
ping electronically before delivery to pro-
vide the best gear-changing characteristics
depending on power train, wheel dimension
and drive shaft.
Kalmar’s electronic system
gives the truck intelligence
Kalmar’s electronic system is a fast, intel-
ligent and stable auxiliary electronic system
that makes the truck user-friendly, effec-
tive, safe and economical. Kalmar’s electri-
cal system has been thoroughly upgraded
through development. The installation is
more standardised and simplified using
CAN-bus technology. Furthermore, updated
software and electrical components were
implemented to deliver a high level of flex-
ibility, ease of maintenance and durability.
The drive axle has a robust design in order The service brake system is of the Wet The system is virtually maintenance free
to cope with extreme stresses in tough Disc Brake type, a well-proven system with almost no wear and tear and need for
working environments with heavy loads, comprised of a set of fixed and a set of brake adjustments. The heat generated dur-
high intensity operations and even tow- rotating oil-cooled discs. When the brakes ing the braking is transmitted via a cooling
ing tasks. The drive axle has a two stage are applied, the discs are pressed together circuit which effectively uses the truck’s
reduction to ensure minimum strain on the by hydraulic pressure from the brake pedal. total volume of hydraulic fluid. A special
transmission system- differential and hub filter protects the brakes.
reduction.
Power trains and performance
DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE
Volvo TAD650VE (147kW) with Dana TE13000
90-6 100-6 120-6 140-6 150-6 100-12 120-12 150-12 160-6 160-9 160-12 180-6
Lifting speed Unloaded m/s 0,50 0,50 0,40 0,40 0,45 0,50 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,45 0,45 0,35 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE
Volvo TAD750VE (181kW) with Dana TE17000
90-6 100-6 120-6 140-6 150-6 100-12 120-12 150-12 160-6 160-9 160-12 180-6
Lifting speed Unloaded m/s – 0,50 0,40 0,40 0,45 0,50 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s – 0,45 0,35 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s – 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s – 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
Cummins QSB6.7 (164kW)
Drive trains – Cummins Dana TE17000
Engine Manufacturer – type designation Cummins – QSB6.7
(Turbo-Intercooler)
Fuel – type of engine Diesel – 4-stroke
Rating ISO 3046 – at revs kW/hp – rpm 164/223 – 2200
Peak torque ISO 3046 – at revs Nm – rpm 949 – 1500
Number of cylinders – displacement cm³ 6 – 6702
Drive train
DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE DCE
Cummins QSB6.7 (164kW) with Dana TE17000
90-6 100-6 120-6 140-6 150-6 100-12 120-12 150-12 160-6 160-9 160-12 180-6
Lifting speed Unloaded m/s – 0,50 0,40 0,40 0,45 0,50 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s – 0,45 0,35 0,35 0,35 0,45 0,35 0,35 0,35 0,35 0,35 0,35
Lowering speed Unloaded m/s – 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
At rated load m/s – 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Performance
A quality machine
for optimum overall economy
Reducing operating costs
The Kalmar 9 – 18 range consists of a series
of models that have been designed in every
aspect to provide long life with minimum
downtime. This has been achieved by using
technical solutions and components, but
not subjecting the truck to built in stresses
that result in unnecessary wear and higher
costs.
Greater service intervals Daily inspection Opti rev – lower noise level, reduced fuel
Service intervals for the Kalmar 9 – 18 Daily inspections must be simple and easy consumption and lower emissions
tonne range are only after 500 hours of to carry out. All check points for daily The system, which is patented, reduces
driving. The longer service interval will inspection are directly accessible at ground noise and keeps fuel consumption to
reduce the operating cost of the machine level under the engine cover on the side of minimum during lifting sequences in the
– and decrease the service downtime. the truck. It can all be done in just a few operating cycle by optimising the engine
minutes. revolutions compared to the weight of the
load, deflection of the mast and the ma-
Fast service and maintenance chine speed at the time. The intelligent and
The Kalmar 9 – 18 tonne range has been microprocessor-controlled opti rev system
designed to provide the best possible ac- is variable and installed in parallel with the
cessibility. Tilting the cabin and opening standard hydraulic system.
the engine cover exposes the entire power
train with easy accessibility to all vital com-
ponents and service points.
The sliding robalons in mast and All hydraulic hoses are fitted with Daily inspection is simple and can The air filter is easy accessible
carriage creates fewer lubrication ORFS-couplings. be performed from ground level. under the bonnett.
points and can easily be adjusted
and replaced.
10
Parts and service
The final piece that makes the DCE90-180 a
pre-eminent team player is parts & service.
Kalmar has a truly comprehensive pro-
gramme of service for ownership, rental,
and much more.
11
Contact information:
We reserve the right to change the design and technical data without prior notice.
There are 17 Kalmar sales companies that
support dealers and agents in 140 countries
around the world.
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Kalmar Industries AB
Product line – Medium/Heavy Lift Trucks
SE-341 81 Ljungby, Sweden
Tel: +46 372 260 00, Fax: +46 372 263 90
www.kalmarind.com