Model G0555Xh 14" Extreme-Series Resaw Bandsaw: Owner'S Manual

MODEL G0555XH
14" EXTREME-SERIES RESAW

BANDSAW
OWNER'S MANUAL
(For models manufactured since 02/19)
COPYRIGHT © MARCH, 2018 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2019 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TKAB19506 PRINTED IN TAIWAN V2.03.19
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 2 SECTION 5: ACCESSORIES.......................... 44
Manual Accuracy............................................ 2
SECTION 6: MAINTENANCE.......................... 45
Contact Info.................................................... 2
Schedule....................................................... 45
Identification.................................................... 3
Cleaning & Protecting................................... 45
Controls & Components.................................. 4
Lubricating.................................................... 45
Machine Data Sheet....................................... 6
Wheel Brush................................................. 46
SECTION 1: SAFETY........................................ 8 Redressing Polyurethane Tires.................... 46
Safety Instructions for Machinery................... 8
SECTION 7: SERVICE.................................... 47
Additional Safety for Bandsaws.................... 10
Troubleshooting............................................ 47
SECTION 2: POWER SUPPLY....................... 11 V-Belt Tension.............................................. 50
Converting Voltage to 220V.......................... 13 Replacing V-Belt........................................... 51
Shimming Table............................................ 52
SECTION 3: SET UP....................................... 15
Correcting Blade Lead.................................. 52
Needed for Setup.......................................... 15
Fence Scale Calibration................................ 53
Unpacking..................................................... 15
Wheel Alignment........................................... 54
Inventory....................................................... 16
Blade Tensioner............................................ 55
Hardware Recognition Chart........................ 17
Cleanup......................................................... 18 SECTION 8: WIRING....................................... 57
Site Considerations....................................... 19 Wiring Safety Instructions............................. 57
Assembly...................................................... 20 110V Wiring Diagram (Prewired).................. 58
Dust Collection.............................................. 23 220V Wiring Diagram.................................... 59
Adjustment Overview.................................... 23 Electrical Component Wiring Photos............ 60
Initial Blade Tracking.................................... 23
SECTION 9: PARTS........................................ 61
Test Run....................................................... 25
Main.............................................................. 61
Tensioning Blade.......................................... 26
Table, Fence & Guides................................. 64
Adjusting Blade Support Bearings................ 27
Stand............................................................. 66
Adjusting Blade Guide Bearings................... 28
Labels........................................................... 67
Table Tilt Calibration..................................... 29
Aligning Table............................................... 30 WARRANTY AND RETURNS......................... 70
Aligning Fence.............................................. 31
SECTION 4: OPERATIONS............................ 32
Operation Overview...................................... 32
General Overview......................................... 33
Disabling & Locking Switch.......................... 33
Workpiece Inspection................................... 34
Setting Upper Blade Guide Height............... 34
Table Tilt....................................................... 35
Blade Selection............................................. 35
Blade Selection Chart................................... 38
Blade Care & Break-In.................................. 39
Blade Breakage............................................ 39
Changing Blade............................................ 40
Ripping.......................................................... 41
Crosscutting.................................................. 41
Resawing...................................................... 42
Cutting Curves.............................................. 42
Stacked Cuts................................................ 43
INTRODUCTION
Contact Info Manual Accuracy
We stand behind our machines! If you have ques- We are proud to provide a high-quality owner’s
tions or need help, contact us with the information manual with your new machine!
below. Before contacting, make sure you get the
serial number and manufacture date from the We made every effort to be exact with the instruc-
machine ID label. This will help us help you faster. tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
Grizzly Technical Support our policy of continuous improvement also means
1815 W. Battlefield that sometimes the machine you receive is
Springfield, MO 65807 slightly different than shown in the manual.
Phone: (570) 546-9663
Email: techsupport@grizzly.com If you find this to be the case, and the difference
between the manual and machine leaves you
We want your feedback on this manual. What did confused or unsure about something, check our
you like about it? Where could it be improved? website for an updated version. We post current
Please take a few minutes to give us feedback. manuals and manual updates for free on our web-
site at www.grizzly.com.
Grizzly Documentation Manager
P.O. Box 2069 Alternatively, you can call our Technical Support
Bellingham, WA 98227-2069 for help. Before calling, make sure you write down
Email: manuals@grizzly.com the Manufacture Date and Serial Number from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta-
tion is available for your machine.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri- Manufacture Date
ous personal injury may occur.
Serial Number
-2- Model G0555XH (Mfd. Since 01/18)

Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Blade Tension Knob

Guide Post Guide Post
Elevation Lock Knob
Knob Blade Quick-
Upper Wheel Light Release Lever
Guard
Blade Tracking
Guide Post Knob
ON/OFF
Switch Upper Blade Fence
Guides
Miter Gauge
Fence Lock Table Tilt

Handle Lock Knob
Gap Screw
Lower Wheel (Table Pin)
Guard
4" Dust Port
Motor
Cabinet
Cabinet Access Door
For Your Own Safety, Read Instruction

Manual Before Operating Bandsaw
a) Wear eye protection.
b) Do not remove jammed cutoff pieces
until blade has stopped.
c) Maintain proper adjustment of blade
tension, blade guides, and thrust
bearings.
d) Adjust upper guide to just clear
workpiece.
e) Hold workpiece firmly against table.
Model G0555XH (Mfd. Since 01/18) -3-

Controls & Fence & Miter Gauge
Components
C
D
E
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Refer to Figures 1–5 and the following descrip-

F
tions to become familiar with the basic controls
and components of this machine. Understanding Figure 2. Fence and miter gauge controls.
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine. C
Controls
G
B
Figure 3. Fence mounted in alternate horizontal
position for cutting narrow workpieces.
C. Fence: Supports workpiece when making

straight cuts. Distance from blade determines
width of cut. Can be normally used in vertical
position, as shown in Figure 2, but can also
Figure 1. Control panel. be mounted in horizontal position as shown in
Figure 3, for cutting narrow workpieces.
A. ON Button: Starts blade/motor when
pressed. Can be locked-out with padlock. D. Miter Gauge Lock Knob: Secures angle
position of miter gauge.
B. OFF Button: Stops blade/motor when
pressed. E. Miter Gauge: Typically used for cross cuts.
Adjusts from 0°–60° left or right, and has
stops at 45°L, 90°, and 45°R.
F. Fence Lock Handle: Secures fence position.
G. Gap Screw: Ensures table remains level

across blade slot gap and does not become
warped or bent when heavy workpieces are
loaded on table. Always keep installed and
secured except when changing blades.

Guide Post Blade Tension/Tracking & Table Tilt
L M
H
N
K
I
J
O
Figure 4. Guide post controls.
Q
H. Guide Post Elevation Knob: Adjusts height
of upper blade guides above workpiece. P
R
Clockwise rotation will raise and counter-
clockwise will lower the upper blade guides.
I. Guide Post w/Scale: Holds upper blade Figure 5. Blade tracking controls, blade tension
guides and support bearing, and shields quick-release lever and table tilt controls.
operator from upper portion of blade. Adjusts
up or down as necessary to position upper L. Blade Tension Knob: Increases/decreases
blade guides/support bearing as close as blade tension (refer to Page 26 for more
possible to workpiece for maximum cutting information).
accuracy and minimum blade exposure to
operator. Scale on side of guide post indi- M. Tracking Control Knob: Adjusts tilt position
cates height of upper blade guide above of upper wheel to set/control blade tracking
table. (refer to Page 23 for more information).
J. Upper Blade Guides & Support Bearing: N. Blade Tension Quick-Release Lever:
Upper blade guides help keep blade straight, Quickly releases blade tension to speed up
while the support bearing supports the back blade changes and prevent unnecessary
of the blade and prevents it from pushing wear on blade and saw components when
too far backward during the cut, which would not in use. Move UP to release blade tension.
allow the blade teeth to make contact with the Move DOWN to re-tension blade.
blade guides and ruin the "tooth set" of the
blade. O. Table Tilt Indicator: Shows table tilt angle.
K. Guide Post Lock Knob: Secures guide post P. Table Tilt Lock Knob (1 of 2): Secures table
in position after adjustment. tilt position on trunnion. Must be loosened
before table tilt can be adjusted.
Q. Trunnion w/Table Tilt Scale: Functions as

a tilting base for table. Graduated in degrees
from 5° left–45° right for setting bevel angle.
R. Positive Stop: Allows for quickly returning

table to a calibrated 0° setting after it has
been tilted to the right. Refer to Page 29 for
more information.

Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0555XH 14" 1‐3/4 HP EXTREME SERIES RESAW

BANDSAW
Product Dimensions:
Weight.............................................................................................................................................................. 276 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 26 x 31 x 78 in.
Footprint (Length x Width)............................................................................................................................ 16 x 18 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 337 lbs.
Length x Width x Height....................................................................................................................... 22 x 23 x 80 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.................................................................................................... 15A at 110V, 7.5A at 220V
Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................. 5-15 for 110V
Recommended Plug Type...................................................................................................................... 6-15 for 220V
Switch Type.................................................................................................................... ON/OFF Push Button Switch
Motors:
Main
Horsepower........................................................................................................................................... 1.75 HP
Phase............................................................................................................................................ Single-Phase
Amps.................................................................................................................................................... 15A/7.5A
Speed................................................................................................................................................ 1720 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Main Specifications
Bandsaw Size............................................................................................................................................ 14 in.
Max Cutting Width (Left of Blade)........................................................................................................ 13-1/2 in.
Max Cutting Width (Left of Blade) w/Fence............................................................................................... 12 in.
Max Cutting Height (Resaw Height).......................................................................................................... 12 in.
Blade Speeds..................................................................................................................................... 3000 FPM
Model G0555XH The information contained herein is deemed accurate as of 3/26/2019 and represents our most recent product specifications. PAGE 1 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

Blade Information
Standard Blade Length............................................................................................................................ 105 in.
Blade Length Range....................................................................................................................... 104 - 105 in.
Blade Width Range........................................................................................................................... 1/8 - 3/4 in.
Type of Blade Guides...................................................................................................................... Ball Bearing
Guide Post Adjustment Type....................................................................................................... Rack & Pinion
Has Quick-Release...................................................................................................................................... Yes
Table Information
Table Length........................................................................................................................................ 16-1/8 in.
Table Width......................................................................................................................................... 21-3/4 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Table Tilt............................................................................................................................ Left 5, Right 45 deg.
Table Tilt Adjustment Type..................................................................................................................... Manual
Floor-to-Table Height........................................................................................................................... 44-5/8 in.
Fence Locking Position.............................................................................................................................. Front
Fence is Adjustable for Blade Lead.............................................................................................................. Yes
Resaw Fence Attachment Included.............................................................................................................. Yes
Miter Gauge Included................................................................................................................................... Yes
Construction Materials
Table....................................................................................................................... Precision-Ground Cast Iron
Trunnion..................................................................................................................................... Cast Aluminum
Fence............................................................................................................ Extruded Aluminum and Cast Iron
Base/Stand............................................................................................................................. Pre-Formed Steel
Frame/Body......................................................................................................................................... Cast Iron
Wheels................................................................................................................ Computer-Balanced Cast Iron
Tire................................................................................................................................................ Polyurethane
Wheel Cover ......................................................................................................................... Pre-Formed Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Other Related Information

Wheel Diameter......................................................................................................................................... 14 in.
Wheel Width........................................................................................................................................ 1-3/16 in.
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Compatible Mobile Base........................................................................................................................ D2260A
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location ........................................................................................................... ID Label on Top Cover
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Model G0555XH The information contained herein is deemed accurate as of 3/26/2019 and represents our most recent product specifications. PAGE 2 OF 3
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS.
owner’s manual BEFORE using machine. You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
TRAINED OPERATORS ONLY. Untrained oper- machinery. To reduce this risk, only allow qualified
ators have a higher risk of being hurt or killed. service personnel to do electrical installation or
Only allow trained/supervised people to use this repair work, and always disconnect power before
machine. When machine is not being used, dis- accessing or exposing electrical equipment.
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially DISCONNECT POWER FIRST. Always discon-
around children. Make your workshop kid proof! nect machine from power supply BEFORE mak-
ing adjustments, changing tooling, or servicing
DANGEROUS ENVIRONMENTS. Do not use machine. This prevents an injury risk from unin-
machinery in areas that are wet, cluttered, or have tended startup or contact with live electrical com-
poor lighting. Operating machinery in these areas ponents.
greatly increases the risk of accidents and injury.
EYE PROTECTION. Always wear ANSI-approved
MENTAL ALERTNESS REQUIRED. Full mental safety glasses or a face shield when operating or
alertness is required for safe operation of machin- observing machinery to reduce the risk of eye
ery. Never operate under the influence of drugs or injury or blindness from flying particles. Everyday
alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses.

WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine.
clothing, apparel or jewelry that can become It will do the job safer and better at the rate for
entangled in moving parts. Always tie back or which it was designed.
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally NEVER STAND ON MACHINE. Serious injury
contacting cutting tool or moving parts. may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or STABLE MACHINE. Unexpected movement dur-
long-term respiratory damage. Be aware of dust ing operation greatly increases risk of injury or
hazards associated with each workpiece mate- loss of control. Before starting, verify machine is
rial. Always wear a NIOSH-approved respirator to stable and mobile base (if used) is locked.
reduce your risk.
USE RECOMMENDED ACCESSORIES. Consult
HEARING PROTECTION. Always wear hear- this owner’s manual or the manufacturer for rec-
ing protection when operating or observing loud ommended accessories. Using improper acces-
machinery. Extended exposure to this noise sories will increase the risk of serious injury.
without hearing protection can cause permanent
hearing loss. UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
REMOVE ADJUSTING TOOLS. Tools left on ensure all moving parts completely stop before
machinery can become dangerous projectiles walking away. Never leave machine running
upon startup. Never leave chuck keys, wrenches, while unattended.
or any other tools on machine. Always verify
removal before starting! MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
USE CORRECT TOOL FOR THE JOB. Only use machine in good working condition. A machine
this tool for its intended purpose—do not force that is improperly maintained could malfunction,
it or an attachment to do a job for which it was leading to serious personal injury or death.
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than DAMAGED PARTS. Regularly inspect machine
intended may result in malfunction or mechanical for damaged, loose, or mis-adjusted parts—or
failure that can lead to personal injury or death! any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
AWKWARD POSITIONS. Keep proper footing machine. For your own safety, DO NOT operate
and balance at all times when operating machine. machine with damaged parts!
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase MAINTAIN POWER CORDS. When disconnect-
the risk of accidental injury. ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
CHILDREN & BYSTANDERS. Keep children and may damage the wires inside. Do not handle
bystanders at a safe distance from the work area. cord/plug with wet hands. Avoid cord damage by
Stop using machine if they become a distraction. keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying EXPERIENCING DIFFICULTIES. If at any time
debris. Make sure they are properly installed, you experience difficulties performing the intend-
undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our
operating machine. Technical Support at (570) 546-9663.

Additional Safety for Bandsaws
Serious cuts, amputation, or death can occur from contact with the moving saw blade during
operation or if blade breakage occurs. To reduce this risk, anyone operating this machine
MUST completely heed the hazards and warnings below.
HAND PLACEMENT. Placing hands or fingers BLADE CONTROL. To avoid risk of injury due to
in line with blade during operation may result in blade contact, always allow blade to stop on its
serious injury if hands slip or workpiece moves own. DO NOT try to stop or slow blade with your
unexpectedly. Do not position fingers or hands in hand or the workpiece.
line with blade, and never reach under table while
blade is moving. GUARDS/COVERS. Blade guards and covers
protect operator from the moving bandsaw blade.
SMALL/NARROW WORKPIECES. If hands slip The wheel covers protect operator from getting
during a cut while holding small workpieces entangled with rotating wheels or other moving
with fingers, serious personal injury could occur. parts. ONLY operate this bandsaw with blade
Always support/feed small or narrow workpieces guard in proper position and wheel covers com-
with push sticks, push blocks, jig, vise, or some pletely closed.
type of clamping fixture.
BLADE SPEED. Cutting workpiece before blade is
UPPER BLADE GUIDE SUPPORT. To reduce at full speed could cause blade to grab workpiece
exposure of operator to blade and provide maxi- and pull hands into blade. Allow blade to reach full
mum blade support while cutting, keep upper speed before starting cut. DO NOT start machine
blade guides adjusted to just clear workpiece. with workpiece contacting blade.
FEED RATE. To avoid risk of workpiece slipping CUTTING TECHNIQUES. To avoid blade getting
and causing operator injury, always feed stock pulled off wheels or accidentally breaking and
evenly and smoothly. striking operator, always turn bandsaw OFF and
wait for blade to come to a complete stop before
BLADE CONDITION. Dull blades require more backing workpiece out of blade. DO NOT back
effort to perform cut, increasing risk of accidents. workpiece away from blade while bandsaw is run-
Do not operate with dirty, dull, cracked or badly ning. DO NOT force or twist blade while cutting,
worn blades. Inspect blades for cracks and miss- especially when sawing small curves. This could
ing teeth before each use. Always maintain proper result in blade damage or breakage.
blade tension and tracking while operating.
WORKPIECE SUPPORT. To maintain maximum
CLEARING JAMS AND CUTOFFS. Always stop control and reduce risk of blade contact/break-
bandsaw and disconnect power before clearing age, always ensure adequate support of long/
scrap pieces that get stuck between blade and large workpieces. Always keep workpiece flat and
table insert. Use brush or push stick, not hands, firm against table/fence when cutting to avoid loss
to clean chips/cutoff scraps from table. of control. If necessary, use a jig or other work-
holding device.
No list of safety guidelines can be complete. Every shop environment is different. Always consider
safety first, as it applies to your individual working conditions. Use this and other machinery with
caution and respect. Failure to do so may result in serious personal injury or property damage.

SECTION 2: POWER SUPPLY
Availability Circuit Information
Before installing the machine, consider the avail- A power supply circuit includes all electrical
ability and proximity of the required power supply equipment between the breaker box or fuse panel
circuit. If an existing circuit does not meet the in the building and the machine. The power sup-
requirements for this machine, a new circuit must ply circuit used for this machine must be sized to
be installed. To minimize the risk of electrocution, safely handle the full-load current drawn from the
fire, or equipment damage, installation work and machine for an extended period of time. (If this
electrical wiring must be done by an electrician or machine is connected to a circuit protected by
qualified service personnel in accordance with all fuses, use a time delay fuse marked D.)
applicable codes and standards.
For your own safety and protection of

property, consult an electrician if you are
Electrocution, fire, shock, unsure about wiring practices or electrical
or equipment damage codes in your area.
may occur if machine is
not properly grounded Note: Circuit requirements in this manual apply to
and connected to power a dedicated circuit—where only one machine will
supply. be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
Full-Load Current Rating machines may be running at the same time, con-
sult an electrician or qualified service personnel to
The full-load current rating is the amperage a ensure circuit is properly sized for safe operation.
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the Circuit Requirements for 110V
amperage drawn by the largest motor or sum of all
This machine is prewired to operate on a power
motors and electrical devices that might operate
supply circuit that has a verified ground and meets
at one time during normal operations.
the following requirements:
Full-Load Current Rating at 110V....... 15 Amps
Nominal Voltage................................ 110V/120V
Full-Load Current Rating at 220V..... 7.5 Amps Cycle...........................................................60 Hz
The full-load current is not the maximum amount Phase............................................ Single-Phase
of amps that the machine will draw. If the machine Power Supply Circuit.......................... 20 Amps
is overloaded, it will draw additional amps beyond Plug/Receptacle.............................. NEMA 5-15
the full-load rating.
Circuit Requirements for 220V
If the machine is overloaded for a sufficient length This machine can be converted to operate on a
of time, damage, overheating, or fire may result— power supply circuit that has a verified ground
especially if connected to an undersized circuit. and meets the requirements listed below. (Refer
To reduce the risk of these hazards, avoid over- to Voltage Conversion instructions for details.)
loading the machine during operation and make
sure it is connected to a power supply circuit that Nominal Voltage............................... 220V/240V
meets the specified circuit requirements. Cycle...........................................................60 Hz
Phase............................................ Single-Phase
Power Supply Circuit.......................... 15 Amps
Plug/Receptacle.............................. NEMA 6-15

Grounding Requirements For 220V operation: The plug specified under
This machine MUST be grounded. In the event “Circuit Requirements for 220V” on the previous
of certain malfunctions or breakdowns, grounding page has a grounding prong that must be attached
reduces the risk of electric shock by providing a to the equipment-grounding wire on the included
path of least resistance for electric current. power cord. The plug must only be inserted into
a matching receptacle (see following figure) that
For 110V operation: This machine is equipped is properly installed and grounded in accordance
with a power cord that has an equipment-ground- with all local codes and ordinances.
ing wire and a grounding plug (see following fig-
ure). The plug must only be inserted into a match-
GROUNDED
ing receptacle (outlet) that is properly installed 6-15 RECEPTACLE
and grounded in accordance with all local codes
Current Carrying Prongs
and ordinances.
6-15 PLUG
GROUNDED
5-15 RECEPTACLE
Grounding Pin Grounding Pin
Figure 7. Typical 6-15 plug and receptacle.
5-15 PLUG Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The
Neutral Hot wire with green insulation (with or without yellow
Figure 6. Typical 5-15 plug and receptacle. stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service per-

sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.

Extension Cords Work Lamp
We do not recommend using an extension cord The work lamp included with this machine is not
with this machine. If you must use an extension part of the electrical wiring of the machine. The
cord, only use it if absolutely necessary and only lamp must be connected to a separate grounded
on a temporary basis. 120V circuit that accepts the included 5-15 plug.
Extension cords cause voltage drop, which can Use only a replacement light bulb that is rated
damage electrical components and shorten motor 40 watts or below. When changing the light bulb,
life. Voltage drop increases as the extension cord always disconnect the lamp from power and wait
size gets longer and the gauge size gets smaller for the bulb to cool.
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must

be in good condition and contain a ground wire The work lamp is only
and matching plug/receptacle. Additionally, it must designed to safely operate
meet the following size requirements: with 110V power. Always
Minimum Gauge Size............................14 AWG disconnect the work lamp
Maximum Length (Shorter is Better).......50 ft. from power and wait for the
light bulb to cool before
replacing the bulb.

B3 A3
Start Capacitor
Ground 300MFD 250VAC
Converting Voltage 4. Connect wires as indicated in Figure 9.
Secure wire connections with wire nuts, and
to 220V wrap them with electrical tape so they will not
vibrate loose during operation.
Rewired for 220V
Connect To Switch
Wires with
For your own safety and protection of Nuts Here
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Neutral 4
Motor (220V)
1
2 3
Hot conversion MUST be performed by
The voltage Ground
110requires
VAC rewiring
an electrician or qualified service personnel. The
voltage conversion procedure
the motor and installing the correctPlug
5-15 plug. The nec- Figure 9. Motor rewired to 220V.
essary wiring diagrams are provided in the Wiring Run Capacitor
Rewired for 220V
section,Ground
beginning on Page 57 for your reference. 50uFmotor
5. Close and secure 250VAC
junction box.
IMPORTANT: If the diagram on the motor con- 6. Install a 6-15 plug on power cord, according
flicts with theHot
diagrams in the Wiring section, the to plug manufacturer's instructions. If plug
Start Capacitor
motor may have changed since the manual was manufacturer's instructions
300MFD 250VAC are not available,
220 NEMA standard 6-15 plug wiring is provided
printed. Use the diagram on the motor instead.
VAC on Page 58.
Items Needed Hot Qty
• Phillips Head Screwdriver G #2...................... 1
220
• Electrical Tape............................. AsVACNeeded
• Wire Nut (14 AWG x 3)...............................
6-15 Plug 1
Ground
• Plug 6-15..................................................... 1
(As Recommended)
• Wire Cutters/Stripper................................... 1
To convert Model G0555XH to 220V:
1. DISCONNECT MACHINE FROM POWER!
2. Cut off existing 5-15 plug.
3. Open motor junction box, then remove two

wire nuts indicated in Figure 8.
Remove These To Switch

Wire Nuts
3
4 1
Motor (110V)
Ground
Figure 8. Inside motor junction box.
Run Capacitor
-14- 50uF 250VAC Model G0555XH (Mfd. Since 01/18)
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards The following items are needed, but not included,
to untrained users. Read for the setup/assembly of this machine.
through this entire manu-
al to become familiar with Description Qty
the controls and opera- • Another Person........................................... 1
tions before starting the • Safety Glasses (for each person)............... 2
machine! • Cleaner/Degreaser (Page 18)..... As Needed
• Level............................................................ 1
• Straightedge................................................ 1
• Square......................................................... 1
Wear safety glasses during • Dust Collection System............................... 1
the entire setup process! • 4" Dust Hose (length as needed)................ 1
• 4" Hose Clamp............................................ 1
This machine and its Unpacking

components are very
heavy. Get lifting help or
use power lifting equip- This machine was carefully packaged for safe
ment such as a forklift to transport. When unpacking, separate all enclosed
move heavy items. items from packaging materials and inspect them
for shipping damage. If items are damaged,
please call us immediately at (570) 546-9663.
IMPORTANT: Save all packaging materials until

you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine.

Inventory B
The following is a list of items shipped with your

machine. Before beginning setup, lay these items C
out and inventory them.
If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Figure 10. Box 1 inventory.
Inventory (Figures 10–12) Qty
A. Main Bandsaw Body (not shown)............... 1
B. Table........................................................... 1 D
C. Table Insert................................................. 1 E
D. Fence Face................................................. 1
E. Miter Gauge................................................. 1
F. Fence Base Assembly................................ 1
G. Fence Rail................................................... 1 F
H. Hardware Bag(1)......................................... 1
— Open-End Wrench 10/13mm................... 1
— Table Gap Screw Assembly.................... 1
— Hex Nuts M8-1.25.................................... 2 G G
— Flat Washer 8mm.................................... 1
— Hex Wrench 5mm.................................... 1
Figure 11. Box 2 inventory.
— Hex Wrench 8mm.................................... 1
—Hex Bolt M8-1.25 x 80 (Positive Stop).... 1
— Trunnion Knobs....................................... 2 H I
I. Hardware Bag(2)......................................... 1
— Hex Bolts M6-1 x 20................................ 2
— Lock Washers 6mm................................. 2
— Flat Washers 6mm.................................. 2
—Fence Face Adjustable Handle............... 1
— Flat Washer 8mm.................................... 1 K
— Fence Guide Plate................................... 1 J
— Fence Base Lock Lever........................... 1
— Hex Nut M8-1.25..................................... 1
J. Hardware Bag(3)......................................... 1
—Fence Support......................................... 1
— Flat Washers 6mm.................................. 2
Figure 12. Hardware bag inventories.
— Cap Screws M6-1 x 12............................ 2
K. Hardware Bag(4)......................................... 1

—Rubber Feet............................................. 4
—Hex Nuts 3/8-16....................................... 8 NOTICE
—Flat Washers 10mm................................ 8 If you cannot find an item on this list, care-
fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack-
ing or they are pre-installed at the factory.

Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
Flat
Head
Cap
Screw
5mm
5mm

Cleanup
Gasoline and petroleum
The unpainted surfaces of your machine are products have low flash
coated with a heavy-duty rust preventative that points and can explode
prevents corrosion during shipment and storage. or cause fire if used to
This rust preventative works extremely well, but it clean machinery. Avo i d
will take a little time to clean. u sing t h e s e p r o d u c t s
to c l e a n m a c hin e r y.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces. Many cleaning solvents
are toxic if inhaled. Only
There are many ways to remove this rust preven- work in a well-ventilated
tative, but the following steps work well in a wide area.
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
NOTICE
Avoid harsh solvents like acetone or brake
parts cleaner that may damage painted sur-
Before cleaning, gather the following: faces. Always test on a small, inconspicu-
• Disposable rags ous location first.
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional) T23692—Orange Power Degreaser
A great product for removing the waxy ship-
Basic steps for removing rust preventative: ping grease from the non-painted parts of the
machine during clean up.
1. Put on safety glasses.
2. Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean, Figure 13. T23692 Orange Power Degreaser.
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

Site Considerations
Weight Load Physical Environment
Refer to the Machine Data Sheet for the weight The physical environment where the machine is
of your machine. Make sure that the surface upon operated is important for safe operation and lon-
which the machine is placed will bear the weight gevity of machine components. For best results,
of the machine, additional equipment that may be operate this machine in a dry environment that is
installed on the machine, and the heaviest work- free from excessive moisture, hazardous chemi-
piece that will be used. Additionally, consider the cals, airborne abrasives, or extreme conditions.
weight of the operator and any dynamic loading Extreme conditions for this type of machinery are
that may occur when operating the machine. generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
Space Allocation
the environment is subject to vibration, shocks,
Consider the largest size of workpiece that will or bumps.
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of Electrical Installation
auxiliary equipment. With permanent installations, Place this machine near an existing power source.
leave enough space around the machine to open Make sure all power cords are protected from
or remove doors/covers as required by the main- traffic, material handling, moisture, chemicals, or
tenance and service described in this manual. other hazards. Make sure to leave enough space
See below for required space allocation. around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Children or untrained people
Lighting around the machine must be adequate
may be seriously injured by
enough that operations can be performed safely.
this machine. Only install in an
Shadows, glare, or strobe effects that may distract
access restricted location.
or impede the operator must be eliminated.
26"
30"
Figure 14. Minimum working clearances.

Assembly 5. Remove protective cover from blade,
then remove table insert from table (see
Figure 16).
The machine must be fully assembled before it 6. Release tension on blade. Place table on
can be operated. Before beginning the assembly saw, sliding table gap around blade (see
process, refer to Needed for Setup and gather Figure 16).
all listed items. To ensure the assembly process
goes smoothly, first clean any parts that are cov-
ered or coated in heavy-duty rust preventative (if Table Insert Blade
applicable). Table
Removed
Gap
To assemble bandsaw:
1. Have assistant tip and support bandsaw onto

its side and expose underside of cabinet (see
Figure 15). Place a 4x4 block under center of
cabinet to help prevent hands from an acci-
dental crushing injury while installing feet.
Figure 16. Placing table on saw with gap

positioned around blade.
Carelessness during this step can result in
a crushing injury to any extremity under the 7. Carefully position table so gap faces to the
machine. Take steps (like placing a block) right (see Figure 17).
to stop the machine should it come down
unexpectedly.
2. Attach two rubber feet to bottom of cabinet

stand, as shown in Figure 15, with (4) 3⁄8-16
hex nuts and (4)10mm flat washers. Table
Gap
Figure 17. Table rotated with gap facing to the

right.
8. Rest table trunnions on trunnion base, mak-

ing sure trunnion bolts are hanging out bot-
Figure 15. Rubber feet installed. tom of trunnion base (see Figure 18).
3. Repeat Steps 1–2, tipping saw onto other

side to install remaining feet.
4. Level cabinet stand and ensure stand is

sturdy and free of wobbles or rocking by
adjusting feet up or down, then tighten hex
nuts against stand to secure feet in place.

9. Thread (2) M10-1.5 knobs onto trunnion bolts 13. Attach fence rail using (2) M6-1 x 20 hex
hanging through bottom of trunnion base, as bolts, (2) 6mm lock washers, and (2) 6mm flat
illustrated in Figure 18. washers (see Figure 21).
Table
Trunnion
x2
Trunnion Base Knob
Figure 18. Table installed on trunnions.

Fence Rail
10. Install table insert (see Figure 19). Figure 21. Fence rail attached to table.
11. Attach table gap screw assembly with (1) 14. Thread M8-1.25 hex nut halfway onto M8-1.25
M8-1.25 hex nut and (1) 8mm flat washer x 100 hex bolt (this is the positive stop bolt).
(see Figure 19), then tighten gap screw.
15. Thread positive stop bolt into threaded hole
Note: Check this screw often to ensure table on bandsaw body as shown in Figure 22.
surface is flush across gap.
Table Insert
Gap Screw
Assembly
Figure 19. Table insert and gap screw installed.
12. Install fence support using (2) M6-1 x 12 Positive Stop

cap screws and (2) 6mm flat washers
(see Figure 20). Figure 22. Installed positive stop bolt.
Fence Support
x2
Figure 20. Fence support installed.

16. Thread (1) M8-1.25 hex nut onto lock lever, 19. Mount fence to fence base, sliding T-channel
install lock lever onto fence base, then tighten (see Figures 26–27) over fence base guide
hex nut to secure lock lever to fence base plate (see Figure 24) then rotate fence lock
(see Figure 23). lever to secure.
— For normal cutting operations, mount fence

Fence in vertical position, as shown in Figure 26.
Lock
Lever — For cutting narrow workpieces, mount
fence in horizontal position, as shown in
Figure 27.
Fence
Base
Fence Face
T-Channel
Figure 23. Lock lever installed in fence base.
17. Install fence lock lever onto fence base with

(1) 8mm flat washer, and thread into fence
base guide plate (see Figure 24).
Fence Lock
Lever
Fence Base Figure 26. Fence installed in vertical position.
Guide Plate
Fence Lock
Fence Lock Lever
Lever
Figure 24. Fence lock lever and guide plate

installed.
18. Place fence base on fence rail with fence lock

lever raised up. Push fence lock lever down T-Channel Fence
to secure fence in place (see Figure 25).
Figure 27. Fence installed in horizontal position.
Fence Base
Rail
Fence Lock
Lever in Down
(Locked)
Position
Figure 25. Fence base installed on fence rail.
Dust Collection Adjustment
Overview
The bandsaw is one of the most versatile wood-
This machine creates a lot of wood chips/
working machines. However, it has multiple com-
dust during operation. Breathing airborne
ponents that must be properly adjusted for the
dust on a regular basis can result in perma-
best cutting results.
nent respiratory illness. Reduce your risk
by wearing a respirator and capturing the
For practical and safety reasons, some adjust-
dust with a dust-collection system.
ments and test operations must be performed
before performing other necessary adjustments.
Recommended CFM at Dust Port: 400 CFM Below is an overview of all the adjustments and
Do not confuse this CFM recommendation with the order in which they should be performed:
the rating of the dust collector. To determine
the CFM at the dust port, you must consider 1. Initial Blade Tracking
these variables: (1) CFM rating of the dust col- 2. Test Run
lector, (2) hose type and length between the 3. Tension Blade
dust collector and the machine, (3) number 4. Adjusting Blade Support Bearings
of branches or wyes, and (4) amount of other 5. Adjusting Blade Guide Bearings
open lines throughout the system. Explaining 6. Table Tilt Calibration
how to calculate these variables is beyond the 7. Aligning Table
scope of this manual. Consult an expert or pur- 8. Aligning Fence
chase a good dust collection "how-to" book.
To connect a dust collection hose: Initial Blade Tracking

1. Fit the 4" dust hose over the dust port, as
shown in Figure 28, and secure in place with "Tracking" refers to how the blade rides on the
a hose clamp. bandsaw wheels. Proper tracking is important
for maintaining bandsaw adjustments, achiev-
2. Tug on hose to make sure it does not come ing correct blade tension, and cutting accurate-
off. ly. Improper tracking reduces cutting accuracy,
causes excess vibrations, and places stress on
Note: A tight fit is necessary for proper per- the blade and other bandsaw components. The
formance. shape of the wheels and the orientation of the
wheels in relation to each other determine how
the blade tracks.
Hose Clamp
Serious personal injury can
occur if the machine starts
while your hand is touch-
ing the bandsaw wheel dur-
ing tracking adjustments.
Hose Disconnect power from the
bandsaw before performing
blade tracking adjustments.
Figure 28. Dust hose attached to dust port.

Bandsaw wheels are either flat or crowned and 3. Pull blade tension quick-release lever down
both shapes track differently. This bandsaw has (as viewed from rear of machine) to apply
crowned wheels. As the wheels spin, a properly tension to blade (see Figure 30).
tracking blade naturally tracks at the center of the
wheel (see Figure 29). 4. Use tension knob on top of the bandsaw to
bring upper edge of indicator block to appro-
priate blade tension scale mark for blade
width (see Figure 30).
Note: A 3⁄8" wide blade is shipped with the

Blade Centered machine when new.
on Peak of Crown
Blade
Centered
on
Wheel
Wheel
Quick-Release
Figure 29. Blade centered on crown of wheel. Lever
CENTER TRACKING
Blade tracking is primarily affected by the tilt of Figure 30. Tension applied for a 3⁄8" blade.
the upper wheel, known as “center tracking.”
However, the alignment of both wheels plays an 5. Open upper wheel cover, rotate upper wheel
important part as well (see Wheel Alignment on by hand several times and watch where
Page 54 for more details). blade rides on wheel crown (see Figure 29
for an illustration of this concept).
The wheels on this bandsaw were aligned at the
factory, so center tracking is the only adjustment — If blade rides in center of upper wheel and
that needs to be checked/performed when the is centered on wheel crown, it is properly
saw is new. tracking and you are done with this proce-
dure—proceed to Test Run on page 25.
To set blade center tracking:
— If blade is NOT properly tracking, then con-
1. DISCONNECT MACHINE FROM POWER! tinue with this procedure to adjust it.
2. Adjust upper and lower blade guides away 6. Loosen wing nut on tracking knob
from blade (refer to Adjusting Blade Guide (see Figure 31).
Bearings on Page 28 for detailed instruc-
tions).
Tracking
Wing Nut Knob
Note: When adjusting blade tracking for test
run in this procedure, blade must have a rea-
sonable amount of tension to simulate oper-
ating conditions. After test run is successfully
completed, you will perform a thorough ver-
sion of the following steps to more accurately
tension the blade.
Figure 31. Tracking knob and wing nut for blade
tracking controls.

7. Spin upper wheel with one hand and slowly The Test Run consists of verifying the following:
adjust tracking knob with other hand until 1) The motor powers up and runs correctly, and
blade consistently tracks in center of wheel. 2) the safety disabling mechanism on the switch
works correctly.
8. Tighten wing nut to lock setting, then spin
upper wheel several times to confirm proper To test run machine:
tracking. If necessary, repeat adjustment pro-
cedure until blade is tracking properly. 1. Clear all setup tools away from machine.
9. Re-adjust blade guide bearings toward blade 2. Connect machine to power supply.
(refer to Adjusting Blade Guide Bearings
on Page 28 for detailed instructions). 3. Turn machine ON, verify motor operation,
and then turn machine OFF.
10. Close and secure upper wheel cover before
operating bandsaw. The motor should run smoothly and without
unusual problems or noises.
Test Run 4. Insert disabling pin through switch button.
Padlock
Once assembly is complete, test run the machine
to ensure it is properly connected to power and Shaft
safety components are functioning correctly.
If you find an unusual problem during the test run,

immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The Troubleshooting table in the
SERVICE section of this manual can help. Figure 32. Switch disabling padlock inserted into
ON button.
5. Try to start machine by pressing switch

button.
Serious injury or death can result from
using this machine BEFORE understanding Machine should NOT start. If it does start,
its controls and related safety information. the switch disabling feature is not functioning
DO NOT operate, or allow others to operate, properly and the switch must be replaced.
machine until the information is understood.
DO NOT start machine until all preceding

setup instructions have been performed.
Operating an improperly set up machine
may result in malfunction or unexpect-
ed results that can lead to serious injury,
death, or machine/property damage.

Tensioning Blade To tension bandsaw blade using flutter
method:
1. DISCONNECT MACHINE FROM POWER.

A properly tensioned blade is essential for mak-
ing accurate cuts, maximizing blade life, and 2. Make sure blade is properly center tracking
making other bandsaw adjustments. However, a (refer to Blade Tracking on Page 23 for
properly tensioned blade will not compensate for instructions).
cutting problems caused by excessive feed rate,
hardness variations between workpieces, and 3. Raise guide post all the way up and move
improper blade selection. upper and lower guide bearings away from
blade.
Optimal cutting results for any type of workpiece
are achieved through a combination of correct 4. Engage blade tension quick release lever to
blade selection, proper blade tension, properly apply tension to blade.
adjusted blade guides and other bandsaw compo-
nents, and using an appropriate feed rate. 5. Connect bandsaw to power, and turn bandsaw
ON.
Improper blade tension is unsafe, produces inac-
curate and inconsistent results, and introduces 6. Using blade tension adjustment knob, slowly
unnecessary wear on bandsaw components. decrease blade tension until you see the
Over-tensioning the blade increases the chance blade start to flutter.
of the blade breaking or wheel misalignment.
Under-tensioned blades wander excessively 7. Slowly increase tension until blade stops flut-
while cutting and will not track properly during tering, then tighten blade tension adjustment
operation. knob and additional 1⁄8 to 1⁄4 turn.
The method used to tension the blade is often
8. View tension gauge and use that as a guide
a matter of preference. This manual describes
for tensioning that specific blade size in the
two methods: the flutter method and the deflec-
future.
tion method. Either method will help you properly
tension the blade. Experience and personal pref-
Note: Do not rely on this setting for other
erence will help you decide which method you
blades or for long periods of time because all
prefer.
blades require specific tensioning and stretch
with use. If you notice a decrease in perfor-
Note: Tensioning the blade before the Test Run
mance at the setting repeat this procedure.
was an approximate tension. The following proce-
dures fine-tune the blade tension.
With extended use, blade tensioning system
may need to be reset. Refer to Resetting
The Flutter Method Blade Tensioner in the Service section in
Using the flutter method, you intentionally loosen this manual for details.
the blade until it just passes the point of being
too loose (when it begins to flutter). Then you 9. Disconnect bandsaw from power.
gradually tighten the blade until proper tension is
reached. 10. Re-adjust blade guides (refer to
Adjusting Blade Support Bearings and
Adjusting Blade Guide Bearings on
Pages 27– 28 for instructions).

The Deflection Method
The deflection method is much more subjective
Adjusting Blade
than the flutter method. Each blade will deflect
differently and every user will determine what
Support Bearings
"moderate pressure" means. The following are
general guidelines for tensioning the blade with The support bearings are positioned behind the
this method. blade on the blade guides and prevent it from
deflecting backward during cutting operations.
To tension bandsaw blade using deflection Proper adjustment of the support bearings is an
method: important part of making accurate cuts and keeps
the blade teeth from coming in contact with the
1. DISCONNECT MACHINE FROM POWER. blade guides while cutting, which will bend the
"tooth set" of the blade teeth and ruin the cutting
2. Make sure blade is properly tracking (refer effectiveness of the blade.
to Initial Blade Tracking on Page 23 for
instructions). There are support bearings on the upper and
lower blade guide assemblies. Both adjust in the
3. Raise guide post all the way up and move same manner.
upper and lower guide bearings away from
the blade. IMPORTANT: Make sure the blade is tracking
and tensioned correctly before performing this
4. Set blade tension quick release lever to apply procedure.
tension to the blade.
Items Needed Qty
5. Using moderate pressure, push the center of Wrench 10mm.................................................... 1
blade sideways. Feeler Gauge 0.016" (or Dollar Bill)................... 1
—If blade deflects approximately 1⁄4" it is To adjust support bearings:

properly tensioned. Proceed to Step 7.
—If blade deflects less than 1⁄4" it is over-
tensioned. Turn blade tensioning knob 2. Familiarize yourself with the support bearing
counter clockwise two full turns and repeat controls shown in Figure 33.
Step 6.
—If the blade deflects 1⁄4" or more, it is under-

Knurled Assembly Lock Bolt
tensioned. Apply tension to blade incre-
Knob
mentally and repeat Step 6 until properly
tensioned.
6. Re-adjust blade guides (refer to Adjusting Thumb

Blade Support Bearings and Adjusting Screw
Blade Guide Bearings on Pages 27– 28 for
instructions). Upper
Support
Bearing
When using different size blades, the blade Figure 33. Upper support bearing assembly and
tensioning system may need to be reset for controls.
correct operation.

3. Loosen guide assembly lock bolt so that sup-
port bearing can be rotated perpendicular to Adjusting Blade
blade in next step.
Guide Bearings
4. Rotate blade guide assembly until the face of
support bearing is perpendicular to blade, as
Properly adjusting the blade guides provides side-
shown in Figure 34.
to-side support to help keep the blade straight
while cutting.
Bandsaw There are blade guide bearings on the upper and

Blade lower blade guide assemblies. Both adjust in the
same manner.
IMPORTANT: The blade is tracking and ten-

sioned correctly before performing this procedure
(see Tensioning Blade on Page 26).
Support Items Needed Qty

Bearing Hex Wrench 4mm............................................... 2
Figure 34. The face of the support bearing must To adjust upper and lower blade guides:
be perpendicular (90°) to the blade.
5. Tighten assembly lock bolt (see Figure 33 on
Page 27). 2. Familiarize yourself with blade guide controls
shown in Figure 36.
6. Loosen thumb screw (see Figure 33 on Page
27) on support bearing adjustment shaft.
7. Use knurled knob to position support bear-

ing approximately 0.016" away from back Knurled
of blade, as shown in Figure 35. Measure Knob
this with a feeler gauge or a dollar bill folded
twice.
0.016''
Cap Thumb
Blade Guide Bearings Screw Screw
Figure 36. Blade guide controls.
3. Loosen thumbscrew on forward/backward

adjustment rod.
4. Rotate knurled knob behind blade guides to

position blade guides laterally, so front edges
of bearings are just behind blade gullets, as
Figure 35. Blade should be aligned approxi- illustrated in Figure 37 on Page 29.
mately 0.016" away from the bearing edge.
8. Tighten thumb screw to secure adjustment.

8. Tighten cap screws to lock blade guides in
Blade position.
Guide
Bearing
Whenever changing a blade or adjusting

Blade tension and tracking, the upper and lower
Gullets blade guide bearings and blade guide bear-
ings must be re-adjusted before cutting
operations.
Figure 37. Lateral adjustment of blade guides. Table Tilt Calibration

NOTICE When properly adjusted, positive stop bolt enables
table to be quickly returned perpendicular to the
Make sure that the blade teeth will not con-
tact the guide bearings when the blade is blade.
against the rear support bearing during the
cut. To tilt the table to the right, positive stop bolt
must be lowered, then re-adjusted after table is
returned to 0° (see Figure 39).
5. Tighten thumbscrew on lateral adjustment
rod so knurled knob will not turn.
6. Loosen cap screws behind blade guides.
7. With a hex wrench, rotate cap screws in

center portion of blade guides while slowing Positive
rotating blade wheel. Adjust till bearing is Stop Bolt
engaged by blade, back off adjustment till the
bearing stops moving as the blade passes Jam Nut
(see Figure 38).
When blade guide bearings are properly

positioned just of contact, they rotate only
slightly when the bandsaw wheel is turned.
Figure 39. Positive stop bolt set so table is 90°
to the blade (viewed from behind table).
Items Needed Qty

Open-Ended Wrench 13mm............................... 1
Phillips Screwdriver #2....................................... 1
Machinist's Square............................................. 1
Figure 38. Blade guide bearings adjusted

against both sides of blade.
To set positive stop bolt so the is 90˚ to blade: 9. Observe position of table tilt pointer on
tilt scale located underneath front of table
1. DISCONNECT MACHINE FROM POWER! (see Figure 41).
2. Make sure blade is properly tensioned

(refer to Tensioning Blade on Page 26 for
instructions).
3. Loosen the two table lock knobs that secure

the table to the trunnions.
4. Loosen jam nut (see Figure 40) that locks the

positive stop bolt in place.
Tilt Scale
Pointer
5. Completely raise upper blade guide assem-
bly, then place machinist's square flat on
table and against side of blade, as shown in
Figure 40.
Figure 41. Location of the table tilt scale.
10. Loosen Phillips head screw securing pointer,

adjust pointer to 0°, then retighten Phillips
head screw.
Positive
Stop Bolt
Square Aligning Table
Table
To ensure cutting accuracy, table must be aligned
Jam Nut
so miter slot is parallel with bandsaw blade.
Figure 40. Using a square to adjust the table Items Needed Qty
perpendicular to the side of the blade. Straightedge 24"................................................. 1
Fine Ruler 12".................................................... 1
6. Raise or lower the positive stop bolt until Masking Tape..................................... As Needed
table is perpendicular to side of blade, then Open-Ended Wrench 10mm............................... 1
re-tighten jam nut (see Figure 40) against the
frame to secure setting. To align table miter slot parallel to blade:
7. Rest table on positive stop bolt, then re-tight- 1. DISCONNECT MACHINE FROM POWER!
en table lock knobs.
2. Make sure blade is correctly tensioned (refer to
8. Observe position of table tilt pointer on Tensioning Blade on page 26Pon page 26 for
tilt scale located underneath front of table instructions).
(see Figure 41).
3. Make sure table is perpendicular to side of
blade and is locked in place.

4. Place a straightedge along the blade. 7. Position table so that distances are equal
Straightedge should lightly touch both front between straightedge and miter slot at front
and back of blade (see Figure 42). and back of the table.
Note: Make sure straightedge does not go 8. Taking care not to move table, re-tighten
across a tooth while performing this step. flange bolts.
9. If necessary, repeat this procedure until you

are satisfied with adjustment.
Aligning Fence
To ensure accurate cutting when using the fence,
the face of the fence must be parallel to the table
miter slot and, thus, to the side of the blade.
Items Needed Qty

Hex Wrench 5mm............................................... 1
Figure 42. Example of placing a straightedge
To align fence parallel with the miter slot:
along blade and measuring to miter slot.
5. Use fine ruler to measure distance between
straightedge and miter slot at the front and 2. Install fence on right side of blade, even with
back of table (see Figure 42). edge of miter slot, then lock it in place.
— If distances are same, no further adjust- — If fence is parallel with miter slot, no addi-
ments are required. tional adjustment is necessary.
— If distances are different, continue with — If fence is not parallel with miter slot, pro-
Step 6. ceed to Step 4.
6. Loosen six flange bolts that secure table to 3. Loosen four fence adjustment cap screws
the trunnion brackets (see Figure 43). shown in Figure 44, adjust fence parallel to
miter slot, then re-tighten cap screws.
Flange Bolts
(3 of 6)
Figure 43. Location of trunnion bracket flange Figure 44. Location of fence adjustment cap
bolts. screws.

SECTION 4: OPERATIONS
Operation Overview To complete a typical operation, the operator
does the following:
1. Examines the workpiece to make sure it is

The purpose of this overview is to provide the nov- suitable for cutting.
ice machine operator with a basic understanding
of how the machine is used during operation, so 2. Adjusts the fence for the width of the cut and
the machine controls/components discussed later then locks it in place.
in this manual are easier to understand.
3. Adjusts the table tilt, if necessary, to the cor-
Due to the generic nature of this overview, it is rect angle of the desired cut.
not intended to be an instructional guide. To learn
more about specific operations, read this entire 4. Loosens the guide post lock knob, adjusts
manual, seek additional training from experienced the upper blade guide height to just clear
machine operators, and do additional research the workpiece (no more than 1⁄4"), then re-
outside of this manual by reading "how-to" books, tightens the guide post lock knob.
trade magazines, or websites.
5. Checks to make sure the workpiece can
safely pass all the way through the blade
without interference from other objects.
To reduce the risk of
serious injury when using 6. Puts on safety glasses and a respirator.
this machine, read and
understand this entire 7. Starts the dust collector and bandsaw.
manual before operating.
8. Holds the workpiece firmly and flatly against
both the table and fence, and then pushes
the workpiece into the blade at a steady and
controlled rate until the cut is complete.
Damage to your eyes and lungs could result
from using this machine without proper pro-
IMPORTANT: The operator is very careful to
tective gear. Always wear safety glasses and
keep fingers away from the blade and uses a
a respirator when operating this machine.
push stick to feed narrow workpieces.
9. Stops the bandsaw.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.

General Overview Disabling & Locking
Switch
The bandsaw is one of the most versatile wood
cutting tools in the shop. It is capable of perform-
ing the following types of cuts: The ON/OFF switch can be disabled and locked
by inserting a padlock through the ON button,
as shown. Locking the switch in this manner can
Straight Cuts prevent unauthorized operation of the machine,
• Miters which is especially important if the machine is not
• Angles stored inside an access-restricted building.
• Compound Angles
• Resawing IMPORTANT: Locking the switch with a padlock
• Ripping only restricts its function. It is not a substitute
• Crosscutting for disconnecting power from the machine when
adjusting or servicing.
Irregular Cuts
• Simple and Complex Curves Padlock
• Duplicate Parts
• Circles Shaft
• Beveled Curves
A properly adjusted bandsaw can be safer to

operate than most other saws and performs many
functions with ease and accuracy.
Basic Cutting Tips Figure 45. Switch disabled by a padlock.

Here are some basic tips to follow when oper-
ating the bandsaw:
• Replace, sharpen, and clean blades as nec- Children or untrained people can be
essary. Make adjustments periodically to seriously injured by this machine. This
keep the saw running in top condition. risk increases with unsupervised operation.
To help prevent unsupervised operation,
• Use light and even pressure while cutting. disable and lock the switch before leaving
Light contact with the blade eases line follow- machine unattended! Place key in a well-
ing and prevents undue friction. hidden or secure location.
• Avoid twisting the blade when cutting around

tight corners. Allow the blade to saw around
the corners. NOTICE
The padlock shaft diameter is important to
• Misusing the saw or using incorrect tech- the disabling function of the switch. With
niques is unsafe and results in poor cuts. any padlock used to lock the switch, test
Remember—the blade does the cutting with the switch after installation to ensure that it
the operator’s guidance. is properly disabled.
0.12"–0.15"
Figure 46. Minimum lock shaft requirements.

Workpiece Setting Upper Blade
Inspection Guide Height
Some workpieces are not safe to cut or may When cutting, the blade guides must always
require modification before they are safe to cut. be positioned so they just clear (no more than
Before cutting, inspect all workpieces for the 1
⁄4") the workpiece. The guide post, shown in
following: Figure 47, allows the upper blade guide assembly
to be quickly adjusted for height.
• Material Type: This machine is intended for
cutting natural and man-made wood prod-
ucts, laminate covered wood products, and
some plastics. Cutting drywall or cementi-
tious backer board creates extremely fine
dust and may reduce the life of the bearings. Guide Post
This machine is NOT designed to cut metal, Lock Knob
glass, stone, tile, etc.; cutting these materials
with a bandsaw may lead to injury.
Guide Post Guide
• Foreign Objects: Nails, staples, dirt, rocks Elevation Post
and other foreign objects are often embed- Handwheel
ded in wood. While cutting, these objects can
become dislodged and hit the operator and
bind or break the blade, which might then fly
apart. Always visually inspect your workpiece Figure 47. Location of guide post, elevation
for these items. If they can't be removed, DO handwheel, and lock knob.
NOT cut the workpiece.
To adjust height of upper blade guides:
• Large/Loose Knots: Loose knots can
become dislodged during the cutting opera- 1. DISCONNECT MACHINE FROM POWER!
tion. Large knots can break blade teeth and
cause machine damage. Choose workpieces 2. Loosen guide post lock knob.
that do not have large/loose knots or plan
ahead to avoid cutting through them. 3. Use guide post elevation handwheel to adjust
height of guide post so that blade guide
• Wet or "Green" Stock: Cutting wood with a assembly just clears (no more than 1⁄4")
moisture content over 20% causes unneces- workpiece.
sary wear on the blades, increases the risk of
kickback, and yields poor results. 4. Retighten lock knob to secure setting.
• Excessive Warping: Workpieces with exces-

sive cupping, bowing, or twisting are danger-
ous to cut because they are unstable and
often unpredictable when being cut. DO NOT
use workpieces with these characteristics!
• Minor Warping: Workpieces with slight cup-

ping can be safely supported if the cupped
side is facing the table or the fence. A
workpiece supported on the bowed side may
move unexpectedly resulting in severe injury.

Table Tilt Blade Selection
The table can be tilted to make angled or beveled Selecting the right blade requires a knowledge
cuts. A simple tilt scale is provided on the trun- of the various blade characteristics to match the
nion for a quick gauge (see Figure 48). For more blade with the particular cutting operation.
accurate results use a protractor.
Blade Terminology
Tilt Scale Lock Knob B

& Pointer (1 of 2) C
E
F H
D
G I
Figure 50. Bandsaw blade components.
Figure 48. Table tilt controls.
A. Kerf: The amount of material removed by the
blade during cutting.
B. Tooth Set: The amount each tooth is bent

left or right along the blade.
C. Gauge: The thickness of the blade.
D. Blade Width: The widest point of the blade

measured from the tip of the tooth to the back
edge of the blade.
E. Tooth Rake: The angle of the tooth face from

a line perpendicular to the length of the blade.
Figure 49. Table tilted. F. Gullet Depth: The distance from the tooth tip
to the bottom of the curved area (gullet).
Note: When tilting table to left, the positive stop
bolt must be lowered or removed. Be sure to re- G. Tooth Pitch: The distance between tooth
adjust it when returning table to be perpendicular tips.
with blade.
H. Blade Back: The distance between the bot-
To tilt the table: tom of the gullet and the back edge of the
blade.
I. TPI: The number of teeth per inch measured
2. Loosen both table lock knobs underneath from gullet to gullet.
table.
3. Tilt table to desired angle, then re-tighten lock

knobs.

Blade Dimensions • Straight Cutting: Use the largest width
blade that you own. Large blades excel at
Length Range.......................................104"–105"
cutting straight lines and are less prone to
Width Range............................................... 1⁄8"– 3⁄4"
wander (known as blade lead—refer to Page
52 for more information on blade lead).
Blade Length
Measured by the blade circumference, blade Tooth Style
lengths are specific to each bandsaw. They are
Figure 52 illustrates the three main blade tooth
determined by the wheel diameter and distance
styles:
between the wheels. Blades will vary slightly
even in the same length because of how they are
welded. Refer to the Accessories section later in
this manual for blade replacements from Grizzly.
Blade Width
Measured from the back of the blade to the tip of
the blade tooth (the widest point), blade width is Raker Skip Hook
often the first consideration given to blade selec-
tion. Blade width dictates the largest and smallest
curve that can be cut, as well as how accurately it
can cut a straight line.
• Curve Cutting: Use the chart in Figure 51 to

determine the correct blade for curve cutting.
Determine the smallest radius curve that will
Figure 52. Main blade tooth styles.
be cut on your workpiece and use the corre-
sponding blade width.
• Raker: Considered to be the standard
because the tooth size and shape are the
3
/4" same as the tooth gullet. The teeth on raker
blades usually are very numerous, have no
angle, and produce cuts by scraping the
material. As a result, smooth cuts can be
achieved without cutting fast or generating
51/2"
more heat than other tooth types.
Blade Width
• Skip: Similar to a raker blade that is missing

every other tooth. Because of the design,
skip toothed blades have a much larger gullet
than raker blades, and therefore, cut faster
and generate less heat. However, these
blades also leave a rougher cut than raker
blades.
• Hook: The teeth have a positive angle

(downward) which makes them dig into the
material, and the gullets are usually rounded
for easier waste removal. These blades are
Cutting Radius excellent for the tough demands of resawing
and ripping thick material.
Figure 51. Recommended cutting radius per
blade width.

Tooth Pitch Blade Material
Measured as TPI (teeth per inch), tooth pitch Bandsaw blades must meet two requirements:
determines the number of teeth. More teeth per flexibility and hardness. The flexibility of a blade
inch (fine pitch) will cut slower, but smoother; while allows it to travel on the wheel as a band, while
fewer teeth per inch (coarse pitch) will cut rougher, hardness allows the teeth to cut and hold an
but faster. As a general rule, choose blades that edge. Modern materials technology has allowed
will have at least three teeth in the material at all bandsaw blades to meet these requirements in
times. Use fine-pitched blades on harder woods various ways.
and coarse-pitched blades on softer woods.
Carbon Steel: These blades are differentially
Tooth Set heat treated to provide hard teeth that will hold an
edge, and yet be flexible in the back.
Two common tooth sets for wood bandsaw blades
are alternate and raker. Each different type of
Carbide Tooth: Extremely hard carbide is either
tooth set removes material in a different manner,
welded onto or impregnated into the carbon steel
leaving cuts with different characteristics (see
blades, providing superior edge-holding charac-
Figure 53).
teristics (see Figure 54).
Alternate Raker
Carbon Steel
Carbide Impregnated Steel
Figure 53. Common woodcutting bandsaw blade

Figure 54. Carbide-tooth blade composition.
tooth sets.
Bi-metal Blade: A strip of high-speed tool steel is
• Alternate: An all-purpose arrangement
precision welded to a flexible carbon blade, then
where the teeth are bent evenly left and right
teeth are ground into the blade to provide good
of the blade.
edge-holding qualities for blades taking a lot of
abuse (see Figure 55).
• Raker: Three teeth in a recurring group—one
bent left, one bent right, and then one that is
not bent. The raker set is ideal for most con-
Carbon Steel Blade
tour cuts.
Weld
High-Speed Steel
Figure 55. Bi-metal blade composition.

Blade Selection Chart
Use the blade selection chart below as a general guide when selecting a blade for your operation.
Blade Width
Cutting Operation
Narrow ( ⁄ 8" – ⁄4")
1 1
Medium (3 ⁄ 16"– 1 ⁄ 2") Wide (1 ⁄ 2"– 3 ⁄4")
Resawing H C
Ripping Thin Stock H M

R
H H
Ripping Thick Stock H C
R
H
S
Ripping Round Stock R M R M
R
H
S
Crosscutting Thin Stock R F
S S
H HS
Crosscutting Thick Stock R M
S
H
Crosscutting Round Stock R F M R F M
S
H H
Miter Cut R F M
H
S S
H
Tenons R M R M
S
R
Sharp Curves R F
H S S
Gradual Curves S F M
S
H R
Key
Tooth Type Tooth Pitch (Teeth Per Inch or TPI)
H R S F M C
Fine Medium Coarse

Hook Raker Skip
(14-32 TPI) (4-12 TPI) (2-4 TPI)
R S

Blade Care Blade Breakage
& Break-In
Many conditions may cause a bandsaw blade to
break. Blade breakage is unavoidable in some
Blade Care cases, since it is the natural result of the peculiar
A bandsaw blade is a thin piece of steel that is stresses that bandsaw blades are subjected to.
subjected to tremendous strain. You can obtain
longer use from a bandsaw blade if you give it fair Blade breakage is also due to avoidable circum-
treatment and always use the appropriate feed stances. Avoidable blade breakage is most often
rate for your operation. the result of poor care or judgement on the part
of the operator when mounting or adjusting the
Be sure to select blades with the proper width, blade or support guides.
set, type, and pitch for each application. Using the
wrong blade will produce unnecessary heat and The most common causes of blade breakage
shorten the life of the blade. are:
A clean blade will perform much better than a dirty • Faulty alignment or adjustment of the blade
blade. Dirty or gummed up blades pass through guides.
the cutting material with much more resistance
than clean blades. This extra resistance also • Forcing or twisting a wide blade around a
causes unnecessary heat. short radius.
• Feeding the workpiece too fast.

Blade Break-In
The tooth tips and edges of a new blade are • Dull or damaged teeth.
extremely sharp, and cutting at too fast of a feed
rate fractures the beveled edges of the teeth and • Over-tensioned blade.
causes premature blade wear.
• Upper blade guide assembly set too high
To properly break in a new blade: above the workpiece. Adjust the top blade
guide assembly so that there is approximate-
1. Choose correct speed for blade and material ly 1⁄8"– 1⁄4" between the bottom of the assem-
of operation. bly and the workpiece.
2. Reduce feed pressure by half for first • Using a blade with a lumpy or improperly fin-
50–100 in2 of material cut. ished braze or weld.
3. To avoid twisting blade when cutting, adjust • Leaving the blade tensioned when not in use.
feed pressure when total width of blade is in
cut. • Using the wrong pitch (TPI) for the workpiece
thickness. The general rule of thumb is to
have no less than two teeth in contact with
the workpiece at all times during cutting.

Changing Blade Guide
Post Quick-
Release
Lever
Upper
Disconnect bandsaw from Guide
power BEFORE changing Bearings Table
blade. Serious personal Insert
injury could occur if
machine is started during
this procedure.
Gap Screw
Figure 56. Blade changing controls.

LACERATION HAZARD!
3. Remove table insert and gap screw. Adjust
Bandsaw blades are sharp
upper and lower guide bearings as far away
and difficult to handle.
as possible from blade (see Figure 56).
Wear heavy leather gloves
while handling to reduce
4. Open upper and lower wheel covers and
the risk of being cut.
blade cover on guide post, then with gloved
hands, slide blade off of both wheels.
Blade changes entail removing the existing blade,
installing the new blade, then properly adjusting 5. Rotate blade 90˚ and slide it through slot in
the blade tension, tracking, and guides. table to remove it.
Items Needed Qty

Gloves................................................................ 1
Removing Blade
2. Release blade tension by moving blade ten-

sion quick-release lever (see Figure 56) to
up position.
3. Remove table insert and gap screw. Adjust

upper and lower guide bearings as far away
as possible from blade (see Figure 56).

Installing Blade
Ripping
2. Slide blade through table slot, ensuring that "Ripping" means cutting with the grain of the
teeth are pointing down toward front of table. wood stock. For plywood and other processed
wood, ripping simply means cutting down the
Note: If the teeth will not point downward length of the workpiece. Beveled rip cuts may be
in any orientation, the blade is inside-out. performed by tilting the table.
Remove the blade, and twist it right-side-out.
To make a rip cut:
3. Slip blade through blade guides, and mount it
on upper and lower wheels (see Figure 57). 1. Adjust fence to match width of cut on your
workpiece, then lock fence in place.
3. Slip blade through blade guides, and mount it
on upper and lower wheels (see Figure 57). 2. Adjust blade guide assembly to proper height
above workpiece.
3. After all safety precautions have been met,

turn bandsaw ON and wait for it to come to
full speed. Slowly feed workpiece into blade
until blade is completely through workpiece.
Figure 58 shows an example of a ripping
operation.
Figure 57. Example of placing blade on wheel.
4. Rotate blade tension quick-release lever to

down position.
5. Adjust blade tension (refer to Page 26) and

blade tracking (refer to Page 23).
6. Adjust upper/lower guide bearings and sup-

port bearings (refer to instructions beginning Figure 58. Example of a ripping operation.
on Page 27).
7. Close and secure wheel covers and guide

post blade cover, and re-install table insert ALWAYS use a push stick when ripping
and gap screw. narrow pieces. Failure to follow these
warnings may result in amputation or
8. If necessary, adjust blade tension quick- laceration injuries!
release lever (refer to Page 26 for
instructions).
NEVER place fingers or hands in the line of

cut. If you slip, your hands or fingers may
go into the blade and may be cut.

Crosscutting Resawing
Crosscutting is the process of cutting across the "Resawing" means cutting the thickness of a
grain of wood. For plywood and other processed board into two or more thinner boards (see
wood, crosscutting simply means cutting across Figure 60 for an example). The maximum height
the width of the material. Crosscuts can be 90° or of a board that can be resawn is limited by the
angled using the miter gauge. Compound cross- maximum cutting height of the bandsaw.
cuts are those where the miter is angled and the
table tilted. One of the most important considerations for
resawing is blade selection—a wide blade cuts
To make a crosscut: straighter and is less prone to blade lead (see the
Blade Lead subsection later in this manual for
1. Mark workpiece on edge where you want to more information).
begin cut.
For most applications, use a blade with a hook or
2. Adjust blade guide assembly to proper height a skip tooth style. Choose blades with fewer teeth-
above workpiece. per-inch (from 3 to 6 TPI), because they offer larg-
er gullet capacities for clearing sawdust, which
3. Adjust miter gauge to correct angle needed reduces heat buildup and strain on the motor.
for cut.
4. Move fence out of the way. Place workpiece

evenly against miter gauge, then line up mark
with blade.
5. After all safety precautions have been met,

turn bandsaw ON and wait for it to come to
full speed. Slowly feed workpiece into blade
until blade is all the way through workpiece.
Figure 59 shows an example of a crosscut-
ting operation.
Figure 60. Example of a resawing operation.
When resawing thin pieces, a wandering

blade (blade lead) can tear through the side
of the workpiece, exposing your hands to
the blade teeth. Always use push blocks
when resawing and keep your hands clear
of the blade.
Figure 59. Example of a crosscutting operation

with the miter gauge.

Stacked Cuts Cutting Curves
One of the benefits of a bandsaw is its ability to When cutting curves, simultaneously feed and
cut multiple copies of a particular shape by stack- turn the stock carefully so the blade follows the
ing a number of workpieces together. However, layout line without twisting. If curves are sharp or
before making stacked cuts, ensure that the table tight, use a narrower blade with more TPI (teeth
is perpendicular (90°) to the blade—otherwise, per inch) and make relief cuts to avoid having to
any error in this setting will be compounded in the back the workpiece away from the blade.
workpieces.
Always make short cuts first, then proceed to
To complete a stacked cut: the longer cuts. Relief cuts reduce the chance of
the blade being pinched or twisted. Relief cuts
1. Align workpieces from top to bottom. are cuts made through the waste portion of the
workpiece and are stopped at the layout line, so
2. Secure all pieces together in a manner that when you're cutting along the layout line, waste
will not interfere with cutting. Hot gluing wood is released from the workpiece, alleviating
along edges works well, as does brad nailing any pressure on the back of the blade. Relief cuts
through waste portion. (Be careful not to cut also make it easier to back the workpiece out
into brads or you may break blade!) once the saw blade has come to a stop, if needed.
3. Lay out shape you intend to cut on face of top

piece.
The list below displays blade widths and
4. Make relief cuts perpendicular to outline of the corresponding minimum radii for those
your intended shape in areas where changes blade widths.
in blade direction could strain woodgrain or
cause blade to bind. Width Min. Radius
1
⁄8" ................................................. 1⁄8"
5. Cut stack of pieces along your layout line as 3
⁄16" ................................................. 3⁄8"
though you were cutting a single piece (see 1
⁄4'' ................................................. 5⁄8''
Figure 61 for an example of a stacked cut 3
⁄8'' ................................................ 11⁄4''
setup). 1
⁄2'' ................................................ 21⁄2''
5
⁄8'' ................................................ 33⁄4''
3
⁄4'' ................................................ 51⁄2''
Figure 61. Example of a stacked cut setup.

ACCESSORIES
SECTION 5: ACCESSORIES
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 Oz. Spray
Installing unapproved accessories may G2871—Boeshield® T-9 12 Oz. Spray
cause machine to malfunction, resulting in G2870—Boeshield® T-9 4 Oz. Spray
serious personal injury or machine damage. H3788—G96® Gun Treatment 12 Oz. Spray
To reduce this risk, only install accessories H3789—G96® Gun Treatment 4.5 Oz. Spray
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
105" Replacement Bandsaw Blades

105" CARBON TOOL STEEL
MODEL W TPI GA.
G5174 1
⁄8" 14 Raker 0.025"
G5175 1
⁄8" 18 Raker 0.025" Figure 62. Recommended lubricants for protect-
G5176 3
⁄16" 4 Skip 0.025" ing unpainted cast iron/steel part on machinery.
G5177 3
⁄16" 10 Raker 0.025"
G5178 3
⁄ 16 " 14 Raker 0.025" G8683Z— Mini Mobile Base
G5179 1
⁄ 4" 4 Hook 0.025" Make your machine mobile with this popular pat-
1
⁄ " ented mobile base. The unique outrigger-type
G5180 4 6 Hook 0.025"
supports increase stability and lower machine
G5181 1
⁄4" 10 Raker 0.025" height. This heavy duty mobile base is rated for
G5182 1
⁄4" 14 Raker 0.025" up to a 600 lb. capacity.
G5183 1
⁄4" 18 Raker 0.025"
G5184 3
⁄8" 4 Hook 0.025"
G5185 3
⁄ 8" 6 Hook 0.025"
G5186 3
⁄ 8" 10 Raker 0.025"
G5187 3
⁄ 8" 14 Raker 0.025"
G5188 1
⁄2" 3 Hook 0.025"
G5189 1
⁄2" 4 Hook 0.025"
G5190 1
⁄2" 6 Hook 0.025"
G5191 1
⁄2" 10 Raker 0.025"
G5192 1
⁄ 2" 14 Raker 0.025"
G5193 3
⁄ 4" 3 Hook 0.032"
G5194 3
⁄ 4" 6 Hook 0.032"
G5195 3
⁄4" 10 Raker 0.032" Figure 63. G8683Z SHOP FOX® Mobile Base.
105" CARBIDE-EMBEDDED
H6998 5
⁄8" 3 Hook 0.025"
order online at www.grizzly.com or call 1-800-523-4777

SECTION 6: MAINTENANCE
Cleaning &
Always disconnect power
to the machine before
Protecting
performing maintenance.
Failure to do this may Cleaning the bandsaw is relatively easy. Vacuum
result in serious person- excess wood chips and sawdust, and wipe off
al injury. the remaining dust with a dry cloth. If any resin
has built up, use a resin dissolving cleaner to
remove it.
Schedule
Protect the unpainted cast iron surfaces on the
table by wiping it clean after every use—this
For optimum performance from this machine, this ensures moisture from wood dust does not remain
maintenance schedule must be strictly followed. on bare metal surfaces. Keep the table rust-free
with regular applications of products like G96®
Ongoing Gun Treatment, SLIPIT®, or Boeshield ® T-9 (see
To maintain a low risk of injury and proper Accessories section for more details).
machine operation, if you ever observe any of the
items below, shut down the machine immediately Once a month, remove the blade and thoroughly
and fix the problem before continuing operations: clean all built-up sawdust from the polyurethane
tires on the wheels.
• Loose mounting bolts.
• Worn or damaged saw blade.
•
•
Worn or damaged wires.
Check/clean wheel brush.
Lubricating
• Clean/protect table surface.
• Check lubrication points.
An essential part of lubrication is cleaning the
• Any other unsafe condition.
components before lubricating them. This step
is critical because dust and chips build up on
Monthly lubricated components, which makes them hard
• Check for V-belt tension, damage, or wear. to move. Simply adding more grease to built-
• Remove blade and thoroughly clean all built- up grime will not result in smooth moving parts.
up sawdust from the polyurethane tires on Clean the components in this section with an oil/
the wheels. grease solvent cleaner or mineral spirits before
• Clean/vacuum dust buildup from inside cabi- applying lubrication.
net and off motor.
All bearings are sealed and permanently lubri-
cated. Leave them alone until they need to be
replaced.
If the table becomes difficult to tilt, remove it and

lubricate the trunnions and the slides in the trun-
nion base.

Guide Post Rack
Lubrication Type... T26419 or NLGI#2 Equivalent
Wheel Brush
Amount..................................................Thin Coat
Frequency........................................... As Needed The bandsaw is equipped with a lower wheel
brush to keep saw dust from building up on the
Items Needed Qty tire. The brush should be checked daily and
#2 Phillips Screwdriver....................................... 1 cleaned when it becomes dirty.
Hex Wrench 5mm............................................... 1
There are adjustment brackets that allow the
To lubricate guide post rack and pinion: brushes to be adjusted for bristle wear.
2. Lower guide post all the way. Redressing

3. Unscrew and remove guide post elevation Polyurethane Tires
knob.
4. Remove both 5mm cap screws securing As the bandsaw ages, the polyurethane tires may
pinion assembly. Clean pinion assembly, re- need to be redressed if they harden or glaze over.
grease and reattach to machine. Redressing the polyurethane tires improves blade
tracking and reduces vibration/blade lead.
5. Use a rag and mineral spirits to wipe off any
grease and sawdust build-up on rack (see To redress polyurethane tires:
Figure 64).
2. Put on heavy leather gloves.
3. Remove the blade.
4. Clean any built-up sawdust from the polyure-

thane tires.
Pinion
Assy. Cap 5. Hold 100-grit sandpaper against the polyure-
Screws thane tire and rotate the wheel by hand. Only
Guide Post redress the polyurethane enough to expose a
Rack fresh polyurethane surface.
Note: If the polyurethane tires become

too worn, then blade tracking will become
extremely difficult. At that point, redressing
will no longer be effective and the polyure-
Figure 64. Example of guide post rack exposed thane tires must be replaced.
for lubrication.
6. Apply a thin coat of lubricant to rack.
7. Move guide post up and down several times

to distribute lubricant, then remove any
excess grease to help reduce potential saw-
dust build-up.

SECTION 7: SERVICE
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the
serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not 1. Incorrect power supply voltage. 1. Ensure correct power supply voltage.
start or a breaker 2. Power supply circuit breaker tripped or 2. Ensure circuit is sized correctly and free of shorts.
trips immediately fuse blown. Reset circuit breaker or replace fuse.
upon startup. 3. Motor wires connected incorrectly. 3. Correct motor wiring connections (Page 57).
4. Wiring open/has high resistance. 4. Check/fix broken, disconnected, or corroded wires.
5. ON/OFF switch at fault. 5. Replace switch.
6. Start capacitor at fault. 6. Test/replace.
7. Centrifugal switch at fault. 7. Adjust/replace centrifugal switch if available.
8. Motor at fault. 8. Test/repair/replace.
Machine stalls or is 1. Dull or incorrect blade for task. 1. Sharpen/replace blade (Page 40). Use correct
underpowered. blade.
2. Workpiece material not suitable for 2. Only cut wood—ensure moisture is below 20%,
machine, or feed rate/pressure too heavy. reduce feed rate or depth of cut.
3. Belt slipping; oil/grease on belt. 3. Clean/tension/replace belt (Page 51).
4. Blade slipping on wheels. 4. Adjust blade tracking and tension (Page 23).
Ensure proper blade size.
5. Motor wired incorrectly. 5. Wire motor correctly (Page 57).
6. Run capacitor at fault. 6. Test/repair/replace.
7. Pulley/sprocket slipping on shaft. 7. Tighten/replace loose pulley/shaft.
8. Centrifugal switch at fault. 8. Adjust/replace centrifugal switch if available.
9. Motor bearings at fault. 9. Test/repair/replace.
Machine has vibra- 1. Motor or component loose. 1. Inspect/replace damaged bolts/nuts and retighten
tion or noisy opera- use thread-locking fluid if necessary.
tion. 2. Large blade weld or blade at fault. 2. Replace warped/bent/broken blade; replace/
resharpen dull blade (Page 40).
3. V-belt worn or loose. 3. Inspect/replace belt (Page 50).
4. Motor fan rubbing on fan cover. 4. Fix/replace fan cover; replace loose/damaged fan.
5. Motor mount loose/broken. 5. Tighten/replace.
6. Pulley loose. 6. Re-align/replace shaft, pulley set screw, and key.
7. Machine incorrectly mounted. 7. Tighten mounting bolts; relocate/shim machine.
8. Centrifugal switch is at fault. 8. Replace.
9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

Operating Machine
Blade or teeth 1. Blade tension is too tight. Reduce blade tension (Page 26).
1.
break/crack. 2. Blade is incorrect for application. Use correct blade for application (Page 35).
2.
3. Excessive feed rate/pressure. 3.
Reduce feed rate/pressure.
4. Cutting corners too sharply. 4.
Use a wider arc on outside cuts, or use relief cuts
to make tight inside cuts.
5. Blade is dull or worn/weld at fault. 5. Replace blade (Page 40).
6. Blade is tracking incorrectly. 6. Properly adjust blade tracking (Page 23).
7. Blade guides/support bearings not adjusted 7. Adjust blade guides/support bearings properly,
properly, allowing blade teeth to hit guides so teeth cannot contact guides during operation
while cutting. (Pages 27–28).
Blade slows, 1. Blade contacting table insert. 1. Adjust blade guides to eliminate any side pressure
smokes, shows (Page 28). Properly align table (Page 30).
overheating or 2. Blade guides are misadjusted or worn. 2. Adjust guides properly. Replace blade guides if
wears on one side. worn.
3. Blade installed backwards. 3. Check blade rotation. Reverse blade if necessary
(Page 40).
4. Too much side pressure when feeding 4. Feed workpiece straight into blade.
workpiece.
5. Wheels are out of alignment. 5. Adjust wheels to be coplanar (Page 54).
6. Fence not parallel with blade. 6. Adjust fence parallelism with blade (Page 52).
7. Dull, bell-mouthed, or incorrect blade. 7. Replace blade (Page 40).
8. V-belt loose, worn or slipping. 8. Tighten V-belt. Replace if worn or oily (Page 50).
Finished workpieces 1. Blade is overloaded and twists. TPI is too 1. Decrease feed rate; ensure proper TPI
are rough or show fine. Blade is too narrow for cutting task. (Page 38).
scoring. 2. Blade TPI is too coarse or tooth style incor- 2. Use correct blade for material and speed of cut
rect. (Page 35).
3. Blade is loose and fluttering. 3. Properly adjust blade tension (Page 26).
4. Blade tracking is incorrect. 4. Adjust blade tracking (Page 23).
5. Blade has missing/bent teeth, or faulty 5. Replace blade (Page 40).
weld.
Table is hard to tilt. 1. Table tilt lock knobs are engaged. 1. Disengage table tilt lock knobs (Page 35).
2. Sawdust or pitch trapped between trunnion 2. Remove table and clean trunnion sliding surfaces
and base. free of sawdust or pitch.
3. Metal burrs on trunnion. 3. Remove burrs.
Table does not 1. Table tilt scale pointer not calibrated. 1. Calibrate table tilt scale pointer (Page 29).
accurately tilt to 45 2. Positive stop not set correctly. 2. Adjust positive stop (Page 29).
or 0 degrees.
Miter bar binds in 1. Miter slot dirty or gummed up. 1. Carefully clean miter slot.
miter slot. 2. Miter bar is bent. 2. Replace.

Operating Machine (Continued)
Blade tracks 1. Tracking is not adjusted properly. 1. Adjust tracking (Page 23).
incorrectly, or 2. Wheels are not coplanar. 2. Adjust wheels to be coplanar (Page 54).
comes off wheels. 3. Blade tension too loose. 3. Increase blade tension (Page 26).
4. Blade guides/support bearings are too tight. 4. Properly adjust blade guides/support bearings
(Pages 27–28).
5. Feeding workpiece too fast. 5. Feed workpiece slower.
6. Incorrect blade for operation. 6. Install correct blade (Page 35).
7. Blade is bell-mouthed, worn, or dull. 7. Install new blade and remove tension from blade
when not in use.
8. Polyurethane tire or wheel is damaged or 8. Replace polyurethane tires or wheel and remove
worn. tension from blade when no in use.
Cut is crooked or 1. Excessive feed rate/pressure. 1. Reduce feed rate/pressure.
blade wanders 2. Blade tension too loose. 2. Increase blade tension (Page 26).
(blade lead). 3. Blade is too narrow or tooth type/TPI is incor- 3. Use wider blade. Ensure tooth type & TPI is cor-
rect for the cut. rect (Page 35).
4. Inadequate blade support. 4. Position upper blade guides to just clear
workpiece. Properly adjust blade guides/support
bearings (Pages 27–28).
5. Blade dull or has damaged tooth set from 5. Replace blade (Page 40).
improper guides/support bearing adjustment.
6. Blade tracking is incorrect. 6. Adjust blade tracking (Page 23).
7. Table is loose. 7. Tighten table trunnion mounting bolts or tilt lock
lever.
8. Fence or miter slot out of alignment with blade. 8. Align table miter slot and fence with blade
(Pages 30–31).
9. Tooth set is uneven or teeth are more sharp 9. Properly adjust blade guides/support bearings
on one side than the other. (Pages 27–28) and replace blade (Page 40).
Blade prematurely 1. Excessive feed rate/pressure. 1. Reduce feed rate/pressure.
gets dull. 2. Wrong blade tooth type or TPI for cutting opera- 2. Use blade with correct tooth type and TPI.
tion/material (Page 35).
3. Blade is twisted. 3. Replace blade (Page 40).
4. Blade is slipping on wheel. 4. Adjust blade tension (Page 26).
5. Blade guides hitting teeth and ruining tooth set. 5. Properly adjust guide bearings (Page 28).
Gullets loaded 1. Wrong cutting speed.. 1. Adjust cutting speed.
with chips. 2. Blade TPI is too fine. 2. Install correct blade (Page 35).
Backside of blade 1. Excessive feed rate/pressure. 1. Reduce feed rate/pressure.
deformation/ 2. Blade tension too high. 2. Adjust blade tension (Page 26).
cracking. 3. Blade support bearing improperly adjusted. 3. Properly adjust blade support bearing (Page 27).
Sawdust buildup 1. Blade brush under table is worn or 1. Properly adjust brush; replace if necessary.
inside cabinet. mis-adjusted.
2. Clogged dust port. 2. Clean dust port.
3. Low CFM (airflow) from dust collection system. 3. Inspect ducting for leaks/clogs and repair as nec-
essary; move dust collector closer to machine;
install a stronger dust collector.

Tensioning V-Belt Tensioning V-Belt
Items Needed Qty
Hex Wrench 6mm............................................... 1
To ensure optimum power transmission from the
motor to the blade, V-belt must be in good condi- To properly tension V-belt:
tion and operate under proper tension.
V-belt tension should be checked at least every
month—more often if the bandsaw is used daily. 2. Open lower wheel cover, and loosen motor
If belt shows signs of cracks, fraying, and exces- mount cap screws shown in Figure 66.
sive wear, replace it. (refer to Replacing V-Belt
on Page 51 for instructions).
Checking V-Belt Tension

2. Open lower wheel cover.

Motor Mount
3. Check V-Belt deflection. V-belt is properly Cap Screws
tensioned if there is approximately 1⁄4" deflec-
tion. Deflection is checked by pushing the
V-belt with moderate pressure, as shown in
Figure 65, and noting how much it moves.
— If V-belt is not properly tensioned, perform Figure 66. Locations of motor adjustment and
following Tensioning V-Belt procedure. hinge cap screws.
3. Push motor to the left (as viewed from front

Pulley
of machine) until there is approximately 1⁄4"
deflection in V-belt.
Approximately 1⁄4"
4. Re-tighten both cap screws and close wheel
cover.
Deflection
Pulley
Figure 65. Checking V-belt tension.

Replacing V-Belt 4. Pivot motor to right (as viewed from front of
bandsaw) so upper cap screw slides to right
in slot—this will release V-belt tension.
To ensure optimum power transmission from 5. Roll V-belt off pulleys.

motor to blade, V-belt must be in good condition
and be properly tensioned. 6. Remove wheel mount bolt (it has left hand
threads, so it loosens by turning clockwise).
Replace V-belt if it shows signs of cracking, fray-
ing, and excessive wear. 7. Remove wheel from shaft. Make sure not to
misplace the shaft key.
Items Needed Qty
Hex Wrench 6mm............................................... 1 8. Put new belt on.
Open-End Wrench or Socket 13mm.................. 1
Replacement V-Belt........................................... 1 9. Align the wheel keyway with the shaft key,
and slide wheel back onto shaft.
To replace V-belt:
10. Secure wheel with wheel mount bolt and flat
1. DISCONNECT MACHINE FROM POWER! washer.
2. Put on heavy leather gloves and remove 11. Position V-belt on desired pulleys, then prop-
blade from machine. erly tension it (refer to V-Belt Tension on
Page 50 for instructions).
3. Loosen motor mount cap screws shown in
Figure 67. 12. Replace blade, then properly track and ten-
sion it (refer to Pages 23 and 26 for instruc-
tions) and adjust guide and support bearings.
Motor Mount
Cap Screws
Wheel Mount
Bolt
Figure 67. Locations of wheel mount bolt and

motor mount cap screws.

Shimming Table Correcting Blade
Lead
To ensure accuracy when cutting stacked
workpieces, table should be 90˚ to back of blade
as shown in Figure 68. If table is not perpen- Bandsaw blades may wander off the cut line when
dicular to back of blade, the table needs to be sawing, as shown in Figure 69. This is called
shimmed. blade lead.
Blade lead is usually caused by too fast of a

feed rate, a dull or abused blade, or improper
blade tension. If your blade is sharp/undamaged,
properly tensioned, and you still have blade lead,
perform the following procedures.
Figure 68. Squaring table to blade back.
To shim table:
2. Make sure that blade is tracking properly and

that it is correctly tensioned. Figure 69. Example of blade lead.
3. Loosen trunnion bolts that secure trunnions To correct blade lead:

to table.
1. Make sure blade is properly tensioned (refer
4. Place shim stock between table and two trun- to Blade Tensioning on Page 26 for instruc-
nions to shim table in desired direction. tions) and the blade guides are adjusted
correctly.
Note: Another way to shim table is to add
washers between table and trunnion. Very 2. Use less pressure when feeding the workpiece
thin washers are a good choice for this proce- through the cut.
dure because they are very thin and will allow
for fine adjustment. 3. Make sure miter slot and fence are parallel
to blade line (refer to Aligning Table and
5. Follow Aligning Miter Slot instructions on Aligning Fence on Page 30 for instructions).
Page 31 to complete this procedure.
4. Perform a test cut with the bandsaw.
— If there is still blade lead present, compen-

sate for this condition by skewing the fence
or shifting the table, as instructed in the
following procedures.

To skew fence:
Fence Scale
1. Cut a piece of scrap wood approximately ⁄4" 3
thick x 3" wide x 17" long. On the wide face of Calibration

the board, draw a straight line parallel to long
edge.
You may need to recalibrate the fence scale after
2. Slide bandsaw fence out of the way and changing or adjusting the blade, or if the scale
cut along line halfway through board. Turn is not producing accurate cuts. Recalibrate the
bandsaw OFF and wait for the blade to stop. fence scale by adjusting the hairline indicator on
Do not move board. the fence and testing your adjustment by cutting a
piece of scrap wood.
3. Clamp board to bandsaw table, then slide
fence over to board so it barely touches one Items Needed Qty
end of the board. Phillips Screwdriver #1....................................... 1
4. Use a 4mm hex wrench to loosen the four To calibrate scale:

fence adjustment cap screws on top of fence,
skew fence so that it is parallel with scrap 1. Set fence anywhere along scale and locate a
piece, then re-tighten cap screws. piece of scrap wood with at least one straight
edge.
5. Make a few cuts using the fence.
Note: Joint the edge with a jointer if needed
— If blade lead is still present, repeat Steps to make the edge straight.
1–4 until the blade and fence are parallel
with each other. 2. Hold straight edge of workpiece firmly against
fence, and feed workpiece through saw blade
— Or, shift the table, as instructed in the fol- with a push stick.
lowing procedure.
3. Measure the width of cut workpiece. The
To shift table: width of workpiece should match reading on
fence scale.
1. On a scrap piece of wood, mark a line that is
perpendicular to the front edge of board. 4. If reading on scale is not the same as width
of cut workpiece, loosen two screws on mag-
2. Cut halfway through board on line by pushing nifying window (see Figure 70) and adjust it
it into blade. to match width of the cut workpiece.
3. Turn bandsaw OFF and wait for blade to

stop. Screws
4. Disconnect bandsaw from power, then use

a 10mm wrench to loosen the six hex bolts
underneath the table that secure it to trunnion
brackets.
5. Shift table to compensate for blade lead, re-

tighten hex bolts, then re-connect bandsaw to
Figure 70. Example of fence scale window and
power.
screws.
6. Repeat Steps 1–5 until there is no longer any
5. Re-tighten screws—scale is now correctly
blade lead.
calibrated.

Wheel Alignment
Wheel alignment is important for optimal perfor-
mance from your bandsaw. Wheels are properly
aligned when they are parallel with each other and
in the same plane or “coplanar” (see the illustra-
tion in the figure to the right).
or
When wheels are coplanar, the bandsaw is
more likely to cut straight without wandering; and
vibration, heat, and blade wear are considerably
decreased because the blade is automatically bal-
anced on the wheel.
Bringing the wheel into alignment may require

a combination of shimming a wheel and center/
lateral tracking the blade. Top and bottom wheels Wheels parallel, but
parallel and aligned: No top or bottom wheel
Items Needed Qty adjustment needed. is not parallel with the
Straightedge 4 ft................................................. 1 other wheel: Move the
Fine Ruler........................................................... 1 top wheel in or out.
Open-Ended Wrench or Socket 13mm.............. 1
Open-Ended Wrench or Socket 19mm.............. 1
Checking Wheel Alignment

2. Remove table.
3. With blade on and properly tensioned, hold a

straightedge close to center of both wheels.
Make sure straightedge fully extends across
rims of both wheels, as shown in Figure 71.
4. Referring to Figure 72, check wheel

alignment.
Top wheel is not verti- Top wheel is not later-

cally aligned with the ally aligned with the
bottom wheel: Use the bottom wheel: Adjust
blade tracking knob to the rear adjustment
tilt the top wheel. set screws to tilt the
top wheel left/right.
Figure 72. Wheel alignment illustration.
Figure 71. Checking if wheels are coplanar.

Shimming a Wheel 8. Perform previous Checking Wheel
Alignment procedure (refer to Page 54 for
A wheel that is parallel with the other wheel, but
instructions). If necessary to make wheels
is not coplanar, must be shimmed by the distance
parallel, repeat this procedure.
that it is not in the same plane with the other
wheel.
9. Close wheel covers.
Tip: Thin washers work well for shimming
the wheel because they can easily be stacked to Note: The first time you get wheels coplanar,
get the desired height. place a mark on each wheel where you held
the straightedge, then use this position again
To shim a wheel: in the future if you need to repeat the proce-
dure. This assures repeated accuracy every
1. DISCONNECT MACHINE FROM POWER! time you adjust the wheels.
2. Adjust upper wheel tracking so that it is paral-

lel with bottom wheel. Blade Tensioner
3. With straightedge touching both rims of wheel
that does not need to be adjusted, measure The blade tensioner may need to be reset for one
distance away from other wheel with a fine of the following reasons:
ruler, as shown in Figure 73. The distance
measured with ruler is the distance this wheel • The blade tension quick release lever will not
must be shimmed. move to the right position when the tension
scale is correctly adjusted for the installed
blade.
• You have installed a blade of a different

length and the tensioner needs tightened.
The procedure below describes how to

decompress the spring in the blade tension-
er to allow the quick release lever to perform
its intended purpose. If the tensioner needs
tightened,reverse the procedure to get the desired
results.
Items Needed Qty

Wrench 14mm.................................................... 2
Figure 73. Measuring the distance to shim the
wheel to be coplanar.
4. Remove blade.
5. Remove wheel to be shimmed. Place as

many shims as necessary to correct the gap
measured in Step 3 onto the wheel shaft.
6. Re-install wheel and secure it in place.
7. Re-install blade and properly tension it.

Items Needed Qty 6. Pull tension lever down to horizontal position.
Open-End Wrench 14mm................................... 2
7. Pull tensioning knob upward (see Figure 74)
To reset blade tensioner: until blade touches wheel.
1. DISCONNECT MACHINE FROM POWER! 8. Thread upper spacer down until it touches
the top of tension lever crossbar.
2. Release tension lever shown in Figure 74
and remove the bandsaw blade. 9. Tighten set screw on upper spacer.
10. Tension blade (refer to Page 26).

Tensioning Tension Lever
Knob 11. Thread lower spacer down until it touches top
of sliding bracket (see Figure 75).
Tension Lever
Crossbar 12. Move lower spacer back up shaft about 1-2
turns to leave a small space, and tighten set
screws (see Figure 75).
13. Make sure there is no tension on blade

when the lever is released. If all tension is
not released, the lower spacer needs to be
threaded farther down the shaft toward slid-
ing bracket.
Figure 74. Blade tension controls/components.
3. Place new blade onto the wheels and between

blade guide bearings.
Note: A new blade is used to calibrate ten-

sioner because it is unstretched.
4. Loosen setscrews in both of the spacers indi-

cated in Figure 75.
5. Back spacers away from tension lever cross-

bar shown in Figure 74.
Upper
Spacer
Lower
Spacer
Sliding Bracket
Figure 75. Loosening the spacer set screws.

machine
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections. capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this manual riencing difficulties understanding the information
when connecting your machine to a power source. included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams

included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.

110V Wiring Diagram (Prewired)
Work Lamp
(110V ONLY! 40W Max.)
110 VAC
5-15 Plug
(Machine Body)
2
ON/OFF Switch
3
4 1
B1
Motor (110V)
A1
Ground
18A 125V
10A 250V
Run Capacitor
50uF 250VAC
B3 A3
Start Capacitor
Ground 300MFD 250VAC
Rewired for 220V
Neutral 4 1 Motor (220V)

2 3
Hot Ground
110 VAC
5-15 Plug
Run Capacitor
Rewired for 220V
Ground 50uF 250VAC
Hot Start Capacitor

300MFD 250VAC
220
VAC
Hot
G
220 VAC
Ground 6-15 Plug
(As Recommended)
-58- READ ELECTRICAL SAFETY G0555XH (Mfd. Since 01/18)

ON PAGE 57!
Electrical Component Wiring Photos
110V Wiring
Connections
Figure 76. Control panel wiring. Figure 78. Motor junction box wiring.
Figure 77. Voltage conversion label. Figure 79. Start and run capacitors.
G0555XH (Mfd. Since 01/18) READ ELECTRICAL SAFETY -59-

ON PAGE 57!
SECTION 9: PARTS
Main Parts
115A
135 136
133
166 33 20
31 131 152 17
30 32 21 22 248
34 28
130 151 249 247
61 140 137 16
58 15 29
62 14
63 150 139 19
65 38 143
24 23 246
35 142 233
66 39 144
18
132 151 231 232
138 134 141 25
64 27 26
230
67 68
57
56 43 44 116
55 40 112 117 90A
41 113 118
75 8
60 125 84 252
76 124
2 5 13 253
3 12 12A 11
10 254
59 4
9 251
42 40A 76 77 253 250
58 7
69 267 255
70 64 266 265
8 264
51 160
154 161 263
50 259
117 235
49 1 260
116 234
58 6 72 74 261
90
48 7 115 71 262
50 46 258
49
6A 256
257
47
41 45 92
57 162 91
56
51 55 45A
11-1
11-2 11-3 11-4
11-5 11-6 11-7
11-8 11-9 11-10 11-11
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
-60- BUY PARTS ONLINE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store. Model G0555XH (Mfd. Since 01/18)
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0555XH001 BASE 40 P0555XH040 UPPER WHEEL
2 P0555XH002 HEX BOLT M16-2 X 55 41 P0555XH041 WHEEL TIRE
3 P0555XH003 FLAT WASHER 16MM 42 P0555XH042 HEX NUT M12-1.75
4 P0555XH004 HEX NUT M16-2 43 P0555XH043 EXT RETAINING RING 35MM
5 P0555XH005 ALIGNMENT PIN 44 P0555XH044 BALL BEARING 6202-2RS
6A P0555XH006A LOWER WHEEL SHAFT ASSY 45A P0555XH045A LOWER WHEEL ASSY
6 P0555XH006 LOWER WHEEL SHAFT 45 P0555XH045 LOWER WHEEL
7 P0555XH007 BALL BEARING 6204-2RS 46 P0555XH046 FLAT WASHER 8MM
8 P0555XH008 KEY 5 X 5 X 25 47 P0555XH047 HEX BOLT M8-1.25 X 20 (LH)
9 P0555XH009 FLAT WASHER 8MM 48 P0555XH048 LOWER WHEEL GUARD
10 P0555XH010 BUTTON HD CAP SCR M8-1.25 X 16 49 P0555XH049 KNOB M8-1.25, D39, ROUND
11 P0555XH011 MOTOR 1-3/4 HP 110/220V 1-PH 50 P0555XH050 INT TOOTH WASHER 8MM
11-1 P0555XH011-1 MOTOR FAN COVER 51 P0555XH051 LATCH STUD M8-1.25 X 14
11-2 P0555XH011-2 S CAPACITOR COVER 55 P0555XH055 PHLP HD SCR M5-.8 X 12
11-3 P0555XH011-3 R CAPACITOR COVER 56 P0555XH056 CATCH
11-4 P0555XH011-4 MOTOR JUNCTION BOX 57 P0555XH057 PHLP HD SCR M5-.8 X 10
11-5 P0555XH011-5 MOTOR FAN 58 P0555XH058 TAP SCREW M4 X 8
11-6 P0555XH011-6 S CAPACITOR 300MFD 250V, 1-3/8" X 2-11/16" 59 P0555XH059 UPPER WHEEL FRONT COVER
11-7 P0555XH011-7 R CAPACITOR 50uF 250V, 1-19/32" X 2-3/8" 60 P0555XH060 SAW BLADE 6TPI 3/8" X 105"
11-8 P0555XH011-8 CONTACT PLATE 61 P0555XH061 UPPER BACK COVER
11-9 P0555XH011-9 CENTRIFUGAL SWITCH 62 P0555XH062 FLANGE BOLT M8-1.25 X 8
11-10 P0555XH011-10 BALL BEARING 6205ZZ (FRONT) 63 P0555XH063 UPPER WHEEL COVER HINGE
11-11 P0555XH011-11 BALL BEARING 6203ZZ (BACK) 64 P0555XH064 STANDOFF-HEX M M10-1.5 X 15
12A P0555XH012A MOTOR PULLEY ASSY 65 P0555XH065 BLADE GUARD (LEFT)
12 P0555XH012 MOTOR PULLEY 66 P0555XH066 FLAT WASHER 3.5MM
13 P0555XH013 SET SCREW M6-1 X 12 67 P0555XH067 TAP SCREW M3.5 X 16
14 P0555XH014 ON/OFF SWITCH (PUSH BUTTON) 68 P0555XH068 RIBBED V-BELT 2000J5
15 P0555XH015 TAP SCREW M3.5 X 12 69 P0555XH069 LOWER WHEEL COVER HINGE
16 P0555XH016 FLAT WASHER 4MM 70 P0555XH070 FLAT HD SCR M5-.8 X 10
17 P0555XH017 PHLP HD SCR M5-.8 X 16 71 P0555XH071 HEX BOLT M8-1.25 X 35
18 P0555XH018 TENSION INDICATOR 72 P0555XH072 FLAT WASHER 8MM
19 P0555XH019 EXT TOOTH WASHER 5MM 74 P0555XH074 FLANGE NUT M8-1.25
20 P0555XH020 SWITCH BOX 75 P0555XH075 PLATE PROTECTOR
21 P0555XH021 SWITCH BOX MOUNT PLATE 76 P0555XH076 PHLP HD SCR M5-.8 X 8
22 P0555XH022 SPRING NUT M4-.7 77 P0555XH077 WHEEL BRUSH
23 P0555XH023 PHLP HD SCR M5-.8 X 6 84 P0555XH084 GUIDE SHAFT
24 P0555XH024 STRAIN RELIEF TYPE-2 10MM 90A P0555XH090A UPPER SUPPORT BRACKET POST ASSY
25 P0555XH025 POWER CORD 14G 3W 72" 5-15P 90 P0555XH090 SUPPORT BRACKET
26 P0555XH026 MOTOR CORD 14G 3W 36" 91 P0555XH091 FLAT WASHER 6MM
27 P0555XH027 STRAIN RELIEF TYPE-2 10MM 92 P0555XH092 HEX BOLT M6-1 X 8
28 P0555XH028 UPPER FRAME ARM 112 P0555XH112 HEX BOLT M8-1.25 X 80
29 P0555XH029 KNOB BOLT M8-1.25 X 25, 6-LOBE, D40 113 P0555XH113 HEX NUT M8-1.25
30 P0555XH030 SLIDING BRACKET 115A P0555XH115A SLIDING BRACKET ASSY
31 P0555XH031 WING NUT M8-1.25 115 P0555XH115 CAP SCREW M8-1.25 X 25
32 P0555XH032 KNOB BOLT M8-1.25 X 45, 6-LOBE, D44 116 P0555XH116 LOCK WASHER 8MM
33 P0555XH033 KNOB BOLT M10-1.5 X 80, 6-LOBE, D60 117 P0555XH117 FLAT WASHER 8MM
34 P0555XH034 STEEL PIN 118 P0555XH118 LOWER BLADE GUIDE
35 P0555XH035 UPPER WHEEL SHAFT HINGE ASSY 124 P0555XH124 CORD CLAMP
38 P0555XH038 COMPRESSION SPRING 125 P0555XH125 CAP SREW M5-.8 X 6
39 P0555XH039 SQUARE NUT M10-1.5 130 P0555XH130 SET SCREW M5-.8 X 10
40A P0555XH040A UPPER WHEEL ASSY 131 P0555XH131 UPPER LOCK COLLAR
BUY PARTS ONLINE AT GRIZZLY.COM! -61-

Model G0555XH (Mfd. Since 01/18) Scan QR code to visit our Parts Store.
Main Parts List Cont.
132 P0555XH132 FLAT WASHER 10MM 234 P0555XH234 FLANGE SCREW M6-1 X 8
133 P0555XH133 TENSION LEVER 235 P0555XH235 KNOB 12-LOBE, D60
134 P0555XH134 FLAT WASHER 8MM 246 P0555XH246 SET SCREW M6-1 X 8
135 P0555XH135 BUSHING 247 P0555XH247 BUTTON HD CAP SCR M8-1.25 X 25
136 P0555XH136 BUTTON HD CAP SCR M8-1.25 X 20 248 P0555XH248 LOCK WASHER 8MM
137 P0555XH137 SPACER 249 P0555XH249 FLAT WASHER 8MM
138 P0555XH138 HEX BOLT M8-1.25 X 40 250 P0555XH250 PAD
139 P0555XH139 LOCK NUT M8-1.25 251 P0555XH251 HEX NUT M4-.7
140 P0555XH140 SUPPORT PLATE 252 P0555XH252 GEAR TRACK
141 P0555XH141 PIVOT ARM 253 P0555XH253 FLAT HD SCR M4-.7 X 8
142 P0555XH142 LOCK WASHER 8MM 254 P0555XH254 SCALE
143 P0555XH143 BUTTON HD CAP SCR M8-1.25 X 20 255 P0555XH255 PHLP HD SCR M4-.7 X 10
144 P0555XH144 FLAT WASHER 8MM 256 P0555XH256 CARRIAGE BOLT M8-1.25 X 16
150 P0555XH150 LOWER LOCK COLLAR 257 P0555XH257 LOCK NUT M8-1.25
151 P0555XH151 SET SCREW M5-.8 X 5 258 P0555XH258 UPPER BLADE GUARD BRACKET
152 P0555XH152 EXT TOOTH WASHER 5MM 259 P0555XH259 UPPER SUPPORT BRACKET POST
154 P0555XH154 FLAT WASHER 8MM 260 P0555XH260 SET SCREW M6-1 X 6
160 P0555XH160 PULLEY 261 P0555XH261 LOCK WASHER 6MM
161 P0555XH161 BUTTON HD CAP SCR M6-1 X 25 262 P0555XH262 HEX BOLT M6-1 X 10
162 P0555XH162 LOCK WASHER 6MM 263 P0555XH263 FIXED GEAR
166 P0555XH166 SET SCREW M5-.8 X 8 264 P0555XH264 BUSHING
230 P0555XH230 HEX BOLT M6-1 X 12 265 P0555XH265 ADJUSTING GEAR
231 P0555XH231 FLAT WASHER 6MM 266 P0555XH266 METAL PLATE
232 P0555XH232 PLATE 267 P0555XH267 SPRING PIECE
233 P0555XH233 HEX NUT M10-1.5

Model G0555XH (Mfd. Since 01/18)
Scan QR code to visit our Parts Store.
Blade Guides, Trunnions & Table
169
111
103 145 37
146 36
168
103A
101
102 104
228
106
236
95A
105
108 110
109 216
211
218 202
203 204
210
213
242
241 240 208 215
212 209
200 206 205
98
207 226
229
238 221 227
223
201 225
97 239
217
237
220
89A
93 79
114 122
81
81 122
87 87 121
121 123
82 82
83 80 83 89 80
89 85
125 86
86 129
127 129 88A
128 85 128
125 127
Model G0555XH (Mfd. Since 01/18) BUY PARTS ONLINE AT GRIZZLY.COM! -63-
Blade Guides, Trunnions & Table Parts List
36 P0555XH036 LAMP 146 P0555XH146 LAMP HOLDER
37 P0555XH037 FLANGE SCREW M5-.8 X 8 168 P0555XH168 EXT TOOTH WASHER 5MM
79 P0555XH079 UPPER SUPPORT BRACKET POST 169 P0555XH169 CORD CLAMP
80 P0555XH080 THUMB SCREW M6-1 X 16 200 P0555XH200 FENCE ASSY
81 P0555XH081 SPACING POST 201 P0555XH201 FRONT FENCE RAIL
82 P0555XH082 BALL BEARING 608ZZ 202 P0555XH202 ADJUSTMENT BASE
83 P0555XH083 HEX BOLT M6-1 X 20 203 P0555XH203 FIXED SHAFT
85 P0555XH085 LOCK WASHER 5MM 204 P0555XH204 SHAFT
86 P0555XH086 HEX BOLT M5-.8 X 40 205 P0555XH205 FLAT SPRING
87 P0555XH087 BEARING SHEATH 206 P0555XH206 ADJUSTABLE HANDLE M8-1.25 X 50
88A P0555XH088A UPPER SUPPORT ASSY 207 P0555XH207 SUPPORT TUBE
89A P0555XH089A LOWER SUPPORT ASSY 208 P0555XH208 FLAT WASHER 8MM
89 P0555XH089 GUIDE BEARING SUPPORT BRACKET 209 P0555XH209 FIXED HANDLE 29 X 77, M8-1.25 X 22
93 P0555XH093 LOWER SUPPORT BRACKET POST 210 P0555XH210 NYLON PAD
95A P0555XH095A TRUNNION SUPPORT BRACKET ASSY 211 P0555XH211 MAGNIFYING GLASS
97 P0555XH097 TABLE 212 P0555XH212 CAP SCREW M6-1 X 25
98 P0555XH098 TABLE INSERT 213 P0555XH213 FIXED CAM
101 P0555XH101 TRUNNION 215 P0555XH215 HEX NUT M8-1.25
102 P0555XH102 SCALE 216 P0555XH216 FLANGE SCREW M4-.7 X 6
103 P0555XH103 TRUNNION CLAMP SHOE 217 P0555XH217 GUARD PIECE
103A P0555XH103A TRUNNION CLAMP SHOE ASSY 218 P0555XH218 MOVING PLATE
104 P0555XH104 FLANGE BOLT M6-1 X 12 220 P0555XH220 TAP SCREW M3.5 X 12
105 P0555XH105 TRUNNION SUPPORT BRACKET 221 P0555XH221 SCALE
106 P0555XH106 HEX BOLT M8-1.25 X 40 223 P0555XH223 LOCK WASHER 6MM
108 P0555XH108 POINTER 225 P0555XH225 HEX BOLT M6-1 X 20
109 P0555XH109 PHLP HD SCR M5-.8 X 6 226 P0555XH226 FLANGE SCREW M4-.7 X 8
110 P0555XH110 KNOB M10-1.5, 6-LOBE, D63 227 P0555XH227 FLAT WASHER 6MM
111 P0555XH111 HEX BOLT M10-1.5 X 50 228 P0555XH228 FENCE
114 P0555XH114 MITER GAUGE BODY ASSY 229 P0555XH229 MOUNTING PLATE
121 P0555XH121 ADJUSTING SCREW M8-1 X 35 236 P0555XH236 LOCK WASHER 8MM
122 P0555XH122 ADJUSTING NUT M8-1 237 P0555XH237 QUICK RELEASE HANDLE
123 P0555XH123 HEX BOLT M6-1 X 20 238 P0555XH238 HEX NUT M8-1.25
125 P0555XH125 CAP SREW M5-.8 X 6 239 P0555XH239 FLAT WASHER 8MM
127 P0555XH127 FLAT WASHER 5MM 240 P0555XH240 EXTEND PLATE
128 P0555XH128 BALL BEARING 608ZZ 241 P0555XH241 FLAT WASHER 6MM
129 P0555XH129 ECCENTRIC SHAFT 242 P0555XH242 HEX BOLT M6-1 X 12
145 P0555XH145 HEX NUT M12-1.75 (THIN)

Model G0555XH (Mfd. Since 01/18)
Stand
313
304
302
305
306
307
317
311
312
310
301 309
317
315
314
302 303
314
315
316

301 P0555XH301 STAND 310 P0555XH310 STANDOFF WASHER
302 P0555XH302 TAP SCREW M3.5 X 8 311 P0555XH311 DOOR
303 P0555XH303 EXTREME SERIES NAME PLATE 312 P0555XH312 DOOR LATCH
304 P0555XH304 HEX NUT M6-1 313 P0555XH313 GRIZZLY NAME PLATE (OBLONG-SMALL)
305 P0555XH305 LOCK WASHER 6MM 314 P0555XH314 FLAT WASHER 10MM
306 P0555XH306 FLAT WASHER 6MM 315 P0555XH315 HEX NUT 3/8" X 16
307 P0555XH307 FACEPLATE 316 P0555XH316 FOOT 3/8"-16 X 2", D36, (RUBBER)
309 P0555XH309 PHLP HD SCR M4-.7 X 6 317 P0555XH317 FOAM TAPE 1/4" X 12"
Model G0555XH (Mfd. Since 01/18) BUY PARTS ONLINE AT GRIZZLY.COM! -65-
Labels & Cosmetics
413
401V2
MODEL G0555XH
14" EXTREME RESAW BANDSAW
Specifications WARNING!
Motor: 1-3/4 HP, 110V/220V (Prewired 110V)
Full Load Amps: 15A (110V); 7.5A (220V)
Table Size: 16-1/8" x 21-3/4"
Blade Speeds: 3000 FPM
To reduce risk of serious injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Never touch moving blade & keep hands out of blade path.
3. Always wear approved eye protection and respirator.
The blade was purposely left
untensioned for shipping
purposes. Make sure you
REAR
402
properly tension the blade
FRONT
Blade Length Range: 104" – 105" 4. Only remove jammed cutoff pieces when blade is stopped.
Blade Width Range: 1/8" – 3/4" 5. Use push stick or holding jig to cut small or narrow pieces. (see manual) before starting
Max. Cutting Width Left of Blade: 13-1/2" 6. Turn motor OFF and disconnect power before changing blades, this bandsaw!
Max. Cutting Height: 12" making adjustments, or servicing.
Table Tilt: 15˚L ⁄ 45˚R 7. Maintain adjustment of blade tension, tracking, & guides.
Weight: 27 6 lbs. 8. Keep upper guide adjusted to just clear the workpiece.
9. Hold workpiece firmly against table to maintain control.
10. Only run saw with wheel covers closed & all guards in place.
Date
11. Never reach under table while blade is in motion.
12. Secure/remove loose clothing and long hair. WARNING!
Serial # 13. DO NOT expose to rain or use in wet locations. To reduce risk of death
14. Prevent unauthorized use by children or untrained users; or serious injury, read
manual BEFORE using
Manufactured for Grizzly in Taiwan restrict access or disable machine when unattended. machine.
To get a new manual,
call (800) 523-4777 or
412
go to www.grizzly.com.
G0555XH
WARNING!
EYE/LUNG INJURY
HAZARD!
Always wear safety
glasses and a
respirator when
using this machine.
409
408
INJURY HAZARD!
403
Do not open door
while machine is
connected to power
or blade is in motion.
407 INJURY/SHOCK
HAZARD!
404 408
Disconnect power
before adjustments,
maintenance, or
service.
411
410

401V2 P0555XH401V2 MACHINE ID LABEL V2.03.19 409 P0555XH409 EYE/LUNG INJURY HAZARD LABEL
402 P0555XH402 READ MANUAL LABEL 410 P0555XH410 TOUCH-UP PAINT, GRIZZLY GREEN
403 P0555XH403 DOOR INJURY HAZARD LABEL 411 P0555XH411 TOUCH-UP PAINT, GRIZZLY BEIGE
404 P0555XH404 GRIZZLY.COM LABEL 412 P0555XH412 MACHINE MODEL NUMBER
407 P0555XH407 INJURY/SHOCK HAZARD LABEL 413 P0555XH413 BLADE TENSION HANGING NOTICE
408 P0555XH408 ELECTRICITY LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?

____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Popular Science ____ Wooden Boat
____ Family Handyman ____ Popular Woodworking ____ Woodshop News
____ Hand Loader ____ Precision Shooter ____ Woodsmith
____ Handy ____ Projects in Metal ____ Woodwork
____ Home Shop Machinist ____ RC Modeler ____ Woodworker West
____ Journal of Light Cont. ____ Rifle ____ Woodworker’s Journal
____ Live Steam ____ Shop Notes ____ Other:
CUT ALONG DOTTED LINE
____ Model Airplane News ____ Shotgun News

____ Old House Journal ____ Today’s Homeowner
____ Popular Mechanics ____ Wood
3. What is your annual household income?

____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
4. What is your age group?

____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.

Model G0555Xh 14" Extreme-Series Resaw Bandsaw: Owner'S Manual

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Model G0555Xh 14" Extreme-Series Resaw Bandsaw: Owner'S Manual

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MODEL G0555XH

14" EXTREME-SERIES RESAW

Failure to read, understand and follow the instructions in this manual

Some dust created by power sanding, sawing, grinding, drilling, and

• Lead from lead-based paints.

-2- Model G0555XH (Mfd. Since 01/18)

Blade Tension Knob

Fence Lock Table Tilt

For Your Own Safety, Read Instruction

Model G0555XH (Mfd. Since 01/18) -3-

Refer to Figures 1–5 and the following descrip-

C. Fence: Supports workpiece when making

F. Fence Lock Handle: Secures fence position.

G. Gap Screw: Ensures table remains level

-4- Model G0555XH (Mfd. Since 01/18)

Q. Trunnion w/Table Tilt Scale: Functions as

R. Positive Stop: Allows for quickly returning

Model G0555XH (Mfd. Since 01/18) -5-

MODEL G0555XH 14" 1‐3/4 HP EXTREME SERIES RESAW

-6- Model G0555XH (Mfd. Since 01/18)

Other Related Information

Model G0555XH (Mfd. Since 01/18) -7-

Indicates a potentially hazardous situation which, if not avoided,

Indicates a potentially hazardous situation which, if not avoided,

Safety Instructions for Machinery

-8- Model G0555XH (Mfd. Since 01/18)

Model G0555XH (Mfd. Since 01/18) -9-

-10- Model G0555XH (Mfd. Since 01/18)

For your own safety and protection of

Model G0555XH (Mfd. Since 01/18) -11-

Grounding Pin Grounding Pin

Figure 7. Typical 6-15 plug and receptacle.

5-15 PLUG Improper connection of the equipment-grounding

Check with a qualified electrician or service per-

-12- Model G0555XH (Mfd. Since 01/18)

Any extension cord used with this machine must

Model G0555XH (Mfd. Since 01/18) -13-

To convert Model G0555XH to 220V:

1. DISCONNECT MACHINE FROM POWER!

2. Cut off existing 5-15 plug.

3. Open motor junction box, then remove two

Remove These To Switch

This machine and its Unpacking

IMPORTANT: Save all packaging materials until

Model G0555XH (Mfd. Since 01/18) -15-

The following is a list of items shipped with your

If any non-proprietary parts are missing (e.g. a

-16- Model G0555XH (Mfd. Since 01/18)

Model G0555XH (Mfd. Since 01/18) -17-

2. Coat the rust preventative with a liberal

3. Wipe off the surfaces. If your cleaner/degreas-

-18- Model G0555XH (Mfd. Since 01/18)

Figure 14. Minimum working clearances.

1. Have assistant tip and support bandsaw onto

Figure 16. Placing table on saw with gap

2. Attach two rubber feet to bottom of cabinet

Figure 17. Table rotated with gap facing to the

8. Rest table trunnions on trunnion base, mak-

3. Repeat Steps 1–2, tipping saw onto other

— For normal cutting operations, mount fence