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Advanced Metallura Y Materials: Al-Mustansiryia University College of Engineering Materials Engineering Department

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AL-MUSTANSIRYIA UNIVERSITY

COLLEGE OF ENGINEERING
MATERIALS ENGINEERING DEPARTMENT

ADVANCED
METALLURA
Y
MATERIALS
CREEP
A report about the creep deformation its mechanism,
test and other information. (DEFORMATIO
N)

BY: BALSAM MAHMOOD SHAKER


Introduction
When materials under severe service conditions are required to sustain
steady loads for long periods of time, they undergo a time dependent
deformation.
•This is known as creep
•can also be defined as "the slow and progressive deformation of a
material with time at constant stress."
Creep is found to occur at higher temperature than at lower temp.
Therefore the study of creep is very important for those materials which
are used at high temp like components of gas turbines, furnaces, rockets,
missiles etc.
Creep curve
•The creep curve is obtained by applying a constant tensile load below
the yield point to a specimen maintained at constant temp.

 Creep deformation of materials up to failure are divided into 3


stages:
i) Primary creep
ii) Secondary creep
iii) Tertiary creep.

1
i. Primary creep: This is the first stage of the creep which represents
a region of decreasing creep rate.
•In this region the rate at which the material deforms decreases with time
until it reaches a constant value.
•The creep rate goes on reducing because as the metal deforms it
undergoes strain hardening and offers more and more resistance to further
elongation.
ii. Secondary creep: [steady state creep]
Nearly constant creep rate, because strain-hardening and recovery effects
balance each other.
Creep in this region takes place by the viscous flow in the materials.

iii. Tertiary creep :


This stage is period of increasing strain rate.
Tertiary creep occurs when there is an effective reduction in cross-
sectional area due to necking or internal void formation. (1)

2
Regions of creep (2)
Creep mechanism
• Bulk Diffusion (Nabarro-Herring creep)
Creep rate decreases as grain size increases
• Grain Boundary Diffusion (Coble creep)
Stronger grain size dependence than Nabarro Herring
• Dislocation climb/creep
Controlled by movement of dislocations, strong dependence on applied
stress.
• Thermally activated glide
Occurs in polymers and other viscoelastic materials. (3)

Creep properties
1) Creep strength/ or creep limit:
It is defined as the highest stress that material can withstand without
excessive deformation for a specified length of time.
2) Creep rupture strength: - it is defined as the highest stress that a
material can withstand without rupture for a specified length of time.
3) Creep life: It is defined as the TIME to fracture under a given static
load.

3
Factors affecting Creep
 Load: Creep rate increases as load increases.
 Temperature: Creep rate increases as T increases.
 Composition: Pure metals are softer than alloys, the different
phases present stops the dislocation glide. Hence creep is more in
pure metals.
 Grain size: “Smaller the grain, stronger the material.”
 Heat Treatment: This changes the structure, obviously the materials
property changes, creep resistance also changes. (4)

Creep resistance
Creep resistance is a term used in materials science that refers to a solid
material’s ability to resist “creep,” which refers to the tendency of a
material to slowly deform over a long period of exposure to high levels of
stress. (5)
Increase creep resistance by choosing material with:
–High Tm
–High E
–Larger grain size
–Solid-solution alloying
–Dispersion hardening
–Directional solidification
–Single crystal structure. (6)
A case of creep
4
Though mostly due to the reduced yield strength at higher temperatures,
the Collapse of the World Trade Center was due in part to creep from
increased temperature operation.

Subsequent modeling suggests that in the north tower the internal trusses
supporting the building's concrete floors failed as a result of heat-induced
Creep. (7)
Creep test
• Useful for modeling long term applications which are strain
limited.
• Provides prediction of life expectancy before service. This is
important for example turbine blades.
• Creep generally occurs at elevated temperatures, so it is
common for this type of testing to be performed with an
environmental chamber for precise heating/cooling control.

 procedure

5
• The unloaded specimen is first heated to the required T and the
gage length is measured.
• The predetermined load is applied quickly without shock.
• Measurement of the extension are observed at frequent interval.
• Average of about 50 readings should be taken.

Creep parameter
• To predict the stress and time for long lives on the basis of
much shorter data.
• Plant life 30 to 40 years
• Creep data is usually not available beyond lives of more than
30000 hrs.
• Larson Miller Parameter and other material specific models are
used.
• Model based on Arrhenius rate equation.

LMP= T(C+log t )
r

6
Where T = temperature (K or ºR)

t = time before failure (hours)


r
C= material specific constant. (8)

References
1- https://www.scribd.com/document_downloads/direct/202032253?
extension=pdf&ft=1605550986&lt=1605554596&user_id=385265
704&uahk=Q2nti6XEC_lTkZUVbwrVCb9ouW0
2- https://www.coursehero.com/api/v1/documents/download/9891718
/
3- https://web.iit.edu/sites/web/files/departments/academic-
affairs/academic-resource-center/pdfs/MaterialsCreep.pdf
4- Scribd (n 1)
5- https://www.safeopedia.com/definition/5667/creep-resistance
6- https://www.coursehero.com/api/v1/documents/download/9891718
/ (n 2)
7- https://www.coursehero.com/api/v1/documents/download/8935578
/
8- https://web.iit.edu/sites/web/files/departments/academic-
affairs/academic-resource-center/pdfs/MaterialsCreep.pdf (n 3)

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