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Nozzle Thermal Movement and Evaluation Sheet For Shell & Tube Exchager

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CS SS

Temp OC Expa. Expa.


mm/m mm/m
1 -0.16 -0.23
2 -0.15 -0.22
3 -0.14 -0.20
4 -0.13 -0.19
5 -0.12 -0.17
6 -0.11 -0.16
7 -0.10 -0.14
8 -0.09 -0.13
9 -0.07 -0.11
10 -0.06 -0.10
11 -0.05 -0.08
12 -0.04 -0.06
13 -0.03 -0.05
14 -0.02 -0.03
15 -0.01 -0.02
16 0.00 0.00
17 0.01 0.01
18 0.02 0.03
19 0.03 0.05
20 0.04 0.06
21 0.06 0.08
22 0.07 0.10
23 0.08 0.11
24 0.09 0.13
25 0.10 0.15
26 0.11 0.16
27 0.12 0.18
28 0.14 0.20
29 0.15 0.21
30 0.16 0.23
31 0.17 0.25
32 0.18 0.26
33 0.19 0.29
34 0.21 0.30
35 0.22 0.32
36 0.23 0.34
37 0.24 0.35
38 0.25 0.37
39 0.26 0.39
40 0.27 0.40
41 0.29 0.42
42 0.30 0.44
43 0.31 0.45
44 0.32 0.47
45 0.33 0.49
46 0.34 0.51
47 0.35 0.52
48 0.37 0.54
49 0.38 0.56
50 0.39 0.57
51 0.40 0.59
52 0.41 0.61
53 0.42 0.62
54 0.43 0.64
55 0.44 0.66
56 0.46 0.67
57 0.47 0.69
58 0.48 0.71
59 0.49 0.72
60 0.50 0.74
61 0.51 0.76
62 0.52 0.77
63 0.54 0.79
64 0.55 0.81
65 0.56 0.82
66 0.57 0.84
67 0.58 0.86
68 0.59 0.87
69 0.60 0.89
70 0.62 0.91
71 0.63 0.93
72 0.64 0.94
73 0.65 0.96
74 0.66 0.98
75 0.67 0.99
76 0.68 1.01
77 0.70 1.03
78 0.71 1.04
79 0.72 1.06
80 0.73 1.08
81 0.74 1.09
82 0.75 1.11
83 0.76 1.13
84 0.78 1.14
85 0.79 1.16
86 0.80 1.18
87 0.81 1.19
88 0.82 1.21
89 0.83 1.23
90 0.85 1.25
91 0.86 1.26
92 0.87 1.28
93 0.89 1.30
94 0.90 1.31
95 0.91 1.33
96 0.93 1.35
97 0.94 1.37
98 0.95 1.38
99 0.97 1.40
100 0.98 1.42
101 0.99 1.44
102 1.00 1.45
103 1.02 1.47
104 1.03 1.49
105 1.04 1.50
106 1.05 1.52
107 1.06 1.54
108 1.07 1.55
109 1.09 1.57
110 1.10 1.59
111 1.11 1.61
112 1.12 1.62
113 1.13 1.64
114 1.14 1.66
115 1.15 1.67
116 1.16 1.69
117 1.18 1.71
118 1.19 1.72
119 1.20 1.74
120 1.22 1.76
121 1.23 1.78
122 1.24 1.79
123 1.25 1.81
124 1.27 1.83
125 1.28 1.85
126 1.29 1.86
127 1.30 1.88
128 1.32 1.90
129 1.33 1.92
130 1.34 1.93
131 1.35 1.95
132 1.37 1.97
133 1.38 1.98
134 1.39 2.00
135 1.40 2.02
136 1.42 2.04
137 1.43 2.05
138 1.44 2.07
139 1.45 2.09
140 1.47 2.11
141 1.48 2.12
142 1.49 2.14
143 1.50 2.16
144 1.52 2.18
145 1.53 2.19
146 1.54 2.21
147 1.56 2.23
148 1.57 2.25
149 1.58 2.26
150 1.60 2.28
151 1.61 2.30
152 1.62 2.32
153 1.64 2.33
154 1.65 2.35
155 1.66 2.37
156 1.68 2.38
157 1.69 2.40
158 1.70 2.42
159 1.72 2.44
160 1.73 2.46
161 1.74 2.47
162 1.76 2.49
163 1.77 2.51
164 1.78 2.53
165 1.79 2.55
166 1.81 2.56
167 1.82 2.58
168 1.83 2.60
169 1.85 2.62
170 1.86 2.64
171 1.87 2.65
172 1.89 2.67
173 1.90 2.69
174 1.91 2.71
175 1.93 2.73
176 1.94 2.74
177 1.95 2.76
178 1.97 2.78
179 1.98 2.80
180 1.99 2.82
181 2.01 2.83
182 2.02 2.85
183 2.03 2.87
184 2.05 2.89
185 2.06 2.91
186 2.07 2.92
187 2.08 2.94
188 2.10 2.96
189 2.11 2.98
190 2.12 3.00
191 2.14 3.01
192 2.15 3.03
193 2.16 3.05
194 2.18 3.07
195 2.19 3.09
196 2.20 3.10
197 2.22 3.12
198 2.23 3.14
199 2.24 3.16
200 2.26 3.18
201 2.27 3.19
202 2.28 3.21
203 2.30 3.23
204 2.31 3.25
205 2.33 3.27
206 2.34 3.28
207 2.35 3.30
208 2.37 3.32
209 2.38 3.34
210 2.39 3.36
211 2.41 3.37
212 2.42 3.39
213 2.44 3.41
214 2.45 3.43
215 2.46 3.45
216 2.48 3.46
217 2.49 3.48
218 2.51 3.50
219 2.52 3.52
220 2.53 3.54
221 2.55 3.56
222 2.56 3.58
223 2.57 3.60
224 2.59 3.61
225 2.60 3.63
226 2.62 3.65
227 2.63 3.67
228 2.64 3.69
229 2.66 3.71
230 2.67 3.72
231 2.68 3.74
232 2.70 3.76
233 2.71 3.78
234 2.73 3.80
235 2.74 3.81
236 2.75 3.83
237 2.77 3.85
238 2.78 3.87
239 2.79 3.89
240 2.81 3.90
241 2.82 3.92
242 2.84 3.94
243 2.85 3.96
244 2.86 3.98
245 2.88 3.99
246 2.89 4.01
247 2.91 4.03
248 2.92 4.05
249 2.93 4.07
250 2.95 4.08
251 2.96 4.10
252 2.97 4.12
253 2.99 4.14
254 3.00 4.16
255 3.02 4.17
256 3.03 4.19
257 3.04 4.21
258 3.06 4.23
259 3.07 4.25
260 3.09 4.26
261 3.10 4.28
262 3.12 4.30
263 3.13 4.32
264 3.15 4.34
265 3.16 4.35
266 3.17 4.37
267 3.19 4.39
268 3.20 4.41
269 3.22 4.43
270 3.23 4.44
271 3.25 4.46
272 3.26 4.48
273 3.28 4.50
274 3.29 4.52
275 3.31 4.54
276 3.32 4.56
277 3.34 4.57
278 3.35 4.59
279 3.37 4.61
280 3.38 4.63
281 3.40 4.65
282 3.41 4.67
283 3.43 4.69
284 3.44 4.70
285 3.45 4.72
286 3.47 4.74
287 3.48 4.76
288 3.49 4.78
289 3.51 4.80
290 3.52 4.82
291 3.53 4.83
292 3.55 4.85
293 3.56 4.87
294 3.57 4.89
295 3.58 4.91
296 3.60 4.93
297 3.63 4.95
298 3.64 4.96
299 3.66 4.98
300 3.67 5.00
301 3.69 5.02
302 3.70 5.04
303 3.72 5.06
304 3.73 5.08
305 3.75 5.09
306 3.76 5.11
307 3.78 5.13
308 3.79 5.15
309 3.81 5.17
310 3.82 5.19
311 3.84 5.21
312 3.85 5.22
313 3.87 5.24
314 3.89 5.26
315 3.90 5.28
316 3.92 5.30
317 3.93 5.32
318 3.95 5.34
319 3.96 5.35
320 3.98 5.37
321 3.99 5.39
322 4.01 5.41
323 4.03 5.43
324 4.04 5.45
325 4.06 5.47
326 4.07 5.49
327 4.09 5.51
328 4.10 5.52
329 4.12 5.54
330 4.13 5.56
331 4.15 5.58
332 4.16 5.60
333 4.18 5.62
334 4.19 5.64
335 4.21 5.66
336 4.22 5.68
337 4.24 5.70
338 4.25 5.72
339 4.27 5.74
340 4.28 5.75
341 4.30 5.77
342 4.31 5.79
343 4.33 5.81
344 4.34 5.83
345 4.36 5.85
346 4.38 5.87
347 4.39 5.88
348 4.41 5.90
349 4.42 5.92
350 4.44 5.94
351 4.45 5.96
352 4.47 5.98
353 4.49 6.00
354 4.50 6.02
355 4.52 6.03
356 4.53 6.05
357 4.55 6.07
358 4.56 6.09
359 4.58 6.11
360 4.59 6.13
361 4.61 6.15
362 4.63 6.17
363 4.64 6.19
364 4.66 6.21
365 4.67 6.23
366 4.69 6.25
367 4.70 6.26
368 4.72 6.28
369 4.74 6.30
370 4.75 6.32
371 4.77 6.34
372 4.79 6.36
373 4.80 6.38
374 4.82 6.40
375 4.83 6.42
376 4.85 6.44
377 4.87 6.46
378 4.88 6.48
379 4.90 6.49
380 4.91 6.51
381 4.93 6.53
382 4.95 6.55
383 4.96 6.57
384 4.98 6.59
385 4.99 6.61
386 5.01 6.63
387 5.02 6.65
388 5.04 6.67
389 5.06 6.69
390 5.07 6.71
391 5.09 6.73
392 5.10 6.74
393 5.12 6.76
394 5.13 6.79
395 5.15 6.81
396 5.17 6.83
397 5.18 6.85
398 5.20 6.87
399 5.21 6.89
400 5.23 6.91
401 5.25 6.93
402 5.26 6.94
403 5.28 6.96
404 5.30 6.98
405 5.31 7.00
406 5.33 7.02
407 5.34 7.04
408 5.36 7.06
409 5.38 7.08
410 5.39 7.10
411 5.41 7.12
412 5.42 7.14
413 5.44 7.16
414 5.46 7.18
415 5.47 7.20
416 5.49 7.22
417 5.51 7.24
418 5.52 7.26
419 5.54 7.28
420 5.55 7.30
421 5.57 7.32
422 5.59 7.34
423 5.60 7.36
424 5.62 7.38
425 5.64 7.40
426 5.65 7.42
427 5.67 7.44
428 5.68 7.46
429 5.70 7.48
430 5.72 7.50
431 5.73 7.52
432 5.75 7.53
433 5.76 7.55
434 5.78 7.57
435 5.80 7.59
436 5.81 7.61
437 5.83 7.63
438 5.85 7.65
439 5.86 7.67
440 5.88 7.69
441 5.90 7.71
442 5.91 7.73
443 5.93 7.75
444 5.95 7.77
445 5.96 7.79
446 5.98 7.81
447 6.00 7.83
448 6.01 7.85
449 6.03 7.87
450 6.05 7.89
451 6.07 7.91
452 6.08 7.93
453 6.10 7.95
454 6.12 7.97
455 6.13 7.99
456 6.15 8.01
457 6.17 8.03
458 6.18 8.05
459 6.20 8.07
460 6.22 8.09
461 6.23 8.11
462 6.25 8.13
463 6.27 8.15
464 6.28 8.17
465 6.30 8.19
466 6.32 8.21
467 6.33 8.23
468 6.35 8.25
469 6.37 8.27
470 6.38 8.29
471 6.40 8.31
472 6.42 8.33
473 6.43 8.35
474 6.45 8.37
475 6.47 8.39
476 6.49 8.41
477 6.50 8.43
478 6.52 8.45
479 6.53 8.47
480 6.55 8.49
481 6.57 8.51
482 6.58 8.53
483 6.60 8.55
484 6.62 8.57
485 6.63 8.59
486 6.65 8.61
487 6.66 8.63
488 6.68 8.65
489 6.70 8.67
490 6.71 8.69
491 6.73 8.71
492 6.75 8.73
493 6.76 8.75
494 6.78 8.77
495 6.79 8.79
496 6.81 8.81
497 6.83 8.83
498 6.84 8.85
499 6.86 8.87
500 6.87 8.89
501 6.89 8.91
502 6.91 8.94
503 6.92 8.96
504 6.94 8.98
505 6.96 9.00
506 6.97 9.02
507 6.99 9.04
508 7.00 9.06
509 7.02 9.08
510 7.04 9.10
511 7.05 9.12
512 7.07 9.14
513 7.09 9.16
514 7.10 9.18
515 7.12 9.20
516 7.13 9.22
517 7.15 9.24
518 7.17 9.26
519 7.18 9.28
520 7.20 9.30
521 7.21 9.32
522 7.23 9.34
523 7.25 9.36
524 7.26 9.38
525 7.28 9.40
526 7.30 9.42
527 7.31 9.45
528 7.33 9.47
529 7.34 9.49
530 7.36 9.51
531 7.38 9.53
532 7.39 9.55
533 7.41 9.57
534 7.43 9.59
535 7.44 9.61
536 7.46 9.63
537 7.48 9.65
538 7.49 9.67
539 7.51 9.69
540 7.53 9.71
541 7.54 9.73
542 7.56 9.75
543 7.58 9.77
544 7.59 9.79
545 7.61 9.81
546 7.63 9.83
547 7.64 9.85
548 7.66 9.87
549 7.68 9.89
550 7.70 9.91
551 7.71 9.93
552 7.73 9.95
553 7.75 9.98
554 7.77 10.00
555 7.78 10.02
556 7.80 10.04
557 7.82 10.06
558 7.84 10.08
559 7.85 10.10
560 7.87 10.12
561 7.89 10.14
562 7.91 10.16
563 7.92 10.18
564 7.94 10.20
565 7.96 10.22
566 7.97 10.24
567 7.99 10.26
568 8.01 10.28
569 8.03 10.30
570 8.04 10.32
571 8.06 10.34
572 8.08 10.36
573 8.10 10.38
574 8.11 10.40
575 8.13 10.42
576 8.15 10.44
577 8.17 10.46
578 8.18 10.49
579 8.20 10.51
580 8.22 10.53
581 8.24 10.55
582 8.25 10.57
583 8.27 10.59
584 8.29 10.61
585 8.31 10.63
586 8.32 10.65
587 8.34 10.67
588 8.36 10.69
589 8.37 10.71
590 8.39 10.73
591 8.41 10.75
592 8.42 10.77
593 8.44 10.79
594 8.46 10.81
595 8.47 10.83
Project Name MARC-LSTK2

Project Code 6249 Connected Line No: XXXXXXX

Stress System No. XXXXXXXXX Nozzle Size XXX Rating XXX

Equipment No. Nozzle No. XXX Node No XXX

Material AS

Nozzle Dimensions from fixed point in mm (SHELL SIDE) X= 0 Y= 0 Z= 0

Nozzle Dimensions from fixed point in mm (TUBE SIDE) Xt = 0 Yt = 0 Zt = 0


Displacements at Nozzle for different Cases

Case Case-1 Case-2


Line Condition DESIGN OPERATING

Installation Temperature (°C) 16 16


Therm. Exp. at Installation Temp. mm/m 0.00 0.00
Operating Temperature (°C) (SHELL SIDE) 295 189
Therm. Exp. at Operating Temp. mm/m (SHELL SIDE) 3.58 2.11
Operating Temperature (°C) (TUBE SIDE) 360 241
Therm. Exp. at Operating Temp. mm/m (TUBE SIDE) 4.59 2.82

Saddle Thickness (mm) 10.00 10.00


Saddle Height (mm) 220 220
Saddle Average Temp. (°C) 201 131
Therm. Exp. at Avg. Temp. mm/m 2.27 1.35
Saddle Movement along Y axis (mm) 0.500 0.298

Dx (Displacement in X direction, mm) 0.000 0.000


Dy (Displacement in Y direction , mm) 0.500 0.298
Dz (Displacement in Z direction, mm) 0.000 0.000
Actual Piping Loads acting on the Equipment Nozzle Case wise
Fx Fy Fz Mx My Mz
(Kg) (Kg) (Kg) (Kg-m) (Kg-m) (Kg-m)

W+D1+T1+P1 -240 -5723 -1213 6066 326 -2825


(Design)
Case-1

W+P1 -66 -1793 61 345 -236 -583

W+D2+T2+P2 -117 -3335 -436 2652 -14 -1477


(Operating)

SUS (W+P2) -66 -1793 61 345 -236 -583


Case-2

WW+HP -97 -2538 91 513 -349 -865


(Hydro)
Case-3

504196641.xls
MANGALORE AROMATIC COMPLEX
PROJECT
(OMPL)

Larsen & ONGC MANGALORE


Skirt average temperature Calculation sheet
Toubro Ltd. PETROCHEMICAL LIMITED
kh
√t f
0 1
2 0.8
4 0.54 skirt cal
6 0.38 1.2
8 0.28
10 0.22 1
12 0.18
14 0.16 0.8
f

16 0.14
18 0.12
0.6
20 0.11
0.4
22 0.1
24 0.09
0.2
26 0.08
28 0.08 0
30 0.08
0 5 10 15 20 25 30 35 40
32 0.08 kh/(t^.5)
34 0.08

K = 2.7
HEIGHT OF THE SKIRT, h = 220 mm = 0.721785
THICKNESS OF SKIRT, t = 10.00 mm = 0.393701
kh
√t = 3.1059062354
F = 0.6562321894 (From the above table)
TEMPRATURE OF THE VESSEL = 295 0
C
= 563 0
F
TEMP.DIFF. AT SKIRT JOINT = 493 0
F
TEMP.DIFF. AT SKIRT = 323.52246937
AVERAGE TEMP. FOR SKIRT = 393.52246937 F
0

= 201 C
0
0 2
2 4
4 6
6 8
8 10
10 12
12 14
14 16
16 18
18 20
20 22
22 24
24 26
26 28
28 30
30 32
32 34
34 34
K = 1 For Fully Insulated line
K=1.7 For Fire brick insulation (Applicable for Skirt, and to check for s
K= 2.7 For Uninsulated (Applicable for Trunions)

35 40

For finding interpolation in the value of "F"

feet X1 2 Y1
inch

X2 4 Y2
above table)
X 3.105906

Y 0.656232
icable for Skirt, and to check for saddles)
e for Trunions)

2
0.26
he value of "F" 1.105906
0.143768
0.8

0.54
MANGALORE AROMATIC COMPLEX
PROJECT
(OMPL)

Larsen & ONGC MANGALORE


Skirt average temperature Calculation sheet
Toubro Ltd. PETROCHEMICAL LIMITED
kh
√t f
0 1
2 0.8
4 0.54 skirt cal
6 0.38 1.2
8 0.28
10 0.22 1
12 0.18
14 0.16 0.8
f

16 0.14
18 0.12
0.6
20 0.11
0.4
22 0.1
24 0.09
0.2
26 0.08
28 0.08 0
30 0.08
0 5 10 15 20 25 30 35 40
32 0.08 kh/(t^.5)
34 0.08

K = 2.7
HEIGHT OF THE SKIRT, h = 220 mm = 0.721785
THICKNESS OF SKIRT, t = 10.00 mm = 0.393701
kh
√t = 3.1059062354
F = 0.6562321894 (From the above table)
TEMPRATURE OF THE VESSEL = 189 0
C
= 372.2 0
F
TEMP.DIFF. AT SKIRT JOINT = 302.2 0
F
TEMP.DIFF. AT SKIRT = 198.31336763
AVERAGE TEMP. FOR SKIRT = 268.31336763 F
0

= 131 C
0
0 2
2 4
4 6
6 8
8 10
10 12
12 14
14 16
16 18
18 20
20 22
22 24
24 26
26 28
28 30
30 32
32 34
34 34
K = 1 For Fully Insulated line
K=1.7 For Fire brick insulation (Applicable for Skirt, and to check for s
K= 2.7 For Uninsulated (Applicable for Trunions)

35 40

For finding interpolation in the value of "F"

feet X1 2 Y1
inch

X2 4 Y2
above table)
X 3.105906

Y 0.656232
icable for Skirt, and to check for saddles)
e for Trunions)

2
0.26
he value of "F" 1.105906
0.143768
0.8

0.54

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