Ilovepdf Merged PDF
Ilovepdf Merged PDF
Ilovepdf Merged PDF
1 2 3 4 5 6 7 8
Dismantling of existing structures like culverts, bridges, retaining
walls and other structure comprising of masonry,
cement concrete, wood work, steel work, including T&P and
scaffolding wherever necessary, sorting the dismantled material,
disposal of unserviceable material and stacking the serviceable
material with all lifts and lead of 1000 metres (Reference to
1 MORT&H's specification clause 202). By mechanical means. Cement
Concrete Grade M-15
& M-20
/Tonne
Capacit
y 0.00 380.00 380.00
Sl No. Item Description Unit Bridge At Bridge At Total Rate Amount
17.036 18.736 Quantity (6)X(7)
(4)+(5)
Supplying, fitting and fixing in position true to line and level sliding
plate bearing with PTFE surface sliding on stainless steel complete
including all accessories as per drawing and Technical Specifications
and BS: 5400, section 9.1 & 9.2 (for PTFE) and clause 2004 of
20 MoRT&H Specifications (Reference to MORT&H's specifications
2000 & 2200).
/Tonne
capacity 0.00 380.00 380.00
Providing weep holes in Brick masonry/Plain/ Reinforced concrete
abutment, wing wall/ return wall with 100 mm dia AC/PVC/HDPC
pipe, extending through the full width of the structure with slope of
1V :20H towards drawing foce. Complete as per drawing and
21 Technical Specifications (Reference to MORT&H's specifications
2706 & 2200).
No 2.00
Total 2.00
Ref: It. No.1(v)(b) P - 182 PWD NH SoR 2019-20 , Roads and Bridge Works
Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
Sl. No.
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
9
backfilling with approved material (Reference to MORT&H's specification 304).Marshysoil. Mechanical Means.
2 9 12 3 Cum 648.00
Total 648.00
Ref: It. No.1(I)(B) (ii)P - 180 PWD NH SoR 2019-20 , Roads and Bridge Works
Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
Sl. No.
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
10
backfilling with approved material (Reference to MORT&H's specification 304).Ordinary soil. Mechanical Means.Depth
3 m to 6 m
2 9 12 2 Cum 432.00
Total 432.00
Ref: It. No.3, P - 182 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
Sand Filling in Foundation Trenches with good local sand free from earth not exceeding 150 mm compacted
11 thickness including inundating each layer by profuse water and porking and rammimg layer by layer. Quality
of sand is to be approved by the Engineer-in-charge.(Reference to MORT&H's specification 304).
RCC Grade M35 in pile cap for abutment 2 10.3 7.3 1.5 Cum 225.57
Total 225.57
Ref: It. No.40, P - 217 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
14 shape, placing in proper position of uncoated HYSD reinforcement bar in foundation complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
Pile@175 Kg/cum MT 74.18
Pile Cap@200 Kg/Cum MT 45.12
Total 119.30
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Ref: It. No.5(H)(p) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
Sl. No. sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
15
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
upto 5 m
in abutment wall 2 10.3 4.7 1 Cum 96.82
in dirt wall, wing wall etc. 2 10.3 1.5 0.3 Cum 9.27
4 1.35 3 0.3 Cum 4.86
in pedestals for Abutments 8 0.6 0.8 0.2 Cum 0.96
Total 111.91
Ref: It. No.6, P - 226 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
17 shape, placing in proper position of uncoated HYSD reinforcement bar in sub-structure complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
Abutment Shaft@160 Kg/Cum MT 15.49
Dirt Wall@140 Kg/Cum MT 1.98
pedestal@180 Kg/Cum MT 0.18
Total 17.65
Ref: It. No.14, P - 230 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section
18 IX and clause 2005 of MoRT&H specifications complete including all accessories as per drawing and Technical
Specifications (Reference to MORT&H's specifications 2000 & 2200).
in pedestals for Abutments 8 0.5 0.32 0.096 Cum 0.1229
CC Total 122900.0000
Ref: It. No.8, P - 227of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing weep holes in Brick masonry/Plain/ Reinforced concrete abutment, wing wall/ return wall with 100 mm dia
Sl. No. AC/PVC/HDPC pipe, extending through the full width of the structure with slope of 1V :20H towards drawing foce.
21
Complete as per drawing and Technical Specifications (Reference to MORT&H's specifications 2706 & 2200).
3.00 14 RM 42.00
RM Total 42.00
Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 80 mm manufactured
Sl. No. by MORT&H ,GOI Approved/Empanelled manufacturer and complete as per approved drawings and standard
29 specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the
manufacturer's instructions for installation (Reference to MORT&H's specification 2606).
2.00 9 RM 18.00
RM Total 18.00
Ref: It. No.10, P - 246 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification (Reference to
30
MORT&H's specifications 2700).
Approach Slab 2.00 10.3 3.50 0.15 Cum 10.82
Total 10.82
Ref: It. No.11, P - 247 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Reinforced cement concrete approach slab including reinforcement and formwork, curing complete as per drawing and
31 Technical specification (Reference to MORT&H's specifications 1500, 1600, 1700 & 2704).The grade of reinforced
cement concrete shall be adopted as M30 .
Approach Slab 2.00 10.30 3.50 0.30 Cum 21.63
2.00 10.30 0.13 0.25 Cum 0.64
2.00 10.30 0.25 0.50 Cum 2.58
Total 24.85
Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
Drainage Spouts not less than 100 mm dia of corrosive resistance material ,spacing not exceeding 10 m. complete
32
as per drawing and Technical specification (Reference to MORT&H's specification 2705).
Each 12.00
Total 12.00
Ref: It. No.8, P - 145 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Painting two coats, after filling the surface & applying a sealing primer, with synthetic enamel paint in all shades on new
33 plastered concrete surfaces as per MORT7H's specification 803.6.2.(Reference to MORT&H's specification 803).
Crash Barrier, face parallel to centreline 4.00 15.00 - 0.90 Sqm 54.00
Crash Barrier, top 2.00 15.00 - 0.30 Sqm 9.00
Crashbarrier, Face perpendicular to
centreline 4.00 1.10 0.46 - Sqm 2.00
Sl. No.
Bridge deck 1.00 12.00 7.50 Sqm 90.00
36
Approach Road Barasat Side:
3.00 65.00 8.65 Sqm 1686.75
Approach Road Kolkata Side:
3.00 30.00 8.65 Sqm 778.50
Total 2555.25
Sl. No. Ref: It. No. 6,P - 81 of PWD NH SoR 2019-20 , Roads and Bridge Works
41 Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in
tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and
transporting to the embankment location within all lifts and lead upto 1000m (Reference to MoRT&H's specification
clause 301).
Approach Road Barasat Side:
1.00 65.00 8.65 1.09 Cum 612.85
Approach Road Kolkata Side:
1.00 30.00 8.65 1.09 Cum 282.86
Total 895.71
Sl. No. Ref: It. No. 19, Cae-I,P - 89 of PWD NH SoR 2019-20 , Roads and Bridge Works
42 Loosening of the ground upto a level of 500 mm below the sub-grade level, watered, graded and compacted in layers to
meet requirement of table 300-2 & 300-1 for sub-grade construction (Reference to MoRT&H's specification clause
305.3.4).
Sl. No. Ref: It. No. 18.0, P - 88 of PWD NH SoR 2019-20 , Roads and Bridge Works
43 Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads,
transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2 Reference
to MoRT&H's specification clause 305).With fine sand.
Sl. No. Ref: It. No.1(A)(v), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
44 Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete as
per clause 401, Grading Zone-V.
Approach Road Barasat Side:
1.00 65.00 8.65 0.125 Cum 70.28
Approach Road Kolkata Side:
1.00 30.00 8.65 0.125 Cum 32.44
Total 102.72
Sl. No. Ref: It. No.1(A)(ii), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
45 Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete as
per clause 401. Grading Zone-III
Approach Road Barasat Side:
1.00 65.00 8.65 0.125 Cum 70.28
Approach Road Kolkata Side:
1.00 30.00 8.65 0.125 Cum 32.44
Total 102.72
Sl. No. Ref: It. No.12 P - 106 PWD NH SoR 2019-20 , Roads and Bridge Works
46 Providing, laying, spreading and compacting graded stone aggregate conforming to the grading of table 400- 13 revised
vide table 2 of IRC : 109 (2015) to wet mix macadam specification including premixing the Material with water at OMC
in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base /
base course on well prepared surface and compacting with vibratory roller to achieve the desired density .The thickness of
a single compacted layer shall not be less than 75 mm.(Reference to MoRT&H's specification 406.
Approach Road Barasat Side:
1.00 65.00 8.65 0.200 Cum 112.45
Approach Road Kolkata Side:
1.00 30.00 8.65 0.200 Cum 51.90
Total 164.35
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No.1,A(i), P - 110 of PWD NH SoR 2019-20 , Roads and Bridge Works
47 Providing and applying primer coat with cationic bitumen emulsion SS1 grade conforming to IS:8887 on prepared porous
granular surface including clearing of road surface and spraying primer using mechanical means (Reference to
MORT&H's specification clause 502).On WMM/WBM surface @ 0.70-1.0kg /sqm.
Sl. No. Ref: It. No.2,A(ii), P - 110 of PWD NH SoR 2019-20 , Roads and Bridge Works
48 Providing and applying tack coat with Cationic bitumen emulsion (RS1) complying with IS:8887 using emulsion pressure
distributor on the prepared bituminous/granular /cement concrete pavement surface cleaned with mechanical broom and
high pressure air jet (Reference to MORT&H's specification clause 503).On Granular surface treated with primer @
0.25kg-0.30 /sqm.
Approach Road Barasat Side:
1.00 65.00 8.65 Sqm 562.25
Approach Road Kolkata Side:
1.00 30.00 8.65 Sqm 259.50
Total 821.75
Sl. No. Ref: It. No. 6.0(ii), P - 115 of PWD NH SoR 2019-20 , Roads and Bridge Works
49 Providing and laying dense graded bituminous macadam with 100 120 type HMP using crushed aggregates of specified
grading ,premixed with bituminous binder of approved grade @ 4.0% (min)for Grading-1 and 4.5% (min) for Grading-2
by weight of total mix and filler (Cement/hydratedlime/Rockdust) as per table500-10 and mix design done as per table500-
11 and job mix formula as per clause 505.3.3 transporting the hot mix to work site,laying with a hydrostatic paver finisher
with sensor control to the required grade,level and alignment,rolling with smooth wheeled,vibratory tandem roller and
with pneumatic tyre roller of 12 to 15 tonne weight with a pressure at least 0.56 MPa as directed by E-I-C, and to achieve
the desired compaction as per MORT&H specification clause No.505.3.5 complete in all respects (Reference to
MORT&H's specification clause 505 .For Grading 2 (26.50 mm nominal maximum aggregate size ) Layer Thickness 50-
75 mm.
Approach Road Barasat Side:
1.00 65.00 8.65 0.100 Cum 56.23
Approach Road Kolkata Side:
1.00 30.00 8.65 0.100 Cum 25.95
Total 82.18
Sl. No. Ref: It. No. 8.0(ii), P - 117 of PWD NH SoR 2019-20 , Roads and Bridge Works
50 Providing and laying bituminous concrete with 100-120 TPH 0 batch type hot mix plant using crushed aggregates of
specified grading, premixed with bituminous binder of approved grade @5.2% (min)for Gr.-1 & @ 5.4% (min) for Gr.-
2,as per table 500-17,and mix design done as per table500-10 and job mix formula as per cl.505.3.3 and filler
(Cement/hydratedlime/Rockdust),transporting the hot mix to work site,laying with a hydrostatic paver finisher with sensor
control to the required grade,level and alignment,rolling with smooth wheeled,vibratory tandem roller and with pneumatic
tyre roller of 12 to 15 tonne weight with a pressure atleast 0.56MPa as directed by E-I-C to achieve the desired
compaction as per clause no 507.3.5 complete in all respects ref. to MORTH specification clause No. 507.40 mm BC.
A) Item Rate = A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = /Each
Ref: It. No.12.07B(i),P - 288of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
Providing and constructing Temporary Service Road of width not less than 3.75 m over river for movement of men,
equipment and construction machineries from one pier / abutment location to another pier / abutment location
Sl. No. considering necessary stability and safety aspects by providing and driving suitable piles, providing
03 fitting, fixing suitable R.S. Joist, Channels, angles and wooden sleeper as per design requirement including dismantling
and taking out the entire service road after construction. i) With Eucalyptus bullah Pile: (Height of deck above bed
level upto 2.25m)
A) Item Rate A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = RM
Ref: It. No. 2.0, P - 268 of PWD NH SoR 2019-20 , Roads and Bridge Works
Bored cast-in-situ M35 grade R.C.C. Pile excluding Reinforcement complete as per Drawing and Technical
Sl. No. Specifications and removal of excavated earth with all lifts and lead upto 1000 m (Reference to MORT&H's
04 specifications 1100, 1600 & 1700). Including permanent Mild Steel Liner,Pile diameter = 1000mm
Using batching plant
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 419.00 Kg /Kg
Admixture 1.44 Kg /Cu.m.
Sub Total = /Cum
Quantity of Concrete required= 0.786 Cum/m
B) Item Rate = /RM
Sub Total = /RM
C) Add 5% of cost of material except the cost of admixture
towards cost of forming sump,protective bunds, chiselling and
making arrangements for under water concreting with tremie pipe. /RM
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.37(a), P - 215, PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Pile Load Test on single Vertical Pile in accordance with IS:2911(Part-4) (Reference to MORT&H's specification
5 1113). Initial and routine load test
Ref: It. No.37(b), P - 215, PWD NH SoR 2019-20 , Roads and Bridge Works
Performing Lateral load test on two piles or two groups of piles by introducing a hydraulic jack with gauge between
two piles or pile groups under test by applying horizontal loads in increments of about 20% of the estimated safe load
Sl. No. at each stage and applying the next increment after the rate of displacement is nearer to 0.1 mm. per 30 minutes till the
6 total displacement becomes, 12 mm at the cutoff level including the cost of arranging the entire set-up, hire charges of
all implements including at least two dial gauges, preparing the pile head if necessary, and removal of all arrangement
after completion etc. complete in all respect including cost of carriage of all materials and as per IS specification and
direction of Engineer-in-charge.
A)Cost of Material Nil
B) Item Rate = /Each
C) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Ref: It. No.12.24(b),P - 81 of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
Integrity testing of Pile using Low Strain / Sonic Integrity Test / Sonic Echo Test method in accordance with IS 14893
Sl. No. including surface preparation of pile top by removing soil, mud, dust & chipping lean concrete lumps etc. and use of
07
computerized equipment and high skill trained personal for conducting the test & submission of results, all complete as
per direction of Engineer-incharge. Within 50 km. radius from Raj-Bhavan
A) Item Rate = A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = /Each
Ref: It. No.12.25(b)(i),P - 81 & 3rd Corrigenda of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
Performing High Strain Dynamic Pile Load testing by using Pile Driving Analyzer as per IRC: 78-2014 standard
procedure with a hammer of suitable weight (1-2% of the test load or 5-7% of the dead load on the pile or suitable
Sl. No. energy as decided by Engineer-in charge). The rate is inclusive of construction of suitable platform, fixing of strain
08 sensor & accelerometer, charges for hammer hoisting arrangement & removing etc. The rate is also inclusive of cost &
carriage of all materials, completion of field test, CAPWAP analysis & submission of test results along with reports as
per direction of Engineer-in-charge.For Test load 101 to 300 MT (i) Within 60 km from Rajbhaban
A) Item Rate = A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = /Each
Ref: It. No.1(v)(b) P - 182 PWD NH SoR 2019-20 , Roads and Bridge Works
Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
Sl. No.
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
9
backfilling with approved material (Reference to MORT&H's specification 304).Marshysoil. Mechanical Means.Upto
3.00 m depth.
A) Cost of Material Nil
B) Item Rate = /Cum
Sub Total = A
Add-cost of dewatering @ 20 per cent
Add-cost of dewatering @ 10 per cent
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1(I)(B) (ii)P - 180 PWD NH SoR 2019-20 , Roads and Bridge Works
Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
Sl. No.
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
10
backfilling with approved material (Reference to MORT&H's specification 304).Ordinary soil. Mechanical
Means.Depth 3 m to 6 m
A) Cost of Material Nil
B) Item Rate = /Cum
Sub Total = A
Add-cost of dewatering @ 7.5 per cent
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.3, P - 182 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Sand Filling in Foundation Trenches with good local sand free from earth not exceeding 150 mm compacted
11 thickness including inundating each layer by profuse water and porking and rammimg layer by layer. Quality
of sand is to be approved by the Engineer-in-charge.(Reference to MORT&H's specification 304).
Ref: It. No.39, P - 217 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. Providing and laying of PCC M15 levelling course 100mm thick below the pile cap (Reference to MORT&H's
No.12
specifications 1114 & 1700).
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m.
20 mm Nominal Size 0.27 Cu.m /Cu.m.
10 mm Nominal Size 0.09 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 275.33 Kg /Kg
Water 1.20 KL /Cu.m.
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.38 D(ii), P - 216 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Reinforced cement concrete in Pile cap complete all including vibrating and compacting, finishing, curing, sampling,
13 testing etc. as per drawing and Technical Specifications (Reference to MORT&H's specifications 1114, 1500 &
1700).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 422.00 Kg /Kg
Water 1.20 KL /Cu.m.
Sub Total =
Add 4% as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.40, P - 217 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
14 shape, placing in proper position of uncoated HYSD reinforcement bar in foundation complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
A) Material
HYSD Bar 1.05 MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.5(H)(p) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
Sl. No.
sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
15
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
upto 5 m
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 422.00 Kg /Kg
Water 1.20 KL /Cu.m.
Sub Total =
Add 10 % as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.5(H)(q) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
Sl. No. sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
16
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
5m to 10m.
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 422.00 Kg /Kg
Water 1.20 KL /Cu.m.
Sub Total =
Add 1.40% as cost of additional lift
Add 11 % as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.6, P - 226 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
17 shape, placing in proper position of uncoated HYSD reinforcement bar in sub-structure complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
A) Material
HYSD Bar 1.05 MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.14, P - 230 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II)
18 section IX and clause 2005 of MoRT&H specifications complete including all accessories as per drawing and
Technical Specifications (Reference to MORT&H's specifications 2000 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /cc
Ref: It. No.16, P - 231 of PWD NH SoR 2019-20 , Roads and Bridge Works
Supplying, fitting and fixing in position true to line and level POTPTFE bearing consisting of a metal piston supported
by a disc or unreinforced elastomer confined within a metal cylinder, sealing rings, dust seals, PTFE surface sliding
Sl. No.
against stainless steel mating surface, complete assembly to be of cast steel/fabricated structural steel, metal and
19
elastomer elements to be as per IRC: 83 part-I & II respectively and other parts conforming to BS: 5400, section 9.1 &
9.2 and clause 2006 of MoRTH Specifications complete as per drawing and approved Technical Specifications
(Reference to MORT&H's specifications 2000 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
/Tonne
Total = Capacit
Ref: It. No.13, P - 229 of PWD NH SoR 2019-20 , Roads and Bridge Works y
Supplying, fitting and fixing in position true to line and level sliding plate bearing with PTFE surface sliding on
Sl. No. stainless steel complete including all accessories as per drawing and Technical Specifications and BS: 5400, section 9.1
20
& 9.2 (for PTFE) and clause 2004 of MoRT&H Specifications (Reference to MORT&H's specifications 2000 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
/Tonne
Total = Capacit
y
Ref: It. No.8, P - 227of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing weep holes in Brick masonry/Plain/ Reinforced concrete abutment, wing wall/ return wall with 100 mm dia
Sl. No. AC/PVC/HDPC pipe, extending through the full width of the structure with slope of 1V :20H towards drawing foce.
21
Complete as per drawing and Technical Specifications (Reference to MORT&H's specifications 2706 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Ref: It. No.10, P - 228 of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid
Sl. No. down in clause 2504.2.2. of MoRT&H specifications to a thickness of not less than 600 mm with smaller size towards
22 the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return
wall to the full height compacted to a firm condition complete as per drawing and Technical Specification (710.1.4 of
IRC:78 & 2200).
A) Material
Brick aggregate 0.72 Cu.m /Cu.m. /Cum
Coarse Sand 0.48 Cu.m /Cu.m. /Cum
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.9(B), P - 227 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Back filling behind abutment, wing wall and return wall complete including spriklring water and throughly compacted
23 with plate compactor/power rammer in layers not exceeding 150mm compacted thickness as per drawing and Technical
Specification (710.1.4 of IRC:78 & MoRTH's specification 2200)
A) Material
Coarse Sand 1.20 Cu.m /Cu.m. /Cum
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Super-Structure:
Ref: It. No.9(B), P - 227 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
24
Plate Girder/Semi Through Girder
Supplying of all types of structural steel conforming to Fe 410 B / Fe 490 of IS 2062, fabrication, assembling,
erection/slewing/end launching of steel girders (not requiring traffic block) upto 45.7m span on sub structure including
provision of trolley refuges, if required complete as per approved drawing including one coat of zinc chrome primer to
IS:104& one coat Zinc Chrome Red Oxide to IS 2074 and painting as per IRC-B- 1 on all members (detailed
fabrication and erection drawings & lunching methodology will be prepared and got approved by the contractor from
Sl. No. NH authority ). Rate includes fabrication of all types of battens bracings, ties, stiffeners, packing diaphragms, shop
24
rivets/ welding, T&F bolts,drafts, shop welds templates , jigs, fixtures, back up supports, accessories, transporting
various components from fabrication shop to site including loading, unloading, lift and taxes complete, assembly of
girders on drifts/bolts. field riveting/welding, assembling of temporary support for side slewing, raising of girders to the
bed block level, providing sliding arrangements and slewing the girder in position, lowering of girder on bearings and
bed plates grouting holes in the bed block for fixing of HD bolts/anchor pins of bed plates. All tempporary
arrangements, load testing may be done. The bearing sets to be provided with the girder will be paid separately
A) Material
Mild steel plates (including wastage 5%) 1.05 MT /MT /MT
Rivets (including riveted connections @3%) 0.0315 MT /MT /MT
20mm dia holding down bolts 0.0006570 MT /MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.1.E.II(i)(b)Case-II, P - 239 of PWD NH SoR 2019-20 , Roads and Bridge Works
Furnishing and Placing Reinforced/ Prestressed cement concrete in superstructure all including vibrating and
Sl. No. compacting, finishing, curing, sampling, testing etc. by mechanically mixed as per clause 1719 of MoRTH but
25 excluding the cost of materials as per drawing and Technical Specification (Reference to MORT&H's specifications
1500, 1600,1700 & 1800).Using Batching Plant, Transit Mixer and Concrete Pump.M-40 Grade for solid slab.
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 430.00 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture 1.72 Kg /Cu.m.
Sub Total =
Add 18% as cost of Staging and form
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.2, P - 243 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
26 shape, placing in proper position of uncoated HYSD reinforcement bar in super-structure complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
A) Material
HYSD Bar 1.05 MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.22, P - 150 of PWD NH SoR 2019-20 , Roads and Bridge Works
Provision of an Reinforced cement concrete crash barrier at the edges of the road, approaches to bridge structures and
medians, constructed with M-40 grade concrete with HYSD reinforcement conforming to IRC:21 and dowel bars 25
Sl. No.
mm dia, 450 mm long at expansion joints filled with pre-moulded asphalt filler board, keyed to the structure on which it
27
is built and installed as per design given in the enclosure to MOST circular No. RW/NH - 33022/1/94-DO III dated 24
June 1994 as per dimensions in the approved drawing and at locations directed by the Engineer, all as specified
(Reference to MORT&H's specification 811).
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 430.00 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture 1.72 Kg /Cu.m.
Sub Total =
cost of .3 Cum/m Crash Barrier 0.30 Cum /Cum
Hysd Bar 0.028MT/RM 0.028 MT ######### /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.22, P - 150 of PWD NH SoR 2019-20 , Roads and Bridge Works
Construction of precast RCC railing of M30 Grade, aggregate size not exceeding 12 mm, true to line and grade,
Sl. No. tolerance of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000
28 mm, leaving adequate space between vertical post for expansion, with a minimum 10 days curing complete as per
approved drawings and technical specifications (Reference to MORT&H's specifications 2703, 1500, 1600 & 1700).
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 406.58 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture Kg /Cu.m.
Sub Total =
cost of 0.0853 Cum/m Crash Barrier 0.09 Cum /Cum
Hysd Bar 18.02 Kg/RM 18.020 Kg /Kg
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
29
Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 80 mm
Sl. No. manufactured by MORT&H ,GOI Approved/Empanelled manufacturer and complete as per approved drawings and
29 standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring
compliance to the manufacturer's instructions for installation (Reference to MORT&H's specification 2606).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.10, P - 246 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification (Reference
30
to MORT&H's specifications 2700).
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m.
20 mm Nominal Size 0.27 Cu.m /Cu.m.
10 mm Nominal Size 0.09 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 275.33 Kg /Kg
Water 1.20 KL /KL
Sub Total =
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.11, P - 247 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Reinforced cement concrete approach slab including reinforcement and formwork, curing complete as per drawing and
31 Technical specification (Reference to MORT&H's specifications 1500, 1600, 1700 & 2704).The grade of reinforced
cement concrete shall be adopted as M30 .
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 406.58 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture Kg /Kg
Sub Total =
Add @2% for formwork
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
32
Sl. No. Drainage Spouts not less than 100 mm dia of corrosive resistance material ,spacing not exceeding 10 m. complete
32 as per drawing and Technical specification (Reference to MORT&H's specification 2705).
A) Material
Corrosion resistant structural steel 4.0 kg
4 Kg /MT
for each
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Ref: It. No.8, P - 145 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Painting two coats, after filling the surface & applying a sealing primer, with synthetic enamel paint in all shades on
33 new plastered concrete surfaces as per MORT7H's specification 803.6.2.(Reference to MORT&H's specification 803).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Sqm
Ref: It. No.E-7(a), P - 68 of 2nd corrigenda of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Painting cleaned bridge plate girder including all scaffolding shuttering strutting along with provision of jhoola /
34 hanging scaffolding where required. With two coats Alluminium paints in dual containers conforming to IS
2339. Painting Work of Bridge Girder upto 30.5 m
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Sqm
Ref: It. No. 13(i), P - 274 of PWD NH SoR 2019-20 , Roads and Bridge Works
Stone Matrix Asphalt
Providing and laying Stone Matrix Asphalt with Hot Mix Plant meeting the requirement as per table 500-37 of MoRT&H by
using coarse aggregates,fine aggregates, mineral filler, Pelletized cellulose fiber and bituminous binder of required
specification including screening, cleaning of chipsand preparing a uniform and homogeneous mix and trandporting the Hot
mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment,rolling
with smooth wheeled, vibratory and tandem rollers to achive the desired compaction as per clause ,515 of specifications for
Roads & Bridge works of to MoRTH's (5th Revision) complete in all respects.i) 13 mm SMA with layer thickness 40-50mm
(Surface Course)
A) Stone Material (for Grading-1)
13.2mm. Stone aggregate 0.07 Cu.m /Cu.m. /Cum
Sl. No. 10.0mm. Stone aggregate 0.45 Cu.m /Cu.m. /Cum
35 5.6mm. Stone aggregate 0.54 Cu.m /Cu.m. /Cum
2.36mm. to 75 micron Stone aggregate 0.33 Cu.m /Cu.m. /Cum
Filler Lime 64.03 Kg /Kg. /Cum
Bitumen (VG-40) 137 Kg /Kg /Cum
35
Sl. No. Providing and laying Filter material underneath pitching in slopes complete as per drawing and Technical specification
37 Gradation of filter , Thickness of filter 200/300 mm (Reference to MORT&H's specification 2504).
Brick Aggregate 0.720 /Cum. /Cum. =
Coarse Sand 0.480 /Cum. /Cum. =
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.4B, P - 257 of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing and laying Pitching on slopes laid over prepared filter media including boulder apron laid dry in front of toe
of embankment complete as per drawing and Technical specifications (Reference to MORT&H's specification
2504).Cement Concrete Blocks of size 0.3x0.3 x0.3 m cast in cement concrete of Grade M15
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m.
20 mm Nominal Size 0.27 Cu.m /Cu.m.
10 mm Nominal Size 0.09 Cu.m /Cu.m.
Sl. No. Coarse Sand 0.45 Cu.m /Cu.m.
38 Cement 275.33 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture Kg /Cu.m.
Sub Total =
Add 2% over cost of material as nominal
surface reinforcement & filling of
granular material in recesses between
blocks
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.18.17(iii),18.18(iii), 18.27(a) P - 334,P - 334, P-336of PWD SoR 2018-19, Roads and Bridge Works
Supplying Eucalyptus-bullah piles at work site,including dressing and making one end pointed & Labour for driving
Sal-bullah / Eucalyptus bullah piles by monkey in sorts of soil including hoisting and placing piles in position,
Sl. No.
protecting the pile head with iron ring and cutting and shaping heads before and after driving and including hire and
39
labour for necessary driving appliances and all tackles.150mm diameterCoal tarring on wooden surfaces including cost
of materials with double coat.
Supplying Eucalyptus-bullah piles 1.000 RM /RM =
Cost of Driving 1.000 RM /RM =
Cost of Tarring 0.02Sqm. /RM /Sqm/RM =
Sub Total = A
Add Labour Welfare Cess on (A) @ 1% = B
Sub Total = C
Total = /RM
Ref: Item 7, Pg 257 & It. No.8(A), P - 184 of PWD NH SoR 2019-20 , Roads and Bridge Works
A toe wall (provided at the juction of slope pitching and lauching apron of a guid bund)for toe protection can either be
in dry rubble masonry in case of dry rubble pitching or pitching with stones in wire crates or it can be in PCC M15
Sl. nominal mix if cement concert block have been used for pitching . Rates for toe wall can be adopted from respective
No.40
clauses depending upon approved design. The rate for excavation for foundation, dry rubble masonry and PCC M15
have been analysed and given in respective chapters (Reference to MORT&H's specification 504.4).PCC grade M-
15.Using Batching Plant, Transit Mixer and Concrete Pump.
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m. =
20 mm Nominal Size 0.27 Cu.m /Cu.m. =
10 mm Nominal Size 0.09 Cu.m /Cu.m. =
Coarse Sand 0.45 Cu.m /Cu.m. =
Cement 275.33 Kg /Kg =
Water 1.20 KL /Cu.m. =
Sub-Total =
Add @4% as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No. 6,P - 81 of PWD NH SoR 2019-20 , Roads and Bridge Works
Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in
Sl. No. tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and
41
transporting to the embankment location within all lifts and lead upto 1000m (Reference to MoRT&H's specification
clause 301).
A) Item Rate = A
B) Add over head charge on (A) @ 8% = B
C) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
D) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No. 19, Cae-I,P - 89 of PWD NH SoR 2019-20 , Roads and Bridge Works
Loosening of the ground upto a level of 500 mm below the sub-grade level, watered, graded and compacted in layers to
Sl. No.
meet requirement of table 300-2 & 300-1 for sub-grade construction (Reference to MoRT&H's specification clause
42
305.3.4).
A) Item Rate A
B) Add over head charge on (A) @ 8% = B
C) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
D) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = Cum.
Ref: It. No. 18.0, P - 88 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts &
43 leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2
Reference to MoRT&H's specification clause 305).With fine sand.
A) Stone Material
Fine sand 1.20 Cu.m /Cu.m. /Cum
B) Item Rate = /Cum
Less cost of earth - /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1(A)(v), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
Sl. No.
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
44
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete
as per clause 401, Grading Zone-V.
A) Stone Material
53.00 mm. Stone aggregate 0.13 Cu.m /Cu.m.
26.50 mm. Stone aggregate 0.22 Cu.m /Cu.m.
11.20 mm. Stone aggregate 0.29 Cu.m /Cu.m.
5.6mm. Stone aggregate 0.19 Cu.m /Cu.m.
Stone Dust 0.46 Cu.m /Cu.m. =
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1(A)(ii), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
45
Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
Sl. No.
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
45
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete
as per clause 401. Grading Zone-III
A) Stone Material
26.50 mm. Stone aggregate 0.48 Cu.m /Cu.m.
5.6mm. Stone aggregate 0.54 Cu.m /Cu.m.
Sand 0.26 Cu.m /Cu.m. =
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.12 P - 106 PWD NH SoR 2019-20 , Roads and Bridge Works
Providing, laying, spreading and compacting graded stone aggregate conforming to the grading of table 400- 13 revised
vide table 2 of IRC : 109 (2015) to wet mix macadam specification including premixing the Material with water at
Sl. No.
46
OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub-
base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density .The
thickness of a single compacted layer shall not be less than 75 mm.(Reference to MoRT&H's specification 406.
A) Stone Material
45.00 mm. Stone aggregate 0.03 Cu.m /Cu.m. /Cum
22.40 mm. Stone aggregate 0.36 Cu.m /Cu.m. /Cum
11.20 mm. Stone aggregate 0.26 Cu.m /Cu.m. /Cum
5.6mm. Stone aggregate 0.23 Cu.m /Cu.m. /Cum
Stone Dust 0.43 Cu.m /Cu.m. = /Cum
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1,A(i), P - 110 of PWD NH SoR 2019-20 , Roads and Bridge Works
Prime Coat
Sl. No. Providing and applying primer coat with cationic bitumen emulsion SS1 grade conforming to IS:8887 on prepared
47
porous granular surface including clearing of road surface and spraying primer using mechanical means (Reference to
MORT&H's specification clause 502).On WMM/WBM surface @ 0.70-1.0kg /sqm.
Ref: It. No. 6.0(ii), P - 115 of PWD NH SoR 2019-20 , Roads and Bridge Works
Dense Graded Bituminous Macadam
Providing and laying dense graded bituminous macadam with 100 120 type HMP using crushed aggregates of specified
grading ,premixed with bituminous binder of approved grade @ 4.0% (min)for Grading-1 and 4.5% (min) for Grading-
2 by weight of total mix and filler (Cement/hydratedlime/Rockdust) as per table500-10 and mix design done as per
Sl. No.
table500-11 and job mix formula as per clause 505.3.3 transporting the hot mix to work site,laying with a hydrostatic
49
paver finisher with sensor control to the required grade,level and alignment,rolling with smooth wheeled,vibratory
tandem roller and with pneumatic tyre roller of 12 to 15 tonne weight with a pressure at least 0.56 MPa as directed by E-
I-C, and to achieve the desired compaction as per MORT&H specification clause No.505.3.5 complete in all respects
(Reference to MORT&H's specification clause 505 .For Grading 2 (26.50 mm nominal maximum aggregate size )
Layer Thickness 50-75 mm.
A) Stone Material
26.5mm. Stone aggregate 0.07 Cu.m /Cu.m.
20.0mm. Stone aggregate 0.17 Cu.m /Cu.m.
13.2mm. Stone aggregate 0.22 Cu.m /Cu.m.
5.6mm. Stone aggregate 0.32 Cu.m /Cu.m.
2.36mm. to 75 micron Stone aggregate 0.66 Cu.m /Cu.m.
Filler 45 Kg /Kg
Bitumen (VG-40) 104 Kg /Kg =
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No. 8.0(ii), P - 117 of PWD NH SoR 2019-20 , Roads and Bridge Works
Bituminous Concrete
Providing and laying bituminous concrete with 100-120 TPH 0 batch type hot mix plant using crushed aggregates of specified
grading, premixed with bituminous binder of approved grade @5.2% (min)for Gr.-1 & @ 5.4% (min) for Gr.-2,as per table
Sl. No. 500-17,and mix design done as per table500-10 and job mix formula as per cl.505.3.3 and filler
50 (Cement/hydratedlime/Rockdust),transporting the hot mix to work site,laying with a hydrostatic paver finisher with sensor
control to the required grade,level and alignment,rolling with smooth wheeled,vibratory tandem roller and with pneumatic tyre
roller of 12 to 15 tonne weight with a pressure atleast 0.56MPa as directed by E-I-C to achieve the desired compaction as per
clause no 507.3.5 complete in all respects ref. to MORTH specification clause No. 507.40 mm BC.
Carriage Distances :
Source Haldia Refineries (For Bitumen)
From Haldia to Barasat i.e. 23.200 Km of NH-34 = 141 Km
23.200 Kmp. to 20.000 Km. of NH-34 = -3.200 Km
Total = 137.8 Km
Say = 138 Km
Source Kolkata (For INDUSTRIAL GRADE BITUMEN as per IS: 702)
From Kolkata to Barasat i.e. 23.200 Km of NH-34 = 23 Km
23.200 Kmp. to 20.000 Km. of NH-34 = -3.200 Km
Total = 19.8 Km
Say = 20 Km
Total = 163.8 Km
Say = 164 Km
Source Barasat (For Lime & Jhama)
From Barasat to " Work Site" i.e.
23.200 Kmp. to 20.00 Km. of NH-34 = 3.20 Km
Total = 3.20 Km
Say = 3.00 Km
Carriage Cost :
A. For Bitumen (Bulked) from Haldia Refinery
(Ref: PWD (NH) SoR : 2019-20; Road & Bridge Works; It. No.1.4,D P. No.69)
INDUSTRIAL GRADE
BITUMEN as per IS: 702 Kolkata MT
(Packed)
80
10300
Typ. C/S area of each haunch of slab at girders = 0.5 x ( 0.45 + 0.900 ) x 0.080
= 0.054 m2
C/S Area of deck slab (without haunch) on girders :
For Edge girder near footpath = 2.675 x 0.220 = 0.589 m2
For Edge girder opposite to footpath = 2.525 x 0.220 = 0.556 m2
For interior girders = 2.550 x 0.220 = 0.561 m2
2
Y = 26.5 x 100000 / 111 = 215.2 Mpa
2
So, X = 215.2 x √[ 1 + 1/20 x {( 1200 x 1.6 ) / ( 10.81 x 83.6 )} ] = 238.2 Mpa
3
I of top flange = 38 x 1.6 /12 = 12.97 cm4
3
I of bottom flange = 50 x 2 /12 = 33.33 cm4
From Table 8.2 we get, σbc allowable = 161 Mpa = 1610 kg/cm 2
Erection condition allows 30% overstress (as per Table 6.1 of IRC 24)
So, σbc perm. = 1.3 x 1610 = 2093 kg/cm 2 > 86.65 kg/cm 2 O.K.
DESIGN OF ABUTMENT : Sheet No.
20 280
Gap for Exp. Jt. 100.4
300 Thk Approach Slab 300
800 Long Girder
300 Approx 150 thk pedestal
99.40 200
500
CL of
Bearing
300 300 600
CL of Abutment Wall
200
CL of FDN.
3050 00
1200 3050
x 8800 94.00 Lowest Bed Level
93.55
92.40 1150
7300
x 10300
Let us only consider Vert. Load from App. Slab coming to abutment = 4 T
Dirt Wall :
C/S Area of App.Slab Supporting Wall= 0.3 x 0.70 = 0.210 M2,use 0.25 M2
Width of above App. Slab supt wall = 10.5 M, So Wt. = 6.30 T
Eccenty. of S/Wt. of Wall supporting App. Slab from CL of Abutment = 0.45 M
and from CL of Foundation = 0.25 M
Moments about CL of abutment wall = 6.30 x 0.450 = 2.84 TM
Moments about CL of Foundation = 6.30 x 0.250 = 1.58 TM
Abutment Cap :
Cross Sectional Area of Abutment Cap = 0 M2
Width of Abutment Cap = 10.5 M So Wt. = 0.00 T
Eccenty. of S/Wt. of Abut. Cap from CL of Abutment = 0.6 - 0.6 = 0.000 M
and from CL of Foundation = 0.200 M
Moments about CL of abutment wall = 0.00 x 0.000 = 0.00 TM
Moments about CL of Foundation = 0.00 x 0.200 = 0.00 TM
Abutment Wall :
Used 800 mm thk. Wall at Top to 1200 mm thk Abutment Wall at Bottom.
Height of Abutment Wall = 5.85 M
Widtht of Abutment Wall = 10.5 M ;
So, S/wt = 1 x 5.85 x 10.5 x 2.4 = 147.42 TM
BM about CL of abutmt.wall = 147.4 x 0 = 0 TM
BM about CL of Foundation = 147.4 x 0.2 = 29.484 TM
1155
3750 3750
825
Single Lane '70R' wheeled Vehicle placed with Max. Transverse Eccentricity.
Vehicular Load ( LL ) : One Lane of '70R' wheeled vehicle placed with max. trans. Eccenty. :
i) From 12M Span only :
17 17 17 17 12 12
b). Vehicular Load ( LL ) : Two Lanes of Class 'A' vehicle placed with max. trans. Eccenty. :
Trans.ecc.= 700
3750 3750
Two Lanes of Class 'A' Vehicle placed with Max. Transverse Eccentricity.
Sheet no.
b). Vehicular Load ( LL ) : Two Lanes of Class 'A' vehicle placed with max. trans. Eccenty. :
a) From 12M Span only :
11.4 11.4 6.8 6.8 6.8
Max. Reaction on Pier we get in above arrgt. where total axle load on span =
2 x ( 1/12 x (( 12.3+111.1)x11.4+(6.8+3.8+0.8)x6.8) ≈ 2 x 28.7 = 57.4 T
So, for case -i, ie.,70R wheeled vehicle Braking Horzontal Force on Abutment
= 0.5 x 0.2 x ( 88 ) = 4.4 T
acts at Brg. Level , i.e., 99.55 M
And, for case -Ii, ie.,Two lanes class'A' vehicle, Braking Horzontal Force on Abutment
= 0.5 x 0.2 x ( 86.4 ) = 4.32 T
acts at Brg. Level , i.e., 99.55 M
So,
Moment at bottom of Abutment = 4.32 x 6.00 = 25.92 T-m,
Moment at bottom of Foundation = 4.32 x 7.15 = 30.888 T-m,
F). Longitudinal Force due to Temperature : Sheet no.
With coefficent of Thermal Expansion = 9.0E-06 mm/degree Centigrade, & max 30 degree
variation of Temp. Expansion at each end = 1 / 2 L α t = 1.6200 mm
So, Max. H-Force for Temperature Movement of 12M Span = 1.5 x 1.620 x 4
= 9.72 T acts at Brg.Lev. At 99.55 M
So,
Moment at bottom of Abutment = 9.72 x 6.00 = 58.32 T-m,
Moment at bottom of Foundation = 9.72 x 7.15 = 69.498 T-m,
Refer clause 11-2., 11-3.& 11-4 of "Foundation Analysis And Design" by Joseph E. Bowles
Soil properties -Weighted average, γ = 1.8 T/m 3 Φ= 30 deg. (Medium Sand)
2
c= 0 T/m δ ≈ 1/3rd Φ = 10 degrees(as per Code)
α= 90 degree,at embankment side & 90 deg. at away side β = 0 degree
Where, Ka = Sin2 ( α + Φ )
2
= 0.750 / 0.9848 x 1 + 0.6428 x 0.5 ) / ( 0.9848 x 1)
and, Kp = Sin2 ( α - Φ )
Sin2 α Sin (α + δ ) 1- Sin (Φ + δ) Sin (Φ + β) / (Sin (α + δ) Sin (α + β)) 2
C
2
= 0.750 / 0.9848 x 1 - 0.6428 x 0.5 ) / ( 0.9848 x 1.00 )
4.28 92.40
T/m2 Founding level
Point of Application and Direction of Active Earth Pressure
Maximum passive earth resistance at foundation Level : - Sheet no.
= 4.1433 x 1.8 x ( 94.00 - 92.40 ) T/m2
= 11.933 T/m2,
So, max available Passive Earth Resistance ,
=0.5 x 11.933 x 1.600 x 10.3 = 98.325 T
Max. total Disturbing Horizontal Force on Abutment = 198.4 << 217 T, So Ok.
Max. vertical gross load at bottom of Abutment = 285.6 T Sheet no.
Max. vertical gross load on foundation(incl soil) = 992.2 T
Moments in Non-Seismic condition :
Descrip- Horzontal Lever arm Lever arm Moment at Moment at add.L-BM add.L-BM Tot. Long Tot. Long. Tot.Transv Long BM
tion. force in from bot. from bot.of bottom of bottom of for Eccen. for Eccen. BM, bot. BM, Bot.of Moment at 2M abv
L-Directn of pier sft. foundation. pier shaft foundation B / abutmt Fdn. bot. abutment foundation for eccen bot of abut
H (T) (m) (m) ML (T-m) ML (T-m) MLDL(T-m) MLDL(T-m) MLT (T-m) MLT (T-m) MTT (T-m) MLT (T-m)
Super
Struc.DL 0 - - 0 0 13 26 13.0 26.0 3.25 13.0
12 M
Span
Super
Struc.DL 0 - - 0 0 1.80 2.60 1.8 2.6 0.2 1.8
Apprch
Slab
Substruc/
Suppting 0 - - 0 0 2.84 31.1 2.8 31.1 0 2.8
Structure
weight
Vehicular
Load (LL) 0 - - 0.0 0 30.25 42.35 30.3 42.4 122.82 30.3
in Vert.
Directn.
Vehicular
Load (LL) 4.4 6.00 7.15 26.4 31.46 0 0 26.4 31.5 0 17.6
Braking
Crowd
Load 0.0 - - 0 0 0.48 0.00 0.5 0.0 11 0.5
Vertical
Force
Tempe-
rature 9.72 6.00 7.15 58 69 0 0.0 58 69 0 39
Varia-
tion
Active
Earth 143 2.08 3.23 297.3 461.3 0 0.0 297.3 461.3 0 256.7
Pressure
Emb.side
Lateral
Surcharge 41.586 3.50 4.653 145.7 193.5 0 0.00 145.69 193.5 0 144.86
due to
DL&LL
Vertical
Surcharge 0 - - 0 0 0 -219.3 0.00 -219.3 0 0.00
due to
DL&LL
s/wt Soil
over 0 - - 0 0 0 -733.0 0.00 -733.0 0 0.00
Foun-
dation
Total = 576.1 -94.5 137.07 506.4
Sheet no.
Seismic effect on Dead Load of superstructure : ( Refer Clause 222 of IRC : 6 - 2000 )
The bridge is in seismic zone - III
Design Horz.seismic coefficient, Ah = ( Z / 2 ).(Sa / g ) / ( R / I ) (see clause 222.5)
where, Z = 0.16 R = 2.5 I = 1.5
Factor sa / g depends on Time Period ( T ),and given in Fig. in IRC : 6 - 2016
Time Period ( T ) shall be calculated as per formula given in Appendix-2 of IRC:6
We have used 1200 mm thk 10300 mm wide pier shaft, and Height of Pier from CG of Super-
structure to Bot.of Foundation = 100.0 - 92.40 = 7.60 M
Grade of Concrete in Supporting Structure = M 30
So, for Long. Seismic, F = ( 3. E.I / L3 ) = 277594.5 N ≈ 277.59 KN
and, T = 0.1187 sec, < 0.4 So, Corresponding Sa / g = 2.5
acts at CL of Brg
Brg. Level
Level, ii.e.,
e 99 40 M level for Long
99.40 Long. Seismic Condn
Condn.
and acts at C.G. of superstructure incl. SIDL, for transverse seismic condn.
and acts at CG of Slab , ie., at RL = 100.25 M level for Trans. Seismic Condn.
Soil over Foundation above EGL behind Embankment : (Portion above EGL)
Therefore,Total Disturbing Moment at Fdn. Lev due to Earth Press.in Seis.Condn. = 591 T-M
and, Seismic Moment due to Earth at Bot. of Abutment Wall = 387.97 TM
Maximum passive earth resistance at foundation Level -
2
= 4 x 1.8 x 1.60 = 11.52 T/m
Use 50% of the above resistance
Therefore, Considerable Resisting Force from Earth(passive) available
= ( 0.5 x 9.216 T/m) x 8.8
= 40.55 T, acting at an angle δ upward with horizontal
& at 1/3 height from bottom
Therefore, Total Horz. Passive Resistive Force due to Earth = 40 T
Availabe Max.Resistive Moment at bottom of Wall = 21 T-M
And, Vertical Upward Force = 7 T
Max. total Disturbing Horizontal Force on Abutment = 260.7 << 259 T, So Ok.
C. Moments in Longitudinal-Seismic condition : Sheet no.
In Long. seismic condn. Only braking from vehicular load will come & 50% of CL to be considered
Descrip- Horzontal Lever arm Lever arm Moment a Moment a add.L-BM add.L-BM Tot. Long Tot. Long. Tot.TransvLong BM
tion. force in from bot. from bot.o bottom of bottom of for Eccen. for Eccen. BM, bot. BM, Bot. Moment at 2M abv
L-Directn of pier sft. foundationpier shaft foundationB/abutmt Fdn. bot. abutment foundationfor eccen bot of abut
H (T) (m) (m) ML (T-m) ML (T-m) MLDL(T-m) MLDL(T-m) MLT (T-m) MLT (T-m) MTT(T-m) MLT (T-m)
Super
Struc.DL 7.8 5.850 7.000 46 55 13 26 58.6 80.6 3.25 43.0
solid slab
Span
Super
Struc.DL 0.48 6.55 7.70 3.1 3.7 1.80 2.60 4.9 6.3 0.2 4.9
Apprch
Slab
Substruc/
Suppting - - - 680 906 2.84 31.1 682.7 937.2 0 682.7
Structure
weight
Vehicular
Load (LL) 0 - - 0.0 0 15.13 21.18 15.1 21.2 61.408 15.1
in Vert.
Directn.
Vehicular
Load (LL) 2.2 6.00 7.15 13.2 15.73 0 0 13.2 15.73 0 8.8
Braking
Crowd
Load 0.072 6.00 7.15 0.4 0.5148 0.24 0.00 0.7 0.5 11 0.7
Vertical
Force
Tempe-
rature 9.72 6.00 7.15 58.3 69.50 0 0.0 58.3 69.5 0 38.9
Varia-
tion
Active
Earth 178 - - 388.0 590.6 0 0.0 388.0 590.6 0 234.1
Pressure
Emb.side
Lateral
Surcharge 51.2 - - 179.5 238.4 0 0.00 179.48 238.4 0 77.02
due to
DL&LL
Vertical
Surcharge 0 - - 0 0 0 -219.3 0.00 -219.3 0 0.00
due to
DL&LL
Soil
over 0 - - 0 0 0 -733.0 0.00 -733.0 0 0.00
Foun-
dation
Total = 1401.0 1007.7 75.66 1105
DESIGN OF ABUTMENT WALL ( AT BOTTOM ): Sheet no.
So, provide vertical reinforcement 25 Tor @ 250 c/c with 20 Tor @ 250 c/c
alternately upto 2 M height
Ast reqd in shorter dimension of abutment = M / σst j d = 137.07 x1E07 /( 200 x 0.87717
x 8737.5 ) = 894.181 mm2
Use 4 nos 20 tor at shorter face of abutment wall
See, clause 710.3 of IRC : 78 - 2000
Min. horz. Reinforcement reqd. = 0.25% of gross area = 3000 mm2/m
ie., 1500 mm2/m each face.
Provide, 20 Tor @ 200 mm c/c each face horizontally upto 2M
Sheet No.
Design of Abutment Wall section : Grade of Concrete = M 30
(At 2 M above ) & Reinforcement = Fe 415
V = 32.457 T/m
ML = 57.55 T-m/m
x clear cover to main reinf. = 50 mm
1063.25 mm d' = 60 mm
h = 1.06325 m
.Width(B) = 8800 mm b= 8.8 m
d' / h = 0.06 / 1.06325 = 0.05643
Ratio, L / B = 8.27653 > 4
eL = ML / V = 57.55 / 32.4568 = 1.773 m
h / e = 1.06325 / 1.773 = 0.59969
. Area of Reinforcement reqd. at each long side = 0.2 % of b x d = 17657.2 mm2
Try with 20 Tor @ 250 c/c + 20 Tor @ 250 c/c alternately
at face toward embankment (As) = 22116.8 mm2
Therefore, p = 22116.8 / ( 8800 x 1063.25 ) = 0.0024
As per Cl. 303.1, Note: 1 of IRC : 21 - 2000 ,Modular Ratio ( n) for stress calculation = 10
i.e. np = 10.0 x 0.0024 = 0.024
Now, refer to Pee body Charts :
Use chart for d' / h = 0.05
From chart for case-ii for h/e = 0.59969 & np = 0.024
we get, C = 11 & K = 0.225
2
= 178.822 N/mm << 200 N/mm2 Hence OK
So, provide vertical reinforcement 20 Tor @ 250 c/c + 20 Tor @ 250 c/c
above 2 M height
See, clause 710.3 of IRC : 78 - 2000
Min. horz. Reinforcement reqd. = 0.25% of gross area = 2658.12 mm2/m
ie., 1329.06 mm2/m each face.
EL= + 99.40
p p'1
Active Earth Press.
Earth Press. due
to Surcharge
X X
7300
600
A A
8800 694
C 3000 C
650
594
650 3000 3000 3000 650
10300
Z B D
2
Sx = 2 x 4 x 3 / 3 = 24.00 For Long direction
2 2
Sz = 2 x 3 x ( 4.5 + 1.50 ) / 4.50
= 30.0 For Transv. direction
149.19
Corresponding H per pile = = 12.43 T
12
Longitudinal Seismic Condition
211.51
Corresponding H per pile = = 17.63 T
12
Now, Shear about section C-C = 99.657 x 4 - 10.3 x 1.5 x2.4 x 2.36
= 311.2583 T, Corresponding Eff. Width = 10.3 M
ie. SF = 30.21925 T/M
80
10300
Typ. C/S area of each haunch of slab at girders = 0.5 x ( 0.45 + 0.900 ) x 0.080
= 0.054 m2
C/S Area of deck slab (without haunch) on girders :
For Edge girder near footpath = 2.675 x 0.220 = 0.589 m2
For Edge girder opposite to footpath = 2.525 x 0.220 = 0.556 m2
For interior girders = 2.550 x 0.220 = 0.561 m2
2
Y = 26.5 x 100000 / 111 = 215.2 Mpa
2
So, X = 215.2 x √[ 1 + 1/20 x {( 1200 x 1.6 ) / ( 10.81 x 83.6 )} ] = 238.2 Mpa
3
I of top flange = 38 x 1.6 /12 = 12.97 cm4
3
I of bottom flange = 50 x 2 /12 = 33.33 cm4
From Table 8.2 we get, σbc allowable = 161 Mpa = 1610 kg/cm 2
Erection condition allows 30% overstress (as per Table 6.1 of IRC 24)
So, σbc perm. = 1.3 x 1610 = 2093 kg/cm 2 > 86.65 kg/cm 2 O.K.
SUPER-STRUCTURE DESIGN - 12 M SPAN AT BANKA BRIDGE.
DESIGN MOMENT & SHEAR FORCE TABLE
2 LANES
GIRDER CROWD LL -70 R LL - 70R
DL SDL OF CLASS- TOTAL
Mkd. LOAD WHEELED TRACKED A
Moment
35.7 25.5 8.1 19 23.9 1.50 93.20
Mid Span
G1
Shear
12 9.1 3.8 6.1 5.3 0.3 31.00
Support
Moment
34.4 6.6 2.9 81.2 82.2 12.8 126.10
Mid Span
G2
Shear
11.3 1.6 0.7 38 33.3 4.9 51.60
Support
Moment
33.8 4 0.3 80.3 81.3 21.6 119.40
Mid Span
G3
Shear
11.3 0.8 0.1 37.7 33.1 8 49.90
Support
Moment
34.1 17.4 0.5 72.6 70.9 29.2 124.60
Mid Span
G4
Shear
11.4 6.4 0.1 25.4 21 11.2 43.30
Support
STEEL SECTION PROPERTIES & STRESS :
LONGITUDINAL GIRDERS Grade of conc. 30
TH.(CM) so, Ec (slab) 30.5 Gpa
Top flange 38 1.6 Es (steel) 211 Gpa
Web 80 1.0 m for DL = 13.83606557
Bot. flange 50 2.0 m for LL = 6.918032787
Area 240.80 cm4 m4
3
X from top 48.32 Ix = ∑ 1/3 bt = 211.88 2.11883E-06
Iz 301133 IY = 28156.27 0.000281563
Sx top 6231
Sx bot 8537 (CM)
COMPOSITE SECTION PROPERTIES Inf. width of deck= 250.00
For LL Thk. of deck = 22.00
Deck conc 36.14 22.0 Avg.wid. thickng= 67.50
Thickening at supt 9.76 8.0 Depth of thickng = 8.00
Ax (composite) 1113.88
3
X from top of conc 26.61 Ix = ∑ 1/3 bt = 130140.92 0.001301409
Iz 1171373 IY = 115294.95 0.001152949
Sx top of conc 44027
Sx top of steel -345082
Sx bot of steel 13465
For SDL
Deck conc 18.07 22.0
Thickening at supt 4.88 8.0
Ax(composite) 677.34
3
X from top of conc 35.80 Ix = ∑ 1/3 bt = 43781.22343 0.000437812
Iz 1001063 IY = 39048.60 0.000390486
Sx top of conc 27964
Sx top of steel 172631
Sx bot of steel 12867
Design Moment
DL Stage I 3730000 kg-cm
Superimp. DL 760000 kg-cm
LL incl. impact & CL 8600000 kg-cm
Stresses
DL Stage I T/s fbc= 599 kg/sqcm
B/s fbt= 437 kg/sqcm
Composite section
Superimp. DL T/c fbc= 2 kg/sqcm
T/s fbc= 4 kg/sqcm
B/s fbt= 59 kg/sqcm
LL + Crowd load T/c fbc= 26 kg/sqcm
T/s fbc= -25 kg/sqcm
B/s fbt= 639 kg/sqcm
Total T/c comp = 28 kg/sqcm
Total T/s comp = 578 kg/sqcm
Total B/s tension = 1135 kg/sqcm
DESIGN OF LONG GIRDERS
Girder Mkd. : G1
380 x 16
800 x 10
500 x 20
2
C/s area of composite section Acs2 = 1113.88 cm
4
For LL & Moment of Inertia, Izz = 1171373 cm
Crowd Load Depth of N-A from top NA3= 26.61 cm
Z1 = 44020 cm3
Checking of Buckling of Top Flange of girder During Deck Casting
Refer: Clause 508.6 of IRC : 24 - 2001
d1 / 85 = 9.41 mm < 10 mm
Hence stiffening of web plate is not required
Checking of Flange Plate Refer: Clause 508.3.4 & 508.3.5 of IRC : 24 - 2001
Ch k for
Check f Sh
Shear Refer: Clause 508.7.2 of IRC : 24 - 2001
For Unstiffened web allowable avg shear stress from Table 6.2, we get,
= 0.38 x Fy = 95 Mpa
Try with 250 mm long x 400 mm wide nearing as shown in above sketch
2 2
Permissible Bearing Stress = 0.8 Fy = 200.0 N/mm > 90.278 N/mm OK
Iyy = 85365333.33 mm 4
2
Hence, Allowable axial compresive Stress, σac = 153 N/mm < 50.8 N/mm 2 OK
Design of Shear Connectors (Refer: IRC : 22 - 1986)
26.61
8
-3.39
I = 1171373 cm4
N A Vll + cr = 38 + 0.7
= 38.7 T
Use 40 T
2
Aconc = 732.6 cm
cm = 167 mm
35.80
I = 1001063 cm4
8
VSDL = 9.1 T
5.80
2
Aconc = 367.4 cm
N A
νSDL = 83 kg/cm
Longitudinally
Δ SDL = 1.3 mm
Δ LL = 4.3 mm
Δ cr = 0.04 mm
Δ Total = 13.74 mm
200 x 12 146 x 12
600 x 8 600 x 8
624
X X
D=
200 x 12 146 x 12
2
C/s area, A = 96 cm
4 4
Ixx = 59345 cm Ixx = 47210 cm
4 3
Iminor axis-yy = 1600 cm Zx = 1513.1 cm
ry = SQRT (Iy / A) = 4.08 cm
Length = 3100 mm
leff = 0.7 x L = 217 cm D/T = 52
Note : Jacking of Bridge will govern the design of End Cross Girders
BM max = 21 TM
SF max = 21 T
250 x 12
600 x 10
For Shear = 21 T
Again, Average Shear Stress = 350 kg/cm2
OK
Design of connections
For BM = 21 TM
Max. Flange Force = 34.1 T
< 36 T OK
Length of 8 mm fillet weld required = 68 cm
Provide 2 x 35 cm 8 mm fillet weld
DESIGN OF ABUTMENT : Sheet No.
20 280
Gap for Exp. Jt. 100.4
300 Thk Approach Slab 300
800 Long Girder
300 Approx 150 thk pedestal
99.40 200
500
CL of
Bearing
300 300 600
CL of Abutment Wall
200
CL of FDN.
3050 00
1200 3050
x 8800 94.00 Lowest Bed Level
93.55
92.40 1150
7300
x 10300
Let us only consider Vert. Load from App. Slab coming to abutment = 4 T
Dirt Wall :
C/S Area of App.Slab Supporting Wall= 0.3 x 0.70 = 0.210 M2,use 0.25 M2
Width of above App. Slab supt wall = 10.5 M, So Wt. = 6.30 T
Eccenty. of S/Wt. of Wall supporting App. Slab from CL of Abutment = 0.45 M
and from CL of Foundation = 0.25 M
Moments about CL of abutment wall = 6.30 x 0.450 = 2.84 TM
Moments about CL of Foundation = 6.30 x 0.250 = 1.58 TM
Abutment Cap :
Cross Sectional Area of Abutment Cap = 0 M2
Width of Abutment Cap = 10.5 M So Wt. = 0.00 T
Eccenty. of S/Wt. of Abut. Cap from CL of Abutment = 0.6 - 0.6 = 0.000 M
and from CL of Foundation = 0.200 M
Moments about CL of abutment wall = 0.00 x 0.000 = 0.00 TM
Moments about CL of Foundation = 0.00 x 0.200 = 0.00 TM
Abutment Wall :
Used 800 mm thk. Wall at Top to 1200 mm thk Abutment Wall at Bottom.
Height of Abutment Wall = 5.85 M
Widtht of Abutment Wall = 10.5 M ;
So, S/wt = 1 x 5.85 x 10.5 x 2.4 = 147.42 TM
BM about CL of abutmt.wall = 147.4 x 0 = 0 TM
BM about CL of Foundation = 147.4 x 0.2 = 29.484 TM
1155
3750 3750
825
Single Lane '70R' wheeled Vehicle placed with Max. Transverse Eccentricity.
Vehicular Load ( LL ) : One Lane of '70R' wheeled vehicle placed with max. trans. Eccenty. :
i) From 12M Span only :
17 17 17 17 12 12
b). Vehicular Load ( LL ) : Two Lanes of Class 'A' vehicle placed with max. trans. Eccenty. :
Trans.ecc.= 700
3750 3750
Two Lanes of Class 'A' Vehicle placed with Max. Transverse Eccentricity.
Sheet no.
b). Vehicular Load ( LL ) : Two Lanes of Class 'A' vehicle placed with max. trans. Eccenty. :
a) From 12M Span only :
11.4 11.4 6.8 6.8 6.8
Max. Reaction on Pier we get in above arrgt. where total axle load on span =
2 x ( 1/12 x (( 12.3+111.1)x11.4+(6.8+3.8+0.8)x6.8) ≈ 2 x 28.7 = 57.4 T
So, for case -i, ie.,70R wheeled vehicle Braking Horzontal Force on Abutment
= 0.5 x 0.2 x ( 88 ) = 4.4 T
acts at Brg. Level , i.e., 99.55 M
And, for case -Ii, ie.,Two lanes class'A' vehicle, Braking Horzontal Force on Abutment
= 0.5 x 0.2 x ( 86.4 ) = 4.32 T
acts at Brg. Level , i.e., 99.55 M
So,
Moment at bottom of Abutment = 4.32 x 6.00 = 25.92 T-m,
Moment at bottom of Foundation = 4.32 x 7.15 = 30.888 T-m,
F). Longitudinal Force due to Temperature : Sheet no.
With coefficent of Thermal Expansion = 9.0E-06 mm/degree Centigrade, & max 30 degree
variation of Temp. Expansion at each end = 1 / 2 L α t = 1.6200 mm
So, Max. H-Force for Temperature Movement of 12M Span = 1.5 x 1.620 x 4
= 9.72 T acts at Brg.Lev. At 99.55 M
So,
Moment at bottom of Abutment = 9.72 x 6.00 = 58.32 T-m,
Moment at bottom of Foundation = 9.72 x 7.15 = 69.498 T-m,
Refer clause 11-2., 11-3.& 11-4 of "Foundation Analysis And Design" by Joseph E. Bowles
Soil properties -Weighted average, γ = 1.8 T/m 3 Φ= 30 deg. (Medium Sand)
2
c= 0 T/m δ ≈ 1/3rd Φ = 10 degrees(as per Code)
α= 90 degree,at embankment side & 90 deg. at away side β = 0 degree
Where, Ka = Sin2 ( α + Φ )
2
= 0.750 / 0.9848 x 1 + 0.6428 x 0.5 ) / ( 0.9848 x 1)
and, Kp = Sin2 ( α - Φ )
Sin2 α Sin (α + δ ) 1- Sin (Φ + δ) Sin (Φ + β) / (Sin (α + δ) Sin (α + β)) 2
C
2
= 0.750 / 0.9848 x 1 - 0.6428 x 0.5 ) / ( 0.9848 x 1.00 )
4.28 92.40
T/m2 Founding level
Point of Application and Direction of Active Earth Pressure
Maximum passive earth resistance at foundation Level : - Sheet no.
= 4.1433 x 1.8 x ( 94.00 - 92.40 ) T/m2
= 11.933 T/m2,
So, max available Passive Earth Resistance ,
=0.5 x 11.933 x 1.600 x 10.3 = 98.325 T
Max. total Disturbing Horizontal Force on Abutment = 198.4 << 217 T, So Ok.
Max. vertical gross load at bottom of Abutment = 285.6 T Sheet no.
Max. vertical gross load on foundation(incl soil) = 992.2 T
Moments in Non-Seismic condition :
Descrip- Horzontal Lever arm Lever arm Moment at Moment at add.L-BM add.L-BM Tot. Long Tot. Long. Tot.Transv Long BM
tion. force in from bot. from bot.of bottom of bottom of for Eccen. for Eccen. BM, bot. BM, Bot.of Moment at 2M abv
L-Directn of pier sft. foundation. pier shaft foundation B / abutmt Fdn. bot. abutment foundation for eccen bot of abut
H (T) (m) (m) ML (T-m) ML (T-m) MLDL(T-m) MLDL(T-m) MLT (T-m) MLT (T-m) MTT (T-m) MLT (T-m)
Super
Struc.DL 0 - - 0 0 13 26 13.0 26.0 3.25 13.0
12 M
Span
Super
Struc.DL 0 - - 0 0 1.80 2.60 1.8 2.6 0.2 1.8
Apprch
Slab
Substruc/
Suppting 0 - - 0 0 2.84 31.1 2.8 31.1 0 2.8
Structure
weight
Vehicular
Load (LL) 0 - - 0.0 0 30.25 42.35 30.3 42.4 122.82 30.3
in Vert.
Directn.
Vehicular
Load (LL) 4.4 6.00 7.15 26.4 31.46 0 0 26.4 31.5 0 17.6
Braking
Crowd
Load 0.0 - - 0 0 0.48 0.00 0.5 0.0 11 0.5
Vertical
Force
Tempe-
rature 9.72 6.00 7.15 58 69 0 0.0 58 69 0 39
Varia-
tion
Active
Earth 143 2.08 3.23 297.3 461.3 0 0.0 297.3 461.3 0 256.7
Pressure
Emb.side
Lateral
Surcharge 41.586 3.50 4.653 145.7 193.5 0 0.00 145.69 193.5 0 144.86
due to
DL&LL
Vertical
Surcharge 0 - - 0 0 0 -219.3 0.00 -219.3 0 0.00
due to
DL&LL
s/wt Soil
over 0 - - 0 0 0 -733.0 0.00 -733.0 0 0.00
Foun-
dation
Total = 576.1 -94.5 137.07 506.4
Sheet no.
Seismic effect on Dead Load of superstructure : ( Refer Clause 222 of IRC : 6 - 2000 )
The bridge is in seismic zone - III
Design Horz.seismic coefficient, Ah = ( Z / 2 ).(Sa / g ) / ( R / I ) (see clause 222.5)
where, Z = 0.16 R = 2.5 I = 1.5
Factor sa / g depends on Time Period ( T ),and given in Fig. in IRC : 6 - 2016
Time Period ( T ) shall be calculated as per formula given in Appendix-2 of IRC:6
We have used 1200 mm thk 10300 mm wide pier shaft, and Height of Pier from CG of Super-
structure to Bot.of Foundation = 100.0 - 92.40 = 7.60 M
Grade of Concrete in Supporting Structure = M 30
So, for Long. Seismic, F = ( 3. E.I / L3 ) = 277594.5 N ≈ 277.59 KN
and, T = 0.1187 sec, < 0.4 So, Corresponding Sa / g = 2.5
acts at CL of Brg
Brg. Level
Level, ii.e.,
e 99 40 M level for Long
99.40 Long. Seismic Condn
Condn.
and acts at C.G. of superstructure incl. SIDL, for transverse seismic condn.
and acts at CG of Slab , ie., at RL = 100.25 M level for Trans. Seismic Condn.
Soil over Foundation above EGL behind Embankment : (Portion above EGL)
Therefore,Total Disturbing Moment at Fdn. Lev due to Earth Press.in Seis.Condn. = 591 T-M
and, Seismic Moment due to Earth at Bot. of Abutment Wall = 387.97 TM
Maximum passive earth resistance at foundation Level -
2
= 4 x 1.8 x 1.60 = 11.52 T/m
Use 50% of the above resistance
Therefore, Considerable Resisting Force from Earth(passive) available
= ( 0.5 x 9.216 T/m) x 8.8
= 40.55 T, acting at an angle δ upward with horizontal
& at 1/3 height from bottom
Therefore, Total Horz. Passive Resistive Force due to Earth = 40 T
Availabe Max.Resistive Moment at bottom of Wall = 21 T-M
And, Vertical Upward Force = 7 T
Max. total Disturbing Horizontal Force on Abutment = 260.7 << 259 T, So Ok.
C. Moments in Longitudinal-Seismic condition : Sheet no.
In Long. seismic condn. Only braking from vehicular load will come & 50% of CL to be considered
Descrip- Horzontal Lever arm Lever arm Moment a Moment a add.L-BM add.L-BM Tot. Long Tot. Long. Tot.TransvLong BM
tion. force in from bot. from bot.o bottom of bottom of for Eccen. for Eccen. BM, bot. BM, Bot. Moment at 2M abv
L-Directn of pier sft. foundationpier shaft foundationB/abutmt Fdn. bot. abutment foundationfor eccen bot of abut
H (T) (m) (m) ML (T-m) ML (T-m) MLDL(T-m) MLDL(T-m) MLT (T-m) MLT (T-m) MTT(T-m) MLT (T-m)
Super
Struc.DL 7.8 5.850 7.000 46 55 13 26 58.6 80.6 3.25 43.0
solid slab
Span
Super
Struc.DL 0.48 6.55 7.70 3.1 3.7 1.80 2.60 4.9 6.3 0.2 4.9
Apprch
Slab
Substruc/
Suppting - - - 680 906 2.84 31.1 682.7 937.2 0 682.7
Structure
weight
Vehicular
Load (LL) 0 - - 0.0 0 15.13 21.18 15.1 21.2 61.408 15.1
in Vert.
Directn.
Vehicular
Load (LL) 2.2 6.00 7.15 13.2 15.73 0 0 13.2 15.73 0 8.8
Braking
Crowd
Load 0.072 6.00 7.15 0.4 0.5148 0.24 0.00 0.7 0.5 11 0.7
Vertical
Force
Tempe-
rature 9.72 6.00 7.15 58.3 69.50 0 0.0 58.3 69.5 0 38.9
Varia-
tion
Active
Earth 178 - - 388.0 590.6 0 0.0 388.0 590.6 0 234.1
Pressure
Emb.side
Lateral
Surcharge 51.2 - - 179.5 238.4 0 0.00 179.48 238.4 0 77.02
due to
DL&LL
Vertical
Surcharge 0 - - 0 0 0 -219.3 0.00 -219.3 0 0.00
due to
DL&LL
Soil
over 0 - - 0 0 0 -733.0 0.00 -733.0 0 0.00
Foun-
dation
Total = 1401.0 1007.7 75.66 1105
DESIGN OF ABUTMENT WALL ( AT BOTTOM ): Sheet no.
So, provide vertical reinforcement 25 Tor @ 250 c/c with 20 Tor @ 250 c/c
alternately upto 2 M height
Ast reqd in shorter dimension of abutment = M / σst j d = 137.07 x1E07 /( 200 x 0.87717
x 8737.5 ) = 894.181 mm2
Use 4 nos 20 tor at shorter face of abutment wall
See, clause 710.3 of IRC : 78 - 2000
Min. horz. Reinforcement reqd. = 0.25% of gross area = 3000 mm2/m
ie., 1500 mm2/m each face.
Provide, 20 Tor @ 200 mm c/c each face horizontally upto 2M
Sheet No.
Design of Abutment Wall section : Grade of Concrete = M 30
(At 2 M above ) & Reinforcement = Fe 415
V = 32.457 T/m
ML = 57.55 T-m/m
x clear cover to main reinf. = 50 mm
1063.25 mm d' = 60 mm
h = 1.06325 m
.Width(B) = 8800 mm b= 8.8 m
d' / h = 0.06 / 1.06325 = 0.05643
Ratio, L / B = 8.27653 > 4
eL = ML / V = 57.55 / 32.4568 = 1.773 m
h / e = 1.06325 / 1.773 = 0.59969
. Area of Reinforcement reqd. at each long side = 0.2 % of b x d = 17657.2 mm2
Try with 20 Tor @ 250 c/c + 20 Tor @ 250 c/c alternately
at face toward embankment (As) = 22116.8 mm2
Therefore, p = 22116.8 / ( 8800 x 1063.25 ) = 0.0024
As per Cl. 303.1, Note: 1 of IRC : 21 - 2000 ,Modular Ratio ( n) for stress calculation = 10
i.e. np = 10.0 x 0.0024 = 0.024
Now, refer to Pee body Charts :
Use chart for d' / h = 0.05
From chart for case-ii for h/e = 0.59969 & np = 0.024
we get, C = 11 & K = 0.225
2
= 178.822 N/mm << 200 N/mm2 Hence OK
So, provide vertical reinforcement 20 Tor @ 250 c/c + 20 Tor @ 250 c/c
above 2 M height
See, clause 710.3 of IRC : 78 - 2000
Min. horz. Reinforcement reqd. = 0.25% of gross area = 2658.12 mm2/m
ie., 1329.06 mm2/m each face.
EL= + 99.40
p p'1
Active Earth Press.
Earth Press. due
to Surcharge
X X
7300
600
A A
8800 694
C 3000 C
650
594
650 3000 3000 3000 650
10300
Z B D
2
Sx = 2 x 4 x 3 / 3 = 24.00 For Long direction
2 2
Sz = 2 x 3 x ( 4.5 + 1.50 ) / 4.50
= 30.0 For Transv. direction
149.19
Corresponding H per pile = = 12.43 T
12
Longitudinal Seismic Condition
211.51
Corresponding H per pile = = 17.63 T
12
Now, Shear about section C-C = 99.657 x 4 - 10.3 x 1.5 x2.4 x 2.36
= 311.2583 T, Corresponding Eff. Width = 10.3 M
ie. SF = 30.21925 T/M
2 LANES
GIRDER CROWD LL -70 R LL - 70R
DL SDL OF CLASS- TOTAL
Mkd. LOAD WHEELED TRACKED A
Moment
35.7 25.5 8.1 19 23.9 1.50 93.20
Mid Span
G1
Shear
12 9.1 3.8 6.1 5.3 0.3 31.00
Support
Moment
34.4 6.6 2.9 81.2 82.2 12.8 126.10
Mid Span
G2
Shear
11.3 1.6 0.7 38 33.3 4.9 51.60
Support
Moment
33.8 4 0.3 80.3 81.3 21.6 119.40
Mid Span
G3
Shear
11.3 0.8 0.1 37.7 33.1 8 49.90
Support
Moment
34.1 17.4 0.5 72.6 70.9 29.2 124.60
Mid Span
G4
Shear
11.4 6.4 0.1 25.4 21 11.2 43.30
Support
DESIGN OF LONG GIRDERS
Girder Mkd. : G1
380 x 16
800 x 10
500 x 20
2
C/s area of composite section Acs2 = 1113.88 cm
4
For LL & Moment of Inertia, Izz = 1171373 cm
Crowd Load Depth of N-A from top NA3= 26.61 cm
Z1 = 44020 cm3
Checking of Buckling of Top Flange of girder During Deck Casting
Refer: Clause 508.6 of IRC : 24 - 2001
d1 / 85 = 9.41 mm < 10 mm
Hence stiffening of web plate is not required
Checking of Flange Plate Refer: Clause 508.3.4 & 508.3.5 of IRC : 24 - 2001
Ch k for
Check f Sh
Shear Refer: Clause 508.7.2 of IRC : 24 - 2001
For Unstiffened web allowable avg shear stress from Table 6.2, we get,
= 0.38 x Fy = 95 Mpa
Try with 250 mm long x 400 mm wide nearing as shown in above sketch
2 2
Permissible Bearing Stress = 0.8 Fy = 200.0 N/mm > 90.278 N/mm OK
Iyy = 85365333.33 mm 4
2
Hence, Allowable axial compresive Stress, σac = 153 N/mm < 50.8 N/mm 2 OK
Design of Shear Connectors (Refer: IRC : 22 - 1986)
26.61
8
-3.39
I = 1171373 cm4
N A Vll + cr = 38 + 0.7
= 38.7 T
Use 40 T
2
Aconc = 732.6 cm
cm = 167 mm
35.80
I = 1001063 cm4
8
VSDL = 9.1 T
5.80
2
Aconc = 367.4 cm
N A
νSDL = 83 kg/cm
Longitudinally
Δ SDL = 1.3 mm
Δ LL = 4.3 mm
Δ cr = 0.04 mm
Δ Total = 13.74 mm
200 x 12 146 x 12
600 x 8 600 x 8
624
X X
D=
200 x 12 146 x 12
2
C/s area, A = 96 cm
4 4
Ixx = 59345 cm Ixx = 47210 cm
4 3
Iminor axis-yy = 1600 cm Zx = 1513.1 cm
ry = SQRT (Iy / A) = 4.08 cm
Length = 3100 mm
leff = 0.7 x L = 217 cm D/T = 52
Note : Jacking of Bridge will govern the design of End Cross Girders
BM max = 21 TM
SF max = 21 T
250 x 12
600 x 10
For Shear = 21 T
Again, Average Shear Stress = 350 kg/cm2
OK
Design of connections
For BM = 21 TM
Max. Flange Force = 34.1 T
< 36 T OK
Length of 8 mm fillet weld required = 68 cm
Provide 2 x 35 cm 8 mm fillet weld
DESIGN OF DECK SLAB
(Refer typ. Section of Bridge Deck,
Idealised diagram & loading diagram)
Load Calculation:
50 B D
2. Crash Barrier :
C/s area = 0.5 X ( 0.175 + 0.275 ) x 0.5
+ 0.5 x ( 0.275 + 0.45 )x 0.25 + 0.45 x 0.2
= 0.293 M2 / M
Therefore S/wt = 0.293 x 2.4 = 0.704 T/M
B)LIVE LOAD:
Live load Moments : ( Ref. computer analysis printout)
i.) Heavier wheel of Class A vehicle shall govern the design of cantilever.
ii.) Either 40 T Bogie load of 70R wheeled vehicle or 70R Tracked Vehicle shall govern the design
of supported portion.
Edge of
footpath kerb 350 400 Inner edge of
Crash barrier
350 500
1400 2550 2550 2550 1250
1.) Heavier wheel of Class A vehicle placed for max cantilever BM.
Max.wheel load = 5.7 T Impact factor= 4.5/(6+L) = 0.5 Where L=span of Deck slab
P1 = Reaction from heavier wheel with impact= 1.5 x 5.7 = 8.55 T
Distance of load from CL of beam = 350 mm Thk. Of W/C = 65 mm (min.)
BM max at CL of beam = 8.55 x 0.35 = 2.9925 TM
Length of contact area of wheel = 250 mm
Effective width = 1.2 x 0.35 + ( 0.25 + 0.065 x 2)
= 0.80 M
Therefore, BM = 2.993 / 0.80 = 3.741 TM/m
2. Max. Cantilever BM (Edge strip): Heavier wheel of class-A vehicle is placed with max. ecc.
Edge of Inner edge of
footpath kerb 300 400 Crash barrier
Referring computer output, we get , Max. (-Ve) BM = 7.09 TM at above loading cond.
Width of wheel of 70R Vehicle = 230 mm
Max.(-ve) BM including 25%impact= 1.25 x 7.09 = 8.863
Effective width of one wheel = 2.6 x 0.9 x (1 - 0.9 / 2.55 )
+ ( 0.23 + 2x 0.065 )
= 1.8741 M
Distance of another axle of same load = 1.22 M Min. of above two is 1.22 M
Threfore, combined effective width for two axle/wheel = 1.874 + 1.22 = 3.09 M
So BM max = 8.863 x 2 / 3.0941 = 5.729 TM/m
200 X 12 Thk. PL
+ 100.400
220
2.5 % Slope
600
600 X 8 Thk. PL
300
624
800 X 10 Thk. PL
1500
11.777
11.578
Abutment
Abutment 10300 10.092
19.967
11.817
+ 95.860 Water Lev.
11.735
19.916
+ 94.800 Canal Bed Lev.
1200
1500
+ 92.800 + 92.800
150 Thk. P.C.C. (M15) Typ.
1000 Ø Pile (Typ.)
+ 70.800
Section - A A 250 Sq. Post @ 2000 c/c
3300 20
B
Gap.
1500
KEY PLAN
+ 70.800
Section - B B
A A
10300
7500
12500
Notes :-
1. ALL LEVELS ARE BASED ON ARBITRARY BENCH MARK KEPT ON CONCRETE
SLAB AT CHAINAGE 16.036 KM AS MARKED IN SURVEY DRAWING.
RL OF ASSUMED BENCH MARK IS CONSIDERED 100.00 M.
B
Deck Slab Plan k.
Th
CL of Abutment 00
15
CL of Foundation X
CL of Abutment 00
73
X
3300 12500 200 0
45 ap
10 ile c
700 P
75
Notes :-
800
1400
3000
50
4. CLEAR COVER TO MAIN REINFORCENT SHALL BE AS FOLLOWS :-
2550
10300
10450
2550
3000
Consultants:
Abutment
C E C EASTERN PRIVATE LIMITED.
CONSULTING ENGINEERS ARCHITECTS PLANNERS
27L/2, RAJA S. C. MULLICK ROAD, KOLKATA-700 032.
2550
Client SCALE 1 : 75
EXECUTIVE ENGINEER
3000
1200
NH - DIVISION - V , PW (ROADS) DIRECTORATE, DRAWN TRIDIP
DAK BUNGLOW MORE, BARASAT,
WEST BENGAL DESIGNED A.R.
Project:
1250
CHECKED T.M.
650
APPROVED K.B.
75
300
DATE
650 3000 3000 650
Title: JOB No. 2050/P
7300
Top Plan G.A. DRAWING OF COMPOSITE STEEL
Foundation Plan DRG. No.
BRIDGE NEAR BANKRA. BAN / S - 1
12500 C
L of Carriage & Bridge
490
10300 430
320
3125 3125 3125 3125 350 1500 450 7500 450 50
50 50
5 5
50 mm wearing course
C
L of splice 200 X 12 Thk. PL MC 150 X 200 Lg. @ 180 c/c (50 mm SMA) MC 150 X 200 Lg. @ 180 c/c
50
220
Z 2.5 % Slope
5
624
80
800 X 10 Thk. PL 600 X 8 Thk. PL 800 X 10 Thk. PL
670
610
500
610 x 320 x 12 Thk.
500 X 20 Thk. PL
Neoprene bearing Neoprene bearing
500 x 320 x 96 200 X 12 Thk. PL 500 x 320 x 96 1400 2550 2550 2550 1250
= =
Neoprene beairing
500 x 320 x 96
5
50
Section - A A Section - B B
500 x 50 x 6 Thk.
Details - Y 430 x 50 x 6 Thk.
C
L of Abutment C
L of Abutment 1
12500 380 CL of splice
380 X 16 Thk. PL 2
21.5Ø Holes for
175 X 10 Thk. Stiff PL M20 Bolts 380 x 10 x 440 Lg. PL
1400
200 200 50
624
2 - 140 x 12 x 440 Lg.
Typ. 40
Y Y 2 - 440 x 8 x 800 Lg.
20
2550
55
2 - 280 x 16 x 620 Lg.
1 6 Nos. 16 Ø bolt 500 X 20 Thk. PL
500
480 x 16 x 620 Lg.
2
Det. - Z View 2 - 2
2550
Details - X View 1 - 1
CL of splice
C
L of splice
17.5Ø Holes for
2550
Neoprene bearing
20 Nos.M16 Bolts
500 x 320 x 96
1250
1400
X
Plan at Top
21.5Ø Holes for
L7 6 Plan at Bottom M20 Bolts
Flange lev.
5 5X
2550 (T X7 X7 .)
yp 5X 75 yp
.) 6 L (T Flange lev.
A A Consultants:
3125 3125
200 Notes :- C E C EASTERN PRIVATE LIMITED.
2550
1. ALL DIMENSIONS ARE IN mm. & LEVELS ARE IN M. CONSULTING ENGINEERS ARCHITECTS PLANNERS
27L/2, RAJA S. C. MULLICK ROAD, KOLKATA-700 032.
2. ALL WORK & WORKMANSHIP IN STRUCTURAL USE SHALL BE
AS PER IRC 24-2001. IN THE EVENT OF GUIDE LINE NOT BEING Client SCALE 1 : 75,50,30
AVAILABLE-IN THIS IRC CODE REGARDING SOME MATTER, EXECUTIVE ENGINEER
NH - DIVISION - V , PW (ROADS) DIRECTORATE, DRAWN TRIDIP
2550
6 L7 IS:800-1984 SHALL BE FOLLOWED. DAK BUNGLOW MORE, BARASAT,
5X 5 X7
X7 ( 3. ALL STRUCTURAL STEEL PLATES & SHAPES SHALL CONFORM WEST BENGAL DESIGNED A.R.
75 yp.) Typ 5X6
L (T .)
TO IS :2062.GRADE-B,Fy = 250MPa. HOWEVER FOR PLATES Project: CHECKED T.M.
BELOW 16 mm IF GRADE B NOT AVAILABLE,GRADE A MAY BE USED.
1250
APPROVED K.B.
4. ALL WELDING MATERIAL WORK AND WORKMANSHIP SHALL BE
AS PER IS :816-1969 & IS : 9595. DATE
B
5. ALL BOLTS USED SHALL BE HSFG BOLTS OF GRADE 8.8 AS PER
Top Plan Bottom Plan Title: JOB No. 2050/P
IS :1357 - 1985 & CONNECTIONS SHALL BE AS PER IS: 4000-1992.
6. ALL WELDS SHALL BE 8 mm. FILLET U.S.O. G.A. & DETAIL OF STEEL SUPERSTRUCTURE
DRG. No.
FOR BRIDGE NEAR BANKRA. BAN / S - 2
C
L of Carriage & Bridge
10300
350 1500 450 7500 450 50 3300
10 Tor @ 200 c/c
600
220
12 Tor @ 150 c/c 16 Tor @ 250 c/c 16 Tor @ 250 c/c 12 Tor @ 150 c/c
2100
500
3300
2000
300
16 Tor @ 200 c/c
10 Tor @ 150 c/c
16 Tor @ 200 c/c
1500
1000
8 Tor @ 200 c/c
25 Tor @ 150 c/c 20 Tor @ 200 c/c 4 4
12 Tor @ 150 c/c
16 - 16 Tor cont.
Section 1 - 1 Sec. 3 - 3
12 Tor @ 150 c/c
10300
9700
200
Typ.
7300 650
600
Typ.
+ 92.800
Det. of Crash Barrier
Y
4 nos. 12 Tor
8 Tor @
200 c/c
2 2
3 3
300
20 Tor @ 200 c/c (B)
16 - 16 Tor
Plan of wing wall Notes :-
1. ALL DIMENSIONS ARE IN mm. & LEVELS ARE IN M.
Det. of Post 2. ALL STRUCTURAL CONCRETES SHALL BE OF GRADE M35.
Det. of Railing 3. ALL REINFORCEMENT ARE TMT BAR OF Fe 500 GRADE AND SHALL
250
4 nos. 12 Tor AND SHALL BE SPLICED NOT MORE THAN 50% AT ONE PLACE.
8 Tor @ 200 c/c
Sec. 2 - 2
16 Tor @ 200 c/c B/W (T)
Consultants:
C E C EASTERN PRIVATE LIMITED.
CONSULTING ENGINEERS ARCHITECTS PLANNERS
27L/2, RAJA S. C. MULLICK ROAD, KOLKATA-700 032.
250
Client SCALE 1 : 50,30
150
4 nos. 10 Tor
EXECUTIVE ENGINEER
NH - DIVISION - V , PW (ROADS) DIRECTORATE, DRAWN Ardhendu
DAK BUNGLOW MORE, BARASAT,
175
8 Tor @ 200 c/c WEST BENGAL DESIGNED A.R.
Project: CHECKED T.M.
+ 70.800 APPROVED T.M.
25 Tor @ 150 c/c (B) Det. ' Y ' DATE
det. of rail
Title: JOB No. 2050/P
FOUNDATION PLAN FOR ABUTMENT Typ. detail of 1000 dia RCC DETAILS OF COMPOSITE STEEL
bored Piles for bankra DRG. No.
BRIDGE NEAR BANKRA. BAN / S - 3
QUANTITY FOR BRIDGE WORK ON NOWAI(18.736 Km LHS)
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Foundation:
Sl. No. Ref: It. No.12.06B(i)(a),P - 81 of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
02 Construction of Temporary Island by construction of outer annular layer with two rows of bullahs, suitable spaced, of dia.
not less than 150 mm, driven at least half of the total length, properly tied, braced and supported and filling the annular
space with sand / soil filled bags, protected by drum sheet walling on both side and filling the core portion with locally
available materials including the dismantling, removing and cleaning the site of the construction of main component of the
structure. Area of Island between 100 m² to 120 m²,Height above bed level upto 2.25 m.
2 9 12 3 Cum 648.00
2 5.5 12 2 Cum 264.00
Total 912.00
Sl. No. Ref: It. No.1(I)(B) (ii)P - 180 PWD NH SoR 2019-20 , Roads and Bridge Works
10 Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
backfilling with approved material (Reference to MORT&H's specification 304).Ordinary soil. Mechanical Means.Depth
3 m to 6 m
2 9 12 2 Cum 432.00
Total 432.00
Sl. No. Ref: It. No.3, P - 182 of PWD NH SoR 2019-20 , Roads and Bridge Works
11 Sand Filling in Foundation Trenches with good local sand free from earth not exceeding 150 mm compacted
thickness including inundating each layer by profuse water and porking and rammimg layer by layer. Quality
of sand is to be approved by the Engineer-in-charge.(Reference to MORT&H's specification 304).
RCC Grade M35 in pile cap for pier 2 10.3 4.3 1.5 Cum 132.87
Total 361.73
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No.40, P - 217 of PWD NH SoR 2019-20 , Roads and Bridge Works
14 Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
shape, placing in proper position of uncoated HYSD reinforcement bar in foundation complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
Pile@175 Kg/cum MT 123.64
Pile Cap@200 Kg/Cum MT 72.35
Total 195.99
Sl. No. Ref: It. No.5(H)(p) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
15 Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
upto 5 m
in abutment wall 2 10.3 4.7 1 Cum 96.82
in dirt wall, wing wall etc. 2 10.3 1.5 0.3 Cum 9.27
4 1.35 3 0.3 Cum 4.86
in Pier(circular)@1 m dia 8 0.785 5 Cum 31.40
Total 142.35
Sl. No. Ref: It. No.5(H)(q) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
16 Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
5m to 10m.
in pedestals for Abutments 8 0.6 0.8 0.2 Cum 0.77
in Pier Caps 2 8.85 1.6 0.8 Cum 22.66
in pedestals for Piers 8 0.6 0.9 0.8 Cum 3.46
in Pier(circular)@1 m dia 8 0.785 0.05 Cum 0.31
Total 27.20
Sl. No. Ref: It. No.6, P - 226 of PWD NH SoR 2019-20 , Roads and Bridge Works
17 Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
shape, placing in proper position of uncoated HYSD reinforcement bar in sub-structure complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
Pier Shaft@200 Kg/cum MT 6.34
Pier Cap@200 Kg/cum MT 4.53
Abutment Shaft@160 Kg/Cum MT 15.49
Dirt Wall@140 Kg/Cum MT 1.98
pedestal@180 Kg/Cum MT 0.77
Total 29.11
Sl. No. Ref: It. No.14, P - 230 of PWD NH SoR 2019-20 , Roads and Bridge Works
18 Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section
IX and clause 2005 of MoRT&H specifications complete including all accessories as per drawing and Technical
Specifications (Reference to MORT&H's specifications 2000 & 2200).
in pedestals for Abutments 16 0.5 0.32 0.096 Cum 0.2458
CC Total 245800.0000
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No.16, P - 231 of PWD NH SoR 2019-20 , Roads and Bridge Works
19 Supplying, fitting and fixing in position true to line and level POTPTFE bearing consisting of a metal piston supported by
a disc or unreinforced elastomer confined within a metal cylinder, sealing rings, dust seals, PTFE surface sliding against
stainless steel mating surface, complete assembly to be of cast steel/fabricated structural steel, metal and elastomer
elements to be as per IRC: 83 part-I & II respectively and other parts conforming to BS: 5400, section 9.1 & 9.2 and
clause 2006 of MoRTH Specifications complete as per drawing and approved Technical Specifications (Reference to
MORT&H's specifications 2000 & 2200).
4 95 T 380.00
/Tonne Capacity Total 380.00
Sl. No. Ref: It. No.13, P - 229 of PWD NH SoR 2019-20 , Roads and Bridge Works
20 Supplying, fitting and fixing in position true to line and level sliding plate bearing with PTFE surface sliding on stainless
steel complete including all accessories as per drawing and Technical Specifications and BS: 5400, section 9.1 & 9.2 (for
PTFE) and clause 2004 of MoRT&H Specifications (Reference to MORT&H's specifications 2000 & 2200).
4 95 T 380.00
/Tonne Capacity Total 380.00
Sl. No. Ref: It. No.8, P - 227of PWD NH SoR 2019-20 , Roads and Bridge Works
21 Providing weep holes in Brick masonry/Plain/ Reinforced concrete abutment, wing wall/ return wall with 100 mm dia
AC/PVC/HDPC pipe, extending through the full width of the structure with slope of 1V :20H towards drawing foce.
Complete as per drawing and Technical Specifications (Reference to MORT&H's specifications 2706 & 2200).
3.00 49 RM 147.00
RM Total 147.00
Sl. No. Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
29 Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 80 mm manufactured
by MORT&H ,GOI Approved/Empanelled manufacturer and complete as per approved drawings and standard
specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the
manufacturer's instructions for installation (Reference to MORT&H's specification 2606).
4.00 9 RM 36.00
RM Total 36.00
Sl. No. Ref: It. No.10, P - 246 of PWD NH SoR 2019-20 , Roads and Bridge Works
30 PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification (Reference to
MORT&H's specifications 2700).
Each 12.00
Total 12.00
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No.8, P - 145 of PWD NH SoR 2019-20 , Roads and Bridge Works
33 Painting two coats, after filling the surface & applying a sealing primer, with synthetic enamel paint in all shades on new
plastered concrete surfaces as per MORT7H's specification 803.6.2.(Reference to MORT&H's specification 803).
Up stream slope & Down Stream Slope 8.00 30.00 6.39 0.10 Cum 153.36
Total 153.36
Sl. No. Ref: It. No.4B, P - 257 of PWD NH SoR 2019-20 , Roads and Bridge Works
38 Providing and laying Pitching on slopes laid over prepared filter media including boulder apron laid dry in front of toe of
embankment complete as per drawing and Technical specifications (Reference to MORT&H's specification 2504).Cement
Concrete Blocks of size 0.3x0.3 x0.3 m cast in cement concrete of Grade M15
Up stream slope & Down Stream Slope 8.00 30.00 6.39 0.10 Cum 153.36
Total 153.36
Sl. No. Ref: It. No.18.17(iii),18.18(iii), 18.27(a) P - 334,P - 334, P-336of PWD SoR 2018-19, Roads and Bridge Works
39 Supplying Eucalyptus-bullah piles at work site,including dressing and making one end pointed & Labour for driving Sal-
bullah / Eucalyptus bullah piles by monkey in sorts of soil including hoisting and placing piles in position, protecting the
pile head with iron ring and cutting and shaping heads before and after driving and including hire and labour for necessary
driving appliances and all tackles.150mm diameterCoal tarring on wooden surfaces including cost of materials with
Underneath toe wall 4X (30m@2 nos
240.00 5.00 RM 1200.00
bullah/m)
Total 1200.00
Sl. No. Ref: Item 7, Pg 257 & It. No.8(A), P - 184 of PWD NH SoR 2019-20 , Roads and Bridge Works
40 A toe wall (provided at the juction of slope pitching and lauching apron of a guid bund)for toe protection can either be in
dry rubble masonry in case of dry rubble pitching or pitching with stones in wire crates or it can be in PCC M15 nominal
mix if cement concert block have been used for pitching . Rates for toe wall can be adopted from respective clauses
depending upon approved design. The rate for excavation for foundation, dry rubble masonry and PCC M15 have been
analysed and given in respective chapters (Reference to MORT&H's specification 504.4).PCC grade M-15.Using
Batching Plant, Transit Mixer and Concrete Pump.
For toe wall at bottom of slope(Base) 4.00 30.00 0.45 0.15 Cum 8.10
For toe wall at bottom of slope(Stem) 4.00 30.00 0.35 0.50 Cum 21.00
For toe wall at middle of slope(Base) 4.00 30.00 0.40 0.15 Cum 7.20
For toe wall at middle of slope(Stem) 4.00 30.00 0.30 0.40 Cum 14.40
For toe wall at top of slope(Base) 4.00 30.00 0.40 0.15 Cum 7.20
For toe wall at top of slope(Stem) 4.00 30.00 0.30 0.40 Cum 14.40
For toe wall at bottom of slope(Base) 4.00 30.00 0.40 0.15 Cum 7.20
For toe wall at bottom of slope(Stem) 4.00 30.00 0.30 0.40 Cum 14.40
Total 93.90
Sl. No. Ref: It. No. 6,P - 81 of PWD NH SoR 2019-20 , Roads and Bridge Works
41 Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in
tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and
transporting to the embankment location within all lifts and lead upto 1000m (Reference to MoRT&H's specification
clause 301).
Approach Road Barasat Side:
1.00 100.00 8.65 1.09 Cum 942.85
Approach Road Kolkata Side:
1.00 30.00 8.65 1.09 Cum 282.86
Total 1225.71
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No. 19, Cae-I,P - 89 of PWD NH SoR 2019-20 , Roads and Bridge Works
42 Loosening of the ground upto a level of 500 mm below the sub-grade level, watered, graded and compacted in layers to
meet requirement of table 300-2 & 300-1 for sub-grade construction (Reference to MoRT&H's specification clause
305.3.4).
Sl. No. Ref: It. No. 18.0, P - 88 of PWD NH SoR 2019-20 , Roads and Bridge Works
43 Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads,
transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2 Reference
to MoRT&H's specification clause 305).With fine sand.
Sl. No. Ref: It. No.1(A)(v), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
44 Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete as
per clause 401, Grading Zone-V.
Approach Road Barasat Side:
1.00 100.00 8.65 0.125 Cum 108.13
Approach Road Kolkata Side:
1.00 30.00 8.65 0.125 Cum 32.44
Total 140.57
Sl. No. Ref: It. No.1(A)(ii), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
45 Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete as
per clause 401. Grading Zone-III
Approach Road Barasat Side:
1.00 100.00 8.65 0.125 Cum 108.13
Approach Road Kolkata Side:
1.00 30.00 8.65 0.125 Cum 32.44
Total 140.57
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No.12 P - 106 PWD NH SoR 2019-20 , Roads and Bridge Works
46 Providing, laying, spreading and compacting graded stone aggregate conforming to the grading of table 400- 13 revised
vide table 2 of IRC : 109 (2015) to wet mix macadam specification including premixing the Material with water at OMC
in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base /
base course on well prepared surface and compacting with vibratory roller to achieve the desired density .The thickness of
a single compacted layer shall not be less than 75 mm.(Reference to MoRT&H's specification 406.
Approach Road Barasat Side:
1.00 100.00 8.65 0.200 Cum 173.00
Approach Road Kolkata Side:
1.00 30.00 8.65 0.200 Cum 51.90
Total 224.90
Sl. No. Ref: It. No.1,A(i), P - 110 of PWD NH SoR 2019-20 , Roads and Bridge Works
47 Providing and applying primer coat with cationic bitumen emulsion SS1 grade conforming to IS:8887 on prepared porous
granular surface including clearing of road surface and spraying primer using mechanical means (Reference to
MORT&H's specification clause 502).On WMM/WBM surface @ 0.70-1.0kg /sqm.
Sl. No. Ref: It. No.2,A(ii), P - 110 of PWD NH SoR 2019-20 , Roads and Bridge Works
48 Providing and applying tack coat with Cationic bitumen emulsion (RS1) complying with IS:8887 using emulsion pressure
distributor on the prepared bituminous/granular /cement concrete pavement surface cleaned with mechanical broom and
high pressure air jet (Reference to MORT&H's specification clause 503).On Granular surface treated with primer @
0.25kg-0.30 /sqm.
Approach Road Barasat Side:
1.00 100.00 8.65 Sqm 865.00
Approach Road Kolkata Side:
1.00 30.00 8.65 Sqm 259.50
Total 1124.50
Sl. No. Ref: It. No. 6.0(ii), P - 115 of PWD NH SoR 2019-20 , Roads and Bridge Works
49 Providing and laying dense graded bituminous macadam with 100 120 type HMP using crushed aggregates of specified
grading ,premixed with bituminous binder of approved grade @ 4.0% (min)for Grading-1 and 4.5% (min) for Grading-2
by weight of total mix and filler (Cement/hydratedlime/Rockdust) as per table500-10 and mix design done as per table500-
11 and job mix formula as per clause 505.3.3 transporting the hot mix to work site,laying with a hydrostatic paver finisher
with sensor control to the required grade,level and alignment,rolling with smooth wheeled,vibratory tandem roller and
with pneumatic tyre roller of 12 to 15 tonne weight with a pressure at least 0.56 MPa as directed by E-I-C, and to achieve
the desired compaction as per MORT&H specification clause No.505.3.5 complete in all respects (Reference to
MORT&H's specification clause 505 .For Grading 2 (26.50 mm nominal maximum aggregate size ) Layer Thickness 50-
75 mm.
Approach Road Barasat Side:
1.00 100.00 8.65 0.100 Cum 86.50
Approach Road Kolkata Side:
1.00 30.00 8.65 0.100 Cum 25.95
Total 112.45
Av.
Sl. Length
Description of Item No. Width (M) Depth Unit Qty.
No. (M)
(M)
Sl. No. Ref: It. No. 8.0(ii), P - 117 of PWD NH SoR 2019-20 , Roads and Bridge Works
50 Providing and laying bituminous concrete with 100-120 TPH 0 batch type hot mix plant using crushed aggregates of
specified grading, premixed with bituminous binder of approved grade @5.2% (min)for Gr.-1 & @ 5.4% (min) for Gr.-
2,as per table 500-17,and mix design done as per table500-10 and job mix formula as per cl.505.3.3 and filler
(Cement/hydratedlime/Rockdust),transporting the hot mix to work site,laying with a hydrostatic paver finisher with sensor
control to the required grade,level and alignment,rolling with smooth wheeled,vibratory tandem roller and with pneumatic
tyre roller of 12 to 15 tonne weight with a pressure atleast 0.56MPa as directed by E-I-C to achieve the desired
compaction as per clause no 507.3.5 complete in all respects ref. to MORTH specification clause No. 507.40 mm BC.
A) Item Rate = A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = /Each
Ref: It. No.12.07B(i),P - 288of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
Providing and constructing Temporary Service Road of width not less than 3.75 m over river for movement of men,
equipment and construction machineries from one pier / abutment location to another pier / abutment location
Sl. No. considering necessary stability and safety aspects by providing and driving suitable piles, providing
03 fitting, fixing suitable R.S. Joist, Channels, angles and wooden sleeper as per design requirement including dismantling
and taking out the entire service road after construction. i) With Eucalyptus bullah Pile: (Height of deck above bed
level upto 2.25m)
A) Item Rate A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = RM
Ref: It. No. 2.0, P - 268 of PWD NH SoR 2019-20 , Roads and Bridge Works
Bored cast-in-situ M35 grade R.C.C. Pile excluding Reinforcement complete as per Drawing and Technical
Sl. No. Specifications and removal of excavated earth with all lifts and lead upto 1000 m (Reference to MORT&H's
04 specifications 1100, 1600 & 1700). Including permanent Mild Steel Liner,Pile diameter = 1000mm
Using batching plant
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 419.00 Kg /Kg
Admixture 1.44 Kg /Cu.m.
Sub Total = /Cum
Quantity of Concrete required= 0.786 Cum/m
B) Item Rate = /RM
Sub Total = /RM
C) Add 5% of cost of material except the cost of admixture
towards cost of forming sump,protective bunds, chiselling and
making arrangements for under water concreting with tremie pipe. /RM
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.37(a), P - 215, PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Pile Load Test on single Vertical Pile in accordance with IS:2911(Part-4) (Reference to MORT&H's specification
5 1113). Initial and routine load test
Ref: It. No.37(b), P - 215, PWD NH SoR 2019-20 , Roads and Bridge Works
Performing Lateral load test on two piles or two groups of piles by introducing a hydraulic jack with gauge between
two piles or pile groups under test by applying horizontal loads in increments of about 20% of the estimated safe load
Sl. No. at each stage and applying the next increment after the rate of displacement is nearer to 0.1 mm. per 30 minutes till the
6 total displacement becomes, 12 mm at the cutoff level including the cost of arranging the entire set-up, hire charges of
all implements including at least two dial gauges, preparing the pile head if necessary, and removal of all arrangement
after completion etc. complete in all respect including cost of carriage of all materials and as per IS specification and
direction of Engineer-in-charge.
A)Cost of Material Nil
B) Item Rate = /Each
C) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Ref: It. No.12.24(b),P - 81 of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
Integrity testing of Pile using Low Strain / Sonic Integrity Test / Sonic Echo Test method in accordance with IS 14893
Sl. No. including surface preparation of pile top by removing soil, mud, dust & chipping lean concrete lumps etc. and use of
07
computerized equipment and high skill trained personal for conducting the test & submission of results, all complete as
per direction of Engineer-incharge. Within 50 km. radius from Raj-Bhavan
A) Item Rate = A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = /Each
Ref: It. No.12.25(b)(i),P - 81 & 3rd Corrigenda of PWD Road & Bridge Works SoR 2019-20 , Roads and Bridge Works
Performing High Strain Dynamic Pile Load testing by using Pile Driving Analyzer as per IRC: 78-2014 standard
procedure with a hammer of suitable weight (1-2% of the test load or 5-7% of the dead load on the pile or suitable
Sl. No. energy as decided by Engineer-in charge). The rate is inclusive of construction of suitable platform, fixing of strain
08 sensor & accelerometer, charges for hammer hoisting arrangement & removing etc. The rate is also inclusive of cost &
carriage of all materials, completion of field test, CAPWAP analysis & submission of test results along with reports as
per direction of Engineer-in-charge.For Test load 101 to 300 MT (i) Within 60 km from Rajbhaban
A) Item Rate = A
B) Add Labour Welfare Cess on (D) @ 1% = B
Sub Total = C
Total = /Each
Ref: It. No.1(v)(b) P - 182 PWD NH SoR 2019-20 , Roads and Bridge Works
Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
Sl. No.
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
9
backfilling with approved material (Reference to MORT&H's specification 304).Marshysoil. Mechanical Means.Upto
3.00 m depth.
A) Cost of Material Nil
B) Item Rate = /Cum
Sub Total = A
Add-cost of dewatering @ 20 per cent
Add-cost of dewatering @ 10 per cent
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1(I)(B) (ii)P - 180 PWD NH SoR 2019-20 , Roads and Bridge Works
Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out,
Sl. No.
construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and
10
backfilling with approved material (Reference to MORT&H's specification 304).Ordinary soil. Mechanical
Means.Depth 3 m to 6 m
A) Cost of Material Nil
B) Item Rate = /Cum
Sub Total = A
Add-cost of dewatering @ 7.5 per cent
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.3, P - 182 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Sand Filling in Foundation Trenches with good local sand free from earth not exceeding 150 mm compacted
11 thickness including inundating each layer by profuse water and porking and rammimg layer by layer. Quality
of sand is to be approved by the Engineer-in-charge.(Reference to MORT&H's specification 304).
Ref: It. No.39, P - 217 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. Providing and laying of PCC M15 levelling course 100mm thick below the pile cap (Reference to MORT&H's
No.12
specifications 1114 & 1700).
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m.
20 mm Nominal Size 0.27 Cu.m /Cu.m.
10 mm Nominal Size 0.09 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 275.33 Kg /Kg
Water 1.20 KL /Cu.m.
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.38 D(ii), P - 216 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Reinforced cement concrete in Pile cap complete all including vibrating and compacting, finishing, curing, sampling,
13 testing etc. as per drawing and Technical Specifications (Reference to MORT&H's specifications 1114, 1500 &
1700).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 422.00 Kg /Kg
Water 1.20 KL /Cu.m.
Sub Total =
Add 4% as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.40, P - 217 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
14 shape, placing in proper position of uncoated HYSD reinforcement bar in foundation complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
A) Material
HYSD Bar 1.05 MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.5(H)(p) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
Sl. No.
sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
15
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
upto 5 m
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 422.00 Kg /Kg
Water 1.20 KL /Cu.m.
Sub Total =
Add 10 % as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.5(H)(q) Case-II, P - 225 of PWD NH SoR 2019-20 , Roads and Bridge Works
Plain/Reinforced cement concrete in sub-structure complete all including vibrating and compacting, finishing, curing,
Sl. No. sampling, testing etc. by mechanically mixed as per drawing and Technical Specifications (Reference to MORT&H's
16
specifications 1500, 1700 & 2200).RCC Grade M-35. Using Batching Plant, Transit Mixer and Concrete Pump. Height
5m to 10m.
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 422.00 Kg /Kg
Water 1.20 KL /Cu.m.
Sub Total =
Add 1.40% as cost of additional lift
Add 11 % as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.6, P - 226 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
17 shape, placing in proper position of uncoated HYSD reinforcement bar in sub-structure complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
A) Material
HYSD Bar 1.05 MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.14, P - 230 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II)
18 section IX and clause 2005 of MoRT&H specifications complete including all accessories as per drawing and
Technical Specifications (Reference to MORT&H's specifications 2000 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /cc
Ref: It. No.16, P - 231 of PWD NH SoR 2019-20 , Roads and Bridge Works
Supplying, fitting and fixing in position true to line and level POTPTFE bearing consisting of a metal piston supported
by a disc or unreinforced elastomer confined within a metal cylinder, sealing rings, dust seals, PTFE surface sliding
Sl. No.
against stainless steel mating surface, complete assembly to be of cast steel/fabricated structural steel, metal and
19
elastomer elements to be as per IRC: 83 part-I & II respectively and other parts conforming to BS: 5400, section 9.1 &
9.2 and clause 2006 of MoRTH Specifications complete as per drawing and approved Technical Specifications
(Reference to MORT&H's specifications 2000 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
/Tonne
Total = Capacit
Ref: It. No.13, P - 229 of PWD NH SoR 2019-20 , Roads and Bridge Works y
Supplying, fitting and fixing in position true to line and level sliding plate bearing with PTFE surface sliding on
Sl. No. stainless steel complete including all accessories as per drawing and Technical Specifications and BS: 5400, section 9.1
20
& 9.2 (for PTFE) and clause 2004 of MoRT&H Specifications (Reference to MORT&H's specifications 2000 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
/Tonne
Total = Capacit
y
Ref: It. No.8, P - 227of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing weep holes in Brick masonry/Plain/ Reinforced concrete abutment, wing wall/ return wall with 100 mm dia
Sl. No. AC/PVC/HDPC pipe, extending through the full width of the structure with slope of 1V :20H towards drawing foce.
21
Complete as per drawing and Technical Specifications (Reference to MORT&H's specifications 2706 & 2200).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Ref: It. No.10, P - 228 of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid
Sl. No. down in clause 2504.2.2. of MoRT&H specifications to a thickness of not less than 600 mm with smaller size towards
22 the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return
wall to the full height compacted to a firm condition complete as per drawing and Technical Specification (710.1.4 of
IRC:78 & 2200).
A) Material
Brick aggregate 0.72 Cu.m /Cu.m. /Cum
Coarse Sand 0.48 Cu.m /Cu.m. /Cum
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.9(B), P - 227 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Back filling behind abutment, wing wall and return wall complete including spriklring water and throughly compacted
23 with plate compactor/power rammer in layers not exceeding 150mm compacted thickness as per drawing and Technical
Specification (710.1.4 of IRC:78 & MoRTH's specification 2200)
A) Material
Coarse Sand 1.20 Cu.m /Cu.m. /Cum
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Super-Structure:
Ref: It. No.9(B), P - 227 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
24
Plate Girder/Semi Through Girder
Supplying of all types of structural steel conforming to Fe 410 B / Fe 490 of IS 2062, fabrication, assembling,
erection/slewing/end launching of steel girders (not requiring traffic block) upto 45.7m span on sub structure including
provision of trolley refuges, if required complete as per approved drawing including one coat of zinc chrome primer to
IS:104& one coat Zinc Chrome Red Oxide to IS 2074 and painting as per IRC-B- 1 on all members (detailed
fabrication and erection drawings & lunching methodology will be prepared and got approved by the contractor from
Sl. No. NH authority ). Rate includes fabrication of all types of battens bracings, ties, stiffeners, packing diaphragms, shop
24
rivets/ welding, T&F bolts,drafts, shop welds templates , jigs, fixtures, back up supports, accessories, transporting
various components from fabrication shop to site including loading, unloading, lift and taxes complete, assembly of
girders on drifts/bolts. field riveting/welding, assembling of temporary support for side slewing, raising of girders to the
bed block level, providing sliding arrangements and slewing the girder in position, lowering of girder on bearings and
bed plates grouting holes in the bed block for fixing of HD bolts/anchor pins of bed plates. All tempporary
arrangements, load testing may be done. The bearing sets to be provided with the girder will be paid separately
A) Material
Mild steel plates (including wastage 5%) 1.05 MT /MT /MT
Rivets (including riveted connections @3%) 0.0315 MT /MT /MT
20mm dia holding down bolts 0.0006570 MT /MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.1.E.II(i)(b)Case-II, P - 239 of PWD NH SoR 2019-20 , Roads and Bridge Works
Furnishing and Placing Reinforced/ Prestressed cement concrete in superstructure all including vibrating and
Sl. No. compacting, finishing, curing, sampling, testing etc. by mechanically mixed as per clause 1719 of MoRTH but
25 excluding the cost of materials as per drawing and Technical Specification (Reference to MORT&H's specifications
1500, 1600,1700 & 1800).Using Batching Plant, Transit Mixer and Concrete Pump.M-40 Grade for solid slab.
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 430.00 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture 1.72 Kg /Cu.m.
Sub Total =
Add 18% as cost of Staging and form
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.2, P - 243 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Supplying, binding, fixing etc. including initial straightening, cutting to requisite length, hooking and bending to correct
26 shape, placing in proper position of uncoated HYSD reinforcement bar in super-structure complete as per drawing and
Technical Specifications (Reference to MORT&H's specifications 1600 & 2200).
A) Material
HYSD Bar 1.05 MT /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /MT
Ref: It. No.22, P - 150 of PWD NH SoR 2019-20 , Roads and Bridge Works
Provision of an Reinforced cement concrete crash barrier at the edges of the road, approaches to bridge structures and
medians, constructed with M-40 grade concrete with HYSD reinforcement conforming to IRC:21 and dowel bars 25
Sl. No.
mm dia, 450 mm long at expansion joints filled with pre-moulded asphalt filler board, keyed to the structure on which it
27
is built and installed as per design given in the enclosure to MOST circular No. RW/NH - 33022/1/94-DO III dated 24
June 1994 as per dimensions in the approved drawing and at locations directed by the Engineer, all as specified
(Reference to MORT&H's specification 811).
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 430.00 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture 1.72 Kg /Cu.m.
Sub Total =
cost of .3 Cum/m Crash Barrier 0.30 Cum /Cum
Hysd Bar 0.028MT/RM 0.028 MT ######### /MT
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.22, P - 150 of PWD NH SoR 2019-20 , Roads and Bridge Works
Construction of precast RCC railing of M30 Grade, aggregate size not exceeding 12 mm, true to line and grade,
Sl. No. tolerance of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000
28 mm, leaving adequate space between vertical post for expansion, with a minimum 10 days curing complete as per
approved drawings and technical specifications (Reference to MORT&H's specifications 2703, 1500, 1600 & 1700).
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 406.58 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture Kg /Cu.m.
Sub Total =
cost of 0.0853 Cum/m Crash Barrier 0.09 Cum /Cum
Hysd Bar 18.02 Kg/RM 18.020 Kg /Kg
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
29
Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 80 mm
Sl. No. manufactured by MORT&H ,GOI Approved/Empanelled manufacturer and complete as per approved drawings and
29 standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring
compliance to the manufacturer's instructions for installation (Reference to MORT&H's specification 2606).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.10, P - 246 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification (Reference
30
to MORT&H's specifications 2700).
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m.
20 mm Nominal Size 0.27 Cu.m /Cu.m.
10 mm Nominal Size 0.09 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 275.33 Kg /Kg
Water 1.20 KL /KL
Sub Total =
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.11, P - 247 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Reinforced cement concrete approach slab including reinforcement and formwork, curing complete as per drawing and
31 Technical specification (Reference to MORT&H's specifications 1500, 1600, 1700 & 2704).The grade of reinforced
cement concrete shall be adopted as M30 .
A) Material
20 mm Nominal Size 0.54 Cu.m /Cu.m.
10 mm Nominal Size 0.36 Cu.m /Cu.m.
Coarse Sand 0.45 Cu.m /Cu.m.
Cement 406.58 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture Kg /Kg
Sub Total =
Add @2% for formwork
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /RM
Ref: It. No.22, P - 252 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
32
Sl. No. Drainage Spouts not less than 100 mm dia of corrosive resistance material ,spacing not exceeding 10 m. complete
32 as per drawing and Technical specification (Reference to MORT&H's specification 2705).
A) Material
Corrosion resistant structural steel 4.0 kg
4 Kg /MT
for each
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Each
Ref: It. No.8, P - 145 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Painting two coats, after filling the surface & applying a sealing primer, with synthetic enamel paint in all shades on
33 new plastered concrete surfaces as per MORT7H's specification 803.6.2.(Reference to MORT&H's specification 803).
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Sqm
Ref: It. No.E-7(a), P - 68 of 2nd corrigenda of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No. Painting cleaned bridge plate girder including all scaffolding shuttering strutting along with provision of jhoola /
34 hanging scaffolding where required. With two coats Alluminium paints in dual containers conforming to IS
2339. Painting Work of Bridge Girder upto 30.5 m
A) Material
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Sqm
Ref: It. No. 13(i), P - 274 of PWD NH SoR 2019-20 , Roads and Bridge Works
Stone Matrix Asphalt
Providing and laying Stone Matrix Asphalt with Hot Mix Plant meeting the requirement as per table 500-37 of MoRT&H by
using coarse aggregates,fine aggregates, mineral filler, Pelletized cellulose fiber and bituminous binder of required
specification including screening, cleaning of chipsand preparing a uniform and homogeneous mix and trandporting the Hot
mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment,rolling
with smooth wheeled, vibratory and tandem rollers to achive the desired compaction as per clause ,515 of specifications for
Roads & Bridge works of to MoRTH's (5th Revision) complete in all respects.i) 13 mm SMA with layer thickness 40-50mm
(Surface Course)
A) Stone Material (for Grading-1)
13.2mm. Stone aggregate 0.07 Cu.m /Cu.m. /Cum
Sl. No. 10.0mm. Stone aggregate 0.45 Cu.m /Cu.m. /Cum
35 5.6mm. Stone aggregate 0.54 Cu.m /Cu.m. /Cum
2.36mm. to 75 micron Stone aggregate 0.33 Cu.m /Cu.m. /Cum
Filler Lime 64.03 Kg /Kg. /Cum
Bitumen (VG-40) 137 Kg /Kg /Cum
35
Sl. No. Providing and laying Filter material underneath pitching in slopes complete as per drawing and Technical specification
37 Gradation of filter , Thickness of filter 200/300 mm (Reference to MORT&H's specification 2504).
Brick Aggregate 0.720 /Cum. /Cum. =
Coarse Sand 0.480 /Cum. /Cum. =
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.4B, P - 257 of PWD NH SoR 2019-20 , Roads and Bridge Works
Providing and laying Pitching on slopes laid over prepared filter media including boulder apron laid dry in front of toe
of embankment complete as per drawing and Technical specifications (Reference to MORT&H's specification
2504).Cement Concrete Blocks of size 0.3x0.3 x0.3 m cast in cement concrete of Grade M15
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m.
20 mm Nominal Size 0.27 Cu.m /Cu.m.
10 mm Nominal Size 0.09 Cu.m /Cu.m.
Sl. No. Coarse Sand 0.45 Cu.m /Cu.m.
38 Cement 275.33 Kg /Kg
Water 1.20 KL /Cu.m.
Admixture Kg /Cu.m.
Sub Total =
Add 2% over cost of material as nominal
surface reinforcement & filling of
granular material in recesses between
blocks
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.18.17(iii),18.18(iii), 18.27(a) P - 334,P - 334, P-336of PWD SoR 2018-19, Roads and Bridge Works
Supplying Eucalyptus-bullah piles at work site,including dressing and making one end pointed & Labour for driving
Sal-bullah / Eucalyptus bullah piles by monkey in sorts of soil including hoisting and placing piles in position,
Sl. No.
protecting the pile head with iron ring and cutting and shaping heads before and after driving and including hire and
39
labour for necessary driving appliances and all tackles.150mm diameterCoal tarring on wooden surfaces including cost
of materials with double coat.
Supplying Eucalyptus-bullah piles 1.000 RM /RM =
Cost of Driving 1.000 RM /RM =
Cost of Tarring 0.02Sqm. /RM /Sqm/RM =
Sub Total = A
Add Labour Welfare Cess on (A) @ 1% = B
Sub Total = C
Total = /RM
Ref: Item 7, Pg 257 & It. No.8(A), P - 184 of PWD NH SoR 2019-20 , Roads and Bridge Works
A toe wall (provided at the juction of slope pitching and lauching apron of a guid bund)for toe protection can either be
in dry rubble masonry in case of dry rubble pitching or pitching with stones in wire crates or it can be in PCC M15
Sl. nominal mix if cement concert block have been used for pitching . Rates for toe wall can be adopted from respective
No.40
clauses depending upon approved design. The rate for excavation for foundation, dry rubble masonry and PCC M15
have been analysed and given in respective chapters (Reference to MORT&H's specification 504.4).PCC grade M-
15.Using Batching Plant, Transit Mixer and Concrete Pump.
A) Material
40 mm Nominal Size 0.54 Cu.m /Cu.m. =
20 mm Nominal Size 0.27 Cu.m /Cu.m. =
10 mm Nominal Size 0.09 Cu.m /Cu.m. =
Coarse Sand 0.45 Cu.m /Cu.m. =
Cement 275.33 Kg /Kg =
Water 1.20 KL /Cu.m. =
Sub-Total =
Add @4% as cost of form work
B) Item Rate =
Sub Total = A
C) Add over head charge on (A) @ 20% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No. 6,P - 81 of PWD NH SoR 2019-20 , Roads and Bridge Works
Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in
Sl. No. tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and
41
transporting to the embankment location within all lifts and lead upto 1000m (Reference to MoRT&H's specification
clause 301).
A) Item Rate = A
B) Add over head charge on (A) @ 8% = B
C) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
D) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No. 19, Cae-I,P - 89 of PWD NH SoR 2019-20 , Roads and Bridge Works
Loosening of the ground upto a level of 500 mm below the sub-grade level, watered, graded and compacted in layers to
Sl. No.
meet requirement of table 300-2 & 300-1 for sub-grade construction (Reference to MoRT&H's specification clause
42
305.3.4).
A) Item Rate A
B) Add over head charge on (A) @ 8% = B
C) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
D) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = Cum.
Ref: It. No. 18.0, P - 88 of PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts &
43 leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2
Reference to MoRT&H's specification clause 305).With fine sand.
A) Stone Material
Fine sand 1.20 Cu.m /Cu.m. /Cum
B) Item Rate = /Cum
Less cost of earth - /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1(A)(v), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
Sl. No.
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
44
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete
as per clause 401, Grading Zone-V.
A) Stone Material
53.00 mm. Stone aggregate 0.13 Cu.m /Cu.m.
26.50 mm. Stone aggregate 0.22 Cu.m /Cu.m.
11.20 mm. Stone aggregate 0.29 Cu.m /Cu.m.
5.6mm. Stone aggregate 0.19 Cu.m /Cu.m.
Stone Dust 0.46 Cu.m /Cu.m. =
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1(A)(ii), P - 98, PWD NH SoR 2019-20 , Roads and Bridge Works
Sl. No.
45
Construction of granular sub-base by providing graded material such as natural sand/crushed gravel/crushed
stone/combination depending upon the required grading spreading in uniform layers with motor grader on prepared
Sl. No.
surface, mixing by appropriate mechanical mixure (with controlled addition of water), and compacting with vibratory
45
roller to achieve at least 98% of the maximum dry density for the material determined as per IS:2720 (Part 8), complete
as per clause 401. Grading Zone-III
A) Stone Material
26.50 mm. Stone aggregate 0.48 Cu.m /Cu.m.
5.6mm. Stone aggregate 0.54 Cu.m /Cu.m.
Sand 0.26 Cu.m /Cu.m. =
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.12 P - 106 PWD NH SoR 2019-20 , Roads and Bridge Works
Providing, laying, spreading and compacting graded stone aggregate conforming to the grading of table 400- 13 revised
vide table 2 of IRC : 109 (2015) to wet mix macadam specification including premixing the Material with water at
Sl. No.
46
OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub-
base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density .The
thickness of a single compacted layer shall not be less than 75 mm.(Reference to MoRT&H's specification 406.
A) Stone Material
45.00 mm. Stone aggregate 0.03 Cu.m /Cu.m. /Cum
22.40 mm. Stone aggregate 0.36 Cu.m /Cu.m. /Cum
11.20 mm. Stone aggregate 0.26 Cu.m /Cu.m. /Cum
5.6mm. Stone aggregate 0.23 Cu.m /Cu.m. /Cum
Stone Dust 0.43 Cu.m /Cu.m. = /Cum
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No.1,A(i), P - 110 of PWD NH SoR 2019-20 , Roads and Bridge Works
Prime Coat
Sl. No. Providing and applying primer coat with cationic bitumen emulsion SS1 grade conforming to IS:8887 on prepared
47
porous granular surface including clearing of road surface and spraying primer using mechanical means (Reference to
MORT&H's specification clause 502).On WMM/WBM surface @ 0.70-1.0kg /sqm.
Ref: It. No. 6.0(ii), P - 115 of PWD NH SoR 2019-20 , Roads and Bridge Works
Dense Graded Bituminous Macadam
Providing and laying dense graded bituminous macadam with 100 120 type HMP using crushed aggregates of specified
grading ,premixed with bituminous binder of approved grade @ 4.0% (min)for Grading-1 and 4.5% (min) for Grading-
2 by weight of total mix and filler (Cement/hydratedlime/Rockdust) as per table500-10 and mix design done as per
Sl. No.
table500-11 and job mix formula as per clause 505.3.3 transporting the hot mix to work site,laying with a hydrostatic
49
paver finisher with sensor control to the required grade,level and alignment,rolling with smooth wheeled,vibratory
tandem roller and with pneumatic tyre roller of 12 to 15 tonne weight with a pressure at least 0.56 MPa as directed by E-
I-C, and to achieve the desired compaction as per MORT&H specification clause No.505.3.5 complete in all respects
(Reference to MORT&H's specification clause 505 .For Grading 2 (26.50 mm nominal maximum aggregate size )
Layer Thickness 50-75 mm.
A) Stone Material
26.5mm. Stone aggregate 0.07 Cu.m /Cu.m.
20.0mm. Stone aggregate 0.17 Cu.m /Cu.m.
13.2mm. Stone aggregate 0.22 Cu.m /Cu.m.
5.6mm. Stone aggregate 0.32 Cu.m /Cu.m.
2.36mm. to 75 micron Stone aggregate 0.66 Cu.m /Cu.m.
Filler 45 Kg /Kg
Bitumen (VG-40) 104 Kg /Kg =
B) Item Rate = /Cum
Sub Total = A
C) Add over head charge on (A) @ 8% = B
D) Add Contractors profit on (A+B) @ 10% = C
Sub Total = D
E) Add Labour Welfare Cess on (D) @ 1% = E
Sub Total = F
Total = /Cum
Ref: It. No. 8.0(ii), P - 117 of PWD NH SoR 2019-20 , Roads and Bridge Works
Bituminous Concrete
Providing and laying bituminous concrete with 100-120 TPH 0 batch type hot mix plant using crushed aggregates of specified
grading, premixed with bituminous binder of approved grade @5.2% (min)for Gr.-1 & @ 5.4% (min) for Gr.-2,as per table
Sl. No. 500-17,and mix design done as per table500-10 and job mix formula as per cl.505.3.3 and filler
50 (Cement/hydratedlime/Rockdust),transporting the hot mix to work site,laying with a hydrostatic paver finisher with sensor
control to the required grade,level and alignment,rolling with smooth wheeled,vibratory tandem roller and with pneumatic tyre
roller of 12 to 15 tonne weight with a pressure atleast 0.56MPa as directed by E-I-C to achieve the desired compaction as per
clause no 507.3.5 complete in all respects ref. to MORTH specification clause No. 507.40 mm BC.
80
10300
Typ. C/S area of each haunch of slab at girders = 0.5 x ( 0.45 + 0.900 ) x 0.080
= 0.054 m2
C/S Area of deck slab (without haunch) on girders :
For Edge girder near footpath = 2.675 x 0.220 = 0.589 m2
For Edge girder opposite to footpath = 2.525 x 0.220 = 0.556 m2
For interior girders = 2.550 x 0.220 = 0.561 m2
2
Y = 26.5 x 100000 / 182.5 = 79.54 Mpa
2
So, X = 79.54 x √[ 1 + 1/20 x {( 2400 x 1.6 ) / ( 13.15 x 154.1 )} ] = 86.39 Mpa
3
I of top flange = 38 x 1.6 /12 = 12.97 cm4
3
I of bottom flange = 65 x 2.5 /12 = 84.64 cm4
Erection condition allows 30% overstress (as per Table 6.1 of IRC 24)
So, σbc perm. = 1.3 x 310 = 403 kg/cm 2 > 248.2 kg/cm 2 O.K.
DESIGN OF PIER /SUBSTRUCTURE FOR BRIDGE NEAR B T COLLEGE
DESIGN DATA
Span = 12.40 m
Span = 24.60 m
CL of Brg.
1600
CL of Brg.
800
1000
dia. Pier
94.40
Avg. top level of finished ground
93.9 500
T/C of Pile Cap
DEAD LOAD
From 12.40 mtr. Span - Left side :
Max. Long. Moment due to self weight of superstructure = 19.8 + 9.5 = 29.3 TM
Max. Transv. Moment due to self wt of superstructure = 9.5 TM
HORIZONTAL FORCES FOR SEISMIC CONDITION
K = 2.4 KN/mm
Force on each bearing = 7.45 x 2.4 = 1.79 T
For 4 bearings = 7.2 T
Δ = 3.73 mm
ML = 34.2 TM
LIVE LOAD EFFECT :
70R Wheeled Vehicle placed only on one 24 mtr. Span with max. tranverse eccentricity
17 17 17 17 12 12 8
270 1100
1370 3050 1370 2130 1520 3960
10870
13400 length of train
270 A 24000 B 270
Max. Reaction at A =
1 / 24.000 x { 17 x ( 24.270 + 22.900 + 19.850 + 18.480 ) +
12 x ( 16.350 + 14.830 ) + 8x 10.870 }
= 79.78 T (without impact)
7500
e= 1155 Edge of carriage way
1630 1930 190 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 79.78 x 0.27 = 21.5 TM
LIVE LOAD (contd.)
70R Wheeled Vehicle placed on both Span for max. reaction with max. tranverse eccentricity
17 17 17 17 12 12 8
1370 3050 2130 1520 3960
7950 1370 20780
60 8070 length of train
370 12000 370 370 24000 370
A B C D
C/L of Pier
7500
e= 1155 Edge of carriage way
1630 1930 190 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 41.99 x 0.370 - 45.77 x 0.370 = 1.40 TM
LIVE LOAD (contd.)
5740
7500
e= 700 Edge
g of carriage
g wayy
400 1800 1700 1800 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 67.22 x 0.270 = 18.15 TM
LIVE LOAD (contd.)
7500
e= 700
00 Edge
dge o
of ca
carriage
age way
ay
400 1800 1700 1800 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 40.85 x 0.270 = 11.03 TM
LOAD & MOMENT CHART FOR DESIGN OF FOUNDATION OF PIER MKD. P1
LL Vertical Load ( T ) Moments in Long. Direc. ( TM ) Moments in Transv. Direc. ( TM ) Horizontal Force ( T )
70R
475.0 + 79.8 29.3 + 21.5 + 34.2 + 69.5 9.5 + 160.0 10.0 + 4.92
= 554.8 = 154.5 = 169.5 = 14.92
Non-seismic
+ + + + + +
Condition
475.0 87.8 29.3 0.0 34.2 69.5 9.5 0.0 10.0 4.92
70R
= 562.8 = 133.0 = 9.5 = 14.92
2 L 475.0 + 67.2 29.3 + 34.2 + 18.15 + 77.0 9.5 + 104.2 11.08 + 4.9
Cl - A = 542.2 = 158.6 = 113.7 = 16.00
2 L 475.0 + 40.8 29.3 + 34.2 + 0.0 + 77.0 9.5 + 0.0 11.08 + 4.9
Cl - A = 515.8 = 140.5 = 9.5 = 16.00
70R
475.0 + 39.9 154.5 - 34.7 - 10.8 169.5 + 55.2 + 226.6 - 80.0
Transverse Seismic
70R 475.0 + 43.9 133.0 - 34.7 - 0.0 9.5 + 55.2 + 226.6 - 0.0
= 518.9 = 98.2 = 291.3 = 39.31
2 L 475.0 + 33.6 158.6 - 38.5 - 9.1 113.7 + 0.0 + 226.6 - 52.1
Cl - A = 508.6 = 111.1 = 288.2 = 33.70
2 L 475.0 + 20.4 140.5 - 38.5 - 0.0 9.5 + 0.0 + 226.6 - 0.0
Cl - A = 495.4 = 102.0 = 236.1 = 33.70
+ + -
Longitudinal Seismic
*Seismic forces are combined with 50% Braking & 50% Live Load
DESIGN OF FOUNDATION
X X
4300
dia of pier 1500
1000
650
10300
Z
2
Sx = 8 x 1.5 / 1.5 = 12.00 For Long direction
2 2
Sz = 4 x ( 4.5 + 1.50 ) / 4.50
= 20.0 For Transv. direction
14.92
Corresponding H per pile = = 1.86 T
8
16.00
Corresponding H per pile = = 2.00 T
8
39.31
Corresponding H per pile = = 4.91 T
8
For 2 Lane Class 'A'
33.70
Corresponding H per pile = = 4.21 T
8
41.96
Corresponding H per pile = = 5.24 T
8
42.50
Corresponding H per pile = = 5.31 T
8
Design Values of Load and Horizontal Forces are
H / pile = 5 24
5.24 T H / pile = 5 31
5.31 T
DESIGN OF PILE CAP :
Try with 4300 x 4300 x 1500 pile cap
Max. Pile Reaction = 130 T Deff. Of pile cap = 1388 mm
For, BM max. (about Sec. A-A), Effective Width = 0.6 x 0.97 + 1.0 + 0.15
= 1.732 M
2
and Moment = 130 x 0.97 - 1.732 x 2.4 x 1.62 /2
= 120.6 TM ie. 69.66 TM/M Say 70 TM/M
For, BM max. (about Sec. B-B), Effective Width = 0.6 x 0.97 + 1.0 + 0.15
= 1.732 M
2
and Moment = 130 x 0.97 - 1.73 x 2.4 x 1.62 /2
= 120.6 TM ie. 69.66 TM/M Say 70 TM/M
Now, Shear about section C-C = 130 x 2 x 0.6 - 4.3 x 2.4 x 0.233
= 153.6 T, Corresponding Eff. Width = 4.3 M
ie. SF = 35.7 T/M
Now, Shear about section C-C = 130 x 2 x 0.6 - 4.3 x 2.4 x 0.233
= 153.6 T, Corresponding Eff. Width = 4.3 M
ie. SF = 35.7 T/M
7
Therefore, d.eff.reqd. = SQRT of ( 70 x 10 / 1.48 x 1732 ) = 523 mm
d. eff. Provided = 1388 mm > 522.6 mm So OK
7
So, Ast. reqd. = 70 x10 / (200x 0.89 x 1388 ) = 2837 mm2/M
Ast. min. reqd. = 0.002 x 1000 x 1388 = 2775 mm2/M
Toal Ast. reqd = 2837 x 4.3 = 12201 mm2
Hence, provide 33 nos. 25 tor at bottom along bothways.
Ast. provided = 16205 mm2 So OK
80
10300
Typ. C/S area of each haunch of slab at girders = 0.5 x ( 0.45 + 0.900 ) x 0.080
= 0.054 m2
C/S Area of deck slab (without haunch) on girders :
For Edge girder near footpath = 2.675 x 0.220 = 0.589 m2
For Edge girder opposite to footpath = 2.525 x 0.220 = 0.556 m2
For interior girders = 2.550 x 0.220 = 0.561 m2
2
Y = 26.5 x 100000 / 182.5 = 79.54 Mpa
2
So, X = 79.54 x √[ 1 + 1/20 x {( 2400 x 1.6 ) / ( 13.15 x 154.1 )} ] = 86.39 Mpa
3
I of top flange = 38 x 1.6 /12 = 12.97 cm4
3
I of bottom flange = 65 x 2.5 /12 = 84.64 cm4
Erection condition allows 30% overstress (as per Table 6.1 of IRC 24)
So, σbc perm. = 1.3 x 310 = 403 kg/cm 2 > 248.2 kg/cm 2 O.K.
DESIGN MOMENT & SHEAR FORCE TABLE
2 LANES
GIRDER CROWD LL -70 R LL - 70R
DL SDL OF CLASS- TOTAL
Mkd. LOAD WHEELED TRACKED A
Moment
146.9 74.8 36 137.1 95.5 59.60 394.80
Mid Span
G1
Shear
24.8 14.5 6.6 17.5 12 7.9 63.40
Support
Moment
144.8 53.4 18.9 172.1 139.9 113.6 389.20
Mid Span
G2
Shear
23.8 6.9 2.4 44.6 35.6 20.6 77.70
Support
Moment
142.4 42.8 3.9 188.4 150.7 151 377.50
Mid Span
G3
Shear
23.7 5.2 0.5 45.3 35.5 25.8 74.70
Support
Moment
140.5 42.9 8.3 238.6 177.7 169.8 430.30
Mid Span
G4
Shear
23.6 9.1 1.1 36.7 24.2 27.3 70.50
Support
STEEL SECTION PROPERTIES & STRESS :
LONGITUDINAL GIRDERS Grade of conc. 30
TH.(CM) so, Ec (slab) 30.5 Gpa
Top flange 38 1.6 Es (steel) 211 Gpa
Web 150 1.0 m for DL = 13.83606557
Bot. flange 65 2.5 m for LL = 6.918032787
Area 373.30 cm4 m4
3
X from top 97.45 Ix = ∑ 1/3 bt = 440.42 4.40424E-06
Iz 1413241 IY = 64542.31 0.000645423
Sx top 14503
Sx bot 24945 (CM)
COMPOSITE SECTION PROPERTIES Inf. width of deck= 250.00
For LL Thk. of deck = 22.00
Deck conc 36.14 22.0 Avg.wid. thickng= 67.50
Thickening at supt 9.76 8.0 Depth of thickng = 8.00
Ax (composite) 1246.38
3
X from top of conc 46.82 Ix = ∑ 1/3 bt = 130369.46 0.001303695
Iz 4926315 IY = 151680.99 0.00151681
Sx top of conc 105227
Sx top of steel 292955
Sx bot of steel 35884
For SDL
Deck conc 18.07 22.0
Thickening at supt 4.88 8.0
Ax(composite) 809.84
3
X from top of conc 65.40 Ix = ∑ 1/3 bt = 44009.7651 0.000440098
Iz 4103566 IY = 75434.64 0.000754346
Sx top of conc 62746
Sx top of steel 115922
Sx bot of steel 34571
Design Moment
DL Stage I 14050000 kg-cm
Superimp. DL 4290000 kg-cm
LL incl. impact & CL 24700000 kg-cm
Stresses
DL Stage I T/s fbc= 969 kg/sqcm
B/s fbt= 563 kg/sqcm
Composite section
Superimp. DL T/c fbc= 5 kg/sqcm
T/s fbc= 37 kg/sqcm
B/s fbt= 124 kg/sqcm
LL + Crowd load T/c fbc= 31 kg/sqcm
T/s fbc= 84 kg/sqcm
B/s fbt= 688 kg/sqcm
Total T/c comp = 36 kg/sqcm
Total T/s comp = 1090 kg/sqcm
Total B/s tension = 1376 kg/sqcm
DESIGN OF LONG GIRDERS
Girder Mkd. : G1
220
380 x 16 80
1500 x 10
650 x 25
d1 / 85 = 17.647 mm > 10 mm
Hence stiffening of web plate is required
Checking of Flange Plate Refer: Clause 508.3.4 & 508.3.5 of IRC : 24 - 2001
For d1 = 1500
Spacing provided = 0.89 d1 which is between 1.5d1 & 0.33 d1
Again Spacing = 1340 mm < 180 t = 1800 mm OK
Maximum Allowable projection of Stiffener = 12 t = 120 mm > 110 mm OK
4
Hence Istiffener = 1013.8 cm
Max. permitted clear distance between stiffeners = Smax = 180x 10 1790 mm
Area of outstanding leg of Bearing Stiffener in contact with flange = 0.0082 sqm
2
Bearing Stress in Stiffener = Max. Reaction at Bearing / Area = 10366 T/m
2 2
Permissible Bearing Stress = 20000 T/m > 10366 T/m OK
2
Effective Area (incl. Web) Abs
Abs= 0.01 x 0.12 x 2 + 2 x 0.22 x 0.02 = 0.0112 m
4
Iyy = 2.3E-05 cm
22
46.82
= 333.33 mm
8
24.82
I = 4926315 cm4
cm = 166.67 mm
65.40
I = 4103566 cm4
8
VSDL = 5.2 T
35.40
2
Aconc = 366.67 cm
N A
νSDL = 25 kg/cm
Longitudinally
Now,
Try with MC
150 x 200 long shear connector
So
Required spacing of Shear Connector at middle 1/2 portion = 28.2 cm
Bottom Flange
2
Area of Bottom Flange Plate = 162.5 cm
2
Hence min. area reqd. for splice plate = 1.05 x area = 170.63 cm
Provide
1 520 x 16 thk. Plate at bottom of Flange
2 280 x 16 thk. Plate at top of bottom Flange
2
Area Provided = 172.8 cm OK
Hence capacity of Splice Plates provided = 259200 kg
Web Splices
Provide
2 00 x
1200 600 de
wide 8 t
thk. sp ce p
splice plate
ate
200 x X = 2 x 30 x 30 / 2 + 120 x 30
or X = 22.5 cm
Hence Load Eccentricity = 7.5 cm
Now, Vertical Shear / plate, Vs = 27.5 T
Hence , Vertical Stress, Ps = 389 kg/cm 2
Torsional stress due to moment at extreme point, Pb = (M/Ip) x r
Now, M= Vs x Eccentricity = 206250 kg - cm
r= SQRT (ecc 2 + 1/2 plate depth2) = 60 cm
Ip = Ix + Iy =
4
For Ix = 152712 cm
4 4
Iy = 10558 cm Ip = 163270 cm
2
Hence Pb = 76 kg/cm
Angle between Ps & Pb = Tan-1 (1/2 depth / ecc.)
or, φ = 82.86 degree
2
Hence Presultant = SQRT ( Ps2 + Pb2 + 2PsPbCosφ) = 406 kg/cm
2
Pmax. allow = 80% of 1100 = 880 kg/cm OK
DESIGN OF CROSS GIRDERS
Sectional Properties of Steel Girder
200 x 16 146 x 16
800 x 8 800 x 8
832
X X
D=
200 x 16 146 x 16
2
C/s area, A = 128 cm
4 4
Ixx = 140670 cm Ixx = 111905 cm
4 3
Iminor axis-yy = 2133 cm Zx = 2690 cm
ry = SQRT (Iy / A) = 4.08 cm
Length = 3100 mm
leff = 0.7 x L = 217 cm D/T = 52
Now,
σcbc cal = (BM x 105 x NA1) / Izz1 = 1301 kg/cm2
End Cross girders are continuous between two main girders G1 & G4
Note : Jacking of Bridge will govern the design of End Cross Girders
Girder G 6
200 x 16
800 x 10
For Shear = 60 T
Again, Average Shear Stress = 750 kg/cm2
Design of connections
For BM = 11 TM
Max. Flange Force = 13.5 T
< 29 T OK
Length of 6 mm fillet weld required = 36 cm
Provide 2 x 20 cm 6 mm fillet weld
Vertical Stiffener :
2
Area = 62.8 cm
4
Imin = 803 cm
ry = 3.58 cm
Girder G5
200 x 16
800 x 8
For Shear = 36 T
Again, Average Shear Stress = 562.5 kg/cm2
From Table 8.6 of IRC 24
For stiffener distance = 1.0 d, τv allow = 1000 kg/cm2
> 562.5 kg/cm2 OK
Design of connections
For BM = 11 TM
Max. Flange Force = 13.5 T
< 29 T OK
Length of 6 mm fillet weld required = 36 cm
Provide 2 x 20 cm 6 mm fillet weld
Vertical Stiffener :
2
Area = 47.4 cm
4
Imin = 535 cm
ry = 3.36 cm
2 LANES
GIRDER CROWD LL -70 R LL - 70R
DL SDL OF CLASS- TOTAL
Mkd. LOAD WHEELED TRACKED A
Moment
146.9 74.8 36 137.1 95.5 59.60 394.80
Mid Span
G1
Shear
24.8 14.5 6.6 17.5 12 7.9 63.40
Support
Moment
144.8 53.4 18.9 172.1 139.9 113.6 389.20
Mid Span
G2
Shear
23.8 6.9 2.4 44.6 35.6 20.6 77.70
Support
Moment
142.4 42.8 3.9 188.4 150.7 151 377.50
Mid Span
G3
Shear
23.7 5.2 0.5 45.3 35.5 25.8 74.70
Support
Moment
140.5 42.9 8.3 238.6 177.7 169.8 430.30
Mid Span
G4
Shear
23.6 9.1 1.1 36.7 24.2 27.3 70.50
Support
DESIGN OF LONG GIRDERS
Girder Mkd. : G1
220
380 x 16 80
1500 x 10
650 x 25
d1 / 85 = 17.647 mm > 10 mm
Hence stiffening of web plate is required
Checking of Flange Plate Refer: Clause 508.3.4 & 508.3.5 of IRC : 24 - 2001
For d1 = 1500
Spacing provided = 0.89 d1 which is between 1.5d1 & 0.33 d1
Again Spacing = 1340 mm < 180 t = 1800 mm OK
Maximum Allowable projection of Stiffener = 12 t = 120 mm > 110 mm OK
4
Hence Istiffener = 1013.8 cm
Max. permitted clear distance between stiffeners = Smax = 180x 10 1790 mm
Area of outstanding leg of Bearing Stiffener in contact with flange = 0.0082 sqm
2
Bearing Stress in Stiffener = Max. Reaction at Bearing / Area = 10366 T/m
2 2
Permissible Bearing Stress = 20000 T/m > 10366 T/m OK
2
Effective Area (incl. Web) Abs
Abs= 0.01 x 0.12 x 2 + 2 x 0.22 x 0.02 = 0.0112 m
4
Iyy = 2.3E-05 cm
22
46.82
= 333.33 mm
8
24.82
I = 4926315 cm4
cm = 166.67 mm
65.40
I = 4103566 cm4
8
VSDL = 5.2 T
35.40
2
Aconc = 366.67 cm
N A
νSDL = 25 kg/cm
Longitudinally
Now,
Try with MC
150 x 200 long shear connector
So
Required spacing of Shear Connector at middle 1/2 portion = 28.2 cm
Bottom Flange
2
Area of Bottom Flange Plate = 162.5 cm
2
Hence min. area reqd. for splice plate = 1.05 x area = 170.63 cm
Provide
1 520 x 16 thk. Plate at bottom of Flange
2 280 x 16 thk. Plate at top of bottom Flange
2
Area Provided = 172.8 cm OK
Hence capacity of Splice Plates provided = 259200 kg
Web Splices
Provide
2 00 x
1200 600 de
wide 8 t
thk. sp ce p
splice plate
ate
200 x X = 2 x 30 x 30 / 2 + 120 x 30
or X = 22.5 cm
Hence Load Eccentricity = 7.5 cm
Now, Vertical Shear / plate, Vs = 27.5 T
Hence , Vertical Stress, Ps = 389 kg/cm 2
Torsional stress due to moment at extreme point, Pb = (M/Ip) x r
Now, M= Vs x Eccentricity = 206250 kg - cm
r= SQRT (ecc 2 + 1/2 plate depth2) = 60 cm
Ip = Ix + Iy =
4
For Ix = 152712 cm
4 4
Iy = 10558 cm Ip = 163270 cm
2
Hence Pb = 76 kg/cm
Angle between Ps & Pb = Tan-1 (1/2 depth / ecc.)
or, φ = 82.86 degree
2
Hence Presultant = SQRT ( Ps2 + Pb2 + 2PsPbCosφ) = 406 kg/cm
2
Pmax. allow = 80% of 1100 = 880 kg/cm OK
DESIGN OF CROSS GIRDERS
Sectional Properties of Steel Girder
200 x 16 146 x 16
800 x 8 800 x 8
832
X X
D=
200 x 16 146 x 16
2
C/s area, A = 128 cm
4 4
Ixx = 140670 cm Ixx = 111905 cm
4 3
Iminor axis-yy = 2133 cm Zx = 2690 cm
ry = SQRT (Iy / A) = 4.08 cm
Length = 3100 mm
leff = 0.7 x L = 217 cm D/T = 52
Now,
σcbc cal = (BM x 105 x NA1) / Izz1 = 1301 kg/cm2
End Cross girders are continuous between two main girders G1 & G4
Note : Jacking of Bridge will govern the design of End Cross Girders
Girder G 6
200 x 16
800 x 10
For Shear = 60 T
Again, Average Shear Stress = 750 kg/cm2
Design of connections
For BM = 11 TM
Max. Flange Force = 13.5 T
< 29 T OK
Length of 6 mm fillet weld required = 36 cm
Provide 2 x 20 cm 6 mm fillet weld
Vertical Stiffener :
2
Area = 62.8 cm
4
Imin = 803 cm
ry = 3.58 cm
Girder G5
200 x 16
800 x 8
For Shear = 36 T
Again, Average Shear Stress = 562.5 kg/cm2
From Table 8.6 of IRC 24
For stiffener distance = 1.0 d, τv allow = 1000 kg/cm2
> 562.5 kg/cm2 OK
Design of connections
For BM = 11 TM
Max. Flange Force = 13.5 T
< 29 T OK
Length of 6 mm fillet weld required = 36 cm
Provide 2 x 20 cm 6 mm fillet weld
Vertical Stiffener :
2
Area = 47.4 cm
4
Imin = 535 cm
ry = 3.36 cm
DESIGN DATA
Span = 12.40 m
Span = 24.60 m
CL of Brg.
1600
CL of Brg.
800
1000
dia. Pier
94.40
Avg. top level of finished ground
93.9 500
T/C of Pile Cap
DEAD LOAD
From 12.40 mtr. Span - Left side :
Max. Long. Moment due to self weight of superstructure = 19.8 + 9.5 = 29.3 TM
Max. Transv. Moment due to self wt of superstructure = 9.5 TM
HORIZONTAL FORCES FOR SEISMIC CONDITION
K = 2.4 KN/mm
Force on each bearing = 7.45 x 2.4 = 1.79 T
For 4 bearings = 7.2 T
Δ = 3.73 mm
ML = 34.2 TM
LIVE LOAD EFFECT :
70R Wheeled Vehicle placed only on one 24 mtr. Span with max. tranverse eccentricity
17 17 17 17 12 12 8
270 1100
1370 3050 1370 2130 1520 3960
10870
13400 length of train
270 A 24000 B 270
Max. Reaction at A =
1 / 24.000 x { 17 x ( 24.270 + 22.900 + 19.850 + 18.480 ) +
12 x ( 16.350 + 14.830 ) + 8x 10.870 }
= 79.78 T (without impact)
7500
e= 1155 Edge of carriage way
1630 1930 190 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 79.78 x 0.27 = 21.5 TM
LIVE LOAD (contd.)
70R Wheeled Vehicle placed on both Span for max. reaction with max. tranverse eccentricity
17 17 17 17 12 12 8
1370 3050 2130 1520 3960
7950 1370 20780
60 8070 length of train
370 12000 370 370 24000 370
A B C D
C/L of Pier
7500
e= 1155 Edge of carriage way
1630 1930 190 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 41.99 x 0.370 - 45.77 x 0.370 = 1.40 TM
LIVE LOAD (contd.)
5740
7500
e= 700 Edge
g of carriage
g wayy
400 1800 1700 1800 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 67.22 x 0.270 = 18.15 TM
LIVE LOAD (contd.)
7500
e= 700
00 Edge
dge o
of ca
carriage
age way
ay
400 1800 1700 1800 C/L of Carriageway
850
C/L of Pier
And max. longitudinal moment in above condition about c/l of Pile cap
= 40.85 x 0.270 = 11.03 TM
LOAD & MOMENT CHART FOR DESIGN OF FOUNDATION OF PIER MKD. P1
LL Vertical Load ( T ) Moments in Long. Direc. ( TM ) Moments in Transv. Direc. ( TM ) Horizontal Force ( T )
70R
475.0 + 79.8 29.3 + 21.5 + 34.2 + 69.5 9.5 + 160.0 10.0 + 4.92
= 554.8 = 154.5 = 169.5 = 14.92
Non-seismic
+ + + + + +
Condition
475.0 87.8 29.3 0.0 34.2 69.5 9.5 0.0 10.0 4.92
70R
= 562.8 = 133.0 = 9.5 = 14.92
2 L 475.0 + 67.2 29.3 + 34.2 + 18.15 + 77.0 9.5 + 104.2 11.08 + 4.9
Cl - A = 542.2 = 158.6 = 113.7 = 16.00
2 L 475.0 + 40.8 29.3 + 34.2 + 0.0 + 77.0 9.5 + 0.0 11.08 + 4.9
Cl - A = 515.8 = 140.5 = 9.5 = 16.00
70R
475.0 + 39.9 154.5 - 34.7 - 10.8 169.5 + 55.2 + 226.6 - 80.0
Transverse Seismic
70R 475.0 + 43.9 133.0 - 34.7 - 0.0 9.5 + 55.2 + 226.6 - 0.0
= 518.9 = 98.2 = 291.3 = 39.31
2 L 475.0 + 33.6 158.6 - 38.5 - 9.1 113.7 + 0.0 + 226.6 - 52.1
Cl - A = 508.6 = 111.1 = 288.2 = 33.70
2 L 475.0 + 20.4 140.5 - 38.5 - 0.0 9.5 + 0.0 + 226.6 - 0.0
Cl - A = 495.4 = 102.0 = 236.1 = 33.70
+ + -
Longitudinal Seismic
*Seismic forces are combined with 50% Braking & 50% Live Load
DESIGN OF FOUNDATION
X X
4300
dia of pier 1500
1000
650
10300
Z
2
Sx = 8 x 1.5 / 1.5 = 12.00 For Long direction
2 2
Sz = 4 x ( 4.5 + 1.50 ) / 4.50
= 20.0 For Transv. direction
14.92
Corresponding H per pile = = 1.86 T
8
16.00
Corresponding H per pile = = 2.00 T
8
39.31
Corresponding H per pile = = 4.91 T
8
For 2 Lane Class 'A'
33.70
Corresponding H per pile = = 4.21 T
8
41.96
Corresponding H per pile = = 5.24 T
8
42.50
Corresponding H per pile = = 5.31 T
8
Design Values of Load and Horizontal Forces are
H / pile = 5 24
5.24 T H / pile = 5 31
5.31 T
DESIGN OF PILE CAP :
Try with 4300 x 4300 x 1500 pile cap
Max. Pile Reaction = 130 T Deff. Of pile cap = 1388 mm
For, BM max. (about Sec. A-A), Effective Width = 0.6 x 0.97 + 1.0 + 0.15
= 1.732 M
2
and Moment = 130 x 0.97 - 1.732 x 2.4 x 1.62 /2
= 120.6 TM ie. 69.66 TM/M Say 70 TM/M
For, BM max. (about Sec. B-B), Effective Width = 0.6 x 0.97 + 1.0 + 0.15
= 1.732 M
2
and Moment = 130 x 0.97 - 1.73 x 2.4 x 1.62 /2
= 120.6 TM ie. 69.66 TM/M Say 70 TM/M
Now, Shear about section C-C = 130 x 2 x 0.6 - 4.3 x 2.4 x 0.233
= 153.6 T, Corresponding Eff. Width = 4.3 M
ie. SF = 35.7 T/M
Now, Shear about section C-C = 130 x 2 x 0.6 - 4.3 x 2.4 x 0.233
= 153.6 T, Corresponding Eff. Width = 4.3 M
ie. SF = 35.7 T/M
7
Therefore, d.eff.reqd. = SQRT of ( 70 x 10 / 1.48 x 1732 ) = 523 mm
d. eff. Provided = 1388 mm > 522.6 mm So OK
7
So, Ast. reqd. = 70 x10 / (200x 0.89 x 1388 ) = 2837 mm2/M
Ast. min. reqd. = 0.002 x 1000 x 1388 = 2775 mm2/M
Toal Ast. reqd = 2837 x 4.3 = 12201 mm2
Hence, provide 33 nos. 25 tor at bottom along bothways.
Ast. provided = 16205 mm2 So OK
Hence, e = Mt / Pt = i.e, e = 23 cm
Comparing with actual e = 23 cm nce depth of N.A. assumed is OK
2
Max. Compressive Stress in concrete = 39.98 kg/cm
< 116.7Kg/cm 2 OK
2
Max. Tensile Stress in reinf.= mfc x ( r + rcosα) / (R - rcosα) = 109.00 kg/cm
2
< 2000 kg/cm OK
2
Max. Comp. Stress in reinf. = mfc x ( r - rcosα) / (R - rcosα) = 350.97 kg/cm
< 1700 kg/cm 2 OK
DESIGN OF PIER : LOAD CASE : 2
P= 54.4 T M = 27.75 T-M
D= 100 cm Reinf. dia = dr = 2.5 cm & 2.0
R= 50 cm No. of reinf. = 14 & 14
Hence, e= 51.01 cm Clear cover = 7.5 cm
r= 41.25 cm m= 10
Concrete Area = π R =2
7854 sqcm
Area of steel provided =AST 112.70 sqcm
% of steel provided = 1.435 %
Eqv. thickness of reinforcement zone = t = 0.43 cm
Assume depth of NA = 44.900 cm
Hence α = 82.89 degree 1.447 radians
& β = 84.13 degree 1.468 radians
Sinα = 0.992 Cosα = 0.124 Sin2α = 0.245 Sin4β = -0.397
Sinβ = 0.995 Cosβ = 0.102 Sin2β = 0.203 π= 3.1416
Hence, e = Mt / Pt = i.e, e = 51 cm
Comparing with actual e = 51 cm nce depth of N.A. assumed is OK
2
Max. Compressive Stress in concrete = 42.24 kg/cm
< 116.7Kg/cm 2 OK
2
Max. Tensile Stress in reinf.= mfc x ( r + rcosα) / (R - rcosα) = 436.06 kg/cm
2
< 2000 kg/cm OK
2
Max. Comp. Stress in reinf. = mfc x ( r - rcosα) / (R - rcosα) = 340.10 kg/cm
< 1700 kg/cm 2 OK
DESIGN OF PIER : LOAD CASE : 3
P= 96.3 T M= 58.5 T-M
D= 100 cm Reinf. dia = dr = 2.5 cm & 2.0
R= 50 cm No. of reinf. = 14 & 14
Hence, e= 60.75 cm Clear cover = 7.5 cm
r= 41.25 cm m= 10
Concrete Area = π R =2
7854 sqcm
Area of steel provided =AST 112.70 sqcm
% of steel provided = 1.435 %
Eqv. thickness of reinforcement zone = t = 0.43 cm
Assume depth of NA = 41.900 cm
Hence α = 78.67 degree 1.373 radians
& β = 80.67 degree 1.408 radians
Sinα = 0.981 Cosα = 0.196 Sin2α = 0.385 Sin4β = -0.606
Sinβ = 0.987 Cosβ = 0.162 Sin2β = 0.320 π= 3.1416
Hence, e = Mt / Pt = i.e, e = 61 cm
Comparing with actual e = 61 cm nce depth of N.A. assumed is OK
2
Max. Compressive Stress in concrete = 90.43 kg/cm
< 1.33 X 116.7Kg/cm 2 OK
2
Max. Tensile Stress in reinf.= mfc x ( r + rcosα) / (R - rcosα) = 1065.06 kg/cm
2
< 1.33 X 2000 kg/cm OK
2
Max. Comp. Stress in reinf. = mfc x ( r - rcosα) / (R - rcosα) = 715.43 kg/cm
< 1.33 X 1700 kg/cm 2 OK
GAD for
Bridge at 18.736 Km
AIRPORT BARASAT
3300 12000 600 24000 600 12000
280 6000 6000
CL of Splice CL of Splice
20 20
MC 150 X 200 Lg. @ 180 c/c MC 150 X 200 Lg. @ 260 c/c
Gap. Gap.
88
624
11.099
500 x 320 x 96
9.971
Pot bearing fixed Pot bearing free
10.675
11.684
9.436
61.102
Abutment Pier Pier
11.614
Abutment 61.028
CL of 60 Dia PVC Pipe Weep Holes
@ 1.0 M. c/c ( Staggered) Typ.
+ 94.765 Water Lev.
+ 93.660 Canal bed Lev.
1200
1500
1500
300
250 Sq. Post @ 2000 c/c C B
250
380
380
1400
650
500
450
250
2550
+ 91.700
A A
10300
9700
2550
2550
+ 69.700
Section - B B
1250
10300
350 1500 450 7500 450 50
C of Carriage & Bridge
300
65 mm wearing course L
C B
(40 mm BC + 25mm mastic)
MC 150 X 200 Lg. @ 260 c/c
Deck Slab Plan
220
2.5 % Slope
250 450 250
380 X 16 Thk. PL
80
832
1500 X 10 Thk. PL
Notes :-
1. ALL LEVELS ARE BASED ON ARBITRARY BENCH MARK KEPT ON CONCRETE
SLAB AT CHAINAGE 16.036 KMAS MARKED IN SURVEY DRAWING.
RL OF ASSUMED BENCH MARK IS CONSIDERED 100.00 M. 1400 2550 2550 2550 1250
= =
650 X 25 Thk. PL
k.
k. CL of Abutment Th 8850
Th 00
00 15
15 C X
X L of Foundation 0 0
0 0 43 k.
73 12000 600 0
X
24000 600 Th 12000
0
X 30 ap 60
0 p
4 5 ca
400 10 ile c X Pier
10 Pile P 00
75
16
X
50 cap
800
88 ier
650
P
600
3000
3000
1000 Ø Pile (Typ.)
2550
1000 Ø Pile (Typ.)
8 Nos.
12 Nos.
+ 91.700
10450
10300
10300
10300
3000
3000
8850
2550
+ 69.700
Abutment
Section - C C
1000 Ø Pier (Typ.)
4 Nos.
2550
Consultants:
300
C E C EASTERN PRIVATE LIMITED.
3000
3000
1200
50 CONSULTING ENGINEERS ARCHITECTS PLANNERS
Notes :- 27L/2, RAJA S. C. MULLICK ROAD, KOLKATA-700 032.
1. ALL DIMENSIONS ARE IN mm. & LEVELS ARE IN M.
600
2. ALL STRUCTURAL CONCRETES SHALL BE OF GRADE M35. Client SCALE 1 : 75,50
1600 EXECUTIVE ENGINEER
650
650
3. ALL REINFORCEMENT ARE TMT BAR OF Fe 500 GRADE AND SHALL NH - DIVISION - V , PW (ROADS) DIRECTORATE, DRAWN TRIDIP
700 CONFORM TO IS : 1786 LATEST. DAK BUNGLOW MORE, BARASAT,
75
650 3000 650 WEST BENGAL DESIGNED A.R.
650 3000 3000 650 4. CLEAR COVER TO MAIN REINFORCENT SHALL BE AS FOLLOWS :-
4300
7300 (a) FOUNDATION = 50 mm, (b) PILE, PIER & ABUTMENT = 50 mm, Project: CHECKED T.M.
(c) SLAB, DIRT WALL = 30mm, (d) PIER CAP = 40mm.
APPROVED K.B.
5. ALL LAPS IN REINFORCEMENT SHALL BE STAGGED AS PER AS PRATICABLE
Foundation Plan Pier cap Plan DATE
AND SHALL BE SPLICED NOT MORE THAN 50% AT ONE PLACE.
Title: JOB No. 2050/P
G.A. DRAWING OF COMPOSITE STEEL
DRG. No.
BRIDGE NEAR B.T. COLLEGE. BTC / S - 1
CL of splice C
L of splice
2
380 X 16 Thk. PL 17.5Ø Holes for 21.5Ø Holes for
20 Nos.M16 Bolts 66 Nos.M20 Bolts
MC 150 X 200 Lg. @ 180 c/c CL of splice CL of splice 1 200 X 16 Thk. PL
3000 175 X 10 Thk. Stiff PL
10 Thk. Stiff. PL V Stiff. PL
U 200 X 12 Thk. PL
10 mm thk.
Vert. stiffener 1500 X 10 Thk. PL
20 mm thk.
Brg stiffener
Z
800 X 8 Thk. PL
600 X 8 Thk. PL
1335 1330 1335 2 - 440 x 8 x 1450 Lg.
Y Neoprene beairing
500 x 320 x 96
Typ.
200 X 16 Thk. PL
Section - A A Plan at Top
650 X 25 Thk. PL 2
Det. - Y Det. - Z Flange lev.
Details - X View 1 - 1
Typ. sec. of long girder Typ. Section of Cross Girder Typ. Section of Cross Girder
for 24.0 m span Det. - V
for 24.0 m span of 24.000 m Span of 12.000 m Span for 24.0 m span
C
L of splice 21.5Ø Holes
L for
40 Nos.M20 Bolts
10300 10300
350 1500 450 7500 450 50 350 1500 450 7500 450 50
380 x 10 x 440 Lg. PL
CL of Carriage & Bridge CL of Carriage & Bridge
65 mm wearing course
(40 mm BC + 25mm mastic) MC 150 X 200 Lg. @ 180 c/c 2 - 140 x 12 x 440 Lg.
50 mm wearing course MC 150 X 200 Lg. @ 260 c/c 380 X 16 Thk. PL
(50 mm SMA)
220
50
CL of splice
3
Section - B B Section - C C 21.5Ø Holes for
5
M20 Bolts 380 x 10 x 440 Lg. PL
670 x 490 x 12 Thk.
LOAD DATA 2 - 140 x 12 x 440 Lg.
670
610
500
610 x 320 x 12 Thk.
1. POT BEARING FIXED : V = 95 T. , HL = 11.8 T. & HT = 10.9 T. 2 - 440 x 8 x 800 Lg.
2 - 280 x 16 x 620 Lg.
2. POT BEARING FREE : V = 95 T. , HL = 2.7 T . & HT = 10.9 T.
Neoprene beairing
500 x 320 x 96
5
Det. - U 480 x 16 x 620 Lg.
50
3 for 12.0 m span View 3 - 3 21.5Ø Holes for
CL of Abutment CL of Pier CL of Pier CL of Abutment M20 Bolts
12000 24000 12000 500 x 50 x 6 Thk.
400
Plan at Bottom Details - X
430 x 50 x 6 Thk.
600 600 Flange lev. CL of splice
X X of 12.00 m Span
X X 17.5Ø Holes for
20 Nos.M16 Bolts
2550
Pot beairing fixed Pot beairing free
Neoprene bearing Neoprene bearing
2550
500 x 320 x 96 500 x 320 x 96
Plan at Top
Flange lev.
2550
of 12.00 m Span
Notes :-
1. ALL DIMENSIONS ARE IN mm. & LEVELS ARE IN M.
2. ALL WORK & WORKMANSHIP IN STRUCTURAL USE SHALL BE
AS PER IRC 24-2001. IN THE EVENT OF GUIDE LINE NOT BEING
AVAILABLE-IN THIS IRC CODE REGARDING SOME MATTER,
Plan at top of pier cap showing bearing IS:800-1984 SHALL BE FOLLOWED.
3. ALL STRUCTURAL STEEL PLATES & SHAPES SHALL CONFORM
TO IS :2062.GRADE-B,Fy = 250MPa. HOWEVER FOR PLATES
12000 24000 12000
BELOW 16 mm IF GRADE B NOT AVAILABLE,GRADE A MAY BE USED.
C C
L of splice
3000 L of splice CL of splice C B 4. ALL WELDING MATERIAL WORK AND WORKMANSHIP SHALL BE
(Typ)
650
AS PER IS :816-1969 & IS : 9595.
500
380
6250
1400
X
(Typ) 5. ALL BOLTS USED SHALL BE HSFG BOLTS OF GRADE 8.8 AS PER
IS :1357 - 1985 & CONNECTIONS SHALL BE AS PER IS: 4000-1992.
L7 X6 L7 X6 6. ALL WELDS SHALL BE 8 mm. FILLET U.S.O.
A 5 75 5 75 A
380
( T X 75 5X p.) ( T X 75 5X p.)
2550
yp X yp X
.) 6 L 7 (T y .) 6 L 7 (T y
200
(Typ.) Consultants:
C E C EASTERN PRIVATE LIMITED.
3900 3900 3900 3050 3050 3050 3050 CONSULTING ENGINEERS ARCHITECTS PLANNERS
10300
2550
27L/2, RAJA S. C. MULLICK ROAD, KOLKATA-700 032.
Client SCALE 1 : 75,50,30
EXECUTIVE ENGINEER
NH - DIVISION - V , PW (ROADS) DIRECTORATE, DRAWN TRIDIP
DAK BUNGLOW MORE, BARASAT,
2550
L7 WEST BENGAL DESIGNED A.R.
X6
75 5X
5X .) (T 75
Project:
L7 yp yp X6 CHECKED T.M.
(T .)
APPROVED K.B.
1250
DATE
C B Title: JOB No. 2050/P
G.A. & DETAILS OF STEEL SUPERSTRUCTURE
DRG. No.
Top Plan Bottom Plan
FOR BRIDGE NEAR B.T. COLLEGE. BTC / S - 2
15 Nos. 25 Tor
1600
C
L of Carriage & Bridge
14 - 25 Tor 10300
+
14 - 20 Tor 350 1500 450 7500 450 50
1474
10 Tor 8L stps @ 250 c/c Reinf. Det. of Pier 16 Tor @ 250 c/c 16 Tor @ 250 c/c 12 Tor @ 150 c/c
8 Tor @ 200 c/c
15 Nos. 25 Tor
600
16 Tor @ 125 c/c 16 Tor @ 250 c/c
80
+ 91.700
Det. X 16 - 16 Tor cont.
Typ. Det. of Pier Cap
10 Tor @ 200 c/c
Reinf. Det. of Deck Slab
12 Tor @ 150 c/c Sec. 3 - 3
10300
500
600
20 Tor @ 250 c/c
25 Tor @ 125 c/c
16 Tor @ 200 c/c
16 Tor @ 200 c/c 16 Tor @ 200 c/c 12 Tor @ 150 c/c 10 Tor @ 150 c/c
1500
1500
(length varies)
12 Tor @ 120 c/c
(length varies)
12 Tor @ 150 c/c
25 Tor @ 125 c/c
25 Tor @ 150 c/c 20 Tor @ 200 c/c
20 Tor @ 150 c/c View 4 - 4
Det. of wing wall
Section A - A Section B - B
650
Typ.
7300 3300 + 69.700
4300
12 Tor @ 120 c/c
Det. of Crash Barrier
300
Typ. detail of 1000 dia
400
10 Tor @ 150 c/c R.C.C bored Pile
Y
4 nos. 12 Tor
8 Tor @
200 c/c
2 2
4 4
20 Tor @ 200 c/c (B)
Notes :-
1. ALL DIMENSIONS ARE IN mm. & LEVELS ARE IN M.
Det. of Post 2. ALL STRUCTURAL CONCRETES SHALL BE OF GRADE M35.
Det. of Railing 3. ALL REINFORCEMENT ARE TMT BAR OF Fe 500 GRADE AND SHALL
CONFORM TO IS : 1786 LATEST.
10450
10300
10300
A A
9700
(a) FOUNDATION = 50 mm, (b) PILE, PIER & ABUTMENT = 50 mm,
250
B B (c) SLAB, DIRT WALL = 30mm, (d) PIER CAP = 40mm.
16 Tor @ 200 c/c
5. ALL LAPS IN REINFORCEMENT SHALL BE STAGGED AS PER AS PRATICABLE
250
4 nos. 12 Tor AND SHALL BE SPLICED NOT MORE THAN 50% AT ONE PLACE.
8 Tor @ 200 c/c
Sec. 2 - 2
16 Tor @ 200 c/c B/W (T)
Consultants:
25 Tor @ 125 c/c (T & B)
C E C EASTERN PRIVATE LIMITED.
CONSULTING ENGINEERS ARCHITECTS PLANNERS
27L/2, RAJA S. C. MULLICK ROAD, KOLKATA-700 032.
250
Client SCALE 1 : 50,30
150
4 nos. 10 Tor
EXECUTIVE ENGINEER
NH - DIVISION - V , PW (ROADS) DIRECTORATE, DRAWN Ardhendu
DAK BUNGLOW MORE, BARASAT,
175
8 Tor @ 200 c/c WEST BENGAL DESIGNED A.R.
Project:
400
CHECKED T.M.
300
APPROVED T.M.
25 Tor @ 150 c/c (B) 20 Tor @ 150 c/c (T & B) Det. ' Y ' DATE
det. of rail
Plan of wing wall Title: JOB No. 2050/P
FOUNDATION PLAN FOR ABUTMENT FOUNDATION PLAN FOR PIER RCC DETAILS OF COMPOSITE STEEL
DRG. No.
BRIDGE NEAR B.T. COLLEGE. BTC / S - 3