~

MSuTuDen
NorthEast

CUU LONG JOINT OPERATING COMPANY

SU TU DEVELOPMENT
SU TU DEN NORTHEAST
Wellhead Platform, Submarine Cable
And Pipelines

cuoc Contract No:

CUOC-2008-DEV-003
PTSC Subcontract No: 030-2008/PTSC-MC/MDV

INSPECTION AND TEST PLAN

FOR
JACKET AND DECK INSTALLATION
(JRM SCOPE) Il
~ PR..,l, • rrfl.MJJ.:'",
( /Af
,~
0 20.04.09 IF Approved for Construction I 5T T <?.J. -tboJ 7J:
B 30.03.09 IF Issue for Approval AI 5T /
A 20.02.09 IF Issue for Review AI 5T
APPROVED APPROVED
REV. DATE BY DESCRIPTION CHECK
JRMFEI PTSC/CLJOC

TOTAL OR PARTIAL REPRODUCTION AND I OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

PTSC
MECHANICAL & CONSTRUCTION CO. LTO.
G)
I P lse
JRMFEI PROJECT NO: R2891

DOCUMENT NO: 2005·4100·0R·0011 REVISION: 0

 Inspection and Test Plan for Jacket and Deck PAGE 2 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION -0-
J. Ray McDermott Far East. Inc. DATE : 20.04.2009

DISTRIBUTION LIST
(Document No: 2005-4100·0R·0011)

No. Recipient No.. Of cOpies Remarks

1 loor Firdauzi 1 CODY(Custodian)

2 PTSC 2 Oriainal + COpy
3 Aaena Isaaani 1 Copy
4 David Foo 1 COpy
5 Field Enaineer DB 30 1 COpy
6 Field Enqineer DB 101 1 COpy
7 Senior Inspector DB 30 1 Copv
8 Senior Inspector DB 101 1 COpy
9 Santosh Tripathv 1 CODV

Total Number of copies 10

1. The Custodian is responsible for review and reissue of this document and ensuring for its
compliance with the contents.
2. It is the responsibility of all distributed persons to ensure the most current revision of this
document is available at the work place and that the documents referenced in it are applied to all
aspects of the project.
3. This document will be sUbject to regular review and will be updated to reflect any necessary
changes.
4. The Recipient of this document is responsible to distribute the procedure to other parlies
working under his / her supervision to ensure this procedure is implemented by all parlies
involved.
 Inspection and Test Plan for Jacket and Deck PAGE 3 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Revision No. Section Revision Description

B Section 1, 4,5 Incorporating PTSC/CLJOC Comments

 Inspection and Test Plan for Jacket and Deck PAGE 4 OF 24
:
•.•• Installation (JRM Scope)
Su Tu Den Northeast Project REVISION 0
• _ _.--=.cJ.,-,R.:;:a:Ly..:.:M:..;:c.:;:D.:;:er..:.:m.:.:o:.::U:..:F-=a,--r=Ea::;:s:.::t,,,,,ln..:.:c:.:..
_ --'O"'A"-T=.E_ _ : 20.04.2009

TABLE OF CONTENTS
1. REFERENCES 5

2. DEFINITION OF CONTROL POINTS 5

3. NOMENCLATURE 6

4. INSPECTION & TEST PLAN MATRIX 7

5. NDT PLAN 24
 Inspection and Test Plan for Jacket and Deck PAGE 5 OF 24
: ". Installation (JRM Scope)
Su Tu Den Northeast Project REVISION 0
•
_....:::::=--_~J!.:..~R~ayl..'!M'-"c~D~erC!!m!!.!o~tt!..!FlJa!!:r-"E'!!a~st"-.!.'l n"-"c:..... -.!:DJ!l:AJ.!TE=--_: 20.04.2009

1. REFERENCES
1.1 Project Specifications and Procedures
2005-4100-0R-000l Overall Project Execution Manual
2005-4100-0L-0004 General Quality Requirements Specification
2005-4191-6L-0001 Specification for Structural Materials
2005-4191-6L-0002 Specification for Structural Fabrication and Welding
2005-4102-1 L-0001 Painting and Protective Coating Specification
2005-41 OO-OL- 0008 Welding Procedure and Performance Qualification
Specification
2005-4191-1 L-0003 Specification for Load-out, Transportation and Installation
2005-4100-0Q-0005 Structural Welder Certification Records
2005-4100-0P-0009 Structural Welding Procedures
2005-4100-0P-0022 NOT Personnel. CV's and Certification Records
(Structural)
2005-4100-0P-0024 Structural NOT Procedure
2005-4100-0P-0022 NOT Personnel. CV's and Certification Records
(Structural)
2005-4100-0P-8001 Offshore Structural Blasting and Painting Procedure

1.2 Industrial CodelStandard

API RP 2A Recommended Practice for Planning, Designing and Constructing
Fixed Offshore Platforms
ANSI/AWS 01.1 Structural welding Code - Steel

1.3 Contractor Level 2 Procedures

JRM/EH/OFF-004 Construction Engineering Support
JRM/EH/OFF-005 Offshore Jacket Installation
JRM/EH/OFF-006 Offshore Deck Installation
QP - 013 Traffic Material Control and Warehousing
QP - 027 Qualification of Welders
QP - 028 Handling Storage & Treatment of Welding Consumables
QP - 029 Calibration of Welding Related Equipment
QP - 032 Non Destructive Testing

2. DEFINITION OF CONTROL POINTS

Hold Point (H) - an activity identified in the ITP beyond which further work shall not proceed
without the attendance of the nominated inspector. In case of a "Hold Point" of the Company, the
Contractor shall not proceed with the WORK without the Company or its representative being
present, except where the Company has notified the Contractor in writing that it may proceed.

Witness Point (W) an activity identified in the ITP required to be witnessed by the
nominated inspector. In the case of a 'Witness Point" of the Company, the Contractor may proceed
with the inspection and / or testing activity if the Company or its representative is not present after
being provided with the required written notice. Note :for visual inspection of weld ,verbal notice will
be given to the client.

Review Point (R) the process of verifying by examination of documentary evidence

that nominated inspections and/or tests have been satisfactorily conducted. This evidence must be
offered to the Company for review as soon as practicable.
e
.
,
. •
Inspection and Test Plan for Jacket and Deck
Installation (JRM Scope)
Su Tu Den Northeast Project
. J. Ray McDermott Far East, Inc.
PAGE
REVISION
DATE
o
6 OF 24

20.04.2009

Monitoring Point (M) - random check by direct or indirect inspection of the conformance of the
item or activity known as patrol inspection

3. NOMENCLATURE

AFC Approved for Construction

CA Certification Authority
CD DR - Contractor Document Deliverables Register
H Hold Point
M Monitoring Point
MPI Magnetic Particle Inspection
NOT Non-Destructive Testing
PT Penetrant Testing
PTSC - Petroleum Technical Services Corporation
QC Quality Control
R Review instruction I documentation / comment
RT Radiographic Testing
ROV Remote Operated Vehicle
CLJOC- Cuu Long Joint Operating Company
UT Ultrasonic Testing
VT Visual Testing
W Witness Point
WE Weiding Engineer
WF Weiding Foreman
WQT Welders Qualification Test
MWS Marine Warranty Surveyor
 Inspection and Test Plan for Jacket and Deck PAGE 7 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

4. INSPECTION & TEST PLAN MATRIX

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS

1.0 DOCUMENT REVIEW

Project 20054100-0R- Contract

1.1 Project Execution Plan Jakarta MDR R R R R
Manager 0007 Agreement

Contract Contract MDR

Project Quality
1.2 QAlQC Procedures Jakarta R R R R
Manager Agreement Agreement

Contract MDR
1.3 HSE Procedure Approval HSE Manager Singapore HSE Deliverables R R R R
Agreement
MDR
Operation Contract
1.4 Engineering Documents Approval Singapore JRMIEH/OFF-004 R R R R
Manager Agreement

Operation Field Installation Contract MDR

1.5 Installation Procedures Approval Singapore R R R R
Manager Deliverables Agreement
2.0 PERSONNEL
Offshore QC Personnel List
20054191-6L- Approved
2.1 QC Personnel Approval Quality Bataml M/R R R R
0002 Para.ll.2 Document (see note 2)
Coordinator Vietnam

NDT Bataml 20054191-6L- Approved Valid Qualification Certificates

2.2 NDT Personnel Approval H R R R
Subcontractor Vietnam 0002 Para.11.2 Document (see note 2)

20054191-6L-
Valid Welders
Welding 0002 Para.7.0 WQT Certificates, Welders List
2.3 Welders Qualification Approval Batam Qualification R/H R H RIW
Engineer QP-027 Clause (see note 2)
Certificates
4.0, AWS Dl.l
3.0 MATERIALS,TOOLS AND EQUIPMENT
 Inspection and Test Plan for Jacket and Deck PAGE 8 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East. Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS

3.1 Survey / ROV Related Equipment

3.1.1 Check availability of required Survey/ROV Offshore JRMIEH/OFF·OO5 Su bcontract List of available Equipments
M M M M
survey/ROV Subcontractor Site Para.2.0 Agreement (see note 1)
History of Calibralfon,
3.1.2 Check Survey/ROV equipment Survey/ROV Offshore JRM/EH/OFF-005 Su bcontract
maintenance M M M M
operational status. Subcontractor Site Para.2.0 Agreement
(see note 1)
QC 2004-4000·0L·
3.1.3 Review of Calibration and Offshore Su bcontract Calibration Certificate
Coord inator, 0001 Para.5.10 R/H R R R
Testing Certificate Site Agreement (see note 1)
Field Engineer
3.2 NOT and Welding EqUipment
List of available NOT
3.2.1 Availability of required NOT NOT & QC Offshore 2005-4191-6L· Subcontract
equipments/Checklist Register W/M R R R
equipment. Supv. Site 0002 Para 11.0 Agreement
(see note 2)
NOT & QC Offshore Calibration Certificate
3.2.1 Calibration of NOT equipments QP-032 Valid Certificate R/H R W R
Supv. Site (see note 1)

3.3 Welding Inspection Related Equipment

3.3.1 Check availability of required List of Available measuring
Equipments
inspection and welding related QC Inspector Offshore QP-029 equipments H R M M
available
equipment inc!. spare untts (see note 2)
3.3.2 Review of calibration and testing Calibration Certificate
QC Inspector Offshore QP-029 Valid certificate H/R R R R
certificates (see note 2)

3.4 NOT Consumables

3.4.1 Check the availability of NOT Valid Batch
NOT Subcontract Batch Certificate / Data sheet
consumables; consumables, wMe Offshore Certificate / Data M M M M
Subcontractor Agreement (see note 2)
contrast paint, black ink, etc. Sheet

3.4.2 Check the availability of NOT Subcontract WPS

Offshore WPS requirements M M M M
consumables against the requirements Subcontractor Agreement (see note 2)
 Inspection and Test Plan for Jacket and Deck PAGE 9 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS

3.5 Welding Consumables

Batam
Welding
Marine QP-028 Clause 4
Welding Consumables as Approved WPS,
3.5.1 Welding Consumables Approval Basel 200541 OO-OL- HIM M W R
Engineer required by (see note 2)
Offshore 0008 applicable WPS.
Site
Welding Batam
3.5.2 Receiving Inspection on barge,
Foreman I QC Marine
check for damage, batch no. and No damage, valid Receiving Inspection Report
Inspector I Basel QP-028 Clause4 W M M M
quantity against batch cert and batch certificates (see note 2)
Loadout Offshore
shipping documents
Coordinator Site
Batam
Manufactures
Marine
Welding Recommendation Daily Weld Consumables Log
3.5.3 Check handling and storage Basel QP-D28 W/M M M R
Foreman and as specified in (see note 2)
Offshore
the procedure
Site
4.0 MATERIALS & CONSUMABLE
Batam
Welding Shall be batch Welding consumable certificate
4.1 Welding Consumables Approval Marine QP-028 H R W R
Engineer tested (see note 2)
Base
Batam
Marine 20054100-0L- As per
Welding Consumables Storage & Welding Supt. Welding Report
4.2 Basel 0008 manufacturer's M M M M
Handling I Supv. (see note 2)
Offshore QP-028 recommendations
Site
NOT Consumables
Batam
Subcontract to comply with the NOT Reports
4.3 NOT Consumables Approval NOT Supv. Marine M R W R
Agreement approved NOT (see note 2)
Base
Procedures
5.0 LOAD OUT AND SEA FASTENING

5.1 Prior to load out in Fabrication Yard

 Inspection and Test Plan for Jacket and Deck PAGE 10 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS

5.1.1 Verify and check the items to be All dimensions

Field Engr/ QC Fabrication 2005-4191-6L- QC Fabrication Reports
loadout and check the critical "as-buitt within the M R W M
Inspector Yard 0003 Para 5.0
" dimension tolerance.
5.1.2 Notify the company of any QC Fabrication Reports
Field Engr/ QC Fabrication 2005-4191-6L- Company Approval
discrepancies between design and as- H R W M
Inspector Yard 0003 Para 5.2 Documents
built dimension.
Items are clean QC Fabrication Reports
5.1.3 Visual Inspection of fabricated and no sign of
Field Engr/ QC Fabrication 2005-4191-6L-
structural components, and loose dents, W/M R H M
Inspector Yard 0003 Para 5.7.1
items prior to packaging. deterioration,
saggin g, etc.
Field Engr/ QC QC Fabrication Reports
5.1.4 Check the coating surfaces for Inspector Fabrication 2005-4191-6L- No damage on
W R W M
any damage. Yard 0003 Para 5.7.1 coated surfaces.
Field Engr/ QC Fabrication
5.1.5 Check the availability of all tie- Inspector Yard 2005-4191-6L-
All items are Inspection Checklist
down and sea fastening materials as 0003 Para 5.7, M R W M
well as all consumables for load-out. 6.8.3, 6.8.4, 6.8.5
available .

Field Engr/ QC
5.1.6 Check the required detailed Inspector Fabrication 2005-4191-6L- As required by the Inspection Checklist
M R R M
procedure for plan load-out Yard 0003 Para 5.6 procedure
Field Engr/ QC JRM/EH/OFF-005,
5.1.7 Ensure that all barges to be used Inspector 006, Loadout
Pre-approved Transportation
are compatible in all aspects to the Fabrication Coordination Approved
Arrangement Documents M R R R
load-out facilities and arrangement of Yard Manual Documents
fabrication yard. 2005-4191-6L-
0003 Para6.6.2
5.2 During Load-Out Activity
All the items
5.2.1 Check the marine requirements JRMIEH/OFF-G05,
Fabrication required are
for the transportation barge, i.e. Field Engineer 006, Loadout Checklist
Loadout available and in M M M M
mooring bol1ards, navigation lights, / QC Inspector 2005-4191-6L- (see note 2}
Area good/working
ballast condition etc. 0003 Para 5.6 condition.
 Inspection and Test Plan for Jacket and Deck PAGE 11 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controiling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
JRM/EH/OFF-005,
5.2.2 For jackets, ensure that ail 006, Loadout
valves are securely closed, and for Fabrication
Field Engineer Coordination All ttems are Loadout Checklist
jacket and decks, that all slings, Loadout W M W M
I QC Inspector Manual installed (see note 2)
shackles and rigging platforms have Area
2005-41 91-6L-
been installed. 0003 Para 5.7
JRM/EH/OFF-005,
006, Loadout
Fabrication Loadout Checklist
5.2.3 Check and witness ail rigging Field Engineer Coordination All ttems are
Loadout (see note 2) W M W M
installation I QC Inspector Manual installed
Area
2005-4191-6L·
0003 Para 5.7
JRMIEH/OFF-005,
006, Loadout
Fabrication
5.2.4Check the valid certificates of all Fieid Engineer Coordination Valid Certfficates Loadout Checklist
Loadout RIW R R R
rigging equipments. I QC Inspector Manuai from CA (see note 3)
Area
2005-4191-6L-
0003 Para 5.7
JRM/EH/OFF-005,
5.2.5Check the jackeUdeck Fabrication Ail the
Field Engineer 006, Loadout Loadout Checklist
appurtenances to be installed, i.e, riser Loadout appurtenances are M M M M
I QC inspector Coordination (see note 3)
guards, bolts and nuts for e1amps, etc. Area attached.
Manual
5.2.6 Ensure that jacket legs, bracings Fabrication
Field Engineer 2005-4191-6L- Must be Water Inspection Checklist
and any attached buoyancy tanks are Loadout M M M M
watertight.
t QC Inspector Area
0003 Para 5.6/6.3 tight (see note 3)

5.2.7 Check if each ttems of

Fabrication All ttems are
equipment are protected against Field Engineer 2005-4191-6L- Inspeelion Checklist
Loadout protected from M M M M
damage that could be caused by I QC Inspector 0003 Para 5.6/6.3 (see note 3)
Area damage
movement or shock during shipment.
Stout timber or
steel boxes or
Fabrication 2005-41 91-6L-
5.2.8 Check packaging of ail loose Field Engineer crates and Inspection Checklist
Loadout 0003 Para 5.7.1 M M M M
items. I QC Inspector strapped by a %" (see note 3)
Area
wide steel
strapping.
 Inspection and Test Plan for Jacket and Deck PAGE 12 OF 24
Installation (JRM Scope)
-O~--
Su Tu Den Northeast Project REVISION
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of ActiVity Document Criteria JRMFEI PTSC CLJOC CA MWS
5.2.9 Check all the list of deficiencies JRM/EH/OFF-005,
Fabrication
reports originating from fabricaUon at Field Engineer 006, Loadout Deficiency Report Fabrication Deficiency Reports
Loadout W M M M
custody transfer, Le. damage reports, I QC Inspector Coordination to be verified. (see note 3)
Area
missing equipments, etc. Manual
5.2.10 Identify any problem areas for JRMIEH/OFF-005, The final
Fabrication
installation and take photographs to Field Engineer 006, Loadout configu ration Load out Report
Loadout M M M M
document the final configuration load I QC Inspector Coordination should be same as (see note 3)
Area
out Manual loadout plan,
JRMIEH/OFF-005,
Fabrication Loadout list are
Field Engineer 006, Loadout Loadout List
5.2.11 Check the final Load-out list. Loadout tally with the actual W R R R
I QC Inspector Coordination (see note 2)
Area items on barge,
Manual
JRMIEH/OFF-005,
006, Loadout
5.2,12 Check the approval from MWS Fabrication
Field Engineer Coordination Approved MWS Report
and/or Certification Authority prior to Loadout W/M R R R
/ QC Inspector Manual Document (see note 2)
sail out, Area
2005-4191-6L-
0003 Para 6.3
6.0 OFFSHORE STRUCTURE INSTALLATION
Received Material I Fabricated
6.1
Structures at Offshore Site
No damage to the
6.1.1 Check the general condition of Field materials, Delivery
Receiving Inspection Report
the received structures, materials and Engineer/ QC Offshore JRM/GLOBAUMT- sheets are same W M M M
riggings. Supv, 006 with the actual (see note 2)
delivered.
6.1.2 Check the quantity and
Field Delivery sheets
identification against shipping Receiving Inspection Report
Engineerl QC Offshore JRM/GLOBAUMT- are same with the W M M M
documents and material certificate (see note 3)
Supv. 006 actual del1vered.
durinQ off 10adinQ
Field JRM/GLOBAUMT- Non-Conformance Report,
6.1.3 Quarantine non-conforming 006 Material Specs,
Engineerl QC Offshore OS&D Report H M W M
items and raise OS&D. drawings
Supv. (see note 3)
Field JRM/GLOBAUMT-
006 Client ISupplier NCR close-out, OS&D close-out
6.1.4 Resolve all outstanding OS&O Engineerl QC Offshore W/M R R R
Response (see note 2)
Supv.
 Inspection and Test Plan for Jacket and Deck PAGE 13 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
6.2 Jacket Installation
Sea-bed is free
from any
6.2.1 Conduct sea-bed survey to JRM/EH/OFF-005 ROVISurvey Pre-Installation
obstructions such
ensure that is free from any Field Engineer Offshore 2005-4191-6L- Report M R W M
as scrap metal,
obstruction 0003 Para 8.3.1 (see note 3)
localized outcrops,
etc.
6.2.2 Removal of sea fastening,
JRM/EH/OFF-005
Jacket Upending - Fraquently Check Upending Installation Checklist
Field Engineer Offshore 2005-4191-6L- H M H M
the jacket iegs flooding requirements Sequence Drawing (see note 2)
durin9 upending 0003 Para.8.4
When positionin9
the jacket, in no
case shall the
jacket contact the
sea bed prior to
being upended
and flooded or
6.2.3 Verify final level, position and lowered down in a
headings ( levelling shall be carried JRM/EH/OFF-005 vertical position.
ROVISurvey Report
out before piles have been driven Field Engineer Offshore 2005-4191-6L- Jacket should WIH R H M
deeper than a 7.5m beyond pile self- have a minimum of (see note 2)
0003 Para 8.4
penetration depth), 5.0m clearance
from the sea bed
throughout the
positioning
operation before
lowering at its
designated
location.
6.3 Pile Installation
6.3.1 Lowering the first pile section in
Field Engineer Jacket Pile Driving Installation Checklist,
the jacket leg until stopper level, check Offshore JRM/EH/OFF-005 M M M M
I QC Inspector Sequence dwg. (see note 2)
the required elevation.
 Inspection and Test Plan for Jacket and Deck PAGE 14 OF

•
24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controliing Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC ClJOC CA MWS
6.3.2 Stab 2"' Pile, fit-up inspection of
pile splice. Check the bevel angie, MPI
Field Engineer As per Drawing Visual Inspection Report
and UT lamination check of cut-off pile Offshore JRM/EH/OFF-005 W W W M
I QC Inspector andWPS (see note 2)
before stabbing the next pile. (process
reoeated until last pile section)
6.3.3 Check the sUITable pile driving See Hammer
Field Engineer 2005-4191-6L- Installation Checklist
hammers specifications to be used for Offshore Spec's table in the W M M M
I QC Inspector 0003 Para 8.5 (see note 2)
each every pile section driving. relevant procedure
6.3.4 Check the required penetration Field See Hammer
2005-4191-6L- Pile monitoring report
depth , the maximum blow ( blow per Engineerl Offshore Spec's table in the M M W M
0003 Para 8.5 (see note 2)
m ) of each pile driving hammer. Subcontractor relevant procedure
Field Engineer
6.3.5 Check the location of I QC Inspector Visual Inspection Report
Offshore AFC Drawing As per Drawing H M W M
circumferential seam weld. (see note 2)
Field Engineer
6.3.6 Check the location of I QC Inspector 90 degree radially Visual Inspection Report
Offshore AFC Drawing H M W M
longitudinal seam weld. offset. (see note 2)
6.3.7 MonIToring of Welding, Visual
Welding JRMIEH/OFF-005 SES 11.4, par. Welding Monitoring Inspection
Inspection, Process NDT if applicable Offshore
Foreman I QC 2005-4191-6L- 8.8.2, WPS Repori M M M M
(process repeated until last pile Site
Inspector 0002 requirements (see note 3)
section)
6.3.8 Check the required cooling Within WPS range,
Welding
temperature of splice joint before NDT, or S65°C Welding Repori
Foreman I QC Offshore WPS W M W W
use of compressed air to achieved the whichever is (see note 3)
Inspector
temo desire is required. aoolicable
6.3.9 Final Visual inspection afWelds, NDT Visual Inspection Report, NDT
NDT Procedure,
MPI &UT of Splice Joints (typical for Subcontractor Offshore Weld Profile dwg. Report H W W W
NDT Plan
all splices) I QC Inspector (see note 3)
6.3.10 Removal of Stopper, then MPI NDT NDT Procedure No relevant
NDT Report
after the grounded portion.(typical for Subcontractor Offshore 2005-4191-6L- indication during W M W W
all ) I QC Inspector MPI testing (see note 3)
0003 Para.12.0
Field Engr I As per Pile Monitoring Report
6.3.11 Verify the Pile Marking Offshore AFC Drawing M M M M
QC Inspector AFC Drawings (see note 2)
 Inspection and Test Plan for Jacket and Deck PAGE 15 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
JRM/EH/OFF-005,
6.3.12 Pile Monitoring (The ram impact Field Engineer Driving Sequence
See relevant Pile Monitoring Report
velocity, pile top acceleration., force in I Offshore dwg., M M M M
specific procedure. (see note 2)
pile and soil resistance to driving) Subcontractor 2005-4191-6L-
0003 Para.8.5.4
Pile drivin9
resistance should
API RP2A
not exceeds either
6.3.13 Check I Monitor" there's any Para.12.5.6 Pile Monitoring Report
Field Engineer Offshore 300 blowslft for M M M M
pile refusal during pile instailation. 2005-4191-6L- (see note 3)
consecutive Sft or
0003 Para.8.5.2 800 blows/ft of
penetration.
The jacket shall be
level to atolerance
of 0.50%
maximum across
the highest and
JRM/EH/OFF-005, lowest points of
6.3.14 Pelfonm level checks and level API-RP-2A the jacket.The final Survey Report
Filed Engineer Offshore W M/R W W
the jacket to allowable tolerance. 2005-4191-6L- level tolerance (see note 3)
0003 Para.8.4.5 after pile
installation shall be
0.35% maximum
across the highest
and lowest point of
the iacket.
6.4 Securing Jacket to Pile
6.4.1 F.-up inspection of shims to
Welding JRM/EH/OFF-005,
jacket and pile ( in three legs only, the Offshore Root opening Visual Inspection Report
Foreman/QC AWS 01.1 par. W M W M
first driven pile section P4 has to be Site s5mm (see note 3)
Inspector 5.22
re-strike tested)
Welding Welding Monitoring Inspection
Offshore WPS
6.4.2 Monitoring of welding of shims Foreman/QC JRMIEH/OFF-005 Report M M M M
Site Requirements
Inspector (see note 3)
 Inspection and Test Plan for Jacket and Deck PAGE 16 OF 24

I) Installation (JRM Scope)

Su Tu Den Northeast Project
J. Ray McDermott Far East, Inc.
REVISION
DATE
-0-
20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
NDT Visual Inspection Report, NDT
6.4.3 Welding Inspection and MPI of Offshore
Subcontractorl NDT Procedure Weld Profile dwg Report H M W M
completed fillet weld. Site
QC Inspector (see note 3)
Field Engineer
6.4.4 After 24 hour set-up pertod, re- Offshore See relevant Installation Checklist
I JRM/EH/OFF-005, W M W M
stnke P4 and mon"orthe re-stnke. Site spec"ic procedure. (see note 2)
Subcontractor
6.4.5 After re-stnking, repeat steps Welding JRM/EHIOFF-
See steps 6.4.1 to Welding I Visual Report
6.4.1 to 6.4.3 for re-stnke P4 pile Foreman I QC Offshore 005,AWS D1.1 HIWIM M W/M M
6.4.3. (see note 2)
section. Inspector par. 5.22
JRMIEH/OFF-005
6.4.6 Pnor to grout, check the packer" Pressure as per
Field Para 11.3 Grouting Report
It is inflated in the required pressure Offshore Grouting H M W W
Engineer Grouting (see note 2)
using compressed gas or liquid. Procedure.
Procedure
JRMIEH/OFF-005
6.4.7 Flushed the grout lines w"h sea As per Grouting Grouting Report
Para 11.3
water to assure free passage pnor to Field Engineer Offshore W/M M W M
Grouting procedure (see note 2)
grouting.
Procedure
Grouting
6.4.8Grouting - annulus between
Procedure As per Grouting Grouting Report
jacket and pile ( check the frequency Field Engineer Offshore W M M M
2005-4191-6L- procedure (see note 2)
of grout mix samples to be taken)
0003 Para.9.0
6.4.9 Check the contingency plan (if Field Grouting As detailed in the Grouting Report
Offshore RIM M M M
applicable) if packer failed. Engineer Procedure procedure. (see note 2)
6.5 Transition Stub Pile
JRMIEHIOFF-005
6.5.1 Check elevation of the pile cut- Para 11.4 As per drawing Survey Report
Field Engineer Offshore W M/R M M
offs will be made. 2004-4092-6L- requirement (see note 2)
0006 Para.8.5.5
For equal t,
Welding misalignment a
6.5.2 F"-up inspection of transition Offshore JRMIEHIOFF-005 Visual Inspection Report
ForemanlQC lesser of 3mm H M W M
stub to pile Site Para 11.4 WPS (see note 2)
Inspector orl0% t. for
unequalt ,a lesser
 Inspection and Test Plan for Jacket and Deck PAGE 17 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
ofT/10 or 6mm
where T Is the
thickness of the
thinner mat'l. 1:4
transition reqUired.
Circumferential
welds shall be
>1m apart or 1
6.5.3 Check the location of Field Engineer Visual Inspection Report
Offshore AFC DraWing pipe diameter, WIM M W M
circumferential seam welds. I DC Inspector (see note 2)
whichever is less,
max 2 eire. welds
in any 3m length.
Field Engineer
6.5.4 Check the location of longitudinal I DC Inspector 90 degree radially Visual Inspection Report
Offshore AFC Drawing H M W M
seam welds. offset. (see note 2)

6.5.5 Mon,oring of Welding, Visual 2005-4191-6L-

Welding Welding Monitoring Inspection
Inspection, Process NDT if applicabie Offshore 0002,
Foreman I DC WPS Report W M W M
(process repeated until last pile Site WPS
Inspector (see note 3)
section) reouirements
6.5.6 Check the required cooling Within WPS range,
Welding
temperature of splice joint before NDT, or S65°C Welding Report
Foreman I DC Offshore WPS W M W M
use of compressed air to achieved the whichever is (see note 3)
Inspector
temo desire is reqUired. aoolicable
6.5.7 Final Visual Inspection of Welds , NDT Visual Inspection Report, NDT
NDT Procedure,
MPI & UT of Splice Joints (typical for Subcontractor Offshore Weld Profile dwg. Report H W W M
NDT Plan
all splices) I DC Inspector (see note 3)
6.5.8 Check trans'ion stub piles cut-off Field Engineer JRM/EH/OFF-005 Correct Eiev. as Survey Report
Offshore M M M M
elevation. I Surveyor Para.11.4 draWing required. (see note 2)
6.6 Conductor Installation
6.6.1 Lowering the first conductor
JRMIEH/OFF-005 As per AFC Installation Checklist
section in the conductor siot up to Field Engineer Offshore M M M M
Para.g.O drawing (see note 2)
. stopper level.
 Inspection and Test Plan for Jacket and Deck PAGE 18 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
For equal t,
misalignment a
lesser of 3m m
6.6.2 Stab second conductor section or10% t, for
Field JRM/EH/OFF·OOS
and fit-up of splice joints. (typical unequalt, a lesser Visual Inspection Report
Engineer/QC Offshore Para.g.O M M M M
se quence for next conductor and so ofT/10 or 6mm (see note 3)
Inspector WPS
on.) where T is the
thickness of the
thinner mat'!. 1:4
transition reQuired.
6.6,3 Check the suitable conductor
driving hammers specifications to be
Hammers Specs See Hammer
used for each every pile section Field Engineer Installation Checklist
Offshore Table Spec's table in the W M M M
driving. Check the bevel angle, MPI I QC Inspector (see note 2)
relevant procedure
and UT lamination check of cut-off pile
before stabbing the next conductor.
6.6,4 Check the required penetration
Hammers Specs See Hammer
depth , the maximum blow ( blow per Pile monitoring report
Field Engineer Offshore Table Spec's table in the M M M M
m) of each conductor driving hammer (see note 3)
relevant procedure
Field Engineer Circumferential
I QC Inspector welds shall be
>1m apart or 1
6.6.5 Check the location of Visual Inspection Report
Offshore AFC drawing pipe diameter, H M W M
circumferential seam welds. (see note 2)
whichever is less,
max 2eire. welds
in any 3m length,
Field Engineer
6.6.6 Check the location of I QC Inspector 90 degree radially Visual Inspection Report
Offshore AFC drawing H M W M
longitudinal seam welds. offset. (see note 2)
6.6.7 Mon~oring of Welding, Visual
Welding WPS Welding Monitoring Inspection
Inspection, Process NDT if applicable
Foreman IQC Offshore 200S4191-6L- WPS requirements Report W M W M
(process repeated until last pUe
Inspector 0002 (see note 3)
section)
6.6.8 Check the required cooling Within WPS range,
Welding
temperature of splice joint before NDT, or 565°C Welding Report
Foreman I QC Offshore WPS W/M M W M
use of compressed air to achieved the whichever is (see note 2)
Inspector
temp desire is required. applicable
 Inspection and Test Plan for Jacket and Deck PAGE 19 OF 24
Installation (JRM Scope)
-0---
Su Tu Den Northeast Project REVISION
J. Ray McDermott Far East, Inc. OATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTse cwoc eA MWS

6.6.9 Final Visual Inspection of Welds , NOT Visuallnspeclion Report, NOT

NOT Procedure,
MPI & UT of Splice Joints (typical for Subcontractor Offshore Weld Profile dwg. Report H W W M
NOT Plan
all splices) I QC Inspector (see note 3)
NOT NOT Report
6.6.10 Removal of Stopper, then MPI 2005-4191-6L-
Subcontractor Offshore NOT Procedure W/M M M M
after. (typ'lcal for all ) 0003 Para.12,O (see note 2)
I QC Inspector

Field Engr. I JRMlEHfOFF-005 Conductor Monitoring Report

6.6.11 Check Conductor Marking Offshore AFC Drawings M M M M
QC Inspector Para.9.0 (see note 2)
6.6.12 Conductor Monitoring (The ram
Field Engineer
impact velocity, pile top acceleration., JRMIEHfOFF·005 See relevant Conductor Monitoring Report
I Offshore M M M M
force in pile and soil resistance to Para.9.0 specific procedure. (see note 3)
Subcontractor
driving)
Cond uctor driving
resistance should
API RP2A
6.6.13 Check f Monitor if there's any not exceeds either Pile Monitoring Report
Para.12.5.6
cond uctor refusal during pile Field Engineer Offshore 300 blows/ft for M M M M
installation. 2005-4191-6L- consecutive 5f! or (see note 3)
0003 Para.8.5.2 800 blowsfft of
penetration.
JRMfEHfOFF-005 Correct level as Survey Report
6.6.14 Conductor cut-off elevation Field Engineer Offshore AFC drawing W/M M M M
required. (see note 3)

Boat Landing Installation ( Pre"

6.7
installed to iacket before Ijft)
Correct elevation
as require on the Survey Report
Field Engineer 2005-4191-6L-
6.7.1 Check Elevation and levelness Offshore drawing relative to W M M M
f Surveyor 0003 Para.10.0 (see note 2)
actual mean sea
level.
6.8 Deck Installation
The main deck
6.8.1 Check level survey of the deck at JRM/EHfOFF·006 elevation shall not Survey Report
Field Engineer Offshore HIW M M M
each comer prior to welding Para.6.0 vary more than +1- (see note 2)
25mm (1 in.) from
 Inspection and Test Plan for Jacket and Deck PAGE 20 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION
---0----
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CWOC CA MWS
the design
elevation in the
drawings.
For equal t,
misalignment a
lesser at 3mm
6.8.2 Check fit-up inspection of orl0% t, for
Welding Visual Inspection Report
transition stub to deck leg. (Top ring of JRMIEH/OFF-006 unequalt, a lesser
Foreman / QC Offshore H W W M
LMU to base ring of deck stabbing Para.7.0 ofT/10 or 6mm (see note 2)
Inspector
cone) where T is the
thickness of the
thinner ma!'!. 1:4
transition reauired.
JRMIEHIOFF-006 WPS
Welding Welding Monitoring Inspection
6.8.3 Monttoring of Welding, Visual Para.7.0 requirements
Foreman / QC Offshore Report W M W M
Inspection, Process NOT if applicable 2004-4091-6L-
Inspector (see note 3)
0004
JRMIEHIOFF-006 Weld Profile dW9. Visual Inspection Report,
6.8.4 Final Visual Inspection of Welds, NOT Para.7.0
UT and MPI of Splice Joints (typical Subcontractor Offshore AFC Drawing 2005-4191-6L- NOT Report H W/R W M
for all splices) I QC Inspector 0002 (see note 3)
The finished
elevation of the
deck shall be
within 25mm (1 in.) Survey Report
6.8.5 Check Final Deck Elev. after Field Engineer 2005-4191-6L-
Offshore end to end of level H M M M
welding / Surveyor 0003 Para.11.0 (see note 3)
(measured at the
cellar deck
elevation close to
the leg locations.
Welding Visual Inspection Report, NOT
6.8.6 Otherfil-up, welding and NOT AFC Drawin9 Report
Foreman I QC Offshore Weld Profile dW9. WIM W W M
activities at top sidel Module
Inspector (see note 3)
7.0 WELDING AND NOT ACTIVITY
7.1 Fit-up
 Inspection and Test Plan for Jacket and Deck PAGE 21 OF 24

•
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTse eLJOe eA MWS
Welding As per Welding Inspection Report
7.1,1 Check structural member
Foreman I QC Offshore AFC Drawing W M M M
identification and joint no. AFC Dwgs. (see note 2)
Inspector
7.1,2 Check alignment and joint Welding Welding Inspection Report
AFC Drawing I AWS D1.1 par.
preparation and circumferential and Foreman I QC Offshore H M W M
WPS 5.22 (see note 2)
long seam weld orientation Inspector
7.2 Welding
Approved WPS
7.2.1 Check appropriate WPS IPQR. Welding Approved WPS I PQR
2005-4191-6L- shall be posted on
WPS shall be posted on every welding ForemanlQC Offshore H M M M
0002 every welding (see note 2)
stations. Inspector
stations.
Welding WQT Certificate, Welders
2005-4191-6L- ContinUity Record
7.2.2 Check Welders Qualification Foreman/QC Offshore Valid Certificate H R R R
0002 Para.7.0
Inspector (see note 1)
Manufactures
Welding QP-028 Clause 4 Daily Weld Consumables Log
7.2.3 Check welding consumables inc!. Recommendation
Foreman I QC Offshore 2005-41 OO-OL- WIM M M M
handling and storage and procedure (see note 2)
Inspector 0008 requirements.
Welding Welding Monitoring Inspection
7.2.4 Verify welding parameters once Report
Foreman I QC Offshore WPS Within WPS range M M W M
for each every shift as minimum.
Inspector (see note 3)
Welding Acceptable weld
7,2.5 Following completion of welds - Visual Inspection Report, NDT
Foreman I QC Offshore WPS profile as drawing H W W M
100% VT ,follows by applicable NDT Report
Inspector reqUirement
7.3 Repair Welding
,.
NDT Weld Excavation Report
7.3,1 Maik Repair location olthe Shall be in correct
Supervisor I Offshore NDT Report H M W M
welded joint location (see note 2)
Technician
Welding NDT Report
7.3.2 Check weld defect removal by Weld Repair No relevant
Foreman I QC Offshore W/M M W M
MPI Procedure discontinuity (see note 2)
Inspector
 Inspection and Test Plan for Jacket and Deck PAGE 22 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISION --0-
J. Ray McDermott Far East, Inc. DATE 20.04.2009

Activity Resp. Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEJ PTSC CUOC CA MWS
Welding Approved WPS
7.3.3 Check appropriate repair WPS Foreman IQC Offshore WPS Approved WPS H R R R
Inspector (see note 2)

Welding List of Qualified Welders,

7.3.4 Check Welders Qualification Foreman 1QC Offshore WQT ValidWQT Welders Continuity Record H R R R
Inspector (see note 2)
Welding QP-028 Clause 4 Daily Weld Consumables Log
7.3.5 Check welding consumables incl. Manufactures
Foreman 1QC Offshore 20054100·0L· W/M R R R
handling and storage Recommendation (see note 2)
Inspector 0008
Welding Welding Monitoring Inspection
7.3.6 Verify welding parameters before Report
Foreman I QC Offshore WPS Within WPS range W M W M
and during welding.
Inspector (see note 2)
Welding Acceptable weld Visual Inspection Report, NOT
7.3.7 Following completion of welds- Report
Foreman I QC Offshore WPS profile as drawing H W/R W M
100% \IT , follows by applicable NOT
Inspector requirement (see note 3)
8.0 PAINTING ACTIVITY
If the surface painting involves a Painting 20054191-6L· Welding and NOT Report
Welding joint is
8.1 welded joint, verify the weld Foremanl QC Offshore 0002/20054100- H R R R
accepted (see note 2)
acceptance status Inspector Op·8001
Within the range
Check the relative humidity and other Painting 20054191-6L- Painting Report
as mentioned in
8.2 parameters prior to painting and Foremanl QC Offshore 0002/2005-4100- W/M M W M
the (see note 2)
surface preparation Inspector OP-8001
procedure/specs.
Applying painting after field weld and Within the range
Painting 2005-41 91-6L· Painting Report
applying repair painting/touch up if as mentioned in
8.3 Foreman/QC Offshore 0002/20054100- H M W M
required in accordance with blasting the (see note 2)
Inspector OP-8001
and painting procedure procedure/specs.
Within the range
Painting 20054191-6L- Painting Report
Check wet film thickness and dry film as mentioned in
8.4 Foreman/QC Offshore 0002/20054100- H M W M
thickness the procedure 1 (see note 3)
Inspector OP-80m
specs.
9.0 POST INSTALLATION SURVEY
 Inspection and Test Plan for Jacket and Deck PAGE 23 OF
~
24
Installation (JRM Scope)
--0-
VI. Su Tu Den Northeast Project
J. Ray McDermott Far East, tnc.
REVISION
DATE 20.04_2009

Activity Resp, Location Controlling Acceptance INSPECTION CONTROL

Verification Document
No. Description Person of Activity Document Criteria JRMFEI PTSC CLJOC CA MWS
The contractor
shall conduct a
subsea sUNey to
confirm that the
jacket structure and
appurtenances are
After installation, conduct an undamaged and
20054191-6L-
9.1 undelWater sUNey on the jacket and Field Engineer Oftshore that the seabed ROV/Survey Report MIW M M M
0003 Para.12.0
seabed within 30m from the structure, within the jacket
base and up to a
distance of
15m.beyond the
jacket is clear of
dropped objects or
debris.
10.0 FINAL DOCUMENTATION, CERTIFICATION AND ARCHIVING

Review all final reports for correctness 20054100-0R- Contract

10.1 QC SupeNisor Offshore As-built dossier H R R R
and client acceptance. 0007 Agreement

Compile signed records in as-built Field Engr / 20054191-6L- Contract

10.2 Offshore As-built dossier H R R R
dossier for individual major structure QC SupeNisor 0003 Para,13,0 Agreement

Project Quaiity Onshore 20054100-0R- Contract

10.3 Archiving a Quaiity Record As-built dossier H R R R
manager 0007 Agreement

Notes:
1. these documents wili be approved prior to commencement of the activity and will be included in the final MDR
2, These document will be available on request for verification at barge QC office. Copies of all reports/records/data to be made available for CLJOC
3. these document will be part of the final document submission to the cHent
 Inspection and Test Plan for Jacket and Deck PAGE 24 OF 24
Installation (JRM Scope)
Su Tu Den Northeast Project REVISiON o
J. Ray McDermott Far East, Inc. DATE 20.04.2009

5. NOT PLAN

TABLE 1 EXAMINATION REQUIREMENTS SUPPLEMENTAL TO API RP 2A·WSD

(Reference: 2005·4191·6L·0002)

LOCATiON I TYPE OF WELD EXTENTl1l METHOD(2)

Padeyes
Full penetrations 100% UT+MT
Fillet 100% MT

Misc. Fabrication
Structural fillet 10% MT
Arc strikes 100"10 MT
Weld repairs (Note 6) 100% RT, MT ,0rUT

Connection Made During Offshore Installation

Pile I conductor field girth welds 100% UT
Pile to deck girth welds 100"/0 UT
Jacket to deck girth welds (Note 7) 100% UT
Pile to shim welds (Note 8) 100% MT

1) Based on percent of total weld length. Company to designate welds inspected to less than 100%.
2} All welds (structu ral and non structural) and structural steel are subjectto 100% Visual Test (VT) at all times VT may include
Penetrant Test (PT).
3) Projection ofthe brace onto the joint can plus an additional 150mm (6 in.) radius around the circumference of the projection.
4) Projection of the pad eye or pedestal plus an additional segment equal to 5times the pad eye thickness.
5) Although conventional techniques are generally limited to these dimensions. smaller members may require examination ff they
are designated primary welds.
6) NDE should be the same as the original inspection and performed by the same party.
7) For jackets with skirt piles.
8) Visual examination of each pass and Magnetic Testing (MTl upon completion of welding.
9) Primary structural pad eyes utilized by Contractor during the construction phase shall be subject to the applicable 100% NDE
both before and after use.