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Chapter 7 - Practical Considerations in Modeling: Learning Objectives

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CIVL 7/8117 Chapter 7 - Practical Considerations in Modeling 1/44

Chapter 7 – Practical Considerations in Modeling

Learning Objectives
•To present concepts that should be considered when
modeling for a situation by the finite element method,
such as aspect ratio, symmetry, natural subdivisions,
sizing of elements and the h, p, and r methods of
refinement, concentrated loads and infinite stress,
infinite medium, and connecting different kinds of
elements

•To describe some of the approximations inherent in


finite element solutions

•To illustrate convergence of solution and introduce


the patch test for convergence of solution

Chapter 7 – Practical Considerations in Modeling

Learning Objectives
•To discuss the interpretation of stresses in an
element, including a common method of averaging
the nodal values (also called smoothing)

•To present a flowchart of typical finite element


processes used for the analysis of plane stress and
plane strain

•To describe a computer assisted step-by-step


solution of a bicycle wrench

•To demonstrate various real-world applications


where plane stress/strain element models are
applicable
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Practical Considerations in Modeling


Introduction

In this section we will discuss some modeling considerations


and guidelines, including mesh size, natural subdivisions,
and the use of symmetry and associated boundary
conditions.

We will also introduce the concept of static condensation,


which enables us to apply the basis of the CST stiffness
matrix to a quadrilateral element.

Practical Considerations in Modeling


Finite Element Modeling
Finite element modeling is partly an art guided by visualizing
physical interactions taking place within a body.

In modeling the user is confronted with the difficult task of


understanding physical behavior taking place and
understanding the physical behavior of various elements
available for use.

Matching the appropriate finite element to the physical


behavior being modeling is one of many decisions that must
be made by the modeler.

Understanding the boundary conditions can be one of the


most difficult tasks a modeler must face in construction a
useable finite element model.
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Practical Considerations in Modeling


Aspect Ratio and Element Shape
The aspect ratio is define as the ratio of the longest
dimension to the shortest dimension of a quadrilateral
element.

In general, as the aspect ratio increases, the inaccuracy of the


finite element solution increases.

Good Bad

Practical Considerations in Modeling


Aspect Ratio and Element Shape
Consider the five different finite element model shown in the
figure below.
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Practical Considerations in Modeling


Aspect Ratio and Element Shape
A plot of the resulting error in the displacement at point A of
the beam verse aspect ratio is given.

Practical Considerations in Modeling


Aspect Ratio and Element Shape
In addition, the numerical answers are given in the following
table.

Case Aspect Number of Number of Point A Point B % Error


Ratio Nodes Elements
1 1.1 84 60 -1.093 -0.346 5.2
2 1.5 85 64 -1.078 -0.339 6.4
3 3.6 77 60 -1.014 -0.238 11.9
4 6.0 81 64 -0.886 -0.280 23.0
5 24.0 85 64 -0.500 -0.158 56.0
Exact Solution -1.152 -0.360
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Practical Considerations in Modeling


Aspect Ratio and Element Shape
In general, elements that yield the best results are compact
and regular in shape will: (1) aspect ratios near one; and (2)
corner angles of quadrilaterals near 90°.

Practical Considerations in Modeling


Minimum Support Conditions to
Suppress Rigid Body Motions in 2D

stable stable unstable


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Practical Considerations in Modeling


Use of Symmetry
The use of symmetry will often expedite the modeling of a
problem.

Symmetry allows us to consider a reduced problem instead of


the actual problem.

This will allow us to use a finer discretization of element with


less computational cost.

Practical Considerations in Modeling


Use of Symmetry
The use of symmetry will often expedite the modeling of a
problem.
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Practical Considerations in Modeling


Use of Symmetry
The use of symmetry will often expedite the modeling of a
problem.

Practical Considerations in Modeling


Use of Symmetry
The use of symmetry will often expedite the modeling of a
problem.
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Practical Considerations in Modeling


Use of Symmetry
The use of symmetry will often expedite the modeling of a
problem.

Practical Considerations in Modeling


Use of Symmetry
The use of symmetry will often expedite the modeling of a
problem.
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Practical Considerations in Modeling


Natural Subdivisions at Discontinuities
There are a variety of natural subdivisions for finite element
discretizations.

For example, natural locations of nodes occur at concentrated


loads or discontinuities in loading, other types of boundary
conditions, and abrupt changes in geometry of materials.

Practical Considerations in Modeling


Sizing of Elements and Mesh Refinement
A discretization depends on the geometry of the structure, the
loading, and the boundary conditions.

For example, areas of high, rapidity changing stresses require


a finer mesh than regions where the stress is constant.
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Practical Considerations in Modeling


Where Finer Meshes Should Be Used

Practical Considerations in Modeling


Use of Symmetry
Here the use of symmetry is applied to a soil mass subjected
to a foundation loading (66 nodes and 50 elements).
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Practical Considerations in Modeling


Use of Symmetry
Note that at the place of symmetry the displacements in the
direction perpendicular to the plane must be zero.

Practical Considerations in Modeling


Use of Symmetry
This is modeled by rollers at nodes 2 - 6.
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Practical Considerations in Modeling


Use of Symmetry
The figure below illustrates the use of triangular elements for
transitions from smaller quadrilaterals to larger
quadrilaterals.

Practical Considerations in Modeling


Use of Symmetry
The transitions are required since CST elements do not have
immediate nodes along their edges.
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Practical Considerations in Modeling


Use of Symmetry
If an element had an intermediate node, the resulting
equations would be inconsistent with the energy formulation
for the CST equations.

Practical Considerations in Modeling


Use of Symmetry
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Practical Considerations in Modeling


Natural Subdivisions at Discontinuities

Practical Considerations in Modeling


Elements Must Not Cross Interfaces
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Practical Considerations in Modeling


Natural Subdivisions at Discontinuities

Practical Considerations in Modeling


Mesh Revision (Refinement)
Mesh revision or refinement is used to increase the accuracy
of the results produced by a finite element model.
First, start with a basic mesh using the fewest, reasonable
number of elements, and obtain a benchmark result.
Then refine the model by doing actions like increasing the
mesh density and compare the results.
This process continues until the results converge to some
user-defined criteria.
Consider this original mesh for the discussion of types of
methods:
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Practical Considerations in Modeling


Mesh Revision (Refinement)
Consider this original mesh for the discussion of types of
methods:

Practical Considerations in Modeling


h Method of Refinement
In the h method, we use the particular element based on the
shape functions for that element.
Elements of the same kind are then added or made smaller.
Uniform or non-uniform refinements are possible as shown
below:
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Practical Considerations in Modeling


p Method of Refinement
In the p method, the polynomial p is increased to higher-order
polynomials based on the degree of accuracy specified.
These iterations are repeated until a convergence is reached.

Practical Considerations in Modeling


r Method of Refinement
In the r method, the nodes are rearranged or relocated without
changing the number of elements of the polynomial degree
of the field quantities.
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Practical Considerations in Modeling


Infinite Medium
A typical example of infinite medium is a soil foundation
problem.

The guideline for the finite element model is that enough


material must be included such that the displacements at
nodes and stresses within the elements become negligibly
small at locations far from the foundation load.

The level of discretization can be determined by a trail-and-


error procedure in which the horizontal and vertical
distances from the load are varied and the resulting effects
on the displacements and stresses are observed.

Practical Considerations in Modeling


Infinite Medium
For a homogeneous soil mass, experience has shown the
influence of a footing becomes insignificant if the horizontal
distance of the model is taken as approximately four and six
times the width of the footing and the vertical distance is
taken as approximately four to ten times the width of the
footing.
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Practical Considerations in Modeling


Infinite Medium
For a homogeneous soil mass, experience has shown the
influence of a footing becomes insignificant if the horizontal
distance of the model is taken as approximately four and six
times the width of the footing and the vertical distance is
taken as approximately four to ten times the width of the
footing.

Practical Considerations in Modeling


Infinite Medium
For a homogeneous soil mass, experience has shown the
influence of a footing becomes insignificant if the horizontal
distance of the model is taken as approximately four and six
times the width of the footing and the vertical distance is
taken as approximately four to ten times the width of the
footing.
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Practical Considerations in Modeling


Checking the Model
The discretized finite element model should be checked
carefully before results are computed.

Ideally, a model should be checked by an analyst not involved


in the preparation of the model, who is then more likely to be
objective.

Preprocessors with their detailed graphical display capabilities


now make it comparatively easy to find errors, particularly
with a misplaced node or missing element or a misplaced
load or boundary condition.

Preprocessors include the ability to color, shrink, rotate, and


section a model mesh.

Practical Considerations in Modeling


Checking the Results and Typical Postprocessor Results
An analyst should probability spend as much time processing,
checking, and analyzing results as spent in data preparation.
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Practical Considerations in Modeling


Checking the Results and Typical Postprocessor Results
An analyst should probability spend as much time processing,
checking, and analyzing results as spent in data preparation.

Practical Considerations in Modeling


Checking the Results and Typical Postprocessor Results
The wrench in this example is modeled by 307 constraint
strain triangular elements (plane stress assumption). Below
is a plot of the deformed shape of the wrench over the
original mesh.
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Practical Considerations in Modeling


Checking the Results and Typical Postprocessor Results

Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
An approximate solution for a stress analysis problem using
the finite element method based on assumed displacement
fields does not generally satisfy all the requirements for
equilibrium and compatibility that an exact theory-of-
elasticity solution satisfies.

However, remember that relatively few exact solutions exist.

Hence, the finite element method is a very practical one for


obtaining reasonable, but approximate, numerical solutions.
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Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

1. Equilibrium of nodal forces and moments is satisfied.

This is true because the global equation F = Kd is a nodal


equilibrium equation whose solution for d is such that the
sums of all forces and moments applied to each node are
zero.

Equilibrium of the whole structure is also satisfied because


the structure reactions are included in the global forces,
and hence, in the nodal equilibrium equations.

Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

2. Equilibrium within an element is not always satisfied.

However, for the constant-strain bar and the constant-


strain triangle, element equilibrium is satisfied.

Also the cubic displacement function is shown to satisfy


the basic beam equilibrium differential equation, and
hence, to satisfy element force and moment equilibrium.
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Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

3. Equilibrium is not usually satisfied between elements.

A differential element including parts of two adjacent finite


elements is usually not in equilibrium (see the figure
below).

Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

3. Equilibrium is not usually satisfied between elements.

A differential element including parts of two adjacent finite


elements is usually not in equilibrium (see the figure
below).
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Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

3. Equilibrium is not usually satisfied between elements.

For line elements, such as used for truss and frame


analysis, interelement equilibrium is satisfied.

However, for two- and three-dimensional elements,


interelement equilibrium is not usually satisfied.

Also, the coarseness of the mesh causes this lack of


interelement equilibrium to be even more pronounced.

Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

4. Compatibility is satisfied within an element as long as the


element displacement field is continuous; hence, individual
elements do not tear apart.

5. In the formulation of the element equations, compatibility is


invoked at the nodes.

Hence, elements remain connected at their common


nodes. Similarly, the structure remains connected to its
support nodes because boundary conditions are invoked
at these nodes.
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Practical Considerations in Modeling


Equilibrium and Compatibility of Finite Element Results
We now describe some of the approximations generally
inherent with finite element solutions.

6. Compatibility may or may not be satisfied along


interelement boundaries.

For line elements such as bars and beams, interelement


boundaries are merely nodes.

The constant-strain triangle remain straight sided when


deformed and therefore, interelement compatibility exists
for these elements. Incompatible elements, those that
allow gaps or overlaps between elements, can be
acceptable and even desirable.

Practical Considerations in Modeling


Convergence of Solution
When the mesh size is reduced - that is the number of
elements is increased - we are ensured of monotonic
convergence of the solution when compatible and complete
displacement functions are used.
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Practical Considerations in Modeling


Convergence of Solution
When the mesh size is reduced - that is the number of
elements is increased - we are ensured of monotonic
convergence of the solution when compatible and complete
displacement functions are used.

Practical Considerations in Modeling


Convergence of Solution
When the mesh size is reduced - that is the number of
elements is increased - we are ensured of monotonic
convergence of the solution when compatible and complete
displacement functions are used.

Case Number of Number of Nodes Aspect


Elements Ratio Point A
1 12 21 2 -0.740
2 24 39 1 -0.980
3 32 45 3 -0.875
4 64 85 1.5 -1.078
5 80 105 1.2 -1.100
Exact Solution -1.152
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Practical Considerations in Modeling


Patch Test
The Patch test is used to test the convergence of a solution of
an element being used in the model.

The test requires that the element must be able to


accommodate both rigid-body motion and a constant state of
strain, as both are possible within a structure.

The test can also be applied to determine if sufficient Gauss


points have been used in the numerical integration process
to evaluate the stiffness matrix for isoparametric
formulations.

Practical Considerations in Modeling


Convergence of Solution
When the mesh size is reduced - that is the number of
elements is increased - we are ensured of monotonic
convergence of the solution when compatible and complete
displacement functions are used.
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Practical Considerations in Modeling


Convergence of Solution
When the mesh size is reduced - that is the number of
elements is increased - we are ensured of monotonic
convergence of the solution when compatible and complete
displacement functions are used.

Practical Considerations in Modeling


Interpretation of Stresses
In the stiffness or displacement formulation of the finite
element method, used in this course, the primary quantities
determined are the interelement nodal displacements of the
assemblage.

Secondary quantities, such as stress and strain, are computed


based on these nodal displacements.

In the case of the bar and constant-strain triangles, stresses


are constant over the element.

For these elements, it is common practice to assign the stress


to the centroid of the element with acceptable results.
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Practical Considerations in Modeling


Interpretation of Stresses
An alternative procedure sometimes is to use an average
(possibly weighted) value of the stresses evaluated at each
node of the element.

This averaging method is often based interpolating the


element nodal values using the element shape functions.

The averaging method is called smoothing.

While the results from smoothing may be pleasing to the eye,


they may not indicate potential problems with the model and
the results.

Practical Considerations in Modeling


Interpretation of Stresses
You should always view the unsmoothed contour plots as well.

Highly discontinuous contours between elements in a region


of an unsmoothed plot indicate modeling problems and
typically require additional refinement of the element mesh
in the suspect region.
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Practical Considerations in Modeling


Static Condensation
Let’s consider the concept of static condensation and used it
to develop the stiffness matrix of a quadrilateral element.

Consider a general quadrilateral element as shown below.

Practical Considerations in Modeling


Static Condensation
An imaginary node 5 is temporary introduced at the
intersection of the diagonals of the quadrilateral to create
four triangles.
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Practical Considerations in Modeling


Static Condensation
We can superimpose the stiffness matrices of the four
triangles to create the stiffness matrix of the quadrilateral
element, where the internal imaginary node 5 degrees of
freedom are said to be condensed out so that they never
enter into the final equations.

Practical Considerations in Modeling


Static Condensation
Let’s start by partitioning the equilibrium equations:

K11 K12  de  Fe 


K     
 21 K22   di   Fi 
where di is the vector of displacements corresponding to the
imaginary internal node, Fi is the vector of loads at the
internal node, and de and Fe are the actual displacements
and loads, respectively.
Rewriting the above equations we gives:
K11de  K12d i  Fe

K 21de  K 22d i  Fi
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Practical Considerations in Modeling


Static Condensation
Solving the second equations for di gives:
di  K221K21de  K221Fi

Substituting the above equation, we obtain the condensed


equilibrium equation: k d  F
c c c

where k  K  K K 1K
c 11 12 22 21

Fc  Fe  K12K 22 1Fi

where kc and Fc are called the condensed stiffness matrix


and the condensed load vector, respectively.

Practical Considerations in Modeling


Static Condensation
An advantage of the four-CST quadrilaterals is that the
solution becomes less dependent on the skew of the
subdivision mesh.

The skew means a directional stiffness bias that is built into a


model through certain discretization patterns.
CIVL 7/8117 Chapter 7 - Practical Considerations in Modeling 34/44

Practical Considerations in Modeling


Static Condensation
The stiffness matrix of a typical triangular element, call it
element 1, labeled with nodes 1, 2, and 5 is given as:

k11
(1) (1)
k12 (1)
k15 
 (1) (1) 
k (1)   k 21 (1)
k 22 k 25 
k51
(1) (1)
k52 (1)
k55 
 

where kij (1) is a 2 x 2 matrix.

Practical Considerations in Modeling


Static Condensation
The assembled stiffness matrix
for the quadrilateral is:

(u1,v1 ) (u2 ,v 2 ) (u3 ,v 3 ) (u4 ,v 4 ) (u5 ,v 5 )


 k11
(1)
 k11
( 4) (1)
k12 0 ( 4)
k14 (1)
k15  k15
(4)

 (2) 
 k 21
(1) (1)
k 22  k 22
(2) (2)
k23 0 (1)
k 25  k 25 
 0 (2)
k32 (2)
k33  k33(3) (3)
k34 (2)
k35  k35
(3)

k    k ( 4) 0 (3)
k 43 (3)
k 44  k 44
(4) (3)
k 45 (4) 
 k 45
 41 
 k55  k55
(1) (2) 
 k51
(1)
 k51
( 4) (1)
k52  k52
(2) (2)
k53  k53
(3) (3)
k54  k54
(4)

  k55
(3)
 k55( 4)

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Practical Considerations in Modeling


Example Problem
Consider the quadrilateral with internal node 5 and
dimensions as shown below. Apply the static condensation
technique.

Using the CST stiffness matrix for plain strain, we get:


1 2 5

3 4 5

 1.5 1.0 0.1 0.2 1.6 1.2 


 1.0 3.0 0.2 2.6 0.8 5.6 
 
E  0.1 0.2 1.5 1.0 1.6 1.2 
[k (1) ]  [k (3) ]   
4.16  0.2 2.6 1.0 3.0 0.8 5.6 
 1.6 0.8 1.6 0.8 3.2 0.0 
 
 1.2 5.6 1.2 5.6 0.0 11.2 

Practical Considerations in Modeling


Example Problem
Consider the quadrilateral with internal node 5 and
dimensions as shown below. Apply the static condensation
technique.

Using the CST stiffness matrix for plain strain, we get:


4 1 5
2 3 5
 1.5 1.0 0.1 0.2 1.6 1.2 
 1.0 3.0 0.2 2.6 0.8 5.6 
 
E  0.1 0.2 1.5 1.0 1.6 1.2 
[k ]  [k ] 
(2) ( 4)
 
4.16  0.2 2.6 1.0 3.0 0.8 5.6 
 1.6 0.8 1.6 0.8 3.2 0.0 
 
 1.2 5.6 1.2 5.6 0.0 11.2 
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Practical Considerations in Modeling


Example Problem
The resulting assembled matrix before static condensation is:

Practical Considerations in Modeling


Example Problem
The resulting assembled matrix before static condensation is:
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
The following flowchart is
typical for a finite element
process used for the
analysis of plane stress and
plane strain problems.

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
A bicycle company is disappointed with the negative feedback
they have received on their latest model, and they have
pinpointed the problem to an outdated bicycle crank design.

They have outsourced the task of analyzing the crank to you,


providing you with the geometry of the bicycle crank and
attached pedal shaft shown below.

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems

Coarser Mesh Finer Mesh


DMX 0.026148 in 0.026651 in
SMX 25,308 psi 27,942 psi

The maximum displacement at the tip of shaft is 1.9% greater


and the maximum stress is 10% greater
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
Below is a finite element model and the von Mises stress plot
for a beam welded to a column by top and bottom fillet
welds. The material is steel with E = 205 GPa and  = 0.25

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
Below is a finite element model and the von Mises stress plot
for a beam welded to a column by top and bottom fillet
welds. The material is steel with E = 205 GPa and  = 0.25
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Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
After mesh refinement around the top weld to double the
number of elements in the weld, the maximum Von Mises
stress was determined to be 87.3 Mpa compares reasonably
well with that obtained by the classical method where a
value of 94 MPa was obtained.

Practical Considerations in Modeling


Flowchart for the Solution of Place Stress/Strain Problems
After mesh refinement around the top weld to double the
number of elements in the weld, the maximum Von Mises
stress was determined to be 87.3 Mpa compares reasonably
well with that obtained by the classical method where a
value of 94 MPa was obtained.
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Practical Considerations in Modeling


Problems
14. Do problems 7.2, 7.3, and 7.4 on pages 421 - 436 in your
textbook “A First Course in the Finite Element Method” by
D. Logan.

15. Work problems 7.13, 7.16, and 7.22 on pages 421 - 436 in
your textbook “A First Course in the Finite Element Method”
by D. Logan.

End of Chapter 7

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