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Piping Design Concepts & Caesar : Pipe Stress Analysis

This 30-day course covers piping design concepts and pipe stress analysis using CAESAR II software. The course contains 22 modules covering topics such as piping fundamentals, codes and standards, materials, fittings, valves, flow diagrams, supports, hydraulic design, and stress calculations. Students will learn how to model piping in CAESAR II, set up load cases, perform static analysis, and view reports. The course aims to teach piping design and stress analysis skills that can be applied in engineering practice.

Uploaded by

Gerry Malapitan
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
159 views

Piping Design Concepts & Caesar : Pipe Stress Analysis

This 30-day course covers piping design concepts and pipe stress analysis using CAESAR II software. The course contains 22 modules covering topics such as piping fundamentals, codes and standards, materials, fittings, valves, flow diagrams, supports, hydraulic design, and stress calculations. Students will learn how to model piping in CAESAR II, set up load cases, perform static analysis, and view reports. The course aims to teach piping design and stress analysis skills that can be applied in engineering practice.

Uploaded by

Gerry Malapitan
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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COURSE DURATION :30 DAYS NAME: KRISHNA TEJA

Fee: Rs 15000/- Contact No:8019709690

PIPING DESIGN CONCEPTS & CAESAR(PIPE STRESS ANALYSIS)


Module – 1 Fundamentals of piping

Definition and Application of Piping


Pipe Manufacturing
Pipe Fabrication
Pipe Designations

Module – 2 ASME codes and standards

ASME Process Piping Codes


ASME Pressure Piping Design Codes.
API Codes
Other Codes & Standards

Module – 3 Classification of pipe

Manufacturing Methods
Weight and Size – Standards STD , Extra Strong XS , Double Extra Strong XXS etc.
Applications or Uses
Pressure Temperature Rating System

Module – 4 Piping Material Specifications – ASME / ASTM

Ferrous Material Specifications


Non Ferrous Material Specifications

Module – 5 Pipe Fittings


Types of Fitting – Butt Weld , Threaded and Socket Weld
_ Elbow – 90 degree (LR & SR), 45 degree, Reducing Ell. ,
_ Branch Connections – Straight & Out let Tees
Reducers – Concentric & Eccentric, Reducer Offsets.
Fabricated Branch Connections – Stub In & Stub On,
Branch Reinforcements – Reinforcing Pad, Welding Saddle Olets.
_ Olet Fittings – Weldolets, Sockolets, Threadolets, Latrolets, Elbolets

Types of Flanges
Definition of Flange.
Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.
Threaded Flanges , Slip-on Flanges, Socket-Welded Flanges , Welded-Neck Flanges , Blind Flanges
Gaskets – Types, Thickness, Bolts & Nuts.

Module – 6 Types of Valves


Definition & basic function
Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug , Automatic Control , Needle , Diaphragm ,
Safety ”Pop
Application of Check Valve
Valve Storage Procedure
Valve Testing
Control Valve Manifold. – Layout Representation & Requirements.

Module – 7 Mechanical and Process Equipment


Static Equipment – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger , Reboiler., Towers and Columns
Rotary Equipment – Pumps, Compressor, Fans, & Steam Turbines.
Module – 8 Flow Diagrams
Process Flow Diagram – PFD
Piping & Instrumentation Diagram – P & ID.
Utility Flow Diagram
Line Numbering
P& ID Requirements
Flow Diagram Exercises.
Symbols & Abbreviations.
Instrument Types & Symbols – Flow, Temp, and Pressure & Level.
Flow Plan arrangement etc.

Module – 9 Piping Isometric


Definition
Drawing Piping Isometrics
Isometric Dimensions, Notes & Callouts.
Isometric Offsets.
Exercises on Creation of Isometrics form Piping Plans and Sections.

Module – 10 Piping and Equipment Layout – (Plot Plan, Equipment Layout, & Piping GA Drawings )
Plot Plan Development & Requirements.
Equipment Layout Terminology, Control Point & Battery Limits
Preparation of Equipment Layout.
Piping GA Drawing Requirements and Layout Procedure.
Pump GA Drawing and Layout Consideration.
Tank & Vessel Layout Consideration .etc.

Module – 11 Pipe Supports


Types and Functions of Supports
Anchors
Pipe Guides
Limit Stops
Pipe Shoe
Dummy Leg / Trunion
Field Support / Base Support
Rigid Hangers
Flexible or Resilient Supports – Variable & Constant Load
Pipe Rack and Yard Piping Design

Module – 12 Design of process piping requirements per ASME B31.3


Scope of ASME B 31.3, B31.1
Design Pressure & Design Temperature for Piping Systems.
Ratings of Flanges etc.
Reinforcement of Branch Connection

Module – 13 Design pressure integrity


Concept of Pressure Integrity
Pressure Design of Straight Pipe under Internal Pressure. – Wall thickness Calculations

Module – 14 Hydraulic Design of Piping Systems


Fluid Flow Sizing
Pipe Sizing
Recommended Velocities for Water and Steam Piping etc.
Reynolds Number
Types of Flow in Piping
Pressure Drop due to Friction / viscosity
Darcy Weisbach Equation
Friction Factor
Moody Diagram
Minor Losses in Piping – Equivalent Length Method & Loss Coefficient Method

Module – 15 Design Calculations of Piping sizing


S everal Examples of Calculation of Pipe Sizing
Module – 16 Pump Calculations
Head
Section and Flooded Lift
Velocity Head
Total Dynamic Section Head , Total Dynamic Discharge Head , Total Systems Head
Cavitation in Pumps
NPSH Required & NPSH Available for Pumps.
Several Examples of Design of Pump Calculation s

Module – 17 Introduction
Objectives & Definition of Stress Analysis
Critical Line List
Information Required for Stress Analysis
Piping Loads – Static & Dynamic
Requirements of ASME B 31.3 Code – Sustained Loads, ThermalExpansion & Occasional Loads.
Module – 18 Stresses due to Sustained Loads , Stresses due to Displacement Strainsand Stresses due to Occasional Loads
Longitudinal Stress,
Longitudinal Stress from Pressure
Longitudinal stress due to weight
Allowable Displacement Stress range
Basic Allowable Stress at maximum material temperature.

Module – 19 Pipe Flexibility Analysis per ASME B31.3


Pipe Stress Analysis Logic
Minimum Flexibility Requirements
Stress Range Reduction Factor – f
Piping Flexibility – General Consideration
Stress Analysis Flexibility Requirements
Stress Analysist’s Function
Scope of Code Requirements

Module – 20 Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads
Several Examples of Design Calculation of Pipe Stresses by Thermal Expansion Stress / Sustained Loads

Module – 21 Design Calculations of Occasional Loads


Several Examples of Design Calculation of Occasional Load

Module – 22 Module – 25 Design Calculations of Wind Load on a Piping Support in Open Terrain
Calculating Civil / Mechanical Load on Pipe Systems
Hydrostatic Test Weight
Wind Force
Wind Shielding

CAESAR II – STATIC ANALYSIS


Introduction
Nozzle Thermal Growth Calculations – pumps, vessels, heat exhangers.
Modelling of Piping elements & Isometrics – Bends, Reducers, Valves, Loops
Performing Static Analysis.
Modifying Load Cases.
Hanger Selection
Set up of Wind Load Cases.
Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.
Load Case Editor
Viewing Reports
Equipment Nozzle Load Qualifications
Coding technique of Vessel piping includes both piping and vessel coding in Caesar II.
Practical Examples – Input, Analysis & Results

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