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Material Selection

1. The document provides guidelines for selecting appropriate materials for different parts of a boiler system based on their suitability, cost, availability, and compliance with relevant codes and regulations. 2. It lists recommended materials from standards like ASME, BS, and IS codes for various boiler components and parts based on their service areas, including pressure parts, water walls, superheaters, steam drums, piping, casings, and bolts/washers. 3. Examples given include recommending SA 210 Gr.A1 steel for economizer tubes and SA 106 Gr. B steel for headers and stubs in the pressure parts section.

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PerumalSamy
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
176 views

Material Selection

1. The document provides guidelines for selecting appropriate materials for different parts of a boiler system based on their suitability, cost, availability, and compliance with relevant codes and regulations. 2. It lists recommended materials from standards like ASME, BS, and IS codes for various boiler components and parts based on their service areas, including pressure parts, water walls, superheaters, steam drums, piping, casings, and bolts/washers. 3. Examples given include recommending SA 210 Gr.A1 steel for economizer tubes and SA 106 Gr. B steel for headers and stubs in the pressure parts section.

Uploaded by

PerumalSamy
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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How to Select the Materials

1. Suitability for the Application


i. Corrosion resistance
ii. Resistance to the Effects of Temperature
iii. Fabric Ability
2. The Requirement of Relevant Coe or
Statutory Re!ulation
". Cost
#. Availability

Tubes Pipes Forgings Fittings Plates
ASME MATERIAL
1 SA 210 Gr.A1 SA 106 GR.B SA 10 SA 2!" #PB SA 1 GR. 60 $ %0
2 SA 210 Gr.& SA 106 GR.& SA 2!" #P& SA 16 GR. 60 $ %0
! SA 1%' SA ! GR.A SA 2''
" SA 1%( Gr. A SA 2(
SA 1'2 SA !6
6 SA 21! T12 SA !! P12 SA 1(2 F12 )&L. 1 * 2+ SA 2!" #P12 SA !(% GR.12 )&L. 1 * 2+
% SA 21! T11 SA !! P11 SA 1(2 F11 )&L. 1 * 2+ SA 2!" #P11 SA !(% GR.11 )&L. 1 * 2+
( SA 21! T22 SA !! P22 SA 1(2 F22 )&L. 1 * !+ SA 2!" #P22 SA !(% GR.22 )&L. 1 * 2+
' SA 21! T'1 SA !! P'1 SA 1(2 F'1 SA 2!" #P'1 SA !(% GR.'1 )&L. 1 * 2+
10 SA 20' T1
11 SA 21! TP !0" SA !12 TP !0" SA 1(2 F!0"L SA 2"0 T,PE !0"
12 SA 21! TP !0'- SA !12 TP !0'- SA 1(2 F!16 SA 2"0 T,PE !0'-
1! SA 21! TP !10- SA !12 TP !10- SA 1(2 F!16L SA 2"0 T,PE !10-
1" SA 21! TP !16 SA !12 TP !16 SA 2"0 T,PE !16
BS MATERIAL
1 BS !0' . PT 1 / S2 BS !602 . PT 1
I01IA0 MATERIAL
16 IS 2062 Gr. A$B$&
Materials 0or2all3 use4
&ARB50 STEEL MATERIALS
ALL5, STEEL MATERIALS
STAI0LESS STEEL MATERIALS

SER6I&E AREA
PRESS7RE PARTS
E8ono2i9er
Tubes &S SA 210 Gr.A1
-ea4ers &S SA 106 Gr. B
Stubs &S SA 106 Gr. B
Forge4 Stubs &S SA 10
En4 plates &S SA 10 $ SA 16
En4 8aps $ Pipe 8aps &S SA 2!" #PB
#ater :all
Tubes &S SA 210 Gr.A1
-ea4ers &S SA 106 Gr. B
Stubs &S SA 106 Gr. B
Forge4 Stubs &S SA 10
En4 plates &S SA 10 $ SA 16
En4 8aps $ Pipe 8aps &S SA 2!" #PB
MATERIAL 05RMALL, 7SE1

SER6I&E AREA
Pri2ar3 Super;eaters
Tubes &S $ AS SA 210 Gr.A1 $ SA 21! T11$T12
-ea4ers &S $ AS SA 106 Gr. B $ SA !! P11$P12
Stubs &S $ AS SA 210 Gr.A1 $ SA 21! T11$T12
Forge4 Stubs &S $ AS SA 10 $ SA 1(2 F11
En4 plates &S $ AS SA 10 $ SA 1(2 F11 $ SA 16 $ SA !(% Gr. 11$12
Se8on4ar3 Super;eaters
Tubes AS SA 21! T11$T12$T22$T'1
-ea4ers AS SA !! P11$P12$P22$P'1
Stubs AS SA 21! T11$T12$T22$T'1
Forge4 Stubs AS SA 1(2 F11$F12$F22$F'1
En4 plates AS SA 1(2 F11$F12$F22 $ SA !(% Gr. 11$12$22
MATERIAL 05RMALL, 7SE1

SER6I&E AREA
Stea2 4ru2 $ #ater 4ru2
1ru2 plates &S
SA 2'' $ SA 1 Gr. 60$%0 or
SA 16 Gr. 60$%0
1is;e4 en4s &S
SA 2'' $ SA 1 Gr. 60$%0 or
SA 16 Gr. 60$%0
Stubs &S SA 106 Gr.B
Forge4 Stubs &S SA 10
Internals < plates &S SA !6 $ IS 2062 Gr. B $ IS 2002 Gr.2
Internals < pipes &S SA 106 Gr. B
Internals <
pipes)&;e2i8al 1osing+
&S $ AS SA 106 Gr. B $ SA !12 TP !0"

MATERIAL 05RMALL, 7SE1

SER6I&E AREA
Pipings
Fro2 E8ono2i9er to 4ru2=
1o:n8o2er * supplies=
Risers * Sat. stea2 pipes
&S SA 106 Gr.B
Fittings >or t;e abo?e pipings &S SA 2!" #PB
1e<Super;eater piping &S $ AS SA 106 Gr.B $ SA !! P11
Fittings >or t;e abo?e pipings &S $ AS SA 2!" #PB $ SA 2!" #P11
Main stea2 piping &S $ AS SA 106 Gr.B $ SA !! P11
Fittings >or t;e abo?e pipings &S $ AS SA 2!" #PB $ SA 2!" #P11
Atta8;2ents * Pipe 8la2ps &S $ AS E@ui?alent to pipe spe8i>i8ation
Flanges &S $ AS SA 10 $ SA 1(2 F11$12
Fittings
Butt :el4e4 )ASME B 16.'+ &S SA 2!" #PB
<<<<<4o<<<<< AS SA 2!" #P11$12$22
So8Aet :el4e4 )ASME B 16.11+ &S SA 10
<<<<<4o<<<<< AS SA 1(2 F11$12$22
<<<<<4o<<<<< SS SA 1(2 F!16
MATERIAL 05RMALL, 7SE1

SER6I&E AREA
050 PRESS7RE PARTS
&asings * 1u8tings
Air 4u8tings &S IS 2062 or SA !6
Flue gas 4u8tings &S $ AS
IS 2062 or SA !6 $ SA !(%
Gr.11$12$22
&asings &S $ AS
IS 2062 or SA !6 $ SA !(%
Gr.11$12$22
Stru8ture
&olu2ns * stru8tural 2e2bers &S
IS 2062 or SA !6 or S 2% BR
or S ! B2 G!
Plates &S IS 2062 or SA !6 or S 2% BR
MATERIAL 05RMALL, 7SE1

SER6I&E AREA
Bolt= 0ut * #as;ers
Bolts &S IS 1!6% $ IS 1!6"
Bolts AS SA 1'! Gr.B% $ Gr.B $ Gr. B16
Bolts SS SA 1'! Gr.B(
0uts &S IS 1!6% $ IS 1!6"
0uts &S $ AS SA 1'" Gr.2- $ Gr.! $ Gr.16
0uts SS SA 1'" Gr.(
#as;ers &S IS 2062 or SA !6
#as;ers AS SA !(% Gr.11$12$22
MATERIAL 05RMALL, 7SE1

SER6I&E AREA
BRITIS- Material use4 in our eCisting proDe8t
E8o. $ Boiler banA $
Super;eater tubes
&S $ AS BS !0' . PT 1/ S2
E8o. -ea4ers &S BS !602 . PT 1 / -FS
MATERIAL 05RMALL, 7SE1

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