Bulletin G359d

NOV 2019

Specifications, Applications,
Service Instructions & Parts

Butt Weld
Shut-off valves

1/2" through 18"

(13mm through 450mm)
Globe & Angle
for Refrigerants

AW300H Butt Weld Angle Valve

INTRODUCTION KEY FEATURES POLISHED

These low pressure drop refrigerant shut-off valves STAINLESS
STEEL STEM
are designed to be butt-welded directly to steel piping,
thereby eliminating potential leaky flanges or threaded
joints and simplifying installation. Forged and cast steel
bodies are lightweight, yet have substantial wall thickness
to help overcome corrosion loss. The cast steel body
is rigid, reducing the potential for seat leakage due to
flexing of the valve body under abnormal conditions. NON-LEAK
The “heart” of Hansen shut-off valves is the patented SEAL PLUS
non-leak seal plus packing design. This seal design is PACKING
used exclusively on Hansen shut-off valves and virtually
eliminates stem seal leakage.

APPLICATIONS
Typical uses include:
BALL BACK SEAT
Ammonia refrigeration system suction, liquid, discharge, BEARINGS FOR SEAL
recirculating liquid, hot gas, thermosyphon, and oil lines, REPLACEMENT
using handwheel or seal cap models.
ANTI-SPIN
Steel pipe portions of halocarbon, commercial, industrial, SEAT DISC
and air conditioning systems, using seal cap models.
TAPER SEAT
Valves are also available for other fluids such as propane,
propylene, and glycol with compatible seals. Contact
factory with specific fluid and application details for
ADDITIONAL FEATURES
written approval. Globe and angle valves available.
The low friction, no leak stem seal design permits the Low pressure drop design
use of chain actuation for crossover applications without Interchangeable handwheel or seal cap.
the need to retighten the packing.
Teflon seat disc.
Also available as Hand Expansion Valve.
Chain actuators available (11⁄ 2" or 40mm and larger).
Suitable for R717 (ammonia), R22, R134a, R507a, R404a,
R744 (CO 2 ) and other Hansen approved refrigerants.
600 psig (41 bar g) SWP valves are available.
Extended neck available up through 4" (100mm) for
additional insulation clearance.
MATERIAL SPECIFICATIONS INSTALLATION
Body: ⁄ 2" to 1 ⁄4" (13mm–32mm), forged steel, ASTM
1 1
All Hansen welded valves can be installed in horizontal
A105; 11⁄ 2" to 18" (40mm– 450mm), cast steel, ASTM or vertical pipe lines. Stems are normally installed
A-352, Grade LCB horizontally, but, depending on the application, stems
Bonnet: Ductile iron, 1⁄ 2" to 8" (13mm–200mm) ASTM may be installed vertically. Inlet pressure or direction of
A-536; 10" to 18" (250mm– 450mm) flow for all valve sizes should normally be under valve
ASME SA-395 seat disc. However, to avoid installing an angle valve
Stem: Polished stainless steel with the stem down, it is better to install the valve with
Disc Holder: Plated steel the normal flow opposite the direction of the arrow. For
pressure differences exceeding approximately 125 psi
Seat Disc: Retained PTFE Teflon
(9 bar), valves 8" (200mm) and larger should have inlet
Ball Bearings: Stainless steel pressure above valve disc, using a small bypass valve
Packing Nut: Zinc plated steel for preopening equalization.
Stem Packing: Graphite composite plus neoprene
Care must be taken when handling and installing large
O-ring in series
valves. Proper lifting devices and safety precautions
Handwheel: 1⁄ 2" to 11⁄4" (13mm–32mm) Zinc plated alloy; must be observed.
11⁄ 2" to 6" (40mm–150mm) Zinc plated iron alloy; 8" to
18" (200mm–450mm) cast aluminum A valve should have its bonnet assembly removed before
Seal Cap: 1⁄2" to 11⁄4" (13mm–32mm) Glass-filled welding. This reduces weight during welding, protects
polymer, safety vented; 11⁄2" to 4" (40mm–100mm) the Teflon seat disc from welding sparks, and facilitates
Zinc plated steel; 5" to 18" (125mm–450mm) cast cleaning of welding debris from the body interior prior
aluminum to valve operation. The valve stem should be several
turns open when removing and replacing the bonnet
Operating Temperature:
assembly. The Teflon seat disc should be protected
Standard, – 60°F to 240°F (–51°C to 115°C), when outside of the valve. Do not allow the Teflon seat
temperatures below – 60°F (–51°C) to –76°F (– 60°C) to bump the valve body when removing it or stand the
at coincident pressures bonnet on the seat disc.
Optional, –20°F to 300°F (–29°C to 149°C) contact
factory Where it is necessary or standard practice to weld a valve
into the line without bonnet removal, the stem should be
Safe Working Pressure: 400 psig (28 bar g) standard,
opened several turns to prevent heat damage to the seat
600 psig (41 bar g) upon request
disc. Extra care should be taken when welding angle
Connection Dimensions: 1⁄ 2" to 1 1⁄ 2" Match Schedule valves without disassembly to avoid welding sparks
80 pipe, 2" to 10" Match Schedule striking the seat from the outlet weld connection.
40 pipe, 12" & Up Match Standard Weight Pipe
Use of welding rings is recommended. They help
ADVANTAGES alignment, control the gap for full penetration welding,
Compared to conventional stem seal designs, Hansen’s and reduce the potential of welding debris entering
patented no leak seal-plus-stem-packing vir tually the system. Welds should be annealed as necessary
eliminates stem seal leakage. In addition, the stem is in accordance with good practice. Painting of valves
polished to avoid packing wear. The precision stem and welds is recommended for corrosion protection.
threads avoid stem wobble and the packing nut is close Pipe covering, where applied, should have a proper
fitting to remove dirt particles and frost from the stem. moisture barrier.
This results in infrequent maintenance or tightening and
almost no refrigerant loss. Before put ting valves into ser vice, all pipe weld
connections, valve seats, bonnet seals, and stem seals
Hansen valves are designed with anti-spin seat discs. should be tested for leaks at pressure levels called for
High velocity gas can sometimes cause ordinary seat in appropriate codes.
discs to fail over time. Hansen adds a snubber to prevent
the seat disc from freely rotating when valve is in the Shut-off valves leading to the atmosphere must not be
open position. left unsupervised and must be plugged or capped to
Compared to threaded valves, Hansen welding valves prevent corrosion inside the valve as well as leakage
eliminate the chance of future leaks at pipe threads. In due to seat expansion, vibration, pressure shock, or
addition, a butt weld pipe-to-valve body joint eliminates improper opening. Where hand wheel valves are subject
the inherent weakness and corrosion vulnerability of to excessive vibration or liquid shock loads, the packing
the threaded portion of pipe immediately adjacent to a nut should be tightened to prevent handwheel vibration
screwed valve body or flange. from potentially rotating valve stem. The valve seat
Compared to ball valves, Hansen welding valves have no should be cracked open to prevent hydrostatic expansion
threaded or flanged-gasket pipe joints. Hansen valves between the valve and the cap. A bleed valve and gauge
also will not open or close so rapidly as to cause severe should be installed to provide a means of monitoring and
pipe shock due to sudden change in liquid velocity. In pump-out. Valves should never directly feed a water tank
addition, ball valve stem packing typically cannot be because of potential internal corrosion or seat opening
replaced while the valve is in a pressurized line. The stem caused by vibration.
packing on these Hansen valves can be replaced while
the valve is in a pressurized line. Also, dirt or damage to
ball valve Teflon seats cannot be overcome by greater
stem closing forces, an advantage of Hansen valves.

G359d
NOV 2019 2
INSULATION SIZING GUIDE
Conve ntiona l va lve - s ha pe d block insulation c a n These flow capacity recommendations are not affected
occasionally be used for both angle and globe valves. by the length of the pipe line. These are approximate
However, fabricated insulation shapes are recommended. optimum sizes based on power costs versus the
If not available locally, Hansen can recommend a investment costs of piping and its total installed cost.
source of high quality, economical valve insulation. Piping sized to this capacity will have a 1°F (0.6°C)
For exterior valve insulation dimensions refer to Sales pressure drop for the following equivalent lengths:
Drawing 5002-28. suction lines . . . . . . . 700 diameters
discharge lines . . . . . 1400 diameters
Extended neck valves
liquid lines . . . . . . . . . 2400 diameters
Hansen bonnets with extended necks, 1/2" thru 4"
(13mm–100mm), meet or exceed the recommended low Example: 275 feet (84m) of 3" (80mm) pipe and equivalent
temperature insulation thickness dimensions of the IIAR fittings amount to 1100 diameters, pressure drop for a
Piping Handbook. In addition, the stem and packing suction line handling 81.5 tons (287 kW) at 20°F (–7°C)
nut trim are upgraded to 316 stainless steel materials. is 1100/700 times 1°F (0.6°C) drop, equals 1.6°F (1°C)
or 1.8 psi (0.12 bar).
Stainless steel trim is recommended for environments
where severe corrosive conditions exist. (Add an “E” Example: Hansen valves have about 145 diameters of
suffix to the model number, for example AWE200C or equivalent flow resistance, or 145/700 = 0.2°F (0.12°C) of
GWE150H.) equivalent pressure drop at the suction line capacities
shown for a valve in a suction line.
The rationale for the vapor line sizing was developed by
William V. Richards in two papers: “Refrigerant Vapor
Line Sizing Not Dependent of Length,” 16th International
Congress of Refrigeration, IIR, Paris, 1983; and “Practical
Pipe Sizing for Refrigerant Vapor Lines,” Sixth Annual
Meetings, IIAR, San Francisco, 1984.

flow coefficients
nominal size angle globe
flow coefficient equivalent length flow coefficient equivalent length
inch mm
Cv Kv feet meters Cv Kv feet meters
1/2" 13 6.0 5.2 3.7 1.1 4.0 3.5 8.4 2.6
3/4" 20 9.0 7.8 8.4 2.6 8.0 6.9 11 3.2
1" 25 19 16 7.2 2.2 15 13 12 3.5
11⁄4" 32 21 18 27 8.2 16 14 46 14
11⁄ 2 " 40 53 46 10 3.0 41 35 16 5.0
2" 50 80 69 23 7.0 67 58 33 10
2 1⁄ 2 " 65 173 150 13 3.8 163 141 14 4.3
3" 80 205 177 28 8.5 195 169 31 9.3
4" 100 320 277 47 14.3 290 251 57 17
5" 125 600 519 44 13.3 575 497 47 14
6" 150 820 709 61 18.5 790 683 66 20
8" 200 1440 1240 82 25.1 1380 1190 90 27
10" 250 2450 2120 93 28.4 2350 2030 101 31
12" 300 3400 2940 119 36.2 3270 2830 128 39
14" 350 4600 3980 113 34.4 4350 3770 126 38
16" 400 5640 4880 155 47.3 – – – –
18" 450 6500 5620 222 67.6 – – – –

G359d
3 NOV 2019
 flow capacities
piping and valve sizing guide for ammonia
conditions capacities (mm)
service temperature pressure 1/2" (13) 3/4" (20) 1" (25) 11⁄4 " (32) 11⁄ 2 " (40)
ºF (ºC) psig (bar) tons (kw) tons (kw) tons (kw ) tons (kw ) tons (kw)
Suction +20 (-6.7) 33.5 (2.3) – – – – 8.6 (30) 15.8 (56) 21.3 (75.0)
Lines Single
Stage
Compressor 0 (-17.8) 15.7 (1.1) – – – – 5.7 (20) 10.4 (37) 13.9 (49.0)
Suction -20 (-28.9) 3.6 (0.25) – – – – 4.2 (15) 7.4 (26) 10.3 (36.0)
Lines Booster -40 (-40) 8.7" (0.7) – – – – – – 4.4 (15) 6.3 (22.0)
Liquid +20 (-6.7) 33.5 (2.3) – – – – 5.0 (18) 9.1 (32) 12.3 (43.0)
Overfeed 0 (-17.8) 15.7 (1.1) – – – – 3.4 (12) 6.3 (22) 8.5 (30.0)
Return Lines -20 (-28.9) 3.6 (0.25) – – – – 2.2 (8.0) 4.0 (14) 5.5 (19.0)
(4X) -40 (-40) 8.7" (0.7) – – – – – – 2.4 (8.0) 3.4 (12.0)
Hot Gas +70 (+21.1) 114 (7.9) 2.2 (8) 4.3 (15) 7.3 (26) 14.1 (50) 19.6 (69.0)
Feed
Hot Gas +70 (+21.1) 114 (7.9) 4.4 (15) 8.6 (30) 14.7 (52) 28.1 (99) 39.2 (138)
Main
Compressor +86 (+30) 155 (10.7) – – – – 12.6 (44) 24.1 (85) 33.6 (118)
Discharge
Condenser +86 (+30) – – 6.0 (21) 14.5 (51) 24.0 (84) 50.0 (176) 77.0 (271)
Drains
Liquid Mains +86 (+30) – – 28.3 (100) 53.1 (187) 90.8 (320) 143 (503) 202 (711)
Liquid Feed +86 (+30) – – 54.9 (193) 103 (363) 176 (620) 277 (975) 392 (1380)
Branch
Liquid
Overfeed +10 (-12.2) – – 9.0 (32) 17.0 (60) 29.0 (102) 46.0 (162) 65.0 (229)
Supply (4X)

conditions capacities (mm)

service temperature pressure 2" (50) 2 1⁄ 2 " (65) 3" (80) 4" (100) 5" (125)
ºF (ºC) psig (bar) tons (kw ) tons (kw) tons (kw ) tons (kw ) tons (kw)
Suction +20 (-6.7) 33.5 (2.3) 35.7 (126) 51.1 (180) 81.5 (287) 146 (513) 235 (826)
Lines Single
Stage
Compressor 0 (-17.8) 15.7 (1.1) 22.7 (80.0) 34.0 (120) 53.9 (190) 94.6 (333) 156 (549)

Suction Lines -20 (-28.9) 3.6 (0.25) 16.8 (59.0) 24.8 (87.0) 39.7 (140) 68.9 (242) 114 (401)
Booster -40 (-40) 8.7" (0.7) 9.9 (35.0) 14.4 (51.0) 23.4 (82.3) 40.8 (143) 66.8 (235)
Liquid +20 (-6.7) 33.5 (2.3) 20.6 (72.4) 29.4 (103) 47.0 (165) 84.3 (296) 135 (475)
Overfeed 0 (-17.8) 15.7 (1.1) 13.6 (48.0) 20.5 (72.0) 32.4 (114) 56.8 (200) 93.8 (330)
Return Lines -20 (-28.9) 3.6 (0.25) 8.9 (31.3) 13.1 (46.0) 21.0 (74.0) 36.4 (128) 60.5 (213)
(4X) -40 (-40) 8.7" (0.7) 5.4 (19.0) 7.90 (28.0) 12.8 (45.0) 22.4 (79.0) 36.7 (129)
Hot Gas +70 (+21.1) 114 (7.9) 36.5 (128) 53.0 (186) 82.5 (290) 145 (510) 231 (812)
Feed
Hot Gas +70 (+21.1) 114 (7.9) 73.0 (257) 106 (373) 165 (580) 290 (1020) 463 (1628)
Main
Compressor +86 (+30) 155 (10.7) 62.6 (220) 90.3 (318) 142 (499) 249 (876) 397 (1396)
Discharge
Condenser +86 (+30) – – 140 (492) 220 (774) 375 (1319) 740 (2602) 1320 (4642)
Drains
Liquid Mains +86 (+30) – – 454 (1597) 657 (2311) 1031 (3626) 1808 (6358) 2886 (10150)
Liquid Feed +86 (+30) – – 881 (3098) 1273 (4477) 1999 (7030) 3506 (12330) 5596 (19680)
Branch
Liquid
Overfeed +10 (-12.2) – – 144 (506) 208 (732) 327 (1150) 573 (2015) 915 (3218)
Supply (4X)

G359d
NOV 2019 4
 flow capacities
piping and valve sizing guide for ammonia
conditions capacities (mm)
service temperature pressure 6" (150) 8" (200) 10" (250) 12" (300) 14" (350)
ºF (ºC) psig (bar) tons (kw) tons (kw ) tons (kw ) tons (kw ) tons (kw)
Suction +20 (-6.7) 33.5 (2.3) 343 (1206) 628 (2209) 1020 (3387) 1490 (5240) 1821 (6404)
Lines Single
Stage
Compressor 0 (-17.8) 15.7 (1.1) 225 (791.0) 414 (1456) 662 (2328) 946 (3327) 1156 (4065)

Suction -20 (-28.9) 3.6 (0.25) 165 (580.0) 306 (1076) 486 (1709) 709 (2494) 867 (3049)
Lines Booster -40 (-40) 8.7" (0.7) 97.8 (344.0) 181 (637.0) 288 (1013) 419 (1474) 512 (1801)
+20 (-6.7) 33.5 (2.3) 198 (696.0) 362 (1273) 587 (2064) 856 (3010) 1046 (3679)
Liquid
Overfeed 0 (-17.8) 15.7 (1.1) 135 (475.0) 249 (876.0) 398 (1400) 568 (1998) 694 (2441)
Return Lines -20 (-28.9) 3.6 (0.25) 87.5 (308.0) 162 (570.0) 256 (900) 375 (1319) 458 (1611)
(4X)
-40 (-40) 8.7" (0.7) 53.7 (189.0) 100 (352.0) 158 (556) 232 (816) 284 (999)
Hot Gas +70 (+21.1) 114 (7.9) 338 (1189) 595 (2093) 949 (3338) 1377 (4843) 1683 (5919)
Feed
Hot Gas +70 (+21.1) 114 (7.9) 673 (2367) 1190 (4185) 1898 (6675) 2754 (9685) 3366 (11838)
Main
Compressor +86 (+30) 155 (10.7) 580 (2040) 1021 (3591) 1629 (5729) 2363 (8310) 2888 (10157)
Discharge
Condenser +86 (+30) – – 2030 (7139) 4200 (14771) – – – – – –
Drains
Liquid Mains +86 (+30) – – 4218 (14834) – – – – – – – –
Liquid Feed +86 (+30) – – 8179 (28764) – – – – – – – –
Branch
Liquid
Overfeed +10 (-12.2) – – 1337 (4702) – – – – – – – –
Supply (4X)

flow capacities
piping and valve sizing guide for ammonia
conditions capacities (mm)
service temperature pressure 16" (400) 18" (450)
ºF (ºC) psig (bar) tons (kw) tons (kw )
Suction +20 (-6.7) 33.5 (2.3) 2310 (8124) 2663 (9365)
Lines Single
Stage
Compressor 0 (-17.8) 15.7 (1.1) 1684 (5922) 1941 (6826)

Suction Lines -20 (-28.9) 3.6 (0.25) 1162 (4087) 1339 (4709)
Booster -40 (-40) 8.7" (0.7) 692 (2434) 798 (2806)
Liquid +20 (-6.7) 33.5 (2.3) 1258 (4424) 1450 (5099)
Overfeed 0 (-17.8) 15.7 (1.1) 944 (3320) 1088 (3826)
Return Lines -20 (-29) 3.6 (0.25) 614 (2159) 708 (2490)
(4X) -40 (-40) 8.7" (0.7) 381 (1340) 439 (1544)
Hot Gas +70 (+21) 114 (7.9) – – – –
Feed
Hot Gas +70 (+21) 114 (7.9) – – – –
Main
Compressor +86 (+30) 155 (10.7) 3883 – – –
Discharge

G359d
5 NOV 2019
 globe installation dimensions
½" through 1¼" (13mm through 32mm)

E
E
(DIA)
(DIA)

A' A
A' A
(WIDE OPEN)
(WIDE OPEN)

F
F

T P
T P

C
C
1/2" and 3/4" 1" and 11⁄4"
(13mm and 20mm) (25mm and 32mm)

Add to
SIZE
A A' C E F P T A, A'
(MM)
Ext Neck
1/2" 7.62" 7.86" 4.73" 3.5" 0.84" 1.17" 0.84" 1.8"
(13) (194) (200) (120) (89) (21) (30) (21) (45)
3/4" 7.62" 7.86" 4.73" 3.5" 0.84" 1.17" 1.05" 1.8"
(20) (194) (200) (120) (89) (21) (30) (27) (45)
1" 7.88" 8.09" 5.93" 3.50" 1.15" 1.17" 1.31" 1.8"
(25) (200) (206) (150) (89) (29) (30) (33) (45)
11 ⁄ 4 " 7.88" 8.09" 5.93" 3.50" 1.15" 1.17" 1.66" 1.8"
(32) (200) (206) (150) (89) (29) (30) (42) (45)

G359d
NOV 2019 6
 globe installation dimensions
1½" through 14" (40mm through 350mm)

E
DIA
E DIA

A'

A
A (WIDE OPEN)
A' (WIDE OPEN)

50°
T
T
F F

C P
C
11⁄ 2 " – 3", 4" Ext neck 4" – 14"
(40mm – 80mm), (100mm) (100mm – 350mm)

Add to
SIZE (MM) A A' C E F P T A, A'
Ext Neck
11⁄ 2 " 8.88" 9.13" 7.25" 4.25" 2.12" 1.90" 2.85"
−
(40) (225) (232) (184) (108) (54) (48) (72)
2" 8.88" 9.13" 7.25" 4.25" 2.13" 2.38" 2.85"
−
(50) (225) (232) (184) (108) (54) (60) (72)
2 1⁄ 2 " 12.13" 11.75" 9.25" 7.63" 2.75" 2.88" 3.64"
−
(65) (308) (298) (235) (194) (70) (73) (92)
3" 12.13" 11.75" 9.25" 7.63" 2.75" 3.50" 3.64"
−
(80) (308) (298) (235) (194) (70) (89) (92)
4" 13.75" 14.25" 10.00" 7.63" 2.50" 2.50" 4.50"
−
(100) (349) (362) (254) (194) (64) (64) (114)
4" EXT NECK* 13.12" 12.12" 12.50" 7.63" 3.75" 4.50"
− −
(100) (333) (308) (318) (194) (95) (114)
5" 21.38" 21.63" 11.65" 10.00" 3.00" 2.65" 5.56"
−
(125) (543) (549) (396) (254) (76) (67) (141)
6" 22.10" 22.15" 13.26" 10.00" 3.50" 2.73" 6.63"
−
(150) (561) (563) (337) (254) (89) (69) (168)
8" 29.10" 29.51" 18.10" 16.00" 4.61" 3.98" 8.63"
−
(200) (739) (750) (459) (406) (117) (101) (219)
10" 35.29" 36.16" 23.38" 16.00" 5.81" 5.19" 10.75"
−
(250) (896) (918) (594) (406) (148) (132) (273)
12" 42.16" 46.39" 29.20" 20.00" 7.00" 6.27" 12.75"
−
(300) (1071) (1178) (742) (508) (178) (159) (324)
14" 47.55" 49.66" 32.86" 20.00" 7.63" 7.23" 14.00"
−
(350) (1208) (1261) (835) (508) (194) (184) (356)

* 4" (100mm) Extended Neck is “T” style body only.

G359d
7 NOV 2019
 Angle installation dimensions
½" through 1¼" (13mm through 32mm)

E (DIA) E (DIA)

Y' Y
Y' Y (WIDE OPEN)
(WIDE OPEN)

B
B

X B
X B
1/2" and 3/4" 1" and 1¼"
(13mm and 20mm) (25mm and 32mm)

Add to
SIZE (MM) B E T X Y Y' Y, Y'
Ext Neck
1/2" 2.33" 3.50" 0.84" 1.07" 6.46" 6.70" 1.80"
(13) (59) (89) (21) (27) (164) (170) (45)
3/4" 2.33" 3.50" 1.05" 1.07" 6.46" 6.70" 1.80"
(20) (59) (89) (27) (27) (164) (170) (45)
1" 2.75" 3.50" 1.31" 1.22" 6.24" 6.52" 1.80"
(25) (70) (89) (33) (31) (158) (166) (45)
1¼" 2.75" 3.50" 1.66" 1.22" 6.24" 6.52" 1.80"
(32) (70) (89) (42) (31) (158) (166) (45)

G359d
NOV 2019 8
 ANGLE installation dimensions
1½" through 18" (40mm through 450mm)

E (DIA)
E (DIA)

Y Y
Y' (WIDE OPEN) Y' (WIDE OPEN)

T
T

B
B

X B
X B
11⁄ 2 " – 8" 10" – 18"
(40mm – 200mm) (250mm – 450mm)

Add to
SIZE (MM) B E T X Y Y' Y, Y'
Ext Neck
1½" 3.38" 4.25" 1.90" 1.88" 7.75" 8.00"" 2.85"
(40) (86) (108) (48) (48) (197) (203) (72)
2" 3.38" 4.25" 2.38" 1.88" 7.75" 8.00" 2.85"
(50) (86) (108) (60) (48) (197) (203) (72)
2½" 3.38" 7.63" 2.88" 2.38" 11.00" 10.63" 3.64"
(65) (86) (194) (73) (60) (280) (270) (92)
3" 3.38" 7.63" 3.50" 2.38" 11.00" 10.63" 3.64"
(80) (86) (194) (89) (60) (280) (270) (92)
4" 3.88" 7.63" 4.50" 3.00" 11.00" 10.63" 3.65"
(100) (98) (194) (114) (76) (280) (270) (93)
5" 4.47" 10.00" 5.56" 3.47" 16.42" 16.62"
–
(125) (131) (254) (141) (88) (417) (422)
6" 5.15" 10.00" 6.63" 3.85" 16.55" 16.78"
–
(150) (131) (254) (168) (98) (420) (426)
8" 6.90" 16.00" 8.63" 6.11" 22.12" 22.52"
–
(200) (175) (406) (219) (155) (562) (572)
10" 9.44" 16.00" 10.75" 6.63" 26.47" 27.34"
–
(250) (240) (406) (273) (168) (672) (694)
12" 12.00" 20.00" 12.75" 8.66" 30.34" 33.86"
–
(300) (305) (508) (324) (220) (783) (860)
14" 12.97" 20.00" 14.00" 9.20" 34.92" 36.91"
–
(350) (329) (508) (356) (234) (887) (938)
16" 13.16" 30.00" 16.00" 10.25" 59.45" 45.60"
–
(400) (334) (752) (406) (260) (1510) (1158)
18" 14.42" 30.00" 18.00" 11.55" 62.40" 44.50"
–
(450) (366) (752) (457) (293) (1585) (1130)

G359d
9 NOV 2019
 ½" THROUGH 1¼" (13 MM THROUGH 32 MM) BUTT WELD SHUT-OFF VALVES

NOTE: Angle valve shown; kits are the same for globe valves.

G359d
NOV 2019 10
 REPLACEMENT PARTS – Butt Weld Shut-Off Valves
½" THROUGH 1¼" (13MM THROUGH 32MM)

ITEM DESCRIPTION QTY PART NO

Gasket Kit 1/2", 3/4", 1", 1-1/4" (13mm, 20mm, 25mm, 32mm) 50-1040
Gasket Kit, Extended Neck 1/2", 3/4", 1", 1-1/4" (13mm, 20mm, 25mm, 32mm) 50-1171
Above kits consist of:
1 Stem Packing 1
2 Stem Washer 1
4 Stem O-Ring 1
5 Bonnet Gasket 1
6 Seal Cap O-Ring 1
7 Packing Nut 1
7b Packing Nut, Extended Neck 1
21 O-Ring, Anti-Spin 1
Bonnet Assembly Kit 1/2", 3/4" (13mm, 20mm) 50-1094
Bonnet Assembly Ext Neck Kit 1/2", 3/4" (13mm, 20mm) 50-1172
Bonnet Assembly Kit 1", 1-1/4" (25mm, 32mm) 50-1095
Bonnet Assembly Ext Neck Kit 1", 1-1/4" (25mm, 32mm) 50-1174
Above kits consist of:
8 Bonnet 1
9 Stem 1
9b Stem, Extended Neck 1
10 Disc Assembly 1
11 Ball Retainer 1
12 Balls 10
13 Bonnet Cap Screw 4
Gasket Kit 1
Handwheel Kit 50-1005
Above kits consist of:
14 Handwheel 1
15 Screw 1
16 Nameplate 1
18 Bonnet Thread Cap 1
Seal Cap Kit 50-1036
Above kits consist of:
6 Seal Cap O-Ring 1
19 Seal Cap 1
20 Body 1

NOTE: A plate steel cap is available to order, specify part number 75-1014.

G359d
11 NOV 2019
 1½" through 4" (40mm through 100mm) – BUTT WELD SHUT-OFF VALVES

15
19 16

14

17
6
9
2 7

18
3
1
13 4

5
20
12

11

21
10

NOTE: Globe valve shown; kits are the same for angle valves.

G359d
NOV 2019 12
REPLACEMENT PARTS – Butt Weld Shut-Off Valves
1½" through 4" (40mm through 100mm)

ITEM DESCRIPTION QTY PART NO

Gasket Kit 1-1/2", 2" (40mm, 50mm) 50-1023

Gasket Kit Ext Neck 1-1/2", 2" (40mm, 50mm) 50-1164
Gasket Kit 2-1/2", 3" (65mm, 80mm) 50-1043
Gasket Kit Ext Neck 2-1/2", 3" (65mm, 80mm) 50-1166
Gasket Kit 4" (100mm) 50-1065
Gasket Kit Ext Neck 4" (100mm) 50-1203
Above kits consist of:
1 Stem Packing 1
2 Stem Washer 1
3 Back-up Washer 1
4 Stem O-Ring 1
5 Bonnet Gasket 1
6 Seal Cap Gasket 1
7 Packing Nut 1
21 O-Ring, Anti-Spin 1
Bonnet Assembly Kit 1-1/2", 2" (40mm, 50mm) 50-1024
Bonnet Assembly Ext Neck Kit 1-1/2", 2" (40mm, 50mm) 50-1165
Bonnet Assembly Kit 2-1/2", 3" (65mm, 80mm) 50-1044
Bonnet Assembly Ext Neck Kit 2-1/2", 3" (65mm, 80mm) 50-1167
Bonnet Assembly Kit 4" 50-1066
Bonnet Assembly Ext Neck Kit 4" (100mm) 50-1184
Above kits consist of:
8 Bonnet 1
8b Bonnet Ext Neck 1
9 Stem 1
9b Stem Ext Neck 1
13 Bonnet Cap Screw 4
Gasket Kit 1
10 Disc Assembly Kit 1
11 Ball Retainer 1
12 Balls 1
Handwheel Kit 1-1/2", 2" (40mm, 50mm) 50-1026
Handwheel Kit 2-1/2", 3", 4" (65mm, 80mm, 100mm) 50-1037
Above kits consist of:
14 Handwheel 1
15 Screw 1
16 Nameplate 1
17 Support Washer 1
18 Bonnet Thread Cap 1
Seal Cap Kit 1-1/2", 2" (40mm, 50mm) 50-1027
Seal Cap Kit 2-1/2", 3", 4" (65mm, 80mm, 100mm) 50-1038
Above kits consist of:
6 Seal Cap Gasket 1
19 Seal Cap 1

20 Body 1

G359d
13 NOV 2019
 5" through 8" (125mm through 200mm – BUTT WELD SHUT-OFF VALVES

15

17

16
14

19

6
7
24
1
2

13 4 3

8 5

9
20

23
22

10

21

NOTE: Globe valve shown; kits are the same for angle valves.

G359d
NOV 2019 14
REPLACEMENT PARTS – Butt Weld Shut-Off Valves
5" through 8" (125mm through 200mm)

ITEM DESCRIPTION QTY PART NO

Gasket Kit 5" (125mm) 50-1082

Gasket Kit 6" (150mm) 50-1083
Gasket Kit 8" (200mm) 50-1084
Above kits consist of:
1 Stem Packing 1
2 Stem Washer 1
3 Back-up Washer 1
4 Stem O-Ring 1
5 Bonnet O-Ring 1
6 Seal Cap O-Ring 1
7 Packing Nut 1
Bonnet Assembly Kit 5" (125mm) 50-1080
Bonnet Assembly Kit 6" (150mm) 50-1081
Bonnet Assembly Kit 8" (200mm) 50-1085
Above kits consist of:
8 Bonnet 1
9 Stem Assembly 1
13 Bonnet Cap Screw 4
21 Lower Disc Holder 1
22 Upper Disc Holder 1
23 Disc Holder Screw 4
24 Bushing, Stem Guide 1
Gasket Kit 1
Disc Assy 1
Handwheel Kit 5", 6" (125mm, 150mm) 50-1089
Handwheel Kit 8" (200mm) 50-1090
Above kits consist of:
14 Handwheel 1
15 Screw 1
16 Back-Up Washer (8" Only) 1
17 Nameplate 1
Seal Cap Kit 5", 6" (125mm, 150mm) 50-1091
Seal Cap Kit 8" (200mm) 50-1092
Above kits consist of:
6 Seal Cap 1
19 Seal Cap 1
20 Body 1

G359d
15 NOV 2019
 10" through 18" (250mm through 450mm) – BUTT WELD SHUT-OFF VALVES

21
24

22
20
8

6
23

7 4

2 3

10 11

18 19
5
12

17 15

25

13

16
14
26

NOTE: Angle valve shown; kits are the same for globe valves.

G359d
NOV 2019 16
REPLACEMENT PARTS – Butt Weld Shut-Off Valves
10" through 18" (250mm through 450mm)

ITEM DESCRIPTION QTY PART NO

Gasket Kit 10" (250mm) 50-1122

Gasket Kit 12" (300mm) 50-1123
Gasket Kit 14" (350mm) 50-1124
Gasket Kit 16" (400mm) 50-1196
Gasket Kit 18" (450mm) 50-1197
Above kits consist of:
1 Stem Packing 1
2 Packing Washer 1
3 Back-up Washer 1
4 Stem O-Ring 1
5 Bonnet O-Ring 1
6 Seal Cap O-Ring 1
7 Packing Nut 1
8 Bushing, Stem Guide 1
Bonnet Assembly Kit 10" (250mm) 50-1125
Bonnet Assembly Kit 12" (300mm) 50-1126
Bonnet Assembly Kit 14" (350mm) 50-1127
Bonnet Assembly Kit 16" (400mm) 50-1198
Bonnet Assembly Kit 18" (450mm) 50-1199
Above kits consist of:
9 Bonnet 1
10 Stem Assembly 1
11 Bonnet Cap Screw 8
12 Ring, Teflon Back Seat 1
14 Lower Disc Holder 1
15 Upper Disc Holder 1
16 Disc Screw 8
17 Guide Tube 1
18 Screw Guide 1
19 Washer, Screw Guide 1
Disc Kit Assy
Gasket Kit 1
Handwheel Kit 10" (250mm) 50-1131
Handwheel Kit 12", 14" (300mm, 350mm) 50-1132
Handwheel Kit 16", 18" (400mm, 450mm) 50-1193
Above kits consist of:
20 Handwheel 1
21 Screw 1
22 Nameplate 1
23 Support Washer 1
Seal Cap Kit 10" (250mm) 50-1133
Seal Cap Kit 12", 14" (300mm, 350mm) 50-1134
Seal Cap Kit 16", 18" (400mm, 450mm) 50-1194
Above kits consist of:
6 Seal Cap O-Ring 1
24 Seal Cap 1
25 Body 1

G359d
17 NOV 2019
SERVICE AND MAINTENANCE TROUBLESHOOTING VALVE LEAKS
Hansen steel butt welding shut-off valves require On the rare occasion when a small valve leak is
practically no ser vice or maintenance due to the discovered, the following procedures may help:
combination of polished stainless steel stems and reliable
Stem seal leaks – The possibility of this occurrence
O-ring stem seals plus graphite composite packing. This
is based on many factors, such as frequency of use,
almost entirely eliminates stem leakage, the common
exercising, debris or rust on stem, etc. First, simply
ailment of shut-off valves.
tighten the packing nut to see if this eliminates the leak.
To help ensure safety, verify the tightness of the packing If not, back seat the valve or isolate it entirely from the
nut whenever the position (open or closed) is changed refrigeration system. See Stem Packing section of this
on isolation shut-off valves before opening the system. bulletin.
Ensuring that the packing nut is tight helps reduce the
Bonnet gasket leaks – If a gasket leak is discovered at
possibility that any line or system vibration may cause
the bonnet-to-body interface, first bring the pressure
a slight unseating of a closed valve.
in the valve to zero pressure and check the bonnet bolt
tightness. If the leak persists, isolate the valve from the
STEM PACKING refrigeration system and disassemble the valve. Check
When verifying the tightness of the packing nut, use an the gasket sealing surfaces on the bonnet and valve
adjustable wrench. Extrusion of some black graphite packing body for scratches or gouges. These scratches can
material along the stem is normal. If the O-ring or the adjustable sometimes be polished smooth. Install a new gasket
packing ever needs replacement as evidenced by refrigerant and reassemble the valve. Evenly tighten all bolts to
or oil leakage at the stem, open the valve stem firmly to the properly seat the bonnet. Repeat the pressure test.
back-seat position. This separates the O-ring and packing from
the system refrigerant. Remove the packing nut carefully and Bonnet O-ring leaks – Valves 5" (125mm) and larger use
then use a wire hook or a small blade screwdriver to remove bonnet O-rings. If a leak is discovered at the bonnet-
the packing and O-ring. Take care not to scratch the stem or to-body interface, first bring the pressure in the valve
bonnet sealing surfaces. Carefully install the backup washer to zero pressure and check the bonnet bolt torque. The
(1½"–18" or 13mm–450mm only), new lubricated stem O-ring, torque recommendations are provided below. If the leak
stem washer, and stem packing. Tighten the packing nut only persists, isolate the valve from the refrigeration system
enough to give the handwheel slight turning friction. and disassemble the valve. Check for debris on the
surfaces of the bonnet and O-ring groove in the valve
VALVE SEAT body. Check for scratches and polish the surfaces. Clean
To inspect or replace the valve seat disc, isolate the valve and check the O-ring for cuts, cracks and embedded
from the system and safely pump out all refrigerant to zero debris. Check the bonnet and valve surface for flatness.
pressure with the stem open at least one turn. Evenly loosen Occasionally, the edge of the bonnet on the valve body
all bolts one to two turns. Using a screwdriver, break the seal is struck or dropped which could damage or raise the
between the bonnet and valve body, proceeding cautiously sealing surface of the bonnet. This prevents the two
to avoid any refrigerant which may still remain inside the sealing surfaces from being completely engaged. Remove
valve body. Remove the bonnet bolts and bonnet assembly, the raised edge. Also, if not carefully re-assembled,
being careful not to damage the Teflon seat disc surface. If the bonnet may have been slightly askew, preventing
the seat surface in the body is marred, it may be possible proper sealing. Before reassembling the valve, clean
to repair the seat by polishing with emery paper. the sealing surfaces and O-ring apply suitable grease
to the O-ring. Install the bonnet, making sure the stem
If the Teflon seat disc is damaged, replace the entire disc is open several turns. Evenly tighten, then torque the
assembly ½" (13mm) thru 4" (100mm) by first removing the bonnet bolts to the specified value below. Pressure test
ball retainer spring, ball bearings and anti-spin O-ring.
the valve to check for leaks.
Install a new disc assembly including anti-spin O-ring.
Alternately, use a lathe to take a 1⁄ 64" (0.4 mm) by 45°
surface cut on the Teflon seat. The 5" (125mm) thru 18"
(450mm) Teflon seats can be replaced by disassembling
the disc holder by loosening and removing the disc
screws. Replace the Teflon ring, the upper disc O-ring
in 10" (250mm) and above, and reassemble the disc.
Replace body gasket or O-ring and reassemble bonnet
into body using care not to damage Teflon seat surface.
Be careful not to pinch the O-ring. If necessary, retain
O-ring in O-ring groove by using a suitable O-ring grease.
Ensure the stem is opened at least several turns.
Hansen assembles valves with bonnet cap screws
factory tightened as follows: 1⁄2" to 11⁄4" (13mm to 32mm)–
30 ft-lb (41 Nm); 11⁄2" (40mm) and 2" (50mm)–40 ft-lb (54 Nm);
21⁄2" (65mm) and 3" (80mm)–60 ft-lb (81 Nm); 4" (100mm)–
180 ft-lb (244 Nm); and 5" to 18" (125mm to 450mm)–
200 ft-lb (271Nm). Test the valve for leaks before returning
it to service.

G359d
NOV 2019 18
ordering information, Extended neck butt weld shut-off valves

Size Description Cat No

Globe, Handwheel GWE051H

1/2" Angle, Handwheel AWE050H

(13mm) Globe, Seal Cap GWE051C
Angle, Seal Cap AWE050C
Globe, Handwheel GWE076H
Angle, Handwheel AWE075H
3/4"
(20mm) Globe, Seal Cap GWE076C
Angle, Seal Cap AWE075C

Globe, Handwheel GWE101H

1" Angle, Handwheel AWE100H

(25mm) Globe, Seal Cap GWE101C
Angle, Seal Cap AWE100C
Globe, Handwheel GWE126H
Angle, Handwheel AWE125H
1¼"
(32mm) Globe, Seal Cap GWE126C
Angle, Seal Cap AWE125C

Globe, Handwheel GWE150H

Angle Handwheel AWE150H
1½"
(40mm) Globe, Seal Cap GWE150C
Angle, Seal Cap AWE150C

Globe, Handwheel GWE200H

Angle, Handwheel AWE200H
2"
(50mm) Globe, Seal Cap GWE200C
Angle, Seal Cap AWE200C

Globe,Handwheel GWE251H

2½" Angle, Handwheel AWE251H

(65mm) Globe, Seal Cap GWE251C
Angle, Seal Cap AWE251C
Globe, Handwheel GWE301H
Angle, Handwheel AWE301H
3"
(80mm) Globe, Seal Cap GWE301C
Angle, Seal Cap AWE301C

Globe, Handwheel GWE400H

4"* Angle, Handwheel AWE402H

(100mm) Globe, Seal Cap GWE400C
Angle, Seal Cap AWE402C

*Note: 4" Extended Neck Globe is a “T” style valve.

G359d
19 NOV 2019
 ordering information, to order
butt weld shut-off valves Specify catalog number. To order valves for 600 psig
Size Description Cat No (41 bar g) SWP, add the letter “C” prefix to catalog number
Globe, Handwheel GWB051H (Example: CGW200H). CE marked valves are available
1/2" Angle, Handwheel AWB050H for 1¼" through 14" (32mm to 350mm), add the letter "E"
(13mm) Globe, Seal Cap GWB051C suffix (Example: AW150HE).
Angle, Seal Cap AWB050C
Globe, Handwheel GWB076H CAUTION
3/4" Angle, Handwheel AWB075H
(20mm) Globe, Seal Cap GWB076C H a ns e n va lve s a r e for r ef r ig e r ation onl y. T he s e
Angle, Seal Cap AWB075C instructions must be completely read and understood
Globe, Handwheel GWB101H before selecting, using or servicing Hansen valves and
1" Angle, Handwheel AWB100H electronics. Only knowledgeable, trained refrigeration
(25mm) Globe, Seal Cap GWB101C mechanics should install, operate, or service. Stated
Angle, Seal Cap AWB100C
temperature and pressure limits should not be exceeded.
Globe, Handwheel GWB126H
Angle, Handwheel AWB125H Bonnets should not be removed from valves unless
1¼"
(32mm) Globe, Seal Cap GWB126C system has been evacuated to zero pressure. See also
Angle, Seal Cap AWB125C Safety Precautions in the current List Price Schedule
Globe, Handwheel GW150H and the Safety Precautions Sheet supplied with product.
1½" Angle Handwheel AW150H
(40mm) Globe, Seal Cap GW150C WARRANTY
Angle, Seal Cap AW150C
Globe, Handwheel GW200H All Hansen products, except electronics, are guaranteed
2" Angle, Handwheel AW200H against defective materials or workmanship for one
(50mm) Globe, Seal Cap GW200C year F.O.B. factory. Electronics are guaranteed against
Angle, Seal Cap AW200C defective materials or workmanship for 90 days F.O.B.
Globe,Handwheel GW251H factor y. No consequential damages or field labor is
2½" Angle, Handwheel AW251H included.
(65mm) Globe, Seal Cap GW251C
Angle, Seal Cap AW251C
Globe, Handwheel GW301H TYPICAL SPECIFICATIONS
3" Angle, Handwheel AW301H “Weldable refrigerant shut-off valves shall have stainless
(80mm) Globe, Seal Cap GW301C steel stems with dual seals, forged or cast steel bodies,
Angle, Seal Cap AW301C
back-seating design for packing replacement, bonnet
Globe, Handwheel GW402H
threads for installation of stem seal caps, butt weld
4" Angle, Handwheel AW402H
(100mm) Globe, Seal Cap GW402C ends machined dimensionally correct for schedule 80
Angle, Seal Cap AW402C pipe (sizes ½"– 1½"), schedule 40 pipe (sizes 2"–10") and
Globe, Handwheel GW500H gauge or standard weight pipe (sizes 12" and above),
5" Angle, Handwheel AW500H and suitable for a safe working pressure of 400 psig
(125mm) Globe, Seal Cap GW500C (28 bar g) or 600 psig (41 bar g) as manufactured by
Angle, Seal Cap AW500C Hansen Technologies Corporation, or approved equal.”
Globe, Handwheel GW600H
6" Angle, Handwheel AW600H
(150mm) Globe, Seal Cap GW600C
Angle, Seal Cap AW600C
Globe, Handwheel GW800H
8" Angle, Handwheel AW800H
(200mm) Globe, Seal Cap GW800C
Angle, Seal Cap AW800C
Globe, Handwheel GW1000H
10" Angle Handwheel AW1000H
(250mm) Globe, Seal Cap GW1000C
Angle, Seal Cap AW1000C
Globe, Handwheel GW1200H
12" Angle, Handwheel AW1200H
(300mm) Globe, Seal Cap GW1200C
Angle, Seal Cap AW1200C
Globe,Handwheel GW1400H
14" Angle, Handwheel AW1400H
(350mm) Globe, Seal Cap GW1400C
Angle, Seal Cap AW1400C
16" Angle, Handwheel AW1600H
(400mm) Angle, Seal Cap AW1600C
18" Angle, Handwheel AW1800H
(450mm) Angle, Seal Cap AW1800C
Hansen Technologies Corporation
681 Commerce St
Burr Ridge, Illinois 60527 USA
Tel: 630.325.1565 Fax: 630.325.1572 Toll: 866.4HANSEN
Email: sales@hantech.com Web: www.hantech.com
USA ∙ Asia ∙ Europe ∙ India ∙ Latin America ∙ Middle East
© 2013 Hansen Technologies Corporation
G359d
NOV 2019 20