Hyster H1.50XM (E001) Parts Manual
Hyster H1.50XM (E001) Parts Manual
Hyster H1.50XM (E001) Parts Manual
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H1.50-1.75XM'
H2.0QXMS
(E001 )
Customer Edition
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1492522 PRINTED IN ENGLA.ND BY XEROX: BUSINESS SEBVICES © 1999 HvS"!""'=R C::lMPANY
03/01
PARTS
MANUAL
CHALLENGER
H1.50-1.75XM, H2.00XMS
(E001)
1492522
© 2001 HYSTER COMPANY
03/01
SERIJ\L CODE EGO 1 HYSTER
ILLUSTRATED CONTENTS
5 4
9
10
11
3
5
7
12
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TABLE OF CONTENTS
DESCRIPTION PAGE
AIR FILTER'
DIESEL , PAGE 94
AIR FILTER
LPG PAGE 92
ALTERNATOR
LPG AND DIESEL PAGE 142
c
CAMSHAFT AND VALVES
DIESEL PAGE 60
CARBURETTOR
. LPG PAGE 100
C (Continued)
CARRIAGE
THREE STAGE FULL FREE-LIFT PAGE 244
CARRIAGE
TWO STAGE FULL FREE-LIFT PAGE 270
CARRIAGE
TWO STAGE LIMITED FREE-LIFT P~GE 216
CHASSIS HARNESS
DIESEL PAGE 135
CHASSIS HARNESS
LPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 132
COOLING SYSTEM
DIESEL , PAGE 66
COOLING SYSTEM
LPG :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 46
COUNTERWEIGHT EXHAUST
LPG PAGE 74
j
COUNTERWEIGHT PAGE 18
CYLINDER BLOCK
DlESEL PAGE 54
TABLE OF CONTENTS
DESCRIPTION PAGE
C (Continued)
CYLINDER BLOCK
LPG PAGE 30
CYLINDER HEAD
DIESEL " PAGE 52
CYLINDER HEAD
LPG PAGE 28
too.
D r-
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DIFFERENTIAL .................................................... PAGE 159
f
1"-
DISTRIBUTOR 1
LPG " PAGE 136
E
ELECTRICAL SYSTEM
DIESEL PAGE 120
ELECTRICAL SYSTEM .
LPG ' " PAGE 118
E (Continued)
ENGINE MOUNT
LPG PAGE 50
EXHAUST
DIESEL PAGE 76
FENDER PAGE 6
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT " PAGE 242
FREE-LiFf CYLINDER
TWO STAGE FULL FREE-LiFf PAGE 268
FREE-LIFT
THREE STAGE FULL FREE-LIFT PAGE 236
TABLE OF CONTENTS
DESCRIPTIQN PAGE
F (Continued)
FREE-LIFT
TWO STAGE FUll FREE-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 262
FREE-LIFT
TWO STAGE LIMITED FREE-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 210
FUEL FILTER
DIESEL PAGE 109
FUEL SYSTEM
DIESEL , PAGE 106
t.--
FUEL SYSTEM
lPG PAGE 98
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GOVERNOR
LPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 105
H
HARNESS ,
MONOTROL PEDAL PAGE 131 i·,
l
HARNESS
SEAT SWiTCH PAGE 134
HARNESS
TAIL LIGHT ..................................... - . PAGE 309
HEADER HOSE
THREE STAGE FULL FREE-L1F!'
FOUR FUNCTION PAGE 250
HEADER HOSE
THREE STAGE FULL FREE-LIFT
THREE FUNCTION PAGE 248
HEADER HOSE
TWO STAGE FUll FREE-LiFf
FOUR FUNCTION PAGE 276
H (Continued)
HEADER HOSE
TWO STAGE FULL FREE-LIFT
THREE FUNCTION PAGE 274
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION PAGE 222
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
THREE FUNCTION PAGE 220
HYDRAULIC PUMP
LOW NOISE
DIESEL " PAGE 189
HYDRAULIC PUMP
LPG AND DIESEL _.. '" . " , " PAGE 188
INJECTION PUMP
DIESEL - PAGE 110
INNER MAST
. THREE STAGE FULL FREE-LIFT " PAGE 232
INNER MAST
TWO STAGE FULL FREE-LIFT PAGE 258
INNER MAST
TWO STAGE LIMITED FREE-LIFT PAGE 208
TABLE OF CONTENTS
DESCRIPTION PAGE
I (Continued)
INTEGRAL SIDESHIFT
CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT " PAGE 288
INTEGRAL SIDESHIFT I .. :.
CARRIAGE
TWO STAGE LIMITED FREE-LIFT PAGE 286 \
( ....
INTEGRAL SIDESHIFT
CYLINDER " PAGE 291
INTEGRAL SIDESHIFT I~
, ;
HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT " PAGE 293
INTEGRAL SIDESHIFT
HYDRAULIC HOSES
TWO STAGE LIMITED FREE-LIFT PAGE 292
I""
I
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT " PAGE 230
,...
I
LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 16
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
LEFT HAND PAGE 212
1-~
LOAD BACKREST EXTENSION !
THREE STAGE FULL FREE-LIFT PAGE 245
j --
LOAD BACKREST EXTENSION
TWO STAGE FULL FREE-LIFT " PAGE 271
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
LEFT HAND PAGE 238
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
RIGHT HAND PAGE 240
MAIN CYLINDER
TWO STAGE FULL FREE-LIFT
LEFT HAND PAGE 264
MAIN CYLINDER
TWO STAGE FULL FREE-LIFT
RIGHT HAND PAGE 266
MAIN LIFT
THREE STAGE FULL FREE-LIFT PAGE 234
MAIN LIFT
TWO STAGE FULL FREE-LIFT , PAGE 260
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 246
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT PAGE 272
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT PAGE 218
NOISE REDUCTION
ENGINE COVER " PAGE 22
NOISE REDUCTION
FRAME PAGE 21
NOZZLE HOLDER
DIESEL , .. " ., .. , , , " PAGE 108
TABLE OF CONTENTS
DESCRIPTION PAGE
o
Oil PUMP AND FilTER
DIESEL " PAGE 64
OUTER MAST
THREE STAGE FULL FREE-LIFT " PAGE 228
OUTER MAST
TWO STAGE FULL FREE-LIFT PAGE 256
OUTER MAST
TWO STAGE LIMITED FREE-LIFT PAGE 206
!,.;
OVERHEAD GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 7 I
PUBLICATIONS PAGE
1-0'
PUMP DRIVE
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RADIATOR AND HOSES I;
DIESEL PAGE 68
1 --
REGULATOR
LPG PAGE 102
STANDARD FORKS
THREE STAGE FULL FREE-LIFT PAGE 252
STANDARD FORKS
TWO STAGE FULL FREE-LIFT PAGE 278
STANDARD FORKS
TWO STAGE LIMITED FREE-LIFT PAGE 224
STARTER MOTOR
DIESEL , .. , PAGE 140
SUSPENSION SEAT
FIRST SHEET '" PAGE 10
SUSPENSION SEAT
SECOND SHEET PAGE 12
TABLE OF CONTENTS
DESCRIPTION PAGE
THROTTLE LINKAGE
DIESEL ' PAGE 91
THROTTLE LINKAGE
LPG PAGE 90
TILT CYLINDER
6° FORWARD TILT/6° BACK TILT PAGE 200
TILT CYLINDER
6° FORWARD TILT/10° BACK TILT PAGE 201
I ._~
TILT CYLINDER
10° FORWARD TilT/6" BACK TilT PAGE 203 I
TIMING GEAR COVER AND OIL SUMP
DIESEL PAGE 56
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UPSWEPT EXHAUST i
i
DIESEL PAGE 80
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UPSWEPT EXHAUST
LPG PAGE 78
v
VALVE ATIACHING PARTS
FOUR FUNCTION PAGE 196
w
WIRE HARNESS
LPG " , , . . . . . . . . . . . .. PAGE 133
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This parts manual describes and illustrates as- The different constructions are indicated by keys,
semblies, subassemblies, and detail parts need- symbols and footnotes.
ed for service replacement.
3 --P.EllJ:.R!eM---fj--........TABLE OF CONTENTS
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For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks. !
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(4) The four or five digit number series indicates the serial number of the truck.
(5) The final letter indicates the year of manufacture starting with
"A" in 1957 and 1980. The letters "I", "0", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift tnxks.
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Printed on Nameplate
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Stamped on Frame
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Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
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(1) & (2) The first letter and number indicates the mast model code.
(4) The four or five digit number series indicates the serial number of the mast.
(5) Lift Height in millimetres stamped just below the serial number
Mast Group Identification consists of mast unit code (1) & (2) plus lift height (5). f '--'
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For pending serial numbers contact your local dealer for Hyster lift trucks. L.1
· ·.--,
LIFT EQUIPMENT IDENTIFICATION r l
1. Fork part number, capacity rating, plant code
letter and date of manufacture are stamped 1.
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin
type) or on the back of the right hand end of
the bottom crossmember (hook type). A date
code has two letters in line with or below the
carriage group number.
(1) & (2) The first letter and three numbers indicate the attachment model code.
(3) ! '1e second letter indicates the plant of manufacture.
(4) The four or five digit number series indicates the serial number.
For pe.nding serial numbers contact your local dealer for Hyster ntt tn.cks.
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NAMEPLATE
Side-Shift Carriage.s and Attachments have nameplates. Use the serial number found on the
nameplate to identify the attachment.
Always refer to the group, serial or part number when ordering service parts.
_wu:_~_ ._ali __
©2001 HYSTER COMPANY See Service Manual 15/03/01
for sen/ice procedures
rI
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Every new lift truck is provided with an OPERATING Other manuals, publications and programs are avail-
MANUAL. able from your Dealer for Hyster Uft Trucks to help you
operate and maintain your lift truck professionally. See
The OPERATING MANUAL must always be available the list that follows for reference to items for lift trucks
on every lift truck. This manual has information that the in this PARTS MANUAL.
operator must know for inspection and operation of the
lift truck.
English 1497770
!
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French 1497772
Parts Manual
English 1492522
French 1492524
Italian 1492527
English 1492515
French 1492517
German 1492518
Italian 1492520
Spanish : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1492516
II
NOTES
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FENDER PAGE 6
SUSPENSION SEAT
FIRST SHEET _ PAGE 10
SUSPENSION SEAT
SECOND SHEI;T PAGE 12
LABELS PAGE 16
COUNTERWEIGHT PAGE 18
NOISE REDUCTION
FRAME PAGE 21
NOISE REDUCTION
ENGINE COVER PAGE 22
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Page 5
SERIAL CODE E001 EUROPE HYSTEA
FRAME AND FLOOR PLATE
Ref Part No. Name Of Part qty Ref Part No, Name Of Part Qty
1 1477470 Operator Module (LPG) . . . . . . . .. 1 25 316678 Hex Head Bolt 2
1 2041655 Operator Module (Diesel) 1 26 320157 Washer 4
2 2021234 Rubber Cushion . . . . . . . . . . .. 3 27 292681 Lockwasher . . . . . . . . . . . . . . . . . .. 2
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, 3 2021235 Rubber Cushion 1 28 239503 Nut 2
Ii 4 2021238 Washer 4 29 2021665 Plate , 1
5 2021237 Locknut " 4 30 2022636 Hex Head Bolt. . . . . . . . . . . . . . . .. 4
6 2021232 Cover 1 31 296426 Washer 4
7 316678 Screw 4 32 2021833 Cap 2
8 320157 Washer 4 33 292533 Hex Head Bolt 4
9 292500 Hex Head Bolt 1 34 2021834 Lockwasher . . . . . . . . . . . . . . . . . .. 4
10 320156 Washer 1 35 2022821 Floor Mat 1
11 136687 Nut 1 36 2021900 Plate 2
12 1385097 Panel (RH) . . . . . . . . . . . . . . . . . . .. 1 37 136985 Hex Head Bolt 4
13 2021499 Panel (LH) ... . . . . . . . . . . . . . . . .. 1 38 292682 Lockwasher 4
14 369242 Hex Head Bolt 4 39 320159 Washer 4
15 292681 Lockwasher . . . . . . . . . . . . . . . . . . . 4 40 a 2021395 Plug 2
16 1350282 Nut 4 41 a 2045369 Pad 1
17 316678 Screw 2 41 2022822 Barrier 1
18 b 2022544 Cap (Choke Cable) 1 42 a 2023813 Plate 1
19 292681 Lockwasher . . . . . . . . . . . . . . . . . .. 2 43 a 2022029 Cover (Front) . . . . . . . . . . . . . . . . .. 1
20 376949 Cover AR 44 2022798 Label (Cowl Cover) 1
21 2023789 Floorplate . . . . . . . . . . . . . . . . . . . .. 1 45 a 2022803 Cap (Tilt Pin) . . . . . . . . . . . . . . . . .. 2
22 136681 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
15175 Washer 2 a Noise Reduction
23
Bracket , , 1 b Diesel
24 2021231
FENDER
(Figure 2) T'
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Ref part No. Name Of part Qty Ref part No. Name Of Part Oty
1 a 2021869 Fender (LH) , 1 4 b 2021876 Fender (RH) , 1
1 a 2021870 Fender (RH) 1 5 1347144 Bar 5
2 a 2021871 Fender (LH) . . . . . . . . . . . . . . . . . .. 1 6 136985 Hex Head Bolt " 5
,
2 a 2021872 Fender (RH) 1 7 292682 Lockwasher................... 5 ! '--~
5
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10
i 12
10
13
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12 ~6
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NA02532
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _, _. . . . . . ._ ~ nlll _ _~ _ ~ _
ENGINE COVER
(Figure 4)
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32 ~ 34
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NA02530
Key
A: Non-Suspension Seat
!. B: Suspension Seat
Qty Qty
Ref Part No. Name Of Part A B Ref Part No. Name 01 Part A B
U 1 1385128 Engine Cover ...................... 1 1 22 296167 Screw ..................... 2 2
2 2021223 Support ......................... 2 2 23 15177 Washer ................... ARAR
3 1339786 Boot .'O .............................. 1 1 24 2023466 Panel (RH) ................. 1 1
4 176640 Hex Head Bolt .............. 2 2 25 2021216 Panel (LH) ................. 1 1
5 320157 Washer .................... 6 6 26 136749 Hex Head Bolt .............. 2 2
6 292681 Lockwasher ............... 1212 27 15175 Washer ................... 1010
7 239503 Nut ....................................... 6 6 28 2021218 Cover (Radiator) ............ 1 1
~
_ _ _ _ _ _ _ _ _ _- """"' .........
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..... ..;....
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©2001 HYSTER COMPANY See Service Manual 01/03/15
for selVice procedures
l
HY5TSA Page 10
SERIAL CODE E001 EUROPE
I
I
SUSPENSION SEAT
FIRST SHEET
(Figure 5)
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Ref Part No. Name QlPart Qly Ref Pa.!1...NQ. Name Of Part aty
1466006 Seat Assembly (Vinyl Cover) 1 10 1467520 Cover Kit (LH) ................ 1
1466007 Seat Assembly (Fabric Cover) .. , 1 11 1467521 Cover Kit (RH) ............... 1
1 1467533 Back Cushion (Vinyl Cover) .... 1 12 1467522 Kit-Holder ................... 1
1 1467535 Back Cushion (Fabric Cover) ... 1 13 1467530 Kit-Recliner .................. 1
2 1494076 Seat Cushion (Vinyl Cover) ..... 1 14 1467531 Kit-Knob .................... 1
2 1467536 . Seat Cushion (Fabric Cover) ... 1 15 1467532 Kit-Seat Belt ................. 1
3 1467513 Slider Kit .................... .1 16 15175 Washer ...................... 4
4 1467514 Switch ................... , .. 1 17 145639 Nut ......................... 4
18 a
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"iJ 5 1467515 Wire Harness ................ 1 2028186 Spacer ...................... 2
6 1467516 Armrest Kit (LH) .............. 1 18 b 2039216 Spacer ...................... 1
7 1467517 Armrest Kit (RH) .............. 1
8 1467518 Kit-Cap (LH) ................. 1 a H1.50-2.00XM And Diesel H2.00XMS
9 1467519 Kit-Cap (RH) ................. 1 b H1 .50-1. 75XM (LPG)
SUSPENSION SEAT
SECOND SHEET
(Figure 6)
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--- Ref Part No. Name Of Part aty Ref Part No. Name Of Part Qty
1460231 Seat Assembly 1 10 335991 Cover 1
1 364911 Seat , 1 11 1470175 Bracket '" " 1
3 1461081 Kit-Seat Belt . . . . . . . . . . . . . . . . .. 1 12 1470176 Seat Rail Latch . . . . . . . . . .. 1
4 Seat Belt 1 13 1470177 Seat Rail 1
5 ScreW 2 14 18498 Hex Head Bolt , 4
6 Washer 2 15 145639 Nut 4
7 Washer ; .. 2 16 15175 Washer 4
8 Nut ; 2 17 Rivet 4
9 335955 Information Case 1
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Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
[, 1 1339830 Label-Mast Warning ........... 2 14 1366725 Label-Operator Warning ........ 1
L: 2 1339672 Label-Hyster .................. 2 15 2310911 Label-Park Brake .............. 1
3 a Label-Auxiliary Function ....... AR 16 1300094 Label-Fan ............... . . . .. 2
I) 4 1354172 Label-Flammability .............. 1 17 1345926 Label-Fan .................... 1
Li 5 2020517 Label-Hyster .................. 2 18 170658 Rivet ... " ..... " ............ , 4
6 1356137 Label-Lift/Tilt .................. 1 19 389688 Cover ........................ 1
,r 7 1343276 Label-Mast Warning .............. 1 20 b Nameplate .................... 1
'- 8 2020510 Label (1 .50) . . . . . . . . . . . . . . . . . .. 2 21 1385099 Label (Hydraulic Oil) ............... 1
8 2020511 Label (1.75) .................. , 2 22 1385100 Label (Locking Hood Latch) ...... 1
8 2020512 Label (2.00) . . . . . . . . . . . . . . . . . . . 2 23 320037 Label (Patents and Trademarks) 1
9 1339832 Label-Pinch Point .................. 2 24 1450409 Label-Hyster (Counterweight) ... 1
10 1352190 Label-Battery Disconnect ....... 1 25 1354165 Label-Boron Free Antifreeze .... 1
11 2034460 Label-Caution (Diesel) ........... 1
12 1339828 Label-No Riders ............... 2 a u Table
13 b 1359588 Label-TIp-Over ...... ". ........ 2 b Contact your Hyster Dealer
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370250 370251 370252 3702S3 370254 370255 370256 370257 370258 370259
COUNTERWEIGHT
(Figure 9)
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Ref Part No. Name Of Part QIy Ref Part No. N~me Of Part Q1¥
1 a 2023469 Counterweight. . . . . . . . . . . . . . . .. 1 11 1350231 Hole Plug 1
1 b 2023470 Counterweight. . . . . . . . . . . . . . . .. 1 12 2022042 Noise Reduction Pad. . . . . . . . . .. 2
1 c 2023472 Counterweight " 1 13 d 1347045 Plug 3
2 2022356 Seal 1 14 e 2021395 Cap 1
3 2021563 Shim AR 15 e 1347045 Plug 3
4 320158 Washer 12
a H1.50XM
5 292681 Lockwasher . . . . . . . . . . . . . . . . . . . 4
b H1.75XM
6 239503 Nut 4
Lockwasher . . . . . . . . . . . . . . . . . .. 2
c H2.00XMS
7 292689
d Without Upswept Exhaust
8 292609 Hex Head Boft . . . . . . . . . . . . . . . .. 2
2021562 Washer 2
e Diesel
9
10 2022849 Pin 1
NOTES
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©2001 HYSTER COMPANY See Service Mant.Jal 01/03/15
for service procedures
Page 21
SERIAL CODE E001 EUROPE H'r'STER
NOISE REDUCTION
FRAME
(Figure 10)
I.. :
NA02533
Ref Part No. Name Of Part Qty :£tef Part NQ. Name Of Part Qty
1 1369406 Pad 1 8 292681 Lockwasher·. . . . . . . . . . . . . . . . . .. 2
2 2022036 Pad 3 9 320157 Washer 2
3 2022037 Pad 2 10 1495962 Foam 2
4 2021395 Cap 2 11 2022032 Pad ..........•............... 2
5 2022803 Cap 2
6 a 1495922 Duct 2 a Diesel
6 b 1495924 Duct 2 b LPG
7 136681 Hex Head Bolt , 2
NOISE REDUCTION
ENGINE COVER
(Figure 11)
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A: LPG
B: Diesel
oty Qty
Ref Part No. Name Of Part A B Re'-'-f_....!P....!a....rt-'-'N!..!Co"".'--..."N~a!.!.2m'""'e~O~f-'-P-"!!ac!..!rt'-- -.!!:!A~B
1 2022040 Pad 5 .. 9 2022032 Pad....................... .. 2
2 2022041 Pad 1 10 2022044 Pad....................... 1 1
3 2022046 Pad 1 .. 11 1361087 Button 4 4
4 2022040 Pad 4 12 280644 Button..................... 4 4
5 2022041 Pad 1 13 1359587 Grommet , 1 1
6 2022046 Pad 1 14 1347045 Fastener 4 4
7 2022033 Pad 2 15 1335932 Hole Plug . . . . . . . . . . . . . . . . .. 1 1
8 2022034 Pad....................... 2
.. ~.)
NOTES
ENGIN,E
CYLINDER
LPG HEAD . PAGE 28
---,
..
i"_
....
,,; ,
INTAKE AND EXHAUST MANIFOLD
LPG .
... PAGE 38
OIL LPG
PUMP AND FILTER . PAGE 44
COOLING
LPG SYSTEM . " PAGE 46
ENGINE
LPG MOUNT . PAGE 50
CYLINDER
DIESELHEAD . PAGE 52
CYLINDER
DIESELBLOCK . PAGE 54
ENGINE
CRANKSHAFT
DIESEL AND PISTON . PAGE 58
EXHAUST
DIESEL . . . . . .. PAGE 76
------------_._-=.. . _._---_.~------------
See Service Manual
©2001 HYSTER COMPANY 01/03/15
for service procedures
Page 28
HYSTSFI SERIAL CODE E001 EUROPE
LPG 1
(Figure 12)
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Ref Part No. Name Of Part Q1y Ref Part No. Name Of Part Q1¥
1467884 Engine (LPG) 1 14 1360883 Cover 1
1 1362000 Screw 1 15 1360884 Plate 1
2 1362001 Bolt 7 16 2022655 Screw 6
3 1361898 Bolt , 1 17 1360880 Bolt 10
4 1361897 Stud 24 18 1360881 Washer 10
5 1360893 PCVValve 1 19 1360878 Cylinder Head .'. . . . . . . . . . . . . .. 1
6 1360892 Seal 1 20 1360895 Valve Guide " 8
7 2314973 Hanger (Engine Rear) . . .. 1 21 1360879 Clip 1
8 1360890 Hanger (Engine Front) . . . . . . . .. 1 22 1362003 Plug 1
9 2022494 Joint 1 23 1361894 Bolt 2
10 1360887 Oil Cap 1 24 1362002 Pin 10
11 1360888 Joint 1 25 1360882 Cap _ 1
12 1360886 Joint 1 26 1361899 Stud 4
13 1360885 Bracket " 2
I
CYLINDER BLOCK
r -
LPG I
(Figure 13)
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Ref Part No. Name Of Part ~W Ref Part No. Name Of part Qty
1467884 Engine (LPG) 1 8 1360896 Pin 2
1 a 1360897 Cylinder Block , 1 9 1360898 Fitting " 1
2 1362003 Plug 8 10 1360899 Pipe 1
3 1362005 Plug 4 11 1361675 Plug 2
4 1361676 Bolt. " 10 '12 1361677 Dipstick 1
5 1362008 Pin , 4
a Included In Short Block 1495481
6 1362009 Plug , 1
7 1362007 Plug., , 2
(Figure 14)
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Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1467884 Engine (LPG) 1 0 • • • • •• 12 1361683 Cover 0 ••••••••• 0 ••••••••• 1
1 1362011 Bolt 0 6
••••••••••••
13 1361684 Joint 0 •• 0 ••• 0 ••••••••• o ••• 1
2 326504 Nut 2 14 1361685 Cap 0 •••••••••••• 1
3 1362001 Bolt 7 15 1361686 Cover 1
4 1369934 Housing (Front) . . . . . . . . . . . . . .. 1 16 1361687 Joint , 1
1361688 Oil Seal 1
17 1361898 Bolt 2
5
18 a 1361689 Rear Cover 1
6 1362012 Stud 2
19 1362010 Pin 2
1361679 Joint 1
0 ••••••••••••••••
7
20 1361691 Oil Seal 1
8 1361680 Oil Sump 1
21 1361690 Joint ...0 •••••• 0 ••••• 0 ••••• o' 1
9 1362015 Joint 1 22 1370736 Hex Head Bolt " 19
10 1361681 Drain Plug .. 0 0 • • • • 1• • • • • • • • ••
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Ref part No. Name Qf Part Oty ~f Part No. Name QfPart Oty
1467884 Engine (LPG) .................. 1 14 1369974 Plate ........................ 1
1 1361696 Crankshaft ................... 1 15 1361875 Screw ....................... 6
2 1369964 Woodruff Key ................. 1 16 1369975 Bolt ....................... , . 1
3 1369965 Bolt ......................... 6 17 1369976 Washer ...................... 1
4 1369966 Pulley ....................... 1 18 a 1361714 Piston (Standard) .............. * 4
5 1369967 Ring ........................ 1 18 1361715 Piston (0,25 mm) .............. 4
6 1369968 Plate ........................ 1
18 1361716 Piston (0,50 mm) .................. 4
7 1369969 Spacer ........................ 1
19 a 1361703 Bearing Set (Standard) ........ 1
8 1369970 Pulley, ...................... 1
2022634 Pin ......................... . 1
19 1361704 Bearing Set (0,25 mm) ........ 1
~ 9
1361694 Rod Assembly ................ 4
19 1361705 Bearing Set (0,50 mm) ........ 1
10
19 1361706 Bearing Set (0,75 mm) ......... 1
11 1361695 Nut ....................... . 2
12 1361710 Bearing Set (Standard) ........ 1 20 a 1361707 ,,) Piston Ring Set (Standard) ..... 1
,
- 20 1361709 ( Piston Ring Set (Oj25 mm) ..... 1
12 1361713 Bearing Set (0,25 mm) ......... 1
12 1361711 Bearing Set (0,50 mm) ........ 1 20 1361708 \ Piston Ring Set (0,50 mm) ..... 1
I
12 1361712 Bearing Set (0.75 mm) .......... 1 21 2021442 ,! Backplate ..•................. 1
13 1369973 Washer ...................... 6 22 2021438 i Bolt ......................... 6
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01/03/15
Page 37
SERIAL CODE E001 EUROPE HYSTER
CAMSHAFT AND VALVES
LPG
.J
Ref Part No. Name Of Part . Oty .R ef Part NQ. Name Of Part Qty
1467884 Engine (LPG) ................. 1 14 1361731 Spring ....................... 8
1 1362016 Bolt .. - ...................... 1 15 1361732 Rocker Arm Shaft ............. 1
2 326612 Keeper ..................... 16 16 1361733 Timing Belt ................... 1
3 1361722 Spring ....................... 8 17 2037405 Camshaft .................... 1
4 1361723 ~ . ....................... 8
.....pnng 18 1361717 Pin . ....................... 1
5 1361724 Seat ........................ 8 19 1361735 Pulley . ...................... 1
6 1361725 Exhaust Valve ................ 4 20 1361736 Bolt ......................... 1
7 1361726 Rocker Arm .................. 4 21 1361737 Washer ...................... 1
8 1361727 Adjusting Screw ............. 4 22 1361738 Tensioner ................. _.. 1
. , 9 1361728 Nut ........................ 4 23 1361739 Spring ....................... 1
10 1361729 Rocker Arm •••••••••••••• ',0" 4 24 1361721 Valve Seat ................... 8
11 1361727 Adjusting Screw ........... _. 4 25 1361720 Intake Valve .................. 4
12 1361728 Nut ........................ 4 26 1361719 Exhaust Valve Seal . .......... 4
13 1361730 Rocker Arm Shaft .... _........ 1 27 1361718 Intake Valve Seal ............. 4
I
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YP090390
Ref Part No. Name 01 Part Oty Ref Part No. Name 01 Part Oty
1467884 Engine (LPG) ................. 1 12 1370688 Exhaust Manifold . ............ 1
1 1370676 Support ..................... 1 13 1361745 Stud . ...................... 4
2 1361742 Joint ......................... 3 14 2037403 Nut . ........................ 6
3 326504 Nut ......................... 4 15 1361747 Joint . ....................... 1
4 2029949 Intake Manifold ................ 1 16 1370689 Joint . ....................... 2
5 1370682 Stud ....................... 2 17 1338308 Joint . ....................... 1
6 326778 Plug ....................... 1 18 1370691 .
Cover ....................... 1
7 324718 Joint ....................... 1 19 1370692 Bolt . ........................ 3
8 1370683 Plug ....................... 1 20 1369997 Hose ........................ 1
9 2029172 Connector ................... 1 20 2314232 Protector . . ........... ...... 1
~ ~
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(Figure 19)
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Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Qty
1467884 Engine 1 11 1361688 Oil Seal 3
1 1361868 Screw 1 12 1455674 Plunger '" 1
2 1361878 Screw 2 13 326748 Spring '" 1
3 333642 Cartridge 1 14 326749 Seat " 1
4 1361807 Joint 1 15 1361802 Cover 1
5 1361806 Strainer 1 16 1455677 Screw 7
6 1361801 O-Ring 1 17 1361804 Gear (Inner) . . . . . . . . . . . . . . . .. 1
7 1455675 Oil Pump 1 18 1361805 Gear (Outer) 1
8 1495426 Plug 1 19 1369913 Plate .. , " '" 1
9 1361879 Circlip 1 20 1369914 Bolt 2
10 1361798 Pin 2 21 • 1361887 Screw 4
COOLING SYSTEM
LPG
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(Figure 21) ;
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Ref Part No. Name Of Part Q1y Bef Part No. Name Qf Part "~
1467884 Engine ....................... 1
_ 22 a 1361815 Plate . ........................ 1
1 1361882 Bolt ......................... 4 23 1361811 Water Pump . ................. 1
i i
i 2 1361829 Bracket ...................... 1 24 1361816 Pulley .............................. 1
3 326504 Nut ............................... . 2 25 1361880 Stud ...................... , .. 1
4 1361821 Cover ...................... . 1 26 1361809 Seal ........................... 1
5 1495428 Thermostat ................... . 1 27 1361834 Pin (Spring) ..................... 1
6 1367191 Joint ........................ . 1 28 1361810 Seal ........................ 1
7 2022301 Hose ........................ 1 2,9 1495429 Clamp ....................... 2
1361833 Clamp ....................... 1 30 1361830 Bracket ...................... 1
8
31 1361813 Hub .....................", .. 1
9 1361873 Clamp ....................... 5
32 1361835 Ring ....................... 1
10 2022303 Hose ........................ 1
33 1361832 Shaft ....................... 1
11 2022305 Pipe .......................... 1
34 1361884 Bo!t ............................ 3
12 2022302 Pipe ................. - .......... 1
?'~ 35 324707 Bolt ........................... 2
13 2026844 Hose ........................ 1
36 b 2022510 Pulley ............................ 1
14 2022309 Bolt ........................... 1
37 c 1361831 Pulley .......................... 1
15 1361827 O-Ring ...................... 1 3'7 1361878 Screw ........................ 4
16 1361881 Bolt ............. - ............... 2 38 a Shaft ...................... '.. 1
17 136181.8 Pipe ............................ 1 39 a Impeller .. ........................... 1
18 1361819 Joint ............................... 1
19 1361817 Fan ............................ 1 a Included In Repair Kit 2022319
20 a 1361812 Joint ............................... 1 b Tube and Fin Radiator
21 a 1361814 Seal ........................... 1 c Low Noise
(Figure 22)
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NA02579
L
Ref Part No. Name Qf Part Q!Y. Ref Part No. NamLOfPart Qty
L1"
.~.j
1 a 2043720 Radiator (Standard) . . . . . . . . . . . 1
~ 16 1347026 Reservoir ..................... 1
1 b 2043721 Radiator ...................... 1 17 2022519 Tube .......................... 1
2 2022397 Cap ......................... 1 18 168718 Clamp ........................ 2
3 1367113 Drain Cock ................... 1 19 1345825 Strap ..................... , ... 1
4 a 1495073 Fan Shroud .............................. 1 20 369804 Clamp ........................ 4
4 b 1494949 Shroud .............................. 1 21 336573 Hose ......................... 1
15347 Fitting ..................................... . 1 22 345453 Outlet ................................ 1
5
23 345454 Cap ........................... 1
5 c 1356105 Low Coolant Sender ................... 1
24 336550 Bush ............................... 1
6 346656 Hex Head Bolt ................. 2
25 397676 Clamp ........................ 1
7 1485805 Washer ....................... 2
26 2021762 Hose (Lower) ............................ 1
\
8 2029170 Rubber Cushion ........................ 2
!...6i
27 2021765 Hose (Upper) ......................... 1
9 239503 Nut ..................................... 3
28 Hex Head Bolt ................. 4
10 292681 Lockwasher ................... 9 2021512 Rubber Cushion .................
29 2
11 320157 Washer ...................... 10 30 2029227 Spacer .................................... 2
12 1487438 Bracket ....................... 1
13 1488612 Bracket ....................... 1 a Standard
14 329067 Screw ........................ 4 b Tube and Fin Radiator
15 136681 Hex Head Bolt ................. 3 c Not Illustrated
l'i
Ref part No. Name Qf Part Q!y' llRe!<..!fl-...----'PC-!a;!!,rt.!...N~Q!.l.l.'____nNa@!m!!.!LQf Part Qty
1 a 2043720 Radiator (Standard) " 1 16 1347026 Reservoir 1
1 b 2043721 Radiator 1 17 2022519 Tube 1
2 2022397 Cap 1 18 168718 Clamp _ 2
3 1367113 Drain Cock " 1 19 1345825 Strap......................... 1
4 a 1495073 Fan Shroud '" . . . . . . . . . . . . . . .. 1 20 369804 Clamp 4
4 b 1494949 Shroud 1 21 336573 Hose 1
15347 Fitting 1 22 345453 Outlet . . . . . . . . . . . . . . . . . . . . . . .. 1
5
5 c 23 345454 Cap........................... 1
1356105 Low Coolant Sender 1
24 336550 Bush......................... 1
6 346656 Hex Head Bolt " 2
25 397676 Clamp........................ 1
7 1485805 Washer ..... , , . , , . . . . . . . . . . . .. 2
26 2021762 Hose (Lower) 1
8 2029170 Rubber Cushion 2
27 2021765 Hose (Upper) 1
9 239503 Nut 3
28 Hex Head Bolt. . . . . . . . . . . . . . . . . 4
10 292681 Lockwasher . . . . . . . . . . . . . . . . . .. 9
29 2021512 Rubber Cushion ...... ' " ...... 2
11 320157 Washer _ 10 30 2029227 Spacer . . . . . . . . . . . . . . . . . . . . . . . 2
12 1487438 Bracket _. _. . . . . . . . . . .. 1
13 1488612 Bracket 1 Standard
14 329067 Screw 4 b Tube and Fin Radiator
136681 Hex Head Bolt. . . . . . . . . . . . . . . .. 3 c Not Illustrated
15
Ref Part No. Name Of Part Qty Ref Pa\i.No. Name Of Part Qty
1 2021505 Bracket (RH) . . . . . . . . . . . . . . . . .. 1 9 302328 Nut , 2
2 2021506 Bracket (LH) 1 10 15177 Washer 2
3 2022551 Screw........................ 6 11 2021512 Rubber Cushion 2
4 296420 Washer....................... 6 12 2021517 Washer AR
5 2021513 Rubber Cushion 2 13 2021515 Washer 4
6 2021516 Washer....................... 2 14 15223 Split Pin 2
7 296422 Washer....................... 2 15 2026055 Collar (Rubber) . . . . . . . . . . . . . . .. 2
8 2021511 Bolt 2
CYLINDER HEAD
DIESEL
(Figure 24)
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NA02528 I
i Ref Part No. Name Qf Part Ql~ Ref Part No. Name Qf Part Oty
t ,
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2044974 Engine . 21 1366871 Clip 1
1 1366853 Cylinder Head . . . . . . . . . . . . . . .. 1 22 1366872 Joint 1
2 1366854 Stud 2 23 1366873 Hose (Breather) 1
3 1362009 Plug 8 24 1366874 Bolt , 2
4 1366855 Cap 1 25 1366875 Washer 1
5 1366856 Stud 1 26 1360888 Joint 1
6 1366857 Stud 4 27 1360887 Cap 1
7 1366858 Cap 4
1366876 Bolt '
28 ,2
8 1366859 Stud 4
29 1366877 Valve Cover. . . . . . . . . . . . . . . . .. 1
9 1370677 Bolt 3
30 1366878 Plate , 1
10 1366861 Pin 4
31 1366879 Plate , 1
11 1366862 Plug 1
32 2022655 Screw 2
12 1362005 Plug 3
Insert 4
33 1366880 Cap 1
13 1366864
Valve Guide " 8 34 2028993 Thermostat Housing , 1
14 1369866
Bolt " 11 35 1366883 Bolt 4
15 1366865
1366866 Bolt 7 36 1362016 Bolt 1
16
17 1366867 Washer 18 37 1361886 Clamp 1
18 2022476 Joint 1 38 1370675 Bolt 2
19 2022477 Joint (fhermostat) 1 39 2037413 Bolt 2
20 1366870 Hanger (Front) 1 40 1370677 Bolt 1
Page 54
'-IYSTER SERIAL CODE E001 EUROPE I
CYLINDER BLOCK
DIESEL
(Figure 25)
_.....-----16
15
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CYLINDER BLOCK
DIESEL
Ref Part No. Name Of part Qty Bef part No. Name Of Part Qty
2044974 Engine 1 12 1366919 Pin 2
1 a 1369852 Cylinder Block . . . . . . . . . . . . . . .. 1 13 1369860 Plug 1
2 1366867 Washer 10 14 1369861 Plug 1
3 1369853 Pin 10 15 1362005 Plug 3
4 1369854 Bolt 8 16 1369862 Cylinder Liner 4
5 1369855 Bolt 2 17 1362003 Plug 1
6 1369856 Stud 9 18 1369863 Stud 1
7 1366862 Plug 3 19 1369864 Stud 1
8 1369857 Pin 1 20 1361675 Plug 1
9 1369858 Pin 2
10 1362009 Plug 8
a Included In Short Btock 2022652
11 1369859 Plug 1
:em 1
(Figure 26)
16
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22 41 f,
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Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Qty
\'.3j 2044974 Engine ......... _ ................ 1 22 1366916 Bolt . . . . . . ...................... 5 ~
9 1366883 Bolt . .. . . .. . . . . . . . .. . . . . . . . . . . . 6
~
31 1366920 Holder • • • .. • • • 1
.. • • • • • ••••• ~ 0 ••
~
'.' 10 a 1366905 Valve (Oil Jet) 0 4
•••••••••••••••
32 1366925 Oil Seal . ...................... 1
!J'
11 a 1366906 Joint 0, ••••••••••••••••••••••• 8 33 1366926 Plate • • 0 • • • • • • •1 • • ••••••• ~ • • • •
(Figure 27)
---.
'Ii
Ref Part No. Name Of Part aty Ref Part No. N..m~Of Part ely
'.'
.............. 2044974 Engine ....................... 1 15 a 1366952 Crankshaft ................... 1
1 a 1366934 BearinQ (Standard) ............ 1 16 1366953 Key ......................... 1
1 1366935. Bearing (0,762 mm) ........... 1 17 a 1366954 . .......
Kit-Washer (Standc;m:t) 1
1 13669~6 Bearing (0,508 mm) ........... 1 17 1366955 Kit-Washer . ................. 1
1 13669;3.7 BearinQ (0,254 mm) ........... 1 18 a 1366916 Bolt . .......................... 8
2 a 1366938 Piston Ring Set ............... 1 19 a 1366956 Bearing (Standard) ............ 1
3 a 1366939 Piston ....................... 4
19 1366957 Bearing (0,762 mm) . .......... 1
4 1366940 Retaining Ring .............. 2
19 1366958 Bearing (0,508 mm) ........... 1
5 a 1366941 Connecting Rod .. , ........... 4
19 1366959 Bearing (0,254 mm) ........... 1
6 2029002 Bolt ........................ 8
. 20 a 1366960 Joint ........................ 1
-~
7 1366943 Bush ....................... 4
21 a 1366962
" 8
9
10
1366944 Nut .........................
1366945 Bolt ........................ .
1366946 Washer ......................
4
1 22
23
1366961
136696~
Cap ......................... 1
Oi/Seal ........................
Bolt .......................... 5
1
1
11 1366947 Pulley ....................... 1 24 131;>6964 Drive Plate ................... 1
12 1366948 Plate ........................ 1 25 1369977 Spring ....................... 1
13 1366950 Friction Gear .................. i
14 1366951 Gear ............................... 1 a Included In Short Block 2022652
(Figure 28)
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31 32 16
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Ref Part No. Name Qf Part Oty Ref Part No. Name Of Part my
2044974 Engine 1 21 1366985 Valve Seat . . . . . . . . . . . . . . . . . .. 8
1 1366965 Camshaft 1 22 1366992 Bracket... . . . . . . . . . . . . . . . . . .. 3
2 1366966 Key 1 23 . 1366993 Bracket...... . . . . . . . . . . . . . . .. 2
3 1366967 Thrust Plate . . . . . . . . . . . . . . . . .. 1 24 1366994 Nut.. . . . . . . . . . . . . . . . . . . . . . . . 2
4 1366874 Bolt 2 25 1366995 Washer..... . . . . . . . . . . . . . . . . .. 2
5 1366970 Locking Plate 1 26 1366996 Retaining Ring 2
6 1366971 Friction Gear 1 27 1366986 Valve Seat . . . . . . . . . . . . . . . . . . . 8
7 1366972 Gear 1
28 1366987 Cap : 8
8 1366883 Bolt 2
29 1366988 Intake Valve. . . . . . . . . . . . . . . . .. 4
9 1366973 Thrust Plate . . . . . . . . . . . . . . . . .. 1
30 1366989 Ke~per.. . . . . . . . . . . . . . . . . . .. 16
10 1366914 Idler Gear. . . . . . . . . . . . . . . . . . .. 1
31 1366990 Spring....... . . . . . . . . . . . . . . . . 6
11 1366975 Bush (Idler Gear) 1
32 1366991 Rocker Arm 8
12 1366976 Bolt 1
1366977 Washer 33 1368727 Screw . . . . . . . . . . . . . . . . . . . . . . 8
13 1
14 1366918 Spindle 1 34 1368728 Bush. . . . . . . . . . . . . . . . . . . . . .. 8
15 1366979 Tappet : , 8 35 202"1077 Nut. . . . . . . . . . . . . . . . . . . . . . .. 8
16 1366980 Push Rod 8 36 1366997 Rocker Arm Shaft. . . . . . . . . . . .. 1 .
17 1366981 Exhaust Valve 4 37 1366998 Plug. . . . . . . . . . . . . . . . . . . . . . . 2
18 1366982 Valve Seat " 8 38 1366999 Bracket. . . . . . . . . . . . . . . . . . . . .. 1
19 1366983 Spring 8 39 1368725 Pin 4
20 1366984 Spring 8 40 1368726 Bracket. . . . . . . . . . . . . . . . . . . . .. 1
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Ref Part No. Name Of Part Oty Ref Pi\U No. Name 01 part OW
2044974 Engine 1 7 324707 Bolt " 2
1 1368729 Exhaust Manifold 1 8 326504 Nut , 5
2 1368730 Stud 4 9 324706 Bolt 4
3 1368731 Inlet Manifold. . . . . . . . . . . . . . . .. 1 10 2022483 Joint.... . . . . . . . . . . . . . . . . . . .. 2
4 1368733 Stud 2 11 2022484 Joint..... . . . . . . . . . . . . . . . . . .. 2
5 2037403 Nut 8 12 1368737 Washer " 8
6 1368734 Joint .. , 1
(Figure 30)
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24
17
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Ref PartNa. Name Qf Part Oty Bef Part No.. Name Of Part Oty
2044974 Engine 1 17 1368802 a-Ring , 1
1 1368789 Oil Filter , 1 18 1368803 Pipe 1
2 1368790 Plug 1 19 2022482 Joint " 1
3 1368791 Plug 1 20 1368805 Bolt 4
4 1368792 Packing 1 21 324706 Bolt 1
5 1368793 a-Ring. '" 1 22 1368807 Oil Pump 1
6 1368794 Plug 1
23 1368808 Strainer 1
7 1368795 Cartridge 1
24 2022481 Joint " 1
8 1368796 Joint , 1
25 1368810 Cover 1
9 1368797 Plug 1
10 1368798 a-Ring 1
26 1368800 Plunger 1
11 1368799 Valve Spring 1 27 1368811 Spring 1
12 1368800 Plunger , 1 28 1368812 P,ug 1
13 324707 Bolt 7 29 1~68813 Bolt 4
14 326504 Nut 3 30 1368814 Shaft 1
15 1366876 Bolt 3 31 1368815 Pin 2
16 1368801 Joint 1 32 1368816 Gear 1
COOLING SYSTEM
DIESEL
(Figure 31)
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COOLING SYSTEM
DIESEL
Ret Part No. Name Of Part Qty Ref Part No. Name Of Part Oty
2044974 Engine .................•..... 1 18 1366916 Bolt.... . . . . . . . . . . . . . . . . . . . .. 3
1 1368817 Water Pump (Assembly) 1 19 1368734 Joint 1
2 1368818 Bearing " 1 20 1368834 Cover 1
3 1368819 Pulley 1 21 2035754 Thermostat 1
4 1368820 Retainer Ring _ _. . .. 1 22 2035754 Joint " 1
5 1368821 Spacer 1 23 1370719 Spacer ," 1
6 1368822 Bearing 1 24 1361817 Fan 1
7 1368823 Retaining Ring 1 25 1366876 Bolt ~ 2
8 1368824 Plate 1 26 1368838 Spacer 1
9 1368826 Plate 1 " 27 324706 Bolt 4
10 1368827 Seal 1 28 324707 Bolt 1
11 1366917 Bolt 2 29 1368825 Bolt 6
12 1368829 Joint 1 30 1368828 Joint " 1
13 1368830 Body 1 31 a 2021165 Pulley 1
14 1366913 Pin 2 31 b 2022511 Pulley 1
15 1368831 Joint 1
16 1366874 Bolt 3 ill Standard
17 1368833 Pipe 1 b Tube and Fin
(Figure 32)
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NA02580
".!
Ref Part No. Name Of Part Qty Ref part No. Name Of Part all!
i 1 a 2043720 Radiator ...................... 1 18 168718 ClEimp ........................ 2
1 b 2043721 Radiator ...................... 1 19 1345825 Strap ......................... 1
2 2022397 Cap ......................... 1 20 369804 Clamp ........................ 3
3 1367113 Drain Cock ................... 1 21 336573 Hose ......................... 1
4 a 1494475 Fan Shroud .................. . 1 22 345453 Outlet . . . . . . . . . . ............. 1
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(Figure 33)
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5
14
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 1361867 Temperature Sender 1 9 1368844 Bolt.......................... 1
2 1361887 Screw 2 10 1368845 Nut 4
3 a 1368841 Belt.......................... 1 11 1368846 Glow Plug 4
I 3 b 2022520 Belt.......................... 1 13 2026608 Oil Pressure Switch 1
4 1368842 Strap......................... 1 14 2021456 Controller..................... 1
5 1368843 Bracket....................... 1
6 1361882 Bolt.......................... 1 a Standard Radiator
7 1361881 Bolt 1 b Tube and Fin Radiator
8 1368748 Nut 1
ENGINE MOUNT
DIESEL
(Figure 34)
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EN(3INE MOUNT
DIESEL
Ref Part No. Name Of Part oty Ref Part No. Name Of Part Oty
1 2021507 Bracket (RH) . . . . . . . . . . . . . . . . .. 1 8 2021511 Bolt 2
2 2021508 Bracket (LH) 1 9 302328 Nut 2
3 2022251 Screw 8 10 15177 Washer 2
4 296420 Washer 8 11 2021512 Rubber Cushion 2
5 2021514 Rubber Cushion 2 12 2021517 Washer AR
6 2021516 Washer 4 13 2021515 Washer....................... 4
7 296422 Washer 2 14 15223 Split Pin 2
COUNTERWEIGHT EXHAUST
LPG
(Figure 35)
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COUNTERWEIGHT EXHAUST
LPG
Ref Part No.Name Of part my Ret Part No. Name 01 Part Qty
1 2021354 Muffler 1 9 63117 Exhaust Clamp . . . . . . . . . . . . . . .. 1
1 2023445 2-Way Catalytic Converter. . . . .. 1 10 1351177 Spacer 4
2 1467503 Exhaust Pipe . . . . . . . . . . . . . . . . .. 1 11 1351176 Rubber Cushion . .. 2
3 2037403 Nut 4 12 292517 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
4 320157 Washer 6 13 2021359 Locknut 1
5 2021373 Cover 1 14 15177 Washer 2
6 239503 Nut 2 15 1338308 Joint 1
7 292681 Lockwasher . . . . . . . . . . . . . . . . . .. 2 16 63117 Clamp 2
8 2021374 Tail Pipe 1
EXHAUST
DIESEL
(Figure 36)
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©2001 HYSTER COMPANY See Service Manual 01/03/15
for service procedures
Page 77
SERIAL CODE EOOl EUROPE
EXHAUST
DIESEL
UPSWEPT EXHAUST
LPG
(Figure 37)
15
, '
21 i '
I
2
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i3
UPSWEPT EXHAUST
LPG
Ref Part No. Name Of Part Qty Bef part No. Name Of Part Q1)£
1 2021354 Muffler 1 12 292682 Lockwasher . . . . . . . . . . . . . . . . . . . 3
1 2023445 Muffler (Catalytic Converter) . . . .. 1 13 15176 Washer 1
2 1496665 Exhaust Pipe , . . . . . .. 1 14 320159 Washer , 5
3 2037403 Nut 4 15 2021394 Cover 1
4 320157 Washer 6 16 1351177 Spacer 4
5 2021373 Cover 1 17 1351176 Rubber Cushion , . . . . . . . . .. 2
6 239503 Nut 2 18 292517 Hex Head Bait. . . . .. . . . . . . . . . . . 2
7 292681 Lockwasher . . . . . . . . . . . . . . . . . .. 2 19 2021359 Locknut 2
8 2021379 Tail Pipe i 20 15177 Washer : .. 2
9 63117 Exhaust Clamp . . . . . . . . . . . . . . .. 1 21 2021370 Exhaust Clamp . , . . . . . . . . . . . . .. 1
10 2026855 Tail Pipe 1 22 1338308 Joint 1
11 136985 Hex Head Bolt. . . . . . . . . . . . . . . .. 3
UPSWEPT EXHAUST
DIESEL
(Figure 38)
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UPSWEPT EXHAUST
DIESEL
Ref Part No. Name 01 Part aty Ref Part No, Name 01 Part aty
1 2021354 Muffler ,........... 1 13 1351176 Rubber Cushion " 2
2 a 2022560 Flange 1 14 292517 Hex Head Bolt 3
3 a 320159 Washer , 5 15 2021359 Locknut 2
4 2021836 Nut 4 16 15177 Washer 2
5 2021382 Tail Pipe 1 17 2021370 Exhaust Clamp . . . . . . . . . . . . . . .. 1
6 63117 Exhaust Clamp . . . . . . . . . . . . . . .. 1 18 2022496 Joint , 1
7 2026855 Tail Pipe 1 20 2028206 Exhaust Pipe . . . . . . . . . . . . . . . . .. 1
8 136985 Hex Head Bolt. . . . . . . . . . . . . . . .. 3 20 a 2022561 Exhaust Pipe. . . . . . . . . . . . . . . . .. 1
9 292682 Lockwasher " 3 21 a 2022562 Purifier 1
10 15176 Washer 1 22 a 63117 Clamp 2
11 2021394 Cover 1
12 1351177 Spacer 4 With Catalytic Converter
NOTES
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FUEL
THROTILE LINKAGE
LPG PAGE 90
THROTfLE LINKAGE
DIESEL _ PAGE 91
AIR FILTER
LPG _. _ _ _ PAGE 92
AIR FILTER
DIESEL _ PAGE 94
FUEL SYSTEM
LPG PAGE 98
CARBURElTOR
LPG PAGE 100
REGULATOR
LPG _. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 102
GOVERNOR
LPG _ PAGE 105
FUEL SYSTEM
DIESEL _ PAGE 106
NOZZLE HOLDER
DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 108
FUEL
FUEL FILTER
DIESEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 109
INJECTION PUMP
DIESEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 110
I
FUEL TANK AND LINES !I 1
DIESEL PAGE 112 1--
!I
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1
NOTES
THROTTLE ASSEMBLY
(Figure 39)
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22
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THROTTLE ASSEMBLY
Key
A: Monotrol Pedal
B: Forward And Reverse Lever
Qty Qty
Ref Part No. Name Of Part A B Ref Part No. Name Of Part A B
1 Monotrol Pedal ....................... . 1 .. 15 292681 Lockwasher ................ 2 ..
a::T Figure 40 16 353453 Mount ..................... 1 ..
2 352499 Accelerator Pedal ........... .. 1 17 353172 Spring ..................... 1 ..
3 352885 Pad ....................... .. 1 18 353230 Cap ....................... 1 ..
4 292521 Hex Head Bolt .............. .. 1 19 142 Pin . ........................................... 1 ..
4 292523 Hex Head Bolt .............. 1 .. 20 320158 Washer .................... 1 ..
5 320160 Washer .................... 2 2 21 287851 Hex Head Bolt .............. 1 ..
6 325708 Tube ...................... .. 1 22 136692 Nut . ............................................ 2 2
6 353141 Tube ............................................ 1 .. 23 296128 Nut .............................................. .. 1
7 353143 Spring ..................... 1 1 24 352485 Shaft ........... , .......... 1 1
~ 8 353142 Spring ..................... 1 1 25 15200 Split Pin ................................... 1 1
~
9 136985 Hex Head Bolt .............. 1 2 26 320156 Washer .................... 1 1
10 292682 Lockwasher ................ 4 4 27 353164 Crank .......................................... 1 1
11 353195 Bumper ..................................... 1 1 28 353129 Rod ....................... 1 1
12 352950 Bracket .................... 1 .. 29 2027326 Bracket .................... 1 1
12 353159 Bracket .................... .. 1 30 2021426 Support ..................................... 1 1
13 15212 Split Pin .................................... 1 31 296166 Hex Head Bolt .............. 2 2
14 239503 Nut ......................................... 1 .. 32 292514 Hex Head Bolt .............. 2 2
MONOTROL PEDAL (
(Figure 40)
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MONOTROLPEDAL
Ref Part No. Name Of Part Oty Ret Part No. Name ot Part Qly
353;398 Monotrol Pedal Assembly , 1 12 360387 Adhesive AR
1 353397 Pedal 1 13 353165 Retainer " 1
2 135685 Bush 2 14 353441 Magnet 2
3 353175 Pad 1 14 353422 Magnet 1
3 Pad 1 15 353432 Nut 1
4 Plate , , 1 16 220434 Screw 2
4 152990 Adhesive AR 17 53162 Washer 2
5 186493 Screw 1 18 16865 Nut ; 2
6 15152 Washer 1 19 114312 Strap Clamp 3
7 359207 Plate 2 20 1352090 Switch Assembly 1
8 57568 O-Ring 8 20 353128 Switch 2
9 352969 Screw 6 21 Wire 1
10 353448 Washer 4 22 Wire 1
11 353154 Pin 1 23 Wire Harness 1
12 220932 Screw 2 24 353168 Spring '" , .. 1
THROTTLE LINKAGE
LPG I
(Figure 41) I·
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Ref Part No. Name Qf Part Qb' ~. Part N...Q,-._ Nam~f. Part Qty
1 1475408 Cable Assembly , '1 4 15200 Split Pin 1
2 137852 Strap Clamp 1 5 320155 Washer....................... 1
3 292681 Pin 1
THROTTLE LINKAGE
DIESEL
(Figure 42)
Ref Part No. Name Of Part Oty Ref fart N9~NamE! 01 Part Qty
1 2021428 Cable 1 7 292500 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
2 2021431 Bracket 1 8 292680 Lockwasher................... 2
3 197068 Washer 2 9 297891 Pin 1
4 287{391 Pin 1 iO 15212 Split Pin 1
5 197068 Washer....................... 1 11 320157 Washer....................... 1
6 15212 Split Pin 1 12 137852 Strap Clamp 1
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YP60lWI
.Q
Bef Part No, Name Of Part Oty Ref Part No. Name Of Part Oty
1 1499619 Cap., , 1 12 326483 Element ., ,, , 1
2 1499618 Air Hose 1 13 324406 Seal, 1
3 1499622 Funnel " 1 14 2037408 Bolt , 1
4 1475156 Seal , 1 15 389822 Joint , 1
5 1499623 Hose 1 16 1300916 Support ,.............. 1
6 1499617 Clamp .. , 4 17 1369808 Dust Pan , 1
7 1361869 Nut , 1 18 324403 Hook .. , 1
8 1368324 Stud 1 19 1366874 Bolt 4
9 326512 Clamp 2 20 1361797 Hose 1
10 1495500 Bolt 1 21 1499620 Bracket , 1
11 1369807 Air Filter . . . . . . . . . . . . . . . . . . . . .. 1
AIR FILTER
DIESEL
(Figure 44)
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NA02578
AIR FILTER
DIESEL
Ref Part No. Name Of Part . -!lli Ref Part No. Name Of Part aty
1 2026753 Air Filter . . . . . . . . . . . . . . . . . . . . .. 1 9 112989 Clamp 1
2 2034117 Element 1 10 115696 Clamp 1
3 2033801 Cover _ , . 11 2026754 Bracket 1
4 2034118 Valve _ 1 12 316678 Screw 2-
5 2034119 Gap 1 13 292681 Lockwasher " 4
6 2026755 Hose 1 14 320157 Washer 4
7 2026756 Hose , '" 1 15 136681 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
8 119236 Clamp 1
(Figure 45) !I
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Nf,Q2555
LPG TANK
Ref Part No. Name 01 Part Qty Ret Part No. Nam~ Of Part Qty
1 2023910 Bracket 1 13 2021721 Hose 1
2 287854 Hex Head Bolt , 5 14 16883 Fitting 1
3 292682 Lockwasher , 5 15 101809 Relief Valve , 1
4 320159 Washer 2 16 2021712 Hose 1
5 316826 Nut 4
17 2021720 Adapter 1
18 320173 Washer 2
6 292683 Lockwasher . . . . . . . . . . . . . . . . . .. 1
19 296138 Locknut 1
7 296130 Locknut 1
20 16134 Fitting 1
8 1339769 Strap , 1
21 ii Tank (12 KG) , 1
9 2022853 Bracket , 1 22 a Tank (15 KG) 1
10 2022565 Pin 1 21 a Tank (18 KG) 1
11 97999 Disconnect Switch 1
12 1327554 Fitting 1 a Contact your Local Hyster Dealer
FUEL SYSTEM
LPG
(Figure 46)
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HP130747
FUEL SYSTEM
LPG
(Figure 47)
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5 NA02554
CARBURETTOR
LPG
Ref part No. Name 01 Part oty Ref Part No. Name Of Part Oty
1494236 Carburettor 1 12 1493258 Joint ,_ , 1
1 1493247 Adjusting Screw . . . . . . . . . .. 1 13 1493259 Plug _ 1
2 1493248 Spring _1 14 1493260 Jet _ _ _ 1
3 1493249 Diaphragm . . . . . . . . . . . . . . . . . .. 1 15 1493261 Diaphragm . . . . . . . . . . . . . . . . . .. 1
4 1493250 Spring 1 16 1493262 Screw _.. _. . . . . . . . . . . . . . . 2
5 1493251 Cover 1 17 1493263 Bolt 1
6 1493252 Screw _ __ . 3 18 1493264 Spring 1
7 1493253 Nut 1 19 1493265 Lever 1
8 1493254 Washer 1 20 1493266 Hose _ 1
9 1493255 Lever 1 21 .1350400 Valve 1
10 1493256 Nut _ 1 22 1494279 Hose 1
11 1493257 Screw '" ,. 1
REGULATOR
LPG
(Figure 48)
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-------=---
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01/03/15
Page 103
SERIAL CODE E001 EUROPE H,. ~,r_,,"-',''','",Illff!I"m
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REGULATOR
LPG
Ref Part No, Name Of Part Qty Ref Part No.Name Qf Part Oty
1469346 Regulator ..................... 1 15 a 1479518 Pin ......................... 1
,-' b
1 1479503 Bolt (And Washer) ............ 8 . 1.6:' 1479522 O-Ring ...................... 1
2 b 1479504 Filter ........................ 1 17 1479523 Washer ....................... 1
3 b 1479505 a-Ring ...................... 1 18 1479524 Spring ....................... 1
4 1479507 Screw ....................... 1 19 1479525 Screw ....................... 1
5 1479508 Solenoid Valve ............... 1 20 b 1479529 Diaphragm ................... 1
(,"ci:)b 21 a 1479528 pin 1
1479509 O-Ring ...................... 1
••••••• & •••••••••••••••••
NOTES
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GOVERNOR
LPG
(Figure 49)
......
H>=.)ef'--_PLJa...r..........
l N".,o.'--....,..N..,am'!.!""'-e-"'O'-!..f..!-Part'-L-_ Qly 1 4.><Jef'---_Pua"'-'rt..LUN~o.'--.LJ!N.!i!JamL!..l.!i<-e~Q~f.LP.9.!art!..L__
R Qty
1499646 Governor . . . . . . . . . . . . . . . . .. 1 7 1499657 Cover... . . . . . . . . . . . . . . . . . . .. 1
1 1369842 Connector (Petrol) 1 8 1369837 Joint....... . . . . . . . . . . . . . . . .. 1
2 1369835 Connector (Petrol) 1 9 1369838 Screw.... . . . . . . . . . . . . . . . . . .. 3
3 1367518 Seal 1 i0 1369839 Spring (Assembly) 1
4 1367519 Circlip....................... 1 11 1367526 Screw. . . . . . . . . . . . . . . . . . . . . .. 1
5 1367520 Bush ,..... 1 12 1369840 Bolt.. . . . . . . . . . . . . . . . . . . . . . .. 1
6 1367521 Wire. . . . . . . . . . . . . . . . . . . . . . .. 1 13 i 369841 Washer . . . . . . . . . . . . . . . . . . . . .. 3
FUEL SYSTEM
DIESEL
(Figure 50)
24
22
.. _ _ 26
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22
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FUEL SYSTEM
DIESEL
Ref Part No. Name Of Part Qty Ret part No.Name Qf Part Qty
1 1368738 Nut .... ~ , . . . . , . . . . . . ......
~ ~ .. 1 23 1368767 Clip . ... , .. ... ~,~ .. ..... 4 ~.~.~ ~~
2 1368739 Washer 000000000 ••• 0" _ ••• 0000 1 24 1368768 Clip - . . , . .. . . . . . . . . ........ . . . 1 ~
12 324798 Bolt . . . .. . . . . . . . . . . ..
3 ~ . .. . . ... 34 Fuel Filter. 0 •• 0 •• 0 • 1 0 0 0 0 .00 •• 0 • 0
o:r Figure 52
13 1368749 Bolt ........................... 1
35 1361796 Hose 0 ••••••• 0 •• 0 1
•••• 0 0 o' 0'.0.
37 ~
21 1368765 Injection Pipe (#4) ................. 1 41 2022063 Valve .......... 0.0 1 ••••••••• 0. 0
II -
NOZZLE HOLDER i
DIESEL
(Figure 51) I
3 I
I
0-
1
@j_6 11
! ;
~
~5 i'
2--l!J
@
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\
~\ I
:
llR£.!ef_...!..P...eaurt.,uNx,Q,,- Name Of Part Qty .uR=ef,--_P.....,art No. N~m!'LQ-,-,fP.....,a=rt.o.-.. --illY
1 1366825 Holder 1 S 1366838 Shim (1,35 mm) 1
2 1369870 Nozzle........... . . . . . . . . . .. 1 8 1366839 Shim (1,40 mm) 1 I' I.
3 1366826 Holder...... . . . . . . . . . . . . . . .. 1 8 1366840 Shim (1,45 mm) 1
4 1366827 Seat. . . . . . . . . . . . . . . . . . . . . .. 1 8 '!366841 Shim (1,50 mm) 1
5 1366828 Seat. . . . . . . . . . . . . . . . . . . . . .. 1 8 1366842 Shim (1 ,55 mm) 1
6 1366829 Spring , 1 81366843 Shim (1,60 mm) 1
7 1366830 Nut. . . . . . . . . . . . . . . . . . . . . . .. 1 8 1366844- Shim (1 ,65 mm) 1
8 1366831 Shim (1,00 mm) 1 8 1366845 Shim (1,70 mm) 1
8 1366832 Shim (1,05 mm) 1 8 1366846 Shim (1,75 mm) 1
8 1366833 Shim (1,10 mm) 1 8 1366847 Shim (1,80 mm) 1
8 1366834 Shim (1,15 mm) 1 8 1366848 Shim (1,85 mm) 1
8 1366835 Shim (1 ,12 mm) 1 8 1366849 Shim (1,90 mm) 1
8 1366836 Shim (1,25 mm) 1 8 1366850 Shim (1,95 mm) 1
8 1366837 Shim (1,30 mm) 1
_ _ _ _ _ _ _ -.r -_
• •_. ~ .. _~'- __
~ ._ ~ ~ _
FUEL FILTER
DIESEL
(Figure 52)
4
/
c4 5
.- ;
' ....,;..:..:.'
-7
1
Ref Part No. Name Of Part ------.IDy Ref Part No. Name Of Part Qty
1 1368753 Fuel Filter " 1 5 1369871 Plug 1
2 1368755 Plug 1 6 1369872 Joint 1
3 1368756 Sensor 1 7 1368758 C~rtridge 1
4 1368757 Cover 1
INJECTION PUMP
DIESEL
(Figure 53)
0 • ...._
24
INJECTION PUMP
DIESEL
Ref Part No,Name Of Part Oty Ref Part No. Name Of Part Qty
2044947 Injection Pump ................ 1 15 a O-Ring ...................... 1
1 2022110 Nut ......... " ................. 1 16 2022125 Shaft ............ , ........... 1
2 2022109 Lockwasher .................. 2 17 2022070 Screw ....................... 4
3 2021531 Lever ........................ . 1 18 2022069 Cover ......................... 1
3 2021532 Lever (Optional) .............. 1 19 a O-Ring ...................... 1
4 2022111 Spring ....................... 1 20 2022105 Bolt ........................... 1
5 2022061 Valve ........................ 1 21 a Joint ......................... 3
6 a Washer ...................... 2 22 2022104 Plug .......................... 1
7 2021526 Connector Assembly .......... 1 23 a O-Ring ...................... 1
8 2022064 Valve ..... _.................. 1 24 2021669 Holder ...................... 4
9 a O-Ring ...................... 1 25 2022102 Spring ....................... 4
~ a
10 O-Ring ...................... 1 26 2021534 Valve ........................ 4
11 2022131 Valve Assembly .............. 1 27 a Joint ........................ 4
12 a O-Ring ..................... 1 28 2022071 Cover ....................... 1
13 a O-Ring ..................... 1
14 2022124 Nut ......................... 1 a Included In Repair Kit 1366852
(Figure 54)
~5 7
,',,- /18 ~ 4
"-
'-
',,- '.0
'-
"-
"-
'-
6
/ ~9
"- "-
0---.- - 1 0
'-.() 17
18
t ) 20
13
0--- 18
18---0 J
I /
14
'j;j
12
11
~
15
NA02070
Ref Part NQ. Name Of Part Qty Ref Part NQ. Name Of Part Oty
1 2021672 Joint 1 12 2039231 Cover 1
2 2021233 Bolt 6 13 2021681 Cap 1
3 2021673 Washer 6 14 2021683 Joint 1
4 2021674 Deflector 1 15 a 120299 Cap _ 1
5 136687 Nut 2 15 a 2021685 Joint 1
6 292500 Hex Head Bolt , 2 16 193656 Tube., 1
7' 197068 Washer 2 17 260878 Tube 1
8 2021686 Fuel Gauge Sender 1 18 166857 Clamp 4
8 1367108 Packing " '" 1 19 137852 Strap Clamp 1
9 2021687 Bolt 5 20 ·1363918 Plug 1
10 320155 Washer , 5
11 17636 Fitting 1 a Optional
NOTES
f'
!1
II
['
i
ELECTRICAL
ELECTRICAL SYSTEM
LPG PAGE 118
ELECTRICAL SYSTEM
DIESEL PAGE 120
HARNESS
MONOTROL PEDAL " PAGE 131
CHASSIS HARNESS
LPG ,, , .. , , , .. , , .. , " PAGE 132
WIRE HARNESS
LPG , , , , , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 133
HARNESS
SEAT SWITCH PAGE 134
CHASSIS HARNESS
DIESEL , , , , . . . . . . . . . . . . .. PAGE 135
DISTRIBUTOR
LPG , ,, , , , PAGE 136
Page 116
,.,."STER SERIAL CODE E001 EUROPE
I
ELECTRICAL
I···
I
STARTER MOTOR
LPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 138
1-
STARTER MOTOR
DIESEL PAGE 140
ALTERNATOR
LPG AND DIESEL PAGE 142
f'
l
.
,
I
NOTES
I·
1
{ ;
.!
29
r"
t
34 - ~v,_\
is.~
~~37 3
?-2 22
NA02556
_ _ _ _ _ _ _ _ _ _ _ _•__
.....
_ ....._
_ •. ... _
. .......
lI:ll""'~_.ll_ Il._._, .. ......_.. O.4""'_""i....,·.""".
M_¥¥JI3l",(i._,,_~=,) _
ELECTRICAL SYSTEM
LPG
R-"'"ef'----'-'pa~rti.'_"N""'o.'__ ....
... N...,aml.l!.X.e_"Q'_'_t....
P=a'_"rt Qty Ref Part No. Name Qf Pa,1 Oty
1 292500 Hex Head Bolt , 2 28 878791 Battery Cable _ " 1
2 136687 Nut , 4 28 275496 Conduit 1
3 292680 Lockwasher................... 4 29 a Wire Harness (Monotrol Pedal) .. 1
4 320156 Washer 4 lD" Figure 63
5 292668 Nut 1 29 Wire Harness (ForwardJRevers~) 1
6 292679 Lockwasher................... 1 fP" Figure 62
30 a 2021434 Neutral Start Switch . . . . . . . . . . .. 1
7 239503 Nut 2
31 b 2021434 Brake Switch . . . . . . . . . . . . . . . . .. 1
8 292681 Lockwasher ,......... 2
9 2026608 Oil Pressure Switch . . . . . .. 1 32 2021440 Ignition Coil 1
10 292680 Lockwasher ,............... 2 33 2021981 Bracket '" '" 1
11 2022614 Nut 1 34 Alternator , 1
u Figure 71
12 1367633 Temperature Sender 1
35 Starter Motor . . . . . . . . . . . . . . . . .. 1
12 2022502 Boot _. . . .. 1
IP" Figure 69
13 2021986 Battery Cable _. . . . . . . . . .. i
36 292501 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
14 2021996 Wire Assembly " 1
37 1495185 Horn Assembly . . . . . . . . . . . . . . .. 1
15 302285 Bolt.......................... 1
38 1324517 Disconnect Switch 1
16 292682 Lockwasher................... 3
39 2022503 Boot 1
17 2022013 Clamp , 2
40 2022003 Wire Harness (LPG) 1
18 136681 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
41 2039306 Switch Assembly 1
19 239503 Nut 2
42 Wire Harness (LPG) 1
20 292681 Lockwasher 3 D' Figure 65
21 137852 Strap Clamp AR 43 Wire Harness (Chassis) 1
22 257241 Boot 1 lD" Figure 64
23 316678 Hex Head Bolt , 2 44 204223 Boot 1
24 2021985 Battery Cable 1 45 1356105 Low Coolant Sender 1
25 Wire Harness (Seat SWitch) 'j 46 190383 Boot " 1
a:r Figure 66
26 2022502 Boot , 1 a With Monotrol Pedal
27 878790 Battery Cable ,........ 1 b With Brake Light
27 275496 Conduit , ., 1 c Used On Monotrol Pedal And Brake Light
II .
ELECTRICAL SYSTEM
DIESEL I
(Figure 56)
I 1
f :
u
25
24 . r
I
9 (
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NA02559
ELECTRICAL SYSTEM
DIESEL
Ref Part No. Name Of Part Oty Rei Part No, Name Of Part Oty
1 878792 Battery Cable 1 21 320156 Washer 1
1 275497 Conduit , AR 22 292682 Lockwasher . . . . . . . . . . . . . . . . . 1
2 878793 Battery Cable 1 23 1356105 Low Coolant Sender 1
2 275497 Conduit AR 24 2022013 Clamp 4
3 204223 Boot " 1 25 136681 Bolt 4
4 Starter Motor . . . . . . . . . . . . . . . . .. 1 26 292681 Washer 4
lP" Figure 70 27 239503 Nut 4
5 2021976 Boot 4 28 316678 Bolt 4
6 a 2021434 Neutral Start Switch . . . . . . . . . . .. 1 29 131852 Strap Clamp AR
7 b 2021434 Brake Switch . . . . . . . . . . . . . . . . .. 1 30 257241 Boot , 1
8 c 2021981 Bracket 1 31 302285 Bolt 1
9 Alternator . . . . . . . . . . . . . . . . . . . .. 1 32 Monotrol Wire Harness 1
lP" Figure 71 ID" Figure 63
10 Chassis Wire Harness . . . . . . . . .. 1 33 1367633 Temperature Sender 1
ID" Figure 67 34 Wire Harness (Seat SWitch) 1
11 2022503 Boot i u::r Figure 66
12 2022502 Bolt i 35 2021456 Controller . . . . . . . . . . . . . . . . . . . .. 1
13 1324517 Disconnect Switch 1 36 292680 Lockwasher . . . . . . . . . . . . . . . . . .. 1
14 2022608 Plate I 37 136687 Nut 1
15 222021 Rivet 4 38 292501 Hex Head Bolt. . . . . . . . . . . . . . . .. 1
16 2021985 Battery Cable 1 39 2021455 Glow Plug Relay.. . . . . . . . . . . . . .. 1
17 2021996 Strap (Earth) 1
18 2029581 Fused Wire i a With Monotrol Pedal
19 2021975 Harness 1 b With Brake Light
20 2021986 Battery Cable 1 c Used On Monotrol Pedal And Brake Light
COWL ELECTRICAL
(Figure 57)
28
l.
35
/ 51
34
NA02SS8
- COMP.A,NY
--"---'-HY-S'TER
©2001
- -.-
,. ...., ------- for service 'ce Manua! 01/03/15
See St:;fV1proced/Jres
Page 123
SERIAL CODE E001 EUROPE L1~.-.":. i::·E·····'ft
H'T"-:71'. --.- n- '·~
COWL ELECTRICAL
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 2021952 Fuse Box ..................... 1 30 262501 Hex Head Bolt ................. 2
2 2021953 Fuse (10 Amp) ....................... 3 31 320156 Washer ....................... 2
3 21778 Fuse (20 Amp) ....... , ............. 1 32 292680 Lockwashe.r ................... 2
4 302035 Screw ........................ 2 33 136687 Nut ................................. 4 2
...
20 137852 Strap Clamp ................. AR 47 1343597 Plug With Turn Signals ................ 1
21 Cowl Harness ........................... 1 47 1376743 Plug Without Turn Signals ...... .. 1
lD" Figure 61 48 387869 Boot ............................................. 1
22 1483280 Horn Harness ........................ . 1 48 a 378869 Boot ............................................ 2
23 1337197 Key .......................... 1 49 a Wire Harness (Monotrol) ........ 1
24 b Forward And Reverse IIJ' Figure 63
Wire Harness .................... . 1 50 239503 Nut ............................... 2
ID" Figure 62 51 d 2021981 Bracket ....................... 1
25 b 1361121 Connector . . . . . . . . . . . . . . . . . 1
~ ~ ~
52 296129 Nut .......................... 2
26 292500 Hex Head Bolt ................. 4
27 262680 Lockwasher ................... 4
a With Monotrol Pedal
b
28 Instrument Cluster . . . . . . . . . . . . 1
~
With Forward And Reverse Lever
ID'" Figure 58
c With Brake Light
29 b 1343636 Switch . . . . . . . . . . . . . . . . . . . . . 4
~ ~
d Used On Monotrol Pedal And Brake Light
INSTRUMENT CLUSTER (
(Figure 58)
(
~\
Ref Part No. Name Of Part ~ Ref Part No. Name Of Part Oty
a 1343613 Instrument Cluster (LPG) ....... 1 15 1354787 Warning Lamp Housing ........ 1
a 1343614 Instrument Cluster (Diesel) ...... 1 16 1354788 Seal ........................ 1
1 1354775 Top Cover ................... 1 17 1354806 Circuit Board ................. 1
2 1354776 Case ........................ 1 18 1337114 Ignition Switch ................ 1
3 1354049 Circuit Board ................. 1 19 1453153 Kit-screw .................... 1
4 1354804 Buzzer ..................... 1 20 320154 Washer ...................... 8
5 1354780 Fibre Washer ................. 1 21 1358858 Clip ......................... 1
iI 6 189756 Screw." .................... 1 22 b 1354777 Fuel Gauge .................. 1
7 227131 Screw ........."............. 14 23 1354799 Panel Insert (Lower Window) ... 1
8 1354778 Water Temperature Gauge ..... 1 23 1354800 Adhesive ................... 1
9 1354783 Hourmeter ................... 1 24 1354791 Panel Insert (Upper Window) ... 1
10 1354782 Joint ........................ 1 24 1354798 Adhesive . .................. 1
"' 11 1354805 Wire Harness ................ 1 25 a 1354796 Lamp ....................... AR
11 1354805 Wire Harness ................ 1 26 a 1357367 Lamp ....................... AR
12 1354784 Warning Lamp Filter ........... 1 27 1337197 Key .......................... 1
13 1354785 Joint .................... ... 1
"
(Figure 59)
8
( ','-,-i
\'..~"';'i/
(0< •
\" ...
\-.
,
.....J
Ref Part No.Name Of Part Oty Ref Part No. Name Of Part Qty ( ",...J
1347004 Forward And Reverse Lever ..... 1 6 296205 Hex Head Bolt ................ 2
1 1343577 Base ........................ 1 7 302398 Nut ......................... 2
!
2 1343578 Link ......................... 1 8 1338291 Spring Plunger ............... 2 ~,
2,OL 2,5L
~12
0 - - 13
c..-- 14
'01-001-- 10
Key
A: LPG
B: Diesel
Qty Qty
B.K-- Part No. Name Q.tfgr:L- A B BM-.__-'?JiJ.!1 No-' .rtal!1e Qf Part A ~
1 2314251 Battery .. " " " . " , . " , .. ,. 1 .. 8 292680 Lockwasher " ,.... 2 2
2 2314252 Battery ",' .. , , . . . . . .. ,. 1 9 320156 Washer , 2 2
3 2021943 Clamp "." " 1 .. 10 2021947 Tray ."." " 1 .. ,
4 1332658 Battery Hold Down . , , , , .. .. '1 11 2021948 Tray ., '. _. , . . . . .. .. 1
5 309124 Link .... ", .. ",.",." 2 2 12 316678 Screw., , .. " 3 1
6 1326939 Cap .. ", ,."., .. ,., , 2 2 13 292681 Lockwasher ,. _. . . . . . . . .. 3 3
7 136687 Nut", .. , , ,., .. 2 2 14 320157 \/Vasher , .. , 3 3
_. . . . ._._"""
_ ' _ """"'-==O
.lX""'tJ......... ... 8A..==_.""....._w...... ._.=z_.t' .. __.C4__¢_'_._;;;;c_•
~u_ _=_""'oe;;a~.;oax::o;L_.""' ..,.""",:O,.~"J""Il:4 £=
......._ . ........ ~
'-IY5TSR
Page 128
SERIAL CODE EOOl EUROPE
I
COWL HARNESS
(Figure 61)
r .
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0:..•.....
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:---'i!i£:·:·i~:·::::::
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Page 130
H .....S·····'....E·'---·'R····'
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~ ~
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3
1
2
f
4 3
I :.
U~
Ref Part No. Name 01 Part ~ Ref Part NQ. Name Of Part Qty
1352088 Forward And Reverse Harness .. 1 3 1363885 Pin '" 5
1 1330412 Connector (Cowl) . . . . . . . . . . . .. 1 4 1330439 Plug... . . . . . . . . . . . . . . . . . . . .. 1
2 1330417 Lock 1
1
3 2
&,------.._-._-_._-_._- -_._
7
. _----==~~
4
/
I~
3
. ==-_._--==
__....
5
6
7
~ 7
CHASSIS HARNESS
LPG
(Figure 64)
(
I -
, J
/Y/)~ -4
/ . 1.. J1
1 t
2 5 ['"
~
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.---.1---6--.-------·--------=--·---------"U.--·--==-=r=:J=-~'---,=©
~
~7 d ~
HP080937
( .~--,
Ret Part No. Name Ot Part Qty Ref Part No. Name Of Part Oty
2026640 Wire Harness i 4 2022737 Terminal 6
1 2022739 Connector (Cowl) , 1 5 2022736 Connector (Horn Fuse) 1
2 2022627 Seal i 6 2022621 Seal 1
3 2022628 Plug 3 7 2022735 Terminal 1
13
L
r
12
2
f~
1 3
10
NA01748
13
/
T
12
11
r-~
1 3
2
10
NA01748
-~
7
+
6
f
3 8
Ref Part No. NamjLQf Part Qlll Ref P a ~ fiame Of Part O!Y.
2030217 Wire Harness . . . . . . . . . . . . . . . .
~ 1 6 2022628 Plug ........................ 1
1 2022736 Connector (Horn Fuse) ........ 1 7 2022737 Terminal ..... , ............ " . 8
2 2022621 Seal ........................ 1 8 1361304 Connector ' " ................ 2
3 2022735 Terminal ..................... 1 9 2039247 Connector . .................. 1
4 2022739 Connector (Cowl) .............. 1 10 2039248 Connector . .................. 1
5 2022627 Seal ' " ..................... 'J
_ _ _ _ _ _ _• M••_"'._N._ _ ._~__ .
, _~< _
DISTRIBUTOR
LPG
I .-
l I:;
(Figure 68)
I
I
r--_ I
II - -- - - - -
I
I -----,
I 9 I
r-_
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-
....... _- - .... t.!
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I
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--.... - I I
:
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Ref Part No. Name Of Part Oty Ret Part No. Name Of Part illY
1453562 Distributor ,., "...... 1 8 1326397 Cover 1
1 1362040 Kit-Screw ,.......... 1 9 1326536 Igniter _. 1
2 1326394 Cap , .. 1 10 1326537 Breaker 1
3 1326538 Heatsink , 1 '\1 1362036 Kit-Governor. . . . . . . . . . . . . . . .. 1
4 1326398 Signal Rotor 1 12 1362039 Oil Seal 1
5 1326395 Rotor 1 13 1326396 Packing 1
6 1326399 Pick-Up Set 1 14 1362038 Vacuum Set. . . . . . . . . . . . . . . . .. 1
7 1370724 Wire 1 15 1362042 Coupling 1
_ _. _~_""",""""kl'!l"'l':!~~,:::a»t W_'_.""
•_ _ =.__,. __''''ll',"'
1l:_~ _
I
lYSTeR, Page 138
SERIAL CODE E001 EUROPE 1-.,
I
STARTER MOTOR
LPG
(Figure 69)
,
I --
I
[ '-~
8 (_.,
1,,1 .....
,',:1
1~~. .t .
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15
I
\ ..
17
I
Y
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10 \ 20 I ~,
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,
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11
NA02334
STARTER MOTOR
LPG
;
.)
Ref Part No. Name Qf Part ..-.9!Y RiE!f_.E..-",rt NQ_,-_.NID:r.HL.Q.r~rt QtY.
2314322 Starter Motor . . . . . . . . . . . . . . . . .. 1 12 2314334 Brush Holder 1
1 2314323 Armature 1 12 2314335 Brush Spring . . . . . . . . . . . . . . .. 1
2 2314324 Shaft Assembly. . . . . . . . . . . . . .. 1 12 2314336 Brush Spring " 1
3 2314325 Shaft Assembly (Pinion) 1 13 2314337 Bracket (Rear) 1
4 2314326 Gear , 1 14 2314338 Bearing. . . . . . . . . . . . . . . . . . . .. 1
5 2314327 Gear 3 15 2314339 Bracket (Front) 1
6 2314328 Pinion Set 1 16 1368858 Bearing. . . . . . . . . . . . . . . . . . . .. 1
7 2314329 Kit-Stopper 1 17 2314340 Bo!t 2
8 2314330 Packing 1 18 2314341 Lever 1
9 2314331 Ball 1 19 2314342 Switch Assembly 1
10 2314332 Yoke Assembly . . . . . . . . . . . . . .. 1 20 1368853 Screw Set 1
11 2314333 Brush.................... . .. 1
S TARTER MOTOR
DIESEL I
(Figure 70)
[
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I
l. -~
q~
LJ
1"1 ,-~.
' - _. ~
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STARTER MOTOR
LPG
STARTER MOTOR
DIESEL (
I '.. 0
t --"
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d
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Ref Part No.Name 01E~rt Qty .Bet__ e.i'l.rL~Q.. Name QfPart --Q!Y
2021166 Starter Motor .................. 1 14 1362098 Gear ...................... 1
1 1362085 Yoke ........................ 1 15 1362099 Pinion . . . . . . . . . . . . . . . . . . . . .
~
1
2 1362086 Brush ..................... . 2 16 1362100 Kit-Stopper ................ 1
3 1362087 Switch ...................... 1 17 1362101 aracket (Centre) . ............. 1
4 1362088 Lever ....................... 1 18 1362102 Screw ....................... 3
5 1362089 Bracket (Front) ...............1 19 1362103 Joint . ....................... - 2
6 1362090 Bearing ..................... 1 20 1362104 Spring Set .................... 1
7 1362091 Armature ................... . 1 21 1362106 Joint ......................... 2
8 1362092 Bearing .............. , ......
1 22 1362107 Brush Holder .... , ............ 1
9 1362093 1
Bearing .... , ..... , .......... 23 1362108 Brush Spring ................ 4
10 1362094 Shaft ........................ 1 24 1362109 Bracket (Rear) ............... 1
11 1362095 Cover ...................... 1 25 '1362110 Kit-bolt .................. , ... 1
12 1362096 Gear Set ................... 1 26 1362105 Ring . ....................... 2
13 1362097 Shaft ...................... 1
(Figure 11)
I -
{
3
tj ~
. ~ I~ -
~~~~
4 r _.-
j
i --
!
Ref Part No. Name Of Part ~ Re~art N.Q.._ t1!,me Qf Part Ql¥
1450928 Alternator . . . . . . . . . . . . . . . . . . . .. 1 8 1361863 Nut Kit 1
1 1450929 Rear Cover Assembly . . . . . . . . .. 1 9 1361864 Screw Kit 1
2 1450930 Rectifier .. . . . . . . . . . . . . . . . . .. 1 10 1361861 Pulley 1
3 1450931 Regulator Assembly. . . . . . . . .. 1 11 1361850 Cover (Front) . . . . . . . . . . . . . . . .. 1
4 1361859 Brush ,. 2 12 1361860 Screw Kit ; , .. 1
5 1361852 Cover 1 13 1361875 Bearing ~ 1
6 1361862 Nut Kit 1 14 1361865 Rotor 1
7 1361854 Stator 1 15 1361855 Bearing 1
NOTES
!L
[J ._1
r "1
!
~ ~J
I
,
( i _.1
I.
; ~ .. -
;
I
TORQUE CONVERTER
(Figure 72)
NA02210
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 2043273 Torque Converter 1 8 b 2021019 Bolt 6
2 Converter. . . . . . . . . . . . . . . . . . .. 1 9 a 2021442 Backplate . . . . . . . . . . . . . . . . . . . .. 1
3 2043437 Plate 1 10 b 2029546 Flange 1
4 293626 Bolt 6 10 a 2023277 Flange 1
5 296420 Washer 6 11 292682 Lockwasher , 4
6 2026873 Washer 6 12 292514 Bolt 4
7 a 2030242 Flywheel Assembly 1 13 a 2021834 Washer 6
7 a 2030240 Crown Wheel 1
7 b 2021368 Flywheel Assembly 1
a LPG
7 b b Diesel
2034453 Crown Wheel 1
8 a 2021438 Bolt 6
\
)
)
/
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
2043272 Pump 1 3 2023995 Oil Seal 1
1 Shaft 1 4 2043438 a-Ring 1
2 296462 Bolt ~ . . . . . . . . . . . . . . .. 2
NOTES
SOLENOID VALVE
(Figure 74)
uRe...,f'----'P~a"'_'rt'_'N~o'_'_.~N.....
a"-!.!m.e Of Part Q...ty Ref Part No. Name Of Part Oly
)2.D6004 \ 2021325 Solenoid Valve 1 8 Plug 2
. 1 Plug 2 9 1367607 Tube 1
2 1367603 Coil " 1 10 a O-Ring 2
3 1367604 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . 4 11 a Retaining Ring 1
4 a a-Ring 1 12 1367605 Plug. . . . . . . . . . . . . . . . . . . . . . .. 1
5 a a-Ring 4 13 2021328 Bolt.. . . . . . . . . . . . . . . . . . . . . . . . 4
6 a a-Ring 2
7 a a-Ring 2 a Included In Seal Kit 1367609
TRANSMISSION HOUSING
(Figure 75)
,
.' /
31 19
." .......
8
-tjJ
22
NA0241B
<
,(
(
'. Part No.Name Of Part
Ref Oty Ref Part No. Name Of Part Oty
2045284 Transmission .................. 1 24 292511 Hex Head Bolt ................ 7
1 2043629 Case ........................ 1 25 2043276 Choke ....................... 1
2 2023418 Bearing Cap ................ 2 26 Bellcrank Assembly . .......... 1
"''). 3 293692 Hex Head Bolt ................ 4 ID" Figure 87
,,:~
'-v: ,;/ 4 296426 Washer ...................... 4 27 Control Valve Assembly ........ 1
5 2021390 Cover ....................... 1 ID" Figure 79
',~"»,
6 1371656 Split Pin .................... . 2 28 2029600 Piston ....................... 1
""..
7 292515 Hex Head Bolt ............... 11 29 2029601 Spring ....................... 1
8 2021345 Joint ....................... . 1 30 2043274 Piston (Regulator) ............. 1
9 2043270 Housing ...................... 1 31 2029598 Spring ....................... 1
10 2021336 Pin ......................... 4 32 2029599 Spring ....................... 1
11 287860 Hex Head Bolt ............... 10 33 2025300 Plug ......................... 4
12 292681 Lockwasher ................. 38 34 Solenoid Valve ............... 1
13 Charge Pump ................ 1 ID" Figure 74
eij IJ7 Figure 73 35 2021915 Plug ........................ 3
14 2029585 Pipe ....................... . 1 36 2043279 Plug ......................... 2
15 214364 Bolt ......................... . 5 37 2045301 Plug ........................ 1
(
16 296418 Washer ...................... 5 38 2021328 Hex Head Bolt ................ 4
17 2021388 Temperature Sender 1 ••••• p _ ••• 39 2045647 Joint ........................ 1
( 18 2021389 Breather ..................... 1 40 2045300 Plug ........................ 4
.'
19 2028315 Dipstick ..................... 1 41 2023719 Elbow (Return) . .............. 1
20 292515 Bolt ........................ 11 42 334450 Screen (Suction) .............. 1
( 21 136692 Nut ......................... 9 43 334452 Spring (Suction Sdreen) ....... 1
22 2023976 Plug •••••• P ••• •• 2
P •••••••• p.' 44 14604 Plug ........................ 1
23 2029432 Plug ........................ 1 44 16487 O-Ring ..................... 1
TRANSMISSION GEARS (
(Figure 76)
('
(
' ......
-
('
,
{
\.
2 5
,
NA01608
( •.=1
"
!
'. --.J
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part OJll
1467388 Transmission .................. 1 9 2045286 Shaft (Reverse) .............. 1
,<' .
1 2021293 Shim (0,10 mm) ............. AR 10 2021915 Plug ........................ 1
1 2021294 Shim (0,20 mm) . ..... ...... . AR 11 2023975 Bearing ...................... 1
1 2021295 Shim (0,30 mm) ...... , ...... AR 12 2021318 Bearing ...................... 1
1 2021296 Shim (0,40 mm) ............. AR 13 2023941 Gear ................ 1 0 •••••••
~
'"
' ..
I
"
j ..........
\
NA02~22
....rt........."N=o.'--""'N""am=e Of Part
....,R"""ef'-----'-'Pa Qty Ref Part No. Name Of Part Q1Y.
1 2314259 Filter......................... 1 11 2026591 Elbow 1
2 2021462 Bracket 1 , ....
1')
2021406 Hose 1
3 287805 Hex Head Bolt " 2 13 2022829 Clamp 2
4 292681 VVasher 2 14 2023719 Elbow 2
5 130845 Clamp........................ 6 15 2026522 Hose 1
6 1399095 Hose......................... 1 16 2026519 Elbow 1
7 14746Q7 Hose 1 17 2026520 Tube 1
8 1474604 Hose 1 18 2022723 Clamp 2
9 397676 Strap Clamp 2 19 2026583 Elbow 2
10 2021404 Suction Filter 1
HYDRAULIC CLUTCH
(Figure 78)
..
,-,
,~,
.~,
,
'~
CONTROL VALVE
(Figure 79)
1 8
/"
)v
2 13
Ref Part No.Name Of Part Oty Ref Part No. Name PfPart Qty
2045646 Control Valve Assembly ....... . 1 12 2026006 Stop ........................ 1
1 Body ...... , .. ,."" .......... 1 13 1367412 Piston ....................... 1
2 2023997 Inching Spool ................ . 1 14 a Oil Seal ...................... 1 ___1"
3 2045648 Piston ....................... . 1 15 2029350 Cover ....................... 1
4 b Spring ............ , ...... , ... 1 16 a Joint ......................... 1
5 1367402 Pin ........................ . 'I 17 2029351 Stop ......................... 1
6 1367403 Stop ....................... . 1 18 2029361 Circlip ......................... 1
7 b Spring ........ ,.,. ,., ....... ' 1 19 2045647 Joint ........................ 1
8 2029349 Plug ........................ 1
9 2029338 Bolt ......................... 6
a Included In Repair Kit 2045649
b b included in Spring Kit 2029352
10 Spring ............. "., ...... 1
11 b Spring ..... , .... , .... , .. ".,. 1
...
. )
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Oty
2021282 Differential Assembly 1 6 1367615 Case 1
1 1367617 Pinion 2 7 2021286 Bolt .' 12
2 1367616 Gear 2 8 2021287 Retainer (Bearing) 2
3 1367619 Spacer 2 9 2021288 Roller Bearing . . . . . . . . . . . . . . .. 2
4 302470 Pin 1 10 2021283 Gear and Pinion 1
5 1367618 Shaft 1
DRIVE AXLE
(Figure 81)
~~7
~
. .>
17 4 -
25
24 ---~
------(1 2
16
15
'.~ ..
20
6
18 12
",J NA02223
DRIVE AXLE
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Oty
Drive Axle . . . . . . . . . . . . . . . . . . . 1
~ 14 2021557 Oil Seal . .................... 2
1 2022825 Housing .................... 1 15 303120 Nut . ........................ 12
,
2 2023419 Sleeve .................... 2 16 Brake Assembly (RH) . ......... 1
3 2021491 Sleeve ..................... 2 ([7 Figure 89
4 2021510 Breather ..................... 1 17 Brake Assembly (LH) .......... 1
5 15962 Plug ........................ 3 IiJ Figure 89
END PLATE
(Figure 82)
NA02224
END PLATE
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 2023501 End Plate (Diesel) 1 9 296424 Washer 2
2 2022251 Bolt 8 10 136749 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
3 292682 Lockwasher . . . . . . . . . . . . . . . . . .. 8 11 292681 Lockwasher , 2
4 2023500 End Plate (LPG) 1 12 302256 Bolt 3
5 2022718 Screw 2 13 292680 Lockwasher , 3
6 292682 Lockwasher " 2 14 2021432 Washer 2
7 2021646 Bolt 6 15 1371652 Cover (Lower) . . . . . . . . . . . . . . . .. 1
8 292684 Lockwasher . . . . . . . . . . . . . . . . . . . 4
NOTES
STEERING
'.
-.
.....
I
"
)
.,
)
H·· ......r,e~E····R
;·:T"'::I~··
."\ ;:''',~. . . , ,'.' ". - . '.
Page 166
SERIAL CODE E001 EUROPE
STEERING COLUMN
(Figure 83)
9-6.
&--.33
36
~ 24
r=:25
I~~~y0'!.l" 26 ~r-'---34
23 CO
29
28
, -
l
IJ
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Oty
1471330 Steering Pump 1 10 1451703 Plate 1
1 Housing 1 11 1490747 Gear Set 1
1 Spool 1 12 a a-Ring 2
1 Sleeve 1 13 1455773 Cover , 1
2 a Seal 1
14 a a-Ring 5
15 1355335 Ball 1
3 1475772 Spacer 1
16 1451696 Stop " 1
4 1451698 Bearing 1
17 1455774 Screw 1
5 1455770 Ring 1
18 1455775 Screw 4
6 1451698 Pin 1
Ball
19 1451707 1
7 1455771 Spring 1
8 1451700 Shaft 1 a Included In Seal Kit 1455778
9 a a-Ring 1 f Included In Kit 1450096
TRAIL AXLE
(Figure 85)
20
35
28
35
/~
22
20
12 ~25
.....
j-
;..
••
19
TRAIL AXLE
Ref Part No. Name Of Part Qly Ref Part No. Name Of Part Qty
1 2029874 Trail Axle 1 19 2021800 Hub Cap 2
2 2026731 Knuckle (LH) . . . . . . . . . . . . . . . . .. 1 20 2021793 Link Pin 4
~ 2026732 Knuckle (RH) . . . . . . . . . . . . . . . . .. 1 21 2021794 Bush 2
4 Steering Cylinder 1 22 293684 Hex Head Bolt. . . . . . . . . . . . . . . .. 4
IJ7 Figure 86 23 296426 Washer 4
5 2029869 Link . .?!Q5~~P.~ 2. 24 302146 Screw 2
6 2026734 King Pin 2 25 2021892 Locknut , .. ,............. 4
7 2025757 Lube Fitting .. 2.3.~0& 6 26 2026738 Shim 2
8 2026735 Bearing 4 27 2023009 Shinl 2
9 2026736 Thrust Bearing 2 28 2021895 Lube Fitting . . . . . . . . . . . . . . .. 2
10 2026737 Screw 2 29 2021798 Bolt 12
11 2022946 Locknut 4-~ <R . ~ ·?-.1. . . . . . . .. 2 30 2021799 Nut 2
12 2022555 Plug4 • _. it 31 2021797 Hub 2
13 2021898 Oil Seal 2 32 16567 Fitting 1
14 2021802 Bearing 2 32 16483 O-Ring 1
15 2021803 Bearing 2 33 16558 Fitting , 1
16 2021889 Nut 2 33 16483 O-Ring 1
) 17 2021885 Split Pin 2 34 2026739 Oil Seal 2
18 2021801 Washer 2
~ 2021804 Rubber Cushion 2
NOTES
,/
STEERING CYLINDER
(figure 86)
oj
2
.~ 9
6
\ 4
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Oty
2035116 Steering Cylinder . 0 •• 0 0 ••• 0 • • •• 1 5 a Packing 0 •••••••••••••••••••• 2
1 1367169 Shell 0 •••••• 0.0 •••••• 0 ••••••• 1 6 a O-Ring 00.2
2 2026820 Rod 0 •• 1 7 a O-Ring 0 •• 0.-:-.000 2
2 a 2022923 Bush 2 8 a Seal 1
3 1367171 Guide 2 9 a Circlip 0 ••••••••• 2
3 a Bush 0 ••• 0.0 ••••• 2
) 4 a Dust Seal 0 •• 0 ••••••••••• 2 a Included In Seal Kit 2026822
NOTES
BRAKE
BRAKE LINKAGE
(Figure 87)
r
' ,
I
.
"""
.
I
/\
BRAKE LINKAGE
Ref Part No. Name Of Part Oiy Ref Part No. Name Of Part Oty
1 2045368 Brake Pedal ................... 1 23 2026586 Hose .......................... 1
2 2021310 Bush ......................... 1 24 168718 Clamp ........................ 2
3 320169 Washer ....................... 2 25 2021353 Bracket ....................... 1
4 3044119 Retaining Ring ................ 1 26 2022617 Bolt . ......................... 1
5 2026497 Bellcrank ..................... 1 27 320156 Washer ....................... 1
6 2021315 Bush ......................... 1 28 292680 Lockwasher ................... 1
7 2021316 Spring ........................ i 29 2021892 Locknut ...................... 1
8 2034114 Bracket ....................... i 30 1343630 Pedal .. , ..................... 1
9 287854 Hex Head Bolt ................. 3 31 2314220 Reservoir ..................... 1
10 292682 Lockwasher ................... 5
32 2023940 Bellcrank ..................... 1
11 2029787 Cable ........................ 1
33 2021326 Bush . ........................ 1
12 2022509 Pin ...... ..................
" i
34 2023278 Bracket ....................... 1
13 2021907 Clevis Pin .....................
35 320161 Washer ....... : ............... 1
14 320155 Washer ....................... 1
36 2022553 Pin .......................... i
15 2021335 Bolt ................ , ......... 3
.- 37 292511 Hex Head Bolt ................. 2
16 2304281 Locknut .. , ................... 3
38 292681 Lockwasher ................... 2
'17 2021337 Spring ........................ 1
18 Master Cylinder . . . . . . . . . . . . ..
~ 1 39 320'157 Washer ....................... 2
117 Figure 91 40 2021347 Pipe Assembly ................ 1
19 2021339 Clevis Pin ..................... '1 41 2021349 Hose ......................... 1
20 2027674 Split Pin . . , .................... 1 42 2034111 Plate ••••••••• - 1
•••••••••••• ,o ••
NOTES
I.,
!1l.J
f • ~
j,l
i !
t ."
BRAKE LINES
(Figure 88)
/')
@--5 ,, /
I
II 6
I
I
\
-------
Ref Part No. Name Of Part . ~ Bef Part No. Name Of Part Oty
1 2021470 Manifold 1 6 2026788 Pipe Assembly (LH) . . . . . . . . . . .. 1
2 a 387867 Pressure Switch .. . . . . . . . . . . . .. 1 7 2026789 Pipe Assembly (RH) . . . . . . . . . . .. 1
3 2021471 Bracket 1
4 302262 Hex Head Bolt. . . . . . . . . . . . . . . .. 1 Monotrol
5 292680 Washer:....................... 1
BRAKE ASSEMBLY
(Figure 89) I
14
10 ,~ ...
,
I, I
i
I
~
,
17
A · b% -.=
©2001 HYSTtR COMPANY See Service Manual 01/03/15
for service procedures
Page 181
SERIAL CODE E001 EUROPE
,
BRAKE ASSEMl;lLY
Key
A: Left Hand
B: Right Hand
Qty Qty
Ref part No. Name Of part A B Ref Part NQ, Name Qf part A B
2026759 Brake Assembly ............ 1 .. 17 c Lever 0 ••••••••••••••••••• ..1
2026760 Brake Assembly ... ...... . .. .. 18 be Stop (Lever) ............... 1 1
1 2026774 Backing Plate ............. 1 .. 19 be Spring ..... 0 ••••••• 1 1 , 0 •••••
Cup ..................... 2 2
5 be Spring. 1 1
2;5 e
0 ••• " •••••••••••••
Spring ....... 1 1
6 2026778 Lever .................... i
000 •••• 0 ••• 0
26 ~ Boot .................... 2 2
!:..~
6 2026777 Lever .................... .. 1
a 27 2045884 Piston Rod ..... o ' 2 2
7 2026779 Pin . .. ............ . . . . . . 1 1 ~
0 0 •••• 0"
11 Spring ..... 2 2
32 Plug . . . . . . . . . . . . . . . .... 1 1
0 •••• '" , ••• 00'
R"'-'ef'__---"-Pa=rt~N=o.'__=Natne Of PJ'1t
...... Ojy Part No. 'Name Of Part Qty
1 1376557 Park Brake Lever , 1 176910 C!amp 2
2 239503 Nut 4 7 124297 Clamp........................ 2
3 320157 Washer 7 8 137852 Strap Clamp 2
4 292681 Washer 5 9 316678 Hex Head Bolt. . . . . . . . . . . . . . . .. 3
5 136749 Hex Head Bolt. 5 10 16112 Clamp (Transmission) 1
15
~~
10 .
r? 16
~~
~(/ 14
11
Ret Part No. Name Ot Part Oty Ret Part NQ. Name Of Part oty
2021338 Master Cylinder 1 10 a Valve Seat . . . . . . . . . . . . . . . . . .. 1
1 Cylinder Assembly . . . . . . . . . . .. 1 11 a Boot , 1
2 a CircJip 1 12 Fitting 1
3 a Piston 1 13 Fitting " '" 1
4 a Cup 1 14 Push Rod 1
5 a Cup 1 15 1367194 Clevis 1
6 a Cup 1 16 2304281 Locknut 1
7 a Retainer , . . . . . . . . . . . .. 1
8 a a Included In Repair Kit 1367193
Spring 1
9 a Check Valve 1
NOTES
U
I:
I
I
~
I
U
I
HYDRAULIC
HYDRAULIC PUMP
LPG AND DIESEL , PAGE 188
HYDRAULIC PUMP
LOW NOISE
DIESEL , .. , PAGE 189
PUMP DRIVE
LPG AND DIESEL , PAGE 191
TILT CYLINDER
6° FORWARD TILT/6° BACK TILT PAGE 200
TILT CYLINDER
6° FORWARD TiLT/10° BACK TILT PAGE 201
TILT CYLINDER
10° FORWARD TILT/5 BACK TILT
0
PAGE 203
HYDRAULICS GROUP
(Figure 92)
57
59
57
56
'-1
d
( :1,{~; I
r· :
. 4
C-s
. . . . ~-1 l
LJ
45
16
58
HP1S0689
Ref Part NQ. Name Of Part . Y1Y Ref Part NQ. Name Of Part aty
1 2023459 Tank Cover i ...3 1L.. 16540 Fitting 1
2 2023462 Dipstick 1 38 16483 O-Ring , 1
3 2021672 Joint 1 39 1347212 Fitting, " 1
4 2021233 Hex Head Bolt. . ............. 6 40 895900 Hose 1
5 2021673 Washer 6 41 895899 Hose , 1
6 2021908 Cap 1 42 16923 Fitting. . . . . . . . . . . . . . . .. 1
7 2021933 Filter (Return) 1 43 129684 Clamp , , , 2
8 2021935 Filter (Suction) ,.. 1 44 107471 Hose ,' " , 1
9 164798 Hose , '.'....... " 1 45 2026096 Hose , 3
10 17636 Fitting " 1 46 2021882 O-Ring , ,.......... 1
11 1474614 Hose , 1 47 1352157 Fitting , 1
12 2028207 Hose " ., 1 48 2021909 a-Ring. . . . . . . . . . .. . . . . . . . . .. 1
13 287851 Hex Head Bolt. . . . . . . . . . . . . .. 3 49 296010 Hex Head Bolt.. 4
14 127045 Clamp 5 50 293780 Lockwasher '." 4
15 119236 Clamp , ', 1
51 2021273 Connector 1
16 1474608 Hose., .. ,. '.' 1
52 287860 Hex Head Bolt. . . . . . . . . . . . . . . .. 2
17 176454 Clamp ' , ., 1
136692 Nut 3
53
18 166112 Clamp" ,." 2
54 296420 Washer 4
19 2021887 Fitting , " '1
55 Pump .. , 1
20 1474615 Hose (Return) .
iP" Figure 93. Figure 94
21 16558 Fitting 1
56 Steering Pump 1
21 16483 O-Ring '.,., , 1 u::.... Figure 84
22 1486699 Fitting ,' ' .. 2 Tilt Cylinder . . . . . . . . . . . . . . . . . . . 2
23 239503 Nut , , .. , 'j 10' Figure 100, Figure 101,
24 1379457 Sleeve,.,.". .. 1 Figure 102
25 2026095 Sleeve , " .. ,. 1 58 Steering Cylinder 1
26 137852 Strap Clamp .. ., , .. ,. '14 IP" Figure 86
27 292681 Lockwasher , , .. ' 6 59 Controi Valve , .
28 1486682 Hose '" ",., 1 0::.1 Figure 97, Figure 99
HYDRAULIC PUMP
LPG AND DIESEL
(Figure 93)
i
l ,
i '
1
I
I.. '
Key
A: LPG
B: Diesel
Qty Qty I·
8f'LJ.,.'!!1l!Q,..--l'!1;)m.~.91Pj'I.!L ._ _ p.~ __rt
R~L_P.i! !'i.Q.::.__ N.ia..!Jl.JLQJ'h.rt A-e j
2026484 Hydraulic Pump 1 6 1355148 Circlip . . . . . . . . . . . . . . . . . . .. 1 1
2026485 Hy'draulic Pump ,.. 1 7 a 1385140 Joint , .. 2 2
1 1385135 COlfer (Front) . . . . . . . . . . . . .. 1 1 8 a 2026895 .Joint " 2 2
2 1385136 Cover (Rear) . .. . .. .. .. 1 1 9 a 1389577 Oil Seal 1 1
3 1385137 Side Plate 2 2 10 1385142 Drive Gear Kit . . . . . . . . . . . .. 1
4 1385138 Hex Head Bolt. 4 10 '1385144 Drive Gear Kit .
4 1385143 Hex Head Bolt _. . . . . . . -4
5 1385147 Washer 4 4 a Included In Seal Kit 1385139
'10 4
+
o
12
1
t.
Ref
---~
Part No. lliiL Part NQ. Name Of Part
2026504 Hydraulic
Name Of Part
Pum - - Ball' Oty
P 'to 1385145 JOint........ . 4
· . .. cover .... . 1 11 a 1389575
1
Cover... .. . , 1 Joint :::::. or or • or or ••• or • 4
12 a 2026895
Hex l.Je~d
2
Body i I a 8"ott or .. or or • • .. . 2
3 Drive Gear . : . . . . . . . . . . . . . . . .. 1
13 1389578
Washer... 4
4 14 1385147 Oil Seal , 4
· . .. Drive Gear . . . . . . . . . . . . . . . .. 1
5 15 a 1389877
Drive Gear . . . . . . . . . . . . . . . . . .. 1 Circlip 1
6 16 1385148 .........
· . .. Plate............ . " 2 Included h S . . . . . . . . . .. 1
7 ush .,.. .., 4
8 .... B
Bush .
,....... . 2 neal Kit 1385149
9 ...... . ...... ........... 6
NOTES
•
F'
f
I
L."
Key
A: LPG
B: Diesel
Qty aty
Ref part No, Name Of Part A B Ref Part No. Name 01 Part A B
1 1467826 Pump Drive Shaft Assembly.. 1 .. 3 292681 Lockwasher 4 4
1 1467824 Pump Drive Shaft Assembly.. .. 1 4 2026632 Boot 1 1
1 2022550 Hex Head 801t . . . . . . . . . . . . .. 4 4 5 2004005 Strap Clamp 1 1
(Figure 96)
12
r
I:
l:
I-
i
Kay
A: with Detented Levers
B: without Detented Levers
aty Qty
Ref Part NQ. Name Of Part .A. 8 Fiat Part Nq. Nama Of Part A B
1 287503 Hex Head Bolt .............. 3 3 27 2021815 link .......................... 2 3
2 292682 Lockwasher ....... _........ 3 3 28 2021816 Link ....................... 1 ..
3 15177 Washer .................... 3 3 29 2021817 Pin .. ..................... 6 6
"
38 296128 Nut • .. • .. • • • • • 1 ..
• • • • .. • • • <0 • ~ ....
13 2022702 Screw. 5 5
287817 Hex Head Bait ......... , .... 1 ..
0 •••••••••••••••••••
39
14 320156 Washer 0 •••••••••••••••••• 0 5 5
40 296417 Washer .. o. 0 1 .,
•••••••• , ••••••
D' Figure 97 45 ~
26 2021813 Pin .......... .. ... , ....... 1 .. 52 320159 Washer (Optional) ... ....... .. 1
~ ~=-_==. _.
=
.• '-'~="- ••=,.-..=._~. =.S"""".".-""._'"""""'"
......r_.,_,~ """"_~"_"_-""NCCI""'_-'~' .=-._..-..,...... _
©2001 HYSTER COMPANY See SeNica Manual 01/03/15
for service procedures
Page 194
HYSTeR SERIAL CODE E001 EUROPE
(Figure 97)
I
11--/iJ 60
58
@-12 (
10 ®--13
9~ 40
8---9
l 20 t1 if 38
rg "" ~ i 39
~
a ~~2
41~
i
I..!
60
/' 1
I;
36 o
~ ~ , 19 ! ",
o ./ I
~/
37
,, "
I .
i
21-1lo~
22--tIl
23'~
24-"'@
i Ref Part No, Name Qf part my Ref Part No. Name Qf Part Oty
2026063 Control Valve .................. 1 34 a 2022191 O-Ring ..................... 1
1 296803 Bolt ......................... 3 35 1368017 Plug . ...................... 1
2 292682 Lockwasher .................. 3 36 2022205 Relief Valve ................. 1
3 1389580 Valve ........................ 1 36 2022569 Seal Kit .................... 1
4 Spring ...................... 1 36 2037369 Back-Up Ring .............. 1
5 1345707 Plug ....................... 1 36 2037370 O-Ring .................... 1
6 a 1345708 O-Ring ..................... i 36 2037371 O-Ring .................... 1
I 7 Piston ...................... 1 36 2037372 O-Ring .................... 1
\
8 Valve Seat •• 'O 1
••••••• , •••••••
37 1368049 End Cover ................... 1
9 Poppet .................... . 1 38 1368038 Plate ........................ 1
i-
39 Case ....................... 1
i 10 1368016 Spring ...................... 1
Bolt ........................
11 1345709 Screw ................... .. ,
40 2
41 a Wiper ...................... 1
!- 12 1368014 Locknut ....................... 1
a 1345710 42 a Retainer . . . . . . . . . .. . . . . . . .. 1
13 O-Ring ..................... 1 ~
17 b
I
1368020 Check Valve .................. 2 a
47 2022192 O-Ring ..................... 1
~: 18 b 1368021 Spring ...................... 2
48 b 1668019 Plug .......................... 1
19 a 1368018 O-Ring ............. , ., ..... 4
49 b 1368020 Check Valve ................. 1
20 1383683 Retainer ........... , .......... 2
50 b 1368021 Spring ...................... 1
21 1368022 Collar .......................... 4
51 1368022 Collar ............................ 2
22 1368023 Spring ................. , .... 2
52 1368023 Spring .... , ................. 1
23 1368024 Cap .. , ..................... 2
53 1383683 Retainer ....................... 1
24 1368025 Washer ....... " ............ 1
54 1368024 Cap .. , ............ _..... , .. 1
25 296009 Bolt ........................... 1
55 1368025 Washer ........ , ............ 1
26 1345711 Bolt .......................... 4
56 296009 Bolt ....................... , . 1
2l Spool Section (lilt) ............. 1 57 1345711 Bolt . .......................... - 2
28 Valve (rilt) ................. , .. 1 58 1368040 Bracket (LH) . ................... 1
29 1368031 Spring ..... , ...... , .... '" .. 1 59 2021331 Bracket (RH) .................. 1
30 1368030 Plug ........................ 1 60 1383682 Screw ................. , ...... 4
31 a 2022210 O-Ring ..................... 1
32 1368029 Washer ..................... 'I a Included In Seal Kit 2026069
33 1383682 Bolt ......................... 1 b Included In Kit 1368028
(Figure 98)
[ ,
(Figure 99)
r"
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Ref Part No. Name Of Part Jl..i)l Ref Part No. Name 01 Part Qty
2026065 Control Valve . . . . . . . . . . . . . . . . .. 1 34 1383682 Bolt 1
1 2026471 Bolt 3 35 a 2022191 a-Ring 1
2 292682 Lockwasher . . . . . . . . . . . . . . . . .. 3 36 1368017 Plug , 1
3 1389580 Valve 1 37 1368049 End Cover 1
4 2022205 Relief Valve . . . . . . . . . . . . . . . .. 1 38 1368038 Seal Plate 2
4 2022569 Seal Kit '" " 1 39 Case (Seal) 1
4 2037369 Back-Up Ring. . . . . . . . . . . . .. 1 40 Bolt 2
.4 2037370 a-Ring 1 41 a Wiper , , 1
4 2037371 a-Ring , 1 42 a Retainer 1
4 2037372 a-Ring " 1 43 1368045 Spool Section (Auxiliary) . . . . . .. 2
5 Spring " 1 44 Spool 2
6 1345707 Plug i
45 a 1368018 O-Ring 4
7 a 1345708 a-Ring 1
46 a 2022191 O-Ring 2
8 Piston 1
47 a 2_Q22192 O-Ring 2
48 b 1368019 Plug 2
9 Valve Seat . . . . . . . . . . . . . . . . .. 1
49 b 1368020 Check Valve 2
10 Poppet i
50 b 1368021 Spring, , .. 2
11 1368016 Spring 1
12 1345709 Screw .
51 13680:22 Collar 4
52 1368023 Spring 2
13 1368014 Locknut .
14 a 1345810 53 1383683 Retainer 2
a-Ring 1
54 '1368024 Cap 2
i5 Spool Section (Lift) .
16 a
55 1368025 Washer 2
2022192 a-Ring 2
56 1345711 Bolt .. , " 4
17 b 1368019 Plug 2
57 296009 Bolt 2
18 b 1368020 Check Valve 2
58 2022205 Relief Valve . . . . . . . . . . . . . . . .. 2
19 b 1368021 Spring 2
58 2022569 Seal Kit '" " '1
20 a 1368018 a-Ring 4
58 2037369 Back-Up Ring '1
21 1383683 Retainer 2
58 2037370 O-Ring 1
22 1368022 Collar 4
58 2037371 O-Ring 1
23 1368023 Spring 2
58 2037372 O-Ring '1
24 1368024 Cap 2 59 a 1368032 O-Ring 2
25 1368025 Washer 1 60 a 1368033 Back-Up Ring .. , 2
26 296009 Bolt 'j 61 a 2022217 a-Ring 2
27 1345711 Bolt 4- 62 1368035 Plug 2
28 Spool Section (Tilt) ,. 1 63 1368040 Bracket (LH) 1
29 Valve (Tilt) 1 64 2021331 Bracket (RH) 1
30 1368031 Spring , "I 65 1383682 Screw 4
31 1368030 Plug 1
32 a 2022210 a-Ring , 1 a Included In Seal Kit 2026070
33 1368029 Washer , , 1 b Included In Kit'I368028
TILT CYLINDER
6° FORWARD TILT/5 0 BACK TILT
(Figure 1(0)
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6° FORWARD TILTj10° BACK TILT
(Figure 101)
Ref Part No. Name Of Part Qty Ref Part No. Name Qf Part Qty
8602103 Group No . 6 a 166659 Back-Up Ring. . . . . . . . . . . . . . .. 1
2309376 Tilt Cylinder . . . . . . . . . . . . . . . . . .. 2 7 a 57664 O-Ring 1
1 2308013 Rod 1 8 2304677 Piston , 1
2 1371668 Shell 1 9 a 2044379 Seal 1
3 2045329 Gland 1 10 2302899 Locknut 1
4 a 1383061 Wiper 1
5 a 1381094 Seal 1 a Included In Seal Kit 1494719
NOTES
. !
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part roy
8602108 Group No .. 6 a 166659 Back-Up Ring 1
2308832 Tilt Cylinder .. . . . . . . . . . . . . . . . .. 2 7 a 57664 O-Ring 1
1 2304250 Rod 1 8 2304677 Piston ' , 1
2 1371668 Shell 1 9 a 2044379 Seal 1
3 2045329 Gland 1 10 2302899 Locknut 1
4 a 1383061 Wiper 1
5 a 1381094 Seal 1 a Included In Seal Kit 1494719
NOTES
....." .
TWO-STAGE LFL
OUTER MAST
TWO STAGE LIMITED FREE-LIFT PAGE 206
INNER MAST
TWO STAGE LIMITED FREE-LIFT PAGE 208
FREE-LIFT
TWO STAGE LIMITED FREE-LIFT PAGE 210
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
LEFT HAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 212
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
RIGHT HAND PAGE 214
CARRIAGE
TWO STAGE LIMITED FREE-LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. PAGE 216
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT PAGE 218
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
THREE FUNCTION PAGE 220
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION PAGE 222
STANDARD FORKS
TWO STAGE LIMITED FREE-LIFT PAGE 224
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
(Figure 103)
2-++M
°0
6
1----~
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
Ref Part No. Name Of Part Oly Ref Part No. Name Qf Part Qly
a Mast Assembly . . . . . . . . . . . . . . .. 1 6 1333194 Load Roller (Optional) 2
1 a Outer Mast. . . . . . . . . . . . . . . . . .. 1 6 1393130 Load Roller (Optional) 2
2 1345216 Stubshaft , . . . . . . . . . . .. 2 7 58901 Circlip 2
3 215212 Bearing Strip . . . . . . . . . . . . . . . .. 2 8 129387 Shim (0,51 mm) AR
4 131716 Shim (0,51 mm) 4
5 104506 O-Ring 4 a ID" Table
6 1353192 Load Roller (Standard) 2
INNER MAST
TWO STAGE LIMITED FREE-LIFT
(Figure 104)
NA02329
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
a Mast Assembly , 1 6 131358 Circlip 2
1 a Inner Mast , 1 7 1379685 Chain Sheave . . . . . . . . . . . . . . .. 2
2 1345216 Stubshaft , 2 8 1378698 Sheave 1
3 1353192 Load Roller (Standard) 2 9 1378699 Bearing 1
3 1333194 Load Roller (Optional) 2 10 37752 Circlip 2
3 1393130 Load Roller (Optional) . . . .. 2 o:::r
4 58901 Circlip 2
5 129387 Shim (0,51 mm) AR a o:::r Table
FREE-LIFT
TWO STAGE LIMITED FREE-LIFT
(Figure 105)
20
21~)
22-~
""0
1
\ I
I 16
2
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~ 17
18
.,
2992 3292 3792 3992 4292
25 Lift Chain 180057 223389 135588 335041 246994
, ,0.:.:
-'
Ref Part No. Name Of Part aly Ref Part No. Name Of Part Qty
a Mast Assembly .... .... ........ 1 14 313828 Nut . . . . . . . . . . . . . .. . . .......
~ 2
1 Lift Cylinder (LH) ............. 1 15 17051 Fitting .......................1
Il7 Figure 106 16 120938 Spring ....................... 2
2 Lift Cylinder (RH) ............. 1 17 323160 Washer ...................... 2
Il7 Figure 107
18 189595 Fitting ....................... 2
3 161003 Nut ......................... 2
18 16485 O-Ring ..................... 1
4 297649 Ring ......................... 2
19 16882 Fitting ....................... 1
5 292531 Hex Head Bolt ................ 2
6 20 131358 Circlip ....................... 2
296422 Washer ...................... 4
7 323090 Spacer ....................... 21 1333382 Washer ...................... 2
2
8 300937 Nut ......................... 2 22 1354915 Washer (0,25 mm) ........... AR
9 16560 Fitting ....................... 1 22 1354916 Washer (0,75 mm) ........... AR
9 16485 O-Ring ..................... 1 22 1354917 Washer (1.50 mm) ........... AR
10 323061 Valve ........................ 1 23 323161 Pin ......................... 2
10 16982 O-Ring ..................... 1 24 15200 Split Pin ...................... 2
11 1379687 Valve Housing ................ 1 25 1369357 Chain Anchor ................ 2
12 1333392 Valve Housing (Optional) ....... 1 26 a Chain ........................ 2
12 14603 Fitting (Optional) ............. 1 27 1376100 Hose ........................ 2
12 16486 O-Ring .................... 1
13 292509 Hex Head Bolt ................. 2 a Il7 Table
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
LEFT HAND
(Figure 106)
,.~-----
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0--- 7
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(Figure 107)
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LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
RIGHT HAND
Ref Part No. Name Of Part ._._--_.__....- --....Q1:y ""R",-sd,-:---,-P2Jart!..L!.:!N""o,,--.--!,;N,-"a!llrn.!.Se~Of Part ._ill¥
a Group No. . . .. 9 b 1319668 Wiper" , , 1
a Lift Cylinder (RH) " . ·. 10 b 1356749 Seal , 1
1 a Shell ... . . . .. . · 1 1'/ b 55407 O-Ring .... " , , 1
2 a Rod " . . . . . · . .. . · . .. . 1 'i2 b 330692 Seal, .. "., 1
3 1371653 Gland ... . . ·. ·. 'i3 b 322824 Back-Up Ring, .. , , .. 2
4 322902 Wear Ring ., . ·.. . ·. .' . , " 1 14 b 1362871 Wear Ring." .. , ,.". 1
5 257913 Check Valve . . " . , . i
a iP" Table
6 297531 Washer ... , . ., . , , .. , . 1
b lnctuded In Seat Kit 'l360·140
7 187388 Circlip , , , . ·-. I
8 39348 O-Ring .. . . . .. . . . . .. . 1
_ _ _ _....- =- ~O·
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.• ....
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©2001 HYSTER COMPANY See Service Manual 01/03/15
tor s&Nice procedures
Page 2'16
,.,."STER SERIAL CODE E001 EUROPE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT I
(Figure 108)
I-
I
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f:
Ref Part No. Name Of Part Qty A~f Part No. Nam!U>-f PMt ~
1353329 Carriage , . , , ... 0 0 0 _ 10 ••••• 0 •••• 6 1333194 Load Roller (Optional) ............... 6
1 1353324 Frame ... 0 00 ••••• _ 1••• 0.0000.0 6 1393130 Load Roller (Optional) ................ 6
2 1345216 Stubshaft ........... w 6
.............. • .. • ... 7 1369345 Chain Anchor . .............................. 2
3 58901 Circlip 0 •••• 0 •• 0 ••• 6' ••• '.0. 0" 8 1353408 Pin ... , .......................................... 2
4 129387 Shim (0,51 mm) •••••• oAR ' •• 00_ 9 131358 Circlip. 0 ••••••• 0.' •• ' •••••••• 4
5 366115 Spacer ............................................ 2 10 323161 Pin . ............................................... 2
6 1353192 Load Rol!er (Standard) ............... 6 11 15200 Split Pin . ........................................ 2
Ref Part NQ. Name Qf Part ---ill¥ Ref Part No. Nan'le Of Part ~
1 1349446 Load Backrest Extension . _.... _ 1 3 296423 Washer (Optional) _. . . . . . . .. 4
2 1353533 Hex Head Bolt _. . . . . . . . . . . .. 4 4 300937 Nut 4
3 221771 Washer _ 4
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT
(Figure 110)
r
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1 4 5
,
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t No=.e--.....
N=am.........
e-"'O'-'-f....... rt _._---_._--~
P-"'a........ Ref Part No. Name Of Part Qty
1 1363260 Rod End (RH) . . . . . . . . . . .. 1 15 320177 Washer _ 2
2 1363261 Rod End (LH) 1 16 1371655 Split Pin _ , 2
3 293651 Hex Head Bolt 6 17 Tilt Cyiinder . . . . . . . . . . . . . . . . . .. 2
4 292683 Lockwasher................... 6 !D" Figure '{ 00, Figure 101,
5 292656 Nut 2 Figure 102
6 16001 Grease Fitting . . . . . . . . . . . . . . . .. 2 'i8 292682 Lockwasher . . . . . . . . . . . . . . . . . .. 2
7 292514 Hex Head Bolt " 2 19 1363268 Shim AR
8 1371287 Washer....................... 2 20 1363269 Shin! AR
9 1348185 Bush......................... 2 21 a 1391326 Spacer 2
10 1348188 Pin 2 21 b 1465623 Spacer , 2
11 1370721 Bush 2 22 15865 O-Ring 2
12 1370722 Cap : 2
13 308117 Pin 2 a 6° Forv'iard Tilt/5 Back Tilt
0
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
THREE FUNCTION
(Figure 111)
I,
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-
SERIAL CODE E001 EUROPE HYST&R
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
THREE FUNCTiON
._.,. -~
Ref Part No. Name Ot Part my Raj part No. Name Of Part Oty
a Mast Assembly ........... . - ... 1 14 292683 Lockwasher ... _.............. 1
1 a Hose ........................ 2 15 136704 Hex Head Bolt .............. " 2
2 1360507 Clamp ....................... 2 16 292502 Hex Head Bolt ................ 2
3 1360549 Spacer .............. .........
" i 17 1353530 Clarnp ....................... 4
4 292508 Hex Head Bolt .... : ........... 4 18 ' 1345348 Clamp ....................... 2
S 1345412 Bracket (RH) ................... 1 19 1375574 Strap ........................ 2
6 313828 Nut ......................... 6 20 16558 Fitting . ....................................... 1
7 1363486 Bracket ...................... 1 20 '16483 O-Ring ..................... 1
8 1360548 Stubshaft ..................... 1 21 1377371 Hose ........................ 2
9 1494017 Sheave ...................... 1 22 17222 Fitting ...... - .................. _ .. 1
10 1345190 Washer ....................... 2 22 16483 O-Ring ...................... 1
11 303805 Nut ......................... 3 23 129563 Strap Clamp . ................. 3
12 292533 Hex Head Bolt ................ 1
13 1360386 Clamp ....................... 1 a !D" Table
I!
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION
I
I
(Figure 112)
!-
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_. . ~. ... .
REF NAME: OF PART
NO. 1 234
liFT HEIGHT TO BOTTOM OF FORKS
2992mm.J 3292 mm
I 3792mm
PART NO.
3992 mOl 4292mm
Ref Part No. Name Of Part Oty ~. Part No. Namf~Of Part Q~
a Mast Assembly . . . . . . . . . . . . . . .. i 12 313805 Nut , 4
i a Hose 4 i:.3 292533 Hex Head Boit " 2
2 1360549 Spacer 2 "J4 1360386 Clamp 2
3 1360508 Clamp _ 4 -15 292683 LocklN8sher . . . . . . . . . . . . . . . . .. 2
4 292508 Hex Head Bolt ,, , . . .. 8 16 136/'04 Hex Head Bolt. . . . . . . . . . . . . . . . 4
5 1345412 Bracket (RH) 1 17 129563 Strap Clamp 4
5 1345413 Bracket (LH) . .. ,......... 1 18 1353530 Clamp 8
6 17222 Fitting 2 19 1345348 Clamp 4
6 16483 O-Ring 1 20 16558 Fitting 2
7 313828 Nut 12 20 16483 O-Ring.................... 1
8 1363486 Bracket 2 21 '1377371 Hose . _ 2
9 1360548 Stubshaft , 2 22 13773'72 Hose 2
10 1494017 Sheave 2
11 1345190 Washer _ 4 li.7 Table
STANDARD FORKS
TWO STAGE LIMITED FREE-LIFT
(Figure 113)
2
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HY5TER Page 226
SERIAL CODE E001 EUROPE
!, II
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NOTES I
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--_._----------------------------------
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--------_..._-------------_._-------------------
OUTER MAST
THREE STAGE FULL FREE·-UFT PAGE 228
INTERMEDIATE MAST
THREE STAGE FULL FREE-liFT PAGE 230
INNER MAST
THREE STAGE FULL FREE-LIFT PAGE 232
MAIN LIFT
THREE STAGE FULL FHEE-LlFT PAGE 234
FREE-LIFT
THREE STAGE FULL FREE-LIfT PAGE 236
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
LEFT HAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 238
MAIN CYLINDER
THREE STAGE FULL FREE-liFT
RIGHT HAND PAGE 240
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-liFT PAGE 242
CARRIAGE
THREE STAGE FULL FREE-LIFT PAGE 244
MAST INSTALLATION
THREE STAGE FULL FREE-LiFT PAGE 246
HEADER HOSE
THREE STAGE FULL FREE-LIFT
THREE FUNCTION PAGE 248
HEADER HOSE
THREE STAGE FULL FREE-liFT
FOUR FUNCTION PAGE 250
STANDARD FORKS
THREE STAGE FULL FREE-LlFr PAGE 252
OUTER MAST
THREE STAGE FULL FREE.-UFT
(Figure 115)
5 4
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OUTER MAST
THREE STAGE FULL FREE-LIFT
Ret Part No. Name QfPart Oty Ref Part No. Name Of Part Qty
a Mast Assembly ................ 1 6 1333194 Load Roller (Optional) ......... 2
1 a
"1-
Outer Mast ................... 1 6 1393130 load Roller (Optional) ......... 2
2 1345216 Stubshaft ................... 2 7 58901 Circlip ....................... 2
3 215212 Bearing Strip ................. 2 8 129387 Shim (0,51 mm) ............. AR
4 131716 Shim (0,51 mm) .............. 4
a u Table
5 104506 O-Ring ........... _.......... 4
6 1353192 Load Roller {Standard} ........ 2
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
(Figure 116) i
I
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NA02332
___________________._*_.........
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©2001 HYSTER COMPANY See Service Manual 01/03/15
for service procedures
Page 231
SERIAL CODE E001 EUROPE
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Oty
a Mast Assembly ................ 1 7 58901 Circlip ....................... 4
1 a Intermediate Mast ............. 1 8 129387 Shim (0,51 mm) .. ........... AR
2 1345216 Stubshaft ................... 4 9 304526 Circlip ....................... 2
3 215212 Bearing Strip ................. 2 10 1379685 Sheave ...................... 2
4 131~16 Shim (0.51 mm) .............. 4 11 1378698 .
Roller ..................... 1
0'
I 5 104506 O-Ring ...................... 4 12 1378699 Bearing ..................... 1
6 1353192 Load Roller (Standard) ........ 4 13 37752 Circlip ...................... 1
6 1333194 Load Roller (Optional) ......... 4
6 1393130 Load Roller (Optional) ......... 4 a v Table
INNER MAST
THREE STAGE FUll FREE-LIFT
(Figure 117)
/' 2
INNER MAST
THREE STAGE FULL FREE-LIFT
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
5 1353192 Load Roller (Standard) 2
a Mast Assembly . . . . . . . . . . . . . . .. 1 5 1333194 Load Roller (Optional) 2
1 a Inner Mast .. . . . . . . . . . . . . . . . .. 1 5 1393130 Load Roller (Optional) 2
2 1345216 Stubshaft " 2
3 58901 Circlip 2 a lP" Table
4 129387 Shim (0,51 mm) AR
MAIN LIFT
THREE STAGE FULL FREE-LIFT
(Figure 118)
~\
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4", ,~®
24
5", e - 22
6-
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7-
-2
3-
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.. .~
Ref Part No. Name Of part Ot)' Ref Part Ho. Name Of Part Qty
a Mast Assembly' ................ 1 17 323061 Valve ........................ i
1 a Lift Chain - . . '" . . . . . " . . . - . - .
~ ~ ~ 2 18 1333392 Housing . ...................... 1
2 Cylinder (LH) ' " - ............. 1 19 189595 Fitting . ................ ..... 2 ~
2
7 300937 Locknut .......... r ........ r ••• r 2
24 323161 Pin ~'."~"~~~'~"""'''''~''.' 4
9 1333382 Washer ........ , ............. 2 26 1369357 Chain Anchor . ... .... . . . .... 2
~ ~ ~ ~
14 1363250 Plate ................... 'j I I •• I 33 292509 Hex Head Bolt .... , ........... 2
15 1363251 Clamp ........
, 34
I ••• I
I" I ,. I •• ,.
1345403 Hose ................... I •••• 1
16 16560 Fitting ................................ 1
16 16485 O-Ring ..... I •• I ••••• I •••••• 1 a [f Table
~ ~~_--=_.~,. ...
=w.... ..
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15
21
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Mast Group No. A554 A554 A554 A554
4460 4760 5510 5960
1 Chain 197345 231084 182343 223389
-
2 Hose
-- ...,-"
1363306 ,,I ......
13633008 1363313 1363316
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
LEFT HAND
(Figure 120)
9 .@
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©2001 HYSTER COMPANY See Service Manual 01/03/15
for service procedures
Page 239
_ _ _ _ _ _ _ _ _ _ _ _ _.........~ _ . , ~ _
SERIAL CODE EOOi EUROPE O' HYST&R
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
LEFT HAND
i" Ref
a
Part No. Ref Part NQ. Name Of Part Qty
10 b 1356749 Seal 1
a 11 b 55407 O-Bing 1
1 a 12 b 330692 Seal 1
2 a 13 b 322824 Back-Up Ring 2
3 1371653 14 b 1362871 Wear Ring 1
4 a i5 b 1362875 Piston Ring 1
5 257913 16 b 322902 Wear Ring .. . . . . . . . . . . . . . . . .. 1
6 297531
7 187388 ID" Table
8 b 39348 Included In Seal Kit 1360'139
9 b 1319668
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
RIGHT HAND
(Figure 121)
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©2001 HYSTER COMPANY See Service Manual
_""'"'"""._--~--------
01/03/15
for seNice procedures
Page 241
SERiA.l CODE E001 EUROPE HYSTER
MAIN CYLINDER
THREE STAGE FULL FREE-liFT
RiGHT HAND
~ Oty
,-
~ Ref Part No. Nalllit.Q1 Part ._-~ Bet Part NQ. NarniLOf Part
a Group No. .... ......... . .... . .. 10 b 1356749 Seal . ...... ................. 1
.
,;
,
2 a Rod ............ ............ . '! 13 b 322824 Back-Up Ring . ........... ... . 2
3 1371653 Gland . - .... - - ............ - -. 'i '14 b 1362871 Wear Ring . ..... _ ............ 1
4 a Spacer ...................... j 15 b 136287'5 Piston Ring . ................ 1
5 257913 Check Valve ..... _ ........... 'j 16 b 322902 Wear Ring . .................. 1
6 297531 Washer ......................
7 187388 Circlip .. . ". _ ... _ .. . ......... i
a lO'" Table
b
8 b 39348 O-Ring" ........... ........... i Included In Seal Kit "'360139
9 b 1319668 Wiper . . . . . . . . . . . . .. . . , . . ..
~ 1
Ii II
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT I. I! !
(Figure 122)
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a Group No. .. .. . .. . . . .. 10 b 1362881 Wear Ring . . . .....'" . 1
a Cyiinder ... . ... . . · . 11 257913 Check Valve . . . . .. . ...... . 1
L 1 a Shell ... .. . . . . ... . .... · . . , .. "j "i2 b 39348 O-Ring . .. . .. " . ........ " .. 1
2 a Rod ....... · . .. 1 13 297531 Washer ... " ' " ' ' ' ' . ....... . . . 1
3 b 2013099 Wiper ' " . · . · . .. . . .. 14 187388 Circiip .. . . ... ........ . . . 1
4 b 1358970 Seal .. . . . ..... . .. · . · . 15 1361302 Screw . ..... .. . . ..... .. . . 1
5 1362880 Gland ... . , .. ·. . .. .. . 16 b 190887 Washer ... . . . .... . ......... 1
6 b 615135 Back-Up Ring · . .. . . . ·.
7 b 55146 O-Ring ... .. . . .. · . .j a Tabie
· . !f'f
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8 b 638250 Back-Up Ring · . . .. . . .. included In Sea' ~:jt 136014i
9 b 201829 Seal ... ..... . . . . .. . ... ..
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Ret Part No. Name Of Part Q!y Ref Part No. Name Of Part QIy
1353527 Carriage 1 6 1393142 Load Roller (Optional) 6
1 1353467 Frame 1 7 1369345 Chain Anchor 2
2 1345216 Stubshaft " 6 8 1353408 Pin 2
3 58901 Circlip 6 9 131358 Circlip 4
4 129387 Shim (0,51 mm) AR 10 323161 Pin 2
5 366115 Spacer 2 11 15200 Split Pin 2
6 1363272 Load Roller (Standard) 6
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Ref Part No. Name Qf Part Qty Ref Part No. Name Of part Qty
1 1349446 Load Backrest Extension 1 3 296423 Washer (Optional) 4
2 1353533 Hex Head Bolt. . . . . . . . . . . . . . . . . 4 4 300937 Nut 4
3 221771 Washer 4
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT
(Figure 125)
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Ref Part No. Name Qf Part Oty Ref Part No. Name Qf Part Qty
1 1363260 Rod End (RH) . . . . . . . . . . . . . . . .. 1 15 320177 Washer....................... 2
2 1363261 Rod End (LH) 1 16 1371655 Split Pin 2
3 293651 Hex Head Bolt 6 17 Tilt Cylinder . . . . . .. 2
4 292683 Lockwasher................... 6 IP" Figure 100. Figure 101 ,
5 292656 Nut 2 Figure 102
6 16001 Grease Fitting . . . . . . . . . . . . . . . .. 2 18 252682 Lockwasher................... 2
7 292514 Hex Head Bolt 2 19 1363268 Shim AR
8 1371287 Washer....................... 2 20 1363269 Shim AR
9 1348185 Bush 2 21 a 1391326 Spacer : 2
10 1348188 Rod End Pin 2 21 b 1465623 Spacer ................... 2
11 1370721 Bush......................... 2 22 15865 O .. Ring .' 2
12 1370722 Cap 2
13 308117 Pin 2 a 6° Forward Tilt/3° Back Tilt
14 . 300982 Bush......................... 2 b 6° Forward Tilt/3° Back Tilt
HEADER HOSE
THREE STAGE FULL FREE-LIFT
THREE FUNCTION
(Figure 126)
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NA02326
Ref Part NQ. Name Of Part iJ!Y BsiL- Part No. Name Of PmL___________~
a Mast Assembly · . · . .. .. 1 20 1363255 Bracket (RH) . . ...... .... . 1 " ,
4 136704 Hex Head 80lt ' . ·. . . .. 2 24 29252'1 Hex Head Bolt. ..... ...... , .. , . 1
5 136749 Hex Head Bolt, · .. . .. · . 8
"' ' 25 320160 Washei .... . .. ..................... 1
~ 6 313828 Locknut .. · . 10 26 316826 Locknut · . ., . ........ . ......... 1
7 1345199 Hose Guide ·. :2 27 1353530 Clamp ... · . ... . .. . . .. . . .. . .. 4
B 1345204 Circlip .. . .. 2 28 1360507 Clamp .. . · . .. . . .. . ....... ., . 2
,,
9 1369333 Clamp .. - .. . ·. 29 1375574 Strap. . ... . ....... ......... . . . 2 ~
10 1381642 Stubshaft ·. ·. · · . ·. 1
, 30 17222 Fitting ..... . ..... . . . . ....... 1
11 1494017 Sheave., . .. · . _ ........ - , . .. . 1 30 16483 O-Ring .. . . ....... ....... . 1
12 1381598 Bracket (RH) . . · ... ' '" . 1 ~ :31 1377371 Hose . . . .. . .
, . . ...... .
, 2
13 1345190 Washer .. · . · . . .. 1 q?
'-'~ 320171 Washer ...................... 1
14 292533 Hex Head Bolt. .. · . .. j 33 16558 Fitting . ................................. 1
15 320161 Washer ... ... · . 1 33 16483 O-Ring .. . , . . , . . . . ...... 1
16 300937 Nut ... . . · . · .·. 1 34 1396406 Stubshaft . . ....... . . . " . . . 1
17 1360549 Spacer ·. · . .. i r~t:;
uv "j395291 Guard (Hose RH) . . ....... . . ... . 1
18 293795 Hex Head Bolt. .. · . 4
19 1494017 Sheave .. ... . . · ,
.! Cll [:"1" Table
HEADER HOSE
THREE STAGE FULL FREE-LIFT
FOUR FUNCTION
(Figure 127)
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Ref Part No. Name Of Part .._ _..______.. ___._.....Qh[ BM,,_ ....Eart.No. Name 01 Peart _______ Qty
a Mast Assembly 4, 22 '1353464 Plate 1
1 a Hose 4 23 1348246 Hose Guide (RH)
2 1375574 Strap 4 24 292521 Hex Head Bolt. 2
3 1381771 Bracket . 1 25 320160 \iVasher . 2
4 136704 Hex Head Bolt ,1
..... 26 3'16826 Locknut 2
5 136749 Hex Head Bait 10 27 1353530 Clamp 8
6 313828 Locknut 14 28 '1360507 Clamp 4
~, 7 1345199 Hose Guide 4
~)O
~.;;; 1363255 Bracket (RH) 1
8 1345204 Circiip 30 'j363256 Bracket (LH) 1
4-
1369333 Clamp 3'1 138'1599 Bracket (LH) 1
9 :2
10 1381641 Stubshaft (LH)
32 "1348246 rinse (3uide (LH) 1
33 "i7222 Fitting 1
n 1494017 Sheave 2
33 1648:3 O-Ring 1
12 1381598 Bracket (RH) -j
34 1377371 Hose 2
13 1345190 Washer 2
35 '1377372 Hose 2
14 292533 Hex Head Bolt. .... 2
36 137852 StrsrJ Ciarnp 4
15 320160 Washer . 2 ".j;-,.
..)1 -16558 Fitting . " 1
16 300937 Nut 2 O-Ring
:3'7 16483 1
17 1360549 Spacer d.
~38 "1395291 Guard (iiH) 1
18 293795 Hex Head Bolt. g
89 1:395292 Guard (LH) .. 1
19 1494017 Sheave 2 40 1396406 Stubshaft 2
20 320171 Spacer ~::
STANDARD FORKS
THREE STAGE FULL FREE- LIFT
(Figure 128)
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Ref Part No. Name Of Part Qty Ref Part No. Name Of Part ..J.llY-
1 384211 Fork (914 mm) 2 2 1477241 Kit-Latch 1
1 384213 Fork (1067 mm) 2
1 384214 Fork (1219 mm) 2 Note: Other Fork Dimensions Available on
Request, Contact your Hyster Dealer
1 384215 Fork (1372 mm) 2
1 384216 Fork (1524 mm) 2
__________....
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Page 253
SERI.".l CODE E001 EUROPE HY5TER
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T~JVO-STAGE FFL
OUTER MAST
TWO STAGE FULL FREE··LiFT ,., ,., , . , . , , .. , .. , .. , PAGE 256
INNER MJl,ST
TWO STAGE FULL FREE-LIFT ..... , , , ... , . , , , ... , , , , . , . , , , . , . , .' PAGE 258
MAIN UFT
TWO STAGE FULL FREE-LIFT ' '. , , ,., .. " ,., PAGE 260
FREE-LIFT
TWO STAGE FULL FREE-LIFT, .. , , , .. , , , , .. , ' , . , . ' , , . , . " PAGE 262
MAIN CYLINDER
TWO STAGE FULL FREE-LIFT
LEFT HAND , .. " , ,.,.", , , , .. PAGE 264
MAIN CYliNDER
TWO STAGE FULL FREE-LIFT
RIGHT HAND ,." .. , , , .. ,.,'., , , ,.' PAGE 266
FREE-LIFT GYLlNOEH
TWO STAGE FULL FHEE-LlFT .. ,.' , , PAGE 258
CARRIAGE
TWO STAGE FULL Fi-=1EE·-UFT .. , ,, , . , , .. , , PAGE 270
J.:
LOAD BACKREST EXTENSiON
TVVO STAGE FULL FREE-liFT, ,, , , , . , . , , . , , , . , .. , PAGE 271
MAST INSTALLATiON
TWO STAGE FULL FREE-LiFT .. , .. , , .. , , . , , , , , . , , , .... , .. , .... ,. PAGE 2.'72
HEADER HOSE
TWO STAGE FULL FREE-UFf
THREE FUNCTION .,' .. ',., " " , , " .. "., PAGE 274
HEADER HOSE
TWO STAGE FULL FREE··LiFT
FOUR FUNCTION " " " " " " " " ,'.,.' , .. , ,' ,' .. PAGE 2'76
STANDARD FORKS
TV\lO STAGE FULL FREE-LIFT .. , . , , .. , , ,, ,. PAGE 278
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OUTER MAST
TWO STAGE FULL FREE-LIFT
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Qty
a Mast Assembly . . . . . . . . . . . . . . .. 1 6 1333194 Load Roller (Optional) 2
1 a Outer Mast. . . . . . . . . . . . . . . . . .. 1 6 1393130 Load Roller (Optional) '" . . . . .. 2
2 1345216 Stubshaft . . . . . . . . . . . . . . . . . . . 2 7 58901 Circlip 2
3 215212 Bearing Strip . . . . . . . . . . . . . . . .. 2 8 129387 Shim (0,51 mm) AR
4 131716 Shim (0,51 mm) 4
5 104506 O-Ring 4 a lD" Table
6 1353192 Load Roller (Standard) 2
INNER MAST
TWO STAGE FULL FREE-LIFT
(Figure 131)
INNER MAST
TWO STAGE FULL FREE-LIFT
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
a Mast Assembly ................ 1 3 1393130 Load Roller (Optional) ... . . . . .. 2
1 a Inner Mast ................... 1 4 58901 Circlip ....................... 2
2 1345216 Stubshaft ................. " 2 5 129387 Shim (0,51 mm) ............. AR
3 1353192 Load Roller (Standard) ........ 2
3 1333194 Load Roller (Optional) ......... 2 a IlJ Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT
(Figure 132)
7 .. 0
~8
9-~
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11,12
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 Lift Cylinder (LH) .............. 1 11 1379687 Valve Housing ................. 1
lP" Figure 134 12 1333382 Valve Housing (Optional) ........ 1
2 Lift Cylinder (RH) .............. 1 12 14603 Fitting (Optional) .............. 1
lP" Figure 135 12 16486 O-Ring ..................... 1
-...- 3
4
5
292532
296422
323090
Hex Head Bolt ................. 2
Washer ....................... 4
Spacer ................................ 2
13
14
15
292509
313828
17051
Hex Head Bolt .................
Nut ..................................
2
2
1
Fitting . .......................................
6 300937 Nut ...................................... 2 16 1376100 Hose ......................... 2
7 131358 Circlip ........................ 3 17 16560 Fitting ............... , ........ 2
8 1333382 Washer ....................... 2 17 16485 O-Ring ...................... 1
9 1354915 Washer (0,25 mm) ......... '" AR 18 16882 1
Fitting ........................................
9 1354916 Washer (0,75 mm) ......... '" AR 19 120938 Spring ........................ 1
9 1354917 Washer (1,50 mm) ............ AR 20 323160 Washer ....................... 1
10 323061 Valve ......................... 1 21 189595 Fitting ..................................... 1
FREE-LIFT
TWO STAGE FULL FREE-LIFT
(Figure 133)
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Chain
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3048
1973~5
1365306
3248
231084
1365308
3848
182343
1365314
uR=ef'---_P'-'a=rt-'-'-"N=o.'---'-"N=am"-'-"'e-"'O'-'-f-'-P",.a-'-'rt~__,. .~, __._ _ ~lY futl-. Part No. Name Of Part Oty
a Mast Assembiy , , . , , . . . .. 1 18 1378690 Crosshead , , . . . . . . . . . . .. 1
1 a Chain 2 19 320158 Washer 2
2 a Hose 'j 20 292681 Lockwasher , , . . . .. 2
3 161003 Nut , 2 2" 132861 Hex Head Bolt. . . . . . . . . . . . . . .. 2
-4 297649 Ring 2 22 n8119 Clamp 1
5 323161 Pin 2 23 239503 Nut , , 2
6 15200 Split Pin .... ,.,......... . . . . . 2 24 1380035 Fitting ., , .. " 1
7 1369357 Chain Anchor 2 25 16882 Fitting 1
8 1395285 Chain Guard 2 26 304526 Circlip 2
9 132680 Hex Head Bolt. . . . . . . . . . . . . . .. 2
27 1379682 Sheave , . . . . . . . . .. 2
28 37752 Circiip , , . . .. 1
iO 292683 Washer , . . . . . . . . . . . . . . . .. 2
29 1378699 Bearing. " 1
11 1353546 Guard ~ 1
30 1378692 Roller , " 1
12 302461 Pin , 2
31 Free-·Lift Cylinder , , 1
13 1344323 Bracket _. " 1
Il:T Figure 136
14 292528 Hex Head Bolt. . . . . . . . . . . . . . .. 4 32 131358 Circiip , ,.
15 320161 Washer , , .. 2 33 166112 Clamp 1
16 300937 Nut , 4 34 296422 Washer ,. 4
17 1379496 Flow Valve , . . . .. .. . .
17 16485 O-Ring , 'j a iO" Table
MAIN CYLINDER
TWO STAGE FULL FREE-LIFT
LEFT HAND
(Figure 134)
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MAIN CYLINDER
lWO S~rAGE FULL FREE-LIFT
LEF-r HAND
-
. .- -'.
REF NAME OF PART
NO. 1 234
liFT HEIGHT TO BOTTOM OF FORKS
Ret Part No. Name Of Part ,._~ Ref Part No. Name Of Part ~
a Group No " 7 b 55407 O-Ring _ 1
a Lift Cylinder . . . . . . . . . . . . . . . . . .. 1 8 b 1374802 Wear Ring 1
1 a Shell _.. 1 9 b 1362875 Piston Ring 1
2 a Rod i 10 295649 Screw 1
3 b 1310369 Wiper _ i 190887 Sealing Washer 1
4 b 1371654 Seal .. _ .
5 1365689 Gland 1 a IlY Table
6 b 132834 Back-Up Ring '1 b Included In Seal Kit 1360138
MAIN CYLINDER
lWO STAGE FULL FREE-LIFT
RIGHT HAND
(Figure 135)
1-
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©2001 HYSTER COMPANY See Service Manual 01/03/15
for service procedure.s
~-----------~~,--'~¥_-..:--~-'.-.
SERIAL :a:~eE~~;--------------------
EUROPE HYSTEA
MAIN CYLINDER
TWO STAGE FULL FREE-LIFT
RIGHT HAND
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
(Figure 136)
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FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part oty
a Group No. . . . . .. .. . . . . . . . . . ..
~ .. 10 b 1362881 Wear Ring ................... 1
a Cylinder ..................... . 1 11 257913 Check Valve ................. 1
1 a Shell ........................ 1 12 b 39348 O-Ring ...................... 1
2 a Rod ..... " .. " ........ "."" .... 1 13 297531 Washer .... " ................. 1
.7-'~ 3 b 2013099 Wiper ....................... 1 14 187388 Circlip ....... " .......... : .... 1
". 4 b 1358970 Seal . ....................... 1 15 1361302 Screw ..... " ... " ............. 1
5 1362880 Gland ....................... 1 16 b 190887 Washer ...................... 1
6 b 615135 Back-Up Ring ....... " ........ 1
7 b 55\146 O-Ring ...................... 1
a 10" Table
b b Included In Seal Kit 1360141
8 638250 Back-Up Ring ... " ....... " .... 1
9 b 201829 Seal ........................ 1
CARRIAGE
TWO STAGE FULL FREE-LIFT
(Figure 137)
~10 \
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4 '0/ O~
6 3
Ref Part No. Name Of P~rt Qty Ref Part No. Name Of Part Qty
1353529 Carriage 1 6 1333399 Load Roller (Optional) 6
1 1353469 Frame 1 6 1393132 Load Roller (Optional) 6
2 1345216 Stubshaft " 6 7 1369345 Chain Anchor 2
3 58901 Circlip 6 8 1353408 Pin..... . . . . . . . . . . . . . . . . . . .. 2
4 129387 Shim (0,51 mm) AR 9 131358Circlip 4
5 366115 Spacer 2 10 323161 Pin 2
6 1353192 Load Roller (Standard) 6 11 15200 Split Pin 2
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Oty
1 1349446 Load Backrest Extension 1 3 296423 Washer (Optional) 4
2 1353533 Hex Head Bolt. . . . . . . . . . . . . . . .. 4 4 300937 Nut 4
3 221771 Washer 4
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT
(Figure 139)
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Ref Part No, Name Ot Part .. . .__..QN Ref Part No. Name Of Part Oty
1 1363260 Rod End (RH) '" 0 ••• 0 0 ••• 0 0 0 •• 1 14 300982 Bush 0 •••••••• 0 •• ·.·.0 •• 2
2 1363261 Rod End (LH) 0 • 0 • • • • • •• i 15 320177 Washer 0 •••• 0 ••• 2
~I .....
3 292531 Hex Head Bolt 0 ••••••• 0 • • • •• 6 ,0 1371655 Split Pin , 0" 0 ••••••• 0 •••••• 2
4 292683 Lockwasher. 0 ••••••••••• 0 • • • •• 6 17 Tilt Cylinder . 0 0 0 0 ••••••• 0 ••• 0 •• 2
!P" Figure 1 02
5 292656 Nut 0 ••• 0 •••••• , •••••••••••••• 2
18 292682 Lockwasher .... 0 •• 0 ••••••• 0 0 0 0 2
16001 Grease Fitting 2
.,
6
292514 Hex Head Bolt .. , ...
0 0 •• 0 ••••
0 • 0 •
,
0
, ••••
0 0 ••
0
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0
2
19
20
1363268 Shim ..
'1363269 Shim ..
00
0
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8 1371287 Washer .. 0 ••••••••••••••• , •• " 2 <li
21 1391326 Spacer' ., 0 ., •• 0 •••• 0 •• ' ••••••• 2
9 1348185 Bush .. , ?
21 b 1465623 Spacer 2
0 ••••••• ' ••••• 0 ••••• ,
HEADER HOSE
TWO STAGE FULL FREE-LIFT
THREE FUNCTION
(Figure 140)
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NA02327
~
3048 mm
I 3248 rnm 3848 mm
PART NO.
Mast Group No. A558 A558 A558
I
3048 3248 3848
1 Channel ----1 1365501 1365504 1365510
2 Channel
J 1365514 1365516 1365523
3
3 Hose 1358350 1345573 1345575
21 Tube 1368546 1368548 1368554
22 Tube 1368576 1368578 1368584
Ref Part No. Name Of Part -----.-------.---- - Qty Bef Part NQ. Name Oi'Part Oty
a Mast Assembly ·. 1 20 137853 Strap Clamp · . · . ... . . . ... . ~ ~ 2
1 a Channel .. . . . 1 21 a Tube .. .. . . . .. . . . - " ... - .. - ~ " 1
2 a Channel ·... ·. ·. 1 22 a Tube .. . ... . . , . ...... . · . 1
3 a Hose ·. · . 2 23 1353530 Ci.:lmp . . · . ... . . .. . · . 5
~
~
4 1375574 Strap. ·. ·. ·. · . 2 24 1360507 Clamp .... . " . ." ...... . · . " 3
5 1360386 Clamp ·. ·. - . i 25 17222 Fitting .... .. . . .. . .. .. _. . .. 1
6 1360507 Clamp · . · . · . . .. 2 25 16483 O-Ring · . . . ...... . .... " 1
7 1360508 Clamp · . . . .. . .. . ....
,; 26 1377371 Hose ...... ......... · .
•• 4 •• ~ 2
·-
27 302461 Pin ....... .. . · .... .. . 1
8 282533 Hex Head Bolt. · . .. . · . .. 1 ~
2.9 1
10 1360386 Clamp ... .. , . . . · . · ... . ~ 2
11 1345423 Clamp ..... . . . . · . . .. · .
29 16483 O-Ring ... ... . · . . . .. . . . " 1
2
.. 30 300937 Nut . . ...... · . . . .. . . ...... 1
12 1354918 Bracket .. · . . .. · . . . I
31 1345190 \)\!asher .. ........ ... . . ...
13 293796 Hex Head Bolt . ·. · . .. . 6
32 1494017 Sheave. · . .. . . ....... . . . . . . ~ 1
14 1381771 Bracket .. · . 1
33 1395291 Guard (RH) ... . .. . · . ·. 1
15 1369333 Clamp · . · . .. .. · . 34 1396406 Stubshaft · . . . .. . · . .. · . " 1
16 136749 Hex Head Bolt ... .. 6 . . .. . . . .. · .
· . ;35 320-171 Vvasher .. 1
'"
HEADER HOSE
TWO STAGE fULL FREE-UFf
FOUR FUNCTION
(Figure 141)
I
l.
I",'
t .
f.
--------_._"-=--,--'~~~-,~?
SEnlAL CODE E001 EUROPE HYSTEA ,
HEA.DER HOSE
TWO STAGE FULL FREE-LIFT
FOUR FUNCTION
-~-""'"""'I--""""'--------'_.~-'"'~'---'"'='
REF NAME OF PART I ~~--------------'''''''''-----..-,
NO. 1 234
liFT HEIGHT TO BOn-OM OF FORKS
\ .
!
f
I'
I.
Ref Part No. Name-.Q1EMt Qrt Ref Part No. Name Of part Q1Y.
1 284211 Fork (914 mm) 2 2 1477241 Kit-Latch 1
1 284213 Fork (1067 mm) 2
1 384214 Fork (1219 mm) 2 Note: Other Fork Dimensions Available on
Request, Contact your Hyster Dealer
1 384215 Fork (1372 mm) 2
1 384216 Fork (1524 mm) 2
_____________________.. . _._='lII.. =~ ..
~_=. ......_0_
_ . . . . . . ._ _ .. _
©2001 HYSTER COMPANY See Service Manual 01/03/15
for service procedures
Page 279
St':RIAL CODE EOOl EUROPE HYSTER
POLISHED FORK WITH FULL BOnOM TAPER
TWO STAGE FULL FREE-LIFT
(Figure 143)
/'
2
________.._."_..__...
",.__~
.. ;_~~""""",,_
..• ~,_oe_·«_'",_"=""'_"=''''~W'='''~''»=',"''='''_'n=''
__ ~' m· ==._"....
.... "''''''
... _
•• _
.. .. ..'_
~,,'P_ .. _·...
• _
NOTES
I.
1
1. -'
f;
- - - - - - - - - - - - - - _ . _.._--- (~
\
INTEGRAL SIDESHIFT
CYLINDER _ _ _. _. _ PAGE 291
INTEGRAL SIDESHIFT
HYDRAULIC HOSES
TWO STAGE LIMiTED FREE-LIFT _.. __ . _ PAGE 292
INTEGRAL SIDESHiFT
HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE--UFT PAGE 293
HARNESS
TAIL LIGHT _ PAGE 309
SIDESHIFT CARRIAGE
(Figure 144)
20
I
'-
i
"- 1
I
19
Sideshift Carriage
t,
I1
!
r'
L
(,
-----------------------------.,--- ,----------
______________________
.. ~ ~ . ~ , ......A;:.· _ _•
~ • m. _
6
..
4 5
a Part No...Na
~l:illUJf..Eijrt
Ref Part NQ. Name Of Part 6
-~- --~..Qtll B.?f
~2
<•••
01/03/15
\
page '2,36
SERIA\... cooE E001 EIjROPS
IN'TEGflA.\.. SIOESI-llf'T
CI-\f\f\\AGE
,-.NO S,.p.GE LlM\1'ED f~J;;E-Llf1'
tf\9ur e 146)
f:
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/)
\. .
8
Page 28'7
SERIAL CODE E001 EUROPE
T ?'
HYSTER
INTEGRAL SIDESHIFT
CARRIAGE
TWO S·fAGE LIMITED FREE-liFT
Ref Part No. Name Of Part Ow Ref Part NQ. Name Of Part Qty
1486175 Sideshift Carriage .............. i 11 302397 Pin .......................... 1
1488992 Frame (Inner) ............... . 1 12 16041 Lube Fitting .................. 2
2 1489009 Frame (Outer) ................ . 1 13 1353192 Load Roller ................... 6
3 Sideshift Cylinder ............ . 1 14 58901 Circiip ........................ 6
Il7 Figure 148 15 129387 Shim ......................... 28
4 3043531 Bearing (Upper) .............. 2 16 366115 Spacer . ......................... 6
5 2043533 Bearing (Lower) ................. 2 17 1369345 Chain Anchor . ................... 2
6 2043530 Lower Hook .................. 2 18 1353408 Pin ............................ 2
7 226458 Hex Head Boit ................ 4 19 131358 Circiip ................................... 4
8 15160 Washer ...................... 4 20 323161 Pin .................................... 2
9 1401746 Clevis Pin .................... 2 21 15200 Split Pin ................................. 2
L, 10 18832 Pin ....................................... 2 22 1498326 Spacer ..................... AR
\N1'EGRI\I.. S\PES\,\\f1'
CA~R\AGe \
i'J'IO ANO 1't\REE s-rAGE fUl.l.- fflEE _Uf1'
(figure 147) \
\
\
\\.. ~••-i
li
i
\, '\.
_ _ _ _ _... ,,0
7
Page 289
SERiAL CODE E001 EUROPE HYST&R
INTEGRAL SIDESHIFT
CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT
Key
A: Two Stage Full Free-Lift
B: Three Stage Full Free- Lift
Qty aty
Ref Part No. Name Of Part A a Ref Part No. Name Of Part A B
1486176 Sideshift Carriage ......... , . 1 .. 11 302397 Pin . . . . . . . . ..... ~ ........ 1 1
t ..
1486177 Sideshift Carriage ...... _.. _. _. 12 16041 Lube Fitting . .............. 2 2
I 1 1488996 Frame (Inner) ............. -I .. '13 1365737 Pin ...................... 2 2
1 1488997 Frame (Inner) .... _ ........ .. 1 ',4 1369345 Chain Anchor . ............ 2 2
2 1489010 Frame (Outer) ............. 1 i 15 131358 Circlip .................... 4 4
3 Sideshift Cylinder .......... 1 1
i6 323161 Pin . ..................... 2 2
n:r Figure 148
4 3043531 Bearing (Upper) ........ 2 2
17 15200 Split Pin ..................
2 2
~~--
'"
7 226458 Hex Head Bolt. _........... 4 4 i9 129387 Shim ...... " .............. 2828
8 15160 Washer ................... 4 4 20 366115 Spacer ................... 6 6
9 1401746 Clevis Pin ........ 0 •••••••• 2 2 21 58901 Circlip ... 0 •••••• 0 6 6
•••••••••
NOTES
a
['
!
U
-----------------------------------_._-----
INTEGRAL SIDESHIFT
CYUNDER
(Figure 148) ,
4
~ 5
l ;
~-
NA02055
Ref Part No, Name Qf Part at)! Ret Part No. NamG or Part Qty
2043528 Cylinder Assembly . . . . . . . . . . . .. 1 3 1489035 O-Ring 2
1 1489016 Cylinder 1 4 1489033 Retainer 2
2 1489037 Rod Wiper . . . . . . . . . . . . . . . . . .. :2 5 1489039 Wiper " 2
INTEGRAL SIDESHIFT
HYDRAULIC HOSES I
i
TWO STAGE LIMITED FREE-LIFT
(Figure '149)
I
I :\
.
~ !==
0 0
.~
I ~ L-- "
n
,~ ;r ~
dol
~! {t"1F' 11 ,
~
41 ~
0 o _ /':! /;c(fl
]
/2
I
I ~
::
7
n
0
V
3
0
,..I ! ~1 '-
0 0 0 0
LJ'tj '\,J '-'
I~
I
!
L
BPOOOOO4
Ref Part No. Name Of Part Oty Ref Part No. Name Of Part Qty
1 1489041 Hose Assembly. . . . . . . . . . . . . . .. 1 3 16558 Fitting........................ 2
2 1489042 Hose Assembly. . . . . . . . . . . . . . .. 1 4 129563 Strap Clamp 1
rI
i
r
I.
I
o o
BP000003
Key
A: Two Stage Full Free-Lift
B: Three Stage Full Free··Urt
aty Qty
Bet part No. Name Of Part -A...f! Rat part No. Ni1lma Of Pi;iIlj A B
1 1489044 Hose Assembiy , . .. i " 2 1489045 Hose Assembly. . .. . . . . . . . .. .. 1
1 1489034 Hose Assembly. . . . . . . . . . . .. .. 1 3 16558 Fitting ... , . . . . . . . . . . . . . . . .. 2 2
2 1495387 Hoss Assembly. , , 1 .. 4 129563 Strap Clamp ,..... 1 1
! J
L
1
.. ;
.j
fj
"
Key
A: Three Function
B: Four Function
aty Oty
Ref Part No. Name Of Part A B ----,AM-R.B
Bm'~!.!.JrtuN,,-,oo!s..----,NLl;aR!m~e..!bIO~f_.LP.a!artLL-
..~
','
Key
A: Three Function
B: Four Function
Qty Qty
Ref Part No. Name Of Part A B Ref Part No. Name Of Part A B
1 1390350 Tube 1 1 5 1462411 Bracket , " 1 1
2 1390351 Tube 1 1 6 16447 Fitting 2 2
3 1390352 Tube 1 7 16693 Fitting , 2 2
4 1390353 Tube 1
(Figure 153)
887mm
STANDARD TRACK ,
REF. DESCRIPTION H1.25XM H1.50XM H1.75XM H2.00XM QTY
6.50-10-10 5.50-8-8 5.00-8-10 6.50-10-12
Pneumatic Pneumatic Pneumatic Pneumatic
1 Wheel 2022858 2022869 2022869 2022858 1
2 Flange · ... .... . ... . ... 1
3 Lockring · ... ... . . ... .... 1
4 Tyre and Tube 2022859 2022870 2022872 2022861 1
5 Tyre · ... . ... ., .. .... 1
6 Tube 2023830 2023833 2023827 2023824 1
7 Flap .. .. . ... . ... .... 1
8 Bridge Piece 2022862 ... . .... 2022862 1
887mm
STANDARD TRACK ,
REF. DESCRIPTION All Models QTY
6.50-10-12
Solid Pneumatic Tyre
1 Wheel 2022858 1
2 Flange .... 1
3 Lockring ., .. 1
9 Solid Pneumatic Tyre 2022864 1
/
I
1 7
-------------"-_ ''''"',
HYSTIEA
_ -_ ---------------------------
SERiAL CODE E001 EUROPE
_.
887mm
STANDARD TRACK
REF. DESCRIPTION H1.25-H1.75XM H2.00XM ALL MODELS QTY
t--:-::--:---:------j-:--:::-::---:-::~_=__---+::__=_=__:_=__-----"i
6.50-'10-10 5.50-10-12 6.50-'10
Pneumatic Pneumatic Solid Pneumatic
Tyre
f------+-::-::----:--------------:--." ...------+--:-::-:--::-:-------+-:-=--::-:-c~:-------t_:_-_i
1 VVheel 2021591 2021591 .2021591 1
1-----f--=S-a-nd-:-------+:-2."..02-=-3::-'4..,.."..-S9------ 20-2-3-4-8-9-------1-- "2--34-8-9-----+-----1
2 20
3 Flange ~23490 2023490 2023490 1
1--=------t--:-- O-;k:-r-;-in-g----··-
4 Loc --'202-3-49T- -- 20-:2:-3-4"'"9'1'"'-----+-20·c:-2."..3:-4-9~:-.,1------Ir-1:---"i
5 Tyre 174208 1
r-:----+=,-----:-=--c:-----.--t-:::-:--::-:o--..---.---+-:.."....-,-------+----------f-,...--"i
I
5 Tyre and Tube 306015 2021578 1
6 Tyreandflap 306016 1370732 .... 1
f------+--=:-c:-------.+-..----------+--,---__- - - - - . - I - - - - - - - - . - - t - : - - - - - i
7 Tube 306198 2022789 .... 1
930mm
INTERMEDIATE TRACK
REF. DESCRIPTION I H1.25-HiliXM"· H2.00XM H2.00XM ALL MODELS aTY
I' ~.50-1O~ i 0 16.50-10- i 2 6.50-10-12 6.50-10
1060mm
Tyre and flap
Tube
.... ..i.:. ... 1370732
_ _ =120238~O~-·~-12:-:0:-:2-:-3-:c8·2-=-4.,...---+~:-::-::c
2022789
--
~ ..
....
.
-- =tr=J
WIDE TRACK
REF. DESCRIPT!ON
6.50-10·-10 6.50-10
11~~-i 75XM . I ALL MOD~_L_S_. ---j QTY
Ref Part No. Name Of part Qty ~ef Pa..rtl!o. Name Of Part Oty
1 2035596 TIre (6.50-1 0) 2 2 2035951 Wheel (Standard) . . . . . . . . . . . . .. 2
2 2035949 Wheel (Standard) . . . . . . . . . . . . . . 2 2 2035951 Wheel (Intermediate) , 2
2 2035950 Wheel <Intermediate) " 2 1 2035601 Tire (18-10-8) 2
2 2036094 Wheel (Wide) 2 2 1495966 Wheel (Wide) 2
1 2035597 Tire (5.00-8) 2
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _......... "..
_ __l:llIIQ:'-~~A;~_.
4..AO. . _
~_""''''
SERIAL CODE E001 EUROPE
..... .a.>_"'¥ w,",n m
HYS7ER
S"fEERING T'IRE AND WHEEL
(Figure 156)
Ii
Ref part NQ. Name Of Pal1 .Q1y B~ PontillQ. r.larne Qf Part Qty
1 2023832 Tyre (5.00 X 8-8 1.50XM) 2 4 c 2022874 Tyre (5.00 X 8-3) 2
1 b 2023826 Tyre (5.00 X 8-10) _ _. _ 2 4 a 2035597 Tyre (5.00 X 8) 2
2 2023833 Tube (1.50XM) _. .. 2 4 - I"
2035601 Tyre ~OvM-
\~.u f_ S) •...•.••.•....• 2
2 b 2023827 Tube. _ _2
3 2022869 Wheel _ _. . .. .. :2 1.50-1.75XM
3 a 2035951 Wheel (3.00) . .. 2 i.75-2.0QXMS
3 1495966 Wheel (4.33 2.00XMS) . _ _., .2 1.50--2.0m(MS
NOTES
)
I.
~
3
:/
./5
C§t
24
~
25 () /18
26~\ () ~10
~ ~
i) 18
~.~-
>'/ ~/ l
~1
23
25
~26
(BJ/
12
L1
\
/'
fl
26-'®
i ~f Part No. Name Of Part Qt;l Het Part No. Name Of Part Oty
I 1 1356351 Spotlight ...................... i 12 2022705 Harness (Rear Light) ........... 1
2 1356352 Bracket ....................... i 13 1301224 Diode ....... - ................ 1
3 329067 Screw ........................ 6 H 302249 Screw ........................ 1
! 4 1356354 Bush ......................... 1 15 292668 Nut . ......................... 1
5 2022903 Harness ................. .,. " 1 16 320155 Washer ....................... 1
6 2314806 Relay ..... ................ 2
'"
17 292679 vVasher ....................... 1
7 1301160 Switch (Spotlight) .............. 1
18 316678 Screw (Fmnt) . . . . . . . . . .... '~ . .. 4
7 1301156 Lens ........................ 1
'is 316678 Screw (Rear) .................. 2
8 1356336 Head Light .................... 3
19 1356356 Bush ......................... 2
8 1356335 Bulb ........................
2.0 20233"13 Harness . . . . . . . . . . . . . . . . . . . ... 1
,-
~
STROBE LIGHT
(Figure 159)
{'
It .. .
r
!l--g I
\
! ;
:
NA02569
.'
'
'fl'"
-, ,--::',
"
,- '-7" "
Strobe Light
Ref Part No.Name Of Part ._------_. ..~ __ Ref Part No. Name Of Part
.' ,._- --_..--" ,-- ..._---. ,..Qiy
1 1356347 Strobe Light . . .. . .. 6 313805 Nut .... . . . .. · .. . .. 5
1 1388394 Bulb · . ... . . , . · .. . . .. i 7 320156 Washer . . . .. . . .. . . . 2
1 Motor · . " . . .. ... .. · .. . . ... . 1 8 320158 Washer. . . . . . . .. .. . ... . 2
TAIL LIGHT
(Figure 160)
'16
11
{
9 ( \
t
,-I I
17
\ 14
I~:.:'S.::::
\
,
I)
\ / 1
/
J -1~~;-TU
., ...
r
.--.. --
' ....... '
3 ~
10~ \J .~ -
fJ'~
8
19
I
I
')
,
2
5
Ref Part NQ. Name Qf Part ._Q.ty B~L_ ..PJlrt t{l,'k_iName Of..EML .Qti
1 1343887 light _ " ., 2 11 Harness (Taillight) 1
2 1344798 lens _ " 1 !O" Figure 161
3 207495 Bulb (12\1) - 1 12 292681 Lockwasher , 1
4 1344799 Bulb __ " . __ 1 13 137852 Clamp _ AR
5 1339127 Screw _ 2 14 2022013 Clamp 1
6 177521 Bulb (12\1) '" - . . .. 1 15 2022603 Harness...................... 1
7 1450356 Plug 4 16 2021980 Bracket _. . . . .1
8 316678 Screw 5 17 239503 Nut _ 2
9 1367639 Bush _ 2 18 292681 Lockwasher................... 2
10 1450293 Bracket _ 2 19 302273 Screw........................ 2
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
2021997 Harness (Tail Light) _ 1 3 2022827 Seal 1
1 2022737 Terminal 5 4 1361303 Terminal 6
2 2022823 Connector (Cowl) . . . . . . . . . . . .. 1 5 2022901 Connector 2
BACKUP ALARM
(Figure 162)
,
.....
(
'':.. __.
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 1491379 Bracket 1 6 1339947 Alarm (82-102 dB) 1
2 292500 Hex Head Bolt. . . . . . . . . . . . . . . .. 2 7 136681 Hex Head Bolt 1
3 296417 Washer....................... 2 8 292681 Lockwasher 1
4 302399 Nut 2 9 15932 Washer....................... 1
5 1361552 Harness 1 10 239503 Nut 1
Ii,-
Ref Part No. Name Of Part Qty Ref Part No. Name Of Part Qty
1 1301286 Mirror 2 3 316678 Screw 4
2 1356520 Bracket....................... 2
NOTES
~- =
.. . •
~'"~-.~"'_, ="·_'W=··..
~_~,""",",""'1·''''''· .. .........-.
="'·~m'=·'=""'·_ _
NOTES
--,------------------------_...-_." "
___..... , __
._~.P_. ...,.__.."..."
""'Jac::""t"':::Ao\!Il
..... _ _ =:-=
l l l ! ! l ~ _ ~ l : Y I r . ~ ... e .=---- _
-
98 18 16447 151 6 16693 151 7 135 71 108 4
15176 37 13 152 61 152 71 145 41 115 8
38 10 16481 92 32116788 46 5 I 57568 40 8 116 8
15177 3 5 144 14 16815 83 24157664 100 7 117 4
4 23 16483 85 32 116865 40 18 . 101 7 123 4
I
23 10 85 33 ' 57 102 7 130 8
41 I
~I3
34 10 92 21 16882 105 19 58901 103 131 5
35 14 92 38 118 32 104 137 4
36 12 92 60 132 18 108 146 15
37 20 111 20 133 25 115 7 147 19
38 16 111 22 16883 45 14 116 7 129563 111 23
96 3 112 6 16923 92 42 ' 117 3 112 17
98 3 112 20 16982 105 10 123 3 144 24
15200 39 25 126 30 17051 105 15 130 7 149 4
41 4 126 33 118 13 131 4 150 4
105 24 127 33 132 15 137 3 129684 92 43
108 11 127 37 17222 96 48 146 14 129894 65 ' 10
118 25 140 25 98 41 147 21 130845 46 2
119 6 140 '29 111 22 63108 46 38 77 5
123 11 141 25 112 6 63117 35 9 131358 104 6
133 6 141 32 126 30 35 17 1 105 20
137 11 16485 92 127 33 36 6\ 108 9
146 21 105 3: I 140 25 36 17 I 118 8
147 17 i 105 18 I 141 25 37 119 27
91
15212 11 123 9
1~ I
39 118 16 17636 54 i 38 6 1
42 132 17 92 10 38 132 7
221
42 10 I 133 17 17664 46 32 86510 57 12 133 32
83 17 16486 105 12 i 18419 57 39 88436 118 137 9
15222 4 10 118 23 18498 7 14 119 146 19
96 46 132 12 18832 146 10 88441 118 147 15
15223 23 14 16487 75 44 147 10 88446 118 131716 103 4
34 14 16540 92 38 21778 57 3 97999 45 11 115 4
1
118 20 I 16543 118 23 I 37752 104 10 1101809 ' 45 15 116 4
©1998 HYSTER COMPANY See Service Manual 10/08/1998
for service procedures
Page 316
HYSTER SERIAL CODE E001
NUMERICAL INDEX
___ 0._..
PART REF PART REF PART - REF I PART REF PART REF
NO FIGURE NO NO FIGURE
._--_•._-
NO NO _ FIGURE NO NO FIGURE NO NO FIGURE NO
130 2 6 98 34 I 226458 146 7 287503 96 1
131852 56 2: I 37 11 I 176454 92 17 . 147 7 98 1
132680 119 91I
38 8 / 176640 4 41227131 58 7 287805 77 3
3~ I
133 39 91176910 90 6 230882 157 15 287817 57 .7
140 83 1 177521 160 6 I 231082 119 96 39
141 39 137852 41 2 1178119 133 22 133 287851 39 21
132834 134 6 42 12 178190 61 11 231084 119 92 13
135 6 46 17 178191 61 10 133 287854 4 14
132860 3 2 54 19 178196 61 9 I 239503 1 28 45 2
132861 133 21 55 21 , 182005 46 12 i 4 7 87 9
135634 105 25 57 20 182343 105 25/ 9 6 157 3
135685 40 2 90 8 185544 157 14 22 9 287860 .4 34
136681 1 22 92 26 186493 40 5 32 9 75 11
10 7 126 2 187388
I
106 7 35 6 81 24
22 15 127 36 107 7 37 6 87 21
32 15 140 28 120 7 39 14 92 52
44 15 141 20 121 7 46 11 287891 42 4
55 18 141 28 122 14 55 7 292500 1 9
56 25 160 13 136 14 55 19 42 7
87 44 137853 140 20 1189595 105 18 56 27 54 6
118 12 138573 57 13 118 19 I 57 50 55 1
162 7 141776 46 4 132 21 90 2 57 26
163 7 145639 5 17 189756 58 6 92 23 57 42
136687 1 11 7 15 190383 55 46 133 23 157 10
54 5 148648 65 12 190887 122 16 160 17 162 2
55 2 152990 40 4 134 11 1 162 10 163 2
56 37 153919 145 5 135 9 163 10 292501 55 36
57 33 154475 61 6 136 16 239784 144 14 56 38
59 10 161003 105 3 193656 54 16 243147 46 36 292502 111 16
60 7 118 21 197068 42 3. 250095 159 2 292508 111 4
157 11 119 3 42 5 252682 125 18 112 4
136692 39 22 133 3 54 7 257241 55 22 292509 105 13
75 21 161029 118 199563 4 17 56 30 118 33
83 3 161030 119 201829 122 9 257913 106 5 132 13
87 22 133 136 9 107 5 292511 75 24
92 53 164798 92 9 204223 55 44 120 5 87 37
157 4 166112 92 18 56 3 121 5 292514 39 32
136704 111 15 133 33 I 207495 160 3 122 11 72 12
112 16 166659 100 6 214364 46 9 136 11 110 7
126 4 101 6 75 15 260878 54 17 125 7
127 4 102 '6 215212 103 3 262501 57 30 139 7
136749 4 26 166857 46 1 115 3 262680 57 27 292515 75 7
4 30 54 18 116 3 266374 92 64 75 20
, "
NUMERICAL INDEX
PART REF PART REF I PART REF I PART REF PART REF
NO FIGURE NO NO FIGURE NO. NO __ FIGUR~_._~~1 NO FIGURE NO NO FIGURE NO
2~ I
316826 45 36 3 i 324403 43 18 345453 22 22 381919 65 13
126 37 14 324406 43 13 32 22 383789 145 8
127 26 I 38 3 324706 26 15 345454 22 23 384211 113 1
316835 158 26 45 4 29 9 32 23 128 1
320037 8 23 96 52 30 21 346330 63 8 384213 113 1
320154 46 28 98 37 31 27 346656 22 6 128 1
58 20 159 10 324707 21 35 32 6 384214 128 1
320155 41 5 320160 39 5 26 4 352485 39 24 142 1
54 10 126 25 29 7 352499 39 2 384215 113 1
83 22 127 15 30 13 352885 39 3 128 1
87 14 127 25 31 28 352950 39 12 142 1
96 31 320161 3 6 324709 26 12 352969 40 9 384216 113 1
98 31 87 35 324718 17 7 353128 40 20 128 1
158 16 119 15 324721 26 35 353129 39 28 142 1
320156 1 10 126 15 324798 50 12 353141 39 6 386422 78 7
4 13 I 133 15 325708 39 6 , 353142 39 8 387867 88 2
39 26 320169 87 3 ! 326483
I
43 12 353143 39 7 387869 57 48 (
55 4 320171 126 32 326504 14 2 353154 40 11 389688 8 19
56 21 127 20 17 3 353159 39 12 389822 43 15
57 9 140 35 19 15 353164 39 27 393779 83 35
57 31 141 29 21 3 353165 40 13 397676 22 25
57 44 320173 45
. 26
18 28 353168 40 24 32 25
60 9 320177 110 15 29 8 353172 39 17 77 9
87 27 125 15 30 14 353175 40 3 615135 122 6
96 14 139 15 50 7 353195 39 11 136 6
98 14 320717 92 35 326512 43 9 353230 39 18 636851 145 7
157 12 322824 106 13 326612 16 2 353311 46 13 638250 122 8
159 7 107 13 326653 19 12 353397 40 1 136 8
320157 1 8 120 13 326654 19 13 353398 40 878219 61 1
1 26 121 13 326748 20 13 353422 40 14 878790 55 27
4 5 322902 106 4 326749 20 14 353432 40 15 878791 55 28
10 9 107 4 326778 17 6 353441 40 14 878792 56 1
- 22 11 120 16 326850 18 5 353448 40 10 878793 56 2
32 11 121 16 329067 3 9 353453 39 16 895899 92 41
35 4 323061 105 10 4 37 359207 40 7 895900 92 40
37 4 118 17 22 14' 360387 40 12 985338 46 19
42 11 132 10 32 14 364911 7 1 1300094 8 16
44 14 323090 105 7 158 3 366115 108 5 1300916 43 16
46 10 118 6 330692 106 12 123 5 1301156 158 7
57 17 132 5 107 12 137 5 158 11
60 14 323160 105 17 120 12 146 16 1301160 158 7
87 39 118 29 i 121 12 147 20 158 11
90 3 132 20 1333642 20 3 368821 157 18 1301224 158 13
96 15 323161 105 23 334450 75 42 369242 1 14 1301727 159 5
98 15 108 10 ! 334452 75 43 369804 22 20 1308259 61 13
163 9 118 24 335955 7 9 32 20 1310369 134 3
320158 9 4 119 5 335991 7 10 369815 46 39 135 3
©1998 HYSTER COMPANY See Service Manual 10/1 OB/1998
for service procedures
Page 319
SERIAL CODE E001 HYSTEA
NUMERICAL INDEX
NUMERICAL INDEX
PART RE~I:PART-REF I PART REF ' PART---'- REF PART REF
NO FIGURE NO NO FIGURE NO 'NO FIGURE NO I NO·· FIGU!lE NO NO FIGURE NO
------t-------
1353467 123 1 132 9 135 1360896 13 8 1361696 15 1
1353469 137 1 1354916 105 22 I 1360139 120 1360897 13 1 1361703 15 19
1353527 123 118 10, 121 1360898 13 9 1361704 15 19
1353529 137 132 9 1360140 106 1360899 13 10 1361705 15 19
1353530 111 17 1354917 105 22 107 1361087 11 11 1361706 15 19
112 18 118 10 1360141 122 1361121 57 25 1361707 15 20
126 27 132 9 136 1361136 61 14 1361708 15 20
127 27 1354918 140 12 1360275 144 15 1361302 122 15 1361709 15 20
140 23 141 12 1360276 144 16 136 15 1361710 15 : 12
141 33 1355148 93 6 1360386 111 13 1361303 161 4 1361711 15 '12
1353533 109 2 1355335 84 15 112 14 1361304 67 8 1361712 15 12
124 2 1355533 144 1 126 21 1361330 106 1361713 15 12
138 2 1355610 120 127 21 1361331 106 1361714 15 18
1353546 133 11 121 140 5 1361332 106 1361715 15 18
1353547 119 11 1355619 105 25 140 10 107 1361716 15 18
1353702 131 1356105 22 5 141 5 1361334 107 1361717 16 18
1353705 131 32 5 141 10 I 1361335 107 1361718 16 27
1353708 131 55 45 1360507 111 2 1361348 106 1361719 16 26
1354049 58 3 56 23 126 28 1361349 106 1361720 16 25
1354165 8 25 1356117 157 2 127 28 1361350 106 1361721 16 24
1354172 8 4 1356137 8 6 140 6 107 1361722 16 3
1354200 157 8 1356335 158 8 140 24 I 1361352 107 1361723 16 4 (
1354274 8 4 1356336 158 8 141 I
6 1361353 107 1361724 16 5
1354276 8 4 1356347 159 1 1360508 112 3 II 1361366 106 1361725 16 6
1354277 8 4 1356351 158 1 140 7 1361367 106 1361726 16 7
1354278 8 4 1356352 158 2 141 7 1361368 106 1361727 16 8
1354281 8 4 1356354 158 4 1360534 119 20 107 16 11
1354300 59 11 1356356 157 17 1360548 111 8 1361370 107 1361728 16 9
1354387 157 16 158 19 112 9 1361371 107 16 12
1354775 58 1 1356542 159 3 1360549 111 3 1361552 162 5 1361729 16 10
1354776 58 2 1356749 106 10 112 2 163 5 1361730 16 13
1354777 58 22 107 10 126 17 1361675 13 11 1361731 16 14
1354778 58 8 120 10 127 17 25 20 1361732 16 15
1354780 58 5 121 10 1360877 14 1361676 13 4 1361733 16 16
1354782 58 10 1357367 58 26 15 I 1361677 13 12 1361735 16 19
1354783 58 9 1358354 126 1360878 12 19 1361679 14 7 1361736 16 20
1354784 58 12 127 1360879 12 21 1361680 14 8 1361737 16 21 • ~ ••!.
1361834
1361835
21
21
27
32
1362003 12
13
221' 1362680
2
120
121 1362967
136
122
1365506 140
141
1361844 18 6 25 17 I 1362682 121 1362993 135 1365512 140
1361845 18 11 1362005 13 3 - 1362683 121 1362996 135 141
1361846 18 15 24 12 1362696 120 1362999 135 1365516 140
1361850 71 11 25 15 1362697 120 1363010 157 1 141
1361852 71 5 1362007 13 7 1362698 120 1363011 157 1 1365569 141
1361854 71 7 1362008 13 5 121 1363012 157 1 1365572 134
1361855 71 15 1362009 13 6 1362700 121 1363015 159 1 1365573 140
1361859 71 4 24 3 1362707 121 1363250 118 14 1365575 134
1361860 71 12 25 10 11362714 4 19 1363251 118 15 1365578 134
1361861 71 10 1362010 14 19 1362715 120 1363255 126 20 1365601 134
1361862 71 6 1362011 14 1 1362716 120 127 29 135
1361863 71 8 1362012 14 6 1362717 120 1363256 127 30 1365604 134
1361864 71 9 1362015 14 9 '\ 121 1363260 110 1 135
1361865 71 14 26 8 1362719 121 125 1 11365607 134
1361867 18 14 1362016 16 1 1362726 121 139 1 \ 135
33 1 24 36 1362739 120 1363261 110 2 1365631 135
1361868 20 1 1362036 68 11 1362740 120 125 2 ,1365634 135
1361869 43 7 1362038 68 14 1362741 120 139 2 111365637 135
1361873 17 10 1362039 68 12 I 121 1363268 110 19 1365660 134
21 9 1362040 68 1 II 1362743 121 125 19, 1365663 134
1361875 15 15 1362042 68 15 1362871 106 14\' 139 19 I 1365666 134
71 13 1362085 70 1 I 107 14 1363269 110 20 1365689 134 5
1361878 20 2 1362086 70 2 I 120 14 I 125 20 135 5
21 37 1362087 70 3 121 14 139 20 1365737 147 13
1361879 20 9 1362088 70 4 135 8 1363272 123 6 1366432 111
1361880 21 25 1362089 70 5 1362875 120 15 147 18 112
1361881 18 12 1362090 70 61 121 15 1363302 119 I 1366433 111
21 16 1362091 70 7 134 9 1363305 119 112
33 7 1362092 70 8 1362880 122 5 1363308 1t!;} 1366725 8 14
©1998 HYSTER COMPANY See Service Manual 10/08/1998
for service procedures
Page 322
HYS,TER SERIAL CODE EOO1
NUMERICAL INDEX
PART REF"' PART I
REF PART --- REFf PART REF PART REF
NO", FIGURE NO NO I FIGUR~ NO, NO FIGURE N~+_NO_.:.-~IGURE NO NO FIGURE NO
1366814 81 231 30 15 1366948 27 12 I 32 3 99 18
1366825 51 1 I 31 25 1366950 27 13 11367169 86 1 I 99 49
1366826 51 3 1366877 24 29 1366951 27 14 I 1367171 86 3 11368021 97 18
1366827 51 4 I 1366878 24 30 1366952 27 15 1367191 21 6 97 50
1366828 51 5 1366879 24 31 1366953 27 16 1367193 91 99 19
1366829 51 6 1366880 24 33 1366954 27 17 1367194 91 15 99 50
1366830 51 7 1366883 24 35 1366955 27 17 1367402 79 5 1368022 97 21
1366831 51 8 26 9 1366956 " 27 19 1367403 79 6 97 51
1366832 51 8 28 811366957 27 19 1367407 78 5 99 22
1366833 51 8 1366900 26 1 1366958 27 19 1367412 79 13 99 51
1366834 51 8 1366902 26 3 1366959 27 19 1367422 78 11 1368023 97 22
1366835 51 8 1366904 26 6 1366960 27 20 1367518 49 3 97 52
1366836 51 8 1366905 26 10 1366961 27 22 1367519 49 4 99 23
1366837 51 8 1366906 26 11 1366962 27 21 1367520 49 5 99 52
1366838 51 8 1366908 26 13 1366963 27 23 1367521 49 6 1368024 97 23
1366839 51 8 1366909 26 14 1366964 27 24 1367526 49 11 97 54 ~:
1366840 51 8 1366911 26 16 1366965 28 1 1367579 .78 17 99 24
1366841 51 8 1366912 26 17 1366966 28 2 1367603 74 2 99 54
1366842 51 8 1366913 26 18 1366967 28 3 1367604 74 3 1368025 97 24
1366843 51 8 31 14 1366970 28 5 1367605 74 12 97 55
1366844
1366845
1366846
1366847
51
51
51
51
8
8
8
8
1366914
1366915
1366916
26
26
26
27
19 1366971
21 I
22 1366972 28
18 1366973 28
28
50
6 1367607 74
3 1367609 74
7 1367615 80
9 1 1367616 80
9
6
2
1368028
1368029
99 25
99 55
97
97 32
•....
.~
NUMERICAL INDEX
_..----
RE~ ·PAm:---
-~---_._._._.
Page 325
SERIAL CODE E001
HY5TER
NUMERICAL INDEX
PART REF \ PART------ ---- REFi--?AR-;=----------REF r----PAR,:---------REFT--PART--------- REF
NO FIGURE NO i NO FIGU..!!~__I'~~Lm.N0 FIGURE NO l NO F'~~.£t_~ __~_~L NO. FIGURE NO
1486699 92 22-:-149423-6-- 47 i
2020510 8 81 2021336 75 10 'I 72 9
,,
i· . 1487438 22 12 I 1494279 47 22 2020511i 8 I
8 2021337 87 17, 2021455 56 39
1488612 ·22 I
13 1494475 32 4 i 2020512 8 8 Ii 2021338 91 ! 2021456 33 14
1488992 146 i
1 1494665 32 4 2020517i 8 5 ,2021339 87 19 I 56 35
1488996 147 1 I 1494949 22 4 i 202iQ-i9 72 8 ! 2021345 75 812021462 77 2
1488997 147 I
1 1495073 22 4 j 2021077 28 351' 2021347 87 40 2021470 88 1
1489009 146 I
2 1495122 158 9 ! 2021165 31 31, 2021349 87 I
41 2021471 88 3
1489010 147 !
2 1495185 55 37 I 2021166 70 I 2021353 87 25! 2021491 81 3
1489016 148 I
1 1495387 150 2 t 2021207 4 18( 2021354 35 1 I 2021499 1 13
1489033 148 4 I 1495413 19 5 i 2021208 4 20 I' 36 1 2021505 23 1
1489034 150 1 I 19 14 I 2021213 4 21 37 1 2021506 23 2
1489035 148 31' 1495426 20 8 ! 2021216 4 25 I 38 1 2021507 34 1
1489037 148 2 I 1495428 21 5 I, 2021218 4 28 II 202-1359 35 13 2021508 34 2
1489039 148 5 I 1495429 21 29! 2021219 4 29 i 36 11 2021510 81 4
1489041 149 1 I' 1495500 43 10 2021222I 4 32 i 37 19 2021511 23 8
1489042 149 2 1495922 10 6 I 2021223 4 2 [ 38 15 34 8
1489044 150 1 1495924 10 612021231 1 24 j 2021368 72 7 2021512 22 29
1489045 150 211495962 10 10 2021232 1 6 ! 2021370 35 -'5 23 11
1490747 84 11 11495966 155 2 ! 2021233 54 2 i 36 13 32 29
1491378 32 13 I -156 3 I 92 4 ! 37 21 3~ 11
1491379 162 1! 1496172 48 10 i 2021234 1 2 ! 38 17 2021513 23 5
1491380 32 I
12 1496185 92 62 2021235i 1 3 '2021373 35 5 2021514 34 5
1493247 47 I
1 I 1496665 37
'
2 I 2021237 1 5 !
I
37 5 20215-15 23 13
1493248 47 2 1497357 163 1 1 2021238 1 4 i 2021374 35 8 34 13
1493249 47 !
3 1498326 146 22 i 2021273 92 i
51 2021377 36 5 2021516 23 6
1493250 47 4 I 147 22! 2021282 80 I
2021379 37 8 34 6
1493251 47 5 I' 1498410 4 12! 2021283 80 10 i 2021382 38 5 2021517 23 12
1493252 47 6 I 1499617 43 6 2021286I 80 . 7 2021388
II 57 34 34 12
1493253 47 7 I 1499618 43 2" i 81 13 - 75 17 2021526 53' 7
1493254 47 811499619 43 1 I 2021287 80 81 2021389 75 18 2021531 53 3
1493255 47 9 1499620 43 21 i 2021288 80 9 I 2021390 75 5 2021532 53 3
1493256 47 10 I 1499622 43 3 I 81 21 I 2021394 37 15 2021534 53 26
1493257 47 11 11499623 43 5 I 2021293 76 1 I 38 11 2021554 81 19
1493258 47 12 I 1499646 49 I 2021294 76 1 1 2021395 1 40 2021555 81 20
1493259 47 13 I 1499647 19 6 2021295i 76 1 I 9 14 2021556 81 22
1493260 47 14 1499653 19 9 i 2021296 76 1 I 10 4 2021557 81 14
1493261 47 15 1499654 19 7 'I 2021298 76 1 2021404 77 10 2021562 9 9
1493262 47 16 1499657 49 7 ,2021299 76 I
3 2021406 77 12 2021563 9 3
1493263 47 17 1499665 18 4 ! 2021300 7'6 4 I 2021426 39 30 2021578 154
1493264 47 18 1499666 14 23! 20213-10 87 21 2021428 42 i 2021588 81 9
1493265 47 19 1500196 18 3 i 2021315 87 6 ! 2021431 42 2 2021591 154
1493266 47 21 I 1668019 97 48 I 20213-16 87 i
7 2021432 82 14 2021592 81 10
1493624 48 27 2004005 95 !
5 2021318 76 12 I 2021434 55 30 2021593 81 11
1494017 111 9 2013099 122 3 I 2021320 76 14 i 55 31 2021646 82 7
112 10 136 3:I 2021321 76 15!' 56 6 2021662 3 1
126 11 2020500 96 4 : 2021325 74 56 7 2021665 1 29
126 19 98 4 i 2021326 87 33! 57 35 2021669 53 24
127 11 i 2020501 96 5 : 2021328 74 13; 2021438 1522 2021672 54 1
127 19! 98 5 j 75 38! 72 8 92 3
140 3212020502 96 44 2021331i 97 591 2021440 18 10 2021673 54 3
141 8 2020503 96 21 I 99 64 I 55 32 92 5
1494076 5 21 98 21
' ' ' ' _ ' ' W - O ' ' ' $ , .. , ...... -
I
2021335
ol - "" -=C'
87 I
15 202:1442
'a'" ,_ _...... [,._.
15 21 2021674 54 4
2021797
2021798
85
85
31 2021874
29 I 2021875
2
2
3 I
4 i 2022033
11
11
9 2022397
7 i
22
32
2
2
2022628 64
67
3
6
L
2021799 85 30 2021876i 2 4 : 2022034 11 8 j 2022476 24 18 2022629 61 12
2021800 85 191 2021882 92 46 i 2022036 10 2 i 2022477 24 19 2022634 15 9
2021801 85 181 2021885 85 17 2022037 10 3 2022478 i 26 40 2022636 1 30
2021802 85 14, 2021887 92 19 2022040 11 1 ; 2022479 26 36 2022652 25
2021803 85 15 I! 2021889 85 16 11 - 4: 2022480 26 37 26
2021804 85 35 2021892 85 25 2022041 11 2022481 211 30 24 27
2021809 96 47 i 87 29 11 5 2022482 30 19 2022655 12 16
2021810 96 25 2021895I 85 28 2022042 9 12 i 2022483 29 'lO 24 32
98 25: 2021898 85 13 2022044 11 10 2022484 ! 29 11 2022702 96 13
2021812 96 45 i 2021900 1 36 2022046 11 3 2022490 I 19 10 98 13
2021813 96 26 I 2021907 87 13 11 6 ! 2022494 12 9 2022705 158 12
98 261 2021908 92 6 2022061 50 40 12022496 38 18 159 13
2021815 96 27 i 2021909 92 48 53 2022502 51 55 12 2022718 82 5
98 27 I 2021914 76 8 2022063 50 41 55 26 2022723 77 18
2021816 96 281 202~915 75 35 2022064 53 8 i 56 12 2022732 3 14
98 28 I 76 10 2022069 53 I
i 8 2022503 55 39 2022735 64 7
2021817 96 29 2021918 81 8 2022070 53 17 : 56 11 67 3
98 29 2021933 92 7 2022071 53 281202.2509 87 12 2022736 64 5
2021818 96 30 2021935 92 8 2022102 53 I
25 2022510 21 36 67 1
98 I
30 202-1943 60 3 2022104 53 22 j 2022511 31 31 2022737 64 4
2021823 96 22 \2021947 60 10 2022105 53 20! 2022515 18 13 66 6
98 22 2021948I 60 11 2022109 53 ,2 I2022519 22 17! 67 7
2021833 1 32 - 2021952 57 1 2022110 53 1 i 2022520 33 3 ! 161 1
2021834 1 34 2021953 57 2 202211'1 53 I
4 2022544 1 18! 2022738 66 4
72 13 1I 158 21 2022124 53 14 i 202,2550 95 1 i 2022739 64 1
2021836 36 4 I 2021954 57 6 2022125 53 I
16 2022551 23 3 I 67 4
38 412021957 57 36 2022131 53 I
11 2022553 87 36 i 2022748 157 9
2021839 154 2021975 56 19 2022191 97 ;34, 2022555 85 12 i 2022789 154
2021846 154 1 2021976 56 5 97 46 I 2022560 36 .2 I 2022796 96 24
2021851 98 33 2021980 160 16 99 351 38 2 I 98 24
2021852 96 33 112021981 55 33 99 46 -, 20.22561 38 20 I 98 40
2021856 96 41 56 8 2022192 97 15 ,2022552 36 15 J 2022798 1 44
2021860 96 36 I 57 51 97 47 i 38 21! 2022803 1 45
98 36 i 2021985 55 24 99 i
'-16 2022565 45 10! 10 5
2021862 96 9 ! 56 16 99 47 1 2022569 97 36 i 2022821 1 35
<II,............ ==_~~..3!l1!1' _.... •• .l "$~.Ji"'. ;=., _~=a:, ._ . ~>,_. . . . . . ., ..........:ai c ~~mi,.~~~~~""'.L""'.e. _
©1996 HYSTER COMP/·\NY See Service Manual 10/108/1998
for service procedures
Page 327
__________ __ ~ ~"=',>o~·*_'._·w_*'~'
~, __
SEFlIAL CODE__..E001
.. _.. -.-"='_, ~_=" ._.., .. _" YSTSR _
NUMERICAL INDEX
PART i'-PART-'" '
REF REF: . PART ··-····-'REi=T-PA-RT ..... , ... REF' :'PART----·-'RE'F
NO FIGURE NO I NO
-----'----~
FIGURE NO i NO
-- .. ,_ --,--
fiGURE NO
._..-
NO __FIGURE
._+.I . _---- _ _NO NO --
__.. . .,I __
, --"-j'" _ -_.- ---- _-_._._ _
FIGURE
------- NO
_.-
2022822 1 41: 2023813 1 42 i 2026708 81 18 I 20:28993 24 34 i 2037311 7 2
2022823 161 21 2023824 153 !
2026731 85 2 i 2029002 27 I
6 2037369 97 36
2022825 81 1 I 154 1 2026732 85 3 I 2029170 22 8i 99 4
2022827 61 16 i 2023826 156 i ' 2026734 85 6 I . 32 8 i 99 58
161 3 \ 2023827 153 2026735 85 8 i 2029172 17 l
9 2037370 97 36
13 I 9 i 30 i
I "
2022829 77 '156:2 2026736 85 2029227 22 99 4
2022849 9 I
10 2023830 153 2026737 85 10 i 32 30 I 99 58
2022853 45 9 'I 154 2026738 85 26 i 2029338 79 9 l 2037371 97 36
2022858 153 ,2023832 156 i 2026j'39 85 34 I 2029349 79 8 99 4
2022859 153 j 2023833 '153 2026753 44 1 i 2029350 79 15 99 58
154 I 156 2 2026754 44 11 i 2029351 79 '17 2037372 97 36
2022861 153 I 2023910 45 1 2026755 44 6 i 2029361 79 18 99 4
154 ! 2023923 76 5 2026756 44 '1 i 2029432 '75 23 99 58
2022862 153 i 2023940 87 32 2026759 89 i 2.029546 7'2 ;0 2037403 17 14
2022864 153 I 2023941 7613 2026'760 89 2029581 56 18 29 5
154 i 2023975 76 11 2026767 89 21 2029585 75 14 35 3
2022869 153 \ 2023976 75 22 2026768 89 21 2029598 75 31 37 3
156 31 2023995 73 3 2026773 89 1 2.029599 75 32 2037405 16 17
2022870 153 I 2023997 79 2 2026774 89 1 2029600 75 28 2037408 43 14
2022872 153 : 2025300 75 33 2026T?5 89 22 2029601 75 29 2037413 24 39
2022874 156 412025757 85 7 2026776 89 3 2029787 87 11 2039216 5 18
2022901 161 5 2026006 79 12 2026777 89 6 2029869 85 5 2039231 54 12
2022903 158 5 II 2026008 78 2. 2026778 89 6 2029874 85 i 2039246 61 23
2022910 98 32 2026009 78 6 2026779 89 7 2029949 17 4 2039247 67 9
2022911 96 32! 2026055 23 i 5 2026780 89 8 2030217 67 2039248 67 10
2022912 96
!
I
23 2026063 97 202676 i 89 9 2030223 63 2039306 46 31
98 23: 2026065 99 2026782 89l 0 2030226 1:':;8 22 55 41
2022923 86 2 ! 2026066 92 67: 20:26783 89 20 1 5 9 i "i 2041638 57 i4
2022946 85 i
11 2026069 97 : 2026764 89 2030240 72 7 2041644 61
2023009 85 27 I 2026073 4- 1'1 202678fj 89 2030242 T? 7 2041655 1 1
20232n 72 I
10 2026074 4 8 20261'86 88 2033801 4<1- ~j 2043270 75 9
2023278 87 34 2026095 92 25 2026'18'1 89 2034-i'11 67 42 2043271 78
2023313 158 20 2026096 92 45 2026'/88 88 6 20341 i 2. 87 43 2043272 73
2023418 75 2 2026323 '78 12 20267m3 88 7 20341i4 81' 8 2043273 72 1
2023419 81 2 2026324 78 13 2026820 B6 2 2034'1'17 44 2 2043274 75 30
2023445 35 I
1 2026450 8i 6 2026822 86 2034 i 'j 8 44 4 2043276 75 25
37 1 I 2026451 81 7 2026844 21 13 2034119 44 5 2043279 75 36
2023459 92 1 I' 2026471 99 2026855 37 10 2034453 72 7 2043437 72 3
2023462 92 2 2026484 93 ~38 7 2034460 8ii 2043438 73 4
2023466 4 24 I 2026485 93 2026860 76 20 2035116 86 2043439 78 21
~'-'
2023469 9 I
1 2026497 87 5 2026861 76 7 2035596'j 55 2043440 78 22
2023470 9 1 2026504 94 2026862 76 6 2035597 155 2043528 148
2023472 9 1 2026519 77 i 6 2026873 72 6 'j 56 4 2043530 146 6
2023489 154 2026520 77 17 202.6895 93 8 2035601 155 147 6
2023490 154 ,2026522 77 15: 94 12 156 4 2043531 '147 4
2023491 154 I 2026583 /7 19: 202T326 :39 29 2035754 ::11 21 2043533 146 5
2023500 82 4 I 2026586 87 23 i 202'76l4 87 20 3'j 22 147 5
2023501 82 I
1 2026591 n 11 12028186 :;; 18 2035949 155 2 2043629 75 1
2023551 17 11; 2026608 33 1::$. 2028206 36 '7 2035950 155 2 2043720 22 1
2023719 75 41 i 55 9 38 20: 2035951i55 ? ' 32 1
77 14 J 2026632 95 -4 : 2028207 02 12: 1 5 6 ; 12043721 22 1
2023789 1 21%1=?26~~, 64 ~_;~~:~~~iEi .. :~~ __2:J-,~?~~::..:~_~,.':..!'__.. H' ~2 1
NUMERICAL INDEX
PART REF PART REF PART REF PART REF PART REF
NO FIGURE NO NO FIGURE NO NO FIGURE NO NO FIGURE NO NO FIGURE NO
2044379 100 9 2045649 79 2310768 145 8 2314333 69 11 8601705 120
101 9 2045884 89 27 2310911 8 15 2314334 69 12 8601708 120
102 9 2066918 50 30 2311391 8 15 2314335 69 12 8601712 120
2044947 53 2302899 100 10 2311471 145 1 2314336 69 12 8601752 121
2044974 24 101 10 2311502 96 42 2314337 69 13 8601755 121
25 102 10 98 39 2314338 69 14 8601758 121
26 2304250 102 1 2311624 145 2314339 69 15 8601762 121
27 2304281 87 16 2314220 87 31 2314340 69 17 8601802 135
28 91 16 2314232 17 20 231434-1 69 18 8601805 135
29 2304579 8 15 2314251 60 1 2314342 69 19 8601808 135
30 2304583 15 2314252 60 2314806 57 18
8 2 8601852 134
31 1
2304677 100 8 2314259 77 158 6 8601855 134
2045284- 75
101 8 2314322 69 2314973 12 7 8601858 134
2045286 76 9
102 8 2314323 69 1 3043531 146 4 8601902 122
2045300 75 40
2045301 75 37 2305537 8 15 2314324 69 2 3044119 87 4 136
2045329 100 3 2306006 8 15 2314325 69 3 8601301 145 8601905 122
101 3 2306755 145 3 2314326 69 4 8601602 106 136
102 3 2308013 101 1 2314327 69 5 8601605 106 8601908 122
2045368 87 1 2308689 100 1 2314328 69 6 8601608 106 136
2045369 1 41 2308832 -'02 2314329 69 7 8601652 107 8601913 122
2045647 75 39 2309376 101 2314330 69 8 8601655 107 8602102 100
79 19 2309719 145 2 2314331 69 9 8601658 107 8602103 101
2045648 79 3 2310066 100 2314332 69 10 8601702 120 8602108 102
i
I.I
--------_._.
©1998 HYSTER COMPANY
_,-_.,.-;.,-~-~-
See Service Manual 10/108/1998
lor service procedures
... ",'"
.J..
,
?~. -,.,