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C810-GDP - GLP16-18VX, GDP - GLP20SVX - (07-2006)

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The manual provides information about parts and maintenance for Yale forklifts. It is divided into 17 sections covering different systems of the forklift.

The 17 sections covered include: general truck information, diesel/LPG engines, fuel system, electrical system, steering, brakes, transmission, hydraulics, mast types, forks/attachments, options, and a numerical index.

The manual provides instructions for ordering service parts, including providing a purchase order number, shipping addresses and methods, part numbers and descriptions, and the forklift model and serial number.

PARTS MANUAL

GDP/GLP16-18VX, GDP/GLP20SVX
VERACITOR
(C810)

Yale Europe Materials Handling Limited


Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom P/N 524240447
Telephone; +44 (0) 1252 810 261 © Yale Corp.
Telefax; +44 (0) 1252 770 702 07/2006
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xii for further information.
SECTIONS

1 GENERAL TRUCK

2 DIESEL ENGINE

3 LPG ENGINE (2.0L)

4 FUEL SYSTEM

5 ELECTRICAL SYSTEM

6 STEERING SYSTEM

7 BRAKE SYSTEM

8 TRANSMISSION

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE LIMITED FREE-LIFT

11 MAST-THREE STAGE FULL FREE-LIFT

12 MAST-TWO STAGE FULL FREE-LIFT

13 FORKS, LOAD BACKREST, AND MAST INSTALLATION

14 ATTACHMENTS AND HEADER HOSE GROUP

15 OPTIONS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... ix
AIR CLEANER FILTER ASSEMBLY..................................................................................................................... 4.8
AIR CLEANER SYSTEM
DIESEL ............................................................................................................................................................. 4.4
LPG
MAZDA 2.0L .................................................................................................................................................. 4.2
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR AND MOUNTING
YANMAR 2.6L DIESEL ................................................................................................................................... 5.35
AUXILARY TUBE EXTENSIONS
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................................... 14.28
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.26
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.34
AUXILIARY SECTIONS ONE AND TWO
MANUAL CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.22
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9.36

B
BACK-UP ALARM .............................................................................................................................................. 15.2
BRAKE ASSEMBLY ............................................................................................................................................. 7.6
BRAKE LINKAGE
DUAL PEDAL.................................................................................................................................................... 7.4
SINGLE PEDAL ................................................................................................................................................ 7.2

C
CAMSHAFT AND DRIVE GEAR
YANMAR 2.6L DIESEL ................................................................................................................................... 2.24
CAMSHAFT AND VALVES
MAZDA 2.0L ................................................................................................................................................... 3.28
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 14.12
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 14.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 14.2
CONTROL LEVER LABELS............................................................................................................................... 1.32
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 8.16
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.25
MANUAL CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.18

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

COOLING
MAZDA 2.0L ..................................................................................................................................................... 3.4
YANMAR 2.6L DIESEL ..................................................................................................................................... 2.6
COUNTERWEIGHT ........................................................................................................................................... 1.12
COUNTERWEIGHT EXHAUST
MAZDA 2.0L
WITH CATALYTIC CONVERTER ................................................................................................................ 3.12
COWL ELECTRICAL.......................................................................................................................................... 5.18
COWL MOUNTING ............................................................................................................................................ 1.10
CRANKSHAFT AND PISTONS
MAZDA 2.0L ................................................................................................................................................... 3.30
YANMAR 2.6L DIESEL ................................................................................................................................... 2.26
CYLINDER BLOCK
MAZDA 2.0L ................................................................................................................................................... 3.32
YANMAR 2.6L DIESEL ................................................................................................................................... 2.28
CYLINDER HEAD
MAZDA 2.0L ................................................................................................................................................... 3.26
YANMAR 2.6L DIESEL ................................................................................................................................... 2.20

D
DISTRIBUTER
MAZDA 2.0L ................................................................................................................................................... 5.34
DRIVE AXLE ...................................................................................................................................................... 8.18
DRIVE TIRES AND WHEELS ............................................................................................................................ 8.21
PNEUMATIC RADIAL ..................................................................................................................................... 8.22

E
ELECTRICAL SYSTEM
CHASSIS .......................................................................................................................................................... 5.4
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL
HOIST AND LOWER................................................................................................................................... 9.32
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ....................................................................................................................... 1.36
AUXILIARY SINGLE FUNCTION.................................................................................................................... 1.34
ELECTRONIC THROTTLE LINKAGE
DIESEL ........................................................................................................................................................... 4.36
ENGINE ELECTRICAL COMPONENTS
MAZDA 2.0L ..................................................................................................................................................... 5.8
ENGINE ELECTRICAL SYSTEM
MAZDA 2.0L ................................................................................................................................................... 5.10
YANMAR 2.6L DIESEL ................................................................................................................................... 5.14
ENGINE FUEL SYSTEM AND EMISSION CONTROL
MAZDA 2.0L ................................................................................................................................................... 3.16
ENGINE MOUNTING
MAZDA 2.0L ..................................................................................................................................................... 3.2
YANMAR 2.6L DIESEL ..................................................................................................................................... 2.2
EXHAUST

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

E (continued)

WITH PURIFIER
YANMAR 2.6L DIESEL.................................................................................................................................. 2.8
WITHOUT PURIFIER
YANMAR 2.6L DIESEL................................................................................................................................ 2.10

F
FAN ASSEMBLY
YANMAR 2.6L DIESEL ..................................................................................................................................... 2.4
FENDER EXTENSIONS AND MUD GUARDS
WITH WIDE TREAD ......................................................................................................................................... 1.8
FLOORPLATES AND COVERS ........................................................................................................................... 1.4
FLYWHEEL AND HOUSING
MAZDA 2.0L ................................................................................................................................................... 3.18
YANMAR 2.6L DIESEL ................................................................................................................................... 2.14
FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY ..................................................................................... 4.38
FORKS ............................................................................................................................................................... 13.2
OPTIONAL...................................................................................................................................................... 13.3
FORWARD CLUTCH
INPUT ............................................................................................................................................................. 8.12
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.18
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.14
FUEL FILTER
YANMAR 2.6L DIESEL ................................................................................................................................... 4.28
FUEL INJECTION
YANMAR 2.6L DIESEL ................................................................................................................................... 4.30
FUEL SYSTEM
LPG
MAZDA 2.0L ................................................................................................................................................ 4.10
YANMAR DIESEL ........................................................................................................................................... 4.26
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.20
WITH LIMITED BACK TILT
PENDING PER ECN 10419483⇒ .............................................................................................................. 1.24
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.22
WITH LIMITED BACK TILT
PENDING PER ECN 10411763⇒ .............................................................................................................. 1.26

G
GEAR HOUSING
YANMAR 2.6L DIESEL ................................................................................................................................... 2.16
GEAR PUMP
MAZDA 2.0L ..................................................................................................................................................... 9.6
YANMAR DIESEL ............................................................................................................................................. 9.7

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

H
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9.16
WITHOUT DETENTED LEVERS ................................................................................................................ 9.14
THREE FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9.12
WITHOUT DETENTED LEVERS ................................................................................................................ 9.10
HEADER HOSES
THREE STAGE FULL FREE-LIFT ................................................................................................................ 14.14
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 14.8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 14.4
HOOD................................................................................................................................................................... 1.2
HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... xi
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ xi
HYDRAULIC FILTER ............................................................................................................................................ 9.8
HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9.2

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xiv
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiii
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. xii
IMPACT SENSOR ................................................................................................................................................ 5.6
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.6
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.4
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.4
INSTRUMENT CLUSTER .................................................................................................................................. 5.22
INTAKE AND EXHAUST MANIFOLDS
MAZDA 2.0L ................................................................................................................................................... 3.14
YANMAR 2.6L DIESEL ................................................................................................................................... 2.12
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................................... 14.20
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.18
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 14.22
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................................... 14.24
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.23
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.4

J
JOYSTICK AND ELECTRONIC CONTROL LEVERS........................................................................................ 5.24
JOYSTICK LABELS............................................................................................................................................ 1.38
WITH RETURN TO SET TILT......................................................................................................................... 1.40

iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

L
LABELS
EXTERIOR...................................................................................................................................................... 1.28
INTERIOR....................................................................................................................................................... 1.30
LOAD BACKREST EXTENSION........................................................................................................................ 13.4
LOAD WEIGH ELECTRICAL ............................................................................................................................. 5.32
LPG BRACKET
SWING OUT, DROP DOWN
⇒PENDING PER ECN 10419468 .............................................................................................................. 4.18
LPG TANK BRACKET
SWING OUT
⇒PENDING PER ECN 10419468 .............................................................................................................. 4.14
SWING OUT, WITH FABRIC STRAP
PENDING PER ECN 10419468⇒ .............................................................................................................. 4.16
SWING OUT/DROP DOWN
PENDING PER ECN 10419468⇒ .............................................................................................................. 4.22
LUBRICATION SYSTEM
YANMAR 2.6L DIESEL ................................................................................................................................... 2.32

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.8
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.6
MAIN LIFT CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11.14
TWO STAGE FULL FREE-LIFT ................................................................................................................ 12.10
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 10.10
RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11.12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 12.8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 10.8
MAST ELECTRICAL
TILT SENSOR................................................................................................................................................. 5.30
MAST INSTALLATION........................................................................................................................................ 13.6
MIRRORS........................................................................................................................................................... 15.4

N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS .......................................................................................................... 1.16

O
OIL PAN
YANMAR 2.6L DIESEL ................................................................................................................................... 2.18
OIL PUMP AND FILTER
MAZDA 2.0L ................................................................................................................................................... 3.24
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.2
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.2

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

O (continued)

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.2


OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.38
MANUAL CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.24
OVERHEAD EXHAUST
MAZDA 2.0L
WITH CATALYTIC CONVERTER ................................................................................................................ 3.10
WITHOUT CATALYTIC CONVERTER
S/N C810B01820D⇒................................................................................................................................. 3.8
⇒S/N C810B04819D................................................................................................................................. 3.6
OVERHEAD GUARD.......................................................................................................................................... 1.14

P
PARK BRAKE ....................................................................................................................................................... 7.8
POWER DISTRIBUTION MODULE
PENDING PER ECN 10419489⇒ .................................................................................................................. 5.21
⇒PENDING PER ECN 10419489 .................................................................................................................. 5.20
PRE-CLEANER AND MOUNT ............................................................................................................................. 4.6

R
REVERSE CLUTCH
COUNTER ...................................................................................................................................................... 8.14

S
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.18
STEER TIRES AND WHEELS ........................................................................................................................... 6.11
STEERING AXLE ................................................................................................................................................. 6.8
STEERING COLUMN ASSEMBLY....................................................................................................................... 6.4
STEERING CONTROL UNIT ............................................................................................................................... 6.6
STEERING CYLINDER ...................................................................................................................................... 6.10
STEERING SYSTEM ........................................................................................................................................... 6.2

T
THROTTLE CABLE LINKAGE
DIESEL ........................................................................................................................................................... 4.34
THROTTLE LINKAGE
LPG................................................................................................................................................................. 4.32
TILT AND AUXILIARY HOSES ............................................................................................................................. 9.4
TILT CYLINDERS
LEFT HAND .................................................................................................................................................... 9.42
RIGHT HAND.................................................................................................................................................. 9.40
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.30

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

TIMING GEAR COVER AND OIL PAN


MAZDA 2.0L ................................................................................................................................................... 3.22
TORQUE CONVERTER....................................................................................................................................... 8.3
TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2 .............................................................................................................................................. 8.8
SHEET 2 OF 2 ............................................................................................................................................ 8.10
TRANSMISSION COOLING
MAZDA 2.0L ..................................................................................................................................................... 8.4
YANMAR 2.6L DIESEL ..................................................................................................................................... 8.6
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 5.28
TRANSMISSION MOUNT .................................................................................................................................... 8.2

V
VALVE ASSEMBLY
LIFT AND TILT
MANUAL CONTROL, THREE AND FOUR FUNCTION ............................................................................. 9.20
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.28

W
WATER PUMP
MAZDA 2.0L ................................................................................................................................................... 3.20
YANMAR 2.6L DIESEL ................................................................................................................................... 2.30
WIRE HARNESS
BACK-UP ALARM........................................................................................................................................... 15.5
CHASSIS
MAZDA 2.0L ................................................................................................................................................ 5.36
YANMAR 2.6L DIESEL
⇒D/B 08/2006 ......................................................................................................................................... 5.48
COWL WITH FOOT DIRECTIONAL CONTROL PEDAL
WITH RETURN TO SET TILT ..................................................................................................................... 5.60
COWL WITH FORWARD/REVERSE LEVER
WITHOUT RETURN TO SET TILT.............................................................................................................. 5.64
DIESEL ENGINE
YANMAR 2.6L
D/B 08/2006⇒ ..................................................................................................................................................
, 5.74 5.72
ELECTRONIC CONTROL VALVE
THREE FUNCTION..................................................................................................................................... 5.76
ELECTRONIC CONTROL VLAVE
FOUR FUNCTION....................................................................................................................................... 5.78
LIGHTS ........................................................................................................................................................... 5.84
LPG ENGINE
MAZDA 2.0L
D/B 08/2006⇒ ......................................................................................................................................... 5.70
⇒D/B 08/2006 ......................................................................................................................................... 5.68
RH CHASSIS

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W (continued)

MAZDA 2.0L
D/B 08/2006⇒ ......................................................................................................................................... 5.42
YANMAR 2.6L
D/B 08/2006⇒ ......................................................................................................................................... 5.54
TRANSMISSION
SINGLE SPEED
D/B 08/2006⇒ ......................................................................................................................................... 5.82
⇒D/B 08/2006 ......................................................................................................................................... 5.80
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................... 5.26

viii
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

ix
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

x
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 16.1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another figure.
item affected.
A figure reference is denoted by a pointing hand
followed by a page number in the DESCRIPTION Contact your local dealer for Yale lift trucks for
column (☞Page 3-4) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xi
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xiii
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xiv
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

CONTROL LEVER LABELS............................................................................................................................... 1.32


COUNTERWEIGHT ........................................................................................................................................... 1.12
COWL MOUNTING ............................................................................................................................................ 1.10
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ....................................................................................................................... 1.36
AUXILIARY SINGLE FUNCTION.................................................................................................................... 1.34
FENDER EXTENSIONS AND MUD GUARDS
WITH WIDE TREAD ......................................................................................................................................... 1.8
FLOORPLATES AND COVERS ........................................................................................................................... 1.4
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.20
WITH LIMITED BACK TILT
PENDING PER ECN 10419483⇒ .............................................................................................................. 1.24
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.22
WITH LIMITED BACK TILT
PENDING PER ECN 10411763⇒ .............................................................................................................. 1.26
HOOD................................................................................................................................................................... 1.2
JOYSTICK LABELS............................................................................................................................................ 1.38
WITH RETURN TO SET TILT......................................................................................................................... 1.40
LABELS
EXTERIOR...................................................................................................................................................... 1.28
INTERIOR....................................................................................................................................................... 1.30
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS .......................................................................................................... 1.16
OVERHEAD GUARD.......................................................................................................................................... 1.14
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1.18

1.1
HOOD

HOOD

1.2
HOOD

ITEM PART NO. DESCRIPTION QTY

1 524255485 Hood .......................................................................................................................... 1


2 580054201 Seal (Hood) .......................................................................................................... 1
3 580066552 Reinforcement Assembly ..................................................................................... 1
4 580065388 Bracket (Gas Spring Mount) ............................................................................ 2
5 580056737 Plate................................................................................................................. 1
6 580054196 Hinge.................................................................................................................... 2
7 580030966 Capscrew ............................................................................................................. 10
8 580070140 Liner ..................................................................................................................... 1
9 518793609 Fastener ............................................................................................................... 4
10 580058383 Bumper (Hood)..................................................................................................... 2
11 580039900 Capscrew ............................................................................................................. 6
12 580049840 Capscrew ............................................................................................................. 4
13 580049011 Capscrew ............................................................................................................. 2
14 580056434 Handle.................................................................................................................. 1
15 580056433 Latch Rotor........................................................................................................... 1
16 580023008 Capscrew................................................................................................................... 4
17 580027572 Nut ............................................................................................................................. 4
18 580049229 Capscrew................................................................................................................... 2
19 580056853 Striker Bolt ................................................................................................................. 1
20 580044860 Insert ......................................................................................................................... 4
21 580065890 Bumper Rest.............................................................................................................. 1
22 580056815 Capscrew................................................................................................................... 4
23 580056664 Gas Spring (Without Cab) ......................................................................................... 2
23 580060004 Gas Spring (LH) (With Cab) ...................................................................................... 1
23 580060007 Gas Spring (RH) (With Cab)...................................................................................... 1
24 580049915 Ball Stud (Without Cab) ............................................................................................. 4
24 580064627 Ball Stud (With Cab , LH) .......................................................................................... 1
24 580049915 Ball Stud (With Cab) .................................................................................................. 3
25 580004592 Nut ............................................................................................................................. 2
26 449007034 Screw......................................................................................................................... 4
27 940004902 Washer ...................................................................................................................... 4
28 580057864 Plate .......................................................................................................................... 1
29 580051442 Magnet ...................................................................................................................... 1
30 580056665 Bracket (Hood Switch) ............................................................................................... 2
31 580044861 Insert ......................................................................................................................... 2
32 580071587 Reed Switch .............................................................................................................. 1
580049758 Fastener (Not Illustrated) ........................................................................................... 8
580051832 Grommet (Not Illustrated) .......................................................................................... 1
524255979 Plug (Gold) (Not Illustrated)....................................................................................... 1

1.3
FLOORPLATES AND COVERS

FLOORPLATES AND COVERS

1.4
FLOORPLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 580037206 Bracket (Tail Light) (RH) ............................................................................................ 1


2 580058212 Capscrew................................................................................................................... 4
3 580048561 Cover (Rear) (Crossmember) .................................................................................... 1
4 580041711 Capscrew................................................................................................................... 3
5 580044859 Insert ......................................................................................................................... 8
6 580037205 Bracket (Tail Light) (LH) ............................................................................................. 1
7 580046138 Cover (Steering Column) (Lower).............................................................................. 1
8 580046143 Cover (Steering Column) (Upper).............................................................................. 1
9 909904403 Screw......................................................................................................................... 2
10 932728908 Capscrew................................................................................................................... 5
11 580046139 Clip ............................................................................................................................ 2
12 580052909 Dash Assembly (Electronic Hydraulics)..................................................................... 1
12 .. . . . Dash..................................................................................................................... 1
12 580052409 Cup Holder ........................................................................................................... 1
12 580052910 Dash Assembly (Manual Valve)................................................................................. 1
12 .. . . . Dash..................................................................................................................... 1
12 580052409 Cup Holder ........................................................................................................... 1
13 580046139 Clip ............................................................................................................................ 4
14 580053146 Panel (Kick) (Single Pedal) ........................................................................................ 1
14 580053147 Panel (Kick) (Dual Pedal)........................................................................................... 1
15 580038033 Grommet (RH) (Foam) .............................................................................................. 1
16 580055698 Seal ........................................................................................................................... 1
17 a 524177724 Panel (Rear) (LH) ...................................................................................................... 1
17 b 524177725 Panel (Rear) (LH) ...................................................................................................... 1
18 580056815 Capscrew................................................................................................................... 2
19 580056530 Screw......................................................................................................................... 8
20 524211686 Cover (Fender) (LH) .................................................................................................. 1
21 580047919 Nut (Flange)............................................................................................................... 4
22 505970526 Nut (Foldover)............................................................................................................ 4
23 524188740 Panel (Front) (LH)...................................................................................................... 1
24 524220651 Panel (Step) (LH)....................................................................................................... 1
25 580048439 Plate (Tread) (LH) ...................................................................................................... 1
26 580056531 Seal Plate Assembly.................................................................................................. 1
26 580045192 Seal ...................................................................................................................... 1
27 524211687 Cover (Fender) (RH).................................................................................................. 1
28 580054070 Floormat .................................................................................................................... 1
29 580048440 Plate (Tread) (RH) ..................................................................................................... 1
30 524188740 Panel (Front) (RH) ..................................................................................................... 1
31 524220652 Panel (Step) (RH) ...................................................................................................... 1
32 524177726 Panel (Rear) (RH)...................................................................................................... 1
33 580050773 Seal ........................................................................................................................... 2
34 580038024 Floor Plate ................................................................................................................. 1
35 580056530 Screw......................................................................................................................... 2
36 580041704 Insert ......................................................................................................................... 6
37 524195752 Cover Assembly (Radiator)........................................................................................ 1

1.5
FLOORPLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

38 580061815 Seal (LH) .............................................................................................................. 1


38 580061814 Seal (RH) ............................................................................................................. 1

FOOTNOTES:
a Diesel
b LPG

1.6
NOTES

1.7
FENDER EXTENSIONS AND MUD GUARDS
(WITH WIDE TREAD)

FEND ER EXTENSIONS AND MUD GUARDSWITH WIDE TREAD

1.8
FENDER EXTENSIONS AND MUD GUARDS
(WITH WIDE TREAD)

ITEM PART NO. DESCRIPTION QTY

1 580051157 Mud Guard (Wide, RH).............................................................................................. 1


2 580042963 Lock Nut .................................................................................................................... 4
3 580050478 Mud Guard (Standard)............................................................................................... 2
4 524205232 Fender (Extension, RH)............................................................................................. 1
5 932731906 Capscrew................................................................................................................... 4
6 580058192 Nut ............................................................................................................................. 10
7 580051156 Mud Guard (Wide, LH) .............................................................................................. 1
8 524205117 Fender (Extension, LH) ............................................................................................. 1
9 580058271 Capscrew................................................................................................................... 6

1.9
COWL MOUNTING

COWL MOUNT ING

ITEM PART NO. DESCRIPTION QTY

1 580056815 Capscrew................................................................................................................... 2
2 524215812 Cowl........................................................................................................................... 1
3 580044860 Insert ......................................................................................................................... 2
4 580044862 Insert ......................................................................................................................... 7
5 580064483 Capscrew................................................................................................................... 7

1.10
NOTES

1.11
COUNTERWEIGHT

COUNTERWEIGHT

1.12
COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 524173742 Counterweight (GDP/GLP016VX) ............................................................................. 1


1 524173743 Counterweight (GDP/GLP018VX) ............................................................................. 1
1 524173744 Counterweight (GDP/GLP020FSVX)......................................................................... 1
2 580036095 Tow Pin ...................................................................................................................... 1
3 954513908 Pin ............................................................................................................................. 1
4 580051185 Seal ........................................................................................................................... 1
5 580002019 Washer ...................................................................................................................... 1
6 955400911 Lockwasher ............................................................................................................... 1
7 449001399 Capscrew (101,6 mm) ............................................................................................... 1

1.13
OVERHEAD GUARD

OVERHEAD GUARD

1.14
OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 524240422 Overhead Guard (High) ............................................................................................. 1


1 524240428 Overhead Guard (Low) .............................................................................................. 1
2 524201323 Grommet.................................................................................................................... 3
3 580041704 Insert ......................................................................................................................... 2
4 580058212 Capscrew................................................................................................................... 2
5 580051747 Handle Assembly....................................................................................................... 1
6 580050959 Handle.................................................................................................................. 1
7 580058447 Switch (Horn) ....................................................................................................... 1
8 580022893 Connector............................................................................................................. 1
9 505968540 Secondary Lock ................................................................................................... 1
10 505968514 Terminal (Pin) ....................................................................................................... 2
11 258979300 Plug ........................................................................................................................... 2
12 580056667 Capscrew................................................................................................................... 8
13 580056528 Nut ............................................................................................................................. 2
14 580044861 Insert ......................................................................................................................... 4
15 580056526 Handle (Grab)............................................................................................................ 1
16 580030966 Capscrew................................................................................................................... 2
524240692 Grommet (Not Illustrated) .......................................................................................... 1
580036667 Grommet (Not Illustrated) .......................................................................................... 1

1.15
NON SUSPENSION SEAT
(WITHOUT ELECTRONIC CONTROLS)

NON SUSPENSION SEATWITHOUT ELECTRONIC CONTROL S

1.16
NON SUSPENSION SEAT
(WITHOUT ELECTRONIC CONTROLS)

ITEM PART NO. DESCRIPTION QTY

580060044 Non-Suspension Seat (Vinyl) .................................................................................... 1


1 580049906 Cushions (Vinyl) ................................................................................................... 1
2 580062078 Seat Belt Kit ......................................................................................................... 1
3 580010435 Slide Kit ................................................................................................................ 1
4 580059816 Harness Kit .......................................................................................................... 1
4 580058388 Wire Harness ................................................................................................... 1
4 580051943 Pigtail ............................................................................................................... 1
5 580040850 Clip Nut ................................................................................................................ 1
6 518791646 Capscrew ............................................................................................................. 1
7 580026810 Clip ....................................................................................................................... 1
8 504226242 Washer ................................................................................................................. 4
9 504238298 Nut........................................................................................................................ 4
a 580049891 Sensor (Operator Presence) ................................................................................ 1

FOOTNOTES:
a Not Illustrated

1.17
SEMI SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

SEMI SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLS

1.18
SEMI SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

KEY:
A: Without Arm Controls
B: With Arm Controls

QTY
ITEM PART NO. DESCRIPTION A B
580060046 Seat Assembly (Vinyl) ....................................................................................... 1 ..
580060047 Seat Assembly (Cloth)....................................................................................... 1 ..
580060050 Seat Assembly (Vinyl) ....................................................................................... .. 1
580060051 Seat Assembly (Cloth)....................................................................................... .. 1
1 580010467 Armrest ......................................................................................................... 1 ..
1 580010468 Armrest ......................................................................................................... 1 ..
2 580049886 Foam Cap (Electronic Control Arm) .............................................................. .. 1
2 580049887 Knobs (Electronic Control Arm)..................................................................... .. 1
3 580051572 Back Cushion (Vinyl) ..................................................................................... 1 1
3 580051573 Back Cushion (Cloth) .................................................................................... 1 1
4 580058388 Wire Harness ................................................................................................ 1 ..
4 580058387 Wire Harness ................................................................................................ .. 1
5 580010435 Slide Kit ......................................................................................................... 1 ..
5 580050221 Slide Kit ......................................................................................................... .. 1
6 580049900 Weight Adjust Knob....................................................................................... 1 1
7 580051574 Seat Cushion (Vinyl) ..................................................................................... 1 1
7 580051575 Seat Cushion (Cloth)..................................................................................... 1 1
8 580062078 Seat Belt Kit .................................................................................................. 1 1
a 520041836 Shock Absorber Kit............................................................................................ 1 1
a 580049891 Sensor (Operator Presence) ............................................................................. 1 1

FOOTNOTES:
a Not Illustrated

1.19
FULL SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

FULL SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLS

1.20
FULL SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

580060048 Full Suspension Seat (Vinyl) ....................................................... 1 .. .. ..


580060049 Full Suspension Seat (Cloth)....................................................... .. 1 .. ..
580060052 Full Suspension Seat (Vinyl) ....................................................... .. .. 1 ..
580060053 Full Suspension Seat (Cloth)....................................................... .. .. .. 1
1 580049883 Seat Cushion (Vinyl) ............................................................... 1 .. 1 ..
1 580051805 Seat Cushion (Cloth)............................................................... .. 1 .. 1
2 580062078 Seat Belt Kit ............................................................................ 1 1 1 1
3 580049903 Arm Cushion (LH) ................................................................... 1 1 1 1
3 580049904 Arm Cushion (RH)................................................................... 1 1 .. ..
4 580014462 Back Cushion (Vinyl) ............................................................... 1 .. 1 ..
4 580014463 Back Cushion (Cloth) .............................................................. .. 1 .. 1
5 580058388 Wire Harness .......................................................................... 1 1 .. ..
5 580058387 Wire Harness .......................................................................... .. .. 1 1
6 580014471 Slide Kit ................................................................................... 1 1 1 1
7 580014473 Weight Adjuster Kit.................................................................. 1 1 1 1
a 580018888 Shock Kit ..................................................................................... 1 1 1 1
a 580049886 Foam Cap (Electronic Control Arm) ............................................ .. .. 1 1
a 580049887 Knobs (Electronic Control Arm)................................................... .. .. 1 1
a 580049884 Sensor ......................................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated

1.21
FULL SUSPENSION SWIVEL SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONT ROLS

1.22
FULL SUSPENSION SWIVEL SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

ITEM PART NO. DESCRIPTION QTY

1 580060056 Seat Assembly (Vinyl) (With Armrests) ..................................................................... 1


1 580060057 Seat Assembly (Cloth) (With Armrests)..................................................................... 1
1 580060058 Seat Assembly (Vinyl) (With Electronic Controls)...................................................... 1
1 580060059 Seat Assembly (Cloth) (With Electronic Controls) ..................................................... 1
2 580014462 Back Cushion (Vinyl) ............................................................................................ 1
2 580014463 Back Cushion (Cloth) ........................................................................................... 1
3 580049903 Arm Cushion (LH) ................................................................................................ 1
4 580062078 Seat Belt Kit ......................................................................................................... 1
5 580049883 Seat Cushion (Vinyl) ............................................................................................ 1
5 580051805 Seat Cushion (Cloth)............................................................................................ 1
6 580014473 Weight Adjuster Kit............................................................................................... 1
7 518793684 Nut........................................................................................................................ 4
8 580014471 Slide Kit ................................................................................................................ 1
9 580058388 Wire Harness (Without Electronic Controls)......................................................... 1
9 580058387 Wire Harness (With Electronic Controls).............................................................. 1
a 580049887 Knobs (Electronic Control Arm)................................................................................. 1
a 580049886 Foam Cap (Electronic Control Arm) .......................................................................... 1
a 580049904 Arm Cushion (RH) (Without Electronic Controls) ...................................................... 1
a 580018888 Shock Kit ................................................................................................................... 1
a 580049884 Sensor ....................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1.23
FULL SUSPENSION SEAT
(WITH LIMITED BACK TILT)
(PENDING PER ECN 10419483⇒)

FULL SUSPENSION SEATWITH LIMITED BACK TILTPENDING PER ECN 10419483⇒

1.24
FULL SUSPENSION SEAT
(WITH LIMITED BACK TILT)
(PENDING PER ECN 10419483⇒)

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580070316 Full Suspension Seat (Vinyl) ....................................................... 1 .. .. ..


1 580070315 Full Suspension Seat (Cloth)....................................................... .. 1 .. ..
1 580070317 Full Suspension Seat (Vinyl) ....................................................... .. .. 1 ..
1 580070318 Full Suspension Seat (Cloth)....................................................... .. .. .. 1
2 518793684 Nut........................................................................................... 4 4 4 4
3 580026810 Clip .............................................................................................. 1 1 1 1
4 580040850 Clip Nut........................................................................................ 1 1 1 1
5 580026812 Clip .............................................................................................. 1 1 1 1
6 518791646 Capscrew..................................................................................... 1 1 1 1

1.25
FULL SUSPENSION SWIVEL SEAT
(WITH LIMITED BACK TILT)
(PENDING PER ECN 10411763⇒)

FULL SUSPENSION SWIVEL SEAT WITH LIMITED BACK TILTPENDING PER ECN 10411763⇒

1.26
FULL SUSPENSION SWIVEL SEAT
(WITH LIMITED BACK TILT)
(PENDING PER ECN 10411763⇒)

ITEM PART NO. DESCRIPTION QTY

1 580070324 Full Suspension Swivel Seat (Vinyl) (With Armrests) ................................................ 1


1 580070325 Full Suspension Swivel Seat (Cloth) (With Armrests) ............................................... 1
1 580070326 Full Suspension Swivel Seat (Vinyl) (With Electronic Controls) ................................ 1
1 580070327 Full Suspension Swivel Seat (Cloth) (With Electronic Controls)................................ 1
2 518793684 Nut ............................................................................................................................. 4
3 580040850 Clip Nut...................................................................................................................... 1
4 580026812 Clip ............................................................................................................................ 1
5 518791646 Capscrew................................................................................................................... 1

1.27
LABELS
(EXTERIOR)

LABELSEXTERIOR

1.28
LABELS
(EXTERIOR)

ITEM PART NO. DESCRIPTION QTY

1 504238219 Label (Mast Warning) ................................................................................................ 1


2 505973524 Label (Operator Restraint)......................................................................................... 2
3 580055313 Label (Operator Warning).......................................................................................... 1
4 524230547 Label (Veracitor 16VX RH) ........................................................................................ 1
4 524230544 Label (16VX LH) ........................................................................................................ 1
4 524230548 Label (Veracitor 18VX RH) ........................................................................................ 1
4 524230545 Label (18VX LH) ........................................................................................................ 1
4 524230465 Label (Veracitor 20VX RH) ........................................................................................ 1
4 524230469 Label (Veracitor 20VX LH) ......................................................................................... 1
5 a 580001008 Label (Ether Warning) ............................................................................................... 1
6 580026933 Nameplate (LP Tank)................................................................................................. 1
7 505976530 Rivet .......................................................................................................................... 4
8 505973504 Label (Flammable LPG) ............................................................................................ 1
9 580056515 Label (Diesel Fuel Only) ............................................................................................ 1
10 524216217 Plate (Yale) ................................................................................................................ 1
11 580056532 Fastener .................................................................................................................... 2
12 518806645 Label (Boron-Free Anti-Freeze) ................................................................................. 1
13 524208881 Label (Yale)................................................................................................................ 2
14 505973586 Label (Fan Warning) .................................................................................................. 2
15 505976545 Label (Anti-freeze) ..................................................................................................... 1
16 524208880 Label (Yale)................................................................................................................ 1
17 505972566 Label (No Riders) ...................................................................................................... 2
18 580058820 Label (Mast Warning) ................................................................................................ 2
19 505974557 Label (Pinch Point) .................................................................................................... 2
20 580058356 Label (Locking Gas Spring) ....................................................................................... 1
21 580057340 Label (Joystick Caution) ............................................................................................ 1
22 b 580058772 Label (Hood Opening Warning)................................................................................. 1
22 580059789 Label (Swivel Seat Caution) ...................................................................................... 1
23 c .. . . . Inspection Plate ......................................................................................................... 1
24 505976530 Rivet .......................................................................................................................... 2

FOOTNOTES:
a Diesel Only
b LPG Only
c Please Contact Your Local Yale Dealer

1.29
LABELS
(INTERIOR)

LABELSINT ERIOR

1.30
LABELS
(INTERIOR)

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Name Plate................................................................................................................ 1
1 505976530 Rivet .......................................................................................................................... 4
2 580008064 Cover ......................................................................................................................... 1
3 580013046 Label (Drive Train Protection) .................................................................................... 1
4 524232141 Label (Standard Transmission).................................................................................. 1
5 524232161 Label (Techtronix 100 Transmission) ......................................................................... 1
6 524162256 Label (Patents and Trademarks) ............................................................................... 1
7 505973550 Label (Radial Tire Warning)....................................................................................... 1
9 580056431 Label (Park Brake Warning) ...................................................................................... 1
10 580014411 Label (Caution Soot Trap).......................................................................................... 1
10 580050482 Label (Diesel Caution Soot Trap)............................................................................... 1

FOOTNOTES:
a Please Contact Your Local Yale Dealer

1.31
CONTROL LEVER LABELS

CONTROL LEVER LABELS

1.32
CONTROL LEVER LABELS

ITEM PART NO. DESCRIPTION QTY

1 580051779 Lens (Lift) .................................................................................................................. 1


2 580051780 Lens (Tilt)................................................................................................................... 1
3 580051781 Lens (Reach) ............................................................................................................. 1
3 580051783 Lens (Swing).............................................................................................................. 1
3 580051784 Lens (Load Stabilizer)................................................................................................ 1
3 580051785 Lens (Scoop) ............................................................................................................. 1
3 580051786 Lens (Upender).......................................................................................................... 1
3 580051787 Lens (Push/Pull) ........................................................................................................ 1
3 580051788 Lens (Clamp) ............................................................................................................. 1
3 580051789 Lens (Rotate)............................................................................................................. 1
3 580051790 Lens (Side-Shift)........................................................................................................ 1
3 580051791 Lens (Fork Spread).................................................................................................... 1

1.33
ELECTRONIC LEVER LABELS
(AUXILIARY SINGLE FUNCTION)

ELECTRONIC LEVER LABELSAUXILIARY SINGLE FUNCTION

1.34
ELECTRONIC LEVER LABELS
(AUXILIARY SINGLE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580058930 Label (Hoist and Tilt) ................................................................................................. 1


2 580055171 Label (Reach) ............................................................................................................ 1
3 580055170 Label (Swing)............................................................................................................. 1
4 580055174 Label (Push/Pull) ....................................................................................................... 1
5 580069759 Label (Clamp) ............................................................................................................ 1
6 580055172 Label (Load Stabilizer)............................................................................................... 1
7 580055173 Label (Scoop) ............................................................................................................ 1
8 580055175 Label (Upender)......................................................................................................... 1
9 580055177 Label (Rotate)............................................................................................................ 1
10 580055178 Label (Side-Shift)....................................................................................................... 1
11 580055179 Label (Fork Spread)................................................................................................... 1
12 580069753 Label (Hoist and Tilt with Return to Set Tilt).............................................................. 1

1.35
ELECTRONIC LEVER LABELS
(AUXILIARY DUAL FUNCTION)

ELECTRONIC LEVER LABELSAUXILIARY DUAL FUNCTION

1.36
ELECTRONIC LEVER LABELS
(AUXILIARY DUAL FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580065903 Label (Reach/Side-Shift) ........................................................................................... 1


2 580065904 Label (Reach/Rotate) ................................................................................................ 1
3 580065905 Label (Reach/Upender) ............................................................................................. 1
4 580065906 Label (Reach/Scoop)................................................................................................. 1
5 580065907 Label (Reach/Load Stabilizer) .................................................................................. 1
6 580065908 Label (Reach /Swing) ................................................................................................ 1
7 580065909 Label (Reach/Fork Spread ........................................................................................ 1
8 580065910 Label (Side-Shift/Push or Pull) .................................................................................. 1
9 580065911 Label (Side-Shift/Rotate) ........................................................................................... 1
10 580065912 Label (Side-Shift/Upender) ........................................................................................ 1
11 580065913 Label (Side-Shift/Scoop)............................................................................................ 1
12 580065914 Label (Side-Shift/Load).............................................................................................. 1
13 580065915 Label (Side-Shift/Swing) ............................................................................................ 1
14 580065916 Label (Side-Shift/Fork Spread) .................................................................................. 1
15 580065917 Label (Push or Pull/Load) .......................................................................................... 1
16 580065918 Label (Rotate/Upender) ............................................................................................. 1
17 580065919 Label (Rotate/Scoop)................................................................................................. 1
18 580065920 Label (Rotate/Load Stabilizer) ................................................................................... 1
19 580065921 Label (Rotate/Swing) ................................................................................................. 1
20 580065922 Label (Rotate/Fork Spreader).................................................................................... 1
21 580065923 Label (Scoop/Load Stabilizer) ................................................................................... 1
22 580065924 Label (Load Stabilizer/Swing).................................................................................... 1
23 580065925 Label (Load Stabilizer/Fork Spread).......................................................................... 1
24 580065926 Label (Swing/Fork Spread)........................................................................................ 1

1.37
JOYSTICK LABELS

JOYSTICK LABELS

1.38
JOYSTICK LABELS

ITEM PART NO. DESCRIPTION QTY

1 580070647 Label (Hoist and Tilt) ................................................................................................. 1


2 580070648 Label (Hoist and Tilt, Side-Shift)................................................................................ 1
3 580070649 Label (Hoist and Tilt, Fork Spread)............................................................................ 1
4 580070651 Label (Hoist and Tilt, Side-Shift, Push/Pull)............................................................... 1
5 580070652 Label (Hoist and Tilt, Side-Shift, Rotate) ................................................................... 1
6 580069760 Label (Hoist and Tilt, Clamp) ..................................................................................... 1
7 580069761 Label (Hoist and Tilt, Side-Shift, Clamp) ................................................................... 1
8 580069762 Label (Hoist and Tilt, Rotate, Clamp) ........................................................................ 1
9 580069763 Label (Hoist and Tilt, Swing, Clamp) ......................................................................... 1
a 580070650 Label (Hoist and Tilt, Side-Shift, Fork Spread) .......................................................... 1

FOOTNOTES:
a Not Illustrated

1.39
JOYSTICK LABELS
(WITH RETURN TO SET TILT)

JOYST ICK LABEL SWITH RETURN TO SET TILT

1.40
JOYSTICK LABELS
(WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

1 580069794 Free-Lift Cylinder ....................................................................................................... 1


2 580069765 Label (Hoist and Tilt, Side-Shift)................................................................................ 1
3 580069766 Label (Hoist and Tilt, Fork Spread)............................................................................ 1
4 580069769 Label (Hoist and Tilt, Clamp) ..................................................................................... 1
5 580069768 Label (Hoist and Tilt, Side-Shift, Push/Pull)............................................................... 1
6 580069771 Label (Hoist and Tilt, Side-Shift, Rotate) ................................................................... 1
7 580069773 Label (Hoist and Tilt, Swing, Clamp) ......................................................................... 1
a 580069767 Label (Hoist and Tilt, Side-Shift, Fork Spread) .......................................................... 1
a 580069770 Label (Hoist and Tilt, Side-Shift, Clamp) ................................................................... 1
a 580069772 Label (Hoist and Tilt, Rotate, Clamp) ........................................................................ 1

FOOTNOTES:
a Not Illustrated

1.41
NOTES

1.42
SECTION 2

2 DIESEL ENGINE

2 DIESEL ENGINE
CONTENTS

SECTION 2
DIESEL ENGINE

DESCRIPTION PAGE

CAMSHAFT AND DRIVE GEAR


YANMAR 2.6L DIESEL ................................................................................................................................... 2.24
COOLING
YANMAR 2.6L DIESEL ..................................................................................................................................... 2.6
CRANKSHAFT AND PISTONS
YANMAR 2.6L DIESEL ................................................................................................................................... 2.26
CYLINDER BLOCK
YANMAR 2.6L DIESEL ................................................................................................................................... 2.28
CYLINDER HEAD
YANMAR 2.6L DIESEL ................................................................................................................................... 2.20
ENGINE MOUNTING
YANMAR 2.6L DIESEL ..................................................................................................................................... 2.2
EXHAUST
WITH PURIFIER
YANMAR 2.6L DIESEL.................................................................................................................................. 2.8
WITHOUT PURIFIER
YANMAR 2.6L DIESEL................................................................................................................................ 2.10
FAN ASSEMBLY
YANMAR 2.6L DIESEL ..................................................................................................................................... 2.4
FLYWHEEL AND HOUSING
YANMAR 2.6L DIESEL ................................................................................................................................... 2.14
GEAR HOUSING
YANMAR 2.6L DIESEL ................................................................................................................................... 2.16
INTAKE AND EXHAUST MANIFOLDS
YANMAR 2.6L DIESEL ................................................................................................................................... 2.12
LUBRICATION SYSTEM
YANMAR 2.6L DIESEL ................................................................................................................................... 2.32
OIL PAN
YANMAR 2.6L DIESEL ................................................................................................................................... 2.18
WATER PUMP
YANMAR 2.6L DIESEL ................................................................................................................................... 2.30

2.1
ENGINE MOUNTING
(YANMAR 2.6L DIESEL)

ENGINE MOUNTINGYANMAR 2.6L DIESEL

2.2
ENGINE MOUNTING
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580048472 Engine Mount ............................................................................................................ 2


2 931017918 Capscrew................................................................................................................... 2
3 502566904 Washer ...................................................................................................................... 2
4 580048458 Washer ...................................................................................................................... 2
5 580051383 Isolator....................................................................................................................... 4
6 580027945 Washer ...................................................................................................................... 2
7 580051384 Nut (Flange)............................................................................................................... 2
8 580056444 Bolt (Flange) .............................................................................................................. 8

2.3
FAN ASSEMBLY
(YANMAR 2.6L DIESEL)

FAN ASSEMBLYYANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 580000727 Fan ............................................................................................................................ 1


2 900011296 Spacer ....................................................................................................................... 1
3 931013910 Capscrew................................................................................................................... 4
4 502566901 Washer ...................................................................................................................... 4

2.4
NOTES

2.5
COOLING
(YANMAR 2.6L DIESEL)

COOLINGYANMAR 2.6L DIESEL

2.6
COOLING
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580049463 Bracket (Top) ............................................................................................................. 1


2 580044860 Insert ......................................................................................................................... 4
3 580056815 Capscrew................................................................................................................... 4
4 505972563 Cap ............................................................................................................................ 1
5 580037325 Isolator....................................................................................................................... 4
6 580049832 Radiator (Square Wave) ............................................................................................ 1
6 580052550 Draincock (With Thread Wrap) (Not Illustrated) ................................................... 1
7 580039905 Clamp ........................................................................................................................ 4
8 580049401 Hose (Lower) ............................................................................................................. 1
9 580055475 Shroud ....................................................................................................................... 1
10 580040177 Clip Nut...................................................................................................................... 2
11 940004903 Washer ...................................................................................................................... 2
12 449007005 Screw......................................................................................................................... 2
13 505972572 Clip ............................................................................................................................ 2
14 580049400 Hose (Upper) ............................................................................................................. 1
15 580038312 Sensor (Low Coolant Level) (Optional)...................................................................... 1
15 501884906 Plug (Optional)........................................................................................................... 1
15 505970592 Sealant ...................................................................................................................... AR
16 580041132 Tube........................................................................................................................... 1
17 580026621 Clip Nut...................................................................................................................... 1
18 505966595 Clamp ........................................................................................................................ 2
19 900001226 Reservoir ................................................................................................................... 1
20 580038194 Bracket ...................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580002885 Outlet Assembly ........................................................................................................ 1
22 580003199 Hose..................................................................................................................... 1
22 900001230 Outlet (Reservoir)................................................................................................. 1
22 900001231 Cap....................................................................................................................... 1
22 900003260 Bushing ................................................................................................................ 1

2.7
EXHAUST
(WITH PURIFIER) (YANMAR 2.6L DIESEL)

EXHAUST WITH PURIFIERYANMAR 2.6L DIESEL

2.8
EXHAUST
(WITH PURIFIER) (YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580063287 Cover ......................................................................................................................... 1


2 580049758 Fastener .................................................................................................................... 3
3 580051529 Muffler ....................................................................................................................... 1
4 580030968 Capscrew................................................................................................................... 2
5 580037329 Washer ...................................................................................................................... 2
6 580037328 Isolator....................................................................................................................... 2
7 580039566 Washer ...................................................................................................................... 2
8 580037488 Spacer ....................................................................................................................... 2
9 580056381 Lock Nut .................................................................................................................... 2
10 580051807 Exhaust Shield .......................................................................................................... 1
11 580039568 Gasket ....................................................................................................................... 1
12 580039569 Exhaust Pipe ............................................................................................................. 1
13 580056381 Lock Nut .................................................................................................................... 4
14 580062191 Purifier (Exhaust)....................................................................................................... 1
14 580063937 Clamp................................................................................................................... 1
14 580063938 Sock (Fiberglass) ................................................................................................. 1
15 580039570 Exhaust Pipe ............................................................................................................. 1
16 057092500 Clamp ........................................................................................................................ 2
17 580057623 Exhaust Pipe ............................................................................................................. 1
17 ab 580065953 Tail Pipe ..................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b With Overhead Exhaust

2.9
EXHAUST
(WITHOUT PURIFIER) (YANMAR 2.6L DIESEL)

EXHAUSTWIT HOUT PUR IFIERYANMAR 2.6L DIESEL

2.10
EXHAUST
(WITHOUT PURIFIER) (YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 b 580065953 Tail Pipe ..................................................................................................................... 1


2 b 580058009 Capscrew................................................................................................................... 3
3 449021006 Washer ...................................................................................................................... 3
4 057092500 Clamp ........................................................................................................................ 2
5 580051529 Muffler ....................................................................................................................... 1
6 580030968 Capscrew................................................................................................................... 2
7 580037329 Washer ...................................................................................................................... 4
8 580037328 Isolator....................................................................................................................... 2
9 580039566 Washer ...................................................................................................................... 2
10 580037488 Spacer ....................................................................................................................... 2
11 580056381 Lock Nut .................................................................................................................... 6
12 580051807 Exhaust Shield .......................................................................................................... 1
13 580039568 Gasket ....................................................................................................................... 1
14 580041981 Exhaust Pipe ............................................................................................................. 1
15 b 580051743 Exhaust Pipe ............................................................................................................. 1
15 a 580057623 Exhaust Pipe ............................................................................................................. 1
16 b 921761300 Cover (Exhaust Flange)............................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Overhead Exhaust Only

2.11
INTAKE AND EXHAUST MANIFOLDS
(YANMAR 2.6L DIESEL)

INTAKE AND EXHAU ST MANIFOLDSYANMAR 2.6L DIESEL

2.12
INTAKE AND EXHAUST MANIFOLDS
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062649 Intake Manifold ..................................................................................................... 1
2 580062648 Gasket.................................................................................................................. 1
3 580062476 Bolt ....................................................................................................................... 9
4 580062650 Exhaust Manifold.................................................................................................. 1
5 580062651 Gasket.................................................................................................................. 1
6 580062652 Bolt ....................................................................................................................... 9
7 580062653 Stud...................................................................................................................... 4
8 580062654 Stud...................................................................................................................... 2
9 524209959 Nut........................................................................................................................ 2
10 580062655 Gasket.................................................................................................................. 1
11 580062656 Joint...................................................................................................................... 1
12 580062657 Bolt ....................................................................................................................... 4

580062799 Gasket Set (Includes Items 2, 5, 10) ......................................................................... 1

2.13
FLYWHEEL AND HOUSING
(YANMAR 2.6L DIESEL)

FLYWHEEL AN D HOUSINGYANMAR 2.6L DIESEL

2.14
FLYWHEEL AND HOUSING
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580048125 Housing ..................................................................................................................... 1


2 580063935 Cover ......................................................................................................................... 1
3 449022016 Lockwasher ............................................................................................................... 2
4 449001415 Capscrew................................................................................................................... 2
5 449022013 Lockwasher ............................................................................................................... 22
6 449001302 Capscrew................................................................................................................... 12
7 449001138 Capscrew................................................................................................................... 10
8 580050042 Pin ............................................................................................................................. 2
9 580056527 Capscrew................................................................................................................... 2
10 580069776 Bracket ...................................................................................................................... 1
11 580067608 Flywheel .................................................................................................................... 1
12 580049662 Flex Plate................................................................................................................... 1
13 502566904 Washer ...................................................................................................................... 4
14 931014902 Capscrew................................................................................................................... 4
15 940102909 Washer ...................................................................................................................... 6
16 580063936 Capscrew................................................................................................................... 6
17 580069775 Bracket ...................................................................................................................... 1
a 580070914 Dust Cover (Not Illustrated) ....................................................................................... 1

FOOTNOTES:
a S/N C810B01987D ⇒

2.15
GEAR HOUSING
(YANMAR 2.6L DIESEL)

GEAR HOUSINGYANMAR 2.6L DIESEL

2.16
GEAR HOUSING
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062461 Gear Cover Assembly .......................................................................................... 1
2 580062462 Oil Seal ............................................................................................................ 1
3 580062463 Cover.................................................................................................................... 1
4 580062475 Bolt ....................................................................................................................... 10
5 580062472 Bolt ....................................................................................................................... 1
6 580062477 Bolt ....................................................................................................................... 7
7 580062474 Bolt ....................................................................................................................... 1
8 580062473 Bolt ....................................................................................................................... 3
9 580062460 Pin ........................................................................................................................ 4
10 580062468 Pump.................................................................................................................... 1
11 580062476 Bolt ....................................................................................................................... 1
12 580062467 Gear Case............................................................................................................ 1
13 580062469 Stud...................................................................................................................... 3
14 524209959 Nut........................................................................................................................ 3
15 580062464 O-Ring.................................................................................................................. 1
16 580062465 Cap (Oil Fill) ......................................................................................................... 1
17 580062466 O-Ring.................................................................................................................. 1
580062478 Liquid Gasket............................................................................................................. AR

580062799 Gasket Set (Includes Items 15, 17) ........................................................................... 1

2.17
OIL PAN
(YANMAR 2.6L DIESEL)

OIL PANYANMAR 2.6L DIESEL

2.18
OIL PAN
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062479 Oil Pan.................................................................................................................. 1
2 580062480 Drain Plug ........................................................................................................ 1
3 580062481 Seal.................................................................................................................. 1
4 580062450 Bolt ....................................................................................................................... 16
5 580062483 Case..................................................................................................................... 1
6 580062484 Seal.................................................................................................................. 1
7 580062460 Pin ........................................................................................................................ 2
8 580062485 Bolt ....................................................................................................................... 6
580062478 Liquid Gasket (Not Illustrated) ................................................................................... AR

580062799 Gasket Set (Includes Items 3, 9) ............................................................................... 1

2.19
CYLINDER HEAD
(YANMAR 2.6L DIESEL)

CYLINDER HEADYA NMAR 2.6L DIESEL

2.20
CYLINDER HEAD
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062638 Cover.................................................................................................................... 1
2 580062639 Gasket.............................................................................................................. 1
3 580062640 Plate................................................................................................................. 1
4 580062641 Screw ............................................................................................................... 2
5 580062642 Plug.................................................................................................................. 1
6 580062465 Cap (Oil Fill) ......................................................................................................... 1
7 580062466 O-Ring.................................................................................................................. 1
8 580062637 Valve Cover Nut ................................................................................................... 3
9 580062643 O-Ring.................................................................................................................. 3
10 580062488 Cylinder Head Assembly ...................................................................................... 1
10 580062498 Cylinder Head .................................................................................................. 1
11 580062499 Valve Guide ................................................................................................. 8
12 580062500 Plug ............................................................................................................. 1
13 580062443 Plug ............................................................................................................. 1
14 580062501 Plug ............................................................................................................. 1
15 580062489 Intake Valve ..................................................................................................... 4
16 580062490 Exhaust Valve .................................................................................................. 4
17 580062491 Spring .............................................................................................................. 8
18 580062492 Retainer ........................................................................................................... 8
19 580062493 Seal (Exhaust Valve)........................................................................................ 4
20 580062494 Seal (Intake Valve) ........................................................................................... 4
21 580062495 Cap .................................................................................................................. 8
22 580062502 Cotter ............................................................................................................... 8
23 580062503 Rocker Arm Support Assembly ............................................................................ 1
24 580062504 Rocker Arm Shaft............................................................................................. 1
25 580062505 Spring .............................................................................................................. 3
26 580062506 Support ............................................................................................................ 3
27 580062507 Support ............................................................................................................ 1
28 580062508 Intake Rocker Arm Kit .......................................................................................... 4
29 580062509 Screw ............................................................................................................... 1
30 580062510 Nut ................................................................................................................... 1
31 580062511 Exhaust Rocker Arm Kit ....................................................................................... 4
32 580062509 Screw ............................................................................................................... 1
33 580062510 Nut ................................................................................................................... 1
34 580062512 Clip ....................................................................................................................... 2
35 580062513 Screw ................................................................................................................... 1
36 580062514 Stud...................................................................................................................... 3
37 580062515 Nut........................................................................................................................ 3
38 580062644 Connector (Glow Plug) ......................................................................................... 1
39 580062647 Cover.................................................................................................................... 4
40 580062645 Glow Plug............................................................................................................. 4
41 580062723 Fuel Injector Assembly (☞ Page 4.30) ............................................................... 4
42 580062497 Gasket.................................................................................................................. 8
43 580062496 Protector............................................................................................................... 4
44 580062487 Lifting Eye ............................................................................................................ 1
45 580062486 Lifting Eye ............................................................................................................ 1
46 580062472 Bolt ....................................................................................................................... 4

2.21
CYLINDER HEAD
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

47 580062646 Bolt ....................................................................................................................... 1

580062799 Gasket Set (Includes Items 2, 7, 9, 19-20, 42-43)..................................................... 1

2.22
NOTES

2.23
CAMSHAFT AND DRIVE GEAR
(YANMAR 2.6L DIESEL)

CAMSHAFT AND DRIVE GEARYANMAR 2.6L DIESEL

2.24
CAMSHAFT AND DRIVE GEAR
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062658 Tappet .................................................................................................................. 8
2 580062659 Push Rod ............................................................................................................. 8
3 580062660 Camshaft Assembly ............................................................................................. 1
4 580062661 Retainer ........................................................................................................... 1
5 580062662 Gear ................................................................................................................. 1
6 580062663 Key ................................................................................................................... 1
7 580062472 Bolt................................................................................................................... 2
8 580062668 Bolt ....................................................................................................................... 2
9 580062665 Idler Shaft............................................................................................................. 1
10 580062666 Idler Gear ............................................................................................................. 1
11 580062667 Bushing............................................................................................................ 1
12 580062671 Lock Nut ............................................................................................................... 1
13 580062670 Spring Washer ..................................................................................................... 1
14 580062669 Gear ..................................................................................................................... 1
15 580062808 Injector Pump (☞ Page 4.30) ............................................................................. 1

2.25
CRANKSHAFT AND PISTONS
(YANMAR 2.6L DIESEL)

CRANKSHA FT A ND PISTONSYANMAR 2.6L DIESEL

2.26
CRANKSHAFT AND PISTONS
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062680 Piston Assembly (With Standard Rings) .............................................................. 4
1 580062688 Piston Assembly (With O/S 0.25 Rings)............................................................... 4
2 580062681 Ring Set (Standard) ......................................................................................... 1
2 580062689 Ring Set (O/S 0.25) ......................................................................................... 1
3 580062683 Snap Ring ............................................................................................................ 8
4 580062682 Pin ........................................................................................................................ 4
5 580062684 Connecting Rod Assembly ................................................................................... 4
6 580062685 Bushing............................................................................................................ 1
7 580062687 Bearing (Standard) .......................................................................................... 1
7 580062690 Bearing (U/S 0.25) ........................................................................................... 4
8 580062686 Bolt................................................................................................................... 2
9 580062672 Crankshaft Assembly ........................................................................................... 1
10 580062673 Gear ................................................................................................................. 1
11 580062663 Key ................................................................................................................... 1
12 580062674 Pin.................................................................................................................... 1
13 580062675 Pin.................................................................................................................... 1
14 580062678 Bolt ....................................................................................................................... 1
15 580062677 Washer ................................................................................................................. 1
16 580062676 Pulley ................................................................................................................... 1
17 580067608 Flywheel ............................................................................................................... 1
18 580062679 Bolt ....................................................................................................................... 6

2.27
CYLINDER BLOCK
(YANMAR 2.6L DIESEL)

CYLINDER BLOCKYANMAR 2.6L DIESEL

2.28
CYLINDER BLOCK
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062442 Cylinder Block Assembly...................................................................................... 1
2 580062443 Plug.................................................................................................................. 3
3 580062444 Plug.................................................................................................................. 1
4 580062453 Plug.................................................................................................................. 8
5 580062446 Bushing............................................................................................................ 1
6 580062448 Spring Pin ........................................................................................................ 2
7 580062451 Plug.................................................................................................................. 1
8 580062447 Washer............................................................................................................. 1
9 580062450 Bolt................................................................................................................... 1
10 580062454 Main Bearing Set (Standard) ........................................................................... 5
10 580062458 Main Bearing Set (U/S 0.25)............................................................................ 5
11 580062455 Thrust Bearing Set (Standard)......................................................................... 2
11 580062459 Thrust Bearing Set (U/S 0.25) ......................................................................... 2
12 580062445 Bolt ....................................................................................................................... 10
13 580062456 Bolt ....................................................................................................................... 18
14 580062457 Gasket.................................................................................................................. 1
15 580062460 Pin ........................................................................................................................ 2
16 580062470 O-Ring.................................................................................................................. 1
17 580062471 O-Ring.................................................................................................................. 1

580062799 Gasket Set (Includes Items 8, 14, 16-17) .................................................................. 1

2.29
WATER PUMP
(YANMAR 2.6L DIESEL)

WAT ER PUMPYANMAR 2.6L DIESEL

2.30
WATER PUMP
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062709 Water Pump ......................................................................................................... 1
2 580062703 V-Belt ................................................................................................................... 1
3 580062702 Pulley ................................................................................................................... 1
4 580062450 Bolt ....................................................................................................................... 4
5 580062668 Bolt ....................................................................................................................... 3
6 524228291 Gasket.................................................................................................................. 1
7 580062705 Thermostat ........................................................................................................... 1
8 524228290 Gasket.................................................................................................................. 1
9 580062704 Cover.................................................................................................................... 1
10 580062706 Bolt ....................................................................................................................... 1
11 580062708 Gasket.................................................................................................................. 1
12 580062707 Drain Plug ............................................................................................................ 2

580062799 Gasket Set (Includes Item 11) ................................................................................... 1

2.31
LUBRICATION SYSTEM
(YANMAR 2.6L DIESEL)

LUBRICATION SYSTEMYANMAR 2.6L D IESEL

2.32
LUBRICATION SYSTEM
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062692 Dipstick................................................................................................................. 1
2 580062694 Tube (Dipstick) ..................................................................................................... 1
3 580062693 Guide.................................................................................................................... 1
4 580062695 O-Ring.................................................................................................................. 1
5 580062472 Bolt ....................................................................................................................... 1
6 524228505 Oil Filter................................................................................................................ 1
7 580062696 Stud...................................................................................................................... 1
8 580062470 O-Ring.................................................................................................................. 1
9 580062697 Pipe ...................................................................................................................... 1
10 580062698 Bolt ....................................................................................................................... 2
11 580062450 Bolt ....................................................................................................................... 1
12 580062447 Washer ................................................................................................................. 1
13 580062699 Switch (Oil Pressure) ........................................................................................... 1
14 580062700 Adapter Plug (Oil Pressure Sensor)..................................................................... 1
15 580062701 Plug.................................................................................................................. 1

580062799 Gasket Set (Includes Item 4) ..................................................................................... 1

2.33
NOTES

2.34
SECTION 3

3 LPG ENGINE (2.0L)

3 LPG ENGINE (2.0L)


CONTENTS

SECTION 3
LPG ENGINE (2.0L)

DESCRIPTION PAGE

CAMSHAFT AND VALVES


MAZDA 2.0L ................................................................................................................................................... 3.28
COOLING
MAZDA 2.0L ..................................................................................................................................................... 3.4
COUNTERWEIGHT EXHAUST
MAZDA 2.0L
WITH CATALYTIC CONVERTER ................................................................................................................ 3.12
CRANKSHAFT AND PISTONS
MAZDA 2.0L ................................................................................................................................................... 3.30
CYLINDER BLOCK
MAZDA 2.0L ................................................................................................................................................... 3.32
CYLINDER HEAD
MAZDA 2.0L ................................................................................................................................................... 3.26
ENGINE FUEL SYSTEM AND EMISSION CONTROL
MAZDA 2.0L ................................................................................................................................................... 3.16
ENGINE MOUNTING
MAZDA 2.0L ..................................................................................................................................................... 3.2
FLYWHEEL AND HOUSING
MAZDA 2.0L ................................................................................................................................................... 3.18
INTAKE AND EXHAUST MANIFOLDS
MAZDA 2.0L ................................................................................................................................................... 3.14
OIL PUMP AND FILTER
MAZDA 2.0L ................................................................................................................................................... 3.24
OVERHEAD EXHAUST
MAZDA 2.0L
WITH CATALYTIC CONVERTER ................................................................................................................ 3.10
WITHOUT CATALYTIC CONVERTER
S/N C810B01820D⇒................................................................................................................................. 3.8
⇒S/N C810B04819D................................................................................................................................. 3.6
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L ................................................................................................................................................... 3.22
WATER PUMP
MAZDA 2.0L ................................................................................................................................................... 3.20

3.1
ENGINE MOUNTING
(MAZDA 2.0L)

ENGINE MOUNTINGMAZDA 2.0L

3.2
ENGINE MOUNTING
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580060600 Engine Mount (RH).................................................................................................... 1


1 580060601 Engine Mount (LH) .................................................................................................... 1
2 931017918 Capscrew................................................................................................................... 2
3 580027945 Washer ...................................................................................................................... 2
4 580048458 Washer ...................................................................................................................... 4
5 580051383 Isolator....................................................................................................................... 4
6 580051384 Nut (Flange)............................................................................................................... 2
7 580056444 Bolt (Flange) .............................................................................................................. 8

3.3
COOLING
(MAZDA 2.0L)

COOLINGMAZDA 2.0L

3.4
COOLING
(MAZDA 2.0L)

KEY:
A: Serpentine Radiator
B: Square Wave Radiator

QTY
ITEM PART NO. DESCRIPTION A B

1 580039842 Bracket (Top) ..................................................................................................... 1 ..


1 580039843 Bracket (Top) ..................................................................................................... .. 1
2 580044860 Insert ................................................................................................................. 4 4
3 580056815 Capscrew........................................................................................................... 4 4
4 505972563 Cap .................................................................................................................... 1 1
5 580037325 Isolator............................................................................................................... 4 4
6 580039800 Radiator ............................................................................................................. 1 ..
6 580039417 Plug (Drain) ................................................................................................... 1 ..
6 580039807 Radiator ............................................................................................................. .. 1
7 580036690 Clamp ................................................................................................................ 3 3
8 580038721 Hose (Upper) ..................................................................................................... 1 1
9 580039902 Clamp ................................................................................................................ 1 1
10 580055475 Shroud ............................................................................................................... 1 ..
10 580055474 Shroud ............................................................................................................... .. 1
11 580040177 Clip Nut.............................................................................................................. 2 2
12 940004903 Washer .............................................................................................................. 2 2
13 449007005 Screw................................................................................................................. 2 2
14 505972572 Clip .................................................................................................................... 2 2
15 580038861 Hose (Lower) ..................................................................................................... 1 1
16 580038312 Sensor (Low Coolant Level) (Optional).............................................................. 1 1
16 501884906 Plug (Optional)................................................................................................... 1 1
16 505970592 Sealant .............................................................................................................. AR AR
17 580041132 Tube................................................................................................................... 1 1
18 580026621 Clip Nut.............................................................................................................. 1 1
19 505966595 Clamp ................................................................................................................ 2 2
20 900001226 Reservoir ........................................................................................................... 1 1
21 580038194 Bracket .............................................................................................................. 1 1
22 580047714 Capscrew........................................................................................................... 2 2
23 580002885 Outlet Assembly ................................................................................................ 1 1
23 580003199 Hose.............................................................................................................. 1 1
23 900001230 Outlet (Reservoir).......................................................................................... 1 1
23 900001231 Cap................................................................................................................ 1 1
23 900003260 Bushing ......................................................................................................... 1 1

3.5
OVERHEAD EXHAUST
(MAZDA 2.0L) (WITHOUT CATALYTIC CONVERTER)
(⇒S/N C810B04819D)

OVERHEAD EXHAUSTMAZDA 2.0LWITHOUT CATALYTIC CONVERTER⇒ S/N C810B04819D

3.6
OVERHEAD EXHAUST
(MAZDA 2.0L) (WITHOUT CATALYTIC CONVERTER)
(⇒S/N C810B04819D)

ITEM PART NO. DESCRIPTION QTY

1 580056381 Lock Nut .................................................................................................................... 6


2 580037329 Washer ...................................................................................................................... 4
3 580037328 Isolator....................................................................................................................... 2
4 580039566 Washer ...................................................................................................................... 2
5 580037488 Spacer ....................................................................................................................... 2
6 580030968 Capscrew................................................................................................................... 2
7 580038984 Exhaust Pipe ............................................................................................................. 1
8 057092500 Clamp ........................................................................................................................ 2
9 580065953 Tail Pipe ..................................................................................................................... 1
10 580058009 Capscrew................................................................................................................... 3
11 449021006 Washer ...................................................................................................................... 3
12 921761300 Cover ......................................................................................................................... 1
13 580041116 Muffler (LPG) ............................................................................................................. 1
14 580057842 Exhaust Shield .......................................................................................................... 1
15 580051707 Exhaust Pipe ............................................................................................................. 1
16 580045068 Gasket ....................................................................................................................... 1
17 580012728 Plug Assembly........................................................................................................... 1
17 580030554 Ring (Copper)....................................................................................................... 1

3.7
OVERHEAD EXHAUST
(MAZDA 2.0L) (WITHOUT CATALYTIC CONVERTER)
(S/N C810B01820D⇒)

OVERHEAD EXHAUSTMAZDA 2.0LWITHOUT CATALYTIC CONVERTERS/N C810B01820D⇒

3.8
OVERHEAD EXHAUST
(MAZDA 2.0L) (WITHOUT CATALYTIC CONVERTER)
(S/N C810B01820D⇒)

ITEM PART NO. DESCRIPTION QTY

1 580056381 Lock Nut .................................................................................................................... 6


2 580037329 Washer ...................................................................................................................... 4
3 580037328 Isolator....................................................................................................................... 2
4 580039566 Washer ...................................................................................................................... 2
5 580037488 Spacer ....................................................................................................................... 2
6 580030968 Capscrew................................................................................................................... 2
7 580051743 Exhaust Pipe ............................................................................................................. 1
8 057092500 Clamp ........................................................................................................................ 2
9 580065953 Tail Pipe ..................................................................................................................... 1
10 580030970 Capscrew................................................................................................................... 3
11 449021006 Washer ...................................................................................................................... 3
12 921761300 Cover ......................................................................................................................... 1
13 580051529 Muffler (LPG) ............................................................................................................. 1
14 580057842 Exhaust Shield .......................................................................................................... 1
15 580070861 Exhaust Pipe ............................................................................................................. 1
16 580045068 Gasket ....................................................................................................................... 1
17 580012728 Plug Assembly........................................................................................................... 1
17 580030554 Ring (Copper)....................................................................................................... 1

3.9
OVERHEAD EXHAUST
(MAZDA 2.0L) (WITH CATALYTIC CONVERTER)

OVERHEAD EXHAUSTMAZDA 2.0LWITH CATALYT IC CONVERTER

3.10
OVERHEAD EXHAUST
(MAZDA 2.0L) (WITH CATALYTIC CONVERTER)

ITEM PART NO. DESCRIPTION QTY

1 580030968 Capscrew................................................................................................................... 2
2 580037329 Washer ...................................................................................................................... 4
3 580037328 Isolator....................................................................................................................... 2
4 580037488 Spacer ....................................................................................................................... 2
5 580039566 Washer ...................................................................................................................... 2
6 580056381 Lock Nut .................................................................................................................... 2
7 057092500 Clamp ........................................................................................................................ 3
8 580040136 Exhaust Pipe ............................................................................................................. 1
9 580020060 Nut ............................................................................................................................. 2
10 449022017 Lockwasher ............................................................................................................... 2
11 580015804 Gasket ....................................................................................................................... 1
12 580019850 Catalytic Converter .................................................................................................... 1
13 580024230 Bolt ....................................................................................................................... 2
14 580024231 Bolt ....................................................................................................................... 2
15 580056436 Gasket ....................................................................................................................... 1
16 580027572 Nut ............................................................................................................................. 2
17 580039142 Bracket ...................................................................................................................... 1
18 580038984 Exhaust Pipe ............................................................................................................. 1
19 580041116 Muffler (G/LPG) ......................................................................................................... 1
19 580036820 Muffler (GS/LPS) ....................................................................................................... 1
20 580057842 Exhaust Shield .......................................................................................................... 1
21 580045068 Gasket ....................................................................................................................... 1
22 580057795 Exhaust Pipe ............................................................................................................. 1
23 580056381 Lock Nut .................................................................................................................... 4
24 580012728 Plug Assembly........................................................................................................... 1
25 580030554 Ring (Copper) ............................................................................................................ 1
26 580065953 Tail Pipe ..................................................................................................................... 1
27 580030970 Capscrew................................................................................................................... 3
28 449021006 Washer ...................................................................................................................... 3
29 921761300 Cover ......................................................................................................................... 1

3.11
COUNTERWEIGHT EXHAUST
(MAZDA 2.0L) (WITH CATALYTIC CONVERTER)

COUNTERWEIGHT EXHAUSTMAZDA 2.0LWITH CATALYTIC CONVERTER

3.12
COUNTERWEIGHT EXHAUST
(MAZDA 2.0L) (WITH CATALYTIC CONVERTER)

ITEM PART NO. DESCRIPTION QTY

1 580030968 Capscrew................................................................................................................... 2
2 580037329 Washer ...................................................................................................................... 4
3 580037328 Isolator....................................................................................................................... 2
4 580037488 Spacer ....................................................................................................................... 2
5 580039566 Washer ...................................................................................................................... 2
6 580056381 Lock Nut .................................................................................................................... 2
7 057092500 Clamp ........................................................................................................................ 3
8 580040136 Exhaust Pipe ............................................................................................................. 1
9 580020060 Nut ............................................................................................................................. 2
10 449022017 Lockwasher ............................................................................................................... 2
11 580015804 Gasket ....................................................................................................................... 1
12 580049650 Catalytic Converter .................................................................................................... 1
13 580024230 Bolt ....................................................................................................................... 2
14 580024231 Bolt ....................................................................................................................... 2
15 580056436 Gasket ....................................................................................................................... 1
16 580027572 Nut ............................................................................................................................. 2
17 580039142 Bracket ...................................................................................................................... 1
18 580058890 Exhaust Pipe ............................................................................................................. 1
19 580041116 Muffler (G/LPG) ......................................................................................................... 1
19 580036820 Muffler (GS/LPS) ....................................................................................................... 1
20 580057842 Exhaust Shield .......................................................................................................... 1
21 580045068 Gasket ....................................................................................................................... 1
22 580057795 Exhaust Pipe ............................................................................................................. 1
23 580056381 Lock Nut .................................................................................................................... 4
24 580012728 Plug Assembly........................................................................................................... 1
25 580030554 Ring (Copper) ............................................................................................................ 1
26 524184112 Cover ......................................................................................................................... 1
27 504240785 Fastener .................................................................................................................... 3

3.13
INTAKE AND EXHAUST MANIFOLDS
(MAZDA 2.0L)

INTAKE AND EXHAU ST MANIFOLDSMAZ DA 2.0L

3.14
INTAKE AND EXHAUST MANIFOLDS
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 901290828 Bolt ............................................................................................................................ 3


2 901296807 Cover ......................................................................................................................... 1
3 901296804 Gasket Set................................................................................................................. 1
4 504256775 Gasket.................................................................................................................. 2
5 901296805 Washer ...................................................................................................................... 6
6 901276803 Nut ............................................................................................................................. 6
7 901296806 Manifold (Exhaust)..................................................................................................... 1
8 901276809 Stud...................................................................................................................... 4
9 912189300 Gasket ....................................................................................................................... 1
10 580046909 Gasket ....................................................................................................................... 1
11 901295811 Bolt ............................................................................................................................ 2
12 580053311 Intake Manifold .......................................................................................................... 1
13 900529808 Washer ...................................................................................................................... 1
14 901085825 Bolt ............................................................................................................................ 1
15 900542824 Washer ...................................................................................................................... 1
16 580041817 Sensor (Air Temperature) .......................................................................................... 1
17 900559852 Nut ............................................................................................................................. 4

3.15
ENGINE FUEL SYSTEM AND EMISSION CONTROL
(MAZDA 2.0L)

ENGINE FUEL SYSTEM AND EMISSION CONTROLMAZDA 2.0L

3.16
ENGINE FUEL SYSTEM AND EMISSION CONTROL
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 900590834 Nut ............................................................................................................................. 2


2 580053355 Air Funnel .................................................................................................................. 1
3 580053505 Hose .......................................................................................................................... 1
4 505960558 Clamp ........................................................................................................................ 1
5 900559852 Nut ............................................................................................................................. 2
6 580056477 Stud ........................................................................................................................... 2
7 580053354 Gasket ....................................................................................................................... 2
8 580046907 Stud ........................................................................................................................... 2
9 a 580024158 Hose .......................................................................................................................... AR
10 580056476 Bolt ............................................................................................................................ 1
11 580053357 Carburetor ................................................................................................................. 1
11 524248301 Injector ................................................................................................................. 1
11 580067746 Screw Set............................................................................................................. 1
12 580045523 Sensor (MAP) ............................................................................................................ 1
13 580056478 Screw......................................................................................................................... 2
14 580046948 Governor.................................................................................................................... 1
15 580046941 Gasket ....................................................................................................................... 1
16 901016819 Clamp ........................................................................................................................ 2
17 580053506 Hose (PCV) ............................................................................................................... 1
18 901290828 Bolt ............................................................................................................................ 2
19 580053309 Bracket (Throttle) ....................................................................................................... 1
20 580055159 Fuel Filter Assembly (LPG Vapor) ............................................................................. 1
20 580056792 Cover Set ............................................................................................................. 1
20 580055162 Screw Set............................................................................................................. 1
20 580055163 Fuel Filter Set (With O-Ring)................................................................................ 1
20 580055160 Spring .............................................................................................................. 1
21 580046926 Clamp ........................................................................................................................ 2
22 580053359 Hose (Fuel)................................................................................................................ 1
23 901301818 Screw......................................................................................................................... 2
24 580060405 Regulator Lockout ..................................................................................................... 1

FOOTNOTES:
a Cut To Length

3.17
FLYWHEEL AND HOUSING
(MAZDA 2.0L)

FLYWHEEL AN D HOUSINGMAZDA 2.0L

3.18
FLYWHEEL AND HOUSING
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580039900 Capscrew................................................................................................................... 3
2 580046451 Capscrew................................................................................................................... 2
3 580070584 Bracket ...................................................................................................................... 1
4 449022013 Lockwasher ............................................................................................................... 10
5 449001138 Capscrew................................................................................................................... 10
6 580056439 Adapter ...................................................................................................................... 1
7 502566902 Washer ...................................................................................................................... 6
8 580056440 Capscrew................................................................................................................... 6
9 501702901 Sealant ...................................................................................................................... AR
10 580064311 Flywheel .................................................................................................................... 1
11 930903905 Capscrew................................................................................................................... 6
12 580050042 Pin ............................................................................................................................. 2
13 940102909 Washer ...................................................................................................................... 6
14 580048123 Flywheel Housing ...................................................................................................... 1
15 580051610 Bracket ...................................................................................................................... 1
16 580058009 Capscrew................................................................................................................... 1
17 580061742 Static Strap ................................................................................................................ 1
18 580027572 Nut ............................................................................................................................. 1
19 580069775 Bracket ...................................................................................................................... 1
a 580070914 Dust Cover (Not Illustrated) ....................................................................................... 1

FOOTNOTES:
a S/N C810B01964D ⇒

3.19
WATER PUMP
(MAZDA 2.0L)

WAT ER PUMPMAZDA 2.0L

3.20
WATER PUMP
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580058501 Engine Block (Long) (2.0L)........................................................................................ 1


1 931013910 Capscrew ............................................................................................................. 4
2 502566901 Washer ................................................................................................................. 4
3 580000727 Fan ....................................................................................................................... 1
4 580036577 Spacer.................................................................................................................. 1
5 580053409 Pulley (Fan) .......................................................................................................... 1
6 901302804 Hub....................................................................................................................... 1
7 580053400 Bracket Assembly................................................................................................. 1
8 504258737 Screw ............................................................................................................... 3
9 504258725 Clip................................................................................................................... 1
10 901579827 Shaft (Bearing)................................................................................................. 1
11 900559852 Nut........................................................................................................................ 2
12 901302814 Cover (Thermostat) .............................................................................................. 1
13 580024168 Thermostat ........................................................................................................... 1
14 901282846 Gasket.............................................................................................................. 1
15 505960550 Hose..................................................................................................................... 1
16 505959558 Clamp................................................................................................................... 3
17 580046983 Pipe (Water Bypass) ............................................................................................ 1
18 901579806 Hose..................................................................................................................... 1
19 901083884 Clamp................................................................................................................... 1
20 901579818 Clip ....................................................................................................................... 1
21 901290828 Bolt ....................................................................................................................... 1
22 901302834 Bolt ....................................................................................................................... 1
23 580046981 Pipe ...................................................................................................................... 1
24 901302821 O-Ring.................................................................................................................. 1
25 901292819 Capscrew ............................................................................................................. 2
26 901579811 Pipe (Intake) ......................................................................................................... 1
27 901579833 Gasket (Intake)..................................................................................................... 1
28 901579801 Water Pump ......................................................................................................... 1
29 .. . . . Seal (Upper) .................................................................................................... 1
30 901579805 Gasket.............................................................................................................. 1
31 .. . . . Seal.................................................................................................................. 1
32 .. . . . Seal.................................................................................................................. 1
33 .. . . . Baffle................................................................................................................ 1
34 .. . . . Seal (Lower)..................................................................................................... 1
35 .. . . . Stud ................................................................................................................. 1
36 580033512 Bolt................................................................................................................... 2
37 .. . . . Impeller ............................................................................................................ 1
38 901301816 Bolt ....................................................................................................................... 5
39 .. . . . Pulley ............................................................................................................... 1
40 .. . . . Shaft ................................................................................................................ 1
41 580024169 Clamp................................................................................................................... 1
42 505960531 Cap....................................................................................................................... 1

504259763 Gasket Kit (Includes Items 14, 24, 27, 30) ........................................................... 1

3.21
TIMING GEAR COVER AND OIL PAN
(MAZDA 2.0L)

TIMIN G GEAR COVER AND OIL PANMAZDA 2.0L

3.22
TIMING GEAR COVER AND OIL PAN
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580058501 Engine Block (Long) .................................................................................................. 1


1 901290825 Bolt ....................................................................................................................... 5
2 580046886 Cover (Upper Timing Belt).................................................................................... 1
3 580046887 Gasket.............................................................................................................. 1
4 580046885 Housing Assembly ............................................................................................... 1
5 901292811 Oil Seal ............................................................................................................ 1
6 505960594 Hose ................................................................................................................ 1
7 901292816 Stud ................................................................................................................. 2
8 900559852 Nut........................................................................................................................ 1
9 901292831 Gasket.................................................................................................................. 1
10 901292812 Cover Assembly ................................................................................................... 1
11 901292814 Oil Seal (Rear) ................................................................................................. 1
12 505960538 Pin.................................................................................................................... 2
13 901575820 Bolt ....................................................................................................................... 6
14 911378400 Cover.................................................................................................................... 1
15 901292832 Gasket.................................................................................................................. 1
16 901292803 Oil Pan Assembly ................................................................................................. 1
17 900543845 Gasket.............................................................................................................. 1
18 901272802 Drain Plug ........................................................................................................ 1
19 901272820 Capscrew ............................................................................................................. 19
20 901292806 Gasket (Oil Pan)................................................................................................... 1
21 901085820 Sealant ................................................................................................................. 1
22 901575826 Cover.................................................................................................................... 1
23 901575808 Gasket.............................................................................................................. 1
24 901575824 Bolt ....................................................................................................................... 1
25 901280825 Bolt ....................................................................................................................... 2

504259763 Gasket Kit (Includes Items 3, 5, 9-11, 20, 23) ...................................................... 1

3.23
OIL PUMP AND FILTER
(MAZDA 2.0L)

OIL PUMP AND FILTERMAZDA 2.0L

3.24
OIL PUMP AND FILTER
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580058501 Engine Block (Long) .................................................................................................. 1


1 580001828 Oil Pump .............................................................................................................. 1
2 901271803 Pin.................................................................................................................... 2
3 901292811 Oil Seal ............................................................................................................ 1
4 580001826 Plunger ............................................................................................................ 1
5 900291803 Spring .............................................................................................................. 1
6 900291804 Seat ................................................................................................................. 1
7 901301821 Snap Ring ........................................................................................................ 1
8 580024166 Plug.................................................................................................................. 1
9 901578809 Cover ............................................................................................................... 1
10 580001829 Screw ............................................................................................................... 7
11 901578811 Gear ................................................................................................................. 1
12 901578812 Gear ................................................................................................................. 1
13 901301823 Strainer................................................................................................................. 1
14 901301822 Gasket.................................................................................................................. 1
15 901301815 Filter ..................................................................................................................... 1
16 580046966 Bolt ....................................................................................................................... 2
17 901301802 O-Ring.................................................................................................................. 1
18 901301818 Screw ................................................................................................................... 2
19 901282833 Screw ................................................................................................................... 1
20 580024167 Pin (Top Indicator) ................................................................................................ 1
21 901578816 Bolt ....................................................................................................................... 4

3.25
CYLINDER HEAD
(MAZDA 2.0L)

CYLINDER HEADMAZDA 2.0L

3.26
CYLINDER HEAD
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580058501 Engine Block (Long) .................................................................................................. 1


1 901290834 Cover Assembly ................................................................................................... 1
2 901290808 Plate................................................................................................................. 1
3 901290811 Gasket.............................................................................................................. 1
4 901848826 Screw ............................................................................................................... 10
5 901290819 Valve ................................................................................................................ 1
6 901290818 Seal.................................................................................................................. 1
7 901270814 Cap....................................................................................................................... 1
8 901270815 Gasket.................................................................................................................. 1
9 .. . . . Label .................................................................................................................... 1
10 901290824 Screw ................................................................................................................... 2
11 505960516 Cord Protector...................................................................................................... 2
12 901290825 Bolt ....................................................................................................................... 7
13 901290836 Cylinder Head ...................................................................................................... 1
14 901290832 Pin.................................................................................................................... 10
15 901290838 Valve Guide Assembly ..................................................................................... 8
16 901270802 Clip .............................................................................................................. 1
17 b 901274801 Seal (Inlet) ....................................................................................................... 4
17 a 901290837 Seal (Exhaust) ................................................................................................. 4
18 901290831 Bolt................................................................................................................... 10
19 901271817 Plug.................................................................................................................. 1
20 901290803 Bolt ....................................................................................................................... 10
21 901290804 Washer ................................................................................................................. 10
22 901290806 Cap....................................................................................................................... 8
23 901290828 Bolt ....................................................................................................................... 3
24 901085837 Stud...................................................................................................................... 20
25 901290842 Hanger ................................................................................................................. 1
26 504259762 Gasket (Cylinder Head)........................................................................................ 1
27 901290829 Stud...................................................................................................................... 2
28 901290816 Bracket ................................................................................................................. 1

FOOTNOTES:
a Black
b Red/Brown

3.27
CAMSHAFT AND VALVES
(MAZDA 2.0L)

CAMSHAFT AND VALVESMAZDA 2.0L

3.28
CAMSHAFT AND VALVES
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580058501 Engine Block (Long) .................................................................................................. 1


1 901294827 Bolt ....................................................................................................................... 1
2 901294828 Washer ................................................................................................................. 1
3 901577818 Pulley (Camshaft)................................................................................................. 1
4 901294838 Valve (Intake) ....................................................................................................... 4
5 901274801 Seal ...................................................................................................................... 4
6 901294806 Seat...................................................................................................................... 8
7 901294832 Spring................................................................................................................... 8
8 901294833 Spring................................................................................................................... 8
9 901294802 Valve Seat ............................................................................................................ 8
10 900284852 Keeper.................................................................................................................. 16
11 901294834 Rocker Arm .......................................................................................................... 4
12 901294837 Nut ................................................................................................................... 1
13 901294836 Screw ............................................................................................................... 1
14 901294814 Spring................................................................................................................... 8
15 901294835 Rocker Arm .......................................................................................................... 4
16 901294836 Screw ............................................................................................................... 1
17 901294837 Nut ................................................................................................................... 1
18 901294813 Shaft ................................................................................................................ 1
19 505959568 Camshaft ......................................................................................................... 1
20 901294824 Pin.................................................................................................................... 1
21 901294815 Shaft..................................................................................................................... 1
22 901290837 Seal ...................................................................................................................... 4
23 901294839 Valve (Exhaust) .................................................................................................... 4
24 580046902 Timing Belt ........................................................................................................... 1
25 901577823 Idler ...................................................................................................................... 1
26 901302839 Bolt ....................................................................................................................... 1
27 580046903 Spring................................................................................................................... 1
28 901577822 Belt Tensioner ...................................................................................................... 1
29 901294825 Bolt ....................................................................................................................... 1

3.29
CRANKSHAFT AND PISTONS
(MAZDA 2.0L)

CRANKSHA FT AND PISTONSMAZDA 2.0L

3.30
CRANKSHAFT AND PISTONS
(MAZDA 2.0L)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
580058501 Engine Block (Long) .......................................................................................... .. 1
1 901293826 Piston Rod Assembly .................................................................................... 4 4
2 901293825 Nut................................................................................................................. 2 2
3 d 901293811 Bearing Set ................................................................................................... 1 1
3 a 901293812 Bearing Set ................................................................................................... 1 1
3 b 901293813 Bearing Set ................................................................................................... 1 1
3 c 901293814 Bearing Set ................................................................................................... 1 1
4 d 580053173 Piston ............................................................................................................ .. 4
4 d 901293841 Piston ............................................................................................................ 4 ..
4 a 580053177 Piston ............................................................................................................ .. 4
4 a 901293842 Piston ............................................................................................................ 4 ..
4 b 580053175 Piston ............................................................................................................ .. 4
4 b 901293843 Piston ............................................................................................................ 4 ..
5 d 580024213 Piston Ring Set ............................................................................................. 1 1
5 a 580024215 Piston Ring Set ............................................................................................. 1 1
5 b 580024214 Piston Ring Set ............................................................................................. 1 1
6 505960536 Bolt (Pulley) ................................................................................................... 6 6
7 580024212 Pulley ............................................................................................................ .. 1
8 505960512 Bolt ................................................................................................................ .. 1
9 504259748 Plate .............................................................................................................. 1 1
10 504259745 Pulley (Timing Belt) ....................................................................................... 1 1
11 505960548 Key ................................................................................................................ 1 1
12 505960503 Crankshaft..................................................................................................... 1 1
13 d 901293861 Bearing Set ................................................................................................... 1 1
13 a 901293862 Bearing Set ................................................................................................... 1 1
13 b 901293863 Bearing Set ................................................................................................... 1 1
13 c 901293864 Bearing Set ................................................................................................... 1 1
14 912145300 Back Plate ..................................................................................................... 1 1
15 910166100 Bolt ................................................................................................................ 1 1

FOOTNOTES:
a 0.25 mm
b 0.50 mm
c 0.75 mm
d Standard

3.31
CYLINDER BLOCK
(MAZDA 2.0L)

CYLINDER BLOCKMAZDA 2.0L

3.32
CYLINDER BLOCK
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580053154 Engine Block (Short) ................................................................................................. 1


1 580046879 Cylinder Block ...................................................................................................... 1
2 900542813 Plug.................................................................................................................. 1
3 900281820 Plug.................................................................................................................. 2
4 901015826 Plug.................................................................................................................. 2
5 901291803 Joint ................................................................................................................. 1
6 901271817 Plug.................................................................................................................. 4
7 901291801 Pin.................................................................................................................... 2
8 901291804 Pipe.................................................................................................................. 1
9 901291813 Pin.................................................................................................................... 2
10 901271816 Plug.................................................................................................................. 2
11 901291814 Bolt................................................................................................................... 10
12 901291807 Dipstick................................................................................................................. 1
13 900281819 Plug ...................................................................................................................... 1
14 901574814 Plug ...................................................................................................................... 2

3.33
NOTES

3.34
SECTION 4

4 FUEL SYSTEM

4 FUEL SYSTEM
CONTENTS

SECTION 4
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER FILTER ASSEMBLY..................................................................................................................... 4.8


AIR CLEANER SYSTEM
DIESEL ............................................................................................................................................................. 4.4
LPG
MAZDA 2.0L .................................................................................................................................................. 4.2
ELECTRONIC THROTTLE LINKAGE
DIESEL ........................................................................................................................................................... 4.36
FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY ..................................................................................... 4.38
FUEL FILTER
YANMAR 2.6L DIESEL ................................................................................................................................... 4.28
FUEL INJECTION
YANMAR 2.6L DIESEL ................................................................................................................................... 4.30
FUEL SYSTEM
LPG
MAZDA 2.0L ................................................................................................................................................ 4.10
YANMAR DIESEL ........................................................................................................................................... 4.26
LPG BRACKET
SWING OUT, DROP DOWN
⇒PENDING PER ECN 10419468 .............................................................................................................. 4.18
LPG TANK BRACKET
SWING OUT
⇒PENDING PER ECN 10419468 .............................................................................................................. 4.14
SWING OUT, WITH FABRIC STRAP
PENDING PER ECN 10419468⇒ .............................................................................................................. 4.16
SWING OUT/DROP DOWN
PENDING PER ECN 10419468⇒ .............................................................................................................. 4.22
PRE-CLEANER AND MOUNT ............................................................................................................................. 4.6
THROTTLE CABLE LINKAGE
DIESEL ........................................................................................................................................................... 4.34
THROTTLE LINKAGE
LPG................................................................................................................................................................. 4.32

4.1
AIR CLEANER SYSTEM
(LPG) (MAZDA 2.0L)

AIR CLEANER SYSTEMLPGMAZ DA 2.0L

4.2
AIR CLEANER SYSTEM
(LPG) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580055561 Elbow......................................................................................................................... 1
2 580055562 Retainer ..................................................................................................................... 1
3 580042932 Grommet.................................................................................................................... 1
4 504058787 Clamp ........................................................................................................................ 1
5 580048576 Grill ............................................................................................................................ 1
6 580041831 Hose .......................................................................................................................... 1
7 062159700 Clamp ........................................................................................................................ 2
8 580056815 Capscrew................................................................................................................... 2
9 580046412 Bracket ...................................................................................................................... 1
10 580044860 Insert ......................................................................................................................... 3
11 580049231 Capscrew................................................................................................................... 3
12 580035739 Air Cleaner Assembly (☞ Page 4.8) ........................................................................ 1
13 580041820 Hose (Air Cleaner)..................................................................................................... 1
14 505970524 Clamp (Hose) ............................................................................................................ 1

4.3
AIR CLEANER SYSTEM
(DIESEL)

AIR CLEANER SYSTEMDIESEL

4.4
AIR CLEANER SYSTEM
(DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580055561 Elbow......................................................................................................................... 1
2 580042932 Grommet.................................................................................................................... 1
3 580000180 Clamp ........................................................................................................................ 1
4 580051782 Hose (Dirty Air).......................................................................................................... 1
5 505970524 Clamp (Hose) ............................................................................................................ 5
6 a 580051226 Silencer ..................................................................................................................... 1
6 b 580070801 Silencer ..................................................................................................................... 1
7 580049011 Capscrew................................................................................................................... 2
8 580051800 Clip Nut...................................................................................................................... 2
9 500051225 Elbow......................................................................................................................... 1
10 580043163 Air Cleaner Assembly (☞ Page 4.8) ........................................................................ 1
11 580056815 Capscrew................................................................................................................... 3
12 580051797 Strap .......................................................................................................................... 1
13 580044860 Insert ......................................................................................................................... 3
14 580049231 Capscrew................................................................................................................... 2
15 580046413 Bracket ...................................................................................................................... 1
16 580052286 Hose (Clean Air) ........................................................................................................ 1
17 580055562 Retainer ..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N C810B02023D
b S/N C810B02024D ⇒

4.5
PRE-CLEANER AND MOUNT

PRE-CL EANER AND MOUNT

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 932728908 Capscrew................................................................................................................... 2
4 580029990 Washer ...................................................................................................................... 2
5 580041704 Insert ......................................................................................................................... 2

4.6
NOTES

4.7
AIR CLEANER FILTER ASSEMBLY

AIR CLEANER FILTER ASSEMBLY

4.8
AIR CLEANER FILTER ASSEMBLY

KEY:
A: LPG
B: Diesel

QTY
ITEM PART NO. DESCRIPTION A B
580035739 Air Cleaner Assembly ........................................................................................ 1 ..
580043163 Air Cleaner Assembly ........................................................................................ .. 1
1 505967516 Valve.............................................................................................................. 1 1
2 580048840 Liner (with O-Ring) ........................................................................................ 1 ..
2 580053911 Liner (with O-ring) ......................................................................................... .. 1
3 580048839 Filter .............................................................................................................. 1 ..
3 580053908 Filter .............................................................................................................. .. 1
4 580048841 Cover............................................................................................................. 1 ..
4 580053909 Cover............................................................................................................. .. 1
5 580003427 Cap................................................................................................................ 1 1

4.9
FUEL SYSTEM
(LPG) (MAZDA 2.0L)

FUEL SYSTEMLPGMAZDA 2.0L

4.10
FUEL SYSTEM
(LPG) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580054169 Hose .......................................................................................................................... 1


2 580056521 LPG Bracket Assembly (Swing Out) (☞ Page 4.14) ................................................ 1
2 580057099 LPG Bracket Assembly (Swing Out, Drop Down) (☞ Page 4.18) ............................ 1
3 580058009 Capscrew................................................................................................................... 4
4 909267300 Fitting......................................................................................................................... 2
5 912514300 Disconnect................................................................................................................. 1
5 a 580013091 Fitting......................................................................................................................... 1
6 580069785 Hose .......................................................................................................................... 1
7 580053000 Sleeve........................................................................................................................ 1
7 a 580013092 Fitting......................................................................................................................... 1
8 580030968 Capscrew................................................................................................................... 2
9 580044860 Insert ......................................................................................................................... 2
10 580049229 Capscrew................................................................................................................... 2
11 580041225 Bracket (Regulator) ................................................................................................... 1
12 580027573 Nut (Flange)............................................................................................................... 2
13 901177124 Hose .......................................................................................................................... 1
14 580041374 Fitting......................................................................................................................... 1
15 015759100 Fitting......................................................................................................................... 1
16 580000376 Fitting......................................................................................................................... 1
17 580039912 Clamp ........................................................................................................................ 3
18 056260300 Fitting......................................................................................................................... 1
19 502600901 Fitting......................................................................................................................... 1
20 580039908 Clamp ........................................................................................................................ 4
21 580049231 Capscrew................................................................................................................... 1
22 580008353 Clamp ........................................................................................................................ 1
23 580026621 Clip Nut...................................................................................................................... 1
24 580016001 Clamp ........................................................................................................................ 1
25 580016906 Resonator .................................................................................................................. 1
26 580070750 Hose (Coolant) .......................................................................................................... 1
27 580039910 Clamp ........................................................................................................................ 2
28 580039918 Clamp ........................................................................................................................ 1
29 580040093 Hose (Coolant) .......................................................................................................... 1
30 580042567 Clamp ........................................................................................................................ 1
31 580041371 Clamp ........................................................................................................................ 1
32 580041370 Clamp ........................................................................................................................ 1
33 502079902 Fitting......................................................................................................................... 1
34 502082904 Fitting......................................................................................................................... 1
35 580041089 Nipple ........................................................................................................................ 1
36 505966595 Clamp ........................................................................................................................ 2
37 580041224 Hose (Balance Line) .................................................................................................. 1
38 580041346 Hose (Fuel Vapor) ..................................................................................................... 1
39 580041369 Clamp (Swivel) .......................................................................................................... 2
40 580041220 Hose (Fuel Vapor) ..................................................................................................... 1
41 580045546 Clamp (Swivel) .......................................................................................................... 1
42 09397410C Fitting......................................................................................................................... 1
43 580060405 Regulator Lockout ..................................................................................................... 1
43 580067740 Screw Set............................................................................................................. 1
43 580067739 Filter Assembly..................................................................................................... 1
44 500204901 Fitting......................................................................................................................... 1

4.11
FUEL SYSTEM
(LPG) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

44 a 909267300 Fitting......................................................................................................................... 1
45 580052247 Hose .......................................................................................................................... 1

FOOTNOTES:
a Germany

4.12
NOTES

4.13
LPG TANK BRACKET
(SWING OUT)
(⇒PENDING PER ECN 10419468)

LPG TANK BRACKETSWING OUT⇒PENDING PER ECN 10419468

4.14
LPG TANK BRACKET
(SWING OUT)
(⇒PENDING PER ECN 10419468)

ITEM PART NO. DESCRIPTION QTY

580056521 LPG Bracket Assembly.............................................................................................. 1


1 258644700 Retention Strap .................................................................................................... 1
2 580053491 Latch .................................................................................................................... 1
3 580056828 Plate ..................................................................................................................... 1
4 580056095 Capscrew ............................................................................................................. 4
5 580055861 Nut........................................................................................................................ 2
6 019299600 Relief Valve .......................................................................................................... 1
6 505970592 Sealant ................................................................................................................. AR
7 580056827 Block .................................................................................................................... 1
8 580055862 Capscew .............................................................................................................. 1
8 501702903 Sealant ................................................................................................................. AR
9 580053492 Pin ........................................................................................................................ 1
10 580057919 Capscrew ............................................................................................................. 2
10 505970592 Sealant ................................................................................................................. AR
11 580055736 Capscrew ............................................................................................................. 1
11 501702903 Sealant ................................................................................................................. AR
12 580056094 Washer ................................................................................................................. 1
13 580055861 Nut........................................................................................................................ 1
14 580058009 Capscrew ............................................................................................................. 1
15 580056061 Capscrew ............................................................................................................. 2
16 580055631 Washer ................................................................................................................. 2
17 580056826 Pin Weldment ....................................................................................................... 1
18 909267300 Fitting ................................................................................................................... 1
18 505970592 Sealant ................................................................................................................. AR
19 580054169 Hose..................................................................................................................... 1
20 580055732 Capscrew ............................................................................................................. 1
21 580038895 Fitting ................................................................................................................... 1
22 580052693 Base ..................................................................................................................... 1
23 580052691 Washer ................................................................................................................. 1
24 502507901 Ball Bearing.......................................................................................................... 2
25 580056825 Bracket ................................................................................................................. 1
26 580053497 Pin ........................................................................................................................ 1
27 580058009 Capscrew ............................................................................................................. 2
28 580053498 Ring...................................................................................................................... 1
29 580041947 Compression Spring............................................................................................. 1
30 023338500 Retaining Ring...................................................................................................... 1
31 580038894 Compression Spring............................................................................................. 1
32 580055634 Washer ................................................................................................................. 1
33 580056522 Tank Support ........................................................................................................ 1
34 580008703 Plug ...................................................................................................................... 4
35 580052689 Washer (Pivot)...................................................................................................... 1
36 580052259 Snap Ring ............................................................................................................ 1
37 580071543 Pin (Alignment)..................................................................................................... 1
38 580069785 Hose..................................................................................................................... 1
39 500204901 Fitting ................................................................................................................... 1
40 580053000 Sleeve .................................................................................................................. 1
41 912514300 Disconnect ........................................................................................................... 1
42 580056827 Block (Anti Rattle) ................................................................................................ 1

4.15
LPG TANK BRACKET
(SWING OUT, WITH FABRIC STRAP)
(PENDING PER ECN 10419468⇒)

LPG TANK BRACKETSWING OUT, WITH FABRIC STRAPPENDING PER ECN 10419468⇒

4.16
LPG TANK BRACKET
(SWING OUT, WITH FABRIC STRAP)
(PENDING PER ECN 10419468⇒)

ITEM PART NO. DESCRIPTION QTY

580074706 LPG Bracket .............................................................................................................. 1


1 580074747 Tank Support ........................................................................................................ 1
2 580041947 Compression Spring............................................................................................. 1
3 580053498 Ring...................................................................................................................... 1
4 502507901 Ball Bearing.......................................................................................................... 2
5 580052691 Washer ................................................................................................................. 1
6 580052693 Base ..................................................................................................................... 1
7 580053497 Pin ........................................................................................................................ 1
8 580056826 Pin Weldment ....................................................................................................... 1
9 580055631 Washer ................................................................................................................. 2
10 580056061 Capscrew ............................................................................................................. 2
11 023338500 Retaining Ring...................................................................................................... 1
12 580038894 Compression Spring............................................................................................. 1
13 580055634 Washer ................................................................................................................. 1
14 580053493 Fitting ................................................................................................................... 1
15 580055861 Nut........................................................................................................................ 1
16 580056094 Washer ................................................................................................................. 1
17 580055736 Capscrew ............................................................................................................. 1
18 580057919 Capscrew ............................................................................................................. 2
19 580053492 Pin ........................................................................................................................ 1
20 580055862 Capscew .............................................................................................................. 1
21 580074627 Foot Rest.............................................................................................................. 1
22 580056815 Capscrew ............................................................................................................. 4
23 580056827 Block .................................................................................................................... 1
24 019299600 Relief Valve .......................................................................................................... 1
25 580055861 Nut........................................................................................................................ 6
26 580056095 Capscrew ............................................................................................................. 4
27 580056828 Plate ..................................................................................................................... 1
28 580053491 Latch .................................................................................................................... 1
29 580071543 Pin (Alignment)..................................................................................................... 1
30 580052689 Washer (Pivot)...................................................................................................... 1
31 580052259 Snap Ring ............................................................................................................ 1
32 580008703 Plug ...................................................................................................................... 4
33 580055732 Capscrew ............................................................................................................. 1
34 580038895 Fitting ................................................................................................................... 1
35 580054169 Hose .......................................................................................................................... 1
36 909267300 Fitting......................................................................................................................... 1
37 580056825 Bracket ...................................................................................................................... 1
38 580058009 Capscrew................................................................................................................... 2
39 500204901 Fitting......................................................................................................................... 1
40 580053000 Sleeve........................................................................................................................ 1
41 912514300 Disconnect................................................................................................................. 1
42 580069785 Hose .......................................................................................................................... 1
43 258644700 Retention Strap.......................................................................................................... 1

4.17
LPG BRACKET
(SWING OUT, DROP DOWN)
(⇒PENDING PER ECN 10419468)

LPG BRACK ETSWING OUT, DROP DOWN⇒PENDING PER ECN 10419468

4.18
LPG BRACKET
(SWING OUT, DROP DOWN)
(⇒PENDING PER ECN 10419468)

ITEM PART NO. DESCRIPTION QTY

a 580057099 LPG Bracket Assembly.............................................................................................. 1


b 580072312 LPG Bracket Assembly.............................................................................................. 1
1 a 580057620 Pivot (Intermediate).............................................................................................. 1
1 b 580072459 Pivot (Intermediate).............................................................................................. 1
2 580052259 Snap Ring ............................................................................................................ 1
3 580052689 Washer (Pivot)...................................................................................................... 1
4 502507901 Ball Bearing.......................................................................................................... 2
5 580052691 Washer (Thrust) ................................................................................................... 1
6 580056829 Pin ........................................................................................................................ 1
7 580056062 Shaft..................................................................................................................... 1
8 580056063 Bushing ................................................................................................................ 2
9 a 580057100 Support ................................................................................................................ 1
9 b 580072031 Support ................................................................................................................ 1
10 580053491 Latch .................................................................................................................... 1
11 258644700 Retention Strap .................................................................................................... 1
12 449001239 Capscrew ............................................................................................................. 2
13 580056826 Pin Weldment ....................................................................................................... 1
14 449021001 Washer ................................................................................................................. 4
15 580056828 Plate ..................................................................................................................... 1
16 580056095 Capscrew ............................................................................................................. 4
16 501702903 Sealant ................................................................................................................. AR
17 580055861 Nut........................................................................................................................ 4
18 580038834 Capscrew ............................................................................................................. 1
19 580008703 Plug ...................................................................................................................... 4
20 580053492 Pin ........................................................................................................................ 1
21 580056094 Washer ................................................................................................................. 1
22 580057919 Capscrew ............................................................................................................. 2
23 580055736 Capscrew ............................................................................................................. 1
23 505970592 Sealant ................................................................................................................. AR
24 580056827 Block (Anti-Rattle) ................................................................................................ 1
25 019299600 Relief Valve .......................................................................................................... 1
25 501702903 Sealant ................................................................................................................. AR
26 580053493 Fitting ................................................................................................................... 1
27 580071543 Pin (Alignment)..................................................................................................... 1
28 580055634 Washer ................................................................................................................. 1
29 580038894 Compression Spring............................................................................................. 1
30 023338500 Retaining Ring...................................................................................................... 1
31 580038895 Fitting ................................................................................................................... 1
32 580055732 Capscrew ............................................................................................................. 1
33 580053497 Pin ........................................................................................................................ 1
34 580053498 Ring...................................................................................................................... 1
35 580041947 Compression Spring............................................................................................. 1
36 580052693 Base ..................................................................................................................... 1
37 580053495 Pin ........................................................................................................................ 1
38 580033885 Nut........................................................................................................................ 1
38 505970592 Sealant ................................................................................................................. AR
39 580058009 Capscrew ............................................................................................................. 1
40 580055632 Washer ................................................................................................................. 2

4.19
LPG BRACKET
(SWING OUT, DROP DOWN)
(⇒PENDING PER ECN 10419468)

ITEM PART NO. DESCRIPTION QTY

41 580053496 Retaining Ring...................................................................................................... 2


42 580051169 Gas Spring ........................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419402
b PENDING PER ECN 10419402 ⇒

4.20
NOTES

4.21
LPG TANK BRACKET
(SWING OUT/DROP DOWN)
(PENDING PER ECN 10419468⇒)

LPG TANK BRACKETSWING OUT/DROP DOWNPENDING PER ECN 10419468⇒

4.22
LPG TANK BRACKET
(SWING OUT/DROP DOWN)
(PENDING PER ECN 10419468⇒)

ITEM PART NO. DESCRIPTION QTY

580074705 LPG Tank Bracket Assembly ..................................................................................... 1


1 580072459 Pivot ..................................................................................................................... 1
2 580052259 Snap Ring ............................................................................................................ 1
3 580052689 Washer (Pivot)...................................................................................................... 1
4 502507901 Ball Bearing.......................................................................................................... 2
5 580052691 Washer ................................................................................................................. 1
6 580052693 Base ..................................................................................................................... 1
7 580053497 Pin ........................................................................................................................ 1
8 580041947 Compression Spring............................................................................................. 1
9 580053498 Ring...................................................................................................................... 1
10 580051169 Gas Spring ........................................................................................................... 1
11 580053496 Retaining Ring...................................................................................................... 2
12 580055632 Washer ................................................................................................................. 2
13 580053495 Pin ........................................................................................................................ 1
14 449034001 Pin ........................................................................................................................ 1
15 580038895 Fitting ................................................................................................................... 1
16 580055732 Capscrew ............................................................................................................. 1
17 580071543 Pin (Alignment)..................................................................................................... 1
18 580055634 Washer ................................................................................................................. 1
19 580038894 Compression Spring............................................................................................. 1
20 023338500 Retaining Ring...................................................................................................... 1
21 580058017 Capscrew ............................................................................................................. 1
22 580056000 Nut........................................................................................................................ 1
23 580056062 Shaft..................................................................................................................... 1
24 580056063 Bushing ................................................................................................................ 2
25 580074746 Tank Support ........................................................................................................ 1
26 580008703 Plug ...................................................................................................................... 4
27 580074627 Foot Rest.............................................................................................................. 1
28 580056815 Capscrew ............................................................................................................. 4
29 580055861 Nut........................................................................................................................ 6
30 580055862 Capscew .............................................................................................................. 1
31 580056828 Plate ..................................................................................................................... 1
32 580056826 Pin Weldment ....................................................................................................... 1
33 580056061 Capscrew ............................................................................................................. 2
34 580055631 Washer ................................................................................................................. 2
35 580053491 Latch .................................................................................................................... 1
36 580053492 Pin ........................................................................................................................ 1
37 019299600 Relief Valve .......................................................................................................... 1
38 580057919 Capscrew ............................................................................................................. 1
39 580056827 Block .................................................................................................................... 1
40 580055746 Capscrew ............................................................................................................. 1
41 580056094 Washer ................................................................................................................. 1
42 580053493 Fitting ................................................................................................................... 1
43 580056095 Capscrew ............................................................................................................. 4
44 580058009 Capscrew................................................................................................................... 4
45 580054169 Hose .......................................................................................................................... 1
46 909267300 Fitting......................................................................................................................... 1
47 580069785 Hose .......................................................................................................................... 1
48 258644700 Retention Strap.......................................................................................................... 1
49 912514300 Disconnect................................................................................................................. 1

4.23
LPG TANK BRACKET
(SWING OUT/DROP DOWN)
(PENDING PER ECN 10419468⇒)

ITEM PART NO. DESCRIPTION QTY

49 a 580013091 Fitting......................................................................................................................... 1
50 580053000 Sleeve........................................................................................................................ 1
50 a 580013092 Fitting......................................................................................................................... 1
51 500204901 Fitting......................................................................................................................... 1
51 a 909267300 Fitting......................................................................................................................... 1

FOOTNOTES:
a For Germany Market, Not illustrated.

4.24
NOTES

4.25
FUEL SYSTEM
(YANMAR DIESEL)

FUEL SYSTEMYANMAR DIESEL

4.26
FUEL SYSTEM
(YANMAR DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580039140 Fuel Sender Assembly .............................................................................................. 1


2 580043375 Fuel Sender.......................................................................................................... 1
3 500132901 Fitting ................................................................................................................... 1
4 900007271 Valve (Shut-Off).................................................................................................... 2
5 580011154 Fitting ................................................................................................................... 2
6 019930000 Fitting ................................................................................................................... 1
7 514214804 O-Ring ....................................................................................................................... 2
8 580049229 Capscrew................................................................................................................... 2
9 511405800 Clamp (Worm Screw) ................................................................................................ 6
10 580036870 Quadrant Ring ........................................................................................................... 1
11 900001224 Fuel Filter................................................................................................................... 1
12 580066305 Hose .......................................................................................................................... 1
13 580049329 Hose .......................................................................................................................... 1
14 580042356 Hose .......................................................................................................................... 1
15 a 911458400 Fuel Cap .................................................................................................................... 1
16 a 911851100 Gasket ....................................................................................................................... 1
17 b 919890406 Fuel Cap .................................................................................................................... 1
18 b 912207300 Gasket ....................................................................................................................... 1
19 580036738 Grommet.................................................................................................................... 1
20 580050475 Pipe (Fill) ................................................................................................................... 1
21 580037219 Seal ........................................................................................................................... 1
22 580037180 Capscrew................................................................................................................... 2

FOOTNOTES:
a DS Models Only
b Standard Models Only

4.27
FUEL FILTER
(YANMAR 2.6L DIESEL)

FUEL FILTERYANMAR 2.6L DIESEL

4.28
FUEL FILTER
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062738 Fuel Filter Assembly............................................................................................. 1
2 580062739 Body................................................................................................................. 1
3 580062740 Sensor ............................................................................................................. 1
4 580062741 Plug.................................................................................................................. 1
5 580062742 O-Ring ............................................................................................................. 1
6 580062743 Element Kit ...................................................................................................... 1
7 580062744 Filter ................................................................................................................. 1
8 580062706 Bolt ....................................................................................................................... 2
9 580062745 Pipe ...................................................................................................................... 1
10 580062746 Clamp................................................................................................................... 2
11 580062747 Clamp................................................................................................................... 2

4.29
FUEL INJECTION
(YANMAR 2.6L DIESEL)

FUEL INJECTIONYA NMAR 2.6L DIESEL

4.30
FUEL INJECTION
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580061270 Engine Assembly....................................................................................................... 1


1 580062808 Injector Pump ....................................................................................................... 4
1 580064998 Solenoid (Fuel Shut-Off) .................................................................................. 1
1 580065072 Solenoid Valve (Cold Start).............................................................................. 1
1 580065073 O-Ring ............................................................................................................. 1
2 580062723 Fuel Injector Assembly ......................................................................................... 1
3 580062725 Retainer ........................................................................................................... 1
4 580062724 Nozzle .............................................................................................................. 1
5 580062733 Pipe ...................................................................................................................... 1
6 580062734 Clamp .............................................................................................................. 2
7 580062737 Nut........................................................................................................................ 4
8 580062736 Gasket.................................................................................................................. 4
9 580062735 Pipe (Fuel Return)................................................................................................ 1
10 580062732 Pipe (#4)............................................................................................................... 1
11 580062731 Pipe (#3)............................................................................................................... 1
12 580062730 Pipe (#2)............................................................................................................... 1
13 580062729 Pipe (#1)............................................................................................................... 1
14 580062726 Retainer................................................................................................................ 2
15 580062727 Bolt................................................................................................................... 1
16 580062728 Retainer................................................................................................................ 1
17 580062727 Bolt................................................................................................................... 2
18 580062802 Bolt ....................................................................................................................... 2
19 580062801 Bracket ................................................................................................................. 1
20 580062806 Bolt ....................................................................................................................... 1
21 580062803 Retainer................................................................................................................ 1
22 580062805 Bolt ....................................................................................................................... 1
23 580062804 Bracket ................................................................................................................. 1
24 580062807 Bolt ....................................................................................................................... 1

580062799 Gasket Set (Includes Item 8) ..................................................................................... 1

4.31
THROTTLE LINKAGE
(LPG)

THROTTLE LINKAGELPG

4.32
THROTTLE LINKAGE
(LPG)

ITEM PART NO. DESCRIPTION QTY

1 580056839 Screw......................................................................................................................... 2
2 940600906 Washer ...................................................................................................................... 2
3 580043866 Throttle Position Sensor ............................................................................................ 1
4 580047714 Capscrew................................................................................................................... 3
5 501702904 Adhesive.................................................................................................................... AR
6 a 580048006 Shaft .......................................................................................................................... 1
6 b 580068082 Shaft .......................................................................................................................... 1
7 580038063 Retaining Ring ........................................................................................................... 1
8 580041082 Base (Throttle)........................................................................................................... 1
9 580056462 Spring (Inner) ............................................................................................................ 1
10 580056461 Spring (Outer)............................................................................................................ 1
11 580047919 Nut (Flange)............................................................................................................... 2
12 580052661 Pedal (Standard) ....................................................................................................... 1
13 580004592 Nut ............................................................................................................................. 1
14 580037700 Screw (Stop).............................................................................................................. 1
15 449021003 Washer ...................................................................................................................... 2
16 449034011 Pin ............................................................................................................................. 1
17 580041096 Push Rod Assembly .................................................................................................. 1
17 580041083 Pushrod................................................................................................................ 1
17 937701906 Jam Nut ................................................................................................................ 2
17 927937300 Joint Ball............................................................................................................... 2
18 580014315 Bolt ............................................................................................................................ 1
19 580040992 Bellcrank.................................................................................................................... 1
20 580049231 Capscrew................................................................................................................... 4
21 580026621 Clip Nut...................................................................................................................... 2
22 449015098 Locknut ...................................................................................................................... 1
23 580065180 Bracket (Throttle Cable)............................................................................................. 1
24 580056840 Cotter Pin .................................................................................................................. 1
25 900011212 Rod End Pin .............................................................................................................. 1
26 580052685 Clip ............................................................................................................................ 5
27 580042258 Bracket ...................................................................................................................... 1
28 580044860 Insert ......................................................................................................................... 2
29 580048451 Throttle Cable ............................................................................................................ 1
30 580040133 Bracket (Throttle Cable) (Engine Side)...................................................................... 1
31 580042364 Bracket (Frame) ......................................................................................................... 1
32 580047714 Capscrew................................................................................................................... 2
33 524246118 Pedal Assembly (☞ Page 4.38) ............................................................................... 1
33 524137230 Pad ....................................................................................................................... 1
34 449034005 Cotter Pin (Foot Directional Control Pedal) ............................................................... 1

FOOTNOTES:
a ⇒ D/B 01/2006
b D/B 01/2006 ⇒

4.33
THROTTLE CABLE LINKAGE
(DIESEL)

THROTTLE CABLE LINKAGEDIESEL

4.34
THROTTLE CABLE LINKAGE
(DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580065180 Bracket (Throttle Cable)............................................................................................. 1


2 580040992 Bellcrank.................................................................................................................... 1
3 580041096 Push Rod Assembly .................................................................................................. 1
4 927937300 Joint Ball............................................................................................................... 2
5 580041083 Pushrod................................................................................................................ 1
6 937701906 Jam Nut ................................................................................................................ 2
7 580048452 Throttle Cable ............................................................................................................ 1
8 580042340 Bracket ...................................................................................................................... 1
9 580014315 Bolt ............................................................................................................................ 1
10 449015098 Locknut ...................................................................................................................... 1
11 580047919 Nut (Flange)............................................................................................................... 2
12 900011212 Rod End Pin .............................................................................................................. 1
13 580056840 Cotter Pin .................................................................................................................. 2
14 580063943 Pin ............................................................................................................................. 1
15 580026621 Clip Nut...................................................................................................................... 2
16 580049231 Capscrew................................................................................................................... 4
17 580047714 Capscrew................................................................................................................... 2
18 580042258 Bracket ...................................................................................................................... 1
19 580044860 Insert ......................................................................................................................... 2
20 580052685 Clip ............................................................................................................................ 3
21 580042331 Clamp (Swivel) .......................................................................................................... 1
22 580045546 Clamp (Swivel) .......................................................................................................... 1

4.35
ELECTRONIC THROTTLE LINKAGE
(DIESEL)

ELECTRONIC THROTTLE LINKAGEDIESEL

4.36
ELECTRONIC THROTTLE LINKAGE
(DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580044170 Bracket (Actuator)...................................................................................................... 1


2 580049231 Capscrew................................................................................................................... 7
3 580027573 Nut (Flange)............................................................................................................... 4
4 580022962 Capscrew................................................................................................................... 2
5 580061319 Actuator (Pull)............................................................................................................ 1
6 580002498 Fastener .................................................................................................................... 1
7 580026812 Clip ............................................................................................................................ 1
8 580061268 Electronic Throttle Linkage Assembly ....................................................................... 1
9 940600906 Washer ...................................................................................................................... 2
10 580047034 Capscrew................................................................................................................... 2
11 580065325 Throttle Position Sensor ............................................................................................ 1
12 580067862 Bracket ...................................................................................................................... 1
13 580063259 Rotor.......................................................................................................................... 1
14 580039438 Capscrew................................................................................................................... 1
15 580061269 Nut ............................................................................................................................. 1
16 518805626 Capscrew................................................................................................................... 2
17 518807647 Lockwasher ............................................................................................................... 2

4.37
FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY

FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

524246118 Pedal Assembly ......................................................................................................... 1


1 524137230 Pad ....................................................................................................................... 1
2 580057300 Pedal .................................................................................................................... 1
3 580054683 Wire Harness ....................................................................................................... 1
3 .. . . . Switch .............................................................................................................. 1
3 .. . . . Switch .............................................................................................................. 1
3 580020942 Connector (4 Way) ........................................................................................... 1
3 518806635 Secondary Lock ............................................................................................... 1
3 580038290 Terminal ........................................................................................................... 4
4 580050676 Clip ....................................................................................................................... 1
5 580026812 Clip ....................................................................................................................... 1
6 580041297 Clip ....................................................................................................................... 1
7 502634904 Screw ................................................................................................................... 4
8 501702901 Sealant ................................................................................................................. AR
9 065619300 Lockwasher .......................................................................................................... 4
10 580010433 Washer ................................................................................................................. 2
11 580010432 Spring................................................................................................................... 2
12 504225201 Capscrew ............................................................................................................. 4
13 500552902 Lockwasher .......................................................................................................... 4
14 032643500 Nut........................................................................................................................ 4

4.38
SECTION 5

5 ELECTRICAL SYSTEM

5 ELECTRICAL SYSTEM
CONTENTS

SECTION 5
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


YANMAR 2.6L DIESEL ................................................................................................................................... 5.35
COWL ELECTRICAL.......................................................................................................................................... 5.18
DISTRIBUTER
MAZDA 2.0L ................................................................................................................................................... 5.34
ELECTRICAL SYSTEM
CHASSIS .......................................................................................................................................................... 5.4
ENGINE ELECTRICAL COMPONENTS
MAZDA 2.0L ..................................................................................................................................................... 5.8
ENGINE ELECTRICAL SYSTEM
MAZDA 2.0L ................................................................................................................................................... 5.10
YANMAR 2.6L DIESEL ................................................................................................................................... 5.14
IMPACT SENSOR ................................................................................................................................................ 5.6
INSTRUMENT CLUSTER .................................................................................................................................. 5.22
JOYSTICK AND ELECTRONIC CONTROL LEVERS........................................................................................ 5.24
LOAD WEIGH ELECTRICAL ............................................................................................................................. 5.32
MAST ELECTRICAL
TILT SENSOR................................................................................................................................................. 5.30
POWER DISTRIBUTION MODULE
PENDING PER ECN 10419489⇒ .................................................................................................................. 5.21
⇒PENDING PER ECN 10419489 .................................................................................................................. 5.20
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 5.28
WIRE HARNESS
CHASSIS
MAZDA 2.0L ................................................................................................................................................ 5.36
YANMAR 2.6L DIESEL
⇒D/B 08/2006 ......................................................................................................................................... 5.48
COWL WITH FOOT DIRECTIONAL CONTROL PEDAL
WITH RETURN TO SET TILT ..................................................................................................................... 5.60
COWL WITH FORWARD/REVERSE LEVER
WITHOUT RETURN TO SET TILT.............................................................................................................. 5.64
DIESEL ENGINE
YANMAR 2.6L
D/B 08/2006⇒ ..................................................................................................................................................
, 5.74 5.72
ELECTRONIC CONTROL VALVE
THREE FUNCTION..................................................................................................................................... 5.76
ELECTRONIC CONTROL VLAVE
FOUR FUNCTION....................................................................................................................................... 5.78
LIGHTS ........................................................................................................................................................... 5.84
LPG ENGINE
MAZDA 2.0L
D/B 08/2006⇒ ......................................................................................................................................... 5.70
⇒D/B 08/2006 ......................................................................................................................................... 5.68
RH CHASSIS
MAZDA 2.0L
D/B 08/2006⇒ ......................................................................................................................................... 5.42
YANMAR 2.6L

5.1
CONTENTS

DESCRIPTION PAGE

D/B 08/2006⇒ ......................................................................................................................................... 5.54


TRANSMISSION
SINGLE SPEED
D/B 08/2006⇒ ......................................................................................................................................... 5.82
⇒D/B 08/2006 ......................................................................................................................................... 5.80
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................... 5.26

5.2
NOTES

5.3
ELECTRICAL SYSTEM
(CHASSIS)

ELECTRICA L SYSTEMCHASSIS

5.4
ELECTRICAL SYSTEM
(CHASSIS)

ITEM PART NO. DESCRIPTION QTY

1 580056613 Fastener .................................................................................................................... 6


2 580056589 Clip ............................................................................................................................ 1
3 580057757 Bracket ...................................................................................................................... 1
4 580037180 Capscrew................................................................................................................... 1
5 580067998 Battery Tray ............................................................................................................... 1
6 580023854 Fuse Puller ................................................................................................................ 1
7 580039900 Capscrew................................................................................................................... 4
8 580027573 Nut (Flange)............................................................................................................... 1
9 a 580043035 Power Distribution Module (☞ Page 5.20) ............................................................... 1
9 b 580074261 Power Distribution Module (☞ Page 5.21) ............................................................... 1
9 580056730 Seal ...................................................................................................................... 1
10 580026812 Clip ............................................................................................................................ 6
11 580050229 Connector .................................................................................................................. 1
12 580036342 Horn........................................................................................................................... 1
13 580047714 Capscrew................................................................................................................... 4
14 580026621 Clip Nut...................................................................................................................... 4
15 c 580057841 Wire Harness (RH Chassis) (Mazda 2.0L) (☞ Page 5.36) ...................................... 1
15 d 580069846 Wire Harness (RH Chassis) (Mazda 2.0L) (☞ Page 5.42) ...................................... 1
15 c 580063920 Wire Harness (Chassis) (Yanmar 2.6L Diesel) (☞ Page 5.48) ................................ 1
15 d 580069848 Wire Harness (Chassis) (Yanmar 2.6L Diesel) (☞ Page 5.54) ................................ 1
16 520052851 Battery (Wet) ............................................................................................................. 1
17 580046263 Link (Battery Hold Down) .......................................................................................... 1
18 580027573 Nut (Flange)............................................................................................................... 1
19 580041768 Cap ............................................................................................................................ 1
20 580074110 Link (Battery Hold Down) .......................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419489
b PENDING PER ECN 10419489 ⇒
c ⇒ D/B 08/2006
d D/B 08/2006 ⇒

5.5
IMPACT SENSOR

IMPACT SENSOR

5.6
IMPACT SENSOR

ITEM PART NO. DESCRIPTION QTY

1 580064567 Bracket ...................................................................................................................... 1


2 580026812 Clip ............................................................................................................................ 2
3 580056613 Fastener .................................................................................................................... 2
4 580064565 Wire Harness (Impact Sensor) .................................................................................. 1
5 580020942 Connector (4 Way) ............................................................................................... 1
6 518806635 Secondary Lock ................................................................................................... 1
7 505968514 Terminal (Pin) ....................................................................................................... 4
8 580020943 Connector (4-Way) ............................................................................................... 2
9 580020944 Secondary Lock ................................................................................................... 2
10 505968568 Terminal (Socket) ................................................................................................. 8
11 580049555 Clamp (Swivel) .......................................................................................................... 2
12 580042330 Clamp ........................................................................................................................ 2
13 580041371 Clamp ........................................................................................................................ 1
14 580047714 Capscrew................................................................................................................... 2
15 580064917 Impact Sensor ........................................................................................................... 1
16 580020942 Connector (4 Way) ............................................................................................... 1
17 518806635 Secondary Lock ................................................................................................... 1
18 505972554 Pin ........................................................................................................................ 4
19 580041369 Clamp ........................................................................................................................ 1

5.7
ENGINE ELECTRICAL COMPONENTS
(MAZDA 2.0L)

ENGINE ELECTRICAL COMPONENTSMAZDA 2.0L

5.8
ENGINE ELECTRICAL COMPONENTS
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580000990 Alternator................................................................................................................... 1
2 901860805 Nut ............................................................................................................................. 1
3 900724803 Bolt ............................................................................................................................ 3
4 901950814 Bracket ...................................................................................................................... 1
5 901085834 Bolt ............................................................................................................................ 1
6 901097863 Bolt ............................................................................................................................ 1
7 580047698 Sensor (Oxygen) ....................................................................................................... 1
8 900542824 Washer ...................................................................................................................... 1
9 505976593 Ignition Cable Set ...................................................................................................... 1
9 901303806 Cable (Spark Plug)............................................................................................... 1
9 901303807 Cable (Spark Plug)............................................................................................... 1
9 901303808 Cable (Spark Plug)............................................................................................... 1
9 901303809 Cable (Spark Plug)............................................................................................... 1
10 505960535 Spark Plug ................................................................................................................. 4
11 505960549 Support...................................................................................................................... 1
12 580046994 Coil Wire .................................................................................................................... 1
13 901303836 Belt ............................................................................................................................ 1
14 901950812 Strap .......................................................................................................................... 1
15 901292820 Bolt ............................................................................................................................ 1
16 580024160 Bolt ............................................................................................................................ 1
17 580043627 Ignition Coil................................................................................................................ 1
18 580047006 Screw Set .................................................................................................................. 1
19 580047005 Bracket ...................................................................................................................... 1
20 580056478 Screw......................................................................................................................... 2
21 580043604 Condenser ................................................................................................................. 1
22 580043605 Igniter ........................................................................................................................ 1
23 580024158 Hose .......................................................................................................................... 1
24 580045523 Sensor (MAP) ............................................................................................................ 1
25 901303832 Bolt ............................................................................................................................ 1
26 580047016 Distributor (☞ Page 5.34) ........................................................................................ 1
27 580046995 O-Ring ....................................................................................................................... 1
28 901860807 Oil Pressure Switch ................................................................................................... 1
29 900529808 Washer ...................................................................................................................... 1
30 580041817 Sensor (Air Temperature) .......................................................................................... 1
31 580040914 Starter........................................................................................................................ 1
580026298 Gauge (Heat) (Not Illustrated) ................................................................................... 1

5.9
ENGINE ELECTRICAL SYSTEM
(MAZDA 2.0L)

ENGINE ELECTRICAL SYSTEMMAZDA 2.0L

5.10
ENGINE ELECTRICAL SYSTEM
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

1 580042330 Clamp ........................................................................................................................ 1


2 580041557 Clamp ........................................................................................................................ 1
3 580039900 Capscrew................................................................................................................... 9
4 580050644 Battery Cable (Negative) ........................................................................................... 1
4 580063618 Terminal................................................................................................................ 1
4 580050293 Fitting ................................................................................................................... 1
4 580006553 Terminal................................................................................................................ 1
5 580047714 Capscrew................................................................................................................... 3
6 a 580046433 Wire Harness (LPG Engine) (☞ Page 5.68) ............................................................ 1
6 b 580070864 Wire Harness (LPG Engine) (☞ Page 5.70) ............................................................ 1
7 580026621 Clip Nut...................................................................................................................... 4
8 580049657 Bracket ...................................................................................................................... 1
9 580041168 Battery Cable (Positive) ............................................................................................. 1
9 580063616 Terminal................................................................................................................ 1
9 580063617 Terminal................................................................................................................ 1
9 580006553 Terminal................................................................................................................ 1
9 580040374 Boot...................................................................................................................... 1
9 580049075 Boot...................................................................................................................... 1
10 a 580041153 Nut ............................................................................................................................. 1
10 b 580056613 Fastener .................................................................................................................... 2
11 a 580041154 Lockwasher ............................................................................................................... 1
11 b 580026812 Clip ............................................................................................................................ 1
12 580037180 Capscrew................................................................................................................... 1
13 940600908 Lockwasher ............................................................................................................... 1
14 580047792 Bolt ............................................................................................................................ 1
15 580047698 Sensor (Oxygen) ....................................................................................................... 1
16 580027573 Nut (Flange)............................................................................................................... 1
17 580037180 Capscrew................................................................................................................... 1
18 580047714 Capscrew................................................................................................................... 4
19 520035820 Capscrew................................................................................................................... 2
20 580044946 Nut ............................................................................................................................. 2
21 580049336 Engine Control Unit ................................................................................................... 1
22 580047919 Nut (Flange)............................................................................................................... 1
23 580051890 Sensor (Oil Pressure) ................................................................................................ 1
24 580047926 Plate .......................................................................................................................... 1
25 580043627 Ignition Coil................................................................................................................ 1
26 580043605 Igniter ........................................................................................................................ 1
27 580043604 Condenser ................................................................................................................. 1
28 580056906 Adapter ...................................................................................................................... 1
29 504225257 Nut ............................................................................................................................. 9
30 580058212 Capscrew................................................................................................................... 4
31 580056453 Formed Bracket (Engine Control) .............................................................................. 1
32 580036023 Coolant Temperature Sensor..................................................................................... 1
33 580037008 Switch (Low Pressure)............................................................................................... 1
34 580023019 Fitting......................................................................................................................... 1

5.11
ENGINE ELECTRICAL SYSTEM
(MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

35 580037160 Sensor (Air Flow Restriction)..................................................................................... 1


36 b 580039588 Clip ............................................................................................................................ 1

FOOTNOTES:
a ⇒ D/B 08/2006
b D/B 08/2006 ⇒

5.12
NOTES

5.13
ENGINE ELECTRICAL SYSTEM
(YANMAR 2.6L DIESEL)

ENGINE ELECTRICAL SYSTEMYANMAR 2.6L DIESEL

5.14
ENGINE ELECTRICAL SYSTEM
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 a 580041003 Wire Harness (Engine) (☞ Page 5.72) .................................................................... 1


1 b 580070866 Wire Harness (Engine) (☞ Page 5.74) .................................................................... 1
2 a 580041154 Lockwasher (Not Illustrated) ...................................................................................... 1
2 b 580026812 Clip ............................................................................................................................ 3
3 a 580041153 Nut (Not Illustrated) ................................................................................................... 1
3 b 580056613 Fastener .................................................................................................................... 3
4 580037160 Sensor (Air Flow Restriction)..................................................................................... 1
5 580056906 Adapter ...................................................................................................................... 1
6 580051890 Sensor (Oil Pressure) ................................................................................................ 1
7 580049289 Nut ............................................................................................................................. 2
8 580056295 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 2
10 580057553 Bracket ...................................................................................................................... 1
11 580043584 Isolation Mount .......................................................................................................... 2
12 580001621 Relay ......................................................................................................................... 1
13 580047919 Nut (Flange)............................................................................................................... 2
14 940004902 Washer ...................................................................................................................... 1
15 449022022 Lockwasher ............................................................................................................... 1
16 931108909 Screw......................................................................................................................... 1
17 580045059 Speed Sensor (TIS)................................................................................................... 1
17 940600907 Washer ...................................................................................................................... 2
19 580036023 Coolant Temperature Sensor..................................................................................... 1
20 580060376 Bracket ...................................................................................................................... 1
21 580049840 Capscrew................................................................................................................... 1
22 580062747 Clamp ........................................................................................................................ 1
23 580059714 Bracket ...................................................................................................................... 1
24 580045401 Wire Harness (Alternator).......................................................................................... 1
24 580010738 Connector............................................................................................................. 1
24 580063614 Terminal................................................................................................................ 1
24 580063615 Terminal................................................................................................................ 1
24 580014386 Fuse (60 Amp) ..................................................................................................... 1
24 580010739 Cover (With Seal) ................................................................................................. 1
24 580052019 Boot...................................................................................................................... 1
24 580034616 Seal ...................................................................................................................... 2
24 580043655 Terminal................................................................................................................ 2
25 940004903 Washer ...................................................................................................................... 1
26 580040850 Clip Nut...................................................................................................................... 1
27 931109909 Screw......................................................................................................................... 1
28 449015002 Nut ............................................................................................................................. 1
29 580046870 Battery Cable (Positive) ............................................................................................. 1
29 580063616 Terminal................................................................................................................ 1
29 580063617 Terminal................................................................................................................ 1
29 580006553 Terminal................................................................................................................ 1
29 580049075 Boot...................................................................................................................... 1
29 580040374 Boot...................................................................................................................... 1
30 580050645 Battery Cable (Negative) ........................................................................................... 1
30 580063618 Terminal................................................................................................................ 1
30 580063617 Terminal................................................................................................................ 1
30 580050293 Fitting ................................................................................................................... 1
30 505970529 Clamp................................................................................................................... 1

5.15
ENGINE ELECTRICAL SYSTEM
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

30 580006553 Terminal................................................................................................................ 1
31 940600908 Lockwasher ............................................................................................................... 1
32 580037180 Capscrew................................................................................................................... 2
33 580041557 Clamp ........................................................................................................................ 1
34 580062748 Starter........................................................................................................................ 1
35 580056527 Capscrew................................................................................................................... 1
36 580062747 Clamp ........................................................................................................................ 2

FOOTNOTES:
a ⇒ D/B 08/2006
b D/B 08/2006 ⇒

5.16
NOTES

5.17
COWL ELECTRICAL

COWL ELECTRICAL

5.18
COWL ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580051810 Wire Harness (Cowl) (☞ Page 5.60) ....................................................................... 1


2 580062311 Bracket ...................................................................................................................... 1
3 580047200 Screw......................................................................................................................... 2
4 580037180 Capscrew................................................................................................................... 2
5 580038826 Bracket ...................................................................................................................... 1
6 580026812 Clip ............................................................................................................................ 3
7 580056613 Fastener .................................................................................................................... 3
8 580056614 Bracket ...................................................................................................................... 1
9 580030968 Capscrew................................................................................................................... 3
10 e 580049608 Vehicle System Manager -8525419........................................................................... 1
10 d 580049609 Vehicle System Manager -8525420........................................................................... 1
11 a 580038751 Wire Harness (Electronic Control Valve) (☞ Page 5.78) ......................................... 1
11 c 580040090 Wire Harness (Electronic Control Valve) (☞ Page 5.76) ......................................... 1
b 580050194 Connector (12 Pin) .................................................................................................... 1

FOOTNOTES:
a Four Function
b Not Ilustrated
c Three Function
d With Electronic Hydraulics
e Without Electronic Hydraulics

5.19
POWER DISTRIBUTION MODULE
(⇒PENDING PER ECN 10419489)

POWER DISTRIBUTION MODULE⇒PENDING PER ECN 10419489

ITEM PART NO. DESCRIPTION QTY

580043035 Power Distribution Module......................................................................................... 1


1 580023052 Relay (30 Amp) .................................................................................................... 2
2 580036599 Relay (20 Amp) .................................................................................................... 5
3 580036575 Fuse (20 Amp) ..................................................................................................... 5
4 580036576 Fuse (30 Amp) ..................................................................................................... 2
5 580036751 Semiconductor ..................................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) ................................................................................... 1
7 580043031 Fuse (25 Amp) ..................................................................................................... 3

5.20
POWER DISTRIBUTION MODULE
(PENDING PER ECN 10419489⇒)

POWER DISTRIBUTION MODULEPENDING PER ECN 10419489⇒

ITEM PART NO. DESCRIPTION QTY

580074261 Power Distribution Module......................................................................................... 1


1 580023052 Relay (30 Amp) .................................................................................................... 2
2 580036599 Relay (20 Amp) .................................................................................................... 5
3 580036575 Fuse (20 Amp) ..................................................................................................... 6
4 580036576 Fuse (30 Amp) ..................................................................................................... 2
5 580036751 Semiconductor ..................................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) ................................................................................... 1
7 580043031 Fuse (25 Amp) ..................................................................................................... 2

5.21
INSTRUMENT CLUSTER

INSTRUMENT CLUSTER

5.22
INSTRUMENT CLUSTER

ITEM PART NO. DESCRIPTION QTY

1 580040993 Detent Lever (Forward and Reverse) ........................................................................ 1


1 580039846 Cover (Display Lever) ................................................................................................ 1
2 580060625 Instrument Cluster ..................................................................................................... 1
3 580047049 Bezel (Display Cluster)......................................................................................... 2
4 a 580047046 Overlay (RH Display) ................................................................................................. 1
5 580047048 Decal (RH Display, All Options) ................................................................................. 1
6 580040994 Lever (Momentary) (Turn Signal) (Foot Directional Control)...................................... 1
6 580039846 Cover (Display Lever) ................................................................................................ 1
7 504240712 Key Set ...................................................................................................................... 1
8 580037904 Ignition Switch ........................................................................................................... 1
9 580047714 Capscrew................................................................................................................... 4
10 580047200 Screw......................................................................................................................... 5
11 580039847 Cover (Keyswitch)...................................................................................................... 1

FOOTNOTES:
a Remove Panels From Overlay as Required For Truck Configuration.

5.23
JOYSTICK AND ELECTRONIC CONTROL LEVERS

JOYSTICK AND ELECTRONIC CONT ROL LEVERS

5.24
JOYSTICK AND ELECTRONIC CONTROL LEVERS

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 b 580057969 Joystick Control (Without Interlock) ................................................................... 1 ..
1 c 580068622 Joystick Control (Without Interlock) ................................................................... 1 ..
1 b 580057970 Joystick Control (Without Interlock) ................................................................... .. 1
1 c 580068623 Joystick Control (Without Interlock) ................................................................... .. 1
1 b 580057971 Joystick Control (With Interlock) ........................................................................ 1 ..
1 c 580068614 Joystick Control (With Interlock) ........................................................................ 1 ..
1 b 580057972 Joystick Control (With Interlock) ........................................................................ .. 1
1 c 580068615 Joystick Control (With Interlock) ........................................................................ .. 1
2 580061855 Screw ............................................................................................................ 4 4
3 580045328 Housing (Upper)............................................................................................ 1 1
4 940004903 Washer .......................................................................................................... 4 4
5 449022019 Lockwasher ................................................................................................... 4 4
6 937100903 Nut................................................................................................................. 4 4
7 580045327 Housing (Lower) ............................................................................................ 1 1
8 932727901 Capscrew ...................................................................................................... 6 6
9 580051583 Bracket .......................................................................................................... 1 1
10 580041703 Wire Harness (Joystick) ................................................................................ 1 1
11 580052896 Bushing ......................................................................................................... 1 1
12 580047919 Nut (Flange)....................................................................................................... 4 4
13 580054585 Bracket .............................................................................................................. 1 1
14 580044848 Mini-Levers ........................................................................................................ 1 ..
14 580044868 Mini-Levers ........................................................................................................ .. 1
14 580059299 Mini-Levers (Clamping)...................................................................................... 1 ..
14 580059300 Mini-Levers (Clamping)...................................................................................... .. 1
14 580059301 Mini-Levers (With Return To Set Tilt)................................................................. 1 ..
14 580059302 Mini-Levers (With Return To Set Tilt)................................................................. .. 1
14 580059304 Mini-Levers (Clamping With Return To Set Tilt) ................................................ 1 ..
14 580059305 Mini-Levers (Clamping With Return To Set Tilt) ................................................ .. 1
14 a 580050222 Lever Kit ............................................................................................................ AR AR
14 580059505 Mini-Lever Interlock Kit (Clamping With Return To Set Tilt)............................... AR AR
14 580061851 Mini-Lever Plug Kit............................................................................................. AR AR
15 .. . . . Label.................................................................................................................. AR AR
16 580061850 Mini-Lever Interlock Switch Kit (Clamping With Return To Set Tilt) ................... AR AR
16 580061852 Momentary Switch Plug Kit ............................................................................... AR AR

FOOTNOTES:
a Kit contains one lever and hardware
b ⇒ PENDING PER ECN 10402351
c PENDING PER ECN 10402351 ⇒

5.25
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS

5.26
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 580049231 Capscrew................................................................................................................... 4
2 580052128 Turn Signal (RH Front)............................................................................................... 1
2 580052130 Cap (Black Plastic) ............................................................................................... 2
2 580022894 Connector............................................................................................................. 1
2 520038872 Secondary Lock ................................................................................................... 1
2 505968514 Terminal (Pin) ....................................................................................................... 3
2 580052129 Turn Signal (LH Front) ............................................................................................... 1
2 580052130 Cap (Black Plastic) ............................................................................................... 2
2 580022894 Connector............................................................................................................. 1
2 520038872 Secondary Lock ................................................................................................... 1
2 505968514 Terminal (Pin) ....................................................................................................... 3
3 580052119 Work Light (RH Front)................................................................................................ 1
3 580023746 Bulb ...................................................................................................................... 1
3 580052121 Work Light (LH Front) ................................................................................................ 1
3 580023746 Bulb ...................................................................................................................... 1
4 580057336 Wire Harness............................................................................................................. 1
5 580040850 Clip Nut...................................................................................................................... 2
6 580049224 Grommet (RH) ........................................................................................................... 1
7 580037207 Light (Stop,Turn,Tail, And Back-Up) .......................................................................... 2
7 580037209 Reflector (Tail) ........................................................................................................... 2
7 .. . . . Bracket (☞ Page 1.4) ............................................................................................... 2
8 580051168 Screw......................................................................................................................... 4
9 504232297 Guard ........................................................................................................................ 1
10 580056014 Strobe Light Assembly............................................................................................... 1
10 580000037 Strobe Light.......................................................................................................... 1
10 580035844 Lens (Amber) ................................................................................................... 1
10 504232212 Bulb.................................................................................................................. 1
10 580056006 Connector............................................................................................................. 1
10 580056004 Secondary Lock ................................................................................................... 1
10 580041195 Pin ........................................................................................................................ 2
10 580044908 Conduit................................................................................................................. AR
11 580051159 Bracket ...................................................................................................................... 1
12 580058314 Capscrew................................................................................................................... 2
13 580058212 Capscrew................................................................................................................... 2
14 580044859 Insert ......................................................................................................................... 2
15 580058188 Nut ............................................................................................................................. 2
16 580044914 Work Light (Rear) ...................................................................................................... 1
17 580041360 Grommet (Oval)......................................................................................................... 1
18 580050194 Connector .................................................................................................................. 1

5.27
TRANSMISSION ELECTRICAL SYSTEM

T RANSMISSION ELECTR ICAL SYST EM

5.28
TRANSMISSION ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 c 580052296 Wire Harness (Transmission) (☞ Page 5.80) .......................................................... 1


1 d 580066461 Wire Harness (Transmission) (☞ Page 5.80) .......................................................... 1
1 b 580069841 Wire Harness (Transmision) (☞ Page 5.82) ............................................................ 1
2 449001415 Capscrew................................................................................................................... 2
3 449022016 Lockwasher ............................................................................................................... 2
4 a .. . . . Bracket ...................................................................................................................... 1
5 a 580041154 Lockwasher ............................................................................................................... 1
6 a 580041153 Nut ............................................................................................................................. 1
7 a 580048894 Bracket ...................................................................................................................... 1
7 b 580066463 Bracket ...................................................................................................................... 1
8 580067818 Bracket ...................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 08/2006
b D/B 08/2006 ⇒
c ⇒ D/B 09/2005
d D/B 09/2005⇔D/B 08/2006

5.29
MAST ELECTRICAL
(TILT SENSOR)

MAST ELECT RICAL TILT SENSOR

ITEM PART NO. DESCRIPTION QTY

1 580047034 Capscrew................................................................................................................... 2
2 580059356 Sensor (Mast) ............................................................................................................ 1
2 580022894 Connector............................................................................................................. 1
2 520038872 Secondary Lock ................................................................................................... 1
2 505968514 Terminal (Pin) ....................................................................................................... 3
2 580062393 Grommet .............................................................................................................. 2
2 504231204 Heat Shrink Tube.................................................................................................. AR
3 580058497 Bracket (Sensor)........................................................................................................ 1
4 449015112 Nut ............................................................................................................................. 2
5 580060837 Bracket (Harness)...................................................................................................... 1

5.30
NOTES

5.31
LOAD WEIGH ELECTRICAL

LOAD WEIGH EL ECTRICAL

5.32
LOAD WEIGH ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580064598 Wire Harness (Load Weigh) ...................................................................................... 1


2 580036942 Connector............................................................................................................. 1
2 580026813 Secondary Lock ................................................................................................... 1
2 505968568 Terminal (Socket) ................................................................................................. 3
2 580019119 Terminal (Plug) ..................................................................................................... 9
3 580063697 Connector............................................................................................................. 1
3 580063751 Secondary Lock ................................................................................................... 1
3 580044852 Terminal (Socket) ................................................................................................. 3
3 580044854 Seal ...................................................................................................................... 3
4 580064599 Clamp ........................................................................................................................ 3
5 580053484 Clamp ........................................................................................................................ 3
6 580064733 Sensor ....................................................................................................................... 1
7 580064646 Fitting......................................................................................................................... 1

5.33
DISTRIBUTER
(MAZDA 2.0L)

DISTRIBUTERMAZDA 2.0L

ITEM PART NO. DESCRIPTION QTY

580047016 Distributor .................................................................................................................. 1


1 580047018 Cap....................................................................................................................... 1
2 580047019 Rotor .................................................................................................................... 1
3 580047017 Cover.................................................................................................................... 1

5.34
ALTERNATOR AND MOUNTING
(YANMAR 2.6L DIESEL)

ALTERNATOR AND MOUNTINGYANMAR 2.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 580062772 Alternator................................................................................................................... 1
2 580062795 Bolt ............................................................................................................................ 1
3 580063389 Nut ............................................................................................................................. 1
4 580062798 Bolt ............................................................................................................................ 1
5 580062796 Belt Adjuster .............................................................................................................. 1
6 580062797 Bolt ............................................................................................................................ 1

5.35
WIRE HARNESS
(CHASSIS) (MAZDA 2.0L)

WIRE HARNESSCHASSISMAZDA 2.0L

5.36
WIRE HARNESS
(CHASSIS) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

580063919 Wire Harness (RH Chassis) ...................................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036984 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 8
1 580019119 Terminal (Plug)................................................................................................. 4
1 580039502 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036982 Connector ........................................................................................................ 1
2 580039513 Terminal ........................................................................................................... 7
2 580019119 Terminal (Plug)................................................................................................. 5
2 580039502 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
3 580036981 Connector ........................................................................................................ 1
3 580039502 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 3
3 580019119 Terminal (Plug)................................................................................................. 9
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036940 Connector ........................................................................................................ 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 8
4 505968593 Terminal (Socket) ............................................................................................. 4
5 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
5 580020942 Connector (4 Way) ........................................................................................... 1
5 518806635 Secondary Lock ............................................................................................... 1
5 505968514 Terminal (Pin)................................................................................................... 4
6 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
6 580022859 Connector (12-Way)......................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 9
6 580019119 Terminal (Plug)................................................................................................. 3
6 580026813 Secondary Lock ............................................................................................... 1
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580036986 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 9
7 580019119 Terminal (Plug)................................................................................................. 3
8 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
8 580036983 Connector ........................................................................................................ 1
8 580036986 Secondary Lock ............................................................................................... 1
8 580039513 Terminal ........................................................................................................... 9
8 580019119 Terminal (Plug)................................................................................................. 3
9 .. . . . Connector Assembly (Horn)................................................................................. 1
9 580033515 Connector ........................................................................................................ 1
9 580033537 Secondary Lock ............................................................................................... 1
9 520045805 Seal.................................................................................................................. 2
9 520045804 Terminal ........................................................................................................... 3
9 580026649 Seal.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 505968505 Seal.................................................................................................................. 5

5.37
WIRE HARNESS
(CHASSIS) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

10 504288730 Plug.................................................................................................................. 2
10 504288733 Terminal ........................................................................................................... 5
10 580034658 Terminal ........................................................................................................... 1
10 580023845 Seal.................................................................................................................. 1
11 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
11 580034504 Connector ........................................................................................................ 1
11 580034509 Secondary Lock ............................................................................................... 1
11 505968505 Seal.................................................................................................................. 7
11 504288730 Plug.................................................................................................................. 1
11 504288733 Terminal ........................................................................................................... 4
11 580034658 Terminal ........................................................................................................... 3
12 580040120 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
13 520045074 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288733 Terminal ........................................................................................................... 2
13 580023845 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (End Cap)........................................................................... 1
14 520045068 Connector ........................................................................................................ 1
14 504288730 Plug.................................................................................................................. 2
14 520045069 Secondary Lock ............................................................................................... 1
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034506 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 7
15 504288730 Plug.................................................................................................................. 1
15 504288733 Terminal ........................................................................................................... 5
15 580034658 Terminal ........................................................................................................... 2
16 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
16 580034507 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
16 580034658 Terminal ........................................................................................................... 7
17 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 580050627 Terminal ........................................................................................................... 4
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Insulator ........................................................................................................... 4
19 580054258 Hood Switch ......................................................................................................... 1
20 .. . . . Connector Assembly (Seat Harness)................................................................... 1
20 580042221 Connector ........................................................................................................ 1
20 580042222 Secondary Lock ............................................................................................... 1
20 580039513 Terminal ........................................................................................................... 8
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580025557 Clip................................................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2

5.38
WIRE HARNESS
(CHASSIS) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

22 520038820 Connector............................................................................................................. 1
23 580030876 Clip ....................................................................................................................... 2
24 520038820 Connector............................................................................................................. 1
25 .. . . . Connector Assembly (Back-Up Alarm) ................................................................ 1
25 580021087 Connector ........................................................................................................ 1
25 580025557 Clip................................................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 2
26 .. . . . Connector (End Cap) ........................................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector (Coolant Level) ................................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
29 580020943 Connector (4-Way)........................................................................................... 1
29 580020944 Secondary Lock ............................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 4
30 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
30 580022893 Connector ........................................................................................................ 1
30 505968540 Secondary Lock ............................................................................................... 1
30 505968514 Terminal (Pin)................................................................................................... 2
31 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
31 580021087 Connector ........................................................................................................ 1
31 580025557 Clip................................................................................................................... 1
31 505968568 Terminal (Socket) ............................................................................................. 2
32 580039764 Clip ....................................................................................................................... 2
33 580026808 Clip ....................................................................................................................... 1
34 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
34 580027208 Connector (Socket) .......................................................................................... 1
34 505968568 Terminal (Socket) ............................................................................................. 17
34 580019119 Terminal (Plug)................................................................................................. 6
35 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
35 580044931 Connector ........................................................................................................ 1
35 505968568 Terminal (Socket) ............................................................................................. 8
35 505968566 Insulator ........................................................................................................... 1
35 580019119 Terminal (Plug)................................................................................................. 17
35 580050627 Terminal ........................................................................................................... 3
36 .. . . . Connector Assembly (Lights/Cab Harness) ......................................................... 1
36 580040820 Connector ........................................................................................................ 1
36 580040821 Secondary Lock ............................................................................................... 1
36 580050627 Terminal ........................................................................................................... 4
37 .. . . . Connector Assembly (End Cap)........................................................................... 1
37 580040822 Connector ........................................................................................................ 1
37 505968566 Insulator ........................................................................................................... 4
38 .. . . . Connector Assembly (End Cap)........................................................................... 1
38 580032038 Connector ........................................................................................................ 1

5.39
WIRE HARNESS
(CHASSIS) (MAZDA 2.0L)

ITEM PART NO. DESCRIPTION QTY

38 505968566 Insulator ........................................................................................................... 2


39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
39 580043467 Connector ........................................................................................................ 1
39 580050627 Terminal ........................................................................................................... 2
39 580043915 Secondary Lock ............................................................................................... 1
40 580025559 Clip ....................................................................................................................... 2

5.40
NOTES

5.41
WIRE HARNESS
(RH CHASSIS) (MAZDA 2.0L)
(D/B 08/2006⇒)

WIRE HARNESSRH CHASSISMAZDA 2.0LD/B 08/2006⇒

5.42
WIRE HARNESS
(RH CHASSIS) (MAZDA 2.0L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580069846 Wire Harness (RH Chassis) ...................................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036984 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 8
1 580019119 Terminal (Plug)................................................................................................. 4
1 580039502 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036982 Connector ........................................................................................................ 1
2 580039513 Terminal ........................................................................................................... 7
2 580019119 Terminal (Plug)................................................................................................. 5
2 580039502 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
3 580036981 Connector ........................................................................................................ 1
3 580039502 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 3
3 580019119 Terminal (Plug)................................................................................................. 9
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036940 Connector ........................................................................................................ 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 8
4 505968593 Terminal (Socket) ............................................................................................. 4
5 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
5 580020942 Connector (4 Way) ........................................................................................... 1
5 518806635 Secondary Lock ............................................................................................... 1
5 505968514 Terminal (Pin)................................................................................................... 4
6 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
6 580022859 Connector (12-Way)......................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 9
6 580019119 Terminal (Plug)................................................................................................. 3
6 580026813 Secondary Lock ............................................................................................... 1
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580036986 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 9
7 580019119 Terminal (Plug)................................................................................................. 3
8 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
8 580036983 Connector ........................................................................................................ 1
8 580036986 Secondary Lock ............................................................................................... 1
8 580039513 Terminal ........................................................................................................... 9
8 580019119 Terminal (Plug)................................................................................................. 3
9 .. . . . Connector Assembly (Horn)................................................................................. 1
9 580033515 Connector ........................................................................................................ 1
9 580033537 Secondary Lock ............................................................................................... 1
9 520045805 Seal.................................................................................................................. 2
9 520045804 Terminal ........................................................................................................... 3
9 580026649 Seal.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 505968505 Seal.................................................................................................................. 5

5.43
WIRE HARNESS
(RH CHASSIS) (MAZDA 2.0L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

10 504288730 Plug.................................................................................................................. 2
10 504288733 Terminal ........................................................................................................... 5
10 580034658 Terminal ........................................................................................................... 1
10 580023845 Seal.................................................................................................................. 1
11 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
11 580034504 Connector ........................................................................................................ 1
11 580034509 Secondary Lock ............................................................................................... 1
11 505968505 Seal.................................................................................................................. 7
11 504288730 Plug.................................................................................................................. 1
11 504288733 Terminal ........................................................................................................... 4
11 580034658 Terminal ........................................................................................................... 3
12 580040120 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
13 520045074 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288733 Terminal ........................................................................................................... 2
13 580023845 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (End Cap)........................................................................... 1
14 520045068 Connector ........................................................................................................ 1
14 504288730 Plug.................................................................................................................. 2
14 520045069 Secondary Lock ............................................................................................... 1
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034506 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 7
15 504288730 Plug.................................................................................................................. 1
15 504288733 Terminal ........................................................................................................... 5
15 580034658 Terminal ........................................................................................................... 2
16 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
16 580034507 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
16 580034658 Terminal ........................................................................................................... 7
17 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 580050627 Terminal ........................................................................................................... 4
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Insulator ........................................................................................................... 4
19 580025559 Clip ....................................................................................................................... 2
20 .. . . . Connector Assembly (Seat Harness)................................................................... 1
20 580042221 Connector ........................................................................................................ 1
20 580042222 Secondary Lock ............................................................................................... 1
20 580039513 Terminal ........................................................................................................... 8
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580025557 Clip................................................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2

5.44
WIRE HARNESS
(RH CHASSIS) (MAZDA 2.0L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

22 520038820 Connector............................................................................................................. 1
23 580030876 Clip ....................................................................................................................... 2
24 520038820 Connector............................................................................................................. 1
25 .. . . . Connector Assembly (Back-Up Alarm) ................................................................ 1
25 580021087 Connector ........................................................................................................ 1
25 580025557 Clip................................................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 2
26 .. . . . Connector (End Cap) ........................................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector (Coolant Level) ................................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
29 580020943 Connector (4-Way)........................................................................................... 1
29 580020944 Secondary Lock ............................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 4
30 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
30 580022893 Connector ........................................................................................................ 1
30 505968540 Secondary Lock ............................................................................................... 1
30 505968514 Terminal (Pin)................................................................................................... 2
31 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
31 580021087 Connector ........................................................................................................ 1
31 580025557 Clip................................................................................................................... 1
31 505968568 Terminal (Socket) ............................................................................................. 2
32 580039764 Clip ....................................................................................................................... 2
33 580026808 Clip ....................................................................................................................... 1
34 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
34 580036981 Connector ........................................................................................................ 1
34 580036986 Secondary Lock ............................................................................................... 1
34 580019119 Terminal (Plug)................................................................................................. 1
34 580039513 Terminal ........................................................................................................... 11
35 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
35 580039499 Connector ........................................................................................................ 1
35 580039500 Secondary Lock ............................................................................................... 1
35 580039513 Terminal ........................................................................................................... 6
36 .. . . . Connector Assembly (Lights/Cab Harness) ......................................................... 1
36 580040820 Connector ........................................................................................................ 1
36 580040821 Secondary Lock ............................................................................................... 1
36 580050627 Terminal ........................................................................................................... 4
37 .. . . . Connector Assembly (End Cap)........................................................................... 1
37 580040822 Connector ........................................................................................................ 1
37 505968566 Insulator ........................................................................................................... 4
38 .. . . . Connector Assembly (End Cap)........................................................................... 1
38 580032038 Connector ........................................................................................................ 1
38 505968566 Insulator ........................................................................................................... 2

5.45
WIRE HARNESS
(RH CHASSIS) (MAZDA 2.0L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1


39 580043467 Connector ........................................................................................................ 1
39 580050627 Terminal ........................................................................................................... 2
39 580043915 Secondary Lock ............................................................................................... 1
40 .. . . . Connector Assembly (Engine Harness) .................................................................... 1
40 580040820 Connector ........................................................................................................ 1
40 580040821 Secondary Lock ............................................................................................... 1
40 505968566 Insulator ........................................................................................................... 12
40 580050627 Terminal ........................................................................................................... 12
41 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
41 580027206 Connector ........................................................................................................ 1
41 580027207 Secondary Lock ............................................................................................... 1
41 505968568 Terminal (Socket) ............................................................................................. 8

5.46
NOTES

5.47
WIRE HARNESS
(CHASSIS) (YANMAR 2.6L DIESEL)
(⇒D/B 08/2006)

WIRE HARNESSCHASSISYANMAR 2.6L DIESEL⇒D/B 08/2006

5.48
WIRE HARNESS
(CHASSIS) (YANMAR 2.6L DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

580063920 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036983 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
1 505968568 Terminal (Socket) ............................................................................................. 8
1 505968593 Terminal (Socket) ............................................................................................. 4
2 .. . . . Connector Assembly (To Cowl Harness) ......................................................... 1
2 580020942 Connector (4 Way) ............................................................................................... 1
2 518806635 Secondary Lock ............................................................................................... 1
2 505968514 Terminal (Pin)................................................................................................... 4
3 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
3 580022859 Connector (12-Way)......................................................................................... 1
3 580026813 Secondary Lock ............................................................................................... 1
3 505968568 Terminal (Socket) ............................................................................................. 9
3 580019119 Terminal (Plug)................................................................................................. 3
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036981 Connector ........................................................................................................ 1
4 580036986 Secondary Lock ............................................................................................... 1
4 580039513 Terminal ........................................................................................................... 3
4 580019119 Terminal (Plug)................................................................................................. 9
5 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
5 580036983 Connector ........................................................................................................ 1
5 580036986 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 9
5 580019119 Terminal (Plug)................................................................................................. 3
6 .. . . . Connector Assembly (Horn)................................................................................. 1
6 580033515 Connector ........................................................................................................ 1
6 580033537 Secondary Lock ............................................................................................... 1
6 520045805 Seal.................................................................................................................. 2
6 520045804 Terminal ........................................................................................................... 3
6 580026649 Seal.................................................................................................................. 1
7 .. . . . Connector Assembly (Power Distribution Manager)............................................. 1
7 580034505 Connector ........................................................................................................ 1
7 580034509 Secondary Lock ............................................................................................... 1
7 505968505 Seal.................................................................................................................. 5
7 504288730 Plug.................................................................................................................. 2
7 580034658 Terminal ........................................................................................................... 1
7 580023845 Seal.................................................................................................................. 1
8 .. . . . Connector Assembly (Power Distribution Manager)............................................. 1
8 580034504 Connector ........................................................................................................ 1
8 580034509 Secondary Lock ............................................................................................... 1
8 505968505 Seal.................................................................................................................. 7
8 504288730 Plug.................................................................................................................. 1
8 504288733 Terminal ........................................................................................................... 4
8 580034658 Terminal ........................................................................................................... 3
9 580040120 Clip ....................................................................................................................... 1
10 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
10 520045074 Connector ........................................................................................................ 1
10 520045069 Secondary Lock ............................................................................................... 1
10 504288733 Terminal ........................................................................................................... 2

5.49
WIRE HARNESS
(CHASSIS) (YANMAR 2.6L DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

10 580023845 Seal.................................................................................................................. 2
11 520045068 Connector (End Cap) ........................................................................................... 1
11 520045069 Secondary Lock ............................................................................................... 1
11 504288730 Plug.................................................................................................................. 2
12 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
12 580034506 Connector ........................................................................................................ 1
12 580034509 Secondary Lock ............................................................................................... 1
12 505968505 Seal.................................................................................................................. 8
12 504288733 Terminal ........................................................................................................... 6
12 580034658 Terminal ........................................................................................................... 2
13 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
13 580034507 Connector ........................................................................................................ 1
13 580034509 Secondary Lock ............................................................................................... 1
13 505968505 Seal.................................................................................................................. 7
13 504288730 Plug.................................................................................................................. 1
13 580034658 Terminal ........................................................................................................... 7
14 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
14 580040820 Connector ........................................................................................................ 1
14 580040821 Secondary Lock ............................................................................................... 1
14 505968566 Insulator ........................................................................................................... 1
14 580050627 Terminal ........................................................................................................... 3
15 580040822 Connector (End Cap) ........................................................................................... 1
15 505968566 Insulator ........................................................................................................... 4
16 580054258 Hood Switch ......................................................................................................... 1
17 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
17 580021087 Connector ........................................................................................................ 1
17 580021088 Secondary Lock ............................................................................................... 1
17 505968568 Terminal (Socket) ............................................................................................. 2
18 520038820 Connector (End Cap) ........................................................................................... 1
19 .. . . . Connector Assembly (Buss Terminal 2) ............................................................... 1
19 580020943 Connector (4-Way)........................................................................................... 1
19 580020944 Secondary Lock ............................................................................................... 1
19 505968568 Terminal (Socket) ............................................................................................. 5
20 580030878 Clip ....................................................................................................................... 2
21 .. . . . Connector Assembly (To Backup Harness) ......................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580021088 Secondary Lock ............................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2
22 520038820 Connector (End Cap) ........................................................................................... 1
23 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
23 520045074 Connector ........................................................................................................ 1
23 520045069 Secondary Lock ............................................................................................... 1
23 504288733 Terminal ........................................................................................................... 2
23 580023845 Seal.................................................................................................................. 2
24 520045068 Connector (End Cap) ........................................................................................... 1
24 520045069 Secondary Lock ............................................................................................... 1
24 504288730 Plug.................................................................................................................. 2
25 580030876 Clip ....................................................................................................................... 2
26 580025559 Clip ....................................................................................................................... 2
27 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1

5.50
WIRE HARNESS
(CHASSIS) (YANMAR 2.6L DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

27 580042221 Connector ........................................................................................................ 1


27 580042222 Secondary Lock ............................................................................................... 1
27 580039513 Terminal ........................................................................................................... 8
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 580022893 Connector (End Cap) ........................................................................................... 1
29 505968540 Secondary Lock ............................................................................................... 1
29 505968514 Terminal (Pin)................................................................................................... 2
30 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
30 580021087 Connector ........................................................................................................ 1
30 580021088 Secondary Lock ............................................................................................... 1
30 505968568 Terminal (Socket) ............................................................................................. 2
31 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
31 580027208 Connector (Socket) .......................................................................................... 1
31 580019119 Terminal (Plug)................................................................................................. 14
31 505968566 Insulator ........................................................................................................... 9
32 580026808 Clip ....................................................................................................................... 1
33 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
33 580044931 Connector ........................................................................................................ 1
33 505968568 Terminal (Socket) ............................................................................................. 13
33 505968566 Insulator ........................................................................................................... 1
33 580039513 Terminal ........................................................................................................... 6
33 580019119 Terminal (Plug)................................................................................................. 6
33 580050627 Terminal ........................................................................................................... 3
34 580045045 Clip ....................................................................................................................... 1
35 .. . . . Connector Assembly (To Light/Cab Harness) ...................................................... 1
35 580040820 Connector ........................................................................................................ 1
35 580040821 Secondary Lock ............................................................................................... 1
35 580050627 Terminal ........................................................................................................... 4
36 580040822 Connector (End Cap) ........................................................................................... 1
36 505968566 Insulator ........................................................................................................... 4
37 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
37 580043467 Connector ........................................................................................................ 1
37 580043915 Secondary Lock ............................................................................................... 1
37 580050627 Terminal ........................................................................................................... 2
38 580032038 Connector (End Cap) ........................................................................................... 1
38 505968566 Insulator ........................................................................................................... 2
39 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
39 580036984 Connector ........................................................................................................ 1
39 580039502 Secondary Lock ............................................................................................... 1
39 580039513 Terminal ........................................................................................................... 7
39 580019119 Terminal (Plug)................................................................................................. 5
40 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
40 580036983 Connector ........................................................................................................ 1
40 580039502 Secondary Lock ............................................................................................... 1
40 580039513 Terminal ........................................................................................................... 11
40 580019119 Terminal (Plug)................................................................................................. 1
41 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
41 580036982 Connector ........................................................................................................ 1
41 580039502 Secondary Lock ............................................................................................... 1
41 580039513 Terminal ........................................................................................................... 7

5.51
WIRE HARNESS
(CHASSIS) (YANMAR 2.6L DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

41 580019119 Terminal (Plug)................................................................................................. 5


42 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
42 580036981 Connector ........................................................................................................ 1
42 580039502 Secondary Lock ............................................................................................... 1
42 580039513 Terminal ........................................................................................................... 9
42 580019119 Terminal (Plug)................................................................................................. 3
43 580039764 Clip ....................................................................................................................... 1

5.52
NOTES

5.53
WIRE HARNESS
(RH CHASSIS) (YANMAR 2.6L)
(D/B 08/2006⇒)

WIRE HARNESSRH CHASSISYANMAR 2.6LD/B 08/2006⇒

5.54
WIRE HARNESS
(RH CHASSIS) (YANMAR 2.6L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580069848 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036983 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
1 505968568 Terminal (Socket) ............................................................................................. 8
1 505968593 Terminal (Socket) ............................................................................................. 4
2 .. . . . Connector Assembly (To Cowl Harness) ......................................................... 1
2 580020942 Connector (4 Way) ............................................................................................... 1
2 518806635 Secondary Lock ............................................................................................... 1
2 505968514 Terminal (Pin)................................................................................................... 4
3 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
3 580022859 Connector (12-Way)......................................................................................... 1
3 580026813 Secondary Lock ............................................................................................... 1
3 505968568 Terminal (Socket) ............................................................................................. 9
3 580019119 Terminal (Plug)................................................................................................. 3
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036981 Connector ........................................................................................................ 1
4 580036986 Secondary Lock ............................................................................................... 1
4 580039513 Terminal ........................................................................................................... 3
4 580019119 Terminal (Plug)................................................................................................. 9
5 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
5 580036983 Connector ........................................................................................................ 1
5 580036986 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 9
5 580019119 Terminal (Plug)................................................................................................. 3
6 .. . . . Connector Assembly (Horn)................................................................................. 1
6 580033515 Connector ........................................................................................................ 1
6 580033537 Secondary Lock ............................................................................................... 1
6 520045805 Seal.................................................................................................................. 2
6 520045804 Terminal ........................................................................................................... 3
6 580026649 Seal.................................................................................................................. 1
7 .. . . . Connector Assembly (Power Distribution Manager)............................................. 1
7 580034505 Connector ........................................................................................................ 1
7 580034509 Secondary Lock ............................................................................................... 1
7 505968505 Seal.................................................................................................................. 5
7 504288730 Plug.................................................................................................................. 2
7 580034658 Terminal ........................................................................................................... 1
7 580023845 Seal.................................................................................................................. 1
8 .. . . . Connector Assembly (Power Distribution Manager)............................................. 1
8 580034504 Connector ........................................................................................................ 1
8 580034509 Secondary Lock ............................................................................................... 1
8 505968505 Seal.................................................................................................................. 7
8 504288730 Plug.................................................................................................................. 1
8 504288733 Terminal ........................................................................................................... 4
8 580034658 Terminal ........................................................................................................... 3
9 580040120 Clip ....................................................................................................................... 1
10 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
10 520045074 Connector ........................................................................................................ 1
10 520045069 Secondary Lock ............................................................................................... 1
10 504288733 Terminal ........................................................................................................... 2

5.55
WIRE HARNESS
(RH CHASSIS) (YANMAR 2.6L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

10 580023845 Seal.................................................................................................................. 2
11 520045068 Connector (End Cap) ........................................................................................... 1
11 520045069 Secondary Lock ............................................................................................... 1
11 504288730 Plug.................................................................................................................. 2
12 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
12 580034506 Connector ........................................................................................................ 1
12 580034509 Secondary Lock ............................................................................................... 1
12 505968505 Seal.................................................................................................................. 8
12 504288733 Terminal ........................................................................................................... 6
12 580034658 Terminal ........................................................................................................... 2
13 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
13 580034507 Connector ........................................................................................................ 1
13 580034509 Secondary Lock ............................................................................................... 1
13 505968505 Seal.................................................................................................................. 7
13 504288730 Plug.................................................................................................................. 1
13 580034658 Terminal ........................................................................................................... 7
14 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
14 580040820 Connector ........................................................................................................ 1
14 580040821 Secondary Lock ............................................................................................... 1
14 505968566 Insulator ........................................................................................................... 1
14 580050627 Terminal ........................................................................................................... 3
15 580040822 Connector (End Cap) ........................................................................................... 1
15 505968566 Insulator ........................................................................................................... 4
16 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
16 580040820 Connector ........................................................................................................ 1
16 580040821 Secondary Lock ............................................................................................... 1
16 505968566 Insulator ........................................................................................................... 1
16 580050627 Terminal ........................................................................................................... 3
17 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
17 580021087 Connector ........................................................................................................ 1
17 580021088 Secondary Lock ............................................................................................... 1
17 505968568 Terminal (Socket) ............................................................................................. 2
18 520038820 Connector (End Cap) ........................................................................................... 1
19 .. . . . Connector Assembly (Buss Terminal 2) ............................................................... 1
19 580020943 Connector (4-Way)........................................................................................... 1
19 580020944 Secondary Lock ............................................................................................... 1
19 505968568 Terminal (Socket) ............................................................................................. 5
20 580030878 Clip ....................................................................................................................... 2
21 .. . . . Connector Assembly (To Backup Harness) ......................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580021088 Secondary Lock ............................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2
22 520038820 Connector (End Cap) ........................................................................................... 1
23 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
23 520045074 Connector ........................................................................................................ 1
23 520045069 Secondary Lock ............................................................................................... 1
23 504288733 Terminal ........................................................................................................... 2
23 580023845 Seal.................................................................................................................. 2
24 520045068 Connector (End Cap) ........................................................................................... 1
24 520045069 Secondary Lock ............................................................................................... 1

5.56
WIRE HARNESS
(RH CHASSIS) (YANMAR 2.6L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

24 504288730 Plug.................................................................................................................. 2
25 580030876 Clip ....................................................................................................................... 2
26 580025559 Clip ....................................................................................................................... 2
27 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
27 580042221 Connector ........................................................................................................ 1
27 580042222 Secondary Lock ............................................................................................... 1
27 580039513 Terminal ........................................................................................................... 8
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 580071066 Connector (End Cap) ........................................................................................... 1
30 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
30 580021087 Connector ........................................................................................................ 1
30 580021088 Secondary Lock ............................................................................................... 1
30 505968568 Terminal (Socket) ............................................................................................. 2
31 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
31 580036981 Connector ........................................................................................................ 1
31 580036986 Secondary Lock ............................................................................................... 1
31 580039513 Terminal ........................................................................................................... 10
31 580019119 Terminal (Plug)................................................................................................. 2
32 580026808 Clip ....................................................................................................................... 2
33 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
33 580022859 Connector (12-Way)......................................................................................... 1
33 580026813 Secondary Lock ............................................................................................... 1
33 505968568 Terminal (Socket) ............................................................................................. 11
33 580019119 Terminal (Plug)................................................................................................. 1
34 580045045 Clip ....................................................................................................................... 1
35 .. . . . Connector Assembly (To Light/Cab Harness) ...................................................... 1
35 580040820 Connector ........................................................................................................ 1
35 580040821 Secondary Lock ............................................................................................... 1
35 580050627 Terminal ........................................................................................................... 4
36 580040822 Connector (End Cap) ........................................................................................... 1
36 505968566 Insulator ........................................................................................................... 4
37 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
37 580043467 Connector ........................................................................................................ 1
37 580043915 Secondary Lock ............................................................................................... 1
37 580050627 Terminal ........................................................................................................... 2
38 580032038 Connector (End Cap) ........................................................................................... 1
38 505968566 Insulator ........................................................................................................... 2
39 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
39 580036984 Connector ........................................................................................................ 1
39 580039502 Secondary Lock ............................................................................................... 1
39 580039513 Terminal ........................................................................................................... 7
39 580019119 Terminal (Plug)................................................................................................. 5
40 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
40 580036983 Connector ........................................................................................................ 1
40 580039502 Secondary Lock ............................................................................................... 1
40 580039513 Terminal ........................................................................................................... 11
40 580019119 Terminal (Plug)................................................................................................. 1
41 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
41 580036982 Connector ........................................................................................................ 1
41 580039502 Secondary Lock ............................................................................................... 1

5.57
WIRE HARNESS
(RH CHASSIS) (YANMAR 2.6L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

41 580039513 Terminal ........................................................................................................... 7


41 580019119 Terminal (Plug)................................................................................................. 5
42 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
42 580036981 Connector ........................................................................................................ 1
42 580039502 Secondary Lock ............................................................................................... 1
42 580039513 Terminal ........................................................................................................... 9
42 580019119 Terminal (Plug)................................................................................................. 3
43 580039764 Clip ....................................................................................................................... 1
44 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
44 580039499 Connector ........................................................................................................ 1
44 580039500 Secondary Lock ............................................................................................... 1
44 580039513 Terminal ........................................................................................................... 4
44 580019119 Terminal (Plug)................................................................................................. 2
45 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
45 580042221 Connector ........................................................................................................ 1
45 580042222 Secondary Lock ............................................................................................... 1
45 580039513 Terminal ........................................................................................................... 8

5.58
NOTES

5.59
WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (WITH RETURN TO SET TILT)

WIRE HARNESSCOWL WITH FOOT DIRECTIONAL CONTROL PEDALWITH RETURN TO SET TILT

5.60
WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

580051810 Wire Harness............................................................................................................. 1


1 580036982 Connector (Vehicle System Manager) ................................................................. 1
1 580039513 Terminal ........................................................................................................... 10
1 580019119 Terminal (Plug)................................................................................................. 2
2 580020944 Secondary Lock ................................................................................................... 1
2 580036986 Secondary Lock ............................................................................................... 1
3 580038661 Connector (Accelerator Pedal) ............................................................................. 1
3 580039513 Terminal ........................................................................................................... 10
3 580039158 Terminal ........................................................................................................... 6
4 580036910 Connector (End Cap) (End Cap).......................................................................... 1
4 952408901 Connector ........................................................................................................ 1
5 580020943 Connector (4-Way) (To Foot Directional Control Harness)................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 4
6 580020944 Secondary Lock ................................................................................................... 1
7 580030878 Clip ....................................................................................................................... 4
8 580019139 Connector (3-Way) (To Mast) ............................................................................... 1
8 505968568 Terminal (Socket) ............................................................................................. 3
9 580019140 Secondary Lock ................................................................................................... 3
10 580010571 Connector (End Cap) ........................................................................................... 1
11 504288749 Connector (Brake Pressure)................................................................................. 1
11 580039158 Terminal ........................................................................................................... 3
11 505968568 Terminal (Socket) ............................................................................................. 3
11 580021087 Connector ........................................................................................................ 1
12 580019139 Connector (3-Way) (Brake Pedal) ........................................................................ 1
12 505968566 Insulator ........................................................................................................... 3
13 580019140 Secondary Lock ................................................................................................... 1
14 580025560 Clip ....................................................................................................................... 1
15 580019139 Connector (3-Way) (Park Brake) .......................................................................... 1
15 952408901 Connector ........................................................................................................ 1
15 505968568 Terminal (Socket) ............................................................................................. 3
16 580019140 Secondary Lock ................................................................................................... 3
17 952405902 Connector (Brake Fluid) ....................................................................................... 1
17 580051729 Terminal ........................................................................................................... 1
18 952405902 Connector (Brake Fluid) ....................................................................................... 1
18 580051729 Terminal ........................................................................................................... 1
19 580040120 Clip ....................................................................................................................... 1
20 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
21 580020943 Connector (4-Way) (Buss Terminal) ..................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 4
22 580020944 Secondary Lock ................................................................................................... 3
23 580036981 Connector (Display).............................................................................................. 1
23 580039513 Terminal ........................................................................................................... 5
23 580019119 Terminal (Plug)................................................................................................. 7
24 580036986 Secondary Lock ................................................................................................... 1
25 580051703 Connector (J1939 Diag) ....................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 3
26 580039194 Secondary Lock ................................................................................................... 1
27 580051704 Dust Cap .............................................................................................................. 1
28 580026808 Clip ....................................................................................................................... 4
29 580021087 Connector (Horn button) ...................................................................................... 1

5.61
WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

29 505968568 Terminal (Socket) ............................................................................................. 2


30 580021088 Secondary Lock ................................................................................................... 1
31 580039764 Clip ....................................................................................................................... 1
32 580036984 Connector (Vehicle System Manager) ................................................................. 1
32 580039513 Terminal ........................................................................................................... 7
32 580019119 Terminal (Plug)................................................................................................. 5
33 580036986 Secondary Lock ................................................................................................... 1
34 580026816 Connector (RH Chassis) ...................................................................................... 1
34 505968514 Terminal (Pin)................................................................................................... 9
34 505968566 Insulator ........................................................................................................... 3
35 505972589 Secondary Lock ................................................................................................... 1
36 580020943 Connector (4-Way) (RH Chassis)......................................................................... 1
36 505968568 Terminal (Socket) ............................................................................................. 4
37 580020944 Secondary Lock ................................................................................................... 1

5.62
NOTES

5.63
WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER) (WITHOUT RETURN TO SET TILT)

WIRE HARNESSCOWL WITH FORWARD/REVERSE LEVERWITHOUT RETURN TO SET TILT

5.64
WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER) (WITHOUT RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

580068402 Wire Harness (Cowl) ................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 6
1 580019119 Terminal (Plug)................................................................................................. 6
1 580036986 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Accelerator Pedal Sensor) ................................................ 1
2 580038661 Connector ........................................................................................................ 1
2 580039158 Terminal ........................................................................................................... 6
3 580030876 Clip ....................................................................................................................... 4
4 .. . . . Connector Assembly (Brake Pressure) ................................................................ 1
4 580063697 Connector ........................................................................................................ 1
4 580063751 Secondary Lock ............................................................................................... 1
4 580044852 Terminal (Socket) ............................................................................................. 3
4 580044854 Seal.................................................................................................................. 3
5 580040120 Clip ....................................................................................................................... 1
6 580025560 Clip ....................................................................................................................... 1
7 .. . . . Connector Assembly (Park Brake) ....................................................................... 2
7 580019139 Connector (3-Way)........................................................................................... 1
7 580019140 Secondary Lock ............................................................................................... 1
7 505968568 Terminal (Socket) ................................................................................................. 3
8 .. . . . Connector Assembly (Brake Fluid)....................................................................... 2
8 952408901 Connector ........................................................................................................ 1
8 952405902 Connector ........................................................................................................ 1
9 580037670 Connector (With Resistor) (End Cap) .............................................................. 1
10 .. . . . Connector Assembly ............................................................................................ 1
10 580020943 Connector (4-Way)........................................................................................... 1
10 580020944 Secondary Lock ................................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 4
11 580026808 Clip ....................................................................................................................... 2
12 .. . . . Connector Assembly (Display) .................................................................................. 1
12 580036981 Connector............................................................................................................. 1
12 580036986 Secondary Lock ............................................................................................... 1
12 580039513 Terminal ........................................................................................................... 5
12 580019119 Terminal (Plug)................................................................................................. 7
13 .. . . . Connector Assembly (J1939 Diagnostic) ............................................................. 1
13 580051703 Connector ........................................................................................................ 1
13 580039194 Secondary Lock ............................................................................................... 1
13 505968568 Terminal (Socket) ............................................................................................. 3
13 580051704 Dust Cap .......................................................................................................... 1
14 .. . . . Connector Assembly (Horn Button) ..................................................................... 1
14 580021087 Connector ........................................................................................................ 1
14 580021088 Secondary Lock ............................................................................................... 1
14 505968568 Terminal (Socket) ............................................................................................. 2
15 580039764 Clip ....................................................................................................................... 1
16 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
16 580036984 Connector ........................................................................................................ 1
16 580036986 Secondary Lock ............................................................................................... 1
16 580039513 Terminal ........................................................................................................... 7
16 580019119 Terminal (Plug)................................................................................................. 5

5.65
WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER) (WITHOUT RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

17 .. . . . Connector Assembly (To RH Chassis) ................................................................. 1


17 580026816 Connector ........................................................................................................ 1
17 505972589 Secondary Lock ............................................................................................... 1
17 505968514 Terminal (Pin)................................................................................................... 6
17 580019119 Terminal (Plug)................................................................................................. 6
18 .. . . . Connector Assembly (To RH Chassis) ................................................................. 1
18 580020943 Connector (4-Way)........................................................................................... 1
18 580020944 Secondary Lock ............................................................................................... 1
18 505968568 Terminal (Socket) ............................................................................................. 4

5.66
NOTES

5.67
WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L)
(⇒D/B 08/2006)

WIRE HARNESSLPG ENGINEMAZDA 2.0L⇒D/B 08/2006

5.68
WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

580046433 Wire Harness (LPG Engine)...................................................................................... 1


1 580022887 E-Ring .................................................................................................................. 1
2 580024032 Terminal (Block Ground) ...................................................................................... 1
3 580039251 Clip ....................................................................................................................... 2
4 580049466 Connector (Oxygen Sensor) ................................................................................ 1
5 580012323 Connector............................................................................................................. 2
6 580044131 Connector............................................................................................................. 2
7 580052076 Clip ....................................................................................................................... 2
8 580039253 Clip ....................................................................................................................... 4
9 580044131 Connector............................................................................................................. 1
10 520037898 Connector Body ................................................................................................... 1
11 580010739 Cover (With Seal) (Alternator) .............................................................................. 1
12 520038807 Fuse (50 Amp) ..................................................................................................... 1
13 580042698 Fuse Holder.......................................................................................................... 1
14 580048719 Bracket ................................................................................................................. 1
15 580025560 Clip ....................................................................................................................... 1
16 580051005 Connector Body (Igniter) ...................................................................................... 1
17 580051007 Connector (Coil) ................................................................................................... 1
18 580022997 Connector (Condenser)........................................................................................ 2
19 580051142 Connector Body (Distributor)................................................................................ 1
20 580039282 Bracket ................................................................................................................. 4
21 520045068 Connector (LPG Low Pressure Switch) ............................................................... 1
22 580015589 Connector (Idle LPG Solenoid) ............................................................................ 1
23 580012324 Connector (Air Filter Restriction).......................................................................... 1
24 580012323 Connector (Air Filter Restriction Sensor) ............................................................. 1
25 580015588 Connector (Main LPG Solenoid) .......................................................................... 1
26 504288749 Connector (Oil Pressure Sensor) ......................................................................... 1
27 580034357 Boot (Alternator)................................................................................................... 1
28 520045874 Terminal................................................................................................................ 1
29 504288740 Connector (Coolant Temp) ................................................................................... 1
30 505968511 Connector Body (Alternator) ................................................................................ 1
31 580039252 Clip ....................................................................................................................... 1
32 580049522 Connector (MAP ) ................................................................................................ 1
33 580049465 Connector (TPS) .................................................................................................. 1
34 580051001 Connector (Governor) .......................................................................................... 1
35 580022996 Connector (Injector) ............................................................................................. 1
36 580044126 Housing ................................................................................................................ 1
37 580026808 Clip ....................................................................................................................... 1
38 580048721 Bracket ................................................................................................................. 2
39 580046360 Connector (Chassis Harness) .............................................................................. 1
40 580055342 Connector (Starter) .............................................................................................. 1
41 580055343 Terminal................................................................................................................ 1

5.69
WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L)
(D/B 08/2006⇒)

WIRE HARNESSLPG ENGINEMAZDA 2.0LD/B 08/2006⇒

5.70
WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580070864 Wire Harness (LPG Engine)...................................................................................... 1


1 580024032 Terminal................................................................................................................ 1
2 580049466 Connector (Oxygen Sensor) ................................................................................ 1
3 580039251 Clip ....................................................................................................................... 2
4 580048721 Bracket ................................................................................................................. 2
5 580010739 Cover (With Seal) (Alternator) .............................................................................. 1
6 520037898 Connector Body ................................................................................................... 1
7 580052076 Clip ....................................................................................................................... 2
8 580044131 Connector............................................................................................................. 1
9 580012323 Connector (Air Filter Restriction Sensor) ............................................................. 2
10 580012324 Connector (Air Filter Restriction).......................................................................... 2
11 520038807 Fuse (50 Amp) ..................................................................................................... 1
12 580042698 Fuse Holder.......................................................................................................... 1
13 580039253 Clip ....................................................................................................................... 4
14 580039282 Bracket ................................................................................................................. 4
15 580048719 Bracket ................................................................................................................. 1
16 580039252 Clip ....................................................................................................................... 1
17 580051142 Connector Body (Distributor)................................................................................ 1
18 580025560 Clip ....................................................................................................................... 1
19 580051005 Connector Body (Igniter) ...................................................................................... 1
20 580051007 Connector (Coil) ................................................................................................... 1
21 580022997 Connector (Condenser)........................................................................................ 2
22 520045068 Connector (LPG Low Pressure Switch) ............................................................... 1
23 520045074 Connector............................................................................................................. 1
24 580015589 Connector (Idle LPG Solenoid) ............................................................................ 1
25 580015588 Connector (Main LPG Solenoid) .......................................................................... 1
26 504288749 Connector (Oil Pressure Sensor) ......................................................................... 1
27 580034357 Boot (Alternator)................................................................................................... 1
28 520045874 Terminal................................................................................................................ 1
29 504288740 Connector (Coolant Temperature)........................................................................ 1
30 505968511 Connector Body (Alternator) ................................................................................ 1
31 580049522 Connector (MAP Sensor) ..................................................................................... 1
32 580049465 Connector (Throttle Position Sensor) ................................................................... 1
33 580051001 Connector (Governor) .......................................................................................... 1
34 580022996 Connector (Injector) ............................................................................................. 1
35 580044126 Housing ................................................................................................................ 1
36 580026808 Clip ....................................................................................................................... 1
37 580040822 Connector (Chassis Harness) .............................................................................. 1
37 580040823 Secondary Lock ................................................................................................... 1
38 505972593 Connector (Chassis Harness) .............................................................................. 1
38 505972507 Secondary Lock ................................................................................................... 1
39 580055342 Connector (Starter) .............................................................................................. 1
40 580022887 E-Ring .................................................................................................................. 1

5.71
WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L )
(D/B 08/2006⇒)

WIRE HARNESSDIESEL ENGINEYANMAR 2.6L D/B 08/2006⇒

5.72
WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L )
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580041003 Wire Harness (Engine) .............................................................................................. 1


1 580048818 Terminal (Glow Plug)............................................................................................ 1
1 580006543 Boot...................................................................................................................... 1
2 580010738 Connector (Fuse) ................................................................................................. 1
2 520044820 Connector ........................................................................................................ 2
2 520044819 Fuse Connector ............................................................................................... 2
2 580014386 Fuse (60 Amp) ..................................................................................................... 1
2 580010739 Cover (With Seal) ................................................................................................. 1
3 580043885 Connector (Engine RPM Sensor)......................................................................... 1
3 504288741 Terminal ........................................................................................................... 3
4 580048818 Terminal (Starter Solenoid) .................................................................................. 1
4 580006543 Boot...................................................................................................................... 1
5 520039880 Terminal (Starter Stud)......................................................................................... 1
6 580063619 Connector (Alternator).......................................................................................... 1
6 580051160 Fitting ............................................................................................................... 2
7 580057552 Connector (Fuel Shut-off Solenoid)...................................................................... 1
8 580056633 Connector (Cold Start Aid) ................................................................................... 1
9 580034556 Terminal (Relay Power To Glow Plugs) ................................................................ 1
9 505970552 Boot...................................................................................................................... 1
10 520038827 Fitting (Relay Ground) .......................................................................................... 1
11 580034556 Terminal (Fused Power Positive) .......................................................................... 1
11 505970552 Boot...................................................................................................................... 1
12 520038827 Fitting (Relay Signal) ............................................................................................ 1
13 580063620 Connector (Fuel Filter/Water Separator) .............................................................. 1
14 580025779 Connector (Fuel Level Sensor) ............................................................................ 1
14 504288741 Terminal ........................................................................................................... 2
15 580038661 Connector (Throttle Position Sensor) ................................................................... 1
15 580039158 Terminal ........................................................................................................... 6
16 504288740 Connector (Water Temperature Sensor) .............................................................. 1
16 504288741 Terminal ........................................................................................................... 2
17 580012324 Connector (Air Filter Sensor) ............................................................................... 1
17 520038875 Pin.................................................................................................................... 2
17 580023845 Seal.................................................................................................................. 2
17 580025791 Terminal................................................................................................................ 2
18 504288749 Connector (Low Engine Oil Pressure Switch) ...................................................... 1
18 580039158 Terminal ........................................................................................................... 3
19 505968501 Connector (Pull Actuator)..................................................................................... 1
19 505064747 Terminal ........................................................................................................... 2
19 505968535 Secondary Lock ................................................................................................... 1
19 520038820 Connector............................................................................................................. 1
20 580046360 Connector (Engine To Chassis) ........................................................................... 1
20 580019341 Terminal (Pin)................................................................................................... 3
20 505968514 Terminal (Pin)................................................................................................... 19
20 505968566 Insulator ............................................................................................................... 7
21 580026810 Clip ....................................................................................................................... 1
22 580030876 Clip ....................................................................................................................... 2
23 580039252 Clip ....................................................................................................................... 2
24 580039282 Bracket ................................................................................................................. 2

5.73
WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L)
(D/B 08/2006⇒)

WIRE HARNESSDIESEL ENGINEYANMAR 2.6LD/B 08/2006⇒

5.74
WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580070866 Wire Harness............................................................................................................. 1


1 580048818 Terminal (Glow Plug)............................................................................................ 1
1 580006543 Boot...................................................................................................................... 1
2 580010738 Connector (Fuse) ................................................................................................. 1
2 520044820 Connector ........................................................................................................ 2
2 520044819 Fuse Connector ............................................................................................... 2
2 580014386 Fuse (60 Amp) ..................................................................................................... 1
2 580010739 Cover (With Seal) ................................................................................................. 1
3 580043885 Connector (Engine RPM Sensor)......................................................................... 1
3 504288741 Terminal ........................................................................................................... 3
4 580048818 Terminal (Starter Solenoid) .................................................................................. 1
4 580006543 Boot...................................................................................................................... 1
5 520039880 Terminal (Starter Stud)......................................................................................... 1
6 580063619 Connector (Alternator).......................................................................................... 1
6 580051160 Fitting ............................................................................................................... 2
7 580057552 Connector (Fuel Shut-off Solenoid)...................................................................... 1
8 580056633 Connector (Cold Start Aid) ................................................................................... 1
9 580034556 Terminal (Relay Power To Glow Plugs) ................................................................ 1
9 505970552 Boot...................................................................................................................... 1
10 520038827 Fitting (Relay Ground) .......................................................................................... 1
11 580034556 Terminal (Fused Power Positive) .......................................................................... 1
11 505970552 Boot...................................................................................................................... 1
12 520038827 Fitting (Relay Signal) ............................................................................................ 1
13 580063620 Connector (Fuel Filter/Water Separator) .............................................................. 1
14 580025779 Connector (Fuel Level Sensor) ............................................................................ 1
14 504288741 Terminal ........................................................................................................... 2
15 580038661 Connector (Throttle Position Sensor) ................................................................... 1
15 580039158 Terminal ........................................................................................................... 6
16 504288740 Connector (Water Temperature Sensor) .............................................................. 1
16 504288741 Terminal ........................................................................................................... 2
17 580012324 Connector (Air Filter Sensor) ............................................................................... 1
17 520038875 Pin.................................................................................................................... 2
17 580023845 Seal.................................................................................................................. 2
17 580025791 Terminal................................................................................................................ 2
18 504288749 Connector (Low Engine Oil Pressure Switch) ...................................................... 1
18 580039158 Terminal ........................................................................................................... 3
19 505968501 Connector (Pull Actuator)..................................................................................... 1
19 505064747 Terminal ........................................................................................................... 2
19 505968535 Secondary Lock ................................................................................................... 1
19 520038820 Connector............................................................................................................. 1
20 580046360 Connector (Engine To Chassis) ........................................................................... 1
20 580019341 Terminal (Pin)................................................................................................... 3
20 505968514 Terminal (Pin)................................................................................................... 19
20 505968566 Insulator ............................................................................................................... 7
21 580026810 Clip ....................................................................................................................... 1
22 580030876 Clip ....................................................................................................................... 2
23 580039252 Clip ....................................................................................................................... 2
24 580039282 Bracket ................................................................................................................. 2

5.75
WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (THREE FUNCTION)

WIRE HARNESSELECTRONIC CONT ROL VALVETHREE FUNCTION

5.76
WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580040090 Wire Harness (Electronic Control Valve) ................................................................... 1


1 580036941 Connector (Vehicle System Manager) ................................................................. 1
1 505968568 Terminal (Socket) ............................................................................................. 9
1 505968566 Insulator ........................................................................................................... 3
1 580036941 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
2 580025559 Clip ....................................................................................................................... 4
3 580038186 Connector (2A Tilt) ............................................................................................... 1
3 580049815 Seal.................................................................................................................. 2
3 580025558 Terminal ........................................................................................................... 2
4 505970552 Boot...................................................................................................................... 4
5 580038186 Connector (2B Tilt) ............................................................................................... 1
5 580025558 Terminal ........................................................................................................... 2
5 580049815 Seal.................................................................................................................. 2
6 580022866 Connector (2-Way) (3B Auxiliary 1)...................................................................... 1
6 580049815 Seal.................................................................................................................. 2
6 580025558 Terminal ........................................................................................................... 2
7 580022866 Connector (2-Way) (3A Auxiliary 1)...................................................................... 1
7 580049815 Seal.................................................................................................................. 2
7 580025558 Terminal ........................................................................................................... 2
8 580021087 Connector............................................................................................................. 1
8 505968568 Terminal (Socket) ............................................................................................. 2
8 580021088 Secondary Lock ............................................................................................... 2
9 580021087 Connector............................................................................................................. 1
9 505968568 Terminal (Socket) ............................................................................................. 2
9 580021088 Secondary Lock ............................................................................................... 2

5.77
WIRE HARNESS
(ELECTRONIC CONTROL VLAVE) (FOUR FUNCTION)

WIRE HARNESSELECTRONIC CONT ROL VLAVEFOUR FUNCT ION

5.78
WIRE HARNESS
(ELECTRONIC CONTROL VLAVE) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580038751 Wire Harness (Electronic Control Valve) ................................................................... 1


1 580036941 Connector (Vehicle System Manager) ................................................................. 1
1 505968568 Terminal (Socket) ............................................................................................. 12
1 580026813 Secondary Lock ............................................................................................... 1
2 580025559 Clip ....................................................................................................................... 4
3 580038186 Connector (2A Tilt) ............................................................................................... 1
3 580049815 Seal.................................................................................................................. 2
3 580025558 Terminal................................................................................................................ 2
4 505970552 Boot...................................................................................................................... 6
5 580022878 Connector (4A Auxiliary 2) ................................................................................... 1
5 580049815 Seal.................................................................................................................. 2
5 580025558 Terminal................................................................................................................ 2
6 580022878 Connector (4B Auxiliary 2) ................................................................................... 1
6 580049815 Seal.................................................................................................................. 2
6 580025558 Terminal ........................................................................................................... 2
7 580022866 Connector (2-Way) (2B Tilt) ................................................................................. 1
7 580049815 Seal.................................................................................................................. 2
7 580025558 Terminal ........................................................................................................... 2
8 580022878 Connector (3B Auxiliary 1) ................................................................................... 1
8 580049815 Seal.................................................................................................................. 2
8 580025558 Terminal ........................................................................................................... 2
9 580022866 Connector (2-Way) (3A Auxiliary 1)...................................................................... 1
9 580049815 Seal.................................................................................................................. 2
9 580025558 Terminal ........................................................................................................... 2
10 580021087 Connector (Lift) .................................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 2
10 580021088 Secondary Lock ............................................................................................... 1
11 580021087 Connector (Lower) ............................................................................................... 1
11 505968568 Terminal (Socket) ............................................................................................. 2
11 580021088 Secondary Lock ............................................................................................... 1

5.79
WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(⇒D/B 08/2006)

WIRE HARNESSTRANSMISSIONSINGLE SPEED⇒D/B 08/2006

5.80
WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

a 580052296 Wire Harness (Transmission) .................................................................................... 1


b 580066461 Wire Harness (Transmission) .................................................................................... 1
1 580026815 Connector (To Chassis)........................................................................................ 1
1 505968514 Terminal (Pin)................................................................................................... 14
1 a 505968566 Insulator ........................................................................................................... 9
1 b 580019119 Terminal (Plug)................................................................................................. 9
2 a 580025557 Clip ....................................................................................................................... 1
2 b 580030878 Clip ....................................................................................................................... 1
3 a 580021087 Connector (Forward Clutch 1).......................................................................... 1
3 a 505968568 Terminal (Socket) ............................................................................................. 2
3 a 580021088 Secondary Lock ............................................................................................... 1
3 b 580063697 Connector (Forward Clutch 1) .............................................................................. 1
3 b 580063751 Secondary Lock ............................................................................................... 1
3 b 580044852 Terminal (Socket) ............................................................................................. 3
3 b 580044854 Seal.................................................................................................................. 3
4 580025559 Clip ....................................................................................................................... 1
5 504288749 Connector (Forward Pressure 1).......................................................................... 1
5 580039158 Terminal ........................................................................................................... 3
6 580021087 Connector (Reverse Clutch 1).............................................................................. 1
6 505968568 Terminal (Socket) ............................................................................................. 2
6 580021088 Secondary Lock ............................................................................................... 1
7 580043885 Connector (Shaft RPM)........................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 b 580044852 Terminal (Socket) ............................................................................................. 3
8 a 504288749 Connector (Reverse Pressure 1).......................................................................... 1
8 b 580044854 Seal.................................................................................................................. 3
8 a 580039158 Terminal ........................................................................................................... 3
8 b 580063697 Connector (Reverse Pressure 1).......................................................................... 1
8 b 580063751 Secondary Lock ............................................................................................... 1
9 580048895 Connector (Tail Shaft RPM) ................................................................................. 1
9 504288741 Terminal ........................................................................................................... 4
10 580021087 Connector (Transmission Check Valve) ............................................................... 1
10 580021088 Secondary Lock ............................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 2
11 580023944 Connector (Transmission Temperature) ............................................................... 1
11 504288741 Terminal ........................................................................................................... 2
12 580030876 Clip ....................................................................................................................... 2

FOOTNOTES:
a ⇒ D/B 09/2005
b D/B 09/2005 ⇒

5.81
WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(D/B 08/2006⇒)

WIRE HARNESSTRANSMISSIONSINGLE SPEEDD/B 08/2006⇒

5.82
WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580069841 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
1 580069704 Connector ........................................................................................................ 1
1 580069705 Secondary Lock ............................................................................................... 1
1 580041195 Pin.................................................................................................................... 10
1 580019119 Terminal (Plug)................................................................................................. 2
2 580025560 Clip ....................................................................................................................... 1
3 580030876 Clip ....................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)..................................................................... 1
4 580023944 Connector ........................................................................................................ 1
4 504288741 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (Clutch Forward/Reverse 1) ............................................... 1
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) ........................................... 1
6 580063697 Connector ........................................................................................................ 1
6 580063751 Secondary Lock ............................................................................................... 1
6 580044852 Terminal (Socket) ............................................................................................. 3
6 580044854 Seal.................................................................................................................. 3
7 .. . . . Connector Assembly (Turbine Shaft RPM)........................................................... 1
7 580043885 Connector ........................................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 .. . . . Connector Assembly (Tail Shaft RPM) ................................................................. 1
8 580048895 Connector ........................................................................................................ 1
8 504288741 Terminal ........................................................................................................... 4
9 580030878 Clip ....................................................................................................................... 1
10 580025557 Clip ....................................................................................................................... 1
11 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
11 580039490 Connector ........................................................................................................ 1
11 580039491 Secondary Lock ............................................................................................... 1
11 580041195 Pin.................................................................................................................... 4
11 580019119 Terminal (Plug)................................................................................................. 2

5.83
WIRE HARNESS
(LIGHTS)

WIRE HARNESSLIGHTS

5.84
WIRE HARNESS
(LIGHTS)

ITEM PART NO. DESCRIPTION QTY

580057336 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036943 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
1 505968568 Terminal (Socket) ............................................................................................. 5
1 505968566 Insulator ........................................................................................................... 7
2 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
2 580040822 Connector ........................................................................................................ 1
2 580040823 Secondary Lock ............................................................................................... 1
2 580019341 Terminal (Pin)................................................................................................... 4
3 .. . . . Connector Assembly (RH Front Work Light) ........................................................ 1
3 580021087 Connector ........................................................................................................ 1
3 580021088 Secondary Lock ............................................................................................... 1
3 505968593 Terminal (Socket) ............................................................................................. 2
4 .. . . . Connector Assembly (RH Front Signal Light) ...................................................... 1
4 580019139 Connector (3-Way)........................................................................................... 1
4 580019140 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 3
5 .. . . . Connector Assembly (RH Rear Signal)................................................................ 1
5 580041462 Connector ........................................................................................................ 1
5 580045480 Secondary Lock ............................................................................................... 1
5 520045804 Terminal ........................................................................................................... 5
5 520045805 Seal.................................................................................................................. 1
5 580027612 Plug.................................................................................................................. 1
5 580026649 Seal.................................................................................................................. 4
6 580030878 Clip ....................................................................................................................... 2
7 .. . . . Connector Assembly (Strobe Light) ..................................................................... 1
7 580019245 Connector ........................................................................................................ 1
7 580019246 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 2
8 .. . . . Connector Assembly (Rear Work Light)............................................................... 1
8 580021087 Connector ........................................................................................................ 1
8 580021088 Secondary Lock ............................................................................................... 1
8 505968593 Terminal (Socket) ............................................................................................. 2
9 .. . . . Connector Assembly (LH Rear Signal Light) ....................................................... 1
9 580041462 Connector ........................................................................................................ 1
9 580045480 Secondary Lock ............................................................................................... 1
9 520045804 Terminal ........................................................................................................... 5
9 520045805 Seal.................................................................................................................. 1
9 580027612 Plug.................................................................................................................. 1
9 580026649 Seal.................................................................................................................. 4
10 .. . . . Connector Assembly (LH Front Signal Light) ....................................................... 1
10 580019139 Connector (3-Way)........................................................................................... 1
10 580019140 Secondary Lock ............................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 3
11 504231204 Heat Shrink Tube.................................................................................................. AR
12 .. . . . Connector Assembly (LH Front Work Light)......................................................... 1
12 580021087 Connector ........................................................................................................ 1
12 580021088 Secondary Lock ............................................................................................... 1
12 505968593 Terminal (Socket) ............................................................................................. 2

5.85
NOTES

5.86
SECTION 6

6 STEERING SYSTEM

6 STEERING SYSTEM
CONTENTS

SECTION 6
STEERING SYSTEM

DESCRIPTION PAGE

STEER TIRES AND WHEELS ........................................................................................................................... 6.11


STEERING AXLE ................................................................................................................................................. 6.8
STEERING COLUMN ASSEMBLY....................................................................................................................... 6.4
STEERING CONTROL UNIT ............................................................................................................................... 6.6
STEERING CYLINDER ...................................................................................................................................... 6.10
STEERING SYSTEM ........................................................................................................................................... 6.2

6.1
STEERING SYSTEM

ST EERING SYSTEM

6.2
STEERING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 580057692 Hose .......................................................................................................................... 1


2 580044588 Hose .......................................................................................................................... 1
3 580039349 Fitting......................................................................................................................... 1
4 580019810 Fitting......................................................................................................................... 1
5 580019808 Fitting......................................................................................................................... 2
6 580045558 Clamp ........................................................................................................................ 5
7 580026621 Clip Nut...................................................................................................................... 5
8 580066670 Capscrew................................................................................................................... 5
9 580026173 Steer Axle Assembly (☞ Page 6.8) ......................................................................... 1
10 580045546 Clamp (Swivel) .......................................................................................................... 2
11 580043171 Steering Column Assembly (☞ Page 6.4) ............................................................... 1
12 580032011 Capscrew................................................................................................................... 4
13 580045338 Steering Wheel (With Spinner Knob) ........................................................................ 1
13 580046399 Steering Wheel (Without Spinner Knob) ................................................................... 1
14 524135211 Horn Button ............................................................................................................... 1

6.3
STEERING COLUMN ASSEMBLY

STEERING COLUMN A SSEMBLY

6.4
STEERING COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580043171 Steering Column Assembly ....................................................................................... 1


1 580049809 Shaft Kit (Upper) .................................................................................................. 1
2 .. . . . Shaft Assembly (Upper)................................................................................... 1
3 .. . . . Housing............................................................................................................ 1
4 580049810 Nut Kit .................................................................................................................. 1
4 .. . . . Nut ................................................................................................................... 2
5 580049811 Shaft Kit (Lower) .................................................................................................. 1
6 .. . . . Shaft Assembly (Lower) ................................................................................... 1
7 .. . . . Pin.................................................................................................................... 1
8 580049812 Contact Kit............................................................................................................ 1
9 .. . . . Contact Assembly (Horn)................................................................................. 1
10 .. . . . Screw ............................................................................................................... 4
11 .. . . . Fastener ........................................................................................................... 1
12 .. . . . Connector ........................................................................................................ 1
13 580049806 Pivot Kit (Lower) ................................................................................................... 1
14 .. . . . Bolt (Pivot) ....................................................................................................... 2
15 .. . . . Bushing............................................................................................................ 2
16 .. . . . Nut ................................................................................................................... 2
17 580049807 Gas Spring Kit ...................................................................................................... 1
18 .. . . . Gas Spring....................................................................................................... 1
19 .. . . . Pin.................................................................................................................... 1
20 .. . . . Pin.................................................................................................................... 1
21 580049808 Support Kit ........................................................................................................... 1
22 .. . . . Support ............................................................................................................ 1
23 .. . . . Spacer ............................................................................................................. 4
24 .. . . . Nut ................................................................................................................... 2
25 .. . . . Washer............................................................................................................. 2
26 .. . . . Screw ............................................................................................................... 2

6.5
STEERING CONTROL UNIT

STEERIN G CONTROL UNIT

6.6
STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

580041012 Steering Control Unit ................................................................................................. 1


1 .. . . . Dust Seal.............................................................................................................. 1
2 .. . . . Housing ................................................................................................................ 1
3 .. . . . Relief Valve .......................................................................................................... 1
4 .. . . . Bushing ................................................................................................................ 1
5 .. . . . Check Ball ............................................................................................................ 1
6 .. . . . Check Ball ............................................................................................................ 1
7 .. . . . Seat...................................................................................................................... 1
8 .. . . . O-Ring.................................................................................................................. 1
9 .. . . . Bearing Set .......................................................................................................... 1
10 .. . . . Ring...................................................................................................................... 1
11 .. . . . Spool .................................................................................................................... 1
12 .. . . . Pin ........................................................................................................................ 1
13 .. . . . Sleeve .................................................................................................................. 1
14 .. . . . Spring Set ............................................................................................................ 1
15 .. . . . Shaft..................................................................................................................... 1
16 .. . . . O-Ring.................................................................................................................. 3
17 .. . . . Plate ..................................................................................................................... 1
18 .. . . . Gear Set............................................................................................................... 1
19 .. . . . Gear Ring............................................................................................................. 1
20 .. . . . Cover.................................................................................................................... 1
21 .. . . . Washer ................................................................................................................. 7
22 .. . . . Special Screw ...................................................................................................... 2
23 .. . . . Capscrew ............................................................................................................. 5
24 .. . . . Priority Valve Plug ................................................................................................ 1
25 .. . . . Diagnostic Plug (Supply Pressure) ...................................................................... 1
26 .. . . . Cap....................................................................................................................... 1
27 .. . . . System Relief Valve ............................................................................................. 1
28 .. . . . O-Ring ............................................................................................................. 1
29 .. . . . Back-Up Ring................................................................................................... 1
30 .. . . . O-Ring ............................................................................................................. 1
31 .. . . . Cartridge .......................................................................................................... 1
32 .. . . . Seat ................................................................................................................. 1
33 .. . . . Spring .............................................................................................................. 1
34 .. . . . Plug.................................................................................................................. 1
35 .. . . . Anti Tamper Ring ............................................................................................. 1
36 .. . . . Snap Ring ........................................................................................................ 1
37 580056021 Steering Control Unit Bolt Kit..................................................................................... 1

580054569 Seal Kit (Includes Items 1, 8, 16, 21, 28-30, 34) ....................................................... 1

6.7
STEERING AXLE

ST EERING AXLE

6.8
STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

1 580035774 Steer Axle Frame....................................................................................................... 1


2 015918200 Snap Ring.................................................................................................................. 8
3 580052360 Pin ............................................................................................................................. 4
4 505972590 Washer ...................................................................................................................... 8
5 505972565 Bushing ..................................................................................................................... 4
6 505969521 O-Ring ....................................................................................................................... 2
7 505971538 Spacer ....................................................................................................................... 2
8 505971512 Seal ........................................................................................................................... 2
9 580040319 King Pin ..................................................................................................................... 2
10 580035771 Spindle (LH)............................................................................................................... 1
11 505969551 Pin ............................................................................................................................. 2
12 015631500 Lube Fitting................................................................................................................ 6
13 580061343 Roller Bearing............................................................................................................ 2
14 950517907 Roller Bearing............................................................................................................ 2
15 580040318 Washer ...................................................................................................................... 2
16 505971513 Nut ............................................................................................................................. 4
17 922363300 Cap ............................................................................................................................ 2
18 015421600 Cotter Pin .................................................................................................................. 4
19 580035778 Hub Assembly ........................................................................................................... 2
20 580061342 Bolt ....................................................................................................................... 6
21 958506995 Oil Seal ...................................................................................................................... 2
22 505971590 Sleeve........................................................................................................................ 2
23 580035775 Tie Rod ...................................................................................................................... 2
24 505970544 Oil Seal ...................................................................................................................... 2
25 059695600 Bearing Cone ............................................................................................................ 4
25 059695500 Bearing Cup .............................................................................................................. 4
26 580036340 Steer Cylinder Assembly ........................................................................................... 1
27 580035770 Spindle (RH) .............................................................................................................. 1
28 311323023 Capscrew................................................................................................................... 4
29 580033391 Wheel Nut.................................................................................................................. 12
30 580058009 Capscrew................................................................................................................... 4
31 580002046 Mount ........................................................................................................................ 1
32 524179205 Mount ........................................................................................................................ 2
33 921057300 Cover ......................................................................................................................... 2

6.9
STEERING CYLINDER

STEERING CYLINDER

ITEM PART NO. DESCRIPTION QTY

580036340 Steer Cylinder Assembly ........................................................................................... 1


1 580039584 Cap....................................................................................................................... 2
2 580061341 Rod Wiper ............................................................................................................ 2
3 580039757 Rod Seal .............................................................................................................. 2
4 052674100 O-Ring.................................................................................................................. 2
5 504225242 Back-Up Ring ....................................................................................................... 2
6 504236262 O-Ring.................................................................................................................. 2
7 504305701 Piston Seal ........................................................................................................... 1
8 580040032 Cylinder Shell ....................................................................................................... 1
9 580039586 Piston Rod............................................................................................................ 1

580039758 Seal Kit (Includes Items 2-7) ..................................................................................... 1

6.10
STEER TIRES AND WHEELS

STEER TIRES AND WHEELS

6.11
STEER TIRES AND WHEELS

KEY:
A: 5.00 R8 Pneumatic Radial
B: 5.00 x 8-10PR Pneumatic
C: Snap On Tire

QTY
ITEM PART NO. DESCRIPTION A B C

1 580014958 Tire Assembly......................................................................................... 2 .. ..


1 580040896 Tire ..................................................................................................... 1 .. ..
1 580011093 Tubeless Bead Seal ........................................................................... 1 .. ..
1 580014986 Valve................................................................................................... 1 .. ..
1 580043015 Tire ......................................................................................................... .. 2 ..
1 580041531 Tire (GLP/GDP 16-18VX) ....................................................................... .. .. 2
1 580064616 Tire (Non-Marking) (GLP/GDP 16-18VX) ............................................... .. .. 2
1 580041532 Tire (GLP/GDP 20SVX).......................................................................... .. .. 2
1 580064617 Tire (Non Marking) (GLP/GDP 20SVX) .................................................. .. .. 2
2 580047739 Wheel (3.00 x8) ...................................................................................... 2 2 ..
2 580047740 Wheel (3.00 x8) GLP/GDP 16-18VX) ..................................................... .. .. 2
2 580047741 Wheel (4.33 x 8) (GLP/GDP 20SVX)...................................................... .. .. 2
3 580054923 Side Ring............................................................................................ 1 1 ..
4 580054924 Tapered Bead Seat Ring .................................................................... 1 1 ..
5 580054925 Lock Ring ........................................................................................... 1 1 ..

6.12
SECTION 7

7 BRAKE SYSTEM

7 BRAKE SYSTEM
CONTENTS

SECTION 7
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ............................................................................................................................................. 7.6


BRAKE LINKAGE
DUAL PEDAL.................................................................................................................................................... 7.4
SINGLE PEDAL ................................................................................................................................................ 7.2
PARK BRAKE ....................................................................................................................................................... 7.8

7.1
BRAKE LINKAGE
(SINGLE PEDAL)

BRAKE LINKAGESINGLE PEDAL

7.2
BRAKE LINKAGE
(SINGLE PEDAL)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056627 Hose (Inching Sensor)............................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580056815 Capscrew................................................................................................................... 2
6 580026812 Clip ............................................................................................................................ 1
7 580050676 Clip ............................................................................................................................ 1
8 580052924 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 1
10 580047919 Nut (Flange)............................................................................................................... 1
11 580047714 Capscrew................................................................................................................... 2
12 580030975 Capscrew (Button Head) ........................................................................................... 1
13 922627300 Bracket ...................................................................................................................... 1
14 934403300 Reservoir ................................................................................................................... 1
14 922100300 Cap....................................................................................................................... 1
15 580047714 Capscrew................................................................................................................... 4
16 580057831 Bushing ..................................................................................................................... 2
17 580052279 Spring (RH) ............................................................................................................... 1
18 580042794 Clamp (Swivel) .......................................................................................................... 1
19 580042842 Base (Clamp)............................................................................................................. 1
20 580039908 Clamp ........................................................................................................................ 2
21 580058269 Capscrew................................................................................................................... 2
22 580056627 Hose (Brake Feed) .................................................................................................... 1
23 580047742 Bumper ...................................................................................................................... 1
24 449015014 Nut ............................................................................................................................. 1
25 580040128 Bolt ............................................................................................................................ 1
26 501702902 Thread Sealer............................................................................................................ AR
27 580052347 Crank ......................................................................................................................... 1
28 580056624 Pin (Rod End) ............................................................................................................ 1
29 580000868 Cotter Pin .................................................................................................................. 1
30 580044860 Insert ......................................................................................................................... 2
31 580042963 Lock Nut .................................................................................................................... 2
32 580052931 Rubber Pad ............................................................................................................... 1
33 580049229 Capscrew................................................................................................................... 2
34 580040436 Master Cylinder ......................................................................................................... 1
34 580052376 Push Rod ............................................................................................................. 1
34 901846818 Yoke...................................................................................................................... 1
34 580052377 Nut........................................................................................................................ 2
34 580052378 Fitting ................................................................................................................... 1
34 580052379 Gasket.................................................................................................................. 1
34 580055806 Repair Kit ............................................................................................................. 1
35 580059254 Transducer................................................................................................................. 1
36 580039640 Hose (Brake) ............................................................................................................. 1

7.3
BRAKE LINKAGE
(DUAL PEDAL)

BRAKE LINKAGEDUAL PEDAL

7.4
BRAKE LINKAGE
(DUAL PEDAL)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056627 Hose (Inching Sensor)............................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip (Connector) ........................................................................................................ 1
7 580056815 Capscrew................................................................................................................... 2
8 580050676 Clip (Key-Hole) .......................................................................................................... 1
9 580052924 Bracket ...................................................................................................................... 1
10 580047742 Bumper ...................................................................................................................... 1
11 501702902 Thread Sealer............................................................................................................ AR
12 580037180 Capscrew................................................................................................................... 1
13 580047919 Nut (Flange)............................................................................................................... 1
14 580047714 Capscrew................................................................................................................... 2
15 580030975 Capscrew (Button Head) ........................................................................................... 1
16 922627300 Bracket ...................................................................................................................... 1
17 934403300 Reservoir ................................................................................................................... 1
17 922100300 Cap....................................................................................................................... 1
18 580042794 Clamp (Swivel) .......................................................................................................... 1
19 580042842 Base (Clamp)............................................................................................................. 1
20 580040128 Bolt (Upstop).............................................................................................................. 1
21 580052351 Crank ......................................................................................................................... 1
22 580039908 Clamp ........................................................................................................................ 2
23 014979500 Woodruff Key ............................................................................................................. 1
24 015915100 Snap Ring.................................................................................................................. 1
25 580047714 Capscrew................................................................................................................... 4
26 580057831 Bushing ..................................................................................................................... 2
27 580052280 Spring (RH) ............................................................................................................... 1
28 580052281 Spring (LH) ................................................................................................................ 1
29 520037811 Bushing ..................................................................................................................... 2
30 580056627 Hose (Brake Feed) .................................................................................................... 1
31 449015014 Nut ............................................................................................................................. 1
32 580052353 Brake Pedal (RH)....................................................................................................... 1
33 580052933 Pad ............................................................................................................................ 2
34 580052349 Brake Pedal (LH) ....................................................................................................... 1
35 580056624 Pin (Rod End) ............................................................................................................ 1
36 580000868 Cotter Pin .................................................................................................................. 1
37 580044860 Insert ......................................................................................................................... 2
38 580042963 Lock Nut .................................................................................................................... 2
39 580049229 Capscrew................................................................................................................... 2
40 580040436 Master Cylinder ......................................................................................................... 1
40 580052376 Push Rod ............................................................................................................. 1
40 901846818 Yoke...................................................................................................................... 1
40 580052377 Nut........................................................................................................................ 2
40 580052379 Gasket.................................................................................................................. 1
40 580052378 Fitting ................................................................................................................... 1
40 580055806 Repair Kit ............................................................................................................. 1
41 580059254 Transducer................................................................................................................. 1
42 580039640 Hose (Brake) ............................................................................................................. 1

7.5
BRAKE ASSEMBLY

BRAKE ASSEMBLY

7.6
BRAKE ASSEMBLY

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

580060321 Brake (LH) ......................................................................................................... 1 ..


580060322 Brake (RH)......................................................................................................... .. 1
1 902194801 Backing Plate ................................................................................................ .. 1
1 902194802 Backing Plate ................................................................................................ 1 ..
2 .. . . . Brake Shoe ................................................................................................... 2 2
3 902194804 Bolt ................................................................................................................ 2 2
4 .. . . . Adjuster Assembly ........................................................................................ .. 1
4 .. . . . Adjuster Assembly ........................................................................................ 1 ..
5 .. . . . Spring (Adjuster) ........................................................................................... 1 1
6 902194805 Lever ............................................................................................................. .. 1
6 902194806 Lever ............................................................................................................. 1 ..
7 .. . . . Pin ................................................................................................................. 1 1
8 902194808 Strut............................................................................................................... 1 1
9 902194809 Snap Ring ..................................................................................................... 2 2
10 902194810 Spring............................................................................................................ 2 2
11 .. . . . Spring (Shoe Hold Down) ............................................................................. 2 2
12 .. . . . Washer .......................................................................................................... 2 2
13 .. . . . Washer (Lower) ............................................................................................. 1 1
14 .. . . . Pin ................................................................................................................. 2 2
15 580060323 Plate .............................................................................................................. 1 1
16 900094826 Plug ............................................................................................................... 1 1
17 .. . . . Lever ............................................................................................................. .. 1
17 .. . . . Lever ............................................................................................................. 1 ..
18 .. . . . Stop (Lever)................................................................................................... 1 1
19 .. . . . Spring............................................................................................................ 1 1
20 902194811 Spring............................................................................................................ 1 1
21 580046642 Cable Assembly (LH) .................................................................................... 1 ..
21 580046643 Cable Assembly (RH).................................................................................... .. 1
22 902194803 Wheel Cylinder.............................................................................................. 1 1
23 .. . . . Piston ........................................................................................................ 2 2
24 .. . . . Cup ........................................................................................................... 2 2
25 .. . . . Spring ....................................................................................................... 1 1
26 .. . . . Boot .......................................................................................................... 2 2
27 902194840 Piston Rod..................................................................................................... 2 2
28 900094842 Bleeder Screw............................................................................................... 1 1
29 900870815 Cup................................................................................................................ 1 1

929151300 Shoe and Lining Kit (Includes Items 2, 7, 9)...................................................... 1 1


924307401 Auto Adjuster Kit (LH) (Includes Items 4-5, 17, 19) ........................................... 1 ..
924307402 Auto Adjuster Kit (RH) (Includes Items 4-5, 17, 19) .......................................... .. 1
929150300 Shoe Hold Down Kit (Includes Items 11-14)...................................................... 1 1
904165100 Wheel Cylinder Kit (Includes Items 23-26) ........................................................ 1 1
936301301 Cup and Boot Kit (Includes Items 24, 26).......................................................... 1 1

7.7
PARK BRAKE

PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

580043144 Park Brake Assembly ................................................................................................ 1


1 580044783 Park Brake............................................................................................................ 1
2 580044785 Sensor.................................................................................................................. 1
2 580022894 Connector ........................................................................................................ 1
2 520038872 Secondary Lock ............................................................................................... 1

7.8
PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

2 505968514 Terminal (Pin)................................................................................................... 3


3 580026812 Clip ....................................................................................................................... 1
4 580037686 Clip ....................................................................................................................... 1
5 940600906 Washer ................................................................................................................. 2
6 580047034 Capscrew ............................................................................................................. 2
7 580037180 Capscrew................................................................................................................... 4
8 580046172 Clamp ........................................................................................................................ 1
9 580049231 Capscrew................................................................................................................... 1
10 580042963 Lock Nut .................................................................................................................... 1

7.9
NOTES

7.10
SECTION 8

8 TR ANSMISSION

8 TRANSMISSION
CONTENTS

SECTION 8
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
TRANSMISSION............................................................................................................................................. 8.16
DRIVE AXLE ...................................................................................................................................................... 8.18
DRIVE TIRES AND WHEELS ............................................................................................................................ 8.21
PNEUMATIC RADIAL ..................................................................................................................................... 8.22
FORWARD CLUTCH
INPUT ............................................................................................................................................................. 8.12
REVERSE CLUTCH
COUNTER ...................................................................................................................................................... 8.14
TORQUE CONVERTER....................................................................................................................................... 8.3
TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2 .............................................................................................................................................. 8.8
SHEET 2 OF 2 ............................................................................................................................................ 8.10
TRANSMISSION COOLING
MAZDA 2.0L ..................................................................................................................................................... 8.4
YANMAR 2.6L DIESEL ..................................................................................................................................... 8.6
TRANSMISSION MOUNT .................................................................................................................................... 8.2

8.1
TRANSMISSION MOUNT

TRANSMISSION MOUNT

ITEM PART NO. DESCRIPTION QTY

1 580048972 Bracket ...................................................................................................................... 1


2 580051670 Isolator....................................................................................................................... 2
3 580051746 Washer ...................................................................................................................... 2
4 449022041 Lockwasher ............................................................................................................... 1
5 931017917 Capscrew................................................................................................................... 1
6 449022017 Lockwasher ............................................................................................................... 4
7 449001048 Capscrew................................................................................................................... 4
8 580046275 Transmission Assembly ............................................................................................. 1

8.2
TORQUE CONVERTER

TORQUE CONVERTER

KEY:
A: For Use With Mazda Engine
B: For Use With Yanmar Diesel Engine

QTY
ITEM PART NO. DESCRIPTION A B

1 580047025 Torque Converter............................................................................................... 1 ..


1 580047026 Torque Converter............................................................................................... .. 1
2 502566904 Washer .............................................................................................................. 4 4
3 580042194 Capscew............................................................................................................ 4 4

8.3
TRANSMISSION COOLING
(MAZDA 2.0L)

TRANSMISSION COOLINGMAZDA 2.0L

ITEM PART NO. DESCRIPTION QTY

1 a 580055798 Fitting......................................................................................................................... 2
1 580019387 O-Ring.................................................................................................................. 1
2 580049814 Clip ............................................................................................................................ 2
3 580047714 Capscrew................................................................................................................... 2
4 580026621 Clip Nut...................................................................................................................... 2
5 580048889 Hose .......................................................................................................................... 1
6 580048890 Hose .......................................................................................................................... 1
7 580056465 Fitting......................................................................................................................... 1
7 052645400 O-Ring.................................................................................................................. 1
7 580039388 O-Ring.................................................................................................................. 1
8 580019817 Fitting......................................................................................................................... 1
8 052645400 O-Ring.................................................................................................................. 1
8 580039388 O-Ring.................................................................................................................. 1

FOOTNOTES:
a Supplied with Serpentine Radiator Only

8.4
NOTES

8.5
TRANSMISSION COOLING
(YANMAR 2.6L DIESEL)

TRANSMISSION COOLINGYANMAR 2.6L DIESEL

8.6
TRANSMISSION COOLING
(YANMAR 2.6L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580048893 Tube........................................................................................................................... 1
2 580049537 Clip ............................................................................................................................ 1
3 580049011 Capscrew................................................................................................................... 1
4 580019817 Fitting......................................................................................................................... 1
5 052645400 O-Ring.................................................................................................................. 1
6 580048892 Tube........................................................................................................................... 1
7 580056465 Fitting......................................................................................................................... 1
7 580019387 O-Ring.................................................................................................................. 1
7 052645400 O-Ring.................................................................................................................. 1
8 580056593 Flange Seal ............................................................................................................... 1
9 580058657 Hose .......................................................................................................................... 1
10 580055798 Fitting......................................................................................................................... 2
11 580049814 Clip ............................................................................................................................ 1
12 580047714 Capscrew................................................................................................................... 1
13 580026621 Clip Nut...................................................................................................................... 1
14 505970526 Nut (Foldover)............................................................................................................ 1
15 580064251 Hose .......................................................................................................................... 1

8.7
TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)

TRANSMISSIONSINGLE SPEEDSHEET 1 OF 2

8.8
TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

580046275 Transmission Assembly (Single Speed) .................................................................... 1


1 580066744 Control Valve ........................................................................................................ 1
2 449001050 Capscrew ............................................................................................................. 11
3 449021001 Washer ................................................................................................................. 11
4 580055553 Gasket.................................................................................................................. 1
5 514454800 Fitting ................................................................................................................... 1
5 052645400 O-Ring ............................................................................................................. 1
6 580046285 Housing (Transmission)........................................................................................ 1
7 580046274 Oil Seal................................................................................................................. 1
8 580046286 Yoke (24 Teeth) .................................................................................................... 1
9 203153200 Capscrew ............................................................................................................. 1
10 015026600 Lockwasher .......................................................................................................... 1
11 016110000 Washer ................................................................................................................. 1
12 580011108 Stato Seal Washer ............................................................................................... 1
13 580060750 Clutch Pack Assembly (Input/Forward) ................................................................ 1
14 580045059 Speed Sensor (TIS) ............................................................................................. 1
15 580056272 Speed Sensor (TOS)............................................................................................ 1
16 449022018 Lockwasher .......................................................................................................... 2
17 449001412 Capscrew ............................................................................................................. 2
18 580060751 Clutch Pack Assembly (Counter/Reverse) ........................................................... 1
19 031206200 Bearing................................................................................................................. 1
20 580057853 Gear (Output) ....................................................................................................... 1
21 580035709 Spacer.................................................................................................................. 1
22 580035708 Nut........................................................................................................................ 1
23 064570300 Snap Ring ............................................................................................................ 1
24 500025905 Ball Bearing.......................................................................................................... 1
25 580046283 Housing (Front Cover) .......................................................................................... 1
26 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
27 449022013 Lockwasher .......................................................................................................... 20
28 449001010 Capscrew ............................................................................................................. 4
29 505967598 Magnet ................................................................................................................. 1
30 580056463 O-Ring.................................................................................................................. 1
31 580035695 Chain (Drive Pump).............................................................................................. 1
32 580045072 Sealing Ring......................................................................................................... 1
33 640088904 Ball Bearing.......................................................................................................... 1
34 954514907 Pin ........................................................................................................................ 4
35 580047201 Snubber................................................................................................................ 2
36 580046820 O-Ring.................................................................................................................. 1
37 500390901 Fitting ................................................................................................................... 1
38 580050042 Pin ........................................................................................................................ 4
39 505967551 Fitting ................................................................................................................... 1
40 580066585 Compression Spring (Regulator).......................................................................... 1
41 580066583 Spool (Regulator) ................................................................................................. 1
42 505974549 Capscrew ............................................................................................................. 16
43 580046769 O-Ring.................................................................................................................. 4
44 520044814 Trim............................................................................................................................ 2
45 580057899 Shield ........................................................................................................................ 1
46 580047714 Capscrew................................................................................................................... 1
47 580046284 Gasket (Cover to Transmission Housing) ............................................................. 1
580051806 Baffle (Not Illustrated) .......................................................................................... 1

8.9
TRANSMISSION
(SINGLE SPEED) (SHEET 2 OF 2)

TRANSMISSIONSINGLE SPEEDSHEET 2 OF 2

8.10
TRANSMISSION
(SINGLE SPEED) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

580046275 Transmission Assembly (Single Speed) .................................................................... 1


1 580046276 Housing (Torque Convertor) ................................................................................. 1
2 580059631 O-Ring.................................................................................................................. 1
3 580046273 Oil Seal................................................................................................................. 1
4 580045064 Bearing................................................................................................................. 1
5 580045062 Sprocket ............................................................................................................... 1
6 580046287 Stator Assembly ................................................................................................... 1
6 580035701 Bushing............................................................................................................ 1
6 .. . . . Stator ............................................................................................................... 1
7 449022013 Lockwasher .......................................................................................................... 4
8 449001302 Capscrew ............................................................................................................. 4
9 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
10 580046279 Screen (Suction) .................................................................................................. 1
11 580051806 Baffle .................................................................................................................... 1
12 580046280 Spring (Suction Screen) ....................................................................................... 1
13 580036023 Coolant Temperature Sensor ............................................................................... 1
14 810646400 Fitting ................................................................................................................... 1
15 449001412 Capscrew ............................................................................................................. 2
16 449022018 Lockwasher .......................................................................................................... 2
17 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
18 015125800 Ball Bearing.......................................................................................................... 1
19 580046282 Sprocket (Driven) ................................................................................................. 1
20 500505908 Bearing................................................................................................................. 1
21 580047765 Gasket (Charge Pump) ........................................................................................ 1
22 580047296 Charge Pump ....................................................................................................... 1
22 580069995 O-Ring ............................................................................................................. 1
23 449022016 Lockwasher .......................................................................................................... 7
24 932201916 Capscrew ............................................................................................................. 4
25 580051848 Tube (Dipstick) ..................................................................................................... 1
26 580035690 Dipstick................................................................................................................. 1
27 580023128 Hose..................................................................................................................... 1
28 580052736 Clamp................................................................................................................... 2
29 900003231 Clamp................................................................................................................... 1
30 580051849 Tube ..................................................................................................................... 1
31 580019865 Fitting ................................................................................................................... 1
32 449021001 Washer ................................................................................................................. 1
33 449001013 Capscrew ............................................................................................................. 3
34 580055552 Cover.................................................................................................................... 1
35 449022017 Lockwasher .......................................................................................................... 1
36 449001024 Capscrew ............................................................................................................. 1
37 449021010 Washer ................................................................................................................. 1
38 580058668 Filter (Transmission) ............................................................................................. 1
39 580048738 Fitting (Transmission Filter) .................................................................................. 1

8.11
FORWARD CLUTCH
(INPUT)

FORWARD CLUT CHINPUT

8.12
FORWARD CLUTCH
(INPUT)

ITEM PART NO. DESCRIPTION QTY

580060750 Clutch Pack Assembly (Input/Forward)...................................................................... 1


1 .. . . . Ring Seal.............................................................................................................. 3
2 580055213 Bearing................................................................................................................. 2
3 580055208 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Ring Seal.............................................................................................................. 1
5 .. . . . Ring Seal.............................................................................................................. 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 2
19 580055214 Spacer.................................................................................................................. 1
20 580060757 Clutch Gear .......................................................................................................... 1
21 580055202 Snap Ring ............................................................................................................ 1
22 015125800 Ball Bearing.......................................................................................................... 1

580042535 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060751 Clutch Pack Assembly (Counter/Reverse) (Includes Items 1, 4-5, 15)...................... 1

8.13
REVERSE CLUTCH
(COUNTER)

REVERSE CL UTCHCOUNTER

8.14
REVERSE CLUTCH
(COUNTER)

ITEM PART NO. DESCRIPTION QTY

580060751 Clutch Pack Assembly (Counter/Reverse)................................................................. 1


1 .. . . . Seal ...................................................................................................................... 2
2 580055213 Bearing................................................................................................................. 2
3 580055211 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580055214 Spacer.................................................................................................................. 1
20 580055202 Snap Ring ............................................................................................................ 1
21 580060757 Clutch Gear .......................................................................................................... 1
22 015125800 Ball Bearing.......................................................................................................... 1

580042535 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)...................................................... 1

8.15
CONTROL VALVE
(TRANSMISSION)

CONTROL VALVETRANSMISSION

8.16
CONTROL VALVE
(TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

a 580055554 Control Valve ............................................................................................................. 1


b 580066744 Control Valve ............................................................................................................. 1
1 .. . . . Body ..................................................................................................................... 1
2 580051796 Transducer ........................................................................................................... 2
3 580043644 Fitting ................................................................................................................... 2
3 056363300 O-Ring ............................................................................................................. 2
4 580045073 Proportional Valve ................................................................................................ 2
5 580009061 Capscrew ............................................................................................................. 6
6 580059639 Spring (Return) .................................................................................................... 1
7 580059638 Spool (Cut-Off) ..................................................................................................... 1
8 580059637 Spool (Stop) ......................................................................................................... 1
9 514454800 Fitting ................................................................................................................... 3
10 580037013 Solenoid Valve...................................................................................................... 1
11 a 580043202 Spool (Regulator) ................................................................................................. 1
11 b 580066841 Spool (Regulator) ................................................................................................. 1
12 580056466 Spring (Regulator)................................................................................................ 1
13 580043203 Spool (Torque Converter Regulator) .................................................................... 1
14 580035731 Spring (Torque Converter Regulator) ................................................................... 1
15 580056467 Clip ....................................................................................................................... 1
16 449022016 Lockwasher .......................................................................................................... 1
17 449001013 Capscrew ............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N T117M0014014
b S/N T117M0014015 ⇒

8.17
DRIVE AXLE

D RIVE AXLE

8.18
DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

580048185 Drive Axle Assembly.................................................................................................. 1


1 580032975 Cover (Pinion) ...................................................................................................... 1
2 449001415 Capscrew ............................................................................................................. 18
3 449022016 Lockwasher .......................................................................................................... 27
4 924234401 Nut........................................................................................................................ 1
4 502565902 Capscrew ......................................................................................................... 4
5 580037836 Washer ................................................................................................................. 1
6 580032974 Housing (Drop Box).............................................................................................. 1
7 449001028 Capscrew ............................................................................................................. 9
8 900003231 Clamp................................................................................................................... 1
9 950513905 Roller Bearing ...................................................................................................... 1
10 580033880 Shim (0.50 mm).................................................................................................... AR
10 580033876 Shim (0.12 mm).................................................................................................... AR
10 580033877 Shim (0.15 mm).................................................................................................... AR
10 580033878 Shim (0.18 mm).................................................................................................... AR
10 580033879 Shim (0.25 mm).................................................................................................... AR
11 580033312 Gear ..................................................................................................................... 1
12 906196100 Roller Bearing ...................................................................................................... 1
13 580034313 Shim ..................................................................................................................... AR
13 580034310 Shim ..................................................................................................................... AR
13 580052865 Shim ..................................................................................................................... AR
13 580052864 Shim ..................................................................................................................... AR
13 580052866 Shim ..................................................................................................................... AR
13 580034311 Shim ..................................................................................................................... AR
13 580052867 Shim ..................................................................................................................... AR
13 580034312 Shim ..................................................................................................................... AR
14 019930000 Fitting ................................................................................................................... 1
15 015630100 Breather ............................................................................................................... 1
16 580075200 Tee Fitting............................................................................................................. 1
16 580068404 Bracket............................................................................................................. 1
17 580039638 Tube (LH) ............................................................................................................. 1
18 505967544 Pin ........................................................................................................................ 5
19 580032866 Plug ...................................................................................................................... 1
20 580050283 Cover (Center Section)......................................................................................... 1
21 580035137 Differential ............................................................................................................ 1
21 580062090 Gear Kit............................................................................................................ 1
22 580060289 Washer (Side Gear) ......................................................................................... 2
23 580060232 Shaft ................................................................................................................ 1
24 580060255 Moving Contact Assembly ............................................................................... 1
25 580035540 Hypoid Gear Set................................................................................................... 1
26 909932401 Bearing................................................................................................................. 2
27 580038184 Retainer................................................................................................................ 2
28 a 502565902 Capscrew ............................................................................................................. 4
29 a 940102912 Washer ................................................................................................................. 4
30 a .. . . . Bearing Cap ......................................................................................................... 2
31 015421000 Cotter Pin ............................................................................................................. 2
32 449001004 Capscrew ............................................................................................................. 12
33 502566902 Washer ................................................................................................................. 12
34 580042502 Housing Assembly (Center) ................................................................................. 1
34 504226268 Dowel Pin......................................................................................................... 4

8.19
DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

35 580034643 Plug ...................................................................................................................... 1


36 908076100 Bolt ....................................................................................................................... 12
37 921801917 O-Ring.................................................................................................................. 2
38 580056479 Capscrew ............................................................................................................. 4
39 940102912 Washer ................................................................................................................. 4
40 580037304 Hanger (RH)......................................................................................................... 1
41 580037307 Hanger (LH) ......................................................................................................... 1
42 504226268 Dowel Pin ............................................................................................................. 4
43 580046640 Brake Assembly (LH) ........................................................................................... 1
43 580046641 Brake Assembly (RH)........................................................................................... 1
44 908076100 Bolt ....................................................................................................................... 16
45 580039639 Tube ..................................................................................................................... 1
46 580037237 Hub Assembly ...................................................................................................... 2
46 580036946 Hub .................................................................................................................. 1
47 505967544 Pin.................................................................................................................... 2
48 580036619 Bolt (Hub)......................................................................................................... 6
49 921949300 Oil Seal ............................................................................................................ 1
50 580036620 Roller Bearing .................................................................................................. 1
51 920802300 Oil Seal ............................................................................................................ 1
52 909932409 Bearing ............................................................................................................ 1
53 919921300 Washer (Wheel Bearing) ...................................................................................... 2
54 906085100 Lockwasher .......................................................................................................... 2
55 940800907 Nut........................................................................................................................ 2
56 931014906 Capscrew ............................................................................................................. 16
57 580040378 Axle Shaft............................................................................................................. 2
58 580033391 Wheel Nut ............................................................................................................ 12
59 580034889 Ball Bearing.......................................................................................................... 2
60 580033314 Drive Gear............................................................................................................ 1
61 580034754 Oil Seal................................................................................................................. 1
62 580032973 Dust Cover ........................................................................................................... 1
63 580033339 Input Shaft............................................................................................................ 1
64 580045195 Drive Shaft Assembly ........................................................................................... 1
64 580051813 Coupling........................................................................................................... 1
64 580051814 U-Joint ............................................................................................................. 2
343 502566903 Washer (Hardened) ......................................................................................... 4

FOOTNOTES:
a Included With Center Housing

8.20
DRIVE TIRES AND WHEELS

DRIVE TIRES AN D WHEELS

KEY:
A: Narrow Tread
B: Intermediate Tread
C: Wide Tread

QTY
ITEM PART NO. DESCRIPTION A B C
1 580043014 Tire ......................................................................................................... 2 2 ..
1 a 580041533 Tire ......................................................................................................... 2 2 2
1 a 580064615 Tire (Non-Marking) ................................................................................. 2 2 2
2 580047732 Wheel ..................................................................................................... 2 .. ..
2 580047734 Wheel ..................................................................................................... .. 2 ..
2 a 580047733 Wheel ..................................................................................................... 2 .. ..
2 a 580047735 Wheel ..................................................................................................... .. 2 ..
2 a 580047736 Wheel (GLP/GDP 16-18VX) ................................................................... .. .. 2
3 580054921 Side Ring............................................................................................ 1 1 1
4 580054922 Tapered Bead Seal Ring .................................................................... 1 1 1
5 580010438 Locking Ring ...................................................................................... 1 1 1

FOOTNOTES:
a Snap On Tire

8.21
DRIVE TIRES AND WHEELS
(PNEUMATIC RADIAL)

DRIVE TIRES AND WHEELSPNEUMATIC RADIAL

KEY:
A: Narrow Tread
B: Intermediate Tread

QTY
ITEM PART NO. DESCRIPTION A B

1 580014957 Tire Assembly.................................................................................................... 2 2


1 580011095 Tubeless Bead Seal ...................................................................................... 1 1
1 505973533 Tire (Michelin XZM)....................................................................................... 1 1
1 580014987 Bead Seal Valve ............................................................................................ 1 1
2 580047732 Wheel ................................................................................................................ 2 ..
2 580047734 Wheel ................................................................................................................ .. 2
3 580054921 Side Ring....................................................................................................... 1 1
4 580054922 Tapered Bead Seal Ring ............................................................................... 1 1
5 580010438 Locking Ring ................................................................................................. 1 1

8.22
SECTION 9

9 HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM
CONTENTS

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE SECTION


ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.34
AUXILIARY SECTIONS ONE AND TWO
MANUAL CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.22
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9.36
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.25
MANUAL CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.18
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL
HOIST AND LOWER................................................................................................................................... 9.32
GEAR PUMP
MAZDA 2.0L ..................................................................................................................................................... 9.6
YANMAR DIESEL ............................................................................................................................................. 9.7
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9.16
WITHOUT DETENTED LEVERS ................................................................................................................ 9.14
THREE FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9.12
WITHOUT DETENTED LEVERS ................................................................................................................ 9.10
HYDRAULIC FILTER ............................................................................................................................................ 9.8
HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9.2
OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.38
MANUAL CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.24
TILT AND AUXILIARY HOSES ............................................................................................................................. 9.4
TILT CYLINDERS
LEFT HAND .................................................................................................................................................... 9.42
RIGHT HAND.................................................................................................................................................. 9.40
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.30
VALVE ASSEMBLY
LIFT AND TILT
MANUAL CONTROL, THREE AND FOUR FUNCTION ............................................................................. 9.20
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9.28

9.1
HYDRAULIC SUPPLY AND RETURN

HYDRAULIC SUPPLY AND RETURN

9.2
HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 580048990 Gear Pump (Mazda 2.0L) (☞ Page 9.6) .................................................................. 1


1 580048993 Gear Pump (Yanmar 2.6L Diesel) (☞ Page 9.7) ...................................................... 1
2 520042831 Adhesive.................................................................................................................... AR
3 449021006 Washer ...................................................................................................................... 2
4 449022013 Lockwasher ............................................................................................................... 2
5 580050641 Capscrew................................................................................................................... 2
6 580052324 Adapter ...................................................................................................................... 1
7 580039888 Clamp ........................................................................................................................ 2
8 580050473 Hose (Pump Suction) ................................................................................................ 1
9 580050414 Tube (Suction) ........................................................................................................... 1
10 580039353 Fitting......................................................................................................................... 1
11 580041312 Hose (Tank Suction) .................................................................................................. 1
12 580036690 Clamp ........................................................................................................................ 1
13 580071011 Suction Strainer ......................................................................................................... 1
13 052645900 O-Ring.................................................................................................................. 1
14 580019871 Fitting......................................................................................................................... 1
15 580057784 Hose .......................................................................................................................... 1
16 580045887 Hose (Three Function)............................................................................................... 1
16 580048558 Hose (Four Function)................................................................................................. 1
17 502056903 Clamp ........................................................................................................................ 2
18 580043342 Filter Assembly (☞ Page 9.8) .................................................................................. 1
19 580044863 Insert ......................................................................................................................... 4
20 580058269 Capscrew................................................................................................................... 4
21 061643400 Fitting......................................................................................................................... 1
22 580049602 Pressure Switch......................................................................................................... 1
23 580040960 Dipstick ...................................................................................................................... 1
24 580036666 Plug ........................................................................................................................... 1
25 580039601 Fitting......................................................................................................................... 1
26 580039912 Clamp ........................................................................................................................ 1
27 580027270 Hose .......................................................................................................................... 1
28 580036667 Grommet.................................................................................................................... 1
29 580056337 Breather..................................................................................................................... 1
30 580056336 Adapter (Breather)..................................................................................................... 1
31 580030969 Capscrew................................................................................................................... 2
32 580012987 Clip Nut...................................................................................................................... 2
33 580047714 Capscrew................................................................................................................... 3

9.3
TILT AND AUXILIARY HOSES

T ILT AND AUXIL IARY HOSES

9.4
TILT AND AUXILIARY HOSES

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580046577 Tube................................................................................................................... 1 ..
2 580055804 Fitting................................................................................................................. 3 4
2 580039386 O-Ring........................................................................................................... 1 1
2 052645300 O-Ring........................................................................................................... 1 1
3 580039365 Fitting................................................................................................................. 1 ..
4 580020468 Fitting................................................................................................................. 1 ..
5 580019860 Fitting................................................................................................................. 4 ..
6 580057994 Hose .................................................................................................................. 1 ..
7 580046573 Hose .................................................................................................................. 1 ..
8 580047453 Hose .................................................................................................................. 1 ..
9 580047454 Hose .................................................................................................................. 1 ..
10 580026621 Clip Nut.............................................................................................................. 2 ..
11 580058269 Capscrew........................................................................................................... 2 ..
12 505973554 Clamp ................................................................................................................ 2 ..
13 580019810 Fitting................................................................................................................. 1 1
14 580055585 Hose .................................................................................................................. 1 ..
15 580045323 Hose .................................................................................................................. 1 ..
16 580041704 Insert ................................................................................................................. 2 ..
17 504068794 Clamp ................................................................................................................ 1 ..
18 580024707 Capscrew........................................................................................................... 2 ..
19 524141696 Clamp ................................................................................................................ 1 1
20 580045653 Clamp ................................................................................................................ 1 1
21 580055586 Hose .................................................................................................................. .. 1
22 580045324 Hose .................................................................................................................. .. 1
23 .. . . . Tilt Cylinder (RH) (☞ Page 9.40) ..................................................................... 1 1
23 .. . . . Tilt Cylinder (LH) (☞ Page 9.42) ...................................................................... 1 1
24 580019871 Fitting................................................................................................................. 1 1
25 580057935 Hose .................................................................................................................. 1 1
26 580041208 Fitting (Diagnostic)............................................................................................. 1 1

9.5
GEAR PUMP
(MAZDA 2.0L)

GEAR PUMPMAZDA 2.0L

ITEM PART NO. DESCRIPTION QTY

580048990 Gear Pump ................................................................................................................ 1


1 .. . . . Snap Ring ............................................................................................................ 1
2 .. . . . Oil Seal................................................................................................................. 1
3 580055594 Flange Mounting .................................................................................................. 1
4 .. . . . Seal Plate and Back-Up Ring............................................................................... 2
5 580054029 Side Plate............................................................................................................. 2
6 580055592 Gear Set............................................................................................................... 1
7 .. . . . Gear Plate ............................................................................................................ 1
8 580055593 Cover.................................................................................................................... 1
9 580054027 Screw ................................................................................................................... 4
580054028 Dowel Pin (Not illustrated).................................................................................... 4

580012159 Seal Kit (Includes Items 1-2, 4) ............................................................................ 1

9.6
GEAR PUMP
(YANMAR DIESEL)

GEAR PUMPYANMAR DIESEL

ITEM PART NO. DESCRIPTION QTY

580048993 Gear Pump ................................................................................................................ 1


1 .. . . . Snap Ring ............................................................................................................ 1
2 .. . . . Oil Seal................................................................................................................. 1
3 580055594 Flange Mounting .................................................................................................. 1
4 .. . . . Seal Plate and Back-Up Ring............................................................................... 2
5 580054029 Side Plate............................................................................................................. 2
6 580055592 Gear Set............................................................................................................... 1
7 .. . . . Gear Plate ............................................................................................................ 1
8 580055593 Cover.................................................................................................................... 1
9 580054034 Screw ................................................................................................................... 4
580054028 Dowel Pin (Not illustrated).................................................................................... 4

580012159 Seal Kit (Includes Items 1-2, 4) ............................................................................ 1

9.7
HYDRAULIC FILTER

HYDRAULIC FILTER

ITEM PART NO. DESCRIPTION QTY

580043342 Filter Assembly .......................................................................................................... 1


1 580052946 Filter Lid ............................................................................................................... 1
1 .. . . . Gasket.............................................................................................................. 1
2 580052948 Spring .............................................................................................................. 1
3 580052950 Filter Head............................................................................................................ 1
3 580056636 Quad Ring........................................................................................................ 1
3 061643400 Fitting ............................................................................................................... 1
3 056363300 O-Ring ......................................................................................................... 1
4 580052954 Filter Canister....................................................................................................... 1
4 .. . . . O-Ring ............................................................................................................. 1
5 580052153 Element ................................................................................................................ 1
5 .. . . . O-Ring ............................................................................................................. 1
6 580052315 Dipstick Assembly ................................................................................................ 1
6 .. . . . O-Ring ............................................................................................................. 1

580052945 Seal Kit (Includes Items 1, 3-6) ............................................................................ 1

9.8
NOTES

9.9
HAND LEVERS
(THREE FUNCTION) (WITHOUT DETENTED LEVERS)

HAND LEVERSTHREE FUNCTIONWITHOUT DETENTED LEVERS

9.10
HAND LEVERS
(THREE FUNCTION) (WITHOUT DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067890 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 580056815 Capscrew................................................................................................................... 2
4 580045046 Pivot Shaft ................................................................................................................. 1
5 580050978 Bushing ..................................................................................................................... 6
6 580067666 Hand Lever (Lift) ........................................................................................................ 1
7 580067667 Hand Lever (Tilt) ........................................................................................................ 1
8 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
9 580056844 Knob .......................................................................................................................... 3
10 580041598 Link ............................................................................................................................ 3
11 500583902 Rod End Pin .............................................................................................................. 6
12 580056840 Cotter Pin .................................................................................................................. 6
13 580058269 Capscrew................................................................................................................... 3
14 580056666 Washer ...................................................................................................................... 3
15 580044129 Isolator....................................................................................................................... 3
16 580045011 Control Valve Assembly (Manual) (☞ Page 9.18) .................................................... 1

9.11
HAND LEVERS
(THREE FUNCTION) (WITH DETENTED LEVERS)

HAND LEVERSTHREE FUNCTIONWITH DETENT ED LEVERS

9.12
HAND LEVERS
(THREE FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067891 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 640112901 Nut ............................................................................................................................. 1
4 016103200 Washer ...................................................................................................................... 2
5 580045044 Spacer ....................................................................................................................... 1
6 580051000 Capscrew................................................................................................................... 1
7 580030966 Capscrew................................................................................................................... 2
8 504230239 Spring ........................................................................................................................ 1
9 504227270 Pin ............................................................................................................................. 1
10 580042392 Pivot........................................................................................................................... 2
11 580050978 Bushing ..................................................................................................................... 10
12 518797699 Pin (Selector)............................................................................................................. 1
13 449021010 Washer ...................................................................................................................... 2
14 580045047 Pivot Shaft ................................................................................................................. 1
15 580056840 Cotter Pin .................................................................................................................. 6
16 500583902 Rod End Pin .............................................................................................................. 6
17 580041598 Link ............................................................................................................................ 3
18 580067671 Hand Lever (Auxiliary One and Two) ......................................................................... 1
19 580067667 Hand Lever (Tilt) ........................................................................................................ 1
20 580067666 Hand Lever (Lift) ........................................................................................................ 1
21 580056844 Knob .......................................................................................................................... 3
22 580058270 Capscrew................................................................................................................... 3
23 580056666 Washer ...................................................................................................................... 3
24 580044129 Isolator....................................................................................................................... 3
25 580045011 Control Valve Assembly (Manual).............................................................................. 1

9.13
HAND LEVERS
(FOUR FUNCTION) (WITHOUT DETENTED LEVERS)

HAND LEVERSFOUR F UNCTIONWITHOUT DETENT ED LEVERS

9.14
HAND LEVERS
(FOUR FUNCTION) (WITHOUT DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067891 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 580056815 Capscrew................................................................................................................... 2
4 580045047 Pivot Shaft ................................................................................................................. 1
5 580050978 Bushing ..................................................................................................................... 8
6 580067669 Hand Lever (Auxiliary Two)........................................................................................ 1
7 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
8 580067667 Hand Lever (Tilt) ........................................................................................................ 1
9 580067666 Hand Lever (Lift) ........................................................................................................ 1
10 580056844 Knob .......................................................................................................................... 4
11 580041598 Link ............................................................................................................................ 4
12 500583902 Rod End Pin .............................................................................................................. 8
13 580056840 Cotter Pin .................................................................................................................. 8
14 580058269 Capscrew................................................................................................................... 3
15 580056666 Washer ...................................................................................................................... 3
16 580044129 Isolator....................................................................................................................... 3
17 580045013 Control Valve Assembly (Manual).............................................................................. 1

9.15
HAND LEVERS
(FOUR FUNCTION) (WITH DETENTED LEVERS)

HAND LEVERSFOUR F UNCTION WITH DETENTED LEVERS

9.16
HAND LEVERS
(FOUR FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067892 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 640112901 Nut ............................................................................................................................. 1
4 016103200 Washer ...................................................................................................................... 2
5 580045044 Spacer ....................................................................................................................... 1
6 580051000 Capscrew................................................................................................................... 1
7 580056815 Capscrew................................................................................................................... 2
8 504230239 Spring ........................................................................................................................ 1
9 504227270 Pin ............................................................................................................................. 1
10 580042392 Pivot........................................................................................................................... 2
11 580050978 Bushing ..................................................................................................................... 12
12 518797699 Pin (Selector)............................................................................................................. 1
13 580045048 Pivot Shaft ................................................................................................................. 1
14 449021010 Washer ...................................................................................................................... 2
15 580041598 Link ............................................................................................................................ 4
16 580056840 Cotter Pin .................................................................................................................. 8
17 500583902 Rod End Pin .............................................................................................................. 8
18 580067670 Hand Lever (Auxiliary Two and Three) ...................................................................... 1
19 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
20 580067667 Hand Lever (Tilt) ........................................................................................................ 1
21 580067666 Hand Lever (Lift) ........................................................................................................ 1
22 580056844 Knob .......................................................................................................................... 4
23 580058269 Capscrew................................................................................................................... 3
24 580056666 Washer ...................................................................................................................... 3
25 580044129 Isolator....................................................................................................................... 3
26 580045013 Control Valve Assembly (Manual) (☞ Page 9.18) .................................................... 1

9.17
CONTROL VALVE ASSEMBLY
(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

CONTROL VALVE ASSEMBLYMANUAL CONTROLT HREE A ND FOUR FUNCTION

9.18
CONTROL VALVE ASSEMBLY
(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
580045011 Control Valve Assembly (Manual)...................................................................... 1 ..
580045013 Control Valve Assembly (Manual)...................................................................... .. 1
1 580045002 Hydraulic Control Valve ................................................................................. 1 ..
1 580045003 Hydraulic Control Valve ................................................................................. .. 1
2 580054084 Relief Valve (2600 PSI Main Relief) .......................................................... 1 1
3 580054046 Valve (Secondary Relief) .......................................................................... 1 1
4 580054082 Valve Assembly (Lift And Tilt) (☞ Page 9.20) ......................................... 1 1
5 580054060 Auxiliary One Section (☞ Page 9.22) ...................................................... 1 1
6 580054061 Auxiliary Two Section (☞ Page 9.22) ...................................................... .. 1
7 580054062 Outlet Section (☞ Page 9.24) ................................................................. 1 1
8 580041012 Steering Control Unit (☞ Page 6.6) ............................................................. 1 1
580054688 Seal Kit (Three Function) .............................................................................. 1 1
580054690 Seal Kit (Four Function) ................................................................................ .. 1

9.19
VALVE ASSEMBLY
(LIFT AND TILT) (MANUAL CONTROL, THREE AND FOUR FUNCTION)

VALVE ASSEMBLYLIFT AND TILTMANUAL CONTROL, THREE AND FOUR FUNCTION

9.20
VALVE ASSEMBLY
(LIFT AND TILT) (MANUAL CONTROL, THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580054082 Valve Assembly (Lift And Tilt) .................................................................................... 1


1 580054052 Plug Set................................................................................................................ 1
2 580054462 Plug ...................................................................................................................... 2
3 580006977 Spring................................................................................................................... 3
4 580054465 Poppet .................................................................................................................. 1
5 580006976 Poppet .................................................................................................................. 2
6 502635907 Screw ................................................................................................................... 4
7 580049294 Seal Plate............................................................................................................. 2
8 580054686 Seal Kit................................................................................................................. 1
9 .. . . . Seal Plate............................................................................................................. 2
10 504230236 Spring Seat .......................................................................................................... 2
11 580056023 Spring................................................................................................................... 2
12 580056024 Piston ................................................................................................................... 2
13 504230207 Spring................................................................................................................... 1
14 580056877 Spool End............................................................................................................. 1
15 580054869 Cap....................................................................................................................... 2
16 580054044 Capscrew ............................................................................................................. 4
17 580056022 Spool End............................................................................................................. 1
18 580054084 Relief Valve (2600 PSI Main Relief) ..................................................................... 1
18 580054064 Relief Valve (3400 PSI Main Relief) ..................................................................... 1
19 .. . . . Plug.................................................................................................................. 1
20 .. . . . Adjusting Screw ............................................................................................... 1
21 .. . . . Nut (Special) .................................................................................................... 1
22 .. . . . Washer............................................................................................................. 1
23 .. . . . Poppet.............................................................................................................. 1
24 580054672 Seal and Spring Kit .......................................................................................... 1

9.21
AUXILIARY SECTIONS ONE AND TWO
(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

AUXILIARY SECTIONS ONE AND TWOMANUAL CONTROL THREE AND F OUR FUNCTION

9.22
AUXILIARY SECTIONS ONE AND TWO
(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

KEY:
A: 3 Function
B: 4 Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580054060 Auxiliary One Section ........................................................................................ 1 1
2 580054061 Auxiliary Two Section......................................................................................... .. 1
3 502635907 Screw ............................................................................................................ 2 2
4 580049294 Seal Plate...................................................................................................... 1 1
5 580054689 Seal Kit.......................................................................................................... 1 1
6 580054052 Plug Set......................................................................................................... 2 2
7 580006977 Spring............................................................................................................ 2 2
8 580006976 Poppet ........................................................................................................... 2 2
9 .. . . . Seal Plate...................................................................................................... 1 1
10 504230236 Spring Seat ................................................................................................... 1 1
11 580056023 Spring............................................................................................................ 1 1
12 580056022 Spool End...................................................................................................... 1 1
13 580054869 Cap................................................................................................................ 1 1
14 580054044 Capscrew ...................................................................................................... 2 2

9.23
OUTLET SECTION
(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

OUTL ET SECTIONMANUAL C ONTROL THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 580054062 Outlet Section ............................................................................................................ 1


2 580055166 Tie Rod Kit (Three Function) ..................................................................................... 1
2 580054696 Tie Rod Kit (Four Function) ....................................................................................... 1
3 580055322 Plug Assembly........................................................................................................... 1
4 580054046 Valve (Secondary Relief) ........................................................................................... 1
5 .. . . . Nut........................................................................................................................ 1
6 .. . . . Screw ................................................................................................................... 1
7 .. . . . Washer ................................................................................................................. 1
8 .. . . . Poppet .................................................................................................................. 1
9 .. . . . Plug ...................................................................................................................... 1
10 580054684 Seal and Spring Kit .............................................................................................. 1

9.24
CONTROL VALVE ASSEMBLY
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

CON TROL VALVE ASSEMBLYELECTRONIC CONT ROLTHREE AND FOUR FUNCTION

9.25
CONTROL VALVE ASSEMBLY
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
580044949 Control Valve Assembly (Electronic).................................................................. 1 ..
580044966 Control Vlave Assembly (Electronic) ................................................................. .. 1
1 580044899 Hydraulic Control Valve ................................................................................. 1 ..
1 580044965 Hydraulic Control Valve ................................................................................. .. 1
2 580060490 Valve Assembly (Lift And Lower) (☞ Page 9.28) .................................... 1 1
3 580060491 Tilt Section (☞ Page 9.30) ...................................................................... 1 1
4 580054042 Auxiliary One Section (☞ Page 9.34) ...................................................... 1 1
5 580054058 Auxiliary Two Section (☞ Page 9.36) ...................................................... .. 1
6 580054043 Outlet Section (☞ Page 9.38) ................................................................. 1 1
7 580059270 Poppet Valve Assembly (Lift) (☞ Page 9.32) .......................................... 1 1
8 580059271 Poppet Valve Assembly (Lower) (☞ Page 9.32) ..................................... 1 1
9 580041012 Steering Control Unit (☞ Page 6.6) ......................................................... 1 1
580054147 Seal Kit (Steering Control Unit Interface).................................................. 1 ..
580054144 Seal Kit ..................................................................................................... .. 1

9.26
NOTES

9.27
VALVE ASSEMBLY, LIFT AND LOWER
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

VALVE ASSEMBLY, LIFT AND LOWERELECT RONIC CON TROLTHREE AND FOUR FUNCT ION

9.28
VALVE ASSEMBLY, LIFT AND LOWER
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580060490 Valve Assembly (Lift And Lower) ............................................................................... 1


2 580055322 Plug Assembly ..................................................................................................... 1
3 580056025 Manual Lower Assembly Kit ................................................................................. 1
4 580052731 Plug ...................................................................................................................... 1
5 580054140 Seal Kit................................................................................................................. 1
6 580054147 Seal Kit (Steering Control Unit Interface) ............................................................. 1
7 580054118 Shuttle .................................................................................................................. 1
8 580054130 Set Screw............................................................................................................. 1
9 580058139 Poppet .................................................................................................................. 1
10 580054119 Spring................................................................................................................... 1
11 580054053 Plug ...................................................................................................................... 1
12 580060492 Relief Valve (Main) ............................................................................................... 1
12 580055011 Adjusting Screw ............................................................................................... 1
13 062128400 O-Ring ............................................................................................................. 1
14 .. . . . O-Ring ............................................................................................................. 1
15 580054685 Seal and Spring Kit .......................................................................................... 1
16 580054124 Spring................................................................................................................... 1
17 580058138 Seal Kit................................................................................................................. AR
580054939 Washer (Not Illustrated) ....................................................................................... 1

9.29
TILT SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

TILT SECTION ELECTRONIC CONTROLTHREE AND FOUR FUNCTION

9.30
TILT SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580060491 Tilt Section................................................................................................................. 1


2 580054052 Plug Set................................................................................................................ 2
3 580006977 Spring................................................................................................................... 2
4 580006976 Poppet .................................................................................................................. 2
5 580054141 Seal Kit................................................................................................................. 1
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 580055016 Spool End............................................................................................................. 1
10 580055015 Spring................................................................................................................... 1
11 580054671 Piston ................................................................................................................... 1
12 580054121 Capscrew ............................................................................................................. 4
13 580054050 Solenoid ............................................................................................................... 2
13 580054148 Seal Kit ............................................................................................................ 1
14 580054129 Set Screw............................................................................................................. 1

9.31
ELECTRO HYDRAULIC POPPET VALVE
(ELECTRONIC CONTROL) (HOIST AND LOWER)

ELECTRO HYDRAUL IC POPPET VALVEELECTRONIC CONTROLHOIST AND L OWER

9.32
ELECTRO HYDRAULIC POPPET VALVE
(ELECTRONIC CONTROL) (HOIST AND LOWER)

ITEM PART NO. DESCRIPTION QTY

1 580059271 Poppet Valve Assembly (Lower) ................................................................................ 1


2 580058013 Coil Nut ................................................................................................................ 1
3 580054933 Coil ....................................................................................................................... 1
4 580054935 Tube (Solenoid) .................................................................................................... 1
5 580054936 Spring................................................................................................................... 1
6 580058016 Poppet .................................................................................................................. 1
7 580058015 Sleeve .................................................................................................................. 1
8 580059270 Poppet Valve Assembly (Hoist).................................................................................. 1
9 580058013 Coil Nut ................................................................................................................ 1
10 580054933 Coil ....................................................................................................................... 1
11 580058014 Tube (Solenoid) .................................................................................................... 1
12 580058012 Spring................................................................................................................... 1
13 580058011 Poppet .................................................................................................................. 1
14 580058138 Seal Kit ...................................................................................................................... 1

9.33
AUXILIARY ONE SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

AUXILIARY ONE SECTIONELECTRONIC CONTROLT HREE AND FOUR FUNCTION

9.34
AUXILIARY ONE SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054042 Auxiliary One Section ................................................................................................ 1


2 580054052 Plug Set................................................................................................................ 2
3 580054142 Seal Kit (Auxiliary One Section) ........................................................................... 1
4 580006977 Spring................................................................................................................... 2
5 580006976 Poppet .................................................................................................................. 2
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 580054121 Capscrew ............................................................................................................. 4
10 580054050 Solenoid ............................................................................................................... 2
10 580054148 Seal Kit ............................................................................................................ 1
11 580054057 Anti-Stall Valve Kit ................................................................................................ 1
12 .. . . . Spool................................................................................................................ 1
13 .. . . . Sleeve .............................................................................................................. 1
14 580054128 Spring................................................................................................................... 1

9.35
AUXILIARY TWO SECTION
(ELECTRONIC CONTROL) (FOUR FUNCTION)

AUXILIARY TWO SECTIONELECTRONIC CONTROLFOUR FUNCTION

9.36
AUXILIARY TWO SECTION
(ELECTRONIC CONTROL) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054058 Auxiliary Two Section................................................................................................. 1


2 580054052 Plug Set................................................................................................................ 2
3 580054143 Seal Kit................................................................................................................. 1
4 580006977 Spring................................................................................................................... 2
5 580006976 Poppet .................................................................................................................. 2
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 580054121 Capscrew ............................................................................................................. 4
10 580054050 Solenoid ............................................................................................................... 2
11 580054148 Seal Kit ............................................................................................................ 1

9.37
OUTLET SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

OUTL ET SECTIONELECTRONIC CONTROLTHREE AND FOUR FUNCTION

9.38
OUTLET SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054043 Outlet Section ............................................................................................................ 1


2 580054046 Valve (Secondary Relief)...................................................................................... 1
3 580054684 Seal and Spring Kit .......................................................................................... 1
4 580054054 Tie Rod Kit (3 Function)............................................................................................. 1
4 580054692 Tie Rod Kit (4 Function)............................................................................................. 1

9.39
TILT CYLINDERS
(RIGHT HAND)

TILT C YLIND ERSRIGHT HAND

9.40
TILT CYLINDERS
(RIGHT HAND)

ITEM PART NO. DESCRIPTION QTY

580060617 Tilt Cylinder (6 Forward/5 Back).............................................................................. 1


580060618 Tilt Cylinder (6 Forward/3 Back).............................................................................. 1
1 516934650 Rod (6 Forward/5 Back)..................................................................................... 1
1 516934654 Rod (6 Forward/3 Back)..................................................................................... 1
2 012823300 O-Ring.................................................................................................................. 1
3 502011911 Back-Up Ring ....................................................................................................... 1
4 580022501 Seal (Rod) ............................................................................................................ 1
5 580022507 Wiper (Rod).......................................................................................................... 1
6 504143500 Gland.................................................................................................................... 1
7 504146500 Piston ................................................................................................................... 1
8 504305711 Seal (Piston)......................................................................................................... 1
9 501802906 O-Ring.................................................................................................................. 1
10 502637902 Nut........................................................................................................................ 1
11 524184624 Shell (6 Forward/5 Back) ................................................................................... 1
11 524184625 Shell (6 Forward/3 Back) ................................................................................... 1
12 580058009 Capscrew ............................................................................................................. 1
13 580040489 Anchor Pin............................................................................................................ 1
14 580052367 Pin ........................................................................................................................ 1
15 504229225 Bushing ................................................................................................................ 1
16 015630900 Lube Fitting .......................................................................................................... 1

580023425 Seal Kit (Includes Items 2-5, 8-9) .............................................................................. 1

9.41
TILT CYLINDERS
(LEFT HAND)

TILT C YLIND ERSLEFT HAND

9.42
TILT CYLINDERS
(LEFT HAND)

ITEM PART NO. DESCRIPTION QTY

580060621 Tilt Cylinder (6 Forward/5 Back).............................................................................. 1


580060622 Tilt Cylinder (6 Forward/3 Back).............................................................................. 1
1 516934650 Rod (6 Forward/5 Back)..................................................................................... 1
1 516934654 Rod (6 Forward/3 Back)..................................................................................... 1
2 012823300 O-Ring.................................................................................................................. 1
3 502011911 Back-Up Ring ....................................................................................................... 1
4 580022501 Seal (Rod) ............................................................................................................ 1
5 580022507 Wiper (Rod).......................................................................................................... 1
6 504143500 Gland.................................................................................................................... 1
7 504146500 Piston ................................................................................................................... 1
8 504305711 Seal (Piston)......................................................................................................... 1
9 501802906 O-Ring.................................................................................................................. 1
10 502637902 Nut........................................................................................................................ 1
11 524184634 Shell (6 Forward/5 Back) ................................................................................... 1
11 524184635 Shell (6 Forward/3 Back) ................................................................................... 1
12 580058009 Capscrew ............................................................................................................. 1
13 580040489 Anchor Pin............................................................................................................ 1
14 580052367 Pin ........................................................................................................................ 1
15 504229225 Bushing ................................................................................................................ 1
16 015630900 Lube Fitting .......................................................................................................... 1

580023425 Seal Kit (Includes Items 2-5, 8-9) .............................................................................. 1

9.43
NOTES

9.44
SECTION 10

10 MAST-TWO STAGE LIMITED FREE-LIFT

10 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.6
MAIN LIFT CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 10.10
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 10.8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10.2

10.1
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

10.2
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B551 B551 B551
Group Number 3292 3792 4292
Mast Assembly 580039999 580040004 580040009
1 Outer Mast 580038428 580038433 580038439

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0.508 mm).................................................................................................. 4
5 504075764 Bearing Strip ........................................................................................................ 2
6 015916300 Snap Ring ............................................................................................................ 2
7 504233232 Shim (0.508 mm).................................................................................................. AR
8 520036852 Load Roller........................................................................................................... 2
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 b 524141784 Bushing (Mast Mounting) ..................................................................................... 2
11 c 580076719 Bushing ................................................................................................................ 2

FOOTNOTES:
a Refer to Table
b ⇒ PENDING PER ECN 10402508
c PENDING PER ECN 10402508 ⇒

10.3
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

10.4
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B551 B551 B551
Group Number 3292 3792 4292
Mast Assembly 580039999 580040004 580040009
1 Inner Mast 504067734 504067770 504067715

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 520036852 Load Roller........................................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0.508 mm).................................................................................................. AR

FOOTNOTES:
a Refer to Table

10.5
MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT TWO STAGE LIMITED FREE-LIFT

10.6
MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B551 B551 B551
Group Number 3292 3792 4292
1 Chain 504064703 504065747 504065724

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 015415900 Cotter Pin .................................................................................................................. 2
3 580033718 Pin ............................................................................................................................. 2
4 518801644 Chain Anchor............................................................................................................. 2
5 502566903 Washer (Hardened) ................................................................................................... 2
6 504234266 Nut ............................................................................................................................. 2
7 .. . . . Main Lift Cylinder (LH) (☞ Page 10.10) ................................................................... 1
8 504236253 Washer ...................................................................................................................... 1
9 524141842 Fitting......................................................................................................................... 1
9 580019387 O-Ring.................................................................................................................. 1
9 052645400 O-Ring.................................................................................................................. 1
10 504075776 Spring ........................................................................................................................ 1
11 449001050 Capscrew................................................................................................................... 2
12 520044803 Housing (Lowering Control)....................................................................................... 1
13 580042341 Hose .......................................................................................................................... 2
14 580039183 Fitting......................................................................................................................... 1
14 580019387 O-Ring.................................................................................................................. 1
14 052645400 O-Ring.................................................................................................................. 1
15 504230271 Nut ............................................................................................................................. 2
16 524141846 Control Valve ............................................................................................................. 1
16 580061267 O-Ring.................................................................................................................. 1
16 052645500 O-Ring.................................................................................................................. 1
17 580019838 Fitting......................................................................................................................... 1
17 580019387 O-Ring.................................................................................................................. 1
17 052645400 O-Ring.................................................................................................................. 1
18 580056465 Fitting......................................................................................................................... 1
18 580019387 O-Ring.................................................................................................................. 1
18 052645400 O-Ring.................................................................................................................. 1
19 .. . . . Main Lift Cylinder (RH) (☞ Page 10.8) .................................................................... 1
20 909882405 Locknut ...................................................................................................................... 2
21 502566902 Washer ...................................................................................................................... 4
22 504064739 Spacer ....................................................................................................................... 2
23 449001068 Capscrew................................................................................................................... 2
24 504064769 Washer (0.254 mm) ................................................................................................... AR
24 504069791 Washer (0.762 mm) ................................................................................................... AR
24 504069702 Washer (1.524 mm) ................................................................................................... AR
25 504064767 Washer (1.500 mm) ................................................................................................... 2
26 500227907 Snap Ring.................................................................................................................. 2

FOOTNOTES:
a Refer to Table

10.7
MAIN LIFT CYLINDER
(RIGHT HAND) (TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT CYLINDERRIGHT HANDTWO STAGE LIMITED FREE-LIFT

10.8
MAIN LIFT CYLINDER
(RIGHT HAND) (TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B551 B551 B551
Group Number 3292 3792 4292
Cylinder
8601659 8601664 8601669
Group Number
Main Lift Cylinder 519524659 519524664 519524669
1 Shell 519523659 519523664 519523669
2 Rod 519521609 519521614 519521619

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 518794659 Wear Ring ............................................................................................................ 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 580011167 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 2
13 504154200 Back-Up Ring ....................................................................................................... 1
14 504024201 Wear Ring ............................................................................................................ 1

505136043 Seal Kit (Includes Items 4, 8-14) ............................................................................... 1

FOOTNOTES:
a Refer to Table

10.9
MAIN LIFT CYLINDER
(LEFT HAND) (TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT CYLINDERLEFT HANDTWO STAGE LIMITED FREE-LIFT

10.10
MAIN LIFT CYLINDER
(LEFT HAND) (TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B551 B551 B551
Group Number 3292 3792 4292
Cylinder
8601609 8601614 8601619
Group Number
Main Lift Cylinder 519524609 519524614 519524619
1 Shell 519523609 519523614 519523619
2 Rod 519521609 519521614 519521619

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 518794659 Wear Ring ............................................................................................................ 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 580011167 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 1

505136043 Seal Kit (Includes Items 4, 9-14) ............................................................................... 1

FOOTNOTES:
a Refer to Table

10.11
NOTES

10.12
SECTION 11

11 MAST-THREE STAGE FULL FREE-LIFT

11 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 11
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11.18
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.8
MAIN LIFT CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11.14
RIGHT HAND
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11.12
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 11.2

11.1
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

11.2
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assembly 580054264 580054266 580054268 580054271
1 Outer Mast 580038425 580038427 580038430 580038433

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0.508 mm).................................................................................................. 4
5 504075764 Bearing Strip ........................................................................................................ 2
6 015916300 Snap Ring ............................................................................................................ 2
7 504233232 Shim (0.508 mm).................................................................................................. AR
8 520036852 Load Roller........................................................................................................... 2
9 900003279 Hose..................................................................................................................... 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 b 524141784 Bushing (Mast Mounting) ..................................................................................... 2
11 c 580076719 Bushing ................................................................................................................ 2

FOOTNOTES:
a Refer to Table
b ⇒ PENDING PER ECN 10402508
c PENDING PER ECN 10402508 ⇒

11.3
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

11.4
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assembly 580054264 580054266 580054268 580054271
1 Intermediate Mast 504074723 504074714 504074792 504074730

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Intermediate Mast ................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 4
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0.508 mm).................................................................................................. 4
5 012824300 O-Ring.................................................................................................................. 4
6 520036852 Load Roller (Standard)......................................................................................... 2
7 015916300 Snap Ring ............................................................................................................ 4
8 504233232 Shim (0.508 mm).................................................................................................. AR
9 504281794 Chain Sheave Assembly ...................................................................................... 2
10 504282703 Chain Sheave .................................................................................................. 1
11 520040899 Bearing ............................................................................................................ 1
12 500343914 Snap Ring ........................................................................................................ 1

FOOTNOTES:
a Refer to Table

11.5
INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

11.6
INNER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Mast Assembly 580054264 580054266 580054268 580054271
1 Inner Mast 524142186 524142188 524142190 524142193

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 520036852 Load Roller........................................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0.508 mm).................................................................................................. AR

FOOTNOTES:
a Refer to Table

11.7
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

11.8
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
1 Chain 504064764 518791609 504065703 504065747

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 015415900 Cotter Pin .................................................................................................................. 4
3 580033718 Pin ............................................................................................................................. 4
4 518801644 Chain Anchor............................................................................................................. 2
5 504064758 Base Ring .................................................................................................................. 4
6 504234266 Nut ............................................................................................................................. 4
7 504075767 Chain Anchor............................................................................................................. 2
8 015418200 Cotter Pin .................................................................................................................. 2
9 .. . . . Main Lift Cylinder (LH) (☞ Page 11.14) ................................................................... 1
10 504236253 Washer ...................................................................................................................... 1
11 504075776 Spring ........................................................................................................................ 1
12 524141842 Fitting......................................................................................................................... 1
12 052645400 O-Ring.................................................................................................................. 1
12 580019387 O-Ring.................................................................................................................. 1
13 580039183 Fitting......................................................................................................................... 1
13 052645400 O-Ring.................................................................................................................. 1
13 580019387 O-Ring.................................................................................................................. 1
14 580042341 Hose .......................................................................................................................... 2
15 580019838 Fitting......................................................................................................................... 1
15 580019387 O-Ring.................................................................................................................. 1
16 524141846 Control Valve ............................................................................................................. 1
17 504230271 Nut ............................................................................................................................. 4
18 504064742 Housing ..................................................................................................................... 1
19 580020577 Fitting......................................................................................................................... 1
19 052645500 O-Ring.................................................................................................................. 1
20 449001050 Capscrew................................................................................................................... 2
21 580056465 Fitting......................................................................................................................... 1
21 052645400 O-Ring.................................................................................................................. 1
21 580019387 O-Ring.................................................................................................................. 1
22 .. . . . Main Lift Cylinder (RH) (☞ Page 11.12) .................................................................. 1
23 580056001 Nut ............................................................................................................................. 2
24 580056005 Washer ...................................................................................................................... 4
25 504064739 Spacer ....................................................................................................................... 2
26 580055976 Capscrew................................................................................................................... 2
27 504064769 Washer (0.254 mm) (0.010 in.).................................................................................. AR
27 504069791 Washer (0.762 mm) (0.030 in.).................................................................................. AR
27 504069702 Washer (1.524 mm) (0.060 in.).................................................................................. AR
28 504064767 Washer (1.500 mm) ................................................................................................... 2
29 500227907 Snap Ring.................................................................................................................. 3
30 580055733 Capscrew................................................................................................................... 4

11.9
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

31 580058789 Tube........................................................................................................................... 1
32 900003213 Clamp ........................................................................................................................ 1

FOOTNOTES:
a Refer to Table

11.10
NOTES

11.11
MAIN LIFT CYLINDER
(RIGHT HAND) (THREE STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERRIGHT HANDTHREE STAGE FULL FREE-LIFT

11.12
MAIN LIFT CYLINDER
(RIGHT HAND) (THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Cylinder
8601756 8601758 8601760 8601763
Group Number
Main Lift Cylinder 519530656 519530658 519530660 519530663
1 Shell 519529656 519529658 519529660 519529663
2 Rod 519528606 519528608 519528610 519528613
4 Spacer ---- ---- 505657522 505657522

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 a .. . . . Spacer.................................................................................................................. 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 580011167 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 1
15 502895202 Piston Ring........................................................................................................... 1
16 518794659 Wear Ring ............................................................................................................ 1

505136042 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

11.13
MAIN LIFT CYLINDER
(LEFT HAND) (THREE STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERLEFT HANDTHREE STAGE FULL FREE-LIF T

11.14
MAIN LIFT CYLINDER
(LEFT HAND) (THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Cylinder
8601706 8601708 8601710 8601713
Group Number
Main Lift Cylinder 519530606 519530608 519530610 519530613
1 Shell 519529606 519529608 519529610 519529613
2 Rod 519528606 519528608 519528610 519528613
4 Spacer ---- ---- 505657522 505657522

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 a .. . . . Spacer.................................................................................................................. 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 580011167 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 1
15 502895202 Piston Ring........................................................................................................... 1
16 518794659 Wear Ring ............................................................................................................ 1

505136042 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

11.15
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

FREE-LIFTT HREE STAGE FULL FREE-LIFT

11.16
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
1 Hose 580068544 580068546 580068548 580068551
2 Chain 524146999 524147121 524147124 524147148

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 1
2 a .. . . . Chain ......................................................................................................................... 1
3 504064782 Hose Sheave ............................................................................................................. 1
3 504064715 Bushing ................................................................................................................ 1
4 900002259 Stubshaft ................................................................................................................... 1
5 580055649 Lockwasher ............................................................................................................... 1
6 580055976 Capscrew................................................................................................................... 1
7 580061290 Chain Sheave Assembly............................................................................................ 1
7 520040899 Bearing................................................................................................................. 2
8 580062390 Capscrew................................................................................................................... 1
9 580062391 Lockwasher ............................................................................................................... 1
10 580062392 Washer ...................................................................................................................... 1
11 524142142 Chain Guard .............................................................................................................. 1
12 580056001 Nut ............................................................................................................................. 1
13 580055744 Capscrew................................................................................................................... 1
14 524197449 Capscrew................................................................................................................... 1
15 580055646 Capscrew................................................................................................................... 1
16 524142090 Crosshead Pin ........................................................................................................... 1
17 518804610 Pin ............................................................................................................................. 1
18 524197447 Crosshead ................................................................................................................. 1
19 580024920 Guard ........................................................................................................................ 1
20 580055646 Capscrew................................................................................................................... 4
21 580056005 Washer ...................................................................................................................... 4
22 580056001 Nut ............................................................................................................................. 4
23 .. . . . Free-Lift Cylinder (☞ Page 11.18) ........................................................................... 1
24 580053612 Guard ........................................................................................................................ 1
25 524141844 Flow Valve ................................................................................................................. 1
26 504234286 Nut ............................................................................................................................. 1
27 504236213 Base Ring .................................................................................................................. 1
28 580033718 Pin ............................................................................................................................. 1
29 580064348 Chain Anchor............................................................................................................. 1
30 015415900 Cotter Pin .................................................................................................................. 1

FOOTNOTES:
a Refer to Table

11.17
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

11.18
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B555 B555 B555 B555
Group Number 4410 4710 5010 5460
Cylinder
8500306 8500308 8500311 8500314
Group Number
Free-Lift Cylinder 580049488 580049490 580049493 580049496
1 Shell 519541605 519541607 519541610 519541613
2 Rod 520021636 520021638 520021641 520021644

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper Ring ........................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 900004269 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504232277 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 504232230 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

11.19
NOTES

11.20
SECTION 12

12 MAST -TWO STAGE FULL FREE-LIFT

12 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 12
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12.14
INNER MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.4
MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.6
MAIN LIFT CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 12.10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 12.8
OUTER MAST
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 12.2

12.1
OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OUTER MASTT WO STAGE FULL FREE-LIFT

12.2
OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B559 B559
Group Number 2878 3178
Mast Assembly 580054296 580054299
1 Outer Mast 580038424 580038427

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0.508 mm).................................................................................................. 4
5 504075764 Bearing Strip ........................................................................................................ 2
6 015916300 Snap Ring ............................................................................................................ 2
7 504233232 Shim (0.508 mm).................................................................................................. AR
8 520036852 Load Roller........................................................................................................... 2
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 b 524141784 Bushing (Mast Mounting) ..................................................................................... 2
11 c 580076719 Bushing ................................................................................................................ 2

FOOTNOTES:
a Refer to Table
b ⇒ PENDING PER ECN 10402508
c PENDING PER ECN 10402508 ⇒

12.3
INNER MAST
(TWO STAGE FULL FREE-LIFT)

INNER MASTTWO STAGE FULL FREE-LIFT

12.4
INNER MAST
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B559 B559
Group Number 2878 3178
Mast Assembly 580054296 580054299
1 Inner Mast 524142294 524142297

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 520036852 Load Roller........................................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0.508 mm).................................................................................................. AR

FOOTNOTES:
a Refer to Table

12.5
MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

MAIN LIFT TWO STAGE FULL FREE-LIF T

12.6
MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Lift Cylinder (LH) (☞ Page 12.10) ................................................................... 1


2 504236253 Washer ...................................................................................................................... 1
3 524141842 Fitting......................................................................................................................... 1
3 052645400 O-Ring.................................................................................................................. 1
3 580019387 O-Ring.................................................................................................................. 1
4 504075776 Spring ........................................................................................................................ 1
5 449001050 Capscrew................................................................................................................... 2
6 520044803 Housing (Lowering Control)....................................................................................... 1
7 580042341 Hose .......................................................................................................................... 2
8 580039183 Fitting......................................................................................................................... 1
8 580019387 O-Ring.................................................................................................................. 1
8 052645400 O-Ring.................................................................................................................. 1
9 504230271 Nut ............................................................................................................................. 2
10 524141846 Control Valve ............................................................................................................. 1
10 580019387 O-Ring.................................................................................................................. 1
10 052645400 O-Ring.................................................................................................................. 1
11 580019838 Fitting......................................................................................................................... 1
11 580019387 O-Ring.................................................................................................................. 1
11 052645400 O-Ring.................................................................................................................. 1
12 580056465 Fitting......................................................................................................................... 2
12 052645400 O-Ring.................................................................................................................. 1
12 580019387 O-Ring.................................................................................................................. 1
13 .. . . . Main Lift Cylinder (RH) (☞ Page 12.8) .................................................................... 1
14 909882405 Locknut ...................................................................................................................... 2
15 502566902 Washer ...................................................................................................................... 4
16 504064739 Spacer ....................................................................................................................... 2
17 449001068 Capscrew................................................................................................................... 2
18 504064769 Washer (0.254 mm) (0.010 in.).................................................................................. AR
18 504069791 Washer (0.762 mm) (0.030 in.).................................................................................. AR
18 504069702 Washer (1.524 mm) (1.060 in.).................................................................................. AR
19 504064767 Washer (1.500 mm) ................................................................................................... 2
20 500227907 Snap Ring.................................................................................................................. 3

12.7
MAIN LIFT CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERRIGHT HANDTWO STAGE FULL FREE-LIFT

12.8
MAIN LIFT CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B559 B559
Group Number 2878 3178
Cylinder
8510205 8510208
Group Number
Main Lift Cylinder 580026332 580026335
1 Shell 519639605 519639608
2 Rod 519638606 519638608

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 580022505 Rod Seal .............................................................................................................. 1
5 580025603 Gland.................................................................................................................... 1
6 502011927 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504017204 Wear Ring ............................................................................................................ 1
9 502895202 Piston Ring........................................................................................................... 1
10 501753914 Screw ................................................................................................................... 1

580025602 Seal Kit (Includes Items 3-4, 6-8) .............................................................................. 1

FOOTNOTES:
a Refer to Table

12.9
MAIN LIFT CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERLEFT HANDTWO STAGE FULL FREE-LIFT

12.10
MAIN LIFT CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B559 B559
Group Number 2878 3178
Cylinder
8510255 8510258
Group Number
Main Lift Cylinder 580026364 580026367
1 Shell 519639605 519639608
2 Rod 519638651 519638658

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 580022505 Rod Seal .............................................................................................................. 1
5 580025603 Gland.................................................................................................................... 1
6 502011927 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504017204 Wear Ring ............................................................................................................ 1
9 502895202 Piston Ring........................................................................................................... 1
10 501753914 Screw ................................................................................................................... 1
11 502687901 Seal ...................................................................................................................... 1

580025602 Seal Kit (Includes Items 3-4, 6-8, 11) ........................................................................ 1

FOOTNOTES:
a Refer to Table

12.11
FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

FREE-LIFTT WO STAGE FULL FREE-LIFT

12.12
FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B559 B559
Group Number 2878 3178
1 Chain 524146998 524147121
18 Hose 580068278 580068520

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 1
2 580061290 Chain Sheave Assembly............................................................................................ 1
2 524142091 Chain Sheave....................................................................................................... 1
2 520040899 Bearing................................................................................................................. 2
3 449001296 Capscrew................................................................................................................... 1
4 524197449 Capscrew................................................................................................................... 2
4 449022016 Lockwasher ............................................................................................................... 1
5 524142090 Crosshead Pin ........................................................................................................... 1
6 931018905 Capscrew................................................................................................................... 1
7 955400910 Lockwasher ............................................................................................................... 1
8 449021042 Washer ...................................................................................................................... 1
9 524142142 Chain Guard .............................................................................................................. 1
10 909882405 Locknut ...................................................................................................................... 1
11 518804610 Pin ............................................................................................................................. 1
12 524197447 Crosshead ................................................................................................................. 2
13 .. . . . Free-Lift Cylinder (☞ Page 12.14) ........................................................................... 1
14 580024920 Guard ........................................................................................................................ 1
15 580053611 Bracket (Cylinder Guard) ........................................................................................... 1
16 449001058 Capscrew................................................................................................................... 4
17 520043867 Valve.......................................................................................................................... 1
17 052645400 O-Ring.................................................................................................................. 1
18 a .. . . . Hose .......................................................................................................................... 1
19 502566902 Washer ...................................................................................................................... 4
20 909882405 Locknut ...................................................................................................................... 4
21 504234266 Nut ............................................................................................................................. 2
22 502566903 Washer (Hardened) ................................................................................................... 2
23 015415900 Cotter Pin .................................................................................................................. 2
24 504069724 Clamp ........................................................................................................................ 1
25 504226242 Washer ...................................................................................................................... 2
26 449001343 Capscrew................................................................................................................... 2
27 449015014 Nut ............................................................................................................................. 2
28 449022016 Lockwasher ............................................................................................................... 2
29 580033718 Pin ............................................................................................................................. 2
30 580064348 Chain Anchor............................................................................................................. 2
31 060023700 Clamp ........................................................................................................................ 1
32 052645300 O-Ring.................................................................................................................. 1
32 524141843 Fitting......................................................................................................................... 1
32 052645300 O-Ring.................................................................................................................. 1
32 580019387 O-Ring.................................................................................................................. 1

FOOTNOTES:
a Refer to Table

12.13
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFT

12.14
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast B559 B559
Group Number 2878 3178
Cylinder
8500305 8500308
Group Number
Free-Lift Cylinder 580049487 580049490
1 Shell 519541604 519541607
2 Rod 520021635 520021638

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper Ring ........................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 900004269 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504232277 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 504232230 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

12.15
NOTES

12.16
SECTION 13

13 FORKS, LOAD BACKREST, AND MAST INSTALLATION

13 FORKS, LOAD BACKREST, AND MAST INSTALLATION


CONTENTS

SECTION 13
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORKS ............................................................................................................................................................... 13.2


OPTIONAL...................................................................................................................................................... 13.3
LOAD BACKREST EXTENSION........................................................................................................................ 13.4
MAST INSTALLATION........................................................................................................................................ 13.6

13.1
FORKS

FORKS

KEY:
A: 80 mm x 40 mm (4 in. x 1.5 in.) Standard Taper
B: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper

QTY
ITEM PART NO. DESCRIPTION A B

1 504242721 Fork (1000 mm) ................................................................................................. 2 ..


1 504242722 Fork (1100 mm) ................................................................................................. 2 ..
1 504242723 Fork (1200 mm) ................................................................................................. 2 ..
1 253937205 Fork (1000 mm) ................................................................................................. .. 2
1 253937218 Fork (1100 mm) ................................................................................................. .. 2
1 253937208 Fork (1200 mm) ................................................................................................. .. 2
2 580034999 Knob .................................................................................................................. 1 1
3 580016728 Wedge ............................................................................................................... 1 1
4 580016727 Washer .............................................................................................................. 1 1
5 580026749 Spring ................................................................................................................ 1 1
6 580035000 Pin ..................................................................................................................... 1 1
580035001 Retainer Pin (Not Illustrated) ............................................................................. 1 1

580035002 Latch Kit (Class II) (Includes Items 2-7) ............................................................ 2 2

13.2
FORKS
(OPTIONAL)

FORKSOPTIONAL

ITEM PART NO. DESCRIPTION QTY

1 524199308 Fork (1000 mm) ......................................................................................................... 2


1 524199309 Fork (1100 mm) ......................................................................................................... 2
1 524199311 Fork (1200 mm) ......................................................................................................... 2
2 580006844 Pin ............................................................................................................................. 1
3 580006843 Latch.......................................................................................................................... 1
4 580006842 Spring ........................................................................................................................ 1
5 580049861 Pin ............................................................................................................................. 1

580049860 Latch Kit (Class II) (Includes Items 2-5) .................................................................... 1

13.3
LOAD BACKREST EXTENSION

LOAD BACKREST EXTENSION

13.4
LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY

1 504242751 Load Backrest Extension (977 mm) .......................................................................... 1


2 505960578 Capscrew................................................................................................................... 4
3 061278200 Washer ...................................................................................................................... 4
3 504233271 Washer (Optional) ..................................................................................................... 4
4 909882405 Locknut ...................................................................................................................... 4

13.5
MAST INSTALLATION

MAST INSTALL ATION

13.6
MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 900003275 Rod End .................................................................................................................... 2


2 580056000 Nut ............................................................................................................................. 2
3 580055649 Lockwasher ............................................................................................................... 2
4 580061352 Capscrew................................................................................................................... 2
5 580037332 Pin ............................................................................................................................. 2
6 502566902 Washer ...................................................................................................................... 4
7 580037333 Bolt ............................................................................................................................ 4
8 580040489 Anchor Pin ................................................................................................................. 4
9 580058009 Capscrew................................................................................................................... 4
10 015628700 Lube Fitting................................................................................................................ 2
11 580040488 Pin (Mast Pivot) ......................................................................................................... 2

13.7
NOTES

13.8
SECTION 14

14 ATTACHMENTS AND HEADER HOSE GROUP

14 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 14
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

AUXILARY TUBE EXTENSIONS


TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................................... 14.28
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.26
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 14.12
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 14.6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 14.2
HEADER HOSES
THREE STAGE FULL FREE-LIFT ................................................................................................................ 14.14
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 14.8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 14.4
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................................... 14.20
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.18
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 14.22
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT..................................................... 14.24
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 14.23

14.1
CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

14.2
CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

524142247 Carriage Assembly .................................................................................................... 1


1 580035916 Frame ................................................................................................................... 1
2 504066700 Stubshaft .............................................................................................................. 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0.508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 520036852 Load Roller........................................................................................................... 6
7 524147298 Chain Anchor ....................................................................................................... 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015414700 Cotter Pin ............................................................................................................. 2

14.3
HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSESTWO STAGE L IMITED FREE-LIFT

14.4
HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: Three Functions
B: Four Functions

QTY
ITEM PART NO. DESCRIPTION A B
1 524147860 Hose (2092 mm)................................................................................................ 2 4
1 524147869 Hose (3292 mm)................................................................................................ 2 4
1 524147874 Hose (3792 mm)................................................................................................ 2 4
2 580055735 Capscrew........................................................................................................... 4 8
3 505962578 Clamp ................................................................................................................ 2 4
4 580055651 Nut ..................................................................................................................... 6 6
5 504069707 Bracket (RH) ...................................................................................................... 1 1
5 504069711 Bracket (LH) ...................................................................................................... .. 1
6 524141696 Clamp ................................................................................................................ 2 4
7 580045653 Clamp ................................................................................................................ 4 8
8 504068794 Clamp ................................................................................................................ 1 2
9 580055989 Capscrew........................................................................................................... 2 4
10 504070716 Washer .............................................................................................................. 2 4
11 580066000 Bracket .............................................................................................................. 1 2
12 580055983 Capscrew........................................................................................................... 2 4
13 580055977 Capscrew........................................................................................................... 1 2
14 580055649 Lockwasher ....................................................................................................... 1 2
15 505961568 Stubshaft ........................................................................................................... 1 2
16 580023124 Sheave .............................................................................................................. 1 2
17 505962533 Spacer ............................................................................................................... 1 2

14.5
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

14.6
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

524147384 Carriage Assembly .................................................................................................... 1


1 524147381 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0.508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 520036852 Load Roller........................................................................................................... 6
7 524147380 Chain Anchor ....................................................................................................... 1
8 580061378 Chain Anchor Pin ................................................................................................. 1
9 500227907 Snap Ring ............................................................................................................ 2
10 518792697 Pin ........................................................................................................................ 1
11 015415900 Cotter Pin ............................................................................................................. 1

14.7
HEADER HOSES
(TWO STAGE FULL FREE-LIFT)

HEADER HOSESTWO STAGE F ULL FREE-LIFT

14.8
HEADER HOSES
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B559 B559
Group Number 2878 3178
2 Tube 524147995 524147998
3 Tube 524147965 524147968
29 Channel (RH) 900004213 505976588
33 Hose 524147544 580055929
34 Hose 524147934 524147937
35 Hose 580055896 580055900
36 Hose 524147904 524147907
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 505965586 Clamp ................................................................................................................ 7 9


2 a .. . . . Tube................................................................................................................... 1 1
3 a .. . . . Tube................................................................................................................... 1 1
4 504068794 Clamp ................................................................................................................ 3 6
5 580055989 Capscrew........................................................................................................... 2 ..
6 580068222 Clamp ................................................................................................................ 2 2
7 524142144 Bracket (RH) ...................................................................................................... 1 1
8 580056001 Nut ..................................................................................................................... 1 1
9 580055745 Capscrew (Lower) ............................................................................................. 1 2
10 580055649 Lockwasher ....................................................................................................... 1 2
11 580055636 Washer .............................................................................................................. 2 4
12 580055881 Stub Shaft.......................................................................................................... 1 2
13 580055634 Washer .............................................................................................................. .. 1
14 524197452 Spacer ............................................................................................................... .. 1
15 580068221 Clamp ................................................................................................................ 2 4
16 524141696 Clamp ................................................................................................................ 2 4
17 580055863 Capscrew........................................................................................................... 4 8
18 580065998 Bracket .............................................................................................................. 1 1
19 580065475 Tube Spacer ...................................................................................................... 2 2
20 580064349 Channel ............................................................................................................. 1 1
21 505959500 Clamp ................................................................................................................ 1 1
22 505965599 Clamp ................................................................................................................ 1 1
23 580055735 Capscrew........................................................................................................... 1 2
24 524142146 Clamp ................................................................................................................ 1 1
25 580055651 Nut ..................................................................................................................... 1 2
26 524142147 Clamp ................................................................................................................ .. 1
27 580039424 Cap .................................................................................................................... 2 4
28 312850034 Strap Clamp....................................................................................................... 1 2
29 a .. . . . Channel (RH)..................................................................................................... 1 1
30 580055977 Capscrew (Upper RH) ....................................................................................... 1 ..
30 580061397 Capscrew (Upper LH)........................................................................................ .. 1
31 524142145 Bracket (LH) ...................................................................................................... .. 1

14.9
HEADER HOSES
(TWO STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

32 524141892 Hose Sheave ..................................................................................................... 1 2


32 504070711 Bushing ......................................................................................................... 1 1
33 a .. . . . Hose .................................................................................................................. .. 1
34 a .. . . . Hose .................................................................................................................. .. 1
35 a .. . . . Hose .................................................................................................................. 1 1
36 a .. . . . Hose .................................................................................................................. 1 1
37 524197446 Hose Sheave ..................................................................................................... 1 2
37 504070711 Bushing ......................................................................................................... 1 1
38 580055990 Capscrew........................................................................................................... .. 2

FOOTNOTES:
a Refer to Table

14.10
NOTES

14.11
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

14.12
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

524142149 Carriage Assembly .................................................................................................... 1


1 524142148 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0.508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 518797634 Load Roller........................................................................................................... 6
7 524147380 Chain Anchor ....................................................................................................... 1
8 580061378 Chain Anchor Pin ................................................................................................. 1
9 500227907 Snap Ring ............................................................................................................ 2
10 518792697 Pin ........................................................................................................................ 1
11 015415900 Cotter Pin ............................................................................................................. 1

14.13
HEADER HOSES
(THREE STAGE FULL FREE-LIFT)

HEADER HOSESTHREE STAGE FU LL F REE-L IFT

14.14
HEADER HOSES
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast B555 B555 B555
Group Number 4410 4710 5460
14 Hose 580055664 580055666 580055674
15 Hose 524147826 524147828 524147833
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 505962533 Spacer ............................................................................................................... 1 2


2 504070716 Washer .............................................................................................................. 1 2
3 580055977 Capscrew........................................................................................................... 2 2
4 524197452 Spacer ............................................................................................................... .. 1
5 580061870 Washer .............................................................................................................. .. 1
6 580055881 Stub Shaft.......................................................................................................... 1 2
7 524142144 Bracket (RH) ...................................................................................................... 1 1
8 580056001 Nut ..................................................................................................................... 2 4
9 580055649 Lockwasher ....................................................................................................... 1 2
10 580055745 Capscrew........................................................................................................... 1 2
11 580055636 Washer .............................................................................................................. 2 4
12 524141696 Clamp ................................................................................................................ 3 6
13 580068221 Clamp ................................................................................................................ 3 6
14 a .. . . . Hose .................................................................................................................. 1 2
15 a .. . . . Hose .................................................................................................................. 1 2
16 505965586 Clamp ................................................................................................................ 2 2
17 580065998 Bracket .............................................................................................................. 1 1
18 580055988 Capscrew........................................................................................................... 2 4
19 504068794 Clamp ................................................................................................................ 2 4
20 580055989 Capscrew........................................................................................................... 2 4
21 580061401 Capscrew........................................................................................................... 1 2
22 505962507 Bracket .............................................................................................................. 1 2
23 520039872 Hose Guide ....................................................................................................... 1 1
24 580055633 Washer .............................................................................................................. 2 4
25 580055652 Nut ..................................................................................................................... 1 2
26 520039810 Hose Guide ....................................................................................................... .. 1
27 580055651 Nut ..................................................................................................................... 3 6
28 524142146 Clamp ................................................................................................................ 1 1
29 524142147 Clamp ................................................................................................................ .. 1
30 580055735 Capscrew........................................................................................................... 1 2
31 580039424 Cap .................................................................................................................... 2 4
32 524141892 Hose Sheave ..................................................................................................... 1 2
32 504070711 Bushing ......................................................................................................... 1 1
33 524142143 Bracket (LH) ...................................................................................................... .. 1
34 580055634 Washer .............................................................................................................. 1 2
35 504301776 Bracket .............................................................................................................. 1 1
35 504301777 Bracket .............................................................................................................. .. 1
36 580055983 Capscrew........................................................................................................... 2 4
37 504301779 Stub Shaft.......................................................................................................... 1 1

14.15
HEADER HOSES
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

37 504301778 Stub Shaft.......................................................................................................... .. 1


38 580023124 Sheave .............................................................................................................. 1 2
39 524197446 Hose Sheave ..................................................................................................... 1 2
39 504070711 Bushing ......................................................................................................... 1 1
40 580061397 Capscrew........................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

14.16
NOTES

14.17
INTEGRAL SIDE-SHIFT ASSEMBLY
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYTWO STAGE LIMITED FREE-LIFT

14.18
INTEGRAL SIDE-SHIFT ASSEMBLY
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

524142244 Side-Shift Carriage Assembly.................................................................................... 1


1 580037254 Frame (Inner) ....................................................................................................... 1
2 580023799 Frame (Outer)....................................................................................................... 1
3 580020708 Cylinder Assembly (☞ Page 14.22) .................................................................... 1
4 580020724 Bearing (Upper).................................................................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
7 449001400 Capscrew ............................................................................................................. 4
8 502566903 Washer (Hardened).............................................................................................. 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 520036852 Load Roller........................................................................................................... 6
14 015916300 Snap Ring ............................................................................................................ 6
15 504233232 Shim (0.508 mm).................................................................................................. 28
16 504235278 Spacer.................................................................................................................. 6
17 524147298 Chain Anchor ....................................................................................................... 2
18 504075781 Pin ........................................................................................................................ 2
19 500227907 Snap Ring ............................................................................................................ 4
20 580033718 Pin ........................................................................................................................ 2
21 015415900 Cotter Pin ............................................................................................................. 2
22 580026720 Shim ..................................................................................................................... AR

14.19
INTEGRAL SIDE-SHIFT ASSEMBLY
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYTWO STAGE FULL FREE-LIF T AND THREE STAGE FULL FREE-LIFT

14.20
INTEGRAL SIDE-SHIFT ASSEMBLY
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B

580056685 Integral Side-Shift Assembly ............................................................................. 1 ..


580056686 Integral Side-Shift Assembly ............................................................................. .. 1
1 580061391 Carriage (Inner)............................................................................................. 1 ..
1 580061390 Carriage (Inner)............................................................................................. .. 1
2 580023799 Frame (Outer)................................................................................................ 1 1
3 580020708 Cylinder Assembly (☞ Page 14.22) ............................................................. 1 1
4 580020724 Bearing (Upper)............................................................................................. 2 2
5 580020726 Bearing (Lower)............................................................................................. 2 2
6 580020723 Hook (Lower)................................................................................................. 2 2
7 449001400 Capscrew ...................................................................................................... 4 4
8 502566903 Washer (Hardened)....................................................................................... 4 4
9 580026721 Pin ................................................................................................................. 2 2
10 580026723 Cotter Pin ...................................................................................................... 2 2
11 580023594 Pin ................................................................................................................. 1 1
12 015628700 Lube Fitting ................................................................................................... 2 2
13 524147388 Pin ................................................................................................................. 1 1
14 518792697 Pin ................................................................................................................. 1 1
15 500227907 Snap Ring ..................................................................................................... 1 1
16 524147380 Chain Anchor ................................................................................................ 1 1
17 015415900 Cotter Pin ...................................................................................................... 1 1
18 520036852 Load Roller.................................................................................................... 6 ..
18 518797634 Load Roller.................................................................................................... .. 6
19 504233232 Shim (0.508 mm)........................................................................................... AR AR
20 504235278 Spacer........................................................................................................... 2 2
21 015916300 Snap Ring ..................................................................................................... 6 6
22 580026720 Shim .............................................................................................................. AR AR

14.21
INTEGRAL SIDE-SHIFT CYLINDER

INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580020708 Cylinder Assembly..................................................................................................... 1


1 580020710 Cylinder Shell ....................................................................................................... 1
2 580020721 Rod Seal .............................................................................................................. 2
3 580020719 O-Ring.................................................................................................................. 2
4 580026724 Retainer................................................................................................................ 2
5 580020741 Rod Wiper ............................................................................................................ 2

580027520 Seal Kit (Includes Items 2-3, 5) ............................................................................ 1

14.22
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTWO STAGE L IMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 580049064 Hose .......................................................................................................................... 1


2 580046145 Hose .......................................................................................................................... 1
3 312850042 Strap Clamp............................................................................................................... 1
4 580019865 Fitting......................................................................................................................... 2
4 052645200 O-Ring.................................................................................................................. 1
4 504155200 O-Ring.................................................................................................................. 1

14.23
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAU LIC HOSESTWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT

14.24
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B

1 580046149 Hose .................................................................................................................. 1 ..


1 580047823 Hose .................................................................................................................. .. 1
2 580061392 Hose .................................................................................................................. 1 ..
2 580047822 Hose .................................................................................................................. .. 1
3 312850042 Strap Clamp....................................................................................................... 1 1
4 052645200 O-Ring........................................................................................................... 1 1
4 580019865 Fitting................................................................................................................. 2 2
4 504155200 O-Ring........................................................................................................... 1 1

14.25
AUXILARY TUBE EXTENSIONS
(TWO STAGE LIMITED FREE-LIFT)

AUXILARY TUB E EXTENSIONSTWO STAGE LIMITED FREE-LIFT

14.26
AUXILARY TUBE EXTENSIONS
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580018833 Dust Cap ........................................................................................................... 2 2
2 580039424 Cap .................................................................................................................... 2 4
3 580019808 Fitting................................................................................................................. 2 2
3 580039385 O-Ring........................................................................................................... 1 1
3 504155200 O-Ring........................................................................................................... 1 1
4 580018834 Quick Disconnect Socket................................................................................... 2 2
5 580018835 Quick Disconnect Nipple ................................................................................... 2 2
6 524147486 Fitting................................................................................................................. 2 2
6 504155200 O-Ring........................................................................................................... 1 1
6 580039385 O-Ring........................................................................................................... 1 1
7 580039394 Fitting................................................................................................................. 2 4
7 504155200 O-Ring........................................................................................................... 1 1
8 b 580056588 Bracket .............................................................................................................. 1 2
9 a 580056741 Bracket (RH) ...................................................................................................... 1 1
10 a 580056586 Bracket (LH) ...................................................................................................... .. 1
11 580063984 Tube................................................................................................................... .. 1
12 580063983 Tube................................................................................................................... .. 1
13 580063982 Tube................................................................................................................... 1 1
14 580063986 Tube................................................................................................................... 1 1
15 052643200 Fitting................................................................................................................. 1 1
15 052645200 O-Ring........................................................................................................... 1 1
16 580066043 Ball Valve........................................................................................................... 1 1

FOOTNOTES:
a Integrated Side-Shift
b Standard Side-Shift

14.27
AUXILARY TUBE EXTENSIONS
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)

AUXILARY TUBE EXTENSIONSTWO STAGE FULL FREE-LIF T AND THREE STAGE FULL FREE-LIFT

14.28
AUXILARY TUBE EXTENSIONS
(TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580039424 Cap .................................................................................................................... 2 4
2 580039394 Fitting................................................................................................................. 2 4
2 504155200 O-Ring........................................................................................................... 2 4
2 504155200 O-Ring........................................................................................................... 2 4
3 b 580056588 Bracket .............................................................................................................. 1 2
4 580064611 Tube................................................................................................................... .. 1
5 580064610 Tube................................................................................................................... .. 1
6 580064608 Tube................................................................................................................... 1 1
7 580064609 Tube................................................................................................................... 1 1
8 a 580056586 Bracket (LH) ...................................................................................................... .. 1
9 a 580056741 Bracket (RH) ...................................................................................................... 1 1
10 524147486 Fitting................................................................................................................. 2 2
10 504155200 O-Ring........................................................................................................... 2 2
10 580039385 O-Ring........................................................................................................... 2 2
11 580018834 Quick Disconnect Socket................................................................................... 2 2
12 580018835 Quick Disconnect Nipple ................................................................................... 2 2
13 052643200 Fitting................................................................................................................. 1 1
13 052645200 O-Ring........................................................................................................... 1 1
14 580066043 Ball Valve........................................................................................................... 1 1
15 580019808 Fitting................................................................................................................. 2 2
15 580039385 O-Ring........................................................................................................... 2 2
15 504155200 O-Ring........................................................................................................... 2 2
16 580018833 Dust Cap ........................................................................................................... 2 2

FOOTNOTES:
a Integrated Side-Shift
b Standard Side-Shift

14.29
NOTES

14.30
SECTION 15

15 OPTIONS

15 OPTIONS
CONTENTS

SECTION 15
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM .............................................................................................................................................. 15.2


MIRRORS........................................................................................................................................................... 15.4
WIRE HARNESS
BACK-UP ALARM........................................................................................................................................... 15.5

15.1
BACK-UP ALARM

BACK-UP ALARM

15.2
BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 580045132 Back-Up Alarm (82-102 dbA) .................................................................................... 1


2 580057711 Bracket ...................................................................................................................... 1
3 505970526 Nut (Foldover)............................................................................................................ 2
4 580039438 Capscrew................................................................................................................... 2
5 580026621 Clip Nut...................................................................................................................... 1
6 580045142 Washer ...................................................................................................................... 1
7 580026812 Clip ............................................................................................................................ 1
8 580042886 Capscrew................................................................................................................... 1
9 580002498 Fastener .................................................................................................................... 1
10 a 580052357 Wire Harness (Back-Up Alarm) ................................................................................. 1
10 b 580063925 Wire Harness (Back-Up Alarm) (☞ Page 15.5) ....................................................... 1

FOOTNOTES:
a ⇒ S/N C810V01881D
b S/N C810V01882D ⇒

15.3
MIRRORS

MIRRORS

ITEM PART NO. DESCRIPTION QTY

1 505975539 Mirror ......................................................................................................................... 2


2 580056497 Bracket (RH) .............................................................................................................. 1
2 580056498 Bracket (LH) .............................................................................................................. 1
3 580030966 Capscrew................................................................................................................... 4
4 580027573 Nut (Flange)............................................................................................................... 4

15.4
WIRE HARNESS
(BACK-UP ALARM)

WIRE HARNESSBACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

a 580052357 Wire Harness (Back-Up Alarm) ................................................................................. 1


b 580063924 Wire Harness (Back-Up Alarm) ................................................................................. 1
1 .. . . . Connector Assembly ............................................................................................ 1
1 580023861 Electrical Terminal............................................................................................ 1
1 b 580022893 Connector ........................................................................................................ 1
1 518806641 Secondary Lock ............................................................................................... 1
1 b 505968540 Secondary Lock ............................................................................................... 1
1 505968514 Terminal (Pin)................................................................................................... 2
2 .. . . . Label .................................................................................................................... 1
3 580030876 Clip ....................................................................................................................... 2
4 .. . . . Connector Assembly ............................................................................................ 1
4 580021087 Connector ........................................................................................................ 1
4 580021088 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 2

FOOTNOTES:
a ⇒ S/N C810V01882D
b S/N C810V01882DD ⇒

15.5
NOTES

15.6
SECTION 16

16 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
009397410C 4.11 42 14.3 3 052674100 6.10 4 449001302 2.15 6
012823300 9.41 2 14.7 3 056260300 4.11 18 8.11 8
9.43 2 14.13 3 056363300 8.17 3 449001343 12.13 26
012824300 10.3 3 14.19 14 9.8 3 449001399 1.13 7
11.3 3 14.21 21 057092500 2.9 16 449001400 14.19 7
11.5 5 015918200 6.9 2 2.11 4 14.21 7
12.3 3 016103200 9.13 4 3.7 8 449001412 8.9 17
012825700 10.9 11 9.17 4 3.9 8 8.11 15
10.11 11 016110000 8.9 11 3.11 7 449001415 2.15 4
11.13 11 019299600 4.15 6 3.13 7 5.29 2
11.15 11 4.17 24 059695500 6.9 25 8.19 2
12.9 7 4.19 25 059695600 6.9 25 449007005 2.7 12
12.11 7 4.23 37 060023700 12.13 31 3.5 13
014979500 7.5 23 019930000 4.27 6 061278200 13.5 3 449007034 1.3 26
015026600 8.9 10 8.19 14 061643400 9.3 21 449015002 5.15 28
015125800 8.11 18 023338500 4.15 30 9.8 3 449015014 7.3 24
8.13 22 4.17 11 062128400 9.29 13 7.5 31
8.15 22 4.19 30 062159700 4.3 7 12.13 27
015414700 14.3 11 4.23 20 064570300 8.9 23 449015098 4.33 22
015415900 10.7 2 031206200 8.9 19 065619300 4.38 9 4.35 10
11.9 2 032643500 4.38 14 203153200 8.9 9 449015112 5.30 4
11.17 30 052643200 14.27 15 253937205 13.2 1 7.3 1
12.13 23 14.29 13 253937208 13.2 1 7.5 1
14.7 11 052645200 14.23 4 253937218 13.2 1 449021001 4.19 14
14.13 11 14.25 4 258644700 4.15 1 8.9 3
14.19 21 14.27 15 4.17 43 8.11 32
14.21 17 14.29 13 4.19 11 449021003 4.33 15
015418200 11.9 8 052645300 9.5 2 4.23 48 449021006 2.11 3
015421000 8.19 31 12.13 32 258979300 1.15 11 3.7 11
015421600 6.9 18 12.13 32 311323023 6.9 28 3.9 11
015493200 11.19 7 052645400 8.4 7 312850034 14.9 28 3.11 28
12.15 7 8.4 8 312850042 14.23 3 9.3 3
015627900 10.3 10 8.7 5 14.25 3 449021010 8.11 37
11.3 10 8.7 7 449001004 8.19 32 9.13 13
12.3 10 8.9 5 449001010 8.9 28 9.17 14
015628700 13.7 10 10.7 9 449001013 8.11 33 449021042 12.13 8
14.19 12 10.7 14 8.17 17 449022013 2.15 5
14.21 12 10.7 17 449001024 8.11 36 3.19 4
015630100 8.19 15 10.7 18 449001028 8.19 7 8.9 27
015630900 9.41 16 11.9 12 449001048 8.2 7 8.11 7
9.43 16 11.9 13 449001050 8.9 2 9.3 4
015631500 6.9 12 11.9 21 10.7 11 449022016 2.15 3
015759100 4.11 15 12.7 3 11.9 20 5.29 3
015915100 7.5 24 12.7 8 12.7 5 8.11 23
015916300 10.3 6 12.7 10 449001058 12.13 16 8.17 16
10.5 4 12.7 11 449001068 10.7 23 8.19 3
11.3 6 12.7 12 12.7 17 12.13 4
11.5 7 12.13 17 449001138 2.15 7 12.13 28
11.7 4 052645500 10.7 16 3.19 5 449022017 3.11 10
12.3 6 11.9 19 449001239 4.19 12 3.13 10
12.5 4 052645900 9.3 13 449001296 12.13 3 8.2 6

16.1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
8.11 35 11.19 14 10.11 14 504070711 14.10 32
449022018 8.9 16 12.15 14 11.13 14 14.10 37
8.11 16 501884906 2.7 15 11.15 14 14.15 32
449022019 5.25 5 3.5 16 504024207 11.19 10 14.16 39
449022022 5.15 15 502011911 9.41 3 12.15 10 504070716 14.5 10
449022041 8.2 4 9.43 3 504058787 4.3 4 14.15 2
449034001 4.23 14 502011927 12.9 6 504064703 10.7 1 504074714 11.5 1
449034005 4.33 34 12.11 6 504064715 11.17 3 504074723 11.5 1
449034011 4.33 16 502056903 9.3 17 504064739 10.7 22 504074730 11.5 1
500025905 8.9 24 502079902 4.11 33 11.9 25 504074792 11.5 1
500051225 4.5 9 502082904 4.11 34 12.7 16 504075764 10.3 5
500132901 4.27 3 502507901 4.15 24 504064742 11.9 18 11.3 5
500204901 4.11 44 4.17 4 504064758 11.9 5 11.5 3
4.15 39 4.19 4 504064764 11.9 1 12.3 5
4.17 39 4.23 4 504064767 10.7 25 504075767 11.9 7
4.24 51 502565902 8.19 4 11.9 28 504075776 10.7 10
500227907 10.7 26 8.19 28 12.7 19 11.9 11
11.9 29 502566901 2.4 4 504064769 10.7 24 12.7 4
12.7 20 3.21 2 11.9 27 504075781 14.3 8
14.3 9 502566902 3.19 7 12.7 18 14.19 18
14.7 9 8.19 33 504064782 11.17 3 504143500 9.41 6
14.13 9 10.7 21 504065703 11.9 1 9.43 6
14.19 19 12.7 15 504065724 10.7 1 504146500 9.41 7
14.21 15 12.13 19 504065747 10.7 1 9.43 7
500343914 11.5 12 13.7 6 11.9 1 504148200 10.9 6
500390901 8.9 37 502566903 8.20 343 504066700 10.3 2 10.11 6
500505908 8.11 20 10.7 5 10.5 2 11.13 6
500552902 4.38 13 12.13 22 11.3 2 11.15 6
500583902 9.11 11 14.19 8 11.5 2 11.19 13
9.13 16 14.21 8 11.7 2 12.15 13
9.15 12 502566904 2.3 3 12.3 2 504153200 10.9 12
9.17 17 2.15 13 12.5 2 10.11 12
501702901 3.19 9 8.3 2 14.3 2 11.13 12
4.38 8 502600901 4.11 19 14.7 2 11.15 12
501702902 7.3 26 502634904 4.38 7 14.13 2 504154200 10.9 13
7.5 11 502635907 9.21 6 504067715 10.5 1 10.11 13
501702903 4.15 8 9.23 3 504067734 10.5 1 11.13 13
4.15 11 502637902 9.41 10 504067770 10.5 1 11.15 13
4.19 16 9.43 10 504068794 9.5 17 504155200 14.23 4
4.19 25 502687901 11.19 16 14.5 8 14.25 4
501702904 4.33 5 12.11 11 14.9 4 14.27 3
501753904 11.19 15 12.15 16 14.15 19 14.27 6
12.15 15 502787903 11.19 4 504069702 10.7 24 14.27 7
501753914 12.9 10 12.15 4 11.9 27 14.29 2
12.11 10 502895202 11.13 15 12.7 18 14.29 2
501802906 9.41 9 11.15 15 504069707 14.5 5 14.29 10
9.43 9 12.9 9 504069711 14.5 5 14.29 15
501850904 10.9 7 12.11 9 504069724 12.13 24 504158200 12.9 3
10.11 7 504017204 12.9 8 504069791 10.7 24 12.11 3
11.13 7 12.11 8 11.9 27 504163200 10.9 9
11.15 7 504024201 10.9 14 12.7 18 10.11 9

16.2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11.13 9 504234286 11.17 26 5.50 24 504305701 6.10 7
11.15 9 504235239 10.9 5 5.55 7 504305711 9.41 8
504225201 4.38 12 10.11 5 5.55 8 9.43 8
504225242 6.10 5 11.13 5 5.56 11 504450758 11.19 3
504225257 5.11 29 11.15 5 5.56 13 12.15 3
504226242 1.17 8 11.19 11 5.56 24 505064747 5.73 19
12.13 25 12.15 11 504288733 5.38 10 5.75 19
504226268 8.19 34 504235278 14.3 5 5.38 11 505136042 11.13 17
8.20 42 14.7 5 5.38 13 11.15 17
504227270 9.13 9 14.13 5 5.38 15 505136043 10.9 15
9.17 9 14.19 16 5.39 27 10.11 15
504229225 9.41 15 14.21 20 5.44 10 505136049 11.19 17
9.43 15 504236213 11.17 27 5.44 11 12.15 17
504230207 9.21 13 504236253 10.7 8 5.44 13 505657522 11.13 4
504230236 9.21 10 11.9 10 5.44 15 11.15 4
9.23 10 12.7 2 5.45 27 505959500 14.9 21
504230239 9.13 8 504236262 6.10 6 5.49 8 505959558 3.21 16
9.17 8 504238219 1.29 1 5.49 10 505959568 3.29 19
504230271 10.7 15 504238298 1.17 9 5.50 12 505960503 3.31 12
11.9 17 504240712 5.23 7 5.50 23 505960512 3.31 8
12.7 9 504240785 3.13 27 5.55 8 505960516 3.27 11
504231204 5.30 2 504242721 13.2 1 5.55 10 505960531 3.21 42
5.85 11 504242722 13.2 1 5.56 12 505960535 5.9 10
504232205 11.19 9 504242723 13.2 1 5.56 23 505960536 3.31 6
12.15 9 504242751 13.5 1 504288740 5.69 29 505960538 3.23 12
504232212 5.27 10 504256775 3.15 4 5.71 29 505960548 3.31 11
504232230 11.19 12 504258725 3.21 9 5.73 16 505960549 5.9 11
12.15 12 504258737 3.21 8 5.75 16 505960550 3.21 15
504232277 11.19 8 504259745 3.31 10 504288741 5.73 3 505960558 3.17 4
12.15 8 504259748 3.31 9 5.73 14 505960578 13.5 2
504232297 5.27 9 504259762 3.27 26 5.73 16 505960594 3.23 6
504233232 10.3 7 504259763 3.21 43 5.75 3 505961568 14.5 15
10.5 5 3.23 28 5.75 14 505962507 14.15 22
11.3 7 504281794 11.5 9 5.75 16 505962533 14.5 17
11.5 8 504282703 11.5 10 5.81 7 14.15 1
11.7 5 504288730 5.37 10 5.81 9 505962578 14.5 3
12.3 7 5.38 11 5.81 11 505965586 14.9 1
12.5 5 5.38 14 5.83 4 14.15 16
14.3 4 5.38 15 5.83 7 505965599 14.9 22
14.7 4 5.38 16 5.83 8 505966595 2.7 18
14.13 4 5.39 26 504288749 5.61 11 3.5 19
14.19 15 5.43 10 5.69 26 4.11 36
14.21 19 5.44 11 5.71 26 505967516 4.9 1
504233271 13.5 3 5.44 14 5.73 18 505967544 8.19 18
504234265 10.3 4 5.44 15 5.75 18 8.20 47
11.3 4 5.44 16 5.81 5 505967551 8.9 39
11.5 4 5.45 26 5.81 8 505967598 8.9 29
12.3 4 5.49 7 504301776 14.15 35 505968501 5.73 19
504234266 10.7 6 5.49 8 504301777 14.15 35 5.75 19
11.9 6 5.50 11 504301778 14.15 37 505968505 5.37 10
12.13 21 5.50 13 504301779 14.15 37 5.38 11

16.3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5.38 15 5.50 15 5.61 15 4.19 23
5.38 16 5.51 31 5.61 21 4.19 38
5.43 10 5.51 33 5.61 25 505971512 6.9 8
5.44 11 5.51 36 5.61 29 505971513 6.9 16
5.44 15 5.51 38 5.62 36 505971538 6.9 7
5.44 16 5.56 14 5.65 7 505971590 6.9 22
5.49 7 5.56 15 5.65 10 505972507 5.71 38
5.49 8 5.56 16 5.65 13 505972554 5.7 18
5.50 12 5.57 36 5.65 14 505972563 2.7 4
5.50 13 5.57 38 5.66 18 3.5 4
5.55 7 5.61 12 5.77 1 505972565 6.9 5
5.55 8 5.62 34 5.77 8 505972566 1.29 17
5.56 12 5.73 20 5.77 9 505972572 2.7 13
5.56 13 5.75 20 5.79 1 3.5 14
505968511 5.69 30 5.77 1 5.79 10 505972589 5.62 35
5.71 30 5.81 1 5.79 11 5.66 17
505968514 1.15 10 5.85 1 5.81 3 505972590 6.9 4
5.7 7 505968568 5.7 10 5.81 6 505972593 5.71 38
5.27 2 5.33 2 5.81 10 505973504 1.29 8
5.27 2 5.37 4 5.83 5 505973524 1.29 2
5.30 2 5.37 6 5.85 1 505973533 8.22 1
5.37 5 5.38 21 5.85 4 505973550 1.31 7
5.39 30 5.39 25 5.85 10 505973554 9.5 12
5.43 5 5.39 29 15.5 4 505973586 1.29 14
5.45 30 5.39 31 505968593 5.37 4 505974549 8.9 42
5.49 2 5.39 34 5.43 4 505974557 1.29 19
5.51 29 5.39 35 5.49 1 505975539 15.4 1
5.55 2 5.43 4 5.55 1 505976530 1.29 7
5.62 34 5.43 6 5.85 3 1.29 24
5.66 17 5.44 21 5.85 8 1.31 1
5.73 20 5.45 25 5.85 12 505976545 1.29 15
5.75 20 5.45 29 505969521 6.9 6 505976588 14.9 29
5.81 1 5.45 31 505969551 6.9 11 505976593 5.9 9
7.8 2 5.46 41 505970524 4.3 14 506845500 10.9 3
15.5 1 5.49 1 4.5 5 10.11 3
505968535 5.73 19 5.49 3 505970526 1.5 22 11.13 3
5.75 19 5.50 17 8.7 14 11.15 3
505968540 1.15 9 5.50 19 15.3 3 511405800 4.27 9
5.39 30 5.50 21 505970529 5.15 30 514214804 4.27 7
5.45 30 5.51 30 505970544 6.9 24 514454800 8.9 5
5.51 29 5.51 33 505970552 5.73 9 8.17 9
15.5 1 5.55 1 5.73 11 516934650 9.41 1
505968566 5.38 18 5.55 3 5.75 9 9.43 1
5.39 35 5.56 17 5.75 11 516934654 9.41 1
5.39 37 5.56 19 5.77 4 9.43 1
5.39 38 5.56 21 5.79 4 518791609 11.9 1
5.44 18 5.57 30 505970592 2.7 15 518791646 1.17 6
5.45 37 5.57 33 3.5 16 1.25 6
5.45 38 5.61 5 4.15 6 1.27 5
5.46 40 5.61 8 4.15 10 518792697 14.7 10
5.50 14 5.61 11 4.15 18 14.13 10

16.4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
14.21 14 11.15 2 14.19 13 5.56 24
518793609 1.3 9 519528613 11.13 2 14.21 18 5.69 21
518793684 1.23 7 11.15 2 520037811 7.5 29 5.71 22
1.25 2 519529606 11.15 1 520037898 5.69 10 520045069 5.38 13
1.27 2 519529608 11.15 1 5.71 6 5.38 14
518794659 10.9 4 519529610 11.15 1 520038807 5.69 12 5.39 26
10.11 4 519529613 11.15 1 5.71 11 5.39 27
11.13 16 519529656 11.13 1 520038820 5.38 22 5.44 13
11.15 16 519529658 11.13 1 5.39 24 5.44 14
518797634 14.13 6 519529660 11.13 1 5.44 22 5.45 26
14.21 18 519529663 11.13 1 5.45 24 5.45 27
518797699 9.13 12 519530606 11.15 5.50 18 5.49 10
9.17 12 519530608 11.15 5.50 22 5.50 11
518801644 10.7 4 519530610 11.15 5.56 18 5.50 23
11.9 4 519530613 11.15 5.56 22 5.50 24
518804610 11.17 17 519530656 11.13 5.73 19 5.55 10
12.13 11 519530658 11.13 5.75 19 5.56 11
518805626 4.37 16 519530660 11.13 520038827 5.73 10 5.56 23
518806635 4.38 3 519530663 11.13 5.73 12 5.56 24
5.7 6 519537600 11.19 5 5.75 10 520045074 5.38 13
5.7 17 12.15 5 5.75 12 5.39 27
5.37 5 519541604 12.15 1 520038872 5.27 2 5.44 13
5.43 5 519541605 11.19 1 5.27 2 5.45 27
5.49 2 519541607 11.19 1 5.30 2 5.49 10
5.55 2 12.15 1 7.8 2 5.50 23
518806641 15.5 1 519541610 11.19 1 520038875 5.73 17 5.55 10
518806645 1.29 12 519541613 11.19 1 5.75 17 5.56 23
518807647 4.37 17 519638606 12.9 2 520039810 14.15 26 5.71 23
519521609 10.9 2 519638608 12.9 2 520039872 14.15 23 520045804 5.37 9
10.11 2 519638651 12.11 2 520039880 5.73 5 5.43 9
519521614 10.9 2 519638658 12.11 2 5.75 5 5.49 6
10.11 2 519639605 12.9 1 520040899 11.5 11 5.55 6
519521619 10.9 2 12.11 1 11.17 7 5.85 5
10.11 2 519639608 12.9 1 12.13 2 5.85 9
519523609 10.11 1 12.11 1 520041836 1.19 9 520045805 5.37 9
519523614 10.11 1 520021635 12.15 2 520042831 9.3 2 5.43 9
519523619 10.11 1 520021636 11.19 2 520043867 12.13 17 5.49 6
519523659 10.9 1 520021638 11.19 2 520044803 10.7 12 5.55 6
519523664 10.9 1 12.15 2 12.7 6 5.85 5
519523669 10.9 1 520021641 11.19 2 520044814 8.9 44 5.85 9
519524609 10.11 520021644 11.19 2 520044819 5.73 2 520045874 5.69 28
519524614 10.11 520035820 5.11 19 5.75 2 5.71 28
519524619 10.11 520036852 10.3 8 520044820 5.73 2 520052851 5.5 16
519524659 10.9 10.5 3 5.75 2 524135211 6.3 14
519524664 10.9 11.3 8 520045068 5.38 14 524137230 4.33 33
519524669 10.9 11.5 6 5.39 26 4.38 1
519528606 11.13 2 11.7 3 5.44 14 524141696 9.5 19
11.15 2 12.3 8 5.45 26 14.5 6
519528608 11.13 2 12.5 3 5.50 11 14.9 16
11.15 2 14.3 6 5.50 24 14.15 12
519528610 11.13 2 14.7 6 5.56 11 524141784 10.3 11

16.5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11.3 11 524147544 14.10 33 524215812 1.10 2 580006553 5.11 4
12.3 11 524147826 14.15 15 524216217 1.29 10 5.11 9
524141842 10.7 9 524147828 14.15 15 524220651 1.5 24 5.15 29
11.9 12 524147833 14.15 15 524220652 1.5 31 5.15 30
12.7 3 524147860 14.5 1 524228290 2.31 8 580006842 13.3 4
524141843 12.13 32 524147869 14.5 1 524228291 2.31 6 580006843 13.3 3
524141844 11.17 25 524147874 14.5 1 524228505 2.33 6 580006844 13.3 2
524141846 10.7 16 524147904 14.10 36 524230465 1.29 4 580006976 9.21 5
11.9 16 524147907 14.10 36 524230469 1.29 4 9.23 8
12.7 10 524147934 14.10 34 524230544 1.29 4 9.31 4
524141892 14.9 32 524147937 14.10 34 524230545 1.29 4 9.35 5
14.15 32 524147965 14.9 3 524230547 1.29 4 9.37 5
524142090 11.17 16 524147968 14.9 3 524230548 1.29 4 580006977 9.21 3
12.13 5 524147995 14.9 2 524232141 1.31 4 9.23 7
524142091 12.13 2 524147998 14.9 2 524232161 1.31 5 9.31 3
524142142 11.17 11 524162256 1.31 6 524240422 1.15 1 9.35 4
12.13 9 524173742 1.13 1 524240428 1.15 1 9.37 4
524142143 14.15 33 524173743 1.13 1 524240692 1.15 17 580008064 1.31 2
524142144 14.9 7 524173744 1.13 1 524246118 4.33 33 580008353 4.11 22
14.15 7 524177724 1.5 17 4.38 580008703 4.15 34
524142145 14.9 31 524177725 1.5 17 524248301 3.17 11 4.17 32
524142146 14.9 24 524177726 1.5 32 524255485 1.3 1 4.19 19
14.15 28 524179205 6.9 32 524255979 1.3 37 4.23 26
524142147 14.9 26 524184112 3.13 26 580000037 5.27 10 580009061 8.17 5
14.15 29 524184624 9.41 11 580000180 4.5 3 580010432 4.38 11
524142148 14.13 1 524184625 9.41 11 580000376 4.11 16 580010433 4.38 10
524142149 14.13 524184634 9.43 11 580000727 2.4 1 580010435 1.17 3
524142186 11.7 1 524184635 9.43 11 3.21 3 1.19 5
524142188 11.7 1 524188740 1.5 23 580000868 7.3 29 580010438 8.21 5
524142190 11.7 1 1.5 30 7.5 36 8.22 5
524142193 11.7 1 524195752 1.5 37 580000990 5.9 1 580010467 1.19 1
524142244 14.19 524197446 14.10 37 580001008 1.29 5 580010468 1.19 1
524142247 14.3 14.16 39 580001621 5.15 12 580010571 5.61 10
524142294 12.5 1 524197447 11.17 18 580001826 3.25 4 580010738 5.15 24
524142297 12.5 1 12.13 12 580001828 3.25 1 5.73 2
524146998 12.13 1 524197449 11.17 14 580001829 3.25 10 5.75 2
524146999 11.17 2 12.13 4 580002019 1.13 5 580010739 5.15 24
524147121 11.17 2 524197452 14.9 14 580002046 6.9 31 5.69 11
12.13 1 14.15 4 580002498 4.37 6 5.71 5
524147124 11.17 2 524199308 13.3 1 15.3 9 5.73 2
524147148 11.17 2 524199309 13.3 1 580002885 2.7 22 5.75 2
524147298 14.3 7 524199311 13.3 1 3.5 23 580011093 6.12 1
14.19 17 524201323 1.15 2 580003199 2.7 22 580011095 8.22 1
524147380 14.7 7 524205117 1.9 8 3.5 23 580011108 8.9 12
14.13 7 524205232 1.9 4 580003427 4.9 5 580011154 4.27 5
14.21 16 524208880 1.29 16 580004592 1.3 25 580011167 10.9 8
524147381 14.7 1 524208881 1.29 13 4.33 13 10.11 8
524147384 14.7 524209959 2.13 9 580006543 5.73 1 11.13 8
524147388 14.21 13 2.17 14 5.73 4 11.15 8
524147486 14.27 6 524211686 1.5 20 5.75 1 580012159 9.6 11
14.29 10 524211687 1.5 27 5.75 4 9.7 11

16.6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580012323 5.69 5 580018888 1.21 8 5.85 4 14.21 3
5.69 24 1.23 13 5.85 10 14.22
5.71 9 580019119 5.33 2 580019140 5.61 9 580020710 14.22 1
580012324 5.69 23 5.37 1 5.61 13 580020719 14.22 3
5.71 10 5.37 2 5.61 16 580020721 14.22 2
5.73 17 5.37 3 5.65 7 580020723 14.19 6
5.75 17 5.37 6 5.85 4 14.21 6
580012728 3.7 17 5.37 7 5.85 10 580020724 14.19 4
3.9 17 5.37 8 580019245 5.85 7 14.21 4
3.11 24 5.39 34 580019246 5.85 7 580020726 14.19 5
3.13 24 5.39 35 580019341 5.73 20 14.21 5
580012987 9.3 32 5.43 1 5.75 20 580020741 14.22 5
580013046 1.31 3 5.43 2 5.85 2 580020942 4.38 3
580013091 4.11 5 5.43 3 580019387 8.4 1 5.7 5
4.23 49 5.43 6 8.7 7 5.7 16
580013092 4.11 7 5.43 7 10.7 9 5.37 5
4.24 50 5.43 8 10.7 14 5.43 5
580014315 4.33 18 5.45 34 10.7 17 5.49 2
4.35 9 5.49 3 10.7 18 5.55 2
580014386 5.15 24 5.49 4 11.9 12 580020943 5.7 8
5.73 2 5.49 5 11.9 13 5.39 29
5.75 2 5.51 31 11.9 15 5.45 29
580014411 1.31 10 5.51 33 11.9 21 5.50 19
580014462 1.21 4 5.51 39 12.7 3 5.56 19
1.23 2 5.51 40 12.7 8 5.61 5
580014463 1.21 4 5.51 41 12.7 10 5.61 21
1.23 2 5.52 42 12.7 11 5.62 36
580014471 1.21 6 5.55 3 12.7 12 5.65 10
1.23 8 5.55 4 12.13 32 5.66 18
580014473 1.21 7 5.55 5 580019808 6.3 5 580020944 5.7 9
1.23 6 5.57 31 14.27 3 5.39 29
580014957 8.22 1 5.57 33 14.29 15 5.45 29
580014958 6.12 1 5.57 39 580019810 6.3 4 5.50 19
580014986 6.12 1 5.57 40 9.5 13 5.56 19
580014987 8.22 1 5.58 41 580019817 8.4 8 5.61 2
580015588 5.69 25 5.58 42 8.7 4 5.61 6
5.71 25 5.58 44 580019838 10.7 17 5.61 22
580015589 5.69 22 5.61 1 11.9 15 5.62 37
5.71 24 5.61 23 12.7 11 5.65 10
580015804 3.11 11 5.62 32 580019850 3.11 12 5.66 18
3.13 11 5.65 1 580019860 9.5 5 580021087 5.38 21
580016001 4.11 24 5.65 12 580019865 8.11 31 5.39 25
580016727 13.2 4 5.65 16 14.23 4 5.39 31
580016728 13.2 3 5.66 17 14.25 4 5.44 21
580016906 4.11 25 5.81 1 580019871 9.3 14 5.45 25
580018833 14.27 1 5.83 1 9.5 24 5.45 31
14.29 16 5.83 11 580020060 3.11 9 5.50 17
580018834 14.27 4 580019139 5.61 8 3.13 9 5.50 21
14.29 11 5.61 12 580020468 9.5 4 5.51 30
580018835 14.27 5 5.61 15 580020577 11.9 19 5.56 17
14.29 12 5.65 7 580020708 14.19 3 5.56 21

16.7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5.57 30 580022866 5.77 6 5.75 17 5.65 6
5.61 11 5.77 7 580023854 5.5 6 5.69 15
5.61 29 5.79 7 580023861 15.5 1 5.71 18
5.65 14 5.79 9 580023944 5.81 11 5.83 2
5.77 8 580022878 5.79 5 5.83 4 580025602 12.9 12
5.77 9 5.79 6 580024032 5.69 2 12.11 12
5.79 10 5.79 8 5.71 1 580025603 12.9 5
5.79 11 580022887 5.69 1 580024158 3.17 9 12.11 5
5.81 3 5.71 40 5.9 23 580025779 5.73 14
5.81 6 580022893 1.15 8 580024160 5.9 16 5.75 14
5.81 10 5.39 30 580024166 3.25 8 580025791 5.73 17
5.83 5 5.45 30 580024167 3.25 20 5.75 17
5.85 3 5.51 29 580024168 3.21 13 580026173 6.3 9
5.85 8 15.5 1 580024169 3.21 41 580026298 5.9 32
5.85 12 580022894 5.27 2 580024212 3.31 7 580026332 12.9
15.5 4 5.27 2 580024213 3.31 5 580026335 12.9
580021088 5.50 17 5.30 2 580024214 3.31 5 580026364 12.11
5.50 21 7.8 2 580024215 3.31 5 580026367 12.11
5.51 30 580022962 4.37 4 580024230 3.11 13 580026621 2.7 17
5.56 17 580022996 5.69 35 3.13 13 3.5 18
5.56 21 5.71 34 580024231 3.11 14 4.11 23
5.57 30 580022997 5.69 18 3.13 14 4.33 21
5.62 30 5.71 21 580024707 9.5 18 4.35 15
5.65 14 580023008 1.3 16 580024920 11.17 19 5.5 14
5.77 8 580023019 5.11 34 12.13 14 5.11 7
5.77 9 580023052 5.20 1 580025557 5.38 21 6.3 7
5.79 10 5.21 1 5.39 25 8.4 4
5.79 11 580023124 14.5 16 5.39 31 8.7 13
5.81 3 14.16 38 5.44 21 9.5 10
5.81 6 580023128 8.11 27 5.45 25 15.3 5
5.81 10 580023425 9.41 17 5.45 31 580026649 5.37 9
5.83 5 9.43 17 5.81 2 5.43 9
5.85 3 580023594 14.19 11 5.83 10 5.49 6
5.85 8 14.21 11 580025558 5.77 3 5.55 6
5.85 12 580023746 5.27 3 5.77 5 5.85 5
15.5 4 5.27 3 5.77 6 5.85 9
580022501 9.41 4 580023799 14.19 2 5.77 7 580026720 14.19 22
9.43 4 14.21 2 5.79 3 14.21 22
580022502 10.9 10 580023845 5.38 10 5.79 5 580026721 14.19 9
10.11 10 5.38 13 5.79 6 14.21 9
11.13 10 5.39 27 5.79 7 580026723 14.19 10
11.15 10 5.44 10 5.79 8 14.21 10
580022505 12.9 4 5.44 13 5.79 9 580026724 14.22 4
12.11 4 5.45 27 580025559 5.40 40 580026749 13.2 5
580022507 9.41 5 5.49 7 5.44 19 580026808 5.39 33
9.43 5 5.49 10 5.50 26 5.45 33
580022859 5.37 6 5.50 23 5.57 26 5.51 32
5.43 6 5.55 7 5.77 2 5.57 32
5.49 3 5.55 10 5.79 2 5.61 28
5.55 3 5.56 23 5.81 4 5.65 11
5.57 33 5.73 17 580025560 5.61 14 5.69 37

16.8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5.71 36 580027612 5.85 5 580033312 8.19 11 5.38 16
580026810 1.17 7 5.85 9 580033314 8.20 60 5.43 10
1.25 3 580027945 2.3 6 580033339 8.20 63 5.44 11
5.73 21 3.3 3 580033391 6.9 29 5.44 15
5.75 21 580029990 4.6 4 8.20 58 5.44 16
580026812 1.25 5 580030554 3.7 17 580033512 3.21 36 5.49 7
1.27 4 3.9 17 580033515 5.37 9 5.49 8
4.37 7 3.11 25 5.43 9 5.50 12
4.38 5 3.13 25 5.49 6 5.50 13
5.5 10 580030876 5.39 23 5.55 6 5.55 7
5.7 2 5.45 23 580033537 5.37 9 5.55 8
5.11 11 5.50 25 5.43 9 5.56 12
5.15 2 5.57 25 5.49 6 5.56 13
5.19 6 5.65 3 5.55 6 580034556 5.73 9
7.3 6 5.73 22 580033718 10.7 3 5.73 11
7.5 6 5.75 22 11.9 3 5.75 9
7.9 3 5.81 12 11.17 28 5.75 11
15.3 7 5.83 3 12.13 29 580034616 5.15 24
580026813 5.33 2 15.5 3 14.3 10 580034643 8.19 35
5.37 4 580030878 5.50 20 14.19 20 580034658 5.38 10
5.37 6 5.56 20 580033876 8.19 10 5.38 11
5.43 4 5.61 7 580033877 8.19 10 5.38 15
5.43 6 5.81 2 580033878 8.19 10 5.38 16
5.49 1 5.83 9 580033879 8.19 10 5.44 10
5.49 3 5.85 6 580033880 8.19 10 5.44 11
5.55 1 580030966 1.3 7 580033885 4.19 38 5.44 15
5.55 3 1.15 16 580034310 8.19 13 5.44 16
5.57 33 9.13 7 580034311 8.19 13 5.49 7
5.77 1 15.4 3 580034312 8.19 13 5.49 8
5.79 1 580030968 2.9 4 580034313 8.19 13 5.50 12
5.85 1 2.11 6 580034357 5.69 27 5.50 13
580026815 5.81 1 3.7 6 5.71 27 5.55 7
580026816 5.62 34 3.9 6 580034504 5.38 11 5.55 8
5.66 17 3.11 1 5.44 11 5.56 12
580026933 1.29 6 3.13 1 5.49 8 5.56 13
580027206 5.46 41 4.11 8 5.55 8 580034754 8.20 61
580027207 5.46 41 5.19 9 580034505 5.37 10 580034889 8.20 59
580027208 5.39 34 580030969 9.3 31 5.43 10 580034999 13.2 2
5.51 31 580030970 3.9 10 5.49 7 580035000 13.2 6
580027270 9.3 27 3.11 27 5.55 7 580035001 13.2 7
580027520 14.22 6 580030975 7.3 12 580034506 5.38 15 580035002 13.2 8
580027572 1.3 17 7.5 15 5.44 15 580035137 8.19 21
3.11 16 580032011 6.3 12 5.50 12 580035540 8.19 25
3.13 16 580032038 5.39 38 5.56 12 580035690 8.11 26
3.19 18 5.45 38 580034507 5.38 16 580035695 8.9 31
580027573 4.11 12 5.51 38 5.44 16 580035701 8.11 6
4.37 3 5.57 38 5.50 13 580035708 8.9 22
5.5 8 580032866 8.19 19 5.56 13 580035709 8.9 21
5.5 18 580032973 8.20 62 580034509 5.37 10 580035731 8.17 14
5.11 16 580032974 8.19 6 5.38 11 580035739 4.3 12
15.4 4 580032975 8.19 1 5.38 15 4.9

16.9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580035770 6.9 27 5.52 42 5.15 9 580038186 5.77 3
580035771 6.9 10 5.55 4 5.16 32 5.77 5
580035774 6.9 1 5.57 31 5.19 4 5.79 3
580035775 6.9 23 5.58 42 7.3 9 580038194 2.7 20
580035778 6.9 19 5.61 23 7.5 12 3.5 21
580035844 5.27 10 5.65 12 7.9 7 580038290 4.38 3
580035916 14.3 1 580036982 5.37 2 580037205 1.5 6 580038312 2.7 15
580036023 5.11 32 5.43 2 580037206 1.5 1 3.5 16
5.15 19 5.51 41 580037207 5.27 7 580038424 12.3 1
8.11 13 5.57 41 580037209 5.27 7 580038425 11.3 1
580036095 1.13 2 5.61 1 580037219 4.27 21 580038427 11.3 1
580036340 6.9 26 5.65 1 580037237 8.20 46 12.3 1
6.10 580036983 5.37 8 580037254 14.19 1 580038428 10.3 1
580036342 5.5 12 5.43 8 580037304 8.20 40 580038430 11.3 1
580036575 5.20 3 5.49 1 580037307 8.20 41 580038433 10.3 1
5.21 3 5.49 5 580037325 2.7 5 11.3 1
580036576 5.20 4 5.51 40 3.5 5 580038439 10.3 1
5.21 4 5.55 1 580037328 2.9 6 580038661 5.61 3
580036577 3.21 4 5.55 5 2.11 8 5.65 2
580036599 5.20 2 5.57 40 3.7 3 5.73 15
5.21 2 580036984 5.37 1 3.9 3 5.75 15
580036619 8.20 48 5.43 1 3.11 3 580038721 3.5 8
580036620 8.20 50 5.51 39 3.13 3 580038751 5.19 11
580036666 9.3 24 5.57 39 580037329 2.9 5 5.79
580036667 1.15 18 5.62 32 2.11 7 580038826 5.19 5
9.3 28 5.65 16 3.7 2 580038834 4.19 18
580036690 3.5 7 580036986 5.37 7 3.9 2 580038861 3.5 15
9.3 12 5.37 8 3.11 2 580038894 4.15 31
580036738 4.27 19 5.43 7 3.13 2 4.17 12
580036751 5.20 5 5.43 8 580037332 13.7 5 4.19 29
5.21 5 5.45 34 580037333 13.7 7 4.23 19
580036752 5.20 6 5.49 4 580037488 2.9 8 580038895 4.15 21
5.21 6 5.49 5 2.11 10 4.17 34
580036820 3.11 19 5.55 4 3.7 5 4.19 31
3.13 19 5.55 5 3.9 5 4.23 15
580036870 4.27 10 5.57 31 3.11 4 580038984 3.7 7
580036910 5.61 4 5.61 2 3.13 4 3.11 18
580036940 5.37 4 5.61 24 580037670 5.39 28 580039140 4.27 1
5.43 4 5.62 33 5.45 28 580039142 3.11 17
580036941 5.77 1 5.65 1 5.51 28 3.13 17
5.77 1 5.65 12 5.57 28 580039158 5.61 3
5.79 1 5.65 16 5.61 20 5.61 11
580036942 5.33 2 580037008 5.11 33 5.65 9 5.65 2
580036943 5.85 1 580037013 8.17 10 580037686 7.9 4 5.73 15
580036946 8.20 46 580037049 4.6 1 580037700 4.33 14 5.73 18
580036981 5.37 3 580037160 5.11 35 580037836 8.19 5 5.75 15
5.37 7 5.15 4 580037904 5.23 8 5.75 18
5.43 3 580037180 4.27 22 580038024 1.5 34 5.81 5
5.43 7 5.5 4 580038033 1.5 15 5.81 8
5.45 34 5.11 12 580038063 4.33 7 580039183 10.7 14
5.49 4 5.11 17 580038184 8.19 27 11.9 13

16.10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12.7 8 5.57 40 580039569 2.9 12 5.49 9
580039194 5.61 26 5.57 41 580039570 2.9 15 5.55 9
5.65 13 5.58 42 580039584 6.10 1 5.61 19
580039251 5.69 3 580039513 5.37 1 580039586 6.10 9 5.65 5
5.71 3 5.37 2 580039588 5.12 36 580040128 7.3 25
580039252 5.69 31 5.37 3 580039601 9.3 25 7.5 20
5.71 16 5.37 7 580039638 8.19 17 580040133 4.33 30
5.73 23 5.37 8 580039639 8.20 45 580040136 3.11 8
5.75 23 5.38 20 580039640 7.3 36 3.13 8
580039253 5.69 8 5.43 1 7.5 42 580040177 2.7 10
5.71 13 5.43 2 580039757 6.10 3 3.5 11
580039282 5.69 20 5.43 3 580039758 6.10 10 580040318 6.9 15
5.71 14 5.43 7 580039764 5.39 32 580040319 6.9 9
5.73 24 5.43 8 5.45 32 580040374 5.11 9
5.75 24 5.44 20 5.52 43 5.15 29
580039349 6.3 3 5.45 34 5.58 43 580040378 8.20 57
580039353 9.3 10 5.45 35 5.62 31 580040436 7.3 34
580039365 9.5 3 5.49 4 5.65 15 7.5 40
580039385 14.27 3 5.49 5 580039800 3.5 6 580040488 13.7 11
14.27 6 5.51 27 580039807 3.5 6 580040489 9.41 13
14.29 10 5.51 33 580039842 3.5 1 9.43 13
14.29 15 5.51 39 580039843 3.5 1 13.7 8
580039386 9.5 2 5.51 40 580039846 5.23 1 580040786 8.13 14
580039388 8.4 7 5.51 41 5.23 6 8.15 14
8.4 8 5.52 42 580039847 5.23 11 580040787 8.13 16
580039394 14.27 7 5.55 4 580039888 9.3 7 8.15 16
14.29 2 5.55 5 580039900 1.3 11 580040820 5.38 17
580039417 3.5 6 5.57 27 3.19 1 5.39 36
580039424 14.9 27 5.57 31 5.5 7 5.44 17
14.15 31 5.57 39 5.11 3 5.45 36
14.27 2 5.57 40 580039902 3.5 9 5.46 40
14.29 1 5.57 41 580039905 2.7 7 5.50 14
580039438 4.37 14 5.58 42 580039908 4.11 20 5.51 35
15.3 4 5.58 44 7.3 20 5.56 14
580039490 5.83 11 5.58 45 7.5 22 5.56 16
580039491 5.83 11 5.61 1 580039910 4.11 27 5.57 35
580039499 5.45 35 5.61 3 580039912 4.11 17 580040821 5.38 17
5.58 44 5.61 23 9.3 26 5.39 36
580039500 5.45 35 5.62 32 580039918 4.11 28 5.44 17
5.58 44 5.65 1 580039999 10.3 5.45 36
580039502 5.37 1 5.65 12 10.5 5.46 40
5.37 2 5.65 16 580040004 10.3 5.50 14
5.37 3 5.85 7 10.5 5.51 35
5.43 1 580039566 2.9 7 580040009 10.3 5.56 14
5.43 2 2.11 9 10.5 5.56 16
5.43 3 3.7 4 580040032 6.10 8 5.57 35
5.51 39 3.9 4 580040090 5.19 11 580040822 5.38 18
5.51 40 3.11 5 5.77 5.39 37
5.51 41 3.13 5 580040093 4.11 29 5.44 18
5.52 42 580039568 2.9 11 580040120 5.38 12 5.45 37
5.57 39 2.11 13 5.44 12 5.50 15

16.11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5.51 36 580041346 4.11 38 580042340 4.35 8 5.11 27
5.56 15 580041360 5.27 17 580042341 10.7 13 580043605 5.9 22
5.57 36 580041369 4.11 39 11.9 14 5.11 26
5.71 37 5.7 19 12.7 7 580043627 5.9 17
5.85 2 580041370 4.11 32 580042356 4.27 14 5.11 25
580040823 5.71 37 580041371 4.11 31 580042364 4.33 31 580043644 8.17 3
5.85 2 5.7 13 580042392 9.13 10 580043655 5.15 24
580040850 1.17 5 580041374 4.11 14 9.17 10 580043866 4.33 3
1.25 4 580041462 5.85 5 580042502 8.19 34 580043885 5.73 3
1.27 3 5.85 9 580042529 8.13 14 5.75 3
5.15 26 580041531 6.12 1 8.15 14 5.81 7
5.27 5 580041532 6.12 1 580042533 8.13 24 5.83 7
580040896 6.12 1 580041533 8.21 1 8.15 24 580043915 5.40 39
580040914 5.9 31 580041557 5.11 2 580042535 8.13 23 5.46 39
580040960 9.3 23 5.16 33 8.15 23 5.51 37
580040992 4.33 19 580041598 9.11 10 580042567 4.11 30 5.57 37
4.35 2 9.13 17 580042698 5.69 13 580044126 5.69 36
580040993 5.23 1 9.15 11 5.71 12 5.71 35
580040994 5.23 6 9.17 15 580042794 7.3 18 580044129 9.11 15
580041003 5.15 1 580041703 5.25 10 7.5 18 9.13 24
5.73 580041704 1.5 36 580042842 7.3 19 9.15 16
580041012 6.7 1.15 3 7.5 19 9.17 25
9.19 8 4.6 5 580042886 15.3 8 580044131 5.69 6
9.26 9 9.5 16 580042932 4.3 3 5.69 9
580041082 4.33 8 580041711 1.5 4 4.5 2 5.71 8
580041083 4.33 17 580041768 5.5 19 580042963 1.9 2 580044170 4.37 1
4.35 5 580041817 3.15 16 7.3 31 580044588 6.3 2
580041089 4.11 35 5.9 30 7.5 38 580044783 7.8 1
580041096 4.33 17 580041820 4.3 13 7.9 10 580044785 7.3 4
4.35 3 580041831 4.3 6 580043014 8.21 1 7.5 4
580041116 3.7 13 580041947 4.15 29 580043015 6.12 1 7.8 2
3.11 19 4.17 2 580043031 5.20 7 580044848 5.25 14
3.13 19 4.19 35 5.21 7 580044852 5.33 3
580041132 2.7 16 4.23 8 580043035 5.5 9 5.65 4
3.5 17 580041981 2.11 14 5.20 5.81 3
580041153 5.11 10 580042194 8.3 3 580043144 7.8 5.81 8
5.15 3 580042221 5.38 20 580043163 4.5 10 5.83 6
5.29 6 5.44 20 4.9 580044854 5.33 3
580041154 5.11 11 5.50 27 580043171 6.3 11 5.65 4
5.15 2 5.57 27 6.5 5.81 3
5.29 5 5.58 45 580043202 8.17 11 5.81 8
580041168 5.11 9 580042222 5.38 20 580043203 8.17 13 5.83 6
580041195 5.27 10 5.44 20 580043342 9.3 18 580044859 1.5 5
5.83 1 5.51 27 9.8 5.27 14
5.83 11 5.57 27 580043375 4.27 2 580044860 1.3 20
580041208 9.5 26 5.58 45 580043467 5.40 39 1.10 3
580041220 4.11 40 580042258 4.33 27 5.46 39 2.7 2
580041224 4.11 37 4.35 18 5.51 37 3.5 2
580041225 4.11 11 580042330 5.7 12 5.57 37 4.3 10
580041297 4.38 6 5.11 1 580043584 5.15 11 4.5 13
580041312 9.3 11 580042331 4.35 21 580043604 5.9 21 4.11 9

16.12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
4.33 28 580045328 5.25 3 580046641 8.20 43 4.35 17
4.35 19 580045338 6.3 13 580046642 7.7 21 5.5 13
7.3 30 580045401 5.15 24 580046643 7.7 21 5.7 14
7.5 37 580045480 5.85 5 580046769 8.9 43 5.11 5
580044861 1.3 31 5.85 9 580046820 8.9 36 5.11 18
1.15 14 580045523 3.17 12 580046870 5.15 29 5.23 9
580044862 1.10 4 5.9 24 580046879 3.33 1 7.3 11
580044863 9.3 19 580045546 4.11 41 580046885 3.23 4 7.3 15
580044868 5.25 14 4.35 22 580046886 3.23 2 7.5 14
580044899 9.26 1 6.3 10 580046887 3.23 3 7.5 25
580044908 5.27 10 580045558 6.3 6 580046902 3.29 24 8.4 3
580044914 5.27 16 580045653 9.5 20 580046903 3.29 27 8.7 12
580044931 5.39 35 14.5 7 580046907 3.17 8 8.9 46
5.51 33 580045887 9.3 16 580046909 3.15 10 9.3 33
580044946 5.11 20 580046138 1.5 7 580046926 3.17 21 9.11 2
580044949 9.26 580046139 1.5 11 580046941 3.17 15 9.13 2
580044965 9.26 1 1.5 13 580046948 3.17 14 9.15 2
580044966 9.26 580046143 1.5 8 580046966 3.25 16 9.17 2
580045002 9.19 1 580046145 14.23 2 580046981 3.21 23 580047732 8.21 2
580045003 9.19 1 580046149 14.25 1 580046983 3.21 17 8.22 2
580045011 9.11 16 580046172 7.9 8 580046994 5.9 12 580047733 8.21 2
9.13 25 580046263 5.5 17 580046995 5.9 27 580047734 8.21 2
9.19 580046273 8.11 3 580047005 5.9 19 8.22 2
580045013 9.15 17 580046274 8.9 7 580047006 5.9 18 580047735 8.21 2
9.17 26 580046275 8.2 8 580047016 5.9 26 580047736 8.21 2
9.19 8.9 5.34 580047739 6.12 2
580045044 9.13 5 8.11 580047017 5.34 3 580047740 6.12 2
9.17 5 580046276 8.11 1 580047018 5.34 1 580047741 6.12 2
580045045 5.51 34 580046277 8.11 17 580047019 5.34 2 580047742 7.3 23
5.57 34 580046279 8.11 10 580047025 8.3 1 7.5 10
580045046 9.11 4 580046280 8.11 12 580047026 8.3 1 580047765 8.11 21
580045047 9.13 14 580046281 8.9 26 580047034 4.37 10 580047792 5.11 14
9.15 4 8.11 9 5.30 1 580047822 14.25 2
580045048 9.17 13 580046282 8.11 19 7.3 3 580047823 14.25 1
580045059 5.15 17 580046283 8.9 25 7.5 3 580047919 1.5 21
8.9 14 580046284 8.9 47 7.9 6 4.33 11
580045062 8.11 5 580046285 8.9 6 580047046 5.23 4 4.35 11
580045064 8.11 4 580046286 8.9 8 580047048 5.23 5 5.11 22
580045068 3.7 16 580046287 8.11 6 580047049 5.23 3 5.15 13
3.9 16 580046360 5.69 39 580047200 5.19 3 5.25 12
3.11 21 5.73 20 5.23 10 7.3 10
3.13 21 5.75 20 580047201 8.9 35 7.5 13
580045072 8.9 32 580046399 6.3 13 580047296 8.11 22 580047926 5.11 24
580045073 8.17 4 580046412 4.3 9 580047453 9.5 8 580048006 4.33 6
580045132 15.3 1 580046413 4.5 15 580047454 9.5 9 580048123 3.19 14
580045142 15.3 6 580046433 5.11 6 580047698 5.9 7 580048125 2.15 1
580045192 1.5 26 5.69 1 5.11 15 580048161 8.13 6
580045195 8.20 64 580046451 3.19 2 580047714 2.7 21 8.15 6
580045323 9.5 15 580046573 9.5 7 3.5 22 580048185 8.19
580045324 9.5 22 580046577 9.5 1 4.33 4 580048439 1.5 25
580045327 5.25 7 580046640 8.20 43 4.33 32 580048440 1.5 29

16.13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580048451 4.33 29 7.9 9 580049840 1.3 12 5.51 37
580048452 4.35 7 580049289 5.15 7 5.15 21 5.56 14
580048458 2.3 4 580049294 9.21 7 580049860 13.3 6 5.56 16
3.3 4 9.23 4 580049861 13.3 5 5.57 35
580048472 2.3 1 580049329 4.27 13 580049883 1.21 1 5.57 37
580048558 9.3 16 580049336 5.11 21 1.23 5 580050641 9.3 5
580048561 1.5 3 580049400 2.7 14 580049884 1.21 11 580050644 5.11 4
580048576 4.3 5 580049401 2.7 8 1.23 14 580050645 5.15 30
580048719 5.69 14 580049463 2.7 1 580049886 1.19 2 580050676 4.38 4
5.71 15 580049465 5.69 33 1.21 9 7.3 7
580048721 5.69 38 5.71 32 1.23 11 7.5 8
5.71 4 580049466 5.69 4 580049887 1.19 2 580050773 1.5 33
580048738 8.11 39 5.71 2 1.21 10 580050959 1.15 6
580048818 5.73 1 580049487 12.15 1.23 10 580050978 9.11 5
5.73 4 580049488 11.19 580049891 1.17 10 9.13 11
5.75 1 580049490 11.19 1.19 10 9.15 5
5.75 4 12.15 580049900 1.19 6 9.17 11
580048839 4.9 3 580049493 11.19 580049903 1.21 3 580051000 9.13 6
580048840 4.9 2 580049496 11.19 1.23 3 9.17 6
580048841 4.9 4 580049522 5.69 32 580049904 1.21 3 580051001 5.69 34
580048889 8.4 5 5.71 31 1.23 12 5.71 33
580048890 8.4 6 580049537 8.7 2 580049906 1.17 1 580051005 5.69 16
580048892 8.7 6 580049555 5.7 11 580049915 1.3 24 5.71 19
580048893 8.7 1 580049602 9.3 22 1.3 24 580051007 5.69 17
580048894 5.29 7 580049608 5.19 10 580050042 2.15 8 5.71 20
580048895 5.81 9 580049609 5.19 10 3.19 12 580051142 5.69 19
5.83 8 580049650 3.13 12 8.9 38 5.71 17
580048972 8.2 1 580049657 5.11 8 580050194 5.19 12 580051156 1.9 7
580048990 9.3 1 580049662 2.15 12 5.27 18 580051157 1.9 1
9.6 580049758 1.3 35 580050221 1.19 5 580051159 5.27 11
580048993 9.3 1 2.9 2 580050222 5.25 14 580051160 5.73 6
9.7 580049806 6.5 13 580050229 5.5 11 5.75 6
580049011 1.3 13 580049807 6.5 17 580050283 8.19 20 580051168 5.27 8
4.5 7 580049808 6.5 21 580050293 5.11 4 580051169 4.20 42
8.7 3 580049809 6.5 1 5.15 30 4.23 10
580049064 14.23 1 580049810 6.5 4 580050414 9.3 9 580051185 1.13 4
580049075 5.11 9 580049811 6.5 5 580050473 9.3 8 580051226 4.5 6
5.15 29 580049812 6.5 8 580050475 4.27 20 580051383 2.3 5
580049224 5.27 6 580049814 8.4 2 580050478 1.9 3 3.3 5
580049229 1.3 18 8.7 11 580050482 1.31 10 580051384 2.3 7
4.11 10 580049815 5.77 3 580050627 5.38 17 3.3 6
4.27 8 5.77 5 5.39 35 580051442 1.3 29
7.3 33 5.77 6 5.39 36 580051529 2.9 3
7.5 39 5.77 7 5.40 39 2.11 5
580049231 4.3 11 5.79 3 5.44 17 3.9 13
4.5 14 5.79 5 5.45 36 580051572 1.19 3
4.11 21 5.79 6 5.46 39 580051573 1.19 3
4.33 20 5.79 7 5.46 40 580051574 1.19 7
4.35 16 5.79 8 5.50 14 580051575 1.19 7
4.37 2 5.79 9 5.51 33 580051583 5.25 9
5.27 1 580049832 2.7 6 5.51 35 580051610 3.19 15

16.14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580051670 8.2 2 580052130 5.27 2 4.23 6 580053496 4.19 41
580051703 5.61 25 5.27 2 580052731 9.29 4 4.23 11
5.65 13 580052153 9.8 5 580052736 8.11 28 580053497 4.15 26
580051704 5.61 27 580052247 4.12 45 580052864 8.19 13 4.17 7
5.65 13 580052259 4.15 36 580052865 8.19 13 4.19 33
580051707 3.7 15 4.17 31 580052866 8.19 13 4.23 7
580051729 5.61 17 4.19 2 580052867 8.19 13 580053498 4.15 28
5.61 18 4.23 2 580052896 5.25 11 4.17 3
580051743 2.11 15 580052279 7.3 17 580052909 1.5 12 4.19 34
3.9 7 580052280 7.5 27 580052910 1.5 12 4.23 9
580051746 8.2 3 580052281 7.5 28 580052924 7.3 8 580053505 3.17 3
580051747 1.15 5 580052286 4.5 16 7.5 9 580053506 3.17 17
580051779 1.33 1 580052296 5.29 1 580052931 7.3 32 580053611 12.13 15
580051780 1.33 2 5.81 580052933 7.5 33 580053612 11.17 24
580051781 1.33 3 580052315 9.8 6 580052945 9.8 7 580053908 4.9 3
580051782 4.5 4 580052324 9.3 6 580052946 9.8 1 580053909 4.9 4
580051783 1.33 3 580052347 7.3 27 580052948 9.8 2 580053911 4.9 2
580051784 1.33 3 580052349 7.5 34 580052950 9.8 3 580054027 9.6 9
580051785 1.33 3 580052351 7.5 21 580052954 9.8 4 580054028 9.6 10
580051786 1.33 3 580052353 7.5 32 580053000 4.11 7 9.7 10
580051787 1.33 3 580052357 15.3 10 4.15 40 580054029 9.6 5
580051788 1.33 3 15.5 1 4.17 40 9.7 5
580051789 1.33 3 580052360 6.9 3 4.24 50 580054034 9.7 9
580051790 1.33 3 580052367 9.41 14 580053146 1.5 14 580054042 9.26 4
580051791 1.33 3 9.43 14 580053147 1.5 14 9.35 1
580051796 8.17 2 580052376 7.3 34 580053154 3.33 580054043 9.26 6
580051797 4.5 12 7.5 40 580053173 3.31 4 9.39 1
580051800 4.5 8 580052377 7.3 34 580053175 3.31 4 580054044 9.21 16
580051805 1.21 1 7.5 40 580053177 3.31 4 9.23 14
1.23 5 580052378 7.3 34 580053309 3.17 19 580054046 9.19 3
580051806 8.9 50 7.5 40 580053311 3.15 12 9.24 4
8.11 11 580052379 7.3 34 580053354 3.17 7 9.39 2
580051807 2.9 10 7.5 40 580053355 3.17 2 580054050 9.31 13
2.11 12 580052409 1.5 12 580053357 3.17 11 9.35 10
580051810 5.19 1 1.5 12 580053359 3.17 22 9.37 10
5.61 580052432 4.6 2 580053400 3.21 7 580054052 9.21 1
580051813 8.20 64 580052550 2.7 6 580053409 3.21 5 9.23 6
580051814 8.20 64 580052661 4.33 12 580053484 5.33 5 9.31 2
580051832 1.3 36 580052685 4.33 26 580053491 4.15 2 9.35 2
580051848 8.11 25 4.35 20 4.17 28 9.37 2
580051849 8.11 30 580052689 4.15 35 4.19 10 580054053 9.29 11
580051890 5.11 23 4.17 30 4.23 35 580054054 9.39 4
5.15 6 4.19 3 580053492 4.15 9 580054057 9.35 11
580051943 1.17 4 4.23 3 4.17 19 580054058 9.26 5
580052019 5.15 24 580052691 4.15 23 4.19 20 9.37 1
580052076 5.69 7 4.17 5 4.23 36 580054060 9.19 5
5.71 7 4.19 5 580053493 4.17 14 9.23 1
580052119 5.27 3 4.23 5 4.19 26 580054061 9.19 6
580052121 5.27 3 580052693 4.15 22 4.23 42 9.23 2
580052128 5.27 2 4.17 6 580053495 4.19 37 580054062 9.19 7
580052129 5.27 2 4.19 36 4.23 13 9.24 1

16.15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580054064 9.21 18 580054271 11.3 580055177 1.35 9 4.23 12
580054070 1.5 28 11.5 580055178 1.35 10 580055633 14.15 24
580054082 9.19 4 11.7 580055179 1.35 11 580055634 4.15 32
9.21 580054296 12.3 580055193 8.13 8 4.17 13
580054084 9.19 2 12.5 8.15 8 4.19 28
9.21 18 580054299 12.3 580055195 8.13 9 4.23 18
580054118 9.29 7 12.5 8.15 9 14.9 13
580054119 9.29 10 580054462 9.21 2 580055196 8.13 10 14.15 34
580054121 9.31 12 580054465 9.21 4 8.15 10 580055636 14.9 11
9.35 9 580054569 6.7 38 580055202 8.13 21 14.15 11
9.37 9 580054585 5.25 13 8.15 20 580055646 11.17 15
580054124 9.29 16 580054671 9.31 11 580055203 8.13 18 11.17 20
580054125 9.31 7 580054672 9.21 24 8.15 18 580055649 11.17 5
9.35 7 580054683 4.38 3 580055204 8.13 7 13.7 3
9.37 7 580054684 9.24 10 8.15 7 14.5 14
580054126 9.31 8 9.39 3 580055208 8.13 3 14.9 10
9.35 8 580054685 9.29 15 580055211 8.15 3 14.15 9
9.37 8 580054686 9.21 8 580055213 8.13 2 580055651 14.5 4
580054128 9.35 14 580054688 9.19 9 8.15 2 14.9 25
580054129 9.31 14 580054689 9.23 5 580055214 8.13 19 14.15 27
580054130 9.29 8 580054690 9.19 10 8.15 19 580055652 14.15 25
580054131 9.31 6 580054692 9.39 4 580055216 8.13 17 580055664 14.15 14
9.35 6 580054696 9.24 2 8.15 17 580055666 14.15 14
9.37 6 580054869 9.21 15 580055313 1.29 3 580055674 14.15 14
580054140 9.29 5 9.23 13 580055322 9.24 3 580055698 1.5 16
580054141 9.31 5 580054921 8.21 3 9.29 2 580055732 4.15 20
580054142 9.35 3 8.22 3 580055342 5.69 40 4.17 33
580054143 9.37 3 580054922 8.21 4 5.71 39 4.19 32
580054144 9.26 11 8.22 4 580055343 5.69 41 4.23 16
580054147 9.26 10 580054923 6.12 3 580055474 3.5 10 580055733 11.9 30
9.29 6 580054924 6.12 4 580055475 2.7 9 580055735 14.5 2
580054148 9.31 13 580054925 6.12 5 3.5 10 14.9 23
9.35 10 580054933 9.33 3 580055552 8.11 34 14.15 30
9.37 11 9.33 10 580055553 8.9 4 580055736 4.15 11
580054169 4.11 1 580054935 9.33 4 580055554 8.17 4.17 17
4.15 19 580054936 9.33 5 580055561 4.3 1 4.19 23
4.17 35 580054939 9.29 18 4.5 1 580055744 11.17 13
4.23 45 580055011 9.29 12 580055562 4.3 2 580055745 14.9 9
580054196 1.3 6 580055015 9.31 10 4.5 17 14.15 10
580054201 1.3 2 580055016 9.31 9 580055585 9.5 14 580055746 4.23 40
580054258 5.38 19 580055159 3.17 20 580055586 9.5 21 580055798 8.4 1
5.50 16 580055160 3.17 20 580055592 9.6 6 8.7 10
580054264 11.3 580055162 3.17 20 9.7 6 580055804 9.5 2
11.5 580055163 3.17 20 580055593 9.6 8 580055806 7.3 34
11.7 580055166 9.24 2 9.7 8 7.5 40
580054266 11.3 580055170 1.35 3 580055594 9.6 3 580055861 4.15 5
11.5 580055171 1.35 2 9.7 3 4.15 13
11.7 580055172 1.35 6 580055631 4.15 16 4.17 15
580054268 11.3 580055173 1.35 7 4.17 9 4.17 25
11.5 580055174 1.35 4 4.23 34 4.19 17
11.7 580055175 1.35 8 580055632 4.19 40 4.23 29

16.16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580055862 4.15 8 580056095 4.15 4 580056521 4.11 2 4.3 8
4.17 20 4.17 26 4.15 4.5 11
4.23 30 4.19 16 580056522 4.15 33 4.17 22
580055863 14.9 17 4.23 43 580056526 1.15 15 4.23 28
580055881 14.9 12 580056123 8.13 14 580056527 2.15 9 7.3 5
14.15 6 8.15 14 5.16 35 7.5 7
580055896 14.10 35 580056124 8.13 14 580056528 1.15 13 9.11 3
580055900 14.10 35 8.15 14 580056530 1.5 19 9.15 3
580055929 14.10 33 580056125 8.13 14 1.5 35 9.17 7
580055976 11.9 26 8.15 14 580056531 1.5 26 580056825 4.15 25
11.17 6 580056272 8.9 15 580056532 1.29 11 4.17 37
580055977 14.5 13 580056295 5.15 8 580056586 14.27 10 580056826 4.15 17
14.9 30 580056336 9.3 30 14.29 8 4.17 8
14.15 3 580056337 9.3 29 580056588 14.27 8 4.19 13
580055983 14.5 12 580056381 2.9 9 14.29 3 4.23 32
14.15 36 2.9 13 580056589 5.5 2 580056827 4.15 7
580055988 14.15 18 2.11 11 580056593 8.7 8 4.15 42
580055989 14.5 9 3.7 1 580056613 5.5 1 4.17 23
14.9 5 3.9 1 5.7 3 4.19 24
14.15 20 3.11 6 5.11 10 4.23 39
580055990 14.10 38 3.11 23 5.15 3 580056828 4.15 3
580056000 4.23 22 3.13 6 5.19 7 4.17 27
13.7 2 3.13 23 580056614 5.19 8 4.19 15
580056001 11.9 23 580056431 1.31 9 580056624 7.3 28 4.23 31
11.17 12 580056433 1.3 15 7.5 35 580056829 4.19 6
11.17 22 580056434 1.3 14 580056627 7.3 2 580056839 4.33 1
14.9 8 580056436 3.11 15 7.3 22 580056840 4.33 24
14.15 8 3.13 15 7.5 2 4.35 13
580056004 5.27 10 580056439 3.19 6 7.5 30 9.11 12
580056005 11.9 24 580056440 3.19 8 580056633 5.73 8 9.13 15
11.17 21 580056444 2.3 8 5.75 8 9.15 13
580056006 5.27 10 3.3 7 580056636 9.8 3 9.17 16
580056014 5.27 10 580056453 5.11 31 580056664 1.3 23 580056844 9.11 9
580056021 6.7 37 580056461 4.33 10 580056665 1.3 30 9.13 21
580056022 9.21 17 580056462 4.33 9 580056666 9.11 14 9.15 10
9.23 12 580056463 8.9 30 9.13 23 9.17 22
580056023 9.21 11 580056465 8.4 7 9.15 15 580056853 1.3 19
9.23 11 8.7 7 9.17 24 580056877 9.21 14
580056024 9.21 12 10.7 18 580056667 1.15 12 580056906 5.11 28
580056025 9.29 3 11.9 21 580056685 14.21 5.15 5
580056061 4.15 15 12.7 12 580056686 14.21 580057099 4.11 2
4.17 10 580056466 8.17 12 580056730 5.5 9 4.19
4.23 33 580056467 8.17 15 580056737 1.3 5 580057100 4.19 9
580056062 4.19 7 580056476 3.17 10 580056741 14.27 9 580057300 4.38 2
4.23 23 580056477 3.17 6 14.29 9 580057336 5.27 4
580056063 4.19 8 580056478 3.17 13 580056792 3.17 20 5.85
4.23 24 5.9 20 580056815 1.3 22 580057340 1.29 21
580056094 4.15 12 580056479 8.20 38 1.5 18 580057552 5.73 7
4.17 16 580056497 15.4 2 1.10 1 5.75 7
4.19 21 580056498 15.4 2 2.7 3 580057553 5.15 10
4.23 41 580056515 1.29 9 3.5 3 580057620 4.19 1

16.17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580057623 2.9 17 580058139 9.29 9 580059304 5.25 14 8.15
2.11 15 580058188 5.27 15 580059305 5.25 14 580060755 8.15 25
580057692 6.3 1 580058192 1.9 6 580059356 5.30 2 580060757 8.13 20
580057711 15.3 2 580058212 1.5 2 580059505 5.25 14 8.15 21
580057757 5.5 3 1.15 4 580059631 8.11 2 580060837 5.30 5
580057784 9.3 15 5.11 30 580059637 8.17 8 580061267 10.7 16
580057795 3.11 22 5.27 13 580059638 8.17 7 580061268 4.37 8
3.13 22 580058269 7.3 21 580059639 8.17 6 580061269 4.37 15
580057831 7.3 16 7.5 5 580059714 5.15 23 580061270 2.13
7.5 26 9.3 20 580059789 1.29 22 2.17
580057841 5.5 15 9.5 11 580059816 1.17 4 2.19
580057842 3.7 14 9.11 13 580060004 1.3 23 2.21
3.9 14 9.15 14 580060007 1.3 23 2.25
3.11 20 9.17 23 580060044 1.17 2.27
3.13 20 580058270 9.13 22 580060046 1.19 2.29
580057853 8.9 20 580058271 1.9 9 580060047 1.19 2.31
580057864 1.3 28 580058314 5.27 12 580060048 1.21 2.33
580057899 8.9 45 580058356 1.29 20 580060049 1.21 4.29
580057919 4.15 10 580058383 1.3 10 580060050 1.19 4.31
4.17 18 580058387 1.19 4 580060051 1.19 580061290 11.17 7
4.19 22 1.21 5 580060052 1.21 12.13 2
4.23 38 1.23 9 580060053 1.21 580061319 4.37 5
580057935 9.5 25 580058388 1.17 4 580060056 1.23 1 580061341 6.10 2
580057969 5.25 1 1.19 4 580060057 1.23 1 580061342 6.9 20
580057970 5.25 1 1.21 5 580060058 1.23 1 580061343 6.9 13
580057971 5.25 1 1.23 9 580060059 1.23 1 580061352 13.7 4
580057972 5.25 1 580058447 1.15 7 580060232 8.19 23 580061378 14.7 8
580057994 9.5 6 580058497 5.30 3 580060255 8.19 24 14.13 8
580058009 2.11 2 580058501 3.21 580060289 8.19 22 580061390 14.21 1
3.7 10 3.23 1 580060321 7.7 580061391 14.21 1
3.19 16 3.25 580060322 7.7 580061392 14.25 2
4.11 3 3.27 580060323 7.7 15 580061397 14.9 30
4.15 14 3.29 580060376 5.15 20 14.16 40
4.15 27 3.31 580060405 3.17 24 580061401 14.15 21
4.17 38 580058657 8.7 9 4.11 43 580061742 3.19 17
4.19 39 580058668 8.11 38 580060490 9.26 2 580061814 1.6 38
4.23 44 580058772 1.29 22 9.29 1 580061815 1.5 38
6.9 30 580058789 11.9 31 580060491 9.26 3 580061850 5.25 16
9.41 12 580058820 1.29 18 9.31 1 580061851 5.25 14
9.43 12 580058890 3.13 18 580060492 9.29 12 580061852 5.25 16
13.7 9 580058930 1.35 1 580060600 3.3 1 580061855 5.25 2
580058011 9.33 13 580059254 7.3 35 580060601 3.3 1 580061870 14.15 5
580058012 9.33 12 7.5 41 580060617 9.41 580062078 1.17 2
580058013 9.33 2 580059270 9.26 7 580060618 9.41 1.19 8
9.33 9 9.33 8 580060621 9.43 1.21 2
580058014 9.33 11 580059271 9.26 8 580060622 9.43 1.23 4
580058015 9.33 7 9.33 1 580060625 5.23 2 580062090 8.19 21
580058016 9.33 6 580059299 5.25 14 580060750 8.9 13 580062191 2.9 14
580058017 4.23 21 580059300 5.25 14 8.13 580062311 5.19 2
580058138 9.29 17 580059301 5.25 14 580060751 8.9 18 580062390 11.17 8
9.33 14 580059302 5.25 14 8.13 25 580062391 11.17 9

16.18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580062392 11.17 10 2.19 9 580062649 2.13 1 580062700 2.33 14
580062393 5.30 2 580062479 2.19 1 580062650 2.13 4 580062701 2.33 15
580062442 2.29 1 580062480 2.19 2 580062651 2.13 5 580062702 2.31 3
580062443 2.21 13 580062481 2.19 3 580062652 2.13 6 580062703 2.31 2
2.29 2 580062483 2.19 5 580062653 2.13 7 580062704 2.31 9
580062444 2.29 3 580062484 2.19 6 580062654 2.13 8 580062705 2.31 7
580062445 2.29 12 580062485 2.19 8 580062655 2.13 10 580062706 2.31 10
580062446 2.29 5 580062486 2.21 45 580062656 2.13 11 4.29 8
580062447 2.29 8 580062487 2.21 44 580062657 2.13 12 580062707 2.31 12
2.33 12 580062488 2.21 10 580062658 2.25 1 580062708 2.31 11
580062448 2.29 6 580062489 2.21 15 580062659 2.25 2 580062709 2.31 1
580062450 2.19 4 580062490 2.21 16 580062660 2.25 3 580062723 2.21 41
2.29 9 580062491 2.21 17 580062661 2.25 4 4.31 2
2.31 4 580062492 2.21 18 580062662 2.25 5 580062724 4.31 4
2.33 11 580062493 2.21 19 580062663 2.25 6 580062725 4.31 3
580062451 2.29 7 580062494 2.21 20 2.27 11 580062726 4.31 14
580062453 2.29 4 580062495 2.21 21 580062665 2.25 9 580062727 4.31 15
580062454 2.29 10 580062496 2.21 43 580062666 2.25 10 4.31 17
580062455 2.29 11 580062497 2.21 42 580062667 2.25 11 580062728 4.31 16
580062456 2.29 13 580062498 2.21 10 580062668 2.25 8 580062729 4.31 13
580062457 2.29 14 580062499 2.21 11 2.31 5 580062730 4.31 12
580062458 2.29 10 580062500 2.21 12 580062669 2.25 14 580062731 4.31 11
580062459 2.29 11 580062501 2.21 14 580062670 2.25 13 580062732 4.31 10
580062460 2.17 9 580062502 2.21 22 580062671 2.25 12 580062733 4.31 5
2.19 7 580062503 2.21 23 580062672 2.27 9 580062734 4.31 6
2.29 15 580062504 2.21 24 580062673 2.27 10 580062735 4.31 9
580062461 2.17 1 580062505 2.21 25 580062674 2.27 12 580062736 4.31 8
580062462 2.17 2 580062506 2.21 26 580062675 2.27 13 580062737 4.31 7
580062463 2.17 3 580062507 2.21 27 580062676 2.27 16 580062738 4.29 1
580062464 2.17 15 580062508 2.21 28 580062677 2.27 15 580062739 4.29 2
580062465 2.17 16 580062509 2.21 29 580062678 2.27 14 580062740 4.29 3
2.21 6 2.21 32 580062679 2.27 18 580062741 4.29 4
580062466 2.17 17 580062510 2.21 30 580062680 2.27 1 580062742 4.29 5
2.21 7 2.21 33 580062681 2.27 2 580062743 4.29 6
580062467 2.17 12 580062511 2.21 31 580062682 2.27 4 580062744 4.29 7
580062468 2.17 10 580062512 2.21 34 580062683 2.27 3 580062745 4.29 9
580062469 2.17 13 580062513 2.21 35 580062684 2.27 5 580062746 4.29 10
580062470 2.29 16 580062514 2.21 36 580062685 2.27 6 580062747 4.29 11
2.33 8 580062515 2.21 37 580062686 2.27 8 5.15 22
580062471 2.29 17 580062637 2.21 8 580062687 2.27 7 5.16 36
580062472 2.17 5 580062638 2.21 1 580062688 2.27 1 580062748 5.16 34
2.21 46 580062639 2.21 2 580062689 2.27 2 580062772 5.35 1
2.25 7 580062640 2.21 3 580062690 2.27 7 580062795 5.35 2
2.33 5 580062641 2.21 4 580062692 2.33 1 580062796 5.35 5
580062473 2.17 8 580062642 2.21 5 580062693 2.33 3 580062797 5.35 6
580062474 2.17 7 580062643 2.21 9 580062694 2.33 2 580062798 5.35 4
580062475 2.17 4 580062644 2.21 38 580062695 2.33 4 580062799 2.13 13
580062476 2.13 3 580062645 2.21 40 580062696 2.33 7 2.17 19
2.17 11 580062646 2.21 47 580062697 2.33 9 2.19 10
580062477 2.17 6 580062647 2.21 39 580062698 2.33 10 2.22 48
580062478 2.17 18 580062648 2.13 2 580062699 2.33 13 2.29 18

16.19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.31 13 580063986 14.27 14 580065923 1.37 21 580068082 4.33 6
2.33 16 580064251 8.7 15 580065924 1.37 22 580068221 14.9 15
4.31 25 580064311 3.19 10 580065925 1.37 23 14.15 13
580062801 4.31 19 580064348 11.17 29 580065926 1.37 24 580068222 14.9 6
580062802 4.31 18 12.13 30 580065953 2.9 17 580068278 12.13 18
580062803 4.31 21 580064349 14.9 20 2.11 1 580068402 5.65
580062804 4.31 23 580064483 1.10 5 3.7 9 580068404 8.19 16
580062805 4.31 22 580064565 5.7 4 3.9 9 580068520 12.13 18
580062806 4.31 20 580064567 5.7 1 3.11 26 580068544 11.17 1
580062807 4.31 24 580064598 5.33 1 580065998 14.9 18 580068546 11.17 1
580062808 2.25 15 580064599 5.33 4 14.15 17 580068548 11.17 1
4.31 1 580064608 14.29 6 580066000 14.5 11 580068551 11.17 1
580063259 4.37 13 580064609 14.29 7 580066043 14.27 16 580068614 5.25 1
580063287 2.9 1 580064610 14.29 5 14.29 14 580068615 5.25 1
580063389 5.35 3 580064611 14.29 4 580066305 4.27 12 580068622 5.25 1
580063614 5.15 24 580064615 8.21 1 580066461 5.29 1 580068623 5.25 1
580063615 5.15 24 580064616 6.12 1 5.81 580069704 5.83 1
580063616 5.11 9 580064617 6.12 1 580066463 5.29 7 580069705 5.83 1
5.15 29 580064627 1.3 24 580066552 1.3 3 580069753 1.35 12
580063617 5.11 9 580064646 5.33 7 580066583 8.9 41 580069759 1.35 5
5.15 29 580064733 5.33 6 580066585 8.9 40 580069760 1.39 6
5.15 30 580064917 5.7 15 580066670 6.3 8 580069761 1.39 7
580063618 5.11 4 580064998 4.31 1 580066744 8.9 1 580069762 1.39 8
5.15 30 580065072 4.31 1 8.17 580069763 1.39 9
580063619 5.73 6 580065073 4.31 1 580066841 8.17 11 580069765 1.41 2
5.75 6 580065180 4.33 23 580067608 2.15 11 580069766 1.41 3
580063620 5.73 13 4.35 1 2.27 17 580069767 1.41 8
5.75 13 580065325 4.37 11 580067666 9.11 6 580069768 1.41 5
580063697 5.33 3 580065388 1.3 4 9.13 20 580069769 1.41 4
5.65 4 580065475 14.9 19 9.15 9 580069770 1.41 9
5.81 3 580065890 1.3 21 9.17 21 580069771 1.41 6
5.81 8 580065903 1.37 1 580067667 9.11 7 580069772 1.41 10
5.83 6 580065904 1.37 2 9.13 19 580069773 1.41 7
580063751 5.33 3 580065905 1.37 3 9.15 8 580069775 2.15 17
5.65 4 580065906 1.37 4 9.17 20 3.19 19
5.81 3 580065907 1.37 5 580067668 9.11 8 580069776 2.15 10
5.81 8 580065908 1.37 6 9.15 7 580069785 4.11 6
5.83 6 580065909 1.37 7 9.17 19 4.15 38
580063919 5.37 580065910 1.37 8 580067669 9.15 6 4.17 42
580063920 5.5 15 580065911 1.37 9 580067670 9.17 18 4.23 47
5.49 1 580065912 1.37 10 580067671 9.13 18 580069794 1.41 1
580063924 15.5 1 580065913 1.37 11 580067739 4.11 43 580069841 5.29 1
580063925 15.3 10 580065914 1.37 12 580067740 4.11 43 5.83
580063935 2.15 2 580065915 1.37 13 580067746 3.17 11 580069846 5.5 15
580063936 2.15 16 580065916 1.37 14 580067818 5.29 8 5.43
580063937 2.9 14 580065917 1.37 15 580067862 4.37 12 580069848 5.5 15
580063938 2.9 14 580065918 1.37 16 580067890 9.11 1 5.55 1
580063943 4.35 14 580065919 1.37 17 580067891 9.13 1 580069995 8.11 22
580063982 14.27 13 580065920 1.37 18 9.15 1 580070140 1.3 8
580063983 14.27 12 580065921 1.37 19 580067892 9.17 1 580070315 1.25 1
580063984 14.27 11 580065922 1.37 20 580067998 5.5 5 580070316 1.25 1

16.20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580070317 1.25 1 900001226 2.7 19 901177124 4.11 13 901292812 3.23 10
580070318 1.25 1 3.5 20 901270802 3.27 16 901292814 3.23 11
580070324 1.27 1 900001230 2.7 22 901270814 3.27 7 901292816 3.23 7
580070325 1.27 1 3.5 23 901270815 3.27 8 901292819 3.21 25
580070326 1.27 1 900001231 2.7 22 901271803 3.25 2 901292820 5.9 15
580070327 1.27 1 3.5 23 901271816 3.33 10 901292831 3.23 9
580070584 3.19 3 900002259 11.17 4 901271817 3.27 19 901292832 3.23 15
580070647 1.39 1 900003213 11.10 32 3.33 6 901293811 3.31 3
580070648 1.39 2 900003231 8.11 29 901272802 3.23 18 901293812 3.31 3
580070649 1.39 3 8.19 8 901272820 3.23 19 901293813 3.31 3
580070650 1.39 10 900003260 2.7 22 901274801 3.27 17 901293814 3.31 3
580070651 1.39 4 3.5 23 3.29 5 901293825 3.31 2
580070652 1.39 5 900003275 13.7 1 901276803 3.15 6 901293826 3.31 1
580070750 4.11 26 900003277 10.3 9 901276809 3.15 8 901293841 3.31 4
580070801 4.5 6 12.3 9 901280825 3.23 25 901293842 3.31 4
580070861 3.9 15 900003279 11.3 9 901282833 3.25 19 901293843 3.31 4
580070864 5.11 6 900004213 14.9 29 901282846 3.21 14 901293861 3.31 13
5.71 900004269 11.19 6 901290803 3.27 20 901293862 3.31 13
580070866 5.15 1 12.15 6 901290804 3.27 21 901293863 3.31 13
5.75 900007271 4.27 4 901290806 3.27 22 901293864 3.31 13
580070914 2.15 18 900011212 4.33 25 901290808 3.27 2 901294802 3.29 9
3.19 20 4.35 12 901290811 3.27 3 901294806 3.29 6
580071011 9.3 13 900011296 2.4 2 901290816 3.27 28 901294813 3.29 18
580071066 5.57 29 900094826 7.7 16 901290818 3.27 6 901294814 3.29 14
580071543 4.15 37 900094842 7.7 28 901290819 3.27 5 901294815 3.29 21
4.17 29 900281819 3.33 13 901290824 3.27 10 901294824 3.29 20
4.19 27 900281820 3.33 3 901290825 3.23 1 901294825 3.29 29
4.23 17 900284852 3.29 10 3.27 12 901294827 3.29 1
580071587 1.3 32 900291803 3.25 5 901290828 3.15 1 901294828 3.29 2
580072031 4.19 9 900291804 3.25 6 3.17 18 901294832 3.29 7
580072312 4.19 900529808 3.15 13 3.21 21 901294833 3.29 8
580072459 4.19 1 5.9 29 3.27 23 901294834 3.29 11
4.23 1 900542813 3.33 2 901290829 3.27 27 901294835 3.29 15
580074110 5.5 20 900542824 3.15 15 901290831 3.27 18 901294836 3.29 13
580074261 5.5 9 5.9 8 901290832 3.27 14 3.29 16
5.21 900543845 3.23 17 901290834 3.27 1 901294837 3.29 12
580074627 4.17 21 900559852 3.15 17 901290836 3.27 13 3.29 17
4.23 27 3.17 5 901290837 3.27 17 901294838 3.29 4
580074705 4.23 3.21 11 3.29 22 901294839 3.29 23
580074706 4.17 3.23 8 901290838 3.27 15 901295811 3.15 11
580074746 4.23 25 900590834 3.17 1 901290842 3.27 25 901296804 3.15 3
580074747 4.17 1 900724803 5.9 3 901291801 3.33 7 901296805 3.15 5
580075200 8.19 16 900870815 7.7 29 901291803 3.33 5 901296806 3.15 7
580076719 10.3 11 901015826 3.33 4 901291804 3.33 8 901296807 3.15 2
11.3 11 901016819 3.17 16 901291807 3.33 12 901301802 3.25 17
12.3 11 901083884 3.21 19 901291813 3.33 9 901301815 3.25 15
640088904 8.9 33 901085820 3.23 21 901291814 3.33 11 901301816 3.21 38
640112901 9.13 3 901085825 3.15 14 901292803 3.23 16 901301818 3.17 23
9.17 3 901085834 5.9 5 901292806 3.23 20 3.25 18
810646400 8.11 14 901085837 3.27 24 901292811 3.23 5 901301821 3.25 7
900001224 4.27 11 901097863 5.9 6 3.25 3 901301822 3.25 14

16.21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
901301823 3.25 13 902194802 7.7 1 4.23 49 934403300 7.3 14
901302804 3.21 6 902194803 7.7 22 919890406 4.27 17 7.5 17
901302814 3.21 12 902194804 7.7 3 919921300 8.20 53 936301301 7.7 35
901302821 3.21 24 902194805 7.7 6 920802300 8.20 51 937100903 5.25 6
901302834 3.21 22 902194806 7.7 6 921057300 6.9 33 937701906 4.33 17
901302839 3.29 26 902194808 7.7 8 921761300 2.11 16 4.35 6
901303806 5.9 9 902194809 7.7 9 3.7 12 940004902 1.3 27
901303807 5.9 9 902194810 7.7 10 3.9 12 5.15 14
901303808 5.9 9 902194811 7.7 20 3.11 29 940004903 2.7 11
901303809 5.9 9 902194840 7.7 27 921801917 8.20 37 3.5 12
901303832 5.9 25 904165100 7.7 34 921949300 8.20 49 5.15 25
901303836 5.9 13 906085100 8.20 54 922100300 7.3 14 5.25 4
901574814 3.33 14 906196100 8.19 12 7.5 17 940102909 2.15 15
901575808 3.23 23 908076100 8.20 36 922363300 6.9 17 3.19 13
901575820 3.23 13 8.20 44 922627300 7.3 13 940102912 8.19 29
901575824 3.23 24 909267300 4.11 4 7.5 16 8.20 39
901575826 3.23 22 4.11 44 924234401 8.19 4 940600906 4.33 2
901577818 3.29 3 4.15 18 924307401 7.7 31 4.37 9
901577822 3.29 28 4.17 36 924307402 7.7 32 7.9 5
901577823 3.29 25 4.23 46 927937300 4.33 17 940600907 5.15 17
901578809 3.25 9 4.24 51 4.35 4 940600908 5.11 13
901578811 3.25 11 909882405 10.7 20 929150300 7.7 33 5.16 31
901578812 3.25 12 12.7 14 929151300 7.7 30 940800907 8.20 55
901578816 3.25 21 12.13 10 930903905 3.19 11 950513905 8.19 9
901579801 3.21 28 12.13 20 931013910 2.4 3 950517907 6.9 14
901579805 3.21 30 13.5 4 3.21 1 952405902 5.61 17
901579806 3.21 18 909904403 1.5 9 931014902 2.15 14 5.61 18
901579811 3.21 26 909932401 8.19 26 931014906 8.20 56 5.65 8
901579818 3.21 20 909932409 8.20 52 931017917 8.2 5 952408901 5.61 4
901579827 3.21 10 910166100 3.31 15 931017918 2.3 2 5.61 15
901579833 3.21 27 911378400 3.23 14 3.3 2 5.65 8
901846818 7.3 34 911458400 4.27 15 931018905 12.13 6 954513908 1.13 3
7.5 40 911851100 4.27 16 931108909 5.15 16 954514907 8.9 34
901848826 3.27 4 912145300 3.31 14 931109909 5.15 27 955400910 12.13 7
901860805 5.9 2 912189300 3.15 9 932201916 8.11 24 955400911 1.13 6
901860807 5.9 28 912207300 4.27 18 932727901 5.25 8 958506995 6.9 21
901950812 5.9 14 912514300 4.11 5 932728908 1.5 10
901950814 5.9 4 4.15 41 4.6 3
902194801 7.7 1 4.17 41 932731906 1.9 5

16.22
SECTION 17

17 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 17.2


TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 17.2

17.1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that
investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS parts identification, Service Maintenance Manuals


which provide service and overhaul procedures and
HOW TO ORDER SERVICE PARTS additional copies of the Operating Manual can be
obtained from your Yale Industrial Truck Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and SERVICE MAINTENANCE MANUAL-
at the least possible cost, the following is the correct PART NO. 524240452
procedure to use to order replacement parts.
OPERATING MANUAL-
WHEN ORDERING PARTS PART NO. 524240440

Contact your authorized Yale Industrial Truck Dealer To provide instructions for safely operating and
giving them the following information: servicing Yale Industrial Trucks, each truck is
equipped with an operators manual. It describes
1. Your Purchase order number. various operating techniques and safety warnings
2. Complete addresses for sending the invoice and to the operator. It contains a guide to safe
parts. maintenance practices and recommended schedules
3. Tell us how you want your parts sent. If we do not for maintenance. If the operators manual is missing
get this information, we will send the parts using from any Yale Industrial Truck, it should be replaced.
the lowest priced method. Replacement copies are available for a nominal fee
4. Correct part number(s) and description(s). Use from your Yale Dealer.
your parts manual as a reference.
5. Model and serial number of the truck. For additional information or assistance in obtaining
these user support publications see your Yale Industrial
TECHNICAL SERVICE PUBLICATIONS Truck Dealer or contact:

Technical literature, with detailed information, is Yale Europe Materials Handling Limited
available at a nominal fee to assist users to effectively Flagship House, Reading Road North
maintain Yale Industrial Trucks in a safe, useful Fleet, Hampshire GU138 HR United Kingdom
condition. Part Manuals with complete replacement

17.2
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702 524240447

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