TOYOTA Forklift 6BPU15 Parts Manual

PARTS CATALOG
FOR MODEL 6BPU15

ORDERPICKER
Starting With Serial Number 70001
M/N 00715-00050-07 Issued: 5/11/07

Copyright ® 2007 by Toyota Material Handling, U.S.A., Inc.
All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any
other means, including photocopying, electronic retrieval or transfer, or recording without the written
permission of the publisher.
Toyota Material Handling believes the information in this manual is accurate and current as of the publi-
cation date; such information is subject to change without notice. Toyota Material Handling is not
responsible for any errors that may appear in the manual.
1073990A
Toyota Model 6BPU15 -
Table of Contents
SECTION 1 General Information

To Our Customer ................................................................................................................................ 1-3
How To Use Parts Catalog if Part Number Is Not Known ......................................................................... 1-4
How To Use Parts Catalog if Part Number Is Known................................................................................ 1-5
Major Assemblies ............................................................................................................................... 1-7
Recommended Spare Parts List ............................................................................................................. 1-9
Hardware Parts List ........................................................................................................................... 1-11
SECTION 2 Finish and Accessories

Finish Details...................................................................................................................................... 2-5
Battery Gate Installation .................................................................................................................... 2-12
Sidegate Installation.......................................................................................................................... 2-15
Platform and Pallet Clamp Assembly ................................................................................................... 2-18
Pedal Assembly, Pallet Clamp ............................................................................................................ 2-21
Platform Extension Assembly (47 in. to 55 in.)...................................................................................... 2-22
Guide Roller Assembly Weldment (71.75 in. Roller Width).................................................................... 2-26
Guide Roller Installation (45.25 in. to 47 in. Guide Roller Width)........................................................... 2-28
Wheel Assembly, Switched................................................................................................................ 2-30
Roller Switch Assembly (2.25 in. x 3.12 in. Wheel) .............................................................................. 2-38
Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO) ......................................................... 2-41
Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO) ............................. 2-46
Fire Extinguisher Installation ............................................................................................................... 2-48
Mast Guards.................................................................................................................................... 2-50
Tether, Mechanical Installation ........................................................................................................... 2-52
Battery Accessories ........................................................................................................................... 2-54
SECTION 3 Steering and Controls

Steering and Control Components ........................................................................................................ 3-3
Steering Wheel Assembly .................................................................................................................... 3-8
Steer Motor and Gearbox Assembly ................................................................................................... 3-10
SECTION 4 Drive and Brake

Drive and Brake Components............................................................................................................... 4-2
Motor and Drive Unit Assembly ............................................................................................................ 4-4
Lower Drive Unit Assembly................................................................................................................... 4-6
Deadman Brake Components ............................................................................................................... 4-9
Brake Installation .............................................................................................................................. 4-12
Brake Assembly ................................................................................................................................ 4-14
Deadman Brake Assembly ................................................................................................................. 4-16
Wheel Assembly, Standard, Rounded Black Tire................................................................................... 4-18
SECTION 5 Electrical Components and Systems

Electrical System ................................................................................................................................. 5-3
Carriage Electrical Assembly.............................................................................................................. 5-11
Contactor Assembly .......................................................................................................................... 5-14
i Issued: 5/11/07
Toyota Model 6BPU15 -
Contactor ........................................................................................................................................ 5-16

Steer Control Assembly, Toyota Tracker............................................................................................... 5-18
Display, Controller............................................................................................................................ 5-20
Wire Guide Installation ..................................................................................................................... 5-21
Wire Guidance Sensor, Tractor End ................................................................................................... 5-24
Wire Guidance Sensor, Load End ...................................................................................................... 5-26
Warning Light Installation .................................................................................................................. 5-29
Warning Light Assembly.................................................................................................................... 5-30
Battery Connector Assembly............................................................................................................... 5-32
Operator Compartment Lights and Fan, Standard................................................................................. 5-35
Light and Fan Assembly, Fluorescent ................................................................................................... 5-38
Light and Fan Assembly, Incandescent ................................................................................................ 5-42
Bin Lights Installation ......................................................................................................................... 5-47
Bin Light Assembly ............................................................................................................................ 5-50
Auxiliary Power Hookup.................................................................................................................... 5-52
Lift Limit Cutout Switch Installation ....................................................................................................... 5-54
Travel Limit Switch Installation ............................................................................................................ 5-57
Lower Limit Switch ............................................................................................................................ 5-60
Tractor Heaters, Cold Storage............................................................................................................ 5-63
Motion Alarm Installation................................................................................................................... 5-67
Motor Drive, 24 Volt ......................................................................................................................... 5-68
Motor, Lift, 24 Volt ........................................................................................................................... 5-70
Control Handle Assembly .................................................................................................................. 5-73
SECTION 6 Hydraulic Components

Hydraulic Installation .......................................................................................................................... 6-2
Reservoir Assembly ............................................................................................................................. 6-4
Lift/Lower Manifold Assembly, Three Stage ........................................................................................... 6-6
Valve, Lift/Lower, Three Stage.............................................................................................................. 6-8
Lift/Lower Manifold Assembly, Two Stage ........................................................................................... 6-10
Valve, Lift/Lower, Two Stage ............................................................................................................. 6-12
Lift Pump and Motor Assembly ........................................................................................................... 6-14
Lift Ram, Main Lift, 1.75 inch Diameter................................................................................................ 6-16
Lift Ram, Free Lift, 2.5 inch Diameter ................................................................................................... 6-18
SECTION 7 Mast
Two Stage Mast Assembly ................................................................................................................... 7-2
Three Stage Mast Assembly ................................................................................................................. 7-7
Two and Three Stage Mast Cables, Hoses and Pulleys .......................................................................... 7-13
Fork Assembly, Standard................................................................................................................... 7-22
End Cap Pulley Assembly .................................................................................................................. 7-24
Pulley Assembly................................................................................................................................ 7-28
Pulley Assembly................................................................................................................................ 7-29
Pulley Assembly................................................................................................................................ 7-30
Bumper Assembly ............................................................................................................................. 7-31
Load Wheel Assembly....................................................................................................................... 7-32
Alphabetical Parts Index A-1

Numerical Parts Index B-1
Issued: 5/11/07 ii
SECTION 1 General Information
To Our Customer ................................................................................................................................ 1-3

How To Use Parts Catalog if Part Number Is Not Known ......................................................................... 1-4
How To Use Parts Catalog if Part Number Is Known................................................................................ 1-5
Recommended Spare Parts List ............................................................................................................. 1-9
Hardware Parts List ........................................................................................................................... 1-11
1-1 Issued: 5/11/07

Toyota Model 6BPU15 - General Information
This Page Intentionally Blank
Issued: 5/11/07 1-2

To Our Customer
To Our Customer 1
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy
to constantly improve our products, therefore, part numbers may continue to change. When ordering parts,
verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations
of assemblies and components may not necessarily conform to the exact installation as they appear on your
truck.
Tips for Ordering Parts

In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog

This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the
Catalog to the engineering data base.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number)
to locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the
Parts List. The “Used On” code attaches a part number to a wide range of design
variables such as operating voltage, battery size, steering type, mast height and
extension speed, fork carriages, color and size of tires, guide wheel specs, etc.
1-3 Issued: 5/11/07

How To Use Parts Catalog if Part Number Is Not Known
How To Use Parts Catalog if Part Number Is Not Known 1
Major Assemblies
IF THE PART NUMBER
IS NOT KNOWN
SECTION 7
MAST
SECTION 6
HYDRAULIC
COMPONENTS
DO THIS
SECTION 3
STEERING AND
CONTROLS
1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly SYSTEMS
- 271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2 DRIVE AND
2.
Drive Unit Brake Assembly ......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16
Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

in the applicable Section.
1-3
Frame Assembly - DS/DT
7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13
31
4-1
2
9
8
37 36 39
40
3. 38
3
Refer to the PAGE NUMBER

1
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 5 828-005-691/003 Roller Assembly A
selected from the TABLE OF CONTENTS. 5 828-005-691/001

(consists of items 36 through 40)
Roller Assembly
B
Locate the desired part

5 828-005-691/002 Roller Assembly C
2 REF Frame Weldment A, Q
3 1 828-006-283 Door Weldment S
and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment
4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G
Refer to the corresponding PART LIST. Use the FIGURE

1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
& ITEM NO. to find the Part Number, Description, etc.

29 1 828-004-683 Bracket, SMARTi H, L, N, P
30 1 828-004-682 Clamp, ODI F, G, K, M
31 1 154-009-117/001 Static Strap, Insulated
A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS
B= 16" Battery Compartment G= Remote N= Remote/SMARTi 3641 and Up
C= 21" Battery Compartment H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
D= Without Rear Posts K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
List 2-2: Frame Assembly - DS/DT
2-7
Issued: 5/11/07 1-4

How To Use Parts Catalog if Part Number Is Known
How To Use Parts Catalog if Part Number Is Known 1
IF THE PART NUMBER IS KNOWN

APPENDIX B Numerical Parts List
DO THIS 024-296-290/260 ..... Cable Assembly ................................. 5-15

024-296-420/261 ..... Cable Assembly ................................. 5-15
411-773 .................... Decal, No Riding, Bilingual ..................2-7
411-789 .................... Decal, Warning....................................2-7
024-297-280/000 ..... Cable Assembly ................................. 5-15 411-790 .................... Decal, Warning, Bilingual ....................2-7
024-297-310/000 ..... Cable Assembly ................................. 5-15 411-848 .................... Decal, 24 Volt Cable System .............. 5-11
123-456-789.......................2-5
024-297-430/000 ..... Cable Assembly ................................. 5-15
029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3
411-849 .................... Decal, 24 Volt Cable System .............. 5-11
411-850 .................... Decal, Charging Warning .................. 5-11
029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 411-851 .................... Decal, Charging Warning .................. 5-11
030-504-008/003 ..... Hose Assembly .................................... 6-5 411-852 .................... Decal, Battery Swivel Warning ............ 5-11
1-000-013 ................ Battery, 6 Volt .................................... 5-15 411-853 .................... Decal, Battery Swivel Warning ............ 5-11
1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3
INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3
number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3
1-110-920/092 ......... Heater................................................. 3-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5
464-035 .................... Bushing ..............................................2-3
464-035 .................... Bushing ..............................................7-3
464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, Operating
L, M, P ................................. 2-7 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25
5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
ITEM NO.
22
4 C= 21" Battery Compartment
19 H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
21 D= Without Rear Posts 17
K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts 18 L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
16
List 2-2: Frame Assembly - DS/DT
15
14 13
2-7
31
2
123-456-789
9
8
37 36 39
40
3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.
Figure 2-2: Frame Assembly - DS/DT
2-1
1-5 Issued: 5/11/07

How To Use Parts Catalog if Part Number Is Known
Issued: 5/11/07 1-6

Major Assemblies
Major Assemblies 1
SECTION 7
MAST
SECTION 2 SECTION 6
FINISH AND ACCESSORIES HYDRAULIC COMPONENTS
SECTION 3
STEERING AND CONTROLS
SECTION 5
ELECTRICAL COMPONENTS
AND SYSTEMS
SECTION 4
DRIVE AND BRAKE
TOYOPKR
Figure 1-1: Major Assemblies
1-7 Issued: 5/11/07

Major Assemblies
Issued: 5/11/07 1-8

Recommended Spare Parts List
Recommended Spare Parts List 1
Description Part No. Qty. Page Description Part No. Qty. Page
Bearing Set ................................. 00590-41862-71... 1 ....... 4-3 Kit, Guide and Insulator ................ 00590-02857-71 .. 1....... 5-4
Bearing, Ball ................................ 00590-02833-71... 2 ....... 2-9 Kit, Lead Assembly ....................... 00590-39832-71 .. 1..... 5-24
Bearing, Ball ................................ 00590-02835-71... 2 ..... 2-10 Kit, Lead Assembly ....................... 00590-39842-71 .. 1..... 5-25
Bearing, Ball ................................ 00590-02835-71... 2 ..... 2-11 Kit, Ring Set ................................. 00590-46372-71 .. 1....... 4-2
Bearing, Ball ................................ 00590-02835-71... 2 ..... 2-15 Kit, Seal ..................................... 00590-39777-71 .. 1....... 4-3
Bearing, Commutator End .............. 00590-04566-71... 1 ..... 5-24 Kit, Seal, Proportional Valve .......... 00590-41899-71 .. 1....... 6-4
Bearing, Commutator End .............. 00590-04568-71... 1 ..... 5-25 Kit, Seal ...................................... 00590-41903-71 .. 1....... 6-4
Bearing, Cone.............................. 00590-47105-71... 1 ....... 4-3 Kit, Seal ...................................... 00590-41904-71 .. 1....... 4-4
Bearing, Drive End........................ 00590-39827-71... 1 ..... 5-24 Microswitch ................................. 00590-46770-71 .. 1..... 5-26
Bearing, Drive End........................ 00590-39834-71... 1 ..... 5-25 Module, WSI (Firmware) ............... 00590-46660-71 .. 1....... 5-6
Bearing, Mast Roller...................... 00590-03062-71. 12 ....... 7-2 O-Ring ........................................ 00590-02974-71 .. 1....... 3-1
Bearing, Mast Roller...................... 00590-03062-71... 8 ....... 7-1 O-Ring ........................................ 00590-02974-71 .. 1....... 4-2
Bearing, Sleeve, Flanged ............... 00590-03072-71... 4 ....... 2-4 O-Ring ........................................ 00590-03441-71 .. 1....... 6-2
Bearing, Sleeve ............................ 00590-00920-71... 1 ....... 3-1 O-Ring ........................................ 00590-39798-71 .. 1..... 5-11
Bearing, Sleeve ............................ 00590-02701-71... 2 ..... 5-26 O-Ring ........................................ 00590-41868-71 .. 1....... 6-2
Bearing, Sleeve ............................ 00590-03259-71... 1 ..... 5-26 Packing, O-Ring ........................... 00590-03102-71 .. 1....... 6-5
Bearing, Sleeve ............................ 00590-03260-71... 1 ..... 5-26 Packing, O-Ring ........................... 00590-42286-71 .. 1....... 6-9
Bearing, Sleeve ............................ 00590-03420-71... 1 ..... 5-26 Resistor, Variable, Lift .................... 00590-43054-71 .. 1..... 5-26
Bearing, Sleeve ............................ 00590-03623-71... 1 ..... 5-26 Resistor, Variable, Travel................ 00590-43053-71 .. 1..... 5-26
Bearing ....................................... 00590-02835-71... 2 ....... 3-2 Ring, Back-Up .............................. 00590-03060-71 .. 1....... 6-8
Bearing ....................................... 00590-02893-71... 2 ..... 7-10 Ring, Back-Up .............................. 00590-03060-71 .. 1....... 6-9
Bearing ....................................... 00590-02893-71... 2 ..... 7-10 Ring, Packing............................... 00590-03460-71 .. 1....... 6-9
Bearing ....................................... 00590-03419-71... 1 ....... 4-2 Seal Kit ....................................... 00590-42195-71 .. 1....... 6-9
Bearing ....................................... 00590-39699-71... 2 ..... 2-11 Seal Kit ....................................... 00590-42999-71 .. 1....... 6-8
Bearing ....................................... 00590-39701-71... 1 ..... 2-11 Seal Oil ...................................... 00590-02878-71 .. 1....... 6-9
Bearing ....................................... 00590-39736-71... 1 ..... 2-12 Seal, Kit ...................................... 00590-03058-71 .. 1....... 6-7
Bearing ....................................... 00590-39736-71... 1 ..... 2-13 Seal, Oil ..................................... 00590-02878-71 .. 1....... 6-8
Bearing ....................................... 00590-39736-71... 1 ..... 2-14 Seal, Oil ..................................... 00590-02941-71 .. 1....... 6-8
Bearing ....................................... 00590-46101-71... 1 ....... 2-5 Seal, Oil ..................................... 00590-03188-71 .. 1....... 6-9
Brush Assembly ........................... 00590-41886-71... 1 ....... 3-3 Seal............................................ 00590-02802-71 .. 1....... 6-8
Brush Set ..................................... 00590-40856-71... 1 ..... 5-25 Seal............................................ 00590-03442-71 .. 1....... 6-9
Brush........................................... 00590-41782-71... 4 ..... 5-24 Seal............................................ 00590-39824-71 .. 1..... 5-24
Bulb, Light.................................... 00590-02792-71... 1 ..... 5-17 Shoe Assembly............................. 00590-04520-71 .. 2....... 4-6
Bulb, Light.................................... 00590-03451-71... 2 ..... 5-15 Sleeve, Bearing ............................ 00590-02942-71 .. 1....... 6-9
Bulb ............................................ 00590-05273-71... 1 ..... 5-11 Spring Assembly, Gas ................... 00590-40336-71 .. 2....... 2-4
Cable Assembly, Proximity ............. 00590-03028-71... 1 ....... 5-1 Spring, Brush ............................... 00590-04574-71 .. 1..... 5-25
Cable Assembly, Proximity ............. 00590-03287-71... 1 ....... 3-1 Spring, Brush ............................... 00590-47120-71 .. 4..... 5-24
Cable Assembly, Proximity ............. 00590-03287-71... 1 ....... 5-1 Spring, Compression, Hose Take-up 00590-03565-71 .. 1....... 4-7
Cable Assembly, Proximity ............. 00590-03288-71... 1 ....... 5-1 Spring, Compression .................... 00590-03566-71 .. 1....... 4-4
Card Assembly, Carriage Interface . 00590-40877-71... 1 ....... 5-2 Spring, Compression .................... 00590-03567-71 .. 1....... 6-2
Card Assembly, Display Controller .. 00590-47113-71... 1 ....... 5-6 Spring, Compression .................... 00590-03568-71 .. 1..... 5-26
Card Assembly, Interface ............... 00590-39581-71... 1 ....... 5-1 Spring, Return .............................. 00590-04521-71 .. 2....... 4-6
Card Assembly, Steer Encoder........ 00590-39761-71... 1 ....... 3-2 Spring, Tension ............................ 00590-02882-71 .. 5....... 7-3
Card Assembly, Wire Guidance ..... 00590-02843-71... 1 ....... 5-8 Spring, Tension ............................ 00590-02961-71 .. 1....... 2-6
Card Assembly, Wire Guidance ..... 00590-02843-71... 1 ....... 5-9 Spring, Tension ............................ 00590-02961-71 .. 1....... 3-2
Controller, Lift ............................... 00590-42650-71... 1 ....... 5-1 Spring, Torsion ............................. 00590-45841-71 .. 1..... 5-26
Controller, Traction........................ 00590-45693-71... 1 ....... 5-1 Spring......................................... 00590-03565-71 .. 1..... 2-11
Cylinder, Slave ............................. 00590-40558-71... 1 ....... 4-4 Spring......................................... 00590-03583-71 .. 1....... 6-8
Encoder Assembly......................... 00590-03299-71... 1 ....... 3-1 Spring......................................... 00590-03583-71 .. 1....... 6-9
Filter, Mechanical Cartridge........... 00590-03061-71... 1 ....... 6-2 Spring......................................... 00590-45842-71 .. 1..... 5-26
Fuse, 10A.................................... 00590-39822-71... 1 ..... 5-22 Steer Control Assembly, Toyota Tracker........................................
Fuse, 15 Amp .............................. 00590-00552-71... 3 ....... 5-3 .................................................. 00590-03633-71..... ....... 5-5
Fuse, 6 Amp ................................ 00590-03447-71... 2 ....... 5-3 Steer Control Assembly, Toyota Tracker........................................
Fuse ............................................ 00590-02781-71... 1 ....... 5-3 .................................................. 00590-03634-71..... ....... 5-5
Fuse ............................................ 00590-02856-71... 1 ....... 5-3 Switch (S2) .................................. 00590-03180-71 .. 1....... 5-1
Fuse ............................................ 00590-03182-71... 1 ....... 5-3 Switch, Emergency Power OFF (S21)..............................
Fuse ............................................ 00590-03446-71... 1 ..... 5-14 .................................................. 00590-03248-71 .. 1....... 5-2
Hardware Kit ............................... 00590-39794-71... 1 ..... 5-11 Switch, Operator’s Keyed (S1) ....... 00590-05217-71 .. 1....... 5-2
Hose Clamp Kit ............................ 00590-42213-71... 1 ....... 7-3 Switch, Push Button, Environmental (S2).......................................
Hose Clamp Kit ............................ 00590-42215-71... 1 ....... 7-3 .................................................. 00590-03216-71 .. 1....... 5-1
Key, Set (2) ................................. 00590-04577-71... 1 ....... 5-2 Switch, Rocker ............................. 00590-03095-71 .. 2..... 5-14
Kit, Axle Shaft ............................. 00590-39778-71... 1 ....... 4-3 Switch, Rocker ............................. 00590-03095-71 .. 2..... 5-15
Kit, BWI Service ........................... 00590-40415-71... 1 ..... 5-24 Switch, Wire Guidance................. 00590-03247-71 .. 1....... 5-2
Kit, Drive Gear ............................ 00590-39779-71... 1 ....... 4-3 Switch......................................... 00590-02995-71 .. 1..... 2-11
Kit, Field Coil ............................... 00590-47119-71... 1 ..... 5-24 Switch......................................... 00590-02995-71 .. 1..... 2-13
1-9 Issued: 5/11/07

Recommended Spare Parts List
Description Part No. Qty. Page Description Part No. Qty. Page
Switch .........................................00590-02995-71 ...1 .....5-19 Wheel Alteration .......................... 00590-40594-71... 1 ..... 2-13
Switch .........................................00590-02995-71 ...1 .....5-20 Wheel Alteration .......................... 00590-40594-71... 1 ..... 2-14
Switch .........................................00590-02995-71 ...2 .......2-4 Wheel, Load ................................ 00590-47132-71... 1 ..... 7-10
Tip Kit, Contactor ..........................00590-02782-71 ...1 .......5-4 Wheel, Load ................................ 00590-47134-71... 1 ..... 7-10
Tire, Black Polyethylene, 90 Durometer............................ Wheel, Poly ................................. 00590-02761-71... 1 ....... 2-9
...................................................00590-40284-71 ...1 .......4-8 Wheel ......................................... 00590-02763-71... 1 ..... 2-10
Valve, Solenoid without Coil ...........00590-40257-71 ...1 .......6-6 Wheel ......................................... 00590-02763-71... 1 ..... 2-11
Warning Lamp Assembly (Amber) ..00590-02785-71 ...1 .....5-11 Wheel ......................................... 00590-02763-71... 1 ..... 2-15
Wheel Alteration...........................00590-40594-71 ...1 .....2-12
Issued: 5/11/07 1-10

Hardware Parts List
Hardware Parts List 1
Description Part No. Qty. Description Part No. Qty.

Conduit .............................................. 00590-47102-71 .......3’ Screw M12 X 30..................................00590-39687-71 ...... AR
Elbow................................................. 00590-39599-71 ........2 Screw M12 X 40..................................00590-39688-71 ...... AR
Fastener, Self Clinching ........................ 00590-03011-71 ........2 Screw M12 X 50..................................00590-03168-71 ...... AR
Fastener, Self Clinching ........................ 00590-03079-71 ........5 Screw M12 x 60..................................00590-41864-71 ...... AR
Fastener, Self-Clinching......................... 00590-03436-71 ........4 Screw M12 X 70..................................00590-03607-71 ...... AR
Guard, Hose ....................................... 00590-03576-71 ......80 Screw M12 x 90..................................00590-39706-71 ...... AR
Nut, Clamp......................................... 00590-45418-71 ........1 Screw, Plastic .......................................00590-03625-71 ........ 2
Nut, Clamp......................................... 00590-45616-71 ........1 Screw, Self-Tapping ..............................00590-03591-71 ........ 4
Nut, Jam............................................. 00590-03162-71 ........2 Screw, Set, Nylon.................................00590-41927-71 ........ 2
Nut, Lock ............................................ 00590-00110-71 ........2 Screw, Set ...........................................00590-03474-71 ........ 1
Nut, Lock ............................................ 00590-03037-71 ........8 Screw .................................................00590-00211-71 ........ 1
Nut, Lock ............................................ 00590-39769-71 ........1 Screw .................................................00590-00416-71 ........ 2
Nut, Push............................................ 00590-03479-71 ........2 Screw .................................................00590-00616-71 ........ 2
Nut, Push............................................ 00590-39680-71 ........2 Screw .................................................00590-01444-71 ........ 2
Nut .................................................... 00590-00180-71 ........4 Screw .................................................00590-02706-71 ...... 18
Nut .................................................... 00590-02810-71 ........2 Screw .................................................00590-02760-71 ........ 4
Nut .................................................... 00590-02881-71 ......20 Screw .................................................00590-02764-71 ........ 3
Nut .................................................... 00590-02912-71 ........8 Screw .................................................00590-02770-71 ........ 5
Nut .................................................... 00590-02992-71 ........5 Screw .................................................00590-02846-71 ........ 3
Nut .................................................... 00590-03036-71 ........8 Screw .................................................00590-02883-71 ........ 2
Nut .................................................... 00590-03093-71 ........3 Screw .................................................00590-02908-71 ........ 2
Nut .................................................... 00590-03144-71 ........4 Screw .................................................00590-02917-71 ...... 18
Nut .................................................... 00590-03177-71 ........2 Screw .................................................00590-02929-71 ........ 4
Nut .................................................... 00590-03435-71 ........8 Screw .................................................00590-02951-71 ........ 1
Nut .................................................... 00590-03476-71 ........5 Screw .................................................00590-02960-71 ...... 20
Nut .................................................... 00590-03477-71 ........8 Screw .................................................00590-02981-71 ........ 2
Nut .................................................... 00590-03478-71 ........1 Screw .................................................00590-02989-71 ...... 11
Nut .................................................... 00590-03480-71 ........1 Screw .................................................00590-03001-71 ...... 22
Nut .................................................... 00590-03551-71 ........1 Screw .................................................00590-03006-71 ........ 2
Nut .................................................... 00590-03584-71 ........6 Screw .................................................00590-03008-71 ........ 1
Nut .................................................... 00590-03592-71 ......AR Screw .................................................00590-03013-71 ........ 1
Nut .................................................... 00590-03629-71 ........6 Screw .................................................00590-03018-71 ...... 38
Nut .................................................... 00590-14737-71 ........1 Screw .................................................00590-03021-71 ...... 12
Nut .................................................... 00590-39819-71 ........4 Screw .................................................00590-03022-71 ........ 2
Nut .................................................... 00590-45932-71 ........4 Screw .................................................00590-03023-71 ........ 1
Pin (min. order - 50) ............................. 00590-00182-71 ........2 Screw .................................................00590-03029-71 ...... 14
Pin, Clevis........................................... 00590-00446-71 ........1 Screw .................................................00590-03032-71 ...... 18
Pin, Cotter .......................................... 00590-01576-71 ........1 Screw .................................................00590-03071-71 ........ 2
Pin, Cotter .......................................... 00590-03076-71 ........6 Screw .................................................00590-03074-71 ...... 14
Pin, Cotter........................................... 00590-00444-71 ........2 Screw .................................................00590-03075-71 ........ 4
Pin, Cotter........................................... 00590-02944-71 ........6 Screw .................................................00590-03085-71 ...... 42
Pin, Cotter........................................... 00590-03076-71 ........1 Screw .................................................00590-03098-71 ........ 1
Pin, Cotter........................................... 00590-03076-71 ........4 Screw .................................................00590-03100-71 ...... 12
Pin, Pivot ............................................ 00590-03613-71 ........1 Screw .................................................00590-03113-71 ........ 6
Pin, Spiral ........................................... 00590-03496-71 ........1 Screw .................................................00590-03125-71 ...... 25
Pin, Spirol ........................................... 00590-03495-71 ........2 Screw .................................................00590-03127-71 ........ 9
Pin, Spring .......................................... 00590-03176-71 ........1 Screw .................................................00590-03158-71 ........ 2
Pin, Yoke ............................................ 00590-03130-71 ........2 Screw .................................................00590-03167-71 ...... 22
Pin ..................................................... 00590-40748-71 ........1 Screw .................................................00590-03172-71 ........ 2
Ring, Snap, External............................. 00590-03494-71 ........1 Screw .................................................00590-03175-71 ........ 8
Ring, Snap.......................................... 00590-00360-71 ........6 Screw .................................................00590-03204-71 ........ 2
Ring, Snap.......................................... 00590-02879-71 ........1 Screw .................................................00590-03421-71 ........ 1
Ring, Snap.......................................... 00590-02905-71 ........9 Screw .................................................00590-03422-71 ........ 2
Ring, Snap.......................................... 00590-02938-71 ........1 Screw .................................................00590-03424-71 ........ 6
Ring, Snap.......................................... 00590-03003-71 ........1 Screw .................................................00590-03425-71 ........ 2
Ring, Snap.......................................... 00590-03141-71 ........2 Screw .................................................00590-03426-71 ........ 8
Ring, Snap.......................................... 00590-03143-71 ........2 Screw .................................................00590-03430-71 ........ 6
Ring, Snap.......................................... 00590-03492-71 ........1 Screw .................................................00590-03431-71 ........ 2
Ring, Snap.......................................... 00590-03493-71 ........2 Screw .................................................00590-03432-71 ........ 6
Ring, Snap.......................................... 00590-03606-71 ........1 Screw .................................................00590-03433-71 ........ 4
Screw ................................................ 00590-03468-71 ........2 Screw .................................................00590-03434-71 ...... 12
Screw 20MM ...................................... 00590-03167-71 ......16 Screw .................................................00590-03435-71 ........ 4
Screw 30MM ...................................... 00590-39687-71 ......16 Screw .................................................00590-03465-71 ........ 5
Screw 40MM ...................................... 00590-39688-71 ......16 Screw .................................................00590-03470-71 ........ 2
Screw 50MM ...................................... 00590-03168-71 ......16 Screw .................................................00590-03471-71 ...... 10
1-11 Issued: 5/11/07

Hardware Parts List
Description Part No. Qty. Description Part No. Qty.

Screw ................................................. 00590-03471-71...... 10 Washer, Flat........................................ 00590-03092-71 ......12
Screw ................................................. 00590-03472-71........ 2 Washer, Flat........................................ 00590-03163-71 ........5
Screw ................................................. 00590-03591-71...... 19 Washer, Flat........................................ 00590-03482-71 ........2
Screw ................................................. 00590-39687-71...... 12 Washer, Flat........................................ 00590-44047-71 ........1
Screw ................................................. 00590-39708-71........ 1 Washer, Lock ...................................... 00590-00113-71 ........7
Screw ................................................. 00590-41894-71........ 2 Washer, Lock ...................................... 00590-02840-71 ......17
Screw ................................................. 00590-47107-71........ 2 Washer .............................................. 00590-00064-71 ........4
Screw ................................................. 00590-47109-71........ 8 Washer .............................................. 00590-00917-71 ........1
Shim................................................... 00590-03159-71........ 7 Washer .............................................. 00590-01319-71 ........2
Spacer, Pulley ...................................... 00590-02950-71........ 1 Washer .............................................. 00590-02710-71 ........1
Washer .............................................. 00590-03004-71........ 4 Washer .............................................. 00590-02813-71 ......12
Washer, End Cap ................................ 00590-41816-71........ 2 Washer .............................................. 00590-02948-71 ........2
Washer, Fiber...................................... 00590-02711-71........ 2 Washer .............................................. 00590-02968-71 ........4
Washer, Flat ........................................ 00590-00112-71........ 2 Washer .............................................. 00590-02973-71 ........2
Washer, Flat ........................................ 00590-00568-71...... 16 Washer .............................................. 00590-03092-71 ........6
Washer, Flat ........................................ 00590-02401-71........ 2 Washer .............................................. 00590-03595-71 ......12
Washer, Flat ........................................ 00590-02813-71...... AR Washer .............................................. 00590-03599-71 ........1
Washer, Flat ........................................ 00590-02940-71...... 30 Washer .............................................. 00590-39705-71 ......AR
Washer, Flat ........................................ 00590-02948-71...... 15 Washer .............................................. 00590-39919-71 ......AR
Washer, Flat ........................................ 00590-02969-71...... 25 Washer .............................................. 00590-41867-71 ........1
Washer, Flat ........................................ 00590-02973-71........ 5
Washer, Flat ........................................ 00590-02979-71........ 8
Issued: 5/11/07 1-12

SECTION 2 Finish and Accessories

Finish Details...................................................................................................................................... 2-5
Battery Gate Installation .................................................................................................................... 2-12
Sidegate Installation.......................................................................................................................... 2-15
Platform and Pallet Clamp Assembly ................................................................................................... 2-18
Pedal Assembly, Pallet Clamp ............................................................................................................ 2-21
Guide Roller Assembly Weldment (71.75 in. Roller Width).................................................................... 2-26
Wheel Assembly, Switched................................................................................................................ 2-30
Roller Switch Assembly (2.25 in. x 3.12 in. Wheel) .............................................................................. 2-38
Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO) ......................................................... 2-41
Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO) ............................. 2-46
Fire Extinguisher Installation ............................................................................................................... 2-48
Mast Guards.................................................................................................................................... 2-50
Tether, Mechanical Installation ........................................................................................................... 2-52
Battery Accessories ........................................................................................................................... 2-54
2-1 Issued: 5/11/07

Toyota Model 6BPU15 - Finish and Accessories
Major Assemblies
Major Assemblies 2
10
11
8
7
9
5
TOYOPKR
Figure 2-1: Major Assemblies
Issued: 5/11/07 2-2

Major Assemblies
FIGURE 2-1
ITEM NO.
1 Ref. Power Section Weldment (Contact Technical Support)
2 Ref. Battery Gate Installation (See Figure 2-3.)
3 Ref. Steering and Control Components (See Figure 3-1a.)
4 Ref. Drive and Brake Components (See Figure 4-1.)
5 Ref. Electrical System (See Figure 5-1a.)
6 Ref. Contactor Assembly (See Figure 5-3.)
7 Ref. Manifold Assembly, Lift/Lower (See Figure 6-3.)
8 Ref. Motor Assembly, Lift (See Figure 5-25.)
9 Ref. Pump and Motor Assembly, Lift (See Figure 6-7.)
10 Ref. Cylinder Assemblies, Lift (See Figure 6-8.)
11 Ref. Elevating Section(See Figure 7-1a.)
List 2-1: Major Assemblies
2-3 Issued: 5/11/07

Major Assemblies
Issued: 5/11/07 2-4

Finish Details
Finish Details 2
2
31
6
30
18
DETAIL A 33
9 5
SEE DETAIL A
4
23
3
22
34 32
40
49
11 50 51 37 39 38
O114-021-009-V1 SHT 1 OF 4
Figure 2-2a: Finish Details
2-5 Issued: 5/11/07

Finish Details
Finish Details 2
44
42
5 44
43
17
41
10 25
D
12
20
21 13 19 36 35 16
O114-021-009-V2 SHT 2 OF 4
Figure 2-2b: Finish Details
Issued: 5/11/07 2-6

Finish Details
Finish Details 2
45
47
VIEW A-A
VIEW B-B
46
B
A
O114-021-009-V3 SHT 3 OF 4
Figure 2-2c: Finish Details
2-7 Issued: 5/11/07

Finish Details
Finish Details 2
52 53
14
O114-021-009-V4 SHT 4 OF 4
Figure 2-2d: Finish Details
Issued: 5/11/07 2-8

Finish Details
FIGURE 2-2
ITEM NO.
1 1 00590-41810-71 Decal, Warning, Battery
2 1 00590-03505-71 Decal, Overhead Guard
3 2 00590-03511-71 Plate, Identification
4 8 00590-02956-71 Stud
5 3 00590-03014-71 Decal, Toyota
6 1 00590-04496-71 Decal, Toyota
8 1 00590-03524-71 Decal, Disconnect
9 1 00590-03205-71 Cover, Top Tractor
10 1 00590-03502-71 Decal, Icon
11 1 00590-03409-71 Decal, Bumper A
12 1 00590-03500-71 Decal, Guidance/Bypass A
13 2 00590-00113-71 Washer, Lock
14 1 00590-03512-71 Decal, Emergency Lower
15 1 00590-03501-71 Decal, Guidance/Bypass (Not Shown) B
16 1 00590-03397-71 Pad, Foam, Right-Hand
17 1 00590-03398-71 Pad, Foam, Left-Hand
18 1 00590-03513-71 Decal
19 1 00590-03265-71 Cover
20 2 00590-00616-71 Screw
21 2 00590-00112-71 Washer, Flat
22 2 00590-03264-71 Button Assembly
23 2 00590-03479-71 Nut, Push
25 1 00590-03401-71 Cover, Assembly, Bucket
26 1 Ref. Tether, Mechanical Installation (See Figure 2-18.) (Not
shown)
30 2 00590-39678-71 Receptacle, Clip-on
31 2 00590-39679-71 Knob
32 1 00590-03503-71 Decal, Battery Cable
33 2 00590-39680-71 Nut, Push
34 1 00590-03416-71 Decal, Toyota
35 1 00590-02752-71 Pad, Pedal, Soft (Standard)
1 00590-02753-71 Pad, Pedal, Hard (Optional), 1/2 inch Non-Skid
36 1 00590-02824-71 Pad, Floor, Soft (Standard)
1 00590-02825-71 Pad, Floor, Hard (Optional), 1/2 inch Non-Skid
37 1 00590-39587-71 Cover, Battery, Right-Hand
1 00590-39588-71 Cover, Battery, Left-Hand
38 4 00590-03435-71 Screw
39 AR 00590-39919-71 Washer
40 1 00590-03116-71 Cover, Rear Tractor (Standard)
1 00590-39820-71 Cover, Rear Tractor (Cold Storage)
41 1 00590-03515-71 Decal, Warning
42 1 00590-03530-71 Plate, Specification, Lower/Lift, US
43 1 00590-03526-71 Plate, UL Control Number C
A= With Wire Guidance
B= Without Wire Guidance
C= E - Label
List 2-2: Finish Details (Sheet 1 of 2)
2-9 Issued: 5/11/07

Finish Details
FIGURE 2-2
ITEM NO.
44 6 00590-02956-71 Stud C
45 1 00590-03506-71 Decal, Warning, Drive Unit
46 1 00590-03508-71 Label, ESD
47 2 00590-39682-71 Decal, Motor Controller
49 1 00590-41850-71 Weldment, Gate, Bumper
50 4 00590-39687-71 Screw
51 4 00590-02813-71 Washer
52 1 00590-41840-71 Bracket, Light
53 2 00590-03085-71 Screw
C= E - Label
List 2-2: Finish Details (Sheet 2 of 2)
Issued: 5/11/07 2-10

Finish Details
2-11 Issued: 5/11/07

Battery Gate Installation
Battery Gate Installation 2
4 5 6 9
2
12
13
14.31 Inch
11
14
10
16
15
15.28 Inch
20
18
19 17
114-008-785_H
Figure 2-3: Battery Gate Installation
Issued: 5/11/07 2-12

FIGURE 2-3
ITEM NO.
1 1 00590-02750-71 Battery Gate, Right-Hand (Not Shown) A
2 1-2 00590-02820-71 Battery Gate, Left-Hand (QTY 2 for Bat. Compt. Size (inch) A, B
32.5H x 36.75W x 14.5D
3 2 00590-02896-71 Plug, Battery
4 1 00590-02958-71 Spacer, Battery A
5 2 00590-02973-71 Washer A
6 2 00590-03071-71 Screw A
8 2 00590-03162-71 Nut, Jam
9 6 00590-03255-71 Roller Assembly (includes: Items 10 thru 13), 14.31 inch
10 1 00590-39683-71 Tube, Roller
11 2 00590-39684-71 Sleeve, Bearing
12 1 00590-39685-71 Shaft
13 2 00590-00065-71 Ring, Retainer
14 6 00590-47007-71 Roller Assembly (includes: Items 15 thru 20), 15.28 inch
15 2 00590-02948-71 Washer, Flat
16 2 00590-00065-71 Ring, Retainer
17 1 00590-39685-71 Shaft, Roller
18 2 00590-00063-71 Roller, Battery
19 1 00590-47098-71 Spacer
20 2 00590-47099-71 Spacer
A= Battery Compartment Size (in.) 32.5H x 31.5L x 13.25W
B= Battery Compartment Size (in.) 32.5H x 36.75L x 14.5W
List 2-3: Battery Gate Installation
2-13 Issued: 5/11/07

Issued: 5/11/07 2-14

Sidegate Installation
Sidegate Installation 2
2 5 19 12 18 4 3 9
O114-021-011-B-1 SHT 1 OF 2
Figure 2-4a: Sidegate Installation
2-15 Issued: 5/11/07

Sidegate Installation 2
22
20 9 21 10 7 23 6 4 3
15 14 13 16 14 15 17
O114-021-011-B-2 SHT 2 OF 2
Figure 2-4b: Sidegate Installation
Issued: 5/11/07 2-16

FIGURE 2-4
ITEM NO.
2 1 00590-02821-71 Plate, Sidegate
3 1 00590-02897-71 Plate, Sidegate
4 1 00590-02959-71 Sidegate, Machine, Right-Hand
5 1 00590-03017-71 Sidegate, Machine, Left-Hand
6 4 00590-03072-71 Bearing, Sleeve, Flanged R
7 2 00590-03117-71 Pin, Pivot
8 4 00590-03163-71 Washer, Flat
9 12 00590-03029-71 Screw
10 2 00590-40336-71 Spring Assembly, Gas (includes:) R
2 00590-41869-71 Ball, Joint
00590-47100-71 Spring Assembly, Gas (S/N 71,684 and Up)
12 3 00590-00556-71 Cable Tie B
13 2 00590-02995-71 Switch B, R
14 2 00590-02794-71 Housing, Inner, Mast Limit B
15 2 00590-02871-71 Housing, Outer B
16 2 00590-02931-71 Lever, Mast, Limt Switch B
17 4 00590-03100-71 Screw B
18 1 00590-40277-71 Cable, Sidegate, Interlock B
19 1 00590-40282-71 Cable, Sidegate, Interlock B
20 2 00590-03174-71 Clamp, Loop, Cushioned B
21 2 00590-02989-71 Screw B
22 4 00590-03278-71 Stop, Sidegate
23 2 00590-03482-71 Washer, Flat
A= Standard
B= With Safety Interlock
R= Recommended Spare
List 2-4: Sidegate Installation
2-17 Issued: 5/11/07

Platform and Pallet Clamp Assembly
Platform and Pallet Clamp Assembly 2
20
18
9
17 8
10
19
11
13
12
16
O114-019-669-J
Figure 2-5: Platform and Pallet Clamp Assembly
Issued: 5/11/07 2-18

FIGURE 2-5
ITEM NO.
2 1 00590-02822-71 Pedal Assembly, Pallet Clamp (See Figure 2-6.) A
4 3 00590-02960-71 Screw A
6 1 00590-40410-71 Weldment, Guard A
7 2 00590-41863-71 Screw A
8 3 00590-02973-71 Washer, Flat A
9 1 00590-03204-71 Screw A
10 1 00590-45932-71 Nut A
11 1 00590-03579-71 Flange, Clevis A
12 2 00590-03584-71 Nut A
13 1 00590-03588-71 Cable, Assembly A
16 1 00590-40292-71 Pallet clamp (includes:) A
1 00590-46101-71 Bearing R
2 00590-40330-71 Pin, Spiral
1 00590-39949-71 Spring
17 3 00590-03599-71 Washer, Flat A
18 1 00590-03606-71 Ring, Snap A
19 1 00590-03610-71 Pulley, Cable A
20 1 NSS Weldment, Platform, Toyota B
A= With Pallet Clamp
B= Not Sold Separately
List 2-5: Platform and Pallet Clamp Assembly
2-19 Issued: 5/11/07

Issued: 5/11/07 2-20

Pedal Assembly, Pallet Clamp
Pedal Assembly, Pallet Clamp 2
O114-009-319-B
Figure 2-6: Pedal Assembly, Pallet Clamp
FIGURE 2-6
ITEM NO.
1 00590-02822-71 Pedal Assembly, Pallet Clamp
1 1 00590-02751-71 Shaft, Pivot
2 1 00590-02823-71 Weldment, Bracket, Pivot
3 1 00590-39686-71 Weldment, Pedal
4 1 00590-02961-71 Spring, Tension R
List 2-6: Pedal Assembly, Pallet Clamp
2-21 Issued: 5/11/07

Platform Extension Assembly (47 in. to 55 in.)
Platform Extension Assembly (47 in. to 55 in.) 2
4 5 3
5 1
O114-009-271-A
Figure 2-7: Platform Extension Assembly (47 in. to 55 in.)
Issued: 5/11/07 2-22

FIGURE 2-7
ITEM NO.
1 2 00590-02754-71 Plate, Extension Mounting A
2 00590-02755-71 Plate, Extension Mounting B
2 00590-02756-71 Plate, Extension Mounting C
2 1 00590-02826-71 Plate, Extension Mounting (Right-Hand) A
1 00590-02827-71 Plate, Extension Mounting (Right-Hand) B
1 00590-02828-71 Plate, Extension Mounting (Right-Hand) C
3 1 00590-02899-71 Plate, Extension Mounting (Left-Hand) A
1 00590-02900-71 Plate, Extension Mounting (Left-Hand) B
1 00590-02901-71 Plate, Extension Mounting (Left-Hand) C
4 2 00590-02962-71 Weldment, Platform Extension A
2 00590-02963-71 Weldment, Platform Extension B
2 00590-02964-71 Weldment, Platform Extension C
5 24 00590-03018-71 Screw
A= Overall Platform Width - 47 inches
B= Overall Platform Width - 51 inches
C= Overall Platform Width - 55 inches
List 2-7: Platform Extension Assembly (47 in. to 55 in.)
2-23 Issued: 5/11/07

Platform Extension Assembly (59 in. to 63 in.) 2
4 5 3
5
6
6 1 6 4
O114-009-263-A
Figure 2-8: Platform Extension Assembly (59 in. to 63 in.)
Issued: 5/11/07 2-24

FIGURE 2-8
ITEM NO.
1 2 00590-02757-71 Plate, Extension Mounting A
2 00590-02758-71 Plate, Extension Mounting B
2 1 00590-02829-71 Plate, Extension Mounting, (Right-Hand) A
1 00590-02830-71 Plate, Extension Mounting, (Right-Hand) B
3 1 00590-02902-71 Plate, Extension Mounting, (Left-Hand) A
1 00590-02903-71 Plate, Extension Mounting, (Left-Hand) B
4 2 00590-02965-71 Weldment, Platform, Extension A
2 00590-02966-71 Weldment, Platform, Extension B
5 14 00590-03018-71 Screw
6 14 00590-03074-71 Screw
A= Platform Width - 59 inches
B= Platform Width - 63 inches
List 2-8: Platform Extension Assembly (59 in. to 63 in.)
2-25 Issued: 5/11/07

Guide Roller Assembly Weldment (71.75 in. Roller Width)
Guide Roller Assembly Weldment (71.75 in. Roller Width) 2
7
2
10
O114-008-211-A
Figure 2-9: Guide Roller Assembly Weldment (71.75 in. Roller Width)
Issued: 5/11/07 2-26

Guide Roller Assembly Weldment (71.75 in. Roller Width)
FIGURE 2-9
ITEM NO.
2 4 00590-02832-71 Shaft, Eccentric
3 4 00590-02905-71 Ring, Snap
4 4 00590-02968-71 Washer
5 4 00590-00246-71 Washer, Lock
6 4 00590-03075-71 Screw
7 1 00590-03119-71 Weldment, Bar, Left-Hand A
1 00590-03120-71 Weldment, Bar, Left-Hand B
8 1 00590-03165-71 Weldment, Bar, Right-Hand A
1 00590-03166-71 Weldment, Bar, Right-Hand B
9 4 00590-03209-71 Assembly, Wheel, Guide (includes:)
1 00590-02761-71 Wheel, Poly R
2 00590-02833-71 Bearing, Ball R
10 4 00590-02760-71 Screw
A= Single Load Wheel
B= Dual Load Wheel
List 2-9: Guide Roller Assembly Weldment (71.75 in. Roller Width)
2-27 Issued: 5/11/07

Guide Roller Installation (45.25 in. to 47 in. Guide Roller Width)
Guide Roller Installation (45.25 in. to 47 in. Guide Roller Width) 2
5 A
4 16
1
VIEW A-A
TOP VIEW
3 6 5 18 11
10
2 8 1 15 14 7
O114-008-422,3,4
Figure 2-10: Guide Roller Installation (45.25 in. to 47 in. Guide Roller Width)
Issued: 5/11/07 2-28

FIGURE 2-10
ITEM NO.
1 4 00590-41844-71 Weldment, Bracket
2 3 00590-02834-71 Wheel Assembly (includes:)
1 00590-02763-71 Wheel R
2 00590-02835-71 Bearing, Ball R
3 4 00590-41845-71 Shaft, Pivot
4 8 00590-02969-71 Washer, Flat
5 4 00590-02706-71 Screw
6 4 00590-03076-71 Pin, Cotter
7 2 00590-03121-71 Angle, Support Roller
8 16 00590-03167-71 Screw 20MM
16 00590-39687-71 Screw 30MM
16 00590-39688-71 Screw 40MM
16 00590-03168-71 Screw 50MM
10 4 00590-03379-71 Spacer, Roller Weldment, 4 in.
4 00590-39689-71 Spacer, Roller Weldment, 6 in.
11 4 00590-03580-71 Plate, Wheel, 0.12 in.
4 00590-39690-71 Plate, Wheel, 0.23 in.
4 00590-39691-71 Plate, Wheel, 0.38 in.
4 00590-03581-71 Plate, Wheel, 0.75 in.
4 00590-03589-71 Plate, Wheel, 1.00 in.
4 00590-03378-71 Plate Wheel, 0.59 in.
14 16 00590-03592-71 Nut
15 16 00590-02813-71 Washer, Flat
16 1 00590-41846-71 Wheel Assembly, Switched (See Figure 2-11.)
18 8 00590-03607-71 Screw
List 2-10: Guide Roller Installation (45.25 in. to 47 in. Guide Roller Width)
2-29 Issued: 5/11/07

Wheel Assembly, Switched
Wheel Assembly, Switched 2
3 21 7 9 10
11
18
16
14
1
15
17
20 12 15
O114-019-712-A-TOYOTA
Figure 2-11: Wheel Assembly, Switched
Issued: 5/11/07 2-30

FIGURE 2-11
ITEM NO.
1 1 00590-39694-71 Axle, Wheel
2 2 00590-39695-71 Ring, Snap
3 1 00590-41843-71 Weldment, Roller Pivot
4 1 00590-39697-71 Weldment, Plate
1 00590-02763-71 Wheel R
2 00590-02835-71 Bearing, Ball R
6 8 00590-02969-71 Washer, Flat
7 1 00590-02706-71 Screw
8 1 00590-41842-71 Shaft, Pivot
9 1 00590-03076-71 Pin, Cotter
10 2 00590-39699-71 Bearing R
11 1 00590-39700-71 Pin, Dowel
12 1 00590-03565-71 Spring R
14 1 00590-02995-71 Switch R
15 2 00590-02794-71 Housing Inner
16 1 00590-02871-71 Housing Outer
17 1 00590-02931-71 Lever
18 2 00590-03100-71 Screw
20 1 00590-39701-71 Bearing R
21 1 00590-39702-71 Cable
List 2-11: Wheel Assembly, Switched
2-31 Issued: 5/11/07

Issued: 5/11/07 2-32

A
13
TOP VIEW
VIEW A-A
17
19 SIDE VIEW
16
15 14 3 18 8
O114-008-478 SHT 1 OF 2
Figure 2-12a: Guide Roller Installation (47.50 in. to 67 in. Guide Roller Width)
2-33 Issued: 5/11/07

23 24
20
25
21
22
O114-008-478-2 SHT 2 OF 2
Figure 2-12b: Guide Roller Installation (47.50 in. to 67 in. Guide Roller Width)
Issued: 5/11/07 2-34

FIGURE 2-12
ITEM NO.
2 1 00590-40744-71 Switch Assembly, Roller (See Figure 2-13.)
3 AR 00590-41794-71 Guide Roller Assembly (includes: Items 20 thru 25)
5 16 00590-03592-71 Nut
6 16 00590-39705-71 Washer, Lock
7 16 00590-02813-71 Washer, Flat
8 16 00590-39687-71 Screw M12 x 30
16 00590-39688-71 Screw M12 x 40
16 00590-03168-71 Screw M12 x 50
16 00590-03607-71 Screw M12 x 70
16 00590-39706-71 Screw M12 x 90
13 2 00590-03121-71 Support, Angle
14 1 00590-39707-71 Clamp
15 1 00590-39708-71 Screw
16 AR 00590-03580-71 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.12 in.)
AR 00590-39690-71 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.25 in.)
17 AR 00590-39713-71 Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.12 in.)
18 AR 00590-39722-71 Spacer, Roller, 4 Holes, 3 in.
AR 00590-03379-71 Spacer, Roller, 4 Holes, 4 in.
19 1 00590-39726-71 Spacer, Roller, 5 Holes, 3 in.
1 00590-39727-71 Spacer, Roller, 5 Holes, 4 in.
List 2-12: Guide Roller Installation (47.50 in. to 67 in. Guide Roller Width) (Sheet 1 of 2)
2-35 Issued: 5/11/07

FIGURE 2-12
ITEM NO.
20 1 00590-41795-71 Weldment, Roller
1 00590-40594-71 Wheel Alteration R
1 00590-39736-71 Bearing R
22 1 00590-41796-71 Axle, Wheel
23 1 00590-03076-71 Pin, Cotter
24 1 00590-02706-71 Screw
25 3 00590-01319-71 Washer, Flat
List 2-12: Guide Roller Installation (47.50 in. to 67 in. Guide Roller Width) (Sheet 2 of 2)
Issued: 5/11/07 2-36

2-37 Issued: 5/11/07

Roller Switch Assembly (2.25 in. x 3.12 in. Wheel)
Roller Switch Assembly (2.25 in. x 3.12 in. Wheel) 2
9 3
12
11
10
19
4
20
16
18
14
5
15
13
O114-009-789-A
Figure 2-13: Roller Switch Assembly (2.25 in. x 3.12 in. Wheel)
Issued: 5/11/07 2-38

FIGURE 2-13
ITEM NO.
2 1 00590-40746-71 Weldment, Roller
3 1 00590-39742-71 Cable Assembly, Auto Steer
4 1 00590-40747-71 Weldment, Pin
5 1 00590-40748-71 Pin
6 1 00590-02995-71 Switch R
7 2 00590-02794-71 Housing, Inner
8 1 00590-02871-71 Housing, Outer
9 1 00590-02931-71 Lever
10 1 00590-40750-71 Spring
11 2 00590-00920-71 Bearing, Sleeve
12 2 00590-03100-71 Screw
13 2 00590-01319-71 Washer
1 00590-39736-71 Bearing R
15 2 00590-40749-71 Shaft, Collar
16 2 00590-03606-71 Ring, Snap
18 1 00590-03130-71 Pin, Yoke
19 1 00590-02940-71 Washer, Flat
20 1 00590-01576-71 Pin, Cotter
List 2-13: Roller Switch Assembly (2.25 in. x 3.12 in. Wheel)
2-39 Issued: 5/11/07

Issued: 5/11/07 2-40

Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO)
Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO) 2
VIEW A-A TOP VIEW
14 A
SIDE VIEW
16
13
5 17 1 15 4
O114-008-437-P SHT 1 OF 2
Figure 2-14a: Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO)
2-41 Issued: 5/11/07

Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO) 2
21 22 18
23
19
20
O114-008-437-P2 SHT 2 OF 2
Figure 2-14b: Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO)
Issued: 5/11/07 2-42

FIGURE 2-14
ITEM NO.
1 AR 00590-41794-71 Guide Roller Assembly (includes Items 18 thru 23)
3 AR 00590-40744-71 Assembly, Switch Roller(See Figure 2-13.)
4 AR 00590-39687-71 Screw M12 X 30
AR 00590-39688-71 Screw M12 X 40
AR 00590-03168-71 Screw M12 X 50
AR 00590-03607-71 Screw M12 X 70
AR 00590-39706-71 Screw M12 x 90
AR 00590-41864-71 Screw M12 x 60
5 AR 00590-02813-71 Washer, Flat
6 AR 00590-39705-71 Washer
13 AR 00590-03580-71 Plate, Wheel (7.75 in. x 3.38 in. x 0.12 in.)
AR 00590-39690-71 Plate, Wheel (7.75 in. x 3.38 in. x 0.23 in.)
14 AR 00590-41831-71 Plate, Wheel (10.00 x 4.50 in. x 0.12 in.)
AR 00590-41832-71 Plate, Wheel (10.00 x 4.50 in. x 0.18 in.)
15 AR 00590-39722-71 Roller, Spacer (7.75 in. x 3.38 in. x 3.00 in.)
AR 00590-03379-71 Roller, Spacer (7.75 in. x 3.38 in. x 4.00 in.)
16 AR 00590-41823-71 Roller, Spacer (10.00 x 4.50 in. x 3.00 in.)
AR 00590-39727-71 Roller, Spacer (10.00 x 4.50 in. x 4.00 in.)
AR 00590-03592-71 Nut
17 AR 00590-03121-71 Support, Angle
18 1 00590-41795-71 Weldment, Roller
List 2-14: Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO) (Sheet 1 of 2)
2-43 Issued: 5/11/07

FIGURE 2-14
ITEM NO.
1 00590-39736-71 Bearing R
20 1 00590-41796-71 Axle, Wheel
21 1 00590-03076-71 Pin, Cotter
22 1 00590-02706-71 Screw
23 3 00590-01319-71 Washer, Flat
List 2-14: Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO) (Sheet 2 of 2)
Issued: 5/11/07 2-44

2-45 Issued: 5/11/07

Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO)
Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in.
BLO) 2
TOP VIEW
VIEW A-A
8
10 SIDE VIEW
11
16
6
15
12
4 12 15 1 14
O114-019-419-G
Figure 2-15: Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO)
Issued: 5/11/07 2-46

Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO)
FIGURE 2-15
ITEM NO.
2 4 00590-02834-71 Wheel, Assembly (includes:)
1 00590-02763-71 Wheel R
2 00590-02835-71 Bearing, Ball R
3 4 00590-41845-71 Shaft, Pivot
4 8 00590-02969-71 Washer, Flat
5 4 00590-02706-71 Screw
6 4 00590-03076-71 Pin, Cotter
8 16 00590-03167-71 Screw
10 2 00590-03380-71 Roller, Spacer (7.75 in. x 3.38 in. x 8.00 in.)
2 00590-41820-71 Roller, Spacer (7.75 in. x 3.38 in. x 8.56 in.)
11 2 00590-03580-71 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.12 in.)
2 00590-39710-71 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.50 in.)
2 00590-03589-71 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 1.00 in.)
12 8 00590-39687-71 Screw
14 8 00590-03592-71 Nut
15 8 00590-02813-71 Washer
16 1 00590-41846-71 Wheel Assembly, Switched (See Figure 2-11.)
List 2-15: Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO)
2-47 Issued: 5/11/07

Fire Extinguisher Installation
Fire Extinguisher Installation 2
6 1 3
O114-010-375-A
Figure 2-16: Fire Extinguisher Installation
Issued: 5/11/07 2-48

Fire Extinguisher Installation
FIGURE 2-16
ITEM NO.
1 3 00590-02764-71 Screw
2 2 00590-00416-71 Screw
3 3 00590-00113-71 Washer, Lock
4 2 00590-00224-71 Washer, Lock
5 1 00590-47515-71 Extinguisher
6 1 00590-42303-71 Bracket, Fire Extinguisher
List 2-16: Fire Extinguisher Installation
2-49 Issued: 5/11/07

Mast Guards
Mast Guards 2
12
12
7
10
8
6
6
9
10
11
1011812_E1 SHT 1 OF 2
Figure 2-17a: Mast Guards
Issued: 5/11/07 2-50

Mast Guards
Mast Guards 2
3
3
1011812_E2 SHT 2 OF 2
Figure 2-17b: Mast Guards
FIGURE 2-17
ITEM NO.
1 1 00590-02972-71 Guard, Screen, Mast B
2 4 00590-03021-71 Screw
3 4 00590-03078-71 Washer, Lock B
6 1 00590-47101-71 Guard, Glass, Mast A
7 4 00590-45837-71 Bracket A
8 4 00590-46063-71 Grip, Plate A
9 1’ 00590-46067-71 Tape A
10 8 00590-03001-71 Screw A
11 4 00590-02940-71 Washer, Flat A
12 3’ 00590-47102-71 Conduit A
A= Glass
B= Screen
List 2-17: Mast Guards
2-51 Issued: 5/11/07

Tether, Mechanical Installation
Tether, Mechanical Installation 2
O838-004-635-B
Figure 2-18: Tether, Mechanical Installation
Issued: 5/11/07 2-52

Tether, Mechanical Installation
FIGURE 2-18
ITEM NO.
1 1 00590-02767-71 Tether, 6 ft.
1 00590-39747-71 Tether, 7 ft.
1 00590-39748-71 Tether, 8 ft.
1 00590-02767-71 Tether, Rope
2 1 00590-46772-71 Tether, Retractable
1 00590-41888-71 Tether, Retractable, 10 ft.
3 1 00590-05245-71 Belt (Small 30 in. to 38 in. Waist)
1 00590-05246-71 Belt (Med. 34 in. To 42 in. Waist)
1 00590-05247-71 Belt (Large 40 in. to 48 in. Waist)
1 00590-05248-71 Belt (Extra Large 48 in. to 56 in. Waist)
4 1 00590-05249-71 Harness, Full Body, Small A
1 00590-39753-71 Harness, Full Body, Medium A
1 00590-39754-71 Harness, Full Body, Large A
1 00590-39755-71 Harness, Full Body, Extra Large A
1 00590-39756-71 Harness, Full Body, Small B
1 00590-39757-71 Harness, Full Body, Medium B
1 00590-39758-71 Harness, Full Body, Large B
1 00590-39759-71 Harness, Full Body, Extra Large
5 1 00590-41889-71 Construction Tux, Small
1 00590-41890-71 Construction Tux, Medium
1 00590-41891-71 Construction Tux, Large
1 00590-41892-71 Construction Tux, Extra Large
1 00590-41893-71 Construction Tux, Extra, Extra Large
A= Deluxe (Floating Shoulder Strap)
B= Standard
List 2-18: Tether, Mechanical Installation
2-53 Issued: 5/11/07

Battery Accessories
Battery Accessories 2
TOYOTA BATTERY PULLER
Figure 2-19: Battery Accessories
Issued: 5/11/07 2-54

Battery Accessories
FIGURE 2-19
ITEM NO.
1 1 00590-03535-71 Battery Stand, Double, 18 in. x 42 in. x 5.5 - 7 in.
2 1 00590-03534-71 Battery Stand, Single, 18 in. x 42 in. x 5.5 - 7 in.
3 1 00590-47103-71 Battery Handling System, 24 Volt
1 00590-03537-71 Battery Handling System, 36 Volt
List 2-19: Battery Accessories
2-55 Issued: 5/11/07

Battery Accessories
Issued: 5/11/07 2-56

SECTION 3 Steering and Controls
Steering and Control Components ........................................................................................................ 3-3

Steering Wheel Assembly .................................................................................................................... 3-8
Steer Motor and Gearbox Assembly ................................................................................................... 3-10
3-1 Issued: 5/11/07

Toyota Model 6BPU15 - Steering and Controls
Issued: 5/11/07 3-2

Steering and Control Components
Steering and Control Components 3
2 1 3
38
36
6
5
37
O114-021-001-1 SHT 1 OF 4
Figure 3-1a: Steering and Control Components
3-3 Issued: 5/11/07

7 30 8 34 19 29
31
32
33
16
15
14
13
17
18
20
18
O114-021-001-2 SHT 2 OF 4
Figure 3-1b: Steering and Control Components
Issued: 5/11/07 3-4

12
7
21
11
10
O114-021-001_C SHT 3 OF 4
Figure 3-1c: Steering and Control Components
3-5 Issued: 5/11/07

25 23 24 22
26
28 27
O114-021-001-3 SHT 4 OF 4
Figure 3-1d: Steering and Control Components
Issued: 5/11/07 3-6

FIGURE 3-1
ITEM NO.
1 3 00590-02770-71 Screw
2 3 00590-02840-71 Washer, Lock
3 1 00590-42225-71 Motor, Steer and Gearbox (See Figure 3-3.)
4 1 00590-02975-71 Gear, Spur
5 1 00590-03023-71 Screw
6 1 00590-03208-71 Washer, Flat
7 4 00590-03432-71 Screw
8 1 00590-03266-71 Bracket, Sensor
9 2 00590-49993-71 Standoff, Flag
10 2 00590-03430-71 Screw
11 2 00590-02940-71 Washer, Flat
12 1 00590-03211-71 Sensor, Flag 90 Degrees
13 1 00590-03170-71 Block, Bearing
14 2 00590-02851-71 Washer, Lock
15 2 00590-03022-71 Screw
16 1 00590-02769-71 Shaft
17 1 00590-00920-71 Bearing, Sleeve R
18 1 00590-02839-71 Gear, Encoder
1 00590-43061-71 Gear, Encoder (S/N 71,046 and up)
19 1 00590-02974-71 O-Ring R
20 1 00590-03276-71 Shaft, Encoder
21 1 00590-03176-71 Pin, Spring
22 1 00590-39760-71 Cable, Steer Encoder
23 4 00590-02940-71 Washer, Flat
24 4 00590-03103-71 Spacer, Threaded
25 2 00590-02908-71 Screw
26 2 00590-02973-71 Washer, Flat
27 1 00590-03169-71 Steering Wheel Assembly (See Figure 3-2.)
28 1 00590-03210-71 Bracket, Steer
29 1 00590-00556-71 Cable Tie
30 1 00590-03287-71 Cable Assembly, Proximity R
31 1 00590-03268-71 Bracket
32 1 00590-02700-71 Grommet
33 1 00590-03494-71 Ring, Snap, External
34 1 00590-03299-71 Encoder Assembly R
35 1 Ref. Control Assembly, Steer, Toyota Tracker (Not Shown) (See
Figure 5-5.)
36 2 00590-03124-71 Shim
37 1 00590-42244-71 Screw
38 1 00590-43048-71 Keyway
List 3-1: Steering and Control Components
3-7 Issued: 5/11/07

Steering Wheel Assembly
Steering Wheel Assembly 3
25
18
22
21
23
24
10
30
9
14
17
27
12
19
13
12
16
11
O114-021-058
Figure 3-2: Steering Wheel Assembly
Issued: 5/11/07 3-8

Steering Wheel Assembly
FIGURE 3-2
ITEM NO.
1 1 00590-02771-71 Knob, Steering Wheel
2 1 00590-00211-71 Screw
4 1 00590-02976-71 Shaft
5 1 00590-03024-71 Plate, Steer, Mounting
6 1 00590-03083-71 Plate, Steering Wheel
8 2 00590-03172-71 Screw
9 1 00590-03212-71 Plate, Steer Disc
10 1 00590-03268-71 Bracket
11 1 00590-39761-71 Card Assembly, Steer Encoder R
12 2 00590-02835-71 Bearing R
13 1 00590-03492-71 Ring, Snap
14 1 00590-03473-71 Screw
16 1 00590-03480-71 Nut
17 1 00590-02961-71 Spring, Tension R
18 1 00590-46374-71 Block, Friction
19 1 00590-02969-71 Washer, Flat
21 2 00590-03542-71 Pin, Dowel, Retainer
22 1 00590-03573-71 Bolt, Eye
23 1 00590-03496-71 Pin, Spiral
24 1 00590-02700-71 Grommet
25 2 00590-02840-71 Washer, Lock
27 2 00590-00110-71 Nut, Lock
30 2 00590-03472-71 Screw
List 3-2: Steering Wheel Assembly
3-9 Issued: 5/11/07

Steer Motor and Gearbox Assembly
Steer Motor and Gearbox Assembly 3
O114-008-594-201A
Figure 3-3: Steer Motor and Gearbox Assembly
FIGURE 3-3
ITEM NO.
1 1 00590-42225-71 Steering Motor, Electric
5 1 00590-41886-71 Brush Assembly R
6 1 00590-02909-71 Gearbox
List 3-3: Steer Motor and Gearbox Assembly
Issued: 5/11/07 3-10

SECTION 4 Drive and Brake
Drive and Brake Components............................................................................................................... 4-2

Motor and Drive Unit Assembly ............................................................................................................ 4-4
Lower Drive Unit Assembly................................................................................................................... 4-6
Deadman Brake Components ............................................................................................................... 4-9
Brake Installation .............................................................................................................................. 4-12
Brake Assembly ................................................................................................................................ 4-14
Deadman Brake Assembly ................................................................................................................. 4-16
Wheel Assembly, Standard, Rounded Black Tire................................................................................... 4-18
4-1 Issued: 5/11/07

Toyota Model 6BPU15 - Drive and Brake
Drive and Brake Components
Drive and Brake Components 4
O114-120-210-E
Figure 4-1: Drive and Brake Components
Issued: 5/11/07 4-2

Drive and Brake Components
FIGURE 4-1
ITEM NO.
1 1 Ref. Motor and Drive Unit Assembly (See Figure 4-2.)
2 3 00590-02846-71 Screw
3 Ref. Brake Assembly (See Figure 4-6.)
List 4-1: Drive and Brake Components
4-3 Issued: 5/11/07

Motor and Drive Unit Assembly
Motor and Drive Unit Assembly 4
4
28
23
6 3
11
16 10
22
18
10
19
17
7
20 8
21
29
15
O114-021-068-D
Figure 4-2: Motor and Drive Unit Assembly
Issued: 5/11/07 4-4

Motor and Drive Unit Assembly
FIGURE 4-2
ITEM NO.
1 1 00590-02714-71 Drive Unit Assembly, Lower (See Figure 4-3.)
2 1 00590-47104-71 Ring, Pivot Machine
3 1 00590-02915-71 Plug, Dipstick
4 1 00590-02980-71 Cover, Dipstick
6 1 00590-03088-71 Key, Woodruff
7 1 00590-02854-71 Gear, Pinion C
8 1 00590-03177-71 Nut
9 1 00590-46372-71 Kit, Ring Set R
10 6 00590-02940-71 Washer, Flat
11 4 00590-03430-71 Screw
15 5 00590-03552-71 Bolt, Drive Tire
16 1 00590-03419-71 Bearing R
17 2 00590-03029-71 Screw
18 1 00590-01691-71 Fitting, Grease
19 65 00590-01693-71 Ball, 9/16 Dia.
20 1 00590-50000-71 Plug, Bearing, Filler
21 1 00590-03570-71 Fitting, Grease
22 1 00590-02918-71 Plug, Mechanical
23 1 00590-02974-71 O-Ring R
28 1 00590-40274-71 Motor, Drive (See Figure 5-24.)
1 00590-43001-71 Motor, Drive, Rebuilt (See Figure 5-24.)
29 1 00590-40283-71 Wheel, Hub Assembly (See Figure 4-8.)
List 4-2: Motor and Drive Unit Assembly
4-5 Issued: 5/11/07

Lower Drive Unit Assembly
Lower Drive Unit Assembly 4
13
23
3
2
24
22
363
31 15
25
7 30
1 32
6 12 10 16 19 27 28 29 8 14 18 17 21
O828-005-677-F
Figure 4-3: Lower Drive Unit Assembly
Issued: 5/11/07 4-6

FIGURE 4-3
ITEM NO.
1 1 00590-02780-71 Gear, Spur
2 1 00590-02854-71 Gear, Helical, Pinion C
3 1 00590-02919-71 Gear, Helical C
4 1 00590-39767-71 Gear, Spirol Bevel, Pinion
6 1 00590-03091-71 Shaft, Axle
7 1 00590-41862-71 Bearing Set (includes:) C, R
1 00590-39765-71 Bearing, Cone
1 00590-39776-71 Bearing, Cup
8 1 00590-41861-71 Bearing, Cone
10 1 00590-41860-71 Bearing, Cone A, B
12 1 00590-02779-71 Seal, Oil A, B
13 1 00590-45418-71 Nut, Clamp C
14 1 00590-45616-71 Nut, Clamp A, B
15 1 00590-39767-71 Gear and Pinion Set C
16 1 00590-39768-71 Housing, Gear, Machined
17 1 00590-02918-71 Plug
18 1 00590-02984-71 Plate, Cover
19 2 00590-39871-71 Shim B
21 6 00590-03029-71 Screw
22 1 00590-39769-71 Nut, Lock
23 1 00590-03088-71 Key, Woodruff
24 1 00590-39660-71 Spacer C
25 AR 00590-39770-71 Shim C
27 AR 00590-39872-71 Shim B
28 AR 00590-41883-71 Shim B
29 AR 00590-41884-71 Shim B
30 AR 00590-39771-71 Shim C
31 AR 00590-39772-71 Shim C
32 AR 00590-39773-71 Shim C
33 1 00590-47105-71 Bearing, Cone C, R
34 1 00590-39777-71 Kit, Seal (Not Shown) R
35 1 00590-39778-71 Kit, Axle Shaft (Not Shown) R
36 1 00590-39779-71 Kit, Drive Gear (Not Shown) R
A= Included in item 34
B= Included in item 35
C= Included in item 36
List 4-3: Lower Drive Unit Assembly
4-7 Issued: 5/11/07

Issued: 5/11/07 4-8

Deadman Brake Components
Deadman Brake Components 4
39
32 31
24 25
26
33
29
21
23
27 27
36 30
20
22
19
18
34
O114-021-002-G SHT 1 OF 2
Figure 4-4a: Deadman Brake Components
4-9 Issued: 5/11/07

Deadman Brake Components 4
1 2
17
16
11
7
13
12
37
6
10
38
15 14 8 9 3 5
O114-021-048-T SHT 2 OF 2
Figure 4-4b: Deadman Brake Components
Issued: 5/11/07 4-10

FIGURE 4-4
ITEM NO.
1 1 00590-02775-71 Strap
2 1 00590-02848-71 Reservoir, Master Cylinder
3 1 00590-02916-71 Valve, Solenoid (includes:)
1 00590-41904-71 Kit, Seal R
4 2 00590-02981-71 Screw
5 2 00590-00113-71 Washer, Lock
6 2 00590-03089-71 Tee, Tube Fitting
7 1 00590-03129-71 Line Assembly, Hydraulic
10 1 00590-41874-71 Clip, Tube
11 1 00590-03093-71 Nut
12 1 00590-03616-71 Screw
13 1 00590-03081-71 Washer, Lock
14 1 00590-02715-71 Pedal, Brake, Subassembly (See Figure 4-7.)
15 3 00590-02960-71 Screw
16 1 00590-03421-71 Screw
17 1 00590-00569-71 Washer, Lock
19 1 00590-03285-71 Screw, Brake Adjust
20 1 00590-03478-71 Nut
21 1 00590-03550-71 Brake, Assembly (See Figure 4-6.)
22 1 00590-03566-71 Spring, Compression R
23 4 00590-03424-71 Screw
24 5 00590-03465-71 Screw
25 1 00590-03179-71 Connector, Hydraulic
26 1 00590-00274-71 Elbow, Swivel
27 4 00590-01679-71 Washer, Lock
29 2 00590-03470-71 Screw
30 1 00590-40558-71 Cylinder, Slave R
31 1 00590-03177-71 Nut
32 1 00590-04514-71 Drum, Brake Machine
33 1 00590-04619-71 Spacer, Brake Drum
34 1 00590-00391-71 Key, Woodruff
36 1 00590-03474-71 Screw, Set
37 1 Ref. Hose Assembly, Brake (See Figure 7-3a.)
38 1 00590-03085-71 Screw
39 1 00590-41867-71 Washer
List 4-4: Deadman Brake Components
4-11 Issued: 5/11/07

Brake Installation
Brake Installation 4
O828-001-544-C
Figure 4-5: Brake Installation
Issued: 5/11/07 4-12

Brake Installation
FIGURE 4-5
ITEM NO.
1 1 00590-00384-71 Brake Assembly (See Figure 4-6.)
2 1 00590-02849-71 Weldment, Clevis
3 1 00590-00446-71 Pin, Clevis
4 1 00590-02982-71 Rod, Push
5 1 00590-00444-71 Pin, Cotter
List 4-5: Brake Installation
4-13 Issued: 5/11/07

Brake Assembly
Brake Assembly 4
6 2 5 1 3 4
O400-060
Figure 4-6: Brake Assembly
Issued: 5/11/07 4-14

Brake Assembly
FIGURE 4-6
ITEM NO.
1 1 00590-04523-71 Plate, Backing
2 1 00590-47106-71 Cam
3 1 00590-04870-71 Lever
4 1 00590-47106-71 Clip
5 2 00590-04520-71 Shoe Assembly R
6 2 00590-04521-71 Spring, Return R
List 4-6: Brake Assembly
4-15 Issued: 5/11/07

Deadman Brake Assembly
Deadman Brake Assembly 4
3 13
8
11
10
12
1 5
O114-010-046-D
Figure 4-7: Deadman Brake Assembly
Issued: 5/11/07 4-16

Deadman Brake Assembly
FIGURE 4-7
ITEM NO.
1 1 00590-02776-71 Weldment, Pedal
2 1 00590-42269-71 Cylinder, Master
3 2 00590-01444-71 Screw
4 2 00590-00224-71 Washer, Lock
5 1 00590-00019-71 Fitting, Grease
6 1 00590-00444-71 Pin, Cotter
7 1 00590-03130-71 Pin, Yoke
10 1 00590-03565-71 Spring, Compression, Hose Take-up R
11 1 00590-03163-71 Washer, Flat
12 1 00590-02940-71 Washer, Flat
List 4-7: Deadman Brake Assembly
4-17 Issued: 5/11/07

Wheel Assembly, Standard, Rounded Black Tire
Wheel Assembly, Standard, Rounded Black Tire 4
O114-018-513-00X
Figure 4-8: Wheel Assembly, Standard, Rounded Black Tire
FIGURE 4-8
ITEM NO.
1 00590-40283-71 Wheel Assembly, Standard, Rounded Black Tire)
1 1 00590-40284-71 Tire, Black Polyethylene, 90 Durometer R
1 00590-41875-71 Tire, Red-Orange Polyethylene, 83 Durometer A
1 00590-41876-71 Tire, Red-Orange Polyethylene, 83 Durometer B
2 1 00590-02852-71 Wheel, Machined
A= Trostel
B= Thombert
List 4-8: Wheel Assembly, Standard, Rounded Black Tire
Issued: 5/11/07 4-18

SECTION 5 Electrical Components and Systems
Electrical System ................................................................................................................................. 5-3

Carriage Electrical Assembly.............................................................................................................. 5-11
Contactor Assembly .......................................................................................................................... 5-14
Contactor ........................................................................................................................................ 5-16
Steer Control Assembly, Toyota Tracker............................................................................................... 5-18
Display, Controller ............................................................................................................................ 5-20
Wire Guide Installation ..................................................................................................................... 5-21
Wire Guidance Sensor, Tractor End.................................................................................................... 5-24
Wire Guidance Sensor, Load End....................................................................................................... 5-26
Warning Light Installation .................................................................................................................. 5-29
Warning Light Assembly.................................................................................................................... 5-30
Battery Connector Assembly............................................................................................................... 5-32
Operator Compartment Lights and Fan, Standard ................................................................................. 5-35
Light and Fan Assembly, Fluorescent ................................................................................................... 5-38
Light and Fan Assembly, Incandescent................................................................................................. 5-42
Bin Lights Installation ......................................................................................................................... 5-47
Bin Light Assembly ............................................................................................................................ 5-50
Auxiliary Power Hookup .................................................................................................................... 5-52
Lift Limit Cutout Switch Installation ....................................................................................................... 5-54
Travel Limit Switch Installation ............................................................................................................ 5-57
Lower Limit Switch ............................................................................................................................ 5-60
Tractor Heaters, Cold Storage ............................................................................................................ 5-63
Motion Alarm Installation................................................................................................................... 5-67
Motor, Drive, 24 Volt ........................................................................................................................ 5-68
Motor, Lift, 24 Volt............................................................................................................................ 5-70
Control Handle Assembly .................................................................................................................. 5-73
5-1 Issued: 5/11/07

Toyota Model 6BPU15 - Electrical Components and Systems
Issued: 5/11/07 5-2

Electrical System
Electrical System 5
SEE DETAIL F
68
C 5
67
SEE DETAIL D 6
C
A
32
7
31
B
41 B
A
SEE DETAIL E
SEE DETAIL H
O114-021-000-N1 SHT 1 OF 6
Figure 5-1a: Electrical System
5-3 Issued: 5/11/07

Electrical System
Electrical System 5
21 10
17
18
15
19
22 16 20
66
DETAIL F
O114-021-000-N2 SHT 2 OF 6
Figure 5-1b: Electrical System
Issued: 5/11/07 5-4

Electrical System
Electrical System 5
71 6
46
44
70
10
60
35
11
3
12
25
13
14
4
27
25
61
28 30 29 33
VIEW A-A
O114-021-000-N3 SHT 3 OF 6
Figure 5-1c: Electrical System
5-5 Issued: 5/11/07

Electrical System
Electrical System 5
55
59
58
57
56
VIEW B-B
43 78 39
75
37
38
10
74
73
72
34 40 26
VIEW C-C
O114-021-000-N4 SHT 4 OF 6
Figure 5-1d: Electrical System
Issued: 5/11/07 5-6

Electrical System
Electrical System 5
47 17
54 18
53 19
52
77
50 49 48
65
DETAIL D
O114-021-000-N5 SHT 5 OF 6
Figure 5-1e: Electrical System
5-7 Issued: 5/11/07

Electrical System
Electrical System 5
23 68 78
DETAIL E
37 10 42 9
69
DETAIL H
O114-021-000-N6 SHT 6 OF 6
Figure 5-1f: Electrical System
Issued: 5/11/07 5-8

Electrical System
FIGURE 5-1
ITEM NO.
2 1 00590-02718-71 Contactor Assembly (See Figure 5-3.)
3 1 00590-45693-71 Controller, Traction R
4 1 00590-42650-71 Controller, Lift R
5 1 00590-03031-71 Connector Assembly, Battery (See Figure 5-12.)
6 4 00590-03092-71 Washer, Flat
7 2 00590-47107-71 Screw
8 1 00590-45655-71 Horn (24 Volt)
9 1 00590-01359-71 Insulator, Shoulder Washer
10 10 00590-02917-71 Screw
11 1 00590-03224-71 Cable Assembly
12 1 00590-03229-71 Cable Assembly
13 1 00590-03231-71 Cable Assembly
14 1 00590-03225-71 Cable Assembly
15 1 00590-03300-71 Bracket, Cable
16 8 00590-00556-71 Cable Tie
17 2 00590-02777-71 Clamp
18 4 00590-02851-71 Washer, Lock
19 2 00590-02917-71 Screw
20 1 00590-03273-71 Ring
21 1 00590-02992-71 Nut
22 1 00590-03234-71 Hose Assembly
23 2 00590-47108-71 Insulator, Static Assembly
25 8 00590-47109-71 Screw
26 4 00590-03591-71 Screw
27 1 00590-03228-71 Cable Assembly
28 6 00590-03127-71 Screw
29 6 00590-02940-71 Washer, Flat
30 6 00590-02840-71 Washer, Lock
31 2 00590-03001-71 Screw
32 2 00590-03458-71 Cable Tie
33 1 00590-03223-71 Cable Assembly
34 1 00590-03387-71 Cable Assembly
35 1 00590-03389-71 Harness, Wiring
37 1 00590-45657-71 Harness, Wiring
38 1 00590-46070-71 Harness, Wiring
39 1 00590-40838-71 Harness, Wiring
40 1 00590-03392-71 Harness, Wiring
41 1 00590-14737-71 Nut
42 1 00590-00568-71 Washer, Flat
43 Ref. Installation, Firmware, Steer Controller (Not Shown)
44 2 00590-03422-71 Screw
46 2 00590-02851-71 Washer, Lock
A= Standard
B= Cold Storage
List 5-1: Electrical System (Sheet 1 of 2)
5-9 Issued: 5/11/07

Electrical System
FIGURE 5-1
ITEM NO.
48 1 00590-39565-71 Guard, Cable Assembly
49 1 00590-03131-71 Bracket, Cable
50 1 00590-03180-71 Switch (S2) A, R
52 1 00590-00811-71 Cable Tie
53 1 00590-03298-71 Bracket, Motor
56 1 00590-03268-71 Bracket
57 1 00590-02700-71 Grommet
58 1 00590-03494-71 Ring, Snap
59 1 00590-03299-71 Encoder Assembly
60 1 00590-03230-71 Cable Assembly
61 1 00590-03222-71 Cable Assembly
65 1 00590-03216-71 Switch, Push Button, Environmental (S2) B, R
66 1 00590-03486-71 Connector, Union
67 1 00590-03577-71 Jack, Banana
68 1 00590-03484-71 Washer, Lock
69 1 00590-44047-71 Washer, Flat
70 1 00590-03227-71 Cable Assembly
71 1 00590-03226-71 Cable Assembly
72 1 00590-03399-71 Tractor Interface Assembly (includes: items 73 thru 75)
73 1 00590-39581-71 Card Assembly, Interface R
74 6 00590-03032-71 Screw
75 1 00590-03385-71 Cover, Interface
77 2 00590-41863-71 Bolt
78 1 00590-42175-71 Relay, K1
A= Standard
B= Cold Storage
List 5-1: Electrical System (Sheet 2 of 2)
Issued: 5/11/07 5-10

Carriage Electrical Assembly
Carriage Electrical Assembly 5
16
29 28 27 17 15
30 1 26 33 18 1 14
31
A
38
13
32 12
11
1
10
7
SEE DETAIL C
SEE DETAIL B
2
3 9
A
37 8
39
9
4
O114-021-048-T2 SHT 1 OF 2
Figure 5-2a: Carriage Electrical Assembly
5-11 Issued: 5/11/07

Carriage Electrical Assembly 5
29
34
36
30 35
31
DETAIL B
VIEW A-A
13
36
DETAIL C
O114-021-048-T3 SHT 2 OF 2
Figure 5-2b: Carriage Electrical Assembly
Issued: 5/11/07 5-12

FIGURE 5-2
ITEM NO.
1 4 00590-39782-71 Screw
2 1 00590-03577-71 Jack, Banana
3 1 00590-03484-71 Washer, Lock
4 1 00590-40877-71 Card Assembly, Carriage Interface R
5 4 00590-03434-71 Screw
6 4 00590-03103-71 Spacer, Thread
7 1 00590-03396-71 Cable Assembly
8 2 00590-03242-71 Clamp, Cushioned Loop
9 2 00590-03591-71 Screw
10 1 00590-03284-71 Bracket, Control Box
11 8 00590-03021-71 Screw
12 1 00590-45436-71 Control Handle Assembly, Standard (See Figure 5-26a.)
1 00590-45702-71 Control Handle Assembly, Cold Storage (See Figure 5-26a.) B
13 2 00590-03432-71 Screw
14 1 00590-03395-71 Harness, Wiring
15 1 00590-03248-71 Switch, Emergency Power OFF (S21) R
16 1 00590-03249-71 Switch, Contact Block Base
17 1 00590-39784-71 Cover, Switch
18 2 00590-00556-71 Cable Tie
26 1 00590-03449-71 Horn, Pizeo Ceramic
27 2 00590-03431-71 Screw
28 1 00590-39785-71 Plate, Cover
29 Ref. Display Controller Assembly (See Figure 5-6.)
30 4 00590-03144-71 Nut
31 4 00590-03289-71 Spacer
32 1 00590-05217-71 Switch, Operator’s Keyed (S1) R
1 00590-04577-71 Key, Set (2) (Not Shown) R
33 1 00590-03286-71 Harness, Wiring
34 1 00590-03247-71 Switch, Wire Guidance A, R
35 1 00590-03394-71 Cable Assembly A
36 1 00590-03383-71 Display Assembly, Operator
37 1 00590-03508-71 Decal, ESD
38 1 00590-03393-71 Bezel
39 1 00590-41880-71 Clamp
B= Cold Storage
List 5-2: Carriage Electrical Assembly
5-13 Issued: 5/11/07

Contactor Assembly
Contactor Assembly 5
20 23
5
22
21
3
12
1 15
17
16
18
19
14 13 2 8 10 4 6 7 11
O114-021-022-B
Figure 5-3: Contactor Assembly
Issued: 5/11/07 5-14

Contactor Assembly
FIGURE 5-3
ITEM NO.
00590-02718-71 Contactor Assembly
1 1 00590-02781-71 Fuse R
2 1 00590-02856-71 Fuse R
3 1 00590-02921-71 Fuse Holder
4 1 00590-02987-71 Contactor
5 2 00590-03032-71 Screw
6 2 00590-03093-71 Nut
7 3 00590-03132-71 Insulator, Standoff
8 1 00590-03182-71 Fuse R
10 1 00590-03386-71 Bar, Bus
11 1 00590-03384-71 Panel, Contactor
12 7 00590-00568-71 Washer, Flat
13 4 00590-02840-71 Washer, Lock
14 7 00590-03435-71 Nut
15 5 00590-03079-71 Fastener, Self-Clinching
17 4 00590-03092-71 Washer, Flat
18 2 00590-02851-71 Washer, Lock
19 4 00590-03584-71 Nut
20 12 00590-05283-71 Decal, Label
21 2 00590-03469-71 Insulator, Standoff
22 2 00590-03447-71 Fuse, 6 Amp R
23 3 00590-00552-71 Fuse, 15 Amp R
List 5-3: Contactor Assembly
5-15 Issued: 5/11/07

Contactor
Contactor 5
O1-105-129-100
Figure 5-4: Contactor
Issued: 5/11/07 5-16

Contactor
FIGURE 5-4
ITEM NO.
00590-02987-71 Contactor Assembly
1 1 00590-02782-71 Tip Kit, Contactor R
2 1 00590-02857-71 Kit, Guide and Insulator R
3 1 00590-02922-71 Spring, Main
List 5-4: Contactor
5-17 Issued: 5/11/07

Steer Control Assembly, Toyota Tracker
Steer Control Assembly, Toyota Tracker 5
17 14 9
C
HE
C
K
SU
M
=
5
5
10
11
3
1
13
O114-009-731-M
Figure 5-5: Steer Control Assembly, Toyota Tracker
Issued: 5/11/07 5-18

Steer Control Assembly, Toyota Tracker
FIGURE 5-5
ITEM NO.
00590-03633-71 Steer Control Assembly, Toyota Tracker A, R
00590-03634-71 Steer Control Assembly, Toyota Tracker B, R
1 1 00590-47111-71 Heatsink
2 1 00590-41815-71 Cover
3 5 00590-02923-71 Spacer, Hex
4 4 00590-02988-71 Spacer, Hex A
5 10 00590-03032-71 Screw
6 1 00590-47112-71 Card Assembly, Steer Manager
7 1 00590-03133-71 Card Assembly, Filter A
9 1 00590-03219-71 Decal, Label
10 4 00590-03245-71 Transistor, Power
11 8 00590-03434-71 Screw
13 1 00590-46427-71 Installation, Firmware, Steer Controller
14 1 00590-02914-71 Decal
17 1 00590-39786-71 Decal, Toyota Tracker
List 5-5: Steer Control Assembly, Toyota Tracker
5-19 Issued: 5/11/07

Display, Controller
Display, Controller 5
1
2
O114-021-072-G
Figure 5-6: Display, Controller
FIGURE 5-6
ITEM NO.
1 1 00590-46660-71 Module, WSI (Firmware) R
2 1 00590-47113-71 Card Assembly, Display Controller R
3 2 00590-02914-71 Decal
List 5-6: Display, Controller
Issued: 5/11/07 5-20

Wire Guide Installation
Wire Guide Installation 5
2 5
O114-022-032-A1 SHT 1 OF 2
Figure 5-7a: Wire Guide Installation
5-21 Issued: 5/11/07

Wire Guide Installation 5
141 10 3 8 7 6
O114-022-032-A2 SHT 2 OF 2
Figure 5-7b: Wire Guide Installation
Issued: 5/11/07 5-22

FIGURE 5-7
ITEM NO.
1 1 00590-02772-71 Wire Guidance Sensor, Lead End (See Figure 5-9.)
2 1 00590-02842-71 Wire Guidance Sensor, Tractor End (See Figure 5-8.)
3 1 00590-02911-71 Cable Assembly
4 1 00590-02978-71 Cable, Antenna Tractor
5 4 00590-03085-71 Screw
6 7 00590-03591-71 Screw
7 7 00590-03174-71 Clamp, Cushioned Loop
8 4 00590-03175-71 Screw
9 2 00590-03113-71 Screw
10 2 00590-03458-71 Ty-Clamp
11 5 00590-00556-71 Cable Tie
13 1 00590-03538-71 Line Driver, 5.20 kHz (Not Shown)
14 1 00590-47114-71 Line Driver, 6.25 kHz (Not Shown)
List 5-7: Wire Guide Installation
5-23 Issued: 5/11/07

Wire Guidance Sensor, Tractor End
Wire Guidance Sensor, Tractor End 5
1 5 2 4 3
O114-008-621
Figure 5-8: Wire Guidance Sensor, Tractor End
Issued: 5/11/07 5-24

Wire Guidance Sensor, Tractor End
FIGURE 5-8
ITEM NO.
00590-02842-71 Wire Guidance Sensor, Tractor End
1 1 00590-47115-71 Plate Assembly
2 1 00590-02843-71 Card Assembly, Wire Guidance R
3 4 00590-02912-71 Nut
4 4 00590-02979-71 Washer, Flat
5 4 00590-03026-71 Spacer
6 1 00590-03086-71 Housing, Sensor, Wire Guidance
7 4 00590-03125-71 Screw
8 4 00590-44567-71 Washer, Lock
List 5-8: Wire Guidance Sensor, Tractor End
5-25 Issued: 5/11/07

Wire Guidance Sensor, Load End
Wire Guidance Sensor, Load End 5
13 7
11
12 9 3 6 2 4
O114-018-025
Figure 5-9: Wire Guidance Sensor, Load End
Issued: 5/11/07 5-26

FIGURE 5-9
ITEM NO.
00590-02772-71 Wire Guidance Sensor, Load End
1 1 00590-02774-71 Bracket, Sensor Mounting
2 1 00590-02843-71 Card Assembly, Wire Guidance R
3 1 00590-02913-71 Plate, Mounting
4 4 00590-02979-71 Washer, Flat
5 2 00590-03125-71 Screw
6 4 00590-03026-71 Spacer
7 3 00590-03127-71 Screw
8 4 00590-02912-71 Nut
9 2 00590-45932-71 Nut
11 1 00590-03086-71 Housing, Sensor, Wire Guidance
13 1 00590-03035-71 Decal, Label
List 5-9: Wire Guidance Sensor, Load End
5-27 Issued: 5/11/07

Issued: 5/11/07 5-28

Warning Light Installation
Warning Light Installation 5
O114-008-583-C
Figure 5-10: Warning Light Installation
FIGURE 5-10
ITEM NO.
2 1 00590-02859-71 Warning Light Assembly, Amber
1 00590-02860-71 Warning Light Assembly, Red
1 00590-02861-71 Warning Light Assembly, Blue
1 00590-02862-71 Warning Light Assembly, Clear
4 3 00590-02989-71 Screw
5 1 00590-03034-71 Guard, Warning Light
List 5-10: Warning Light Installation
5-29 Issued: 5/11/07

Warning Light Assembly
Warning Light Assembly 5
6 141
9
5
11
3 10
O114-007-671-TOY
Figure 5-11: Warning Light Assembly
Issued: 5/11/07 5-30

Warning Light Assembly
FIGURE 5-11
ITEM NO.
1 1 00590-02784-71 Warning Lamp Assembly (Red) (includes:) A
1 00590-39789-71 Lens, Red
1 00590-02785-71 Warning Lamp Assembly (Amber) (includes:) B, R
1 00590-05266-71 Lens, Amber
1 00590-02786-71 Warning Lamp Assembly (Blue) (includes:) C
1 00590-05268-71 Lens, Blue
1 00590-05184-71 Warning Lamp Assembly (Clear) (includes:) D
1 00590-39792-71 Lens, Clear
2 1 00590-05273-71 Bulb R
3 1 00590-39794-71 Hardware Kit R
4 1 00590-39795-71 Multivoltage Card Assembly
5 1 00590-39796-71 Pad, Foam, Mounting
6 1 00590-39797-71 Base, Mounting
7 1 00590-39798-71 O-Ring R
8 1 00590-39799-71 Ring, Strobe
9 AR 00590-00128-71 Shrink Tubing
AR 00590-00187-71 Insulator
10 1 00590-00183-71 Connector
11 2 00590-00182-71 Pin (min. order - 50)
12 1 00590-05283-71 Decal
13 1 00590-41840-71 Bracket, Light (Not Shown) (See Figure 2-1.)
14 1 00590-40838-71 Harness, Wiring (P10 to J10) (Not Shown)
A= Red
B= Amber
C= Blue
D= Clear
List 5-11: Warning Light Assembly
5-31 Issued: 5/11/07

Battery Connector Assembly
Battery Connector Assembly 5
O114-018-020-C
Figure 5-12: Battery Connector Assembly
Issued: 5/11/07 5-32

FIGURE 5-12
ITEM NO.
00590-02720-71 Battery Connector Assembly
1 AR 00590-47116-71 Cable, Bulk (100 ft. Qty)
2 2 00590-02990-71 Terminal
3 1 00590-02863-71 Connector, Battery, Gray
4 2 00590-02924-71 Bushing (Not Shown)
List 5-12: Battery Connector Assembly
5-33 Issued: 5/11/07

Issued: 5/11/07 5-34

Operator Compartment Lights and Fan, Standard
Operator Compartment Lights and Fan, Standard 5
2 4
10
O114-010-353-F1 SHT 1 OF 2
Figure 5-13a: Operator Compartment Lights and Fan, Standard
5-35 Issued: 5/11/07

Operator Compartment Lights and Fan, Standard 5
O114-010-353-F2 SHT 2 OF 2
Figure 5-13b: Operator Compartment Lights and Fan, Standard
Issued: 5/11/07 5-36

FIGURE 5-13
ITEM NO.
00590-39646-71 Lights and Fan Installation, Standard
00590-39800-71 Lights and Fan Installation, Cold Storage
1 1 00590-39641-71 Light Assembly, Fluorescent, Right-Hand, Standard
(See Figure 5-14a.)
1 00590-39642-71 Light Assembly, Fluorescent, Left-Hand, Standard
(See Figure 5-14a.)
1 00590-39801-71 Light Assembly, Incandescent, Right-Hand, C.S.
(See Figure 5-15a.)
1 00590-39802-71 Light Assembly, Incandescent, Left-Hand, C.S.
(See Figure 5-15a.)
2 1 00590-02864-71 Cable Assembly, Left-Hand, Light and Fan (TS12-3 - TS12-1)
1 00590-02865-71 Cable Assembly, Left-Hand, Light and Fan (TS12-3 - TS12-1) A
1 00590-39803-71 Cable Assembly, Left-Hand, Light and Fan (JC5-2 - JC5-1)
1 00590-39804-71 Cable Assembly, Left-Hand, Light and Fan (JC5-2 - JC5-1) A
3 1 00590-02925-71 Cable Assembly, Right-Hand, Light and Fan
(TS12-3 - TS12-1)
1 00590-02926-71 Cable Assembly, Right-Hand, Light and Fan A
(TS12-3 - TS12-1)
1 00590-39805-71 Cable Assembly, Right-Hand, Light and Fan (JC5-4 - JC5-3)
1 00590-39806-71 Cable Assembly, Right-Hand, Light and Fan (JC5-4 - JC5-3) A
4 10 00590-00811-71 Cable Tie
5 8 00590-03036-71 Nut
8 00590-03037-71 Nut, Lock
6 8 00590-00568-71 Washer, Flat
7 16 00590-03134-71 Spacer, Shock, Mounting
8 2 00590-03125-71 Screw
9 1 00590-03220-71 Strip, Terminal, Marker
A= Extended Overhead Guard Height (Item 2 - 97 in., Item 3 - 77 in. long)
List 5-13: Operator Compartment Lights and Fan, Standard
5-37 Issued: 5/11/07

Light and Fan Assembly, Fluorescent
Light and Fan Assembly, Fluorescent 5
33
B
2
34
9 9
18
7 13
25 14
29 6
17
30
16
26
24
17
1
32 A
A 26
27 10
8
15
12
O114-021-084-J1 SHT 1 OF 3
Figure 5-14a: Light and Fan Assembly, Fluorescent
Issued: 5/11/07 5-38

28
9
33
11
37
10
36
23
38
39
O114-021-084-J2 SHT 2 OF 3
Figure 5-14b: Light and Fan Assembly, Fluorescent
5-39 Issued: 5/11/07

2 BLACK WIRES
1 RED WIRE
1 WHITE WIRE
26
17 14
16 24 10 32 13 15 22 21
20
WHITE WIRE
BLACK WIRE
19 18
BLUE WIRE
VIEW A-A
SCHEMATIC
O114-021-084-J3 SHT 3 OF 3
Figure 5-14c: Light and Fan Assembly, Fluorescent
Issued: 5/11/07 5-40

FIGURE 5-14
ITEM NO.
00590-39641-71 Light and Fan Assembly (Fluorescent), Right-Hand
00590-39642-71 Light and Fan Assembly (Fluorescent), Left-Hand
1 1 00590-02866-71 Cover, Reflector, Lamp
2 1 00590-39807-71 Housing, Fan, Right-Hand
3 1 00590-39640-71 Lens, Light, Right-Hand
4 1 00590-03038-71 Deflector, Air
5 2 00590-03095-71 Switch, Rocker R
6 1 00590-03135-71 Lamp, Support, Fluorescent
7 1 00590-03183-71 Lamp, Fluorescent
8 1 00590-03221-71 Harness Wiring, Light/Fan
9 10 00590-03471-71 Screw
10 3 00590-00811-71 Cable Tie
11 2 00590-03382-71 Spring, Leaf
12 1 00590-39808-71 Plate, Base
13 1 00590-03448-71 Holder, Fuse
14 1 00590-03446-71 Fuse R
15 1 00590-03456-71 Support
16 2 00590-02401-71 Washer, Flat
17 8 00590-03477-71 Nut
18 1 00590-03453-71 Holder, Lamp, Fluorescentt
19 1 00590-03237-71 Terminal
20 1 00590-03238-71 Terminal
21 1 00590-02399-71 Terminal
22 .6 00590-00186-71 Wire
23 1 00590-03450-71 Blower, Electric
24 1 00590-03452-71 Ballast, Light
25 1 00590-40862-71 Module Assembly, Suppressor, 24 Volt
26 12 00590-03544-71 Stud, Self-Clinching
27 2 00590-03457-71 Support, Wire Twistlock
28 1 00590-39809-71 Decal, Fan/Light
29 .1 00590-00571-71 Latch, Fexible
30 .1 00590-00570-71 Latch, Fexible
32 1 00590-05283-71 Decal, Label
33 1 00590-39810-71 Housing, Fan, Left-Hand
34 1 00590-39639-71 Lens, Light, Left-Hand
36 1 00590-39811-71 Guard, Fan
37 3 00590-39812-71 Screw
38 3 00590-39813-71 Washer
39 3 00590-03476-71 Nut
List 5-14: Light and Fan Assembly, Fluorescent
5-41 Issued: 5/11/07

Light and Fan Assembly, Incandescent
Light and Fan Assembly, Incandescent 5
3
A
A
8
26
11
25
18
15
7
16
28
19
32
22
13 20 17 10 2 21
O114-021-093-F1 SHT 1 OF 3
Figure 5-15a: Light and Fan Assembly, Incandescent
Issued: 5/11/07 5-42

1
11
12
5
33
30
29
24
31
18
VIEW A-A
O114-021-093-F2 SHT 2 OF 3
Figure 5-15b: Light and Fan Assembly, Incandescent
5-43 Issued: 5/11/07

23
13 13 9
VIEW B-B
SCHEMATIC
O114-021-093-F3 SHT 3 OF 3
Figure 5-15c: Light and Fan Assembly, Incandescent
Issued: 5/11/07 5-44

FIGURE 5-15
ITEM NO.
00590-39801-71 Light & Fan Assembly (Incandescent), Right-Hand
00590-39802-71 Light & Fan Assembly (Incandescent), Left-Hand
1 1 00590-39809-71 Decal, Fan/Light
2 1 00590-02867-71 Bracket
3 1 00590-39810-71 Housing, Fan, Left-Hand
1 00590-39807-71 Housing, Fan, Right-Hand
4 1 00590-39639-71 Lens, Light, Left-Hand
1 00590-39640-71 Lens, Light, Right-Hand
5 1 00590-03038-71 Deflector, Air
6 2 00590-03095-71 Switch, Rocker R
7 2 00590-03136-71 Bracket, Light
8 2 00590-03184-71 Socket, Bulb
9 1 00590-03221-71 Harness, Light & Fan
10 1 00590-03283-71 Plate, Base
11 10 00590-03471-71 Screw
12 2 00590-03382-71 Spring, Leaf
13 2 00590-03457-71 Support Wire, Twist Lock
15 0.1 00590-00571-71 Latch, Flexible, (Dual lock type 400)
16 0.1 00590-00570-71 Latch, Flexible, (Dual lock type 170)
18 2 00590-03476-71 Nut
19 4 00590-00180-71 Nut
20 4 00590-03544-71 Stud
21 1 00590-03281-71 Harness, Wiring
23 1 00590-05283-71 Decal, Label
24 1 00590-03450-71 Blower, Electric
25 1 00590-40862-71 Module Assembly, Suppressor 24V
26 2 00590-03451-71 Bulb, Light R
28 4 00590-03238-71 Terminal
29 1 00590-39811-71 Guard, Fan
30 3 00590-39812-71 Screw
31 3 00590-39813-71 Washer
32 2 00590-03456-71 Support Wire, Twist Lock
33 1 00590-00811-71 Cable Tie
List 5-15: Light and Fan Assembly, Incandescent
5-45 Issued: 5/11/07

Issued: 5/11/07 5-46

Bin Lights Installation
Bin Lights Installation 5
14
O114-021-016-C1 SHT 1 OF 2
Figure 5-16a: Bin Lights Installation
5-47 Issued: 5/11/07

Bin Lights Installation 5
7 6
10 17
20 18 16
O114-021-016-C2 SHT 2 OF 2
Figure 5-16b: Bin Lights Installation
Issued: 5/11/07 5-48

FIGURE 5-16
ITEM NO.
1 1 00590-02722-71 Light, Bin Assembly, Right-Hand (See Figure 5-17.)
1 00590-02723-71 Light, Bin Assembly, Left-Hand (Not Shown)
3 4 00590-02929-71 Screw
4 4 00590-02992-71 Nut
5 3 00590-02706-71 Screw
6 1 00590-47117-71 Cable Assembly
7 8 00590-00556-71 Cable Tie
8 4 00590-03092-71 Washer, Flat
10 1 00590-03099-71 Harness, Wiring A
14 3 00590-03458-71 Cable Tie
16 1 00590-02994-71 Strip, Terminal, Marker A
17 1 00590-03042-71 Strip, Terminal, Marker A
18 2 00590-03125-71 Screw A
20 1 00590-02793-71 Jumper
A= Without Power Hookup
List 5-16: Bin Lights Installation
5-49 Issued: 5/11/07

Bin Light Assembly
Bin Light Assembly 5
9
3
10
4
11
2
7
6 1 7
O114-018-918-D
Figure 5-17: Bin Light Assembly
Issued: 5/11/07 5-50

Bin Light Assembly
FIGURE 5-17
ITEM NO.
00590-02722-71 Light, Bin Assembly, Right-Hand
00590-02723-71 Light, Bin Assembly, Left-Hand
1 1 00590-02791-71 Light, Bin (includes:)
1 00590-02792-71 Bulb, Light R
2 1 00590-05283-71 Decal, Label
3 0.6 00590-00355-71 Insulator, Tubing, Shrinkable
4 1 00590-02993-71 Connector, Plug
5 2 00590-03041-71 Contact, Pin
6 1 00590-03098-71 Screw
7 1 00590-45932-71 Nut
8 1 00590-03204-71 Screw
9 1 00590-00917-71 Washer
10 1 00590-02868-71 Bracket, Light
11 1 00590-03454-71 Spacer, Shock Mounting
List 5-17: Bin Light Assembly
5-51 Issued: 5/11/07

Auxiliary Power Hookup
Auxiliary Power Hookup 5
1 2 4
O114-021-017-A
Figure 5-18: Auxiliary Power Hookup
Issued: 5/11/07 5-52

Auxiliary Power Hookup
FIGURE 5-18
ITEM NO.
1 1 00590-02793-71 Jumper
2 2 00590-03125-71 Screw
3 1 00590-03507-71 Decal, Caution
6 1 00590-03099-71 Harness, Wiring
List 5-18: Auxiliary Power Hookup
5-53 Issued: 5/11/07

Lift Limit Cutout Switch Installation
Lift Limit Cutout Switch Installation 5
3 4 1 7
6 8
O114-021-013-A
Figure 5-19: Lift Limit Cutout Switch Installation
Issued: 5/11/07 5-54

FIGURE 5-19
ITEM NO.
1 1 00590-02794-71 Housing, Inner
2 1 00590-02871-71 Housing, Outer
3 1 00590-02931-71 Lever, Mast Limit Switch
4 1 00590-02995-71 Switch R
5 1 00590-03043-71 Cable Assembly A
1 00590-03044-71 Cable Assembly B
1 00590-03045-71 Cable Assembly C
1 00590-03046-71 Cable Assembly D
1 00590-03047-71 Cable Assembly E
1 00590-03048-71 Cable Assembly F
1 00590-03049-71 Cable Assembly G
6 2 00590-03100-71 Screw
7 AR 00590-03137-71 Anchor, Plastic Mount
8 AR 00590-00811-71 Cable Tie
A= OACH - 88 inches
B= OACH - 95 inches
C= OACH - 107 inches
D= OACH - 118 inches
E= OACH- 127 inches
F= OACH - 132 inches
G= OACH - 147 inches
List 5-19: Lift Limit Cutout Switch Installation
5-55 Issued: 5/11/07

Issued: 5/11/07 5-56

Travel Limit Switch Installation
Travel Limit Switch Installation 5
11
3 8
THREE STAGE
O114-021-042-C1 SHT 1 OF 2
Figure 5-20a: Travel Limit Switch Installation
5-57 Issued: 5/11/07

Travel Limit Switch Installation 5
11
3
TWO STAGE
O114-021-042-C2 SHT 2 OF 2
Figure 5-20b: Travel Limit Switch Installation
Issued: 5/11/07 5-58

FIGURE 5-20
ITEM NO.
1 1 00590-02794-71 Housing, Inner
2 1 00590-02871-71 Housing, Outer
3 1 00590-02931-71 Lever, Limit Switch
4 1 00590-02995-71 Switch R
5 1 00590-03050-71 Cable Assembly A
1 00590-03051-71 Cable Assembly B
1 00590-03052-71 Cable Assembly C
1 00590-03053-71 Cable Assembly D, E
6 2 00590-03100-71 Screw
7 AR 00590-03137-71 Anchor, Plastic Mount B, C, D
8 AR 00590-00811-71 Cable Tie B, C, D
11 AR 00590-00556-71 Cable Tie
A= Three Stage Mast, OACH, 88 thru 95 inches
B= Three Stage Mast, OACH, 96 thru 118 inches
C= Three Stage Mast, OACH, 119 thru 132 inches
D= Two Stage Mast, OACH, 102 inches and above
E= Two Stage Mast, OACH, 88 thru 101 inches
List 5-20: Travel Limit Switch Installation
5-59 Issued: 5/11/07

Lower Limit Switch
Lower Limit Switch 5
10
5 1 3 4 2
O114-021-005-B
Figure 5-21: Lower Limit Switch
Issued: 5/11/07 5-60

Lower Limit Switch
FIGURE 5-21
ITEM NO.
1 2 00590-02794-71 Housing, Inner
2 2 00590-02871-71 Housing, Outer
3 2 00590-02931-71 Lever
4 2 00590-02995-71 Switch
5 2 00590-41894-71 Screw
6 1 00590-40595-71 Cable Assembly
7 5 00590-00811-71 Cable Tie
8 1 00590-00557-71 Anchor, Plastic Mount
9 1 00590-41874-71 Tube, Clip
10 1 00590-03085-71 Screw
List 5-21: Lower Limit Switch
5-61 Issued: 5/11/07

Lower Limit Switch
Issued: 5/11/07 5-62

Tractor Heaters, Cold Storage
Tractor Heaters, Cold Storage 5
8 10
C C
12
SEE DETAIL A
2 9 3
13 6
VIEW C-C DETAIL A
O114-008-422-H1 SHT 1 OF 2
Figure 5-22a: Tractor Heaters, Cold Storage
5-63 Issued: 5/11/07

Tractor Heaters, Cold Storage 5
22 18
18 TO MM-1
20 19
16
16 23 FU20 S78-2
S79-1 17
17
S79-2 S78-1
A B
HTR2-2 HTR2-1
HTR3-1 HTR3-2
A B TO TP-4
15 14 15 14
21
21
VIEW A-A VIEW B-B
O114-008-408-F1 SHT 2 OF 2
Figure 5-22b: Tractor Heaters, Cold Storage
Issued: 5/11/07 5-64

FIGURE 5-22
ITEM NO.
2 8 00590-03085-71 Screw
3 1 00590-39818-71 Bracket, Thermostat
4 4 00590-03125-71 Screw
5 12 00590-03595-71 Washer
6 4 00590-39819-71 Nut
8 12 00590-00556-71 Cable Tie
9 6 00590-03092-71 Washer
10 1 00590-39820-71 Cover, Rear Tractor A
12 1 00590-39822-71 Fuse, 10A R
13 1 00590-39948-71 Heater Assembly (includes Items 14 thru 23)
14 2 00590-41906-71 Bracket, Heater
15 6 00590-41905-71 Resistor
16 4 00590-41907-71 Washer, Lock
17 4 00590-41908-71 Screw
18 2 00590-39947-71 Thermostat
19 2 00590-41909-71 Cover, Heater
20 4 00590-03591-71 Screw
21 1 00590-41910-71 Wire, Bus
22 2 00590-00128-71 Insulator, Tubing
23 1 00590-41911-71 Harness, Wiring
List 5-22: Tractor Heaters, Cold Storage
5-65 Issued: 5/11/07

Issued: 5/11/07 5-66

Motion Alarm Installation
Motion Alarm Installation 5
O114-021-007-B
Figure 5-23: Motion Alarm Installation
FIGURE 5-23
ITEM NO.
1 1 00590-40580-71 Alarm, Horn
2 2 00590-02917-71 Screw
List 5-23: Motion Alarm Installation
5-67 Issued: 5/11/07

Motor Drive, 24 Volt
Motor Drive, 24 Volt 5
2
1
3
4
5
12
9
8
10
11
13
14
15
O570-453-501-A
Figure 5-24: Motor Drive, 24 Volt
Issued: 5/11/07 5-68

Motor Drive, 24 Volt
FIGURE 5-24
ITEM NO.
00590-40274-71 Motor, Drive, 24 Volt
00590-43001-71 Motor, Drive, 24 Volt, Rebuilt
1 1 00590-39824-71 Seal R
2 1 00590-41870-71 Head, Drive End
3 1 00590-39826-71 Washer, Wavey
4 1 00590-02996-71 Bearing, Drive End R
5 1 00590-04715-71 Fan
6 1 00590-47118-71 Armature/Fan Assembly
7 1 00590-47119-71 Kit, Field Coil R
8 4 00590-47120-71 Spring, Brush R
9 4 00590-41782-71 Brush R
10 1 00590-39831-71 Brush Box and Plate Assembly
11 1 00590-39832-71 Kit, Lead Assembly R
12 1 00590-40415-71 Kit, BWI Service R
13 1 00590-39833-71 Ring, Retaining
14 1 00590-04566-71 Bearing, Commutator End R
15 1 00590-40275-71 Head, Commutator End
List 5-24: Motor Drive, 24 Volt
5-69 Issued: 5/11/07

Motor, Lift, 24 Volt
Motor, Lift, 24 Volt 5
11
10
12
13
14
O570-545-500-B
Figure 5-25: Motor, Lift, 24 Volt
Issued: 5/11/07 5-70

FIGURE 5-25
ITEM NO.
00590-05285-71 Motor, Lift, 24 Volt
1 1 00590-39833-71 Ring, Snap
2 1 00590-39834-71 Bearing, Drive End R
3 1 00590-39825-71 Head, Drive End
4 1 00590-04715-71 Fan
5 1 00590-39838-71 Armature
6 1 00590-39839-71 Field Coil Package
7 1 00590-04574-71 Spring, Brush R
8 1 00590-40856-71 Brush Set R
9 1 00590-39831-71 Brush Box and Plate Assembly
10 1 00590-42260-71 Brush Wear Indicator
11 1 00590-39842-71 Kit, Lead Assembly R
12 1 00590-04568-71 Bearing, Commutator End R
13 1 00590-04568-71 Washer, Wavey
14 1 00590-39843-71 Head, Commutator End
List 5-25: Motor, Lift, 24 Volt
5-71 Issued: 5/11/07

Issued: 5/11/07 5-72

Control Handle Assembly
Control Handle Assembly 5
73 JC6 82
59 19 65 23 25 20 60 22 21 43 54 JC2 39
14
31
74
30
93
17
27 52
42
92
18 53
44
71
72
7 15 3 50 32 81
33
O114-019-292-B1-TOY SHT 1 OF 2
Figure 5-26a: Control Handle Assembly
5-73 Issued: 5/11/07

Control Handle Assembly 5
33 38
32 37 36 35 4 80 2 63 47
45
34
55
10
70
8 62
13
6 75 46 29 69 49 68 48 12
114-120-264_AA_TOY1 SHT 2 OF 2
Figure 5-26b: Control Handle Assembly
Issued: 5/11/07 5-74

FIGURE 5-26
ITEM NO.
00590-47122-71 Control Handle Assembly A
2 1 00590-02841-71 Gear
3 1 00590-41914-71 Shaft, Control Handle
4 1 00590-45842-71 Spring R
5 1 00590-42236-71 Screw
6 1 00590-41915-71 Gear, Pinion
7 2 00590-41916-71 Screw
8 1 00590-47123-71 Bracket, Control Handle
10 2 00590-03495-71 Pin, Spirol
12 1 00590-03586-71 Cover
13 4 00590-03591-71 Screw, Self-Tapping
14 8 00590-03240-71 Contact, Socket
15 2 00590-39813-71 Washer
17 1 00590-41917-71 Housing, Control Handle
18 1 00590-41918-71 Cover, Control Handle
19 1 00590-41919-71 Knob, Lift/Lower
20 1 00590-03405-71 Button, Horn
21 1 00590-46770-71 Microswitch R
22 1 00590-03613-71 Pin, Pivot
23 1 00590-45841-71 Spring, Torsion R
25 1 00590-41920-71 Bracket, Potentiometer
27 5 00590-41922-71 Screw
29 1 00590-02399-71 Terminal A
30 17 00590-03455-71 Wire, Black (order by foot)
31 AR 00590-43929-71 Tubing, Shrink
32 1 00590-42270-71 Case
33 1 00590-03258-71 Case A
34 1 00590-03259-71 Bearing, Sleeve A, R
35 8 00590-03622-71 Shim
36 1 00590-03420-71 Bearing, Sleeve R
38 1 00590-03623-71 Bearing, Sleeve R
39 1 00590-03239-71 Housing, Connector
42 2 00590-03625-71 Screw, Plastic
43 1 00590-02708-71 Wire Assembly
44 1 00590-45840-71 Bracket
45 1 00590-03627-71 Thermostat A
46 2 00590-03628-71 Screw A
47 6 00590-03629-71 Nut A
48 1 00590-03630-71 Heater A
49 8-9 00590-00185-71 Sleeve, Identification
50 1 00590-00811-71 Cable Tie
52 1 00590-02700-71 Grommet
A= Cold Storage
List 5-26: Control Handle Assembly (Sheet 1 of 2)
5-75 Issued: 5/11/07

FIGURE 5-26
ITEM NO.
53 3 00590-02709-71 Washer, Lock
54 1 00590-02710-71 Washer
59 2 00590-41973-71 Screw
62 1 00590-45927-71 Screw
63 1 00590-02707-71 Spacer
65 2 00590-02711-71 Washer, Fiber
68 1 00590-41858-71 Wire Assembly A
69 1 00590-41923-71 Wire Assembly A
70 2 00590-01364-71 Washer, Lock
71 2 00590-41925-71 Cap, Snap
72 2 00590-41926-71 Washer, Flat
73 2 00590-41927-71 Screw, Set, Nylon
74 1 00590-43054-71 Resistor, Variable, Lift R
75 1 00590-43053-71 Resistor, Variable, Travel R
80 1 00590-01779-71 Pin, Spriol
81 1 00590-41928-71 Decal
82 1 00590-45821-71 Connector
92 1 00590-47124-71 Cover, Handle
93 1 00590-47125-71 Housing, Handle
A= Cold Storage
List 5-26: Control Handle Assembly (Sheet 2 of 2)
Issued: 5/11/07 5-76

SECTION 6 Hydraulic Components
Hydraulic Installation........................................................................................................................... 6-2

Reservoir Assembly ............................................................................................................................. 6-4
Lift/Lower Manifold Assembly, Three Stage............................................................................................ 6-6
Valve, Lift/Lower, Three Stage.............................................................................................................. 6-8
Lift/Lower Manifold Assembly, Two Stage ........................................................................................... 6-10
Valve, Lift/Lower, Two Stage.............................................................................................................. 6-12
Lift Pump and Motor Assembly............................................................................................................ 6-14
Lift Ram, Main Lift, 1.75 inch Diameter................................................................................................ 6-16
Lift Ram, Free Lift, 2.5 inch Diameter ................................................................................................... 6-18
6-1 Issued: 5/11/07

Toyota Model 6BPU15 - Hydraulic Components
Hydraulic Installation
Hydraulic Installation 6
13
14
5
19
20 6
22
11
21 12
10
3 17 1 16 18 8
O114-120-208_B
Figure 6-1: Hydraulic Installation
Issued: 5/11/07 6-2

Hydraulic Installation
FIGURE 6-1
ITEM NO.
1 1 00590-02874-71 Line, Hydraulic
2 1 00590-02936-71 Valve, Relief
3 1 00590-02998-71 Connector, O-Ring
4 1 00590-03054-71 Tee, O-Ring
5 1 00590-03101-71 Hose
6 4 00590-03138-71 Clamp, Hose
7 1 00590-03185-71 Hose, Formed (Not Shown)
8 1 00590-41809-71 Hose Assembly
9 1 00590-00556-71 Cable Tie
10 1 00590-03491-71 Fitting A
11 1 00590-41855-71 Manifold Assembly, Lift/Lower (See Figure 6-5.) A
12 1 00590-41854-71 Manifold Assembly, Lift/Lower (See Figure 6-3.) B
13 1 00590-03564-71 Harness Assembly, Pressure Transducer C
14 2 00590-39599-71 Elbow C
15 .80 00590-03576-71 Guard, Hose (Not Shown)
16 2 00590-02840-71 Washer, Lock
17 2 00590-41877-71 Screw
18 4 00590-02940-71 Washer, Flat
19 1 00590-41852-71 Reservoir Assembly (See Figure 6-2.)
20 1 00590-41853-71 Bracket, Reservoir
21 2 00590-02960-71 Screw
22 3 00590-03085-71 Screw
A= Two Stage Mast
B= Three Stage Mast
C= With Transducer
List 6-1: Hydraulic Installation
6-3 Issued: 5/11/07

Reservoir Assembly
Reservoir Assembly 6
7 4
16 4
6 4
16 3 1 2 2
10
11
17
13
18
14
19
15 12
20 22 8 5
O114-022-040_B
Figure 6-2: Reservoir Assembly
Issued: 5/11/07 6-4

Reservoir Assembly
FIGURE 6-2
ITEM NO.
00590-41852-71 Reservoir Assembly
1 1 00590-40623-71 Reservoir, Plastic
2 1 00590-41841-71 Weldment, Reservoir, Tube
3 1 00590-02943-71 Ball, Check
4 1 00590-03002-71 Cap, Filler, Breather
5 1 00590-03061-71 Filter, Mechanical Cartridge R
6 1 00590-03111-71 Valve, Seat
7 6 00590-02989-71 Screw
8 1 00590-03189-71 Adapter, Filter
9 1 00590-03441-71 O-Ring R
11 1 00590-03572-71 Ball
12 1 00590-03551-71 Nut
13 2 00590-03541-71 Clamp, Hose
14 1 00590-03548-71 Hose, Drain
15 1 00590-03254-71 Plug, Mechanical
16 1 00590-03569-71 Gasket
17 1 00590-41818-71 Plate, Drip Tray
18 4 00590-03085-71 Screw
19 1 00590-41882-71 Funnel, Tray
20 1 00590-41868-71 O-Ring R
22 6 00590-41866-71 Screw
List 6-2: Reservoir Assembly
6-5 Issued: 5/11/07

Lift/Lower Manifold Assembly, Three Stage
Lift/Lower Manifold Assembly, Three Stage 6
11
10
8 4 2
O114-120-189_A
Figure 6-3: Lift/Lower Manifold Assembly, Three Stage
Issued: 5/11/07 6-6

Lift/Lower Manifold Assembly, Three Stage
FIGURE 6-3
ITEM NO.
00590-41854-71 Manifold Assembly, Lift/Lower
1 1 00590-02799-71 Valve, Lift/Lower (See Figure 6-4.)
2 1 00590-41879-71 Elbow
3 1 00590-02937-71 Plug, O-Ring
4 1 00590-02999-71 Elbow, 90 degrees
5 1 00590-03055-71 Adapter, Housing
6 1 00590-03102-71 Packing, O-Ring
7 1 00590-03139-71 Plug, O-Ring
8 1 00590-42041-71 Male, Elbow
9 1 00590-03488-71 Cap
10 1 00590-03439-71 Valve, Hydraulic, Flow Control
11 1 00590-02938-71 Ring, Snap
List 6-3: Lift/Lower Manifold Assembly, Three Stage
6-7 Issued: 5/11/07

Valve, Lift/Lower, Three Stage
Valve, Lift/Lower, Three Stage 6
3 7
4
2
O_520-872_100_E
Figure 6-4: Valve, Lift/Lower, Three Stage
Issued: 5/11/07 6-8

Valve, Lift/Lower, Three Stage
FIGURE 6-4
ITEM NO.
00590-02799-71 Valve, Lift/Lower
1 1 00590-41896-71 Valve, Solenoid (includes:)
1 00590-40256-71 Coil, 24 Volt
2 1 00590-41762-71 Valve, Relief
3 1 00590-41897-71 Valve, Manual Lowering
4 1 00590-40276-71 Valve, Proportional (includes:)
1 00590-40276-71 Coil, 24 Volt
1 00590-41899-71 Kit, Seal, Proportional Valve R
5 1 00590-41900-71 Valve, Check
6 1 00590-41901-71 Valve, Check
7 1 00590-41902-71 Connector
8 1 00590-41903-71 Kit, Seal (Not Shown) R
List 6-4: Valve, Lift/Lower, Three Stage
6-9 Issued: 5/11/07

Lift/Lower Manifold Assembly, Two Stage
Lift/Lower Manifold Assembly, Two Stage 6
9 8 4 2
O114-120-190_A
Figure 6-5: Lift/Lower Manifold Assembly, Two Stage
Issued: 5/11/07 6-10

Lift/Lower Manifold Assembly, Two Stage
FIGURE 6-5
ITEM NO.
00590-41855-71 Manifold Assembly, Lift/Lower, Two Stage
1 1 00590-02800-71 Valve, Lift/Lower(See Figure 6-6.)
2 1 00590-41879-71 Elbow, 90 Degrees
3 1 00590-02937-71 Plug, O-Ring
4 1 00590-02999-71 Elbow, 90 Degrees
5 1 00590-03055-71 Adapter, Housing
6 1 00590-03102-71 Packing, O-Ring R
7 1 00590-03139-71 Plug, O-Ring
8 1 00590-42041-71 Male, Elbow
9 1 00590-03488-71 Cap
List 6-5: Lift/Lower Manifold Assembly, Two Stage
6-11 Issued: 5/11/07

Valve, Lift/Lower, Two Stage
Valve, Lift/Lower, Two Stage 6
3 9
O_520-891_100_A
Figure 6-6: Valve, Lift/Lower, Two Stage
Issued: 5/11/07 6-12

Valve, Lift/Lower, Two Stage
FIGURE 6-6
ITEM NO.
00590-02800-71 Valve, Lift/Lower
1 1 00590-40255-71 Valve, Solenoid with Coil (includes:)
1 00590-40257-71 Valve, Solenoid without Coil R
1 00590-40256-71 Coil, 24 Volt
2 1 00590-41762-71 Valve, Relief
3 1 00590-41897-71 Valve, Manual Lowering (includes:)
1 00590-47127-71 Knob, Adjusting
4 1 00590-42231-71 Valve, Proportional with Coil
5 1 00590-41900-71 Valve, Check
6 1 00590-41901-71 Valve, Check
9 1 00590-41902-71 Connector
List 6-6: Valve, Lift/Lower, Two Stage
6-13 Issued: 5/11/07

Lift Pump and Motor Assembly
Lift Pump and Motor Assembly 6
5
5
5
5
8
7
5
3
2 5
5
4
O114-021-044_A
Figure 6-7: Lift Pump and Motor Assembly
Issued: 5/11/07 6-14

Lift Pump and Motor Assembly
FIGURE 6-7
ITEM NO.
00590-02732-71 Pump and Motor Assembly, Lift
2 2 00590-02770-71 Screw
3 2 00590-02940-71 Washer, Flat
4 1 00590-03000-71 Connector, Hydraulic Beaded
5 1 00590-03057-71 Pump, (includes:)
1 00590-03058-71 Seal, Kit R
8 1 00590-03187-71 Elbow, Female, 90 Degree
9 1 00590-05285-71 Motor, Lift (See Figure 5-25.)
List 6-7: Lift Pump and Motor Assembly
6-15 Issued: 5/11/07

Lift Ram, Main Lift, 1.75 inch Diameter
Lift Ram, Main Lift, 1.75 inch Diameter 6
7 9 16 12 2 11 18 17
6 8 14 4 20 15 1 5 3 10
O114-018-081
Figure 6-8: Lift Ram, Main Lift, 1.75 inch Diameter
Issued: 5/11/07 6-16

Lift Ram, Main Lift, 1.75 inch Diameter
FIGURE 6-8
ITEM NO.
00590-02733-71 Ram Assembly, 1.75 inch, Right-Hand A
00590-02734-71 Ram Assembly, 1.75 inch, Right-Hand B
00590-02735-71 Ram Assembly, 1.75 inch, Right-Hand C
00590-02736-71 Ram Assembly, 1.75 inch, Right-Hand D
00590-02737-71 Ram Assembly, 1.75 inch, Right-Hand E
00590-03313-71 Ram Assembly, 1.75 inch, Right-Hand F
00590-03314-71 Ram Assembly, 1.75 inch, Left-Hand A
00590-03315-71 Ram Assembly, 1.75 inch, Left-Hand B
00590-03316-71 Ram Assembly, 1.75 inch, Left-Hand C
00590-03317-71 Ram Assembly, 1.75 inch, Left-Hand D
00590-03318-71 Ram Assembly, 1.75 inch, Left-Hand E
00590-03319-71 Ram Assembly, 1.75 inch, Left-Hand F
1 1 00590-02802-71 Seal R
2 1 00590-02878-71 Seal, Oil R
3 1 00590-02941-71 Seal, Oil R
5 1 00590-03059-71 Plug, Packing, Back-Up
4 1 Ref. Housing, Cylinder (Contact Technical Support)
6 1 00590-03060-71 Ring, Back-Up R
7 1 00590-03142-71 Plug, Mechanical, Cylinder
8 1 00590-03001-71 Screw
9 1 00590-03141-71 Ring, Snap
10 2 00590-03493-71 Ring, Snap
11 1 00590-03583-71 Spring R
12 1 00590-03587-71 Cushion, Piston, Lowering
14 1 NSS Manifold, Cylinder G
15 1 00590-03596-71 Adapter
16 1 00590-03598-71 Ring, Retainer
17 1 00590-03600-71 Piston, Cylinder A
1 00590-03601-71 Piston, Cylinder B
1 00590-03602-71 Piston, Cylinder C
1 00590-03603-71 Piston, Cylinder D
1 00590-03604-71 Piston, Cylinder E
1 00590-03605-71 Piston, Cylinder F
18 1 00590-03609-71 Plug, Mechanical, Piston
20 1 00590-03251-71 Bracket, Cylinder
21 1 00590-42999-71 Seal Kit (Not Shown) R
A= OACH - 88 inches
B= OACH - 95 inches
E= OACH - 127 inches
G= Not Sold Separately
List 6-8: Lift Ram, Main Lift, 1.75 inch Diameter
6-17 Issued: 5/11/07

Lift Ram, Free Lift, 2.5 inch Diameter
Lift Ram, Free Lift, 2.5 inch Diameter 6
14 2 16 17 3 18 19 20 13 12 6
22 1 21 15 23 5 4 11 10 9 8 7
O114-018-082
Figure 6-9: Lift Ram, Free Lift, 2.5 inch Diameter
Issued: 5/11/07 6-18

FIGURE 6-9
ITEM NO.
00590-03322-71 Ram Assembly 2.5 inch A
00590-03323-71 Ram Assembly 2.5 inch B
00590-03324-71 Ram Assembly 2.5 inch C
00590-03325-71 Ram Assembly 2.5 inch D
00590-03326-71 Ram Assembly 2.5 inch E
00590-03327-71 Ram Assembly 2.5 inch F
1 Ref. Housing, Cylinder (Contact Technical Support)
2 1 00590-02879-71 Ring, Snap
3 1 00590-02942-71 Sleeve, Bearing R
4 1 00590-03001-71 Screw
5 1 00590-03060-71 Ring, Back-Up R
6 1 00590-03105-71 Piston, Tube A
1 00590-03106-71 Piston, Tube B
1 00590-03107-71 Piston, Tube C
1 00590-03108-71 Piston, Tube D
1 00590-03109-71 Piston, Tube E
1 00590-03110-71 Piston, Tube F
7 2 00590-03143-71 Ring, Snap
8 1 00590-03188-71 Seal, Oil R
9 1 00590-03460-71 Ring, Packing R
10 1 00590-03442-71 Seal R
11 1 00590-03459-71 Adapter, Bearing
12 1 00590-42286-71 Packing, O-Ring R
13 1 00590-03253-71 Plug, Mechanical, Piston
14 1 00590-03373-71 Plug, Mechanical, Cylinder
15 1 00590-03461-71 Stud, Stop
16 1 00590-03141-71 Ring, Snap
17 1 00590-03598-71 Ring, Retainer
18 1 00590-03587-71 Cushion, Lowering, Piston
19 1 00590-02878-71 Seal Oil R
20 1 00590-03583-71 Spring R
21 1 00590-03250-71 Manifold, Cylinder
22 1 00590-03549-71 Pin, Locator
23 1 00590-03356-71 Stud, Pivot
24 1 00590-42195-71 Seal Kit (Not Shown) R
A= OACH - 88 inches
B= OACH - 95 inches
List 6-9: Lift Ram, Free Lift, 2.5 inch Diameter
6-19 Issued: 5/11/07

Issued: 5/11/07 6-20

SECTION 7 Mast
Two Stage Mast Assembly ................................................................................................................... 7-2

Three Stage Mast Assembly ................................................................................................................. 7-7
Two and Three Stage Mast Cables, Hoses and Pulleys .......................................................................... 7-13
Fork Assembly, Standard ................................................................................................................... 7-22
End Cap Pulley Assembly .................................................................................................................. 7-24
Pulley Assembly................................................................................................................................ 7-28
Pulley Assembly................................................................................................................................ 7-29
Pulley Assembly................................................................................................................................ 7-30
Bumper Assembly ............................................................................................................................. 7-31
Load Wheel Assembly....................................................................................................................... 7-32
7-1 Issued: 5/11/07

Toyota Model 6BPU15 - Mast
Two Stage Mast Assembly
Two Stage Mast Assembly 7
36 14 74 11 6 7 5 12
13
3
18
43
21
16
22 70
MAIN FRAME
O114-010-633 SHT 1 OF 3
Figure 7-1a: Two Stage Mast Assembly
Issued: 5/11/07 7-2

777 30 41 18
32
8
37
27
40
17
39
6
20
61
OUTER FRAME 11 5
O114-010-633-2 SHT 2 OF 3
Figure 7-1b: Two Stage Mast Assembly
7-3 Issued: 5/11/07

69
67
41
42
29
5 2 3
O114-010-633-3 SHT 3 OF 3
Figure 7-1c: Two Stage Mast Assembly
Issued: 5/11/07 7-4

FIGURE 7-1
ITEM NO.
2 6 00590-02881-71 Nut
3 2 00590-02944-71 Pin, Cotter
5 8 00590-03062-71 Bearing, Mast Roller R
6 20 00590-03112-71 Spacer, Roller
7 40 00590-03145-71 Spacer, Roller
8 4 00590-03190-71 Sleeve, Cylinder Mounting
9 4 00590-02948-71 Washer, Flat
11 4 00590-03355-71 Stud, Bearing
12 2 00590-03354-71 Weldment, Stop
13 2 00590-03175-71 Screw
14 2 00590-41865-71 Screw
16 2 00590-02748-71 Assembly, Wheel, Load (See Figure 7-10.)
17 2 00590-03433-71 Screw
18 4 00590-03426-71 Screw
20 2 00590-03489-71 Adapter, O-Ring
21 2 00590-03256-71 Axle Assembly
22 2 00590-00360-71 Ring, Snap
27 2 00590-00396-71 Washer, Flat
29 2 00590-03349-71 Anchor, Chain
30 2 00590-02884-71 Pulley
32 2 00590-03167-71 Screw
36 2 00590-03350-71 Anchor, Chain
37 1 00590-03367-71 Mast, Outer Weldment A
1 00590-03368-71 Mast, Outer Weldment B
1 00590-03369-71 Mast, Outer Weldment C
1 00590-03370-71 Mast, Outer Weldment D
1 00590-03371-71 Mast, Outer Weldment E
1 00590-03372-71 Mast, Outer Weldment F
39 1 00590-02733-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) A
1 00590-02734-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) B
1 00590-02735-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) C
1 00590-02736-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) D
1 00590-02737-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) E
1 00590-03313-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8) F
40 1 00590-03314-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) A
1 00590-03315-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) B
1 00590-03316-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) C
1 00590-03317-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) D
1 00590-03318-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) E
A= OACH - 88 inches
B= OACH - 95 inches
List 7-1: Two Stage Mast Assembly (Sheet 1 of 2)
7-5 Issued: 5/11/07

FIGURE 7-1
ITEM NO.
1 00590-03320-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) F
41 00590-03463-71 Chain Leaf (Stock Length 100 ft.)
42 4 00590-03464-71 Link, Connecting, Chain
43 1 NSS Weldment, Main Frame (Two Stage)
61 2 00590-03437-71 Valve, Hydraulic Flow Control
67 2 00590-40361-71 Plate, Cover
69 8 00590-03085-71 Screw
70 2 00590-02905-71 Ring, Snap
74 2 00590-03424-71 Screw
76 2 00590-41816-71 Washer, End Cap
77 4 00590-03004-71 Washer (Not Shown)
A= OACH - 88 inches
B= OACH - 95 inches
List 7-1: Two Stage Mast Assembly (Sheet 2 of 2)
Issued: 5/11/07 7-6

Three Stage Mast Assembly
Three Stage Mast Assembly 7
14 11 6 7 5 12
13
2
23
43
21
16
22
MAIN FRAME
O114-010-628-AC SHT 1 OF 4
Figure 7-2a: Three Stage Mast Assembly
7-7 Issued: 5/11/07

30 41
18
76
32
37
27
40 17
61 39
6
9
70 7
20
OUTER FRAME 5
11
O114-010-628-AC-2 SHT 2 OF 4
Figure 7-2b: Three Stage Mast Assembly
Issued: 5/11/07 7-8

4 10 18
29
49
38
60
77
71
61
41
42
INNER FRAME
70 9
O114-010-628-AC-3 SHT 3 OF 4
Figure 7-2c: Three Stage Mast Assembly
7-9 Issued: 5/11/07

69
67
41
29
3
67
41
29
5 7 6 2
O114-010-628-AC-4 SHT 4 OF 4
Figure 7-2d: Three Stage Mast Assembly
Issued: 5/11/07 7-10

FIGURE 7-2
ITEM NO.
2 14 00590-02881-71 Nut
3 4 00590-02944-71 Pin, Cotter
4 1 00590-03003-71 Ring, Snap
5 12 00590-03062-71 Bearing, Mast Roller R
6 20 00590-03112-71 Spacer, Roller
7 40 00590-03145-71 Spacer, Roller
8 5 00590-03190-71 Sleeve, Cylinder Mounting
9 5 00590-02948-71 Washer, Flat
10 2 00590-03353-71 Bumper Assembly (See Figure 7-9.)
11 4 00590-03355-71 Stud, Bearing
12 2 00590-47129-71 Weldment, Stop
13 2 00590-03175-71 Screw
14 2 00590-41865-71 Screw
16 4 00590-02748-71 Wheel Assembly, Load (See Figure 7-10.)
17 2 00590-03433-71 Screw
18 4 00590-03426-71 Screw
19 2 00590-03468-71 Screw (Not Shown)
20 2 00590-03489-71 Adapter, O-Ring
21 4 00590-03256-71 Axle Assembly
22 4 00590-00360-71 Ring, Snap
23 2 00590-03425-71 Screw
27 2 00590-00396-71 Washer, Flat
29 4 00590-03349-71 Chain, Anchor
30 2 00590-02884-71 Pulley
32 2 00590-03167-71 Screw
37 1 00590-03332-71 Weldment, Mast, Outer A
1 00590-03333-71 Weldment, Mast, Outer B
1 00590-03334-71 Weldment, Mast, Outer C
1 00590-03335-71 Weldment, Mast, Outer D
1 00590-03336-71 Weldment, Mast, Outer E
1 00590-03337-71 Weldment, Mast, Outer F
38 1 00590-03338-71 Weldment, Mast, Outer A
1 00590-03339-71 Weldment, Mast, Outer B
1 00590-03340-71 Weldment, Mast, Outer C
1 00590-03341-71 Weldment, Mast, Outer D
1 00590-03342-71 Weldment, Mast, Outer E
1 00590-03343-71 Weldment, Mast, Outer F
39 1 00590-02733-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) A
1 00590-02734-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) B
A= OACH - 88 inches
B= OACH - 95 inches
List 7-2: Three Stage Mast Assembly (Sheet 1 of 2)
7-11 Issued: 5/11/07

FIGURE 7-2
ITEM NO.
1 00590-02735-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) C
1 00590-02736-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) D
1 00590-02737-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) E
1 00590-02738-71 Ram Assembly, 1.75 inch, Right-Hand (See Figure 6-8.) F
40 1 00590-03314-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) A
1 00590-03315-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) B
1 00590-03316-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) C
1 00590-03317-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) D
1 00590-03318-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) E
1 00590-03319-71 Ram Assembly, 1.75 inch, Left-Hand (See Figure 6-8.) F
41 00590-03463-71 Chain, Leaf (Stock Quantity 100 ft.)
42 8 00590-03464-71 Link, Connecting, Chain
43 1 00590-03344-71 Weldment, Mast, Main Frame A
1 00590-03345-71 Weldment, Mast, Main Frame B
49 1 00590-42229-71 Pivot, Rocker
60 1 00590-03322-71 Ram Assembly, 2.5 inch A
1 00590-03323-71 Ram Assembly, 2.5 inch B
1 00590-03324-71 Ram Assembly, 2.5 inch C
1 00590-03325-71 Ram Assembly, 2.5 inch D
1 00590-03326-71 Ram Assembly, 2.5 inch E
1 00590-03327-71 Ram Assembly, 2.5 inch F
61 3 00590-03438-71 Valve, Hydraulic Flow Control
67 2 00590-40361-71 Plate, Cover
69 10 00590-03001-71 Screw
70 3 00590-02905-71 Ring, Snap
76 2 00590-41816-71 Washer, End Cap A
77 4 00590-03004-71 Washer A
A= OACH - 88 inches
B= OACH - 95 inches
List 7-2: Three Stage Mast Assembly (Sheet 2 of 2)
Issued: 5/11/07 7-12

Two and Three Stage Mast Cables, Hoses and Pulleys
Two and Three Stage Mast Cables, Hoses and Pulleys 7
23
13
7
19
8 11
12
14
15
26
9
25
31 30 32 33
TWO STAGE
O114-021-057-B-1 SHT 1 OF 6
Figure 7-3a: Two and Three Stage Mast Cables, Hoses and Pulleys
7-13 Issued: 5/11/07

23
7
13
19
10
8
12
14
15
31 30 32 33
THREE STAGE
O114-021-057-B-2 SHT 2 OF 6
Figure 7-3b: Two and Three Stage Mast Cables, Hoses and Pulleys
Issued: 5/11/07 7-14

17
27
15
35
26
25
15 20
TWO STAGE
O114-021-057-B-3 SHT 3 OF 6
Figure 7-3c: Two and Three Stage Mast Cables, Hoses and Pulleys
7-15 Issued: 5/11/07

21
3
20
17
18
3
19
THREE STAGE
O114-021-057-B-4 SHT 4 OF 6
Figure 7-3d: Two and Three Stage Mast Cables, Hoses and Pulleys
Issued: 5/11/07 7-16

19
36
28 9
22
TWO STAGE
O114-021-057-B-5 SHT 5 OF 6
Figure 7-3e: Two and Three Stage Mast Cables, Hoses and Pulleys
7-17 Issued: 5/11/07

19
22
36
6
28
2
THREE STAGE
O114-021-057-C-6 SHT 6 OF 6
Figure 7-3f: Two and Three Stage Mast Cables, Hoses and Pulleys
Issued: 5/11/07 7-18

FIGURE 7-3
ITEM NO.
2 5 00590-02882-71 Spring, Tension R
3 2 00590-03297-71 Guard, Cable A
4 1 00590-00811-71 Cable Tie
5 1.2 00590-39850-71 Guard, Hose
6 3-11 00590-03085-71 Screw
7 1 00590-03146-71 Cable Assembly (210 inch, 88 OACH) A
1 00590-03147-71 Cable Assembly (244 inch, 95 OACH) A
1 00590-03152-71 Cable Assembly (275 inch, 88 OACH) B
1 00590-03155-71 Cable Assembly (263 inch, 118OACH) B
8 1 00590-03191-71 Cable Assembly (189 inch, 88 OACH) A
9 20 00590-00556-71 Cable Tie
10 1 00590-03347-71 Pulley Assembly (See Figure 7-6.) A
11 1 00590-42201-71 Pulley Assembly (See Figure 7-6.) B
12 4 00590-03113-71 Screw
13 2 00590-02744-71 Pulley Assembly (See Figure 7-8.)
14 2 00590-03242-71 Clamp, Loop Cushioned
15 2 00590-03591-71 Screw
17 1 00590-03290-71 Hose Assembly (171.88 inch, 88 OACH ) B
1 00590-03291-71 Hose Assembly (185.67 inch, 95 OACH ) B
A= Two Stage Mast Only
B= Three Stage Mast Only
List 7-3: Two and Three Stage Mast Cables, Hoses and Pulleys (Sheet 1 of 2)
7-19 Issued: 5/11/07

FIGURE 7-3
ITEM NO.
1 00590-03951-71 Hose Assembly (169 inch 88 OACH) A
18 2 00590-02743-71 Pulley Assembly (See Figure 7-7.) B
19 12 00590-02960-71 Screw
20 1 00590-03406-71 Guard, Cable
21 1 00590-42202-71 Hose Assembly (171.88 inch, 88 OACH ) B
22 3-11 00590-03252-71 Clamp, Cable
23 2 00590-02810-71 Nut
25 3 00590-42210-71 Clip A
26 4 00590-02917-71 Screw
27 1 00590-42211-71 Bracket, Cable A
28 1 00590-42212-71 Bracket
29 1 00590-42213-71 Hose Clamp Kit (Not Shown) B, R
30 1 00590-03487-71 Tee, 1/2 inch
31 1 00590-03302-71 Line, Hydraulic Assembly
32 1 00590-03303-71 Line, Hydraulic Assembly
33 1 00590-03233-71 Hose Assembly
35 1 00590-42214-71 Bracket A
36 1 00590-42215-71 Hose Clamp Kit R
A= Two Stage Mast Only
B= Three Stage Mast Only
List 7-3: Two and Three Stage Mast Cables, Hoses and Pulleys (Sheet 2 of 2)
Issued: 5/11/07 7-20

7-21 Issued: 5/11/07

Fork Assembly, Standard
Fork Assembly, Standard 7
1
7
2
4
6 3
O114-019-218-E
Figure 7-4: Fork Assembly, Standard
Issued: 5/11/07 7-22

Fork Assembly, Standard
FIGURE 7-4
ITEM NO.
1 2 00590-02803-71 Fork Weldment A
2 00590-02804-71 Fork Weldment B
2 00590-02805-71 Fork Weldment C
2 00590-02806-71 Fork Weldment D
2 00590-02807-71 Fork Weldment E
2 00590-02808-71 Fork Weldment F
2 2 00590-02883-71 Screw
3 2 00590-02946-71 Pin, Fork
4 4 00590-02948-71 Washer, Flat
5 4 00590-00064-71 Washer
6 2 00590-03114-71 Spacer
7 2 00590-03158-71 Screw
8 2 00590-03203-71 Washer
A= Fork Length - 30 inches
B= Fork Length - 36 inches
C= Fork Length - 40 inches
D= Fork Length - 42 inches
E= Fork Length - 48 inches
F= Fork Length - 54 inches
G= Fork Length - 60 inches
List 7-4: Fork Assembly, Standard
7-23 Issued: 5/11/07

End Cap Pulley Assembly
End Cap Pulley Assembly 7
10 12 13
3 2 4 14 9 2
STANDARD
O114-018-720-A-1 SHT 1 OF 3
Figure 7-5a: End Cap Pulley Assembly
Issued: 5/11/07 7-24

13 12 10 6 10 6 9 10
ELECTRIC STEER WITH OPTION
O114-018-720-A-2 SHT 2 OF 3
Figure 7-5b: End Cap Pulley Assembly
7-25 Issued: 5/11/07

6 9 10 18
13 12 10
ELECTRIC STEER WITHOUT OPTION
O114-018-720-A-3 SHT 3 OF 3
Figure 7-5c: End Cap Pulley Assembly
Issued: 5/11/07 7-26

FIGURE 7-5
ITEM NO.
2 2 00590-02884-71 Pulley
3 2 00590-02947-71 Spacer, Pulley
4 1 00590-47130-71 Cap
6 3 00590-03115-71 Pulley, Hose
7 7 00590-03159-71 Shim
9 2 00590-03311-71 Rod, Extension
10 6 00590-03351-71 Spacer, Pulley
12 2 00590-03483-71 Washer, Flat
13 2 00590-03167-71 Screw
14 1 00590-03312-71 Shaft, Pulley
18 3 00590-03352-71 Spacer, Pulley
List 7-5: End Cap Pulley Assembly
7-27 Issued: 5/11/07

Pulley Assembly
Pulley Assembly 7
4 3 2 5 6 1 6 5 2 3 4
O114-018-839
Figure 7-6: Pulley Assembly
FIGURE 7-6
ITEM NO.
00590-03347-71 Pulley Assembly (Two-Stage)
00590-42201-71 Pulley Assembly (Three-Stage)
1 1 00590-41847-71 Bracket, Pulley
2 1-2 00590-02885-71 Pulley, Lift Hose
3 2 00590-02948-71 Washer
4 2 00590-03006-71 Screw
5 2 00590-03064-71 Spacer
6 2 00590-00359-71 Spacer
List 7-6: Pulley Assembly
Issued: 5/11/07 7-28

Pulley Assembly
Pulley Assembly 7
7 1 2 3 4
O114-018-617
FIGURE 7-7
ITEM NO.
00590-02743-71 Pulley Assembly
1 1 00590-02811-71 Bracket, Pulley A
1 00590-02812-71 Bracket, Pulley B
2 2 00590-02887-71 Pulley, Cable
3 1 00590-02950-71 Spacer, Pulley
4 1 00590-03008-71 Screw
7 1 00590-03435-71 Nut
A= with Auxiliary Lift
B= without Auxiliary Lift
7-29 Issued: 5/11/07

Pulley Assembly
Pulley Assembly 7
2 1 4 3
O114-018-058
FIGURE 7-8
ITEM NO.
00590-02744-71 Pulley Assembly
1 1 00590-03599-71 Washer
2 1 00590-02888-71 Keeper, Guard
3 1 00590-02951-71 Screw
4 1 00590-03007-71 Pulley, Cable
5 2 00590-03066-71 Pin, Dowel
Issued: 5/11/07 7-30

Bumper Assembly
Bumper Assembly 7
O114-018-850
Figure 7-9: Bumper Assembly
FIGURE 7-9
ITEM NO.
00590-03353-71 Bumper Assembly
1 1 00590-02817-71 Stop, Mast
2 1 00590-02892-71 Pin
3 1 00590-02955-71 Bumper, Carriage
4 1 00590-03013-71 Screw
List 7-9: Bumper Assembly
7-31 Issued: 5/11/07

Load Wheel Assembly
Load Wheel Assembly 7
1 2
O114-006-129
Figure 7-10: Load Wheel Assembly
FIGURE 7-10
ITEM NO.
1 00590-46386-71 Load Wheel Assembly (Std Poly)
1 1 00590-47132-71 Wheel, Load R
2 2 00590-02893-71 Bearing R
1 00590-47133-71 Load Wheel Assembly (Electrical Conductive Poly)
1 1 00590-47134-71 Wheel, Load R
2 2 00590-02893-71 Bearing R
List 7-10: Load Wheel Assembly
Issued: 5/11/07 7-32

Toyota Model 6BPU15 - Alphabetical Parts Index
APPENDIX A Alphabetical Parts Index
Description Part No. Page Description Part No. Page

Adapter, Bearing . . . . . . . . . . . . . . . . . 00590-03459-71 . . 6-19 Bearing, Sleeve, Flanged . . . . . . . . . . . 00590-03072-71 . . 2-17
Adapter, Filter . . . . . . . . . . . . . . . . . . . 00590-03189-71 . . . 6-5 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-00920-71 . . 2-39
Adapter, Housing . . . . . . . . . . . . . . . . 00590-03055-71 . . 6-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-00920-71 . . . 3-7
Adapter, Housing . . . . . . . . . . . . . . . . 00590-03055-71 . . . 6-7 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-02701-71 . . 5-76
Adapter, O-Ring . . . . . . . . . . . . . . . . . 00590-03489-71 . . 7-11 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-03259-71 . . 5-75
Adapter, O-Ring . . . . . . . . . . . . . . . . . 00590-03489-71 . . . 7-5 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-03260-71 . . 5-75
Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-03596-71 . . 6-17 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-03420-71 . . 5-75
Alarm, Horn . . . . . . . . . . . . . . . . . . . . 00590-40580-71 . . 5-67 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 00590-03623-71 . . 5-75
Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-03349-71 . . . 7-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-02835-71 . . . 3-9
Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-03350-71 . . . 7-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-02893-71 . . 7-32
Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-00557-71 . . 5-61 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-02893-71 . . 7-32
Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-03137-71 . . 5-55 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03419-71 . . . 4-5
Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-03137-71 . . 5-59 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-39699-71 . . 2-31
Angle, Support Roller . . . . . . . . . . . . . . 00590-03121-71 . . 2-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-39701-71 . . 2-31
Armature/Fan Assembly . . . . . . . . . . . . 00590-47118-71 . . 5-69 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-39736-71 . . 2-36
Armature . . . . . . . . . . . . . . . . . . . . . . 00590-39838-71 . . 5-71 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-39736-71 . . 2-39
Assembly, Switch Roller . . . . . . . . . . . . 00590-40744-71 . . 2-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-39736-71 . . 2-44
Assembly, Wheel, Guide . . . . . . . . . . . 00590-03209-71 . . 2-27 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-46101-71 . . 2-19
Assembly, Wheel, Load . . . . . . . . . . . . 00590-02748-71 . . . 7-5 Belt (Extra Large 48 in. to 56 in. Waist) . 00590-05248-71 . . 2-53
Axle Assembly. . . . . . . . . . . . . . . . . . . 00590-03256-71 . . 7-11 Belt (Large 40 in. to 48 in. Waist) . . . . . 00590-05247-71 . . 2-53
Axle Assembly. . . . . . . . . . . . . . . . . . . 00590-03256-71 . . . 7-5 Belt (Med. 34 in. To 42 in. Waist). . . . . 00590-05246-71 . . 2-53
Axle, Wheel . . . . . . . . . . . . . . . . . . . . 00590-39694-71 . . 2-31 Belt (Small 30 in. to 38 in. Waist) . . . . . 00590-05245-71 . . 2-53
Axle, Wheel . . . . . . . . . . . . . . . . . . . . 00590-41796-71 . . 2-36 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03393-71 . . 5-13
Axle, Wheel . . . . . . . . . . . . . . . . . . . . 00590-41796-71 . . 2-44 Block, Bearing. . . . . . . . . . . . . . . . . . . 00590-03170-71 . . . 3-7
Ball, 9/16 Dia. . . . . . . . . . . . . . . . . . . 00590-01693-71 . . . 4-5 Block, Friction . . . . . . . . . . . . . . . . . . . 00590-46374-71 . . . 3-9
Ball, Check . . . . . . . . . . . . . . . . . . . . . 00590-02943-71 . . . 6-5 Blower, Electric . . . . . . . . . . . . . . . . . . 00590-03450-71 . . 5-41
Ball, Joint . . . . . . . . . . . . . . . . . . . . . . 00590-41869-71 . . 2-17 Blower, Electric . . . . . . . . . . . . . . . . . . 00590-03450-71 . . 5-45
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03572-71 . . . 6-5 Bolt, Drive Tire . . . . . . . . . . . . . . . . . . 00590-03552-71 . . . 4-5
Ballast, Light . . . . . . . . . . . . . . . . . . . . 00590-03452-71 . . 5-41 Bolt, Eye. . . . . . . . . . . . . . . . . . . . . . . 00590-03573-71 . . . 3-9
Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-03386-71 . . 5-15 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41863-71 . . 5-10
Base, Mounting . . . . . . . . . . . . . . . . . . 00590-39797-71 . . 5-31 Bracket, Cable . . . . . . . . . . . . . . . . . . 00590-03131-71 . . 5-10
Battery Connector Assembly . . . . . . . . . 00590-02720-71 . . 5-33 Bracket, Cable . . . . . . . . . . . . . . . . . . 00590-03300-71 . . . 5-9
Battery Gate, Left-Hand (QTY 2 for Bat. Compt Size ( inch) . . . . . . Bracket, Cable . . . . . . . . . . . . . . . . . . 00590-42211-71 . . 7-20
32.5H x 36.75W x 14.5D . . . . . . . . . . 00590-02820-71 . . 2-13 Bracket, Control Box . . . . . . . . . . . . . . 00590-03284-71 . . 5-13
Battery Gate, Right-Hand . . . . . . . . . . . 00590-02750-71 . . 2-13 Bracket, Control Handle . . . . . . . . . . . . 00590-47123-71 . . 5-75
Battery Handling System, 24 Volt. . . . . . 00590-47103-71 . . 2-55 Bracket, Cylinder. . . . . . . . . . . . . . . . . 00590-03251-71 . . 6-17
Battery Handling System, 36 Volt. . . . . . 00590-03537-71 . . 2-55 Bracket, Fire Extinguisher . . . . . . . . . . . 00590-42303-71 . . 2-49
Battery Stand, Double, 18 in. x 42 in. x 5.5 - 7 in.. . . . . . . . . . . . Bracket, Heater . . . . . . . . . . . . . . . . . . 00590-41906-71 . . 5-65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03535-71 . . 2-55 Bracket, Light . . . . . . . . . . . . . . . . . . . 00590-41840-71 . . 5-31
Battery Stand, Single, 18 in. x 42 in. x 5.5 - 7 in.. . . . . . . . . . . . . Bracket, Light . . . . . . . . . . . . . . . . . . . 00590-02868-71 . . 5-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03534-71 . . 2-55 Bracket, Light . . . . . . . . . . . . . . . . . . . 00590-03136-71 . . 5-45
Bearing Set . . . . . . . . . . . . . . . . . . . . 00590-41862-71 . . . 4-7 Bracket, Light . . . . . . . . . . . . . . . . . . . 00590-41840-71 . . 2-10
Bearing, Ball . . . . . . . . . . . . . . . . . . . . 00590-02833-71 . . 2-27 Bracket, Motor . . . . . . . . . . . . . . . . . . 00590-03298-71 . . 5-10
Bearing, Ball . . . . . . . . . . . . . . . . . . . . 00590-02835-71 . . 2-29 Bracket, Potentiometer . . . . . . . . . . . . . 00590-41920-71 . . 5-75
Bearing, Ball . . . . . . . . . . . . . . . . . . . . 00590-02835-71 . . 2-31 Bracket, Pulley. . . . . . . . . . . . . . . . . . . 00590-02811-71 . . 7-29
Bearing, Ball . . . . . . . . . . . . . . . . . . . . 00590-02835-71 . . 2-47 Bracket, Pulley. . . . . . . . . . . . . . . . . . . 00590-02812-71 . . 7-29
Bearing, Commutator End . . . . . . . . . . . 00590-04566-71 . . 5-69 Bracket, Pulley. . . . . . . . . . . . . . . . . . . 00590-41847-71 . . 7-28
Bearing, Commutator End . . . . . . . . . . . 00590-04568-71 . . 5-71 Bracket, Reservoir . . . . . . . . . . . . . . . . 00590-41853-71 . . . 6-3
Bearing, Cone. . . . . . . . . . . . . . . . . . . 00590-39765-71 . . . 4-7 Bracket, Sensor Mounting . . . . . . . . . . . 00590-02774-71 . . 5-27
Bearing, Cone. . . . . . . . . . . . . . . . . . . 00590-41860-71 . . . 4-7 Bracket, Sensor . . . . . . . . . . . . . . . . . . 00590-03266-71 . . . 3-7
Bearing, Cone. . . . . . . . . . . . . . . . . . . 00590-41861-71 . . . 4-7 Bracket, Steer . . . . . . . . . . . . . . . . . . . 00590-03210-71 . . . 3-7
Bearing, Cone. . . . . . . . . . . . . . . . . . . 00590-47105-71 . . . 4-7 Bracket, Thermostat . . . . . . . . . . . . . . . 00590-39818-71 . . 5-65
Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-39776-71 . . . 4-7 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-02867-71 . . 5-45
Bearing, Drive End. . . . . . . . . . . . . . . . 00590-02996-71 . . 5-69 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-03268-71 . . . 3-7
Bearing, Drive End. . . . . . . . . . . . . . . . 00590-39834-71 . . 5-71 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-03268-71 . . . 3-9
Bearing, Mast Roller. . . . . . . . . . . . . . . 00590-03062-71 . . 7-11 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-03268-71 . . 5-10
Bearing, Mast Roller. . . . . . . . . . . . . . . 00590-03062-71 . . . 7-5 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-42212-71 . . 7-20
A-1 Issued: 5/11/07

Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-42214-71. . 7-20 Cable Assembly, Right-Hand, Light and Fan . . . . . . . . . . . . . ....
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-45837-71. . 2-51 (TS12-3 - TS12-1) . . . . . . . . . . . . . . . . 00590-02925-71 . 5-37
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-45840-71. . 5-75 Cable Assembly, Right-Hand, Light and Fan . . . . . . . . . . . . . ....
Brake Assembly . . . . . . . . . . . . . . . . . 00590-00384-71. . 4-13 (TS12-3 - TS12-1) . . . . . . . . . . . . . . . . 00590-02926-71 . 5-37
Brake, Assembly . . . . . . . . . . . . . . . . . 00590-03550-71. . 4-11 Cable Assembly . . . . . . . . . . . . . . . . . 00590-02911-71 . 5-23
Brush Assembly . . . . . . . . . . . . . . . . . 00590-41886-71. . 3-10 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03043-71 . 5-55
Brush Box and Plate Assembly . . . . . . . 00590-39831-71. . 5-69 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03044-71 . 5-55
Brush Box and Plate Assembly . . . . . . . 00590-39831-71. . 5-71 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03045-71 . 5-55
Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-40856-71. . 5-71 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03046-71 . 5-55
Brush Wear Indicator . . . . . . . . . . . . . 00590-42260-71. . 5-71 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03047-71 . 5-55
Brush . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41782-71. . 5-69 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03048-71 . 5-55
Bulb, Light . . . . . . . . . . . . . . . . . . . . . 00590-02792-71. . 5-51 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03049-71 . 5-55
Bulb, Light . . . . . . . . . . . . . . . . . . . . . 00590-03451-71. . 5-45 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03050-71 . 5-59
Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05273-71. . 5-31 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03051-71 . 5-59
Bumper Assembly . . . . . . . . . . . . . . . . 00590-03353-71. . 7-11 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03052-71 . 5-59
Bumper Assembly . . . . . . . . . . . . . . . . 00590-03353-71. . 7-31 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03053-71 . 5-59
Bumper, Carriage . . . . . . . . . . . . . . . . 00590-02955-71. . 7-31 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03222-71 . 5-10
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-02924-71. . 5-33 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03223-71 . . 5-9
Button Assembly . . . . . . . . . . . . . . . . . 00590-03264-71. . . 2-9 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03224-71 . . 5-9
Button, Horn . . . . . . . . . . . . . . . . . . . . 00590-03405-71. . 5-75 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03225-71 . . 5-9
Cable Assembly (189 in., 88 OACH) . . 00590-03191-71. . 7-19 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03226-71 . 5-10
Cable Assembly (210 in., 88 OACH) . . 00590-03146-71. . 7-19 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03228-71 . . 5-9
Cable Assembly (227 in., 107 OACH) . 00590-03193-71. . 7-19 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03229-71 . . 5-9
Cable Assembly (263 in., 118OACH). . 00590-03155-71. . 7-19 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03394-71 . 5-13
Cable Assembly (267 in., 127 OACH) . 00590-03195-71. . 7-19 Cable Assembly . . . . . . . . . . . . . . . . . 00590-03396-71 . 5-13
Cable Assembly (270 in., 118 OACH) . 00590-03149-71. . 7-19 Cable Assembly . . . . . . . . . . . . . . . . . 00590-47117-71 . 5-49
Cable Assembly (275 in., 88 OACH) . . 00590-03152-71. . 7-19 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00556-71 . 2-17
Cable Assembly (288 in., 127 OACH) . 00590-03150-71. . 7-19 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00556-71 . . 3-7
Cable Assembly (307 in., 147 OACH) . 00590-03196-71. . 7-19 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00556-71 . 5-49
Cable Assembly, Auto Steer . . . . . . . . . 00590-39742-71. . 2-39 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 5-45
Cable Assembly, Left-Hand, Light and Fan. . . . . . . . . . . . . . . ... Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 5-55
(JC5-2 - JC5-1) . . . . . . . . . . . . . . . . . . 00590-39803-71. . 5-37 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 5-59
(JC5-2 - JC5-1) . . . . . . . . . . . . . . . . . . 00590-39804-71. . 5-37 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 5-75
(TS12-3 - TS12-1) . . . . . . . . . . . . . . . . 00590-02864-71. . 5-37 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-03458-71 . 5-49
Cable Assembly, Left-Hand, Light and Fan. . . . . . . . . . . . . . . ... Cable Tie. . . . . . . . . . . . . . . . . . . . . . 00590-03458-71 . . 5-9
(TS12-3 - TS12-1) . . . . . . . . . . . . . . . . 00590-02865-71. . 5-37 Cable, Antenna Tractor . . . . . . . . . . . . 00590-02978-71 . 5-23
Cable Assembly, Proximity . . . . . . . . . . 00590-03028-71. . 5-10 Cable, Assembly . . . . . . . . . . . . . . . . 00590-03588-71 . 2-19
Cable Assembly, Proximity . . . . . . . . . . 00590-03287-71. . . 3-7 Cable, Bulk (100 ft. Qty) . . . . . . . . . . . 00590-47116-71 . 5-33
Cable Assembly, Proximity . . . . . . . . . . 00590-03287-71. . 5-10 Cable, Sidegate, Interlock . . . . . . . . . . 00590-40277-71 . 2-17
Cable Assembly, Proximity . . . . . . . . . . 00590-03288-71. . 5-10 Cable, Sidegate, Interlock . . . . . . . . . . 00590-40282-71 . 2-17
Cable Assembly, Right-Hand, Light and Fan . . . . . . . . . . . . . ... Cable, Steer Encoder . . . . . . . . . . . . . 00590-39760-71 . . 3-7
(JC5-4 - JC5-3) . . . . . . . . . . . . . . . . . . 00590-39805-71. . 5-37 Cable . . . . . . . . . . . . . . . . . . . . . . . . 00590-39702-71 . 2-31
Cable Assembly, Right-Hand, Light and Fan . . . . . . . . . . . . . ... Cam . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-15
(JC5-4 - JC5-3) . . . . . . . . . . . . . . . . . . 00590-39806-71. . 5-37 Cap, Filler, Breather . . . . . . . . . . . . . . 00590-03002-71 . . 6-5
Issued: 5/11/07 A-2

Cap, Snap . . . . . . . . . . . . . . . . . . . . . 00590-41925-71 . . 5-76 Control Handle Assembly, Standard . . . 00590-45436-71 . . 5-13
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03488-71 . . 6-11 Control Handle Assembly . . . . . . . . . . . 00590-47122-71 . . 5-75
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03488-71 . . . 6-7 Controller, Lift . . . . . . . . . . . . . . . . . . . 00590-42650-71 . . . 5-9
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47130-71 . . 7-27 Controller, Traction . . . . . . . . . . . . . . . 00590-45693-71 . . . 5-9
Card Assembly, Carriage Interface . . . . 00590-40877-71 . . 5-13 Cover, Assembly, Bucket . . . . . . . . . . . 00590-03401-71 . . . 2-9
Card Assembly, Display Controller. . . . . 00590-47113-71 . . 5-20 Cover, Battery, Left-Hand (Shown) . . . . . 00590-39588-71 . . . 2-9
Card Assembly, Filter . . . . . . . . . . . . . . 00590-03133-71 . . 5-19 Cover, Battery, Right-Hand . . . . . . . . . . 00590-39587-71 . . . 2-9
Card Assembly, Interface . . . . . . . . . . . 00590-39581-71 . . 5-10 Cover, Control Handle . . . . . . . . . . . . . 00590-41918-71 . . 5-75
Card Assembly, SE . . . . . . . . . . . . . . . 00590-39761-71 . . . 3-9 Cover, Dipstick . . . . . . . . . . . . . . . . . . 00590-02980-71 . . . 4-5
Card Assembly, Steer Manager. . . . . . . 00590-47112-71 . . 5-19 Cover, Handle . . . . . . . . . . . . . . . . . . 00590-47124-71 . . 5-76
Card Assembly, Wire Guidance . . . . . . 00590-02843-71 . . 5-25 Cover, Heater . . . . . . . . . . . . . . . . . . . 00590-41909-71 . . 5-65
Card Assembly, Wire Guidance . . . . . . 00590-02843-71 . . 5-27 Cover, Interface . . . . . . . . . . . . . . . . . 00590-03385-71 . . 5-10
Case . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03258-71 . . 5-75 Cover, Rear Tractor (Cold Storage) . . . . 00590-39820-71 . . . 2-9
Case . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42270-71 . . 5-75 Cover, Rear Tractor (Standard) . . . . . . . 00590-03116-71 . . . 2-9
Chain Leaf (Stock Length 100 ft.) . . . . . . 00590-03463-71 . . . 7-6 Cover, Rear Tractor . . . . . . . . . . . . . . . 00590-39820-71 . . 5-65
Chain, Anchor. . . . . . . . . . . . . . . . . . . 00590-03349-71 . . 7-11 Cover, Reflector, Lamp . . . . . . . . . . . . . 00590-02866-71 . . 5-41
Chain, Leaf (Stock Quantity 100 ft.) . . . . 00590-03463-71 . . 7-12 Cover, Switch . . . . . . . . . . . . . . . . . . . 00590-39784-71 . . 5-13
Clamp, Cable . . . . . . . . . . . . . . . . . . . 00590-03252-71 . . 7-20 Cover, Top Tractor. . . . . . . . . . . . . . . . 00590-03205-71 . . . 2-9
Clamp, Cushioned Loop . . . . . . . . . . . . 00590-03174-71 . . 5-23 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03265-71 . . . 2-9
Clamp, Cushioned Loop . . . . . . . . . . . . 00590-03242-71 . . 5-13 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03586-71 . . 5-75
Clamp, Hose . . . . . . . . . . . . . . . . . . . . 00590-03138-71 . . . 6-3 Cover. . . . . . . . . . . . . . . . . . . . . . . . . 00590-41815-71 . . 5-19
Clamp, Hose . . . . . . . . . . . . . . . . . . . . 00590-03541-71 . . . 6-5 Cushion, Lowering, Piston. . . . . . . . . . . 00590-03587-71 . . 6-19
Clamp, Loop Cushioned . . . . . . . . . . . . 00590-03242-71 . . 7-19 Cushion, Piston, Lowering. . . . . . . . . . . 00590-03587-71 . . 6-17
Clamp, Loop, Cushioned . . . . . . . . . . . 00590-03174-71 . . 2-17 Cylinder, Master . . . . . . . . . . . . . . . . . 00590-42269-71 . . 4-17
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-02777-71 . . . 5-9 Cylinder, Slave . . . . . . . . . . . . . . . . . . 00590-40558-71 . . 4-11
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-39707-71 . . 2-35 Decal, Battery Cable . . . . . . . . . . . . . . 00590-03503-71 . . . 2-9
Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-41880-71 . . 5-13 Decal, Bumper . . . . . . . . . . . . . . . . . . 00590-03409-71 . . . 2-9
Clip, Tube. . . . . . . . . . . . . . . . . . . . . . 00590-41874-71 . . 4-11 Decal, Caution . . . . . . . . . . . . . . . . . . 00590-03507-71 . . 5-53
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42210-71 . . 7-20 Decal, Disconnect . . . . . . . . . . . . . . . . 00590-03524-71 . . . 2-9
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . . 4-15 Decal, Emergency Lower . . . . . . . . . . . 00590-03512-71 . . . 2-9
Coil, 24 Volt . . . . . . . . . . . . . . . . . . . . 00590-40256-71 . . 6-13 Decal, ESD . . . . . . . . . . . . . . . . . . . . . 00590-03508-71 . . 5-13
Coil, 24 Volt . . . . . . . . . . . . . . . . . . . . 00590-40256-71 . . . 6-9 Decal, Fan/Light . . . . . . . . . . . . . . . . . 00590-39809-71 . . 5-41
Coil, 24 Volt . . . . . . . . . . . . . . . . . . . . 00590-40276-71 . . . 6-9 Decal, Fan/Light . . . . . . . . . . . . . . . . . 00590-39809-71 . . 5-45
Conduit . . . . . . . . . . . . . . . . . . . . . . . 00590-47102-71 . . 2-51 Decal, Guidance/Bypass . . . . . . . . . . . 00590-03500-71 . . . 2-9
Connector Assembly, Battery . . . . . . . . . 00590-03031-71 . . . 5-9 Decal, Guidance/Bypass . . . . . . . . . . . 00590-03501-71 . . . 2-9
Connector, Battery, Gray . . . . . . . . . . . 00590-02863-71 . . 5-33 Decal, Icon . . . . . . . . . . . . . . . . . . . . . 00590-03502-71 . . . 2-9
Connector, Hydraulic Beaded . . . . . . . . 00590-03000-71 . . 6-15 Decal, Label . . . . . . . . . . . . . . . . . . . . 00590-03035-71 . . 5-27
Connector, Hydraulic . . . . . . . . . . . . . . 00590-02875-71 . . 6-15 Decal, Label . . . . . . . . . . . . . . . . . . . . 00590-03219-71 . . 5-19
Connector, O-Ring . . . . . . . . . . . . . . . . 00590-02998-71 . . . 6-3 Decal, Motor Controller . . . . . . . . . . . . 00590-39682-71 . . 2-10
Connector, Plug . . . . . . . . . . . . . . . . . . 00590-02993-71 . . 5-51 Decal, Overhead Guard. . . . . . . . . . . . 00590-03505-71 . . . 2-9
Connector, Union . . . . . . . . . . . . . . . . 00590-03486-71 . . 5-10 Decal, Toyota Tracker . . . . . . . . . . . . . 00590-39786-71 . . 5-19
Connector. . . . . . . . . . . . . . . . . . . . . . 00590-00183-71 . . 5-31 Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-03014-71 . . . 2-9
Connector. . . . . . . . . . . . . . . . . . . . . . 00590-41902-71 . . 6-13 Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-03416-71 . . . 2-9
Connector. . . . . . . . . . . . . . . . . . . . . . 00590-41902-71 . . . 6-9 Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-04496-71 . . . 2-9
Connector. . . . . . . . . . . . . . . . . . . . . . 00590-45821-71 . . 5-76 Decal, Warning, Battery. . . . . . . . . . . . 00590-41810-71 . . . 2-9
Construction Tux, Extra Large . . . . . . . . 00590-41892-71 . . 2-53 Decal, Warning, Drive Unit . . . . . . . . . 00590-03506-71 . . 2-10
Construction Tux, Extra, Extra Large . . . . 00590-41893-71 . . 2-53 Decal, Warning . . . . . . . . . . . . . . . . . 00590-03515-71 . . . 2-9
Construction Tux, Large . . . . . . . . . . . . 00590-41891-71 . . 2-53 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02914-71 . . 5-19
Construction Tux, Medium. . . . . . . . . . . 00590-41890-71 . . 2-53 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02914-71 . . 5-20
Construction Tux, Small . . . . . . . . . . . . 00590-41889-71 . . 2-53 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03513-71 . . . 2-9
Contact, Pin . . . . . . . . . . . . . . . . . . . . 00590-03041-71 . . 5-51 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05283-71 . . 5-31
Contact, Socket . . . . . . . . . . . . . . . . . 00590-03240-71 . . 5-75 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41928-71 . . 5-76
Contactor Assembly . . . . . . . . . . . . . . . 00590-02718-71 . . 5-15 Deflector, Air . . . . . . . . . . . . . . . . . . . 00590-03038-71 . . 5-41
Contactor Assembly . . . . . . . . . . . . . . . 00590-02718-71 . . . 5-9 Deflector, Air . . . . . . . . . . . . . . . . . . . 00590-03038-71 . . 5-45
Contactor Assembly . . . . . . . . . . . . . . . 00590-02987-71 . . 5-17 Display Assembly, Operator . . . . . . . . . 00590-03383-71 . . 5-13
Contactor . . . . . . . . . . . . . . . . . . . . . . 00590-02987-71 . . 5-15 Drive Unit Assembly, Lower . . . . . . . . . 00590-02714-71 . . . 4-5
Control Handle Assembly, Cold Storage. 00590-45702-71 . . 5-13 Drum, Brake Machine . . . . . . . . . . . . . 00590-04514-71 . . 4-11
A-3 Issued: 5/11/07

Elbow, 90 Degrees . . . . . . . . . . . . . . . 00590-02999-71. . 6-11 Guard, Glass, Mast . . . . . . . . . . . . . . 00590-47101-71 . 2-51

Elbow, 90 degrees . . . . . . . . . . . . . . . 00590-02999-71. . . 6-7 Guard, Hose . . . . . . . . . . . . . . . . . . . 00590-03576-71 . . 6-3
Elbow, 90 Degrees . . . . . . . . . . . . . . . 00590-41879-71. . 6-11 Guard, Hose . . . . . . . . . . . . . . . . . . . 00590-39850-71 . 7-19
Elbow, Female, 90 Degree. . . . . . . . . . 00590-03187-71. . 6-15 Guard, Screen, Mast. . . . . . . . . . . . . . 00590-02972-71 . 2-51
Elbow, Swivel . . . . . . . . . . . . . . . . . . . 00590-00274-71. . 4-11 Guard, Warning Light . . . . . . . . . . . . . 00590-03034-71 . 5-29
Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-39599-71. . . 6-3 Guide Roller Assembly . . . . . . . . . . . . 00590-41794-71 . 2-35
Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-41879-71. . . 6-7 Guide Roller Assembly . . . . . . . . . . . . 00590-41794-71 . 2-43
Encoder Assembly . . . . . . . . . . . . . . . . 00590-03299-71. . . 3-7 Hardware Kit . . . . . . . . . . . . . . . . . . . 00590-39794-71 . 5-31
Encoder Assembly . . . . . . . . . . . . . . . . 00590-03299-71. . 5-10 Harness Assembly, Pressure Transducer . 00590-03564-71 . . 6-3
Extinguisher . . . . . . . . . . . . . . . . . . . . 00590-47515-71. . 2-49 Harness Wiring, Light/Fan. . . . . . . . . . 00590-03221-71 . 5-41
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04715-71. . 5-69 Harness, Full Body, Extra Large . . . . . . 00590-39759-71 . 2-53
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04715-71. . 5-71 Harness, Full Body, Extra Large . . . . . . 00590-39755-71 . 2-53
Fastener, Self Clinching . . . . . . . . . . . . 00590-03011-71. . 5-15 Harness, Full Body, Large . . . . . . . . . . 00590-39754-71 . 2-53
Fastener, Self Clinching . . . . . . . . . . . . 00590-03079-71. . 5-15 Harness, Full Body, Large . . . . . . . . . . 00590-39758-71 . 2-53
Fastener, Self-Clinching . . . . . . . . . . . . 00590-03436-71. . 5-27 Harness, Full Body, Medium. . . . . . . . . 00590-39753-71 . 2-53
Field Coil Package . . . . . . . . . . . . . . . 00590-39839-71. . 5-71 Harness, Full Body, Medium. . . . . . . . . 00590-39757-71 . 2-53
Filter, Mechanical Cartridge . . . . . . . . . 00590-03061-71. . . 6-5 Harness, Full Body, Small . . . . . . . . . . 00590-05249-71 . 2-53
Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00019-71. . 4-17 Harness, Full Body, Small . . . . . . . . . . 00590-39756-71 . 2-53
Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-01691-71. . . 4-5 Harness, Light & Fan . . . . . . . . . . . . . . 00590-03221-71 . 5-45
Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03570-71. . . 4-5 Harness, Wiring (P10 to J10) . . . . . . . 00590-40838-71 . 5-31
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-03491-71. . . 6-3 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-03099-71 . 5-49
Flange, Clevis. . . . . . . . . . . . . . . . . . . 00590-03579-71. . 2-19 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-03099-71 . 5-53
Fork Weldment . . . . . . . . . . . . . . . . . . 00590-02803-71. . 7-23 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-03281-71 . 5-45
Fork Weldment . . . . . . . . . . . . . . . . . . 00590-02805-71. . 7-23 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-03389-71 . . 5-9
Funnel, Tray . . . . . . . . . . . . . . . . . . . . 00590-41882-71. . . 6-5 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-41911-71 . 5-65
Fuse Holder . . . . . . . . . . . . . . . . . . . . 00590-02921-71. . 5-15 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-45657-71 . . 5-9
Fuse, 10A . . . . . . . . . . . . . . . . . . . . . 00590-39822-71. . 5-65 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-46070-71 . . 5-9
Fuse, 15 Amp. . . . . . . . . . . . . . . . . . . 00590-00552-71. . 5-15 Head, Commutator End . . . . . . . . . . . . 00590-39843-71 . 5-71
Fuse, 6 Amp. . . . . . . . . . . . . . . . . . . . 00590-03447-71. . 5-15 Head, Commutator End . . . . . . . . . . . . 00590-40275-71 . 5-69
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02781-71. . 5-15 Head, Drive End . . . . . . . . . . . . . . . . . 00590-39825-71 . 5-71
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02856-71. . 5-15 Head, Drive End . . . . . . . . . . . . . . . . . 00590-41870-71 . 5-69
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03182-71. . 5-15 Heater Assembly. . . . . . . . . . . . . . . . . 00590-39948-71 . 5-65
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03446-71. . 5-41 Heater . . . . . . . . . . . . . . . . . . . . . . . . 00590-03630-71 . 5-75
Gas Spring Assembly . . . . . . . . . . . . . 00590-40336-71. . 2-17 Heatsink . . . . . . . . . . . . . . . . . . . . . . 00590-47111-71 . 5-19
Gasket. . . . . . . . . . . . . . . . . . . . . . . . 00590-03569-71. . . 6-5 Holder, Fuse. . . . . . . . . . . . . . . . . . . . 00590-03448-71 . 5-41
Gear and Pinion Set . . . . . . . . . . . . . . 00590-39767-71. . . 4-7 Holder, Lamp, Fluorescentt . . . . . . . . . . 00590-03453-71 . 5-41
Gear, Encoder (S/N 71,046 and up) . . 00590-43061-71. . . 3-7 Horn (24 Volt) . . . . . . . . . . . . . . . . . . 00590-45655-71 . . 5-9
Gear, Encoder . . . . . . . . . . . . . . . . . . 00590-02839-71. . . 3-7 Horn, Pizeo Ceramic. . . . . . . . . . . . . . 00590-03449-71 . 5-13
Gear, Helical, Pinion . . . . . . . . . . . . . . 00590-02854-71. . . 4-7 Hose Assembly (169 in. 88 OACH) . . . 00590-03951-71 . 7-20
Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-02919-71. . . 4-7 Hose Assembly (171.88 in., 88 OACH ) 00590-03290-71 . 7-19
Gear, Pinion. . . . . . . . . . . . . . . . . . . . 00590-02854-71. . . 4-5 Hose Assembly (171.88 in., 88 OACH ) 00590-42202-71 . 7-20
Gear, Pinion. . . . . . . . . . . . . . . . . . . . 00590-41915-71. . 5-75 Hose Assembly (183 in. 95 OACH) . . . 00590-03952-71 . 7-20
Gear, Spirol Bevel, Pinion . . . . . . . . . . 00590-39767-71. . . 4-7 Hose Assembly (185.67 in., 95 OACH ) 00590-03291-71 . 7-19
Gear, Spur . . . . . . . . . . . . . . . . . . . . . 00590-02780-71. . . 4-7 Hose Assembly (185.67 in., 95 OACH ) 00590-42203-71 . 7-20
Gear, Spur . . . . . . . . . . . . . . . . . . . . . 00590-02975-71. . . 3-7 Hose Assembly (207 in. 107 OACH) . . 00590-03953-71 . 7-20
Gear . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02841-71. . 5-75 Hose Assembly (209.31 in., 107 OACH )00590-03292-71 . 7-19
Gearbox . . . . . . . . . . . . . . . . . . . . . . 00590-02909-71. . 3-10 Hose Assembly (209.31 in., 107 OACH )00590-42204-71 . 7-20
Grip, Plate . . . . . . . . . . . . . . . . . . . . . 00590-46063-71. . 2-51 Hose Assembly (229 in. 118 OACH) . . 00590-03954-71 . 7-20
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-02700-71. . . 3-7 Hose Assembly (231.00 in., 118 OACH )00590-03293-71 . 7-19
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-02700-71. . . 3-9 Hose Assembly (231.00 in., 118 OACH )00590-42205-71 . 7-20
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-02700-71. . 5-10 Hose Assembly (247 in. 127 OACH) . . 00590-03955-71 . 7-20
Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-02700-71. . 5-75 Hose Assembly (248.71 in., 127 OACH )00590-03294-71 . 7-19
Guard, Cable Assembly. . . . . . . . . . . . 00590-39565-71. . 5-10 Hose Assembly (248.71 in., 127 OACH )00590-42206-71 . 7-20
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-03297-71. . 7-19 Hose Assembly (258.56 in., 132 OACH )00590-03295-71 . 7-19
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-03406-71. . 7-20 Hose Assembly (287 in. 147 OACH) . . 00590-03956-71 . 7-20
Guard, Fan . . . . . . . . . . . . . . . . . . . . 00590-39811-71. . 5-41 Hose Assembly (288.11 in., 147 OACH )00590-42208-71 . 7-20
Guard, Fan . . . . . . . . . . . . . . . . . . . . 00590-39811-71. . 5-45 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-03233-71 . 7-20
Issued: 5/11/07 A-4

Hose Assembly . . . . . . . . . . . . . . . . . . 00590-03234-71 . . . 5-9 Knob, Steering Wheel . . . . . . . . . . . . . 00590-02771-71 . . . 3-9

Hose Assembly . . . . . . . . . . . . . . . . . . 00590-41809-71 . . . 6-3 Knob . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39679-71 . . . 2-9
Hose Clamp Kit . . . . . . . . . . . . . . . . . . 00590-42213-71 . . 7-20 Label, ESD . . . . . . . . . . . . . . . . . . . . . 00590-03508-71 . . 2-10
Hose Clamp Kit . . . . . . . . . . . . . . . . . . 00590-42215-71 . . 7-20 Lamp, Fluorescent . . . . . . . . . . . . . . . . 00590-03183-71 . . 5-41
Hose, Drain . . . . . . . . . . . . . . . . . . . . 00590-03548-71 . . . 6-5 Lamp, Support, Fluorescent . . . . . . . . . . 00590-03135-71 . . 5-41
Hose, Formed . . . . . . . . . . . . . . . . . . . 00590-03185-71 . . . 6-3 Latch, Fexible . . . . . . . . . . . . . . . . . . . 00590-00570-71 . . 5-41
Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03101-71 . . . 6-3 Latch, Fexible . . . . . . . . . . . . . . . . . . . 00590-00571-71 . . 5-41
Housing Inner . . . . . . . . . . . . . . . . . . . 00590-02794-71 . . 2-31 Latch, Flexible, (Dual lock type 170) . . . 00590-00570-71 . . 5-45
Housing Outer. . . . . . . . . . . . . . . . . . . 00590-02871-71 . . 2-31 Latch, Flexible, (Dual lock type 400) . . . 00590-00571-71 . . 5-45
Housing, Connector . . . . . . . . . . . . . . . 00590-03239-71 . . 5-75 Lens, Amber . . . . . . . . . . . . . . . . . . . . 00590-05266-71 . . 5-31
Housing, Control Handle . . . . . . . . . . . 00590-41917-71 . . 5-75 Lens, Blue . . . . . . . . . . . . . . . . . . . . . . 00590-05268-71 . . 5-31
Housing, Fan, Left-Hand . . . . . . . . . . . . 00590-39810-71 . . 5-41 Lens, Clear . . . . . . . . . . . . . . . . . . . . . 00590-39792-71 . . 5-31
Housing, Fan, Left-Hand . . . . . . . . . . . . 00590-39810-71 . . 5-45 Lens, Light, Left-Hand . . . . . . . . . . . . . . 00590-39639-71 . . 5-41
Housing, Fan, Right-Hand . . . . . . . . . . . 00590-39807-71 . . 5-41 Lens, Light, Left-Hand . . . . . . . . . . . . . . 00590-39639-71 . . 5-45
Housing, Fan, Right-Hand . . . . . . . . . . . 00590-39807-71 . . 5-45 Lens, Light, Right-Hand . . . . . . . . . . . . . 00590-39640-71 . . 5-41
Housing, Gear, Machined . . . . . . . . . . 00590-39768-71 . . . 4-7 Lens, Light, Right-Hand . . . . . . . . . . . . . 00590-39640-71 . . 5-45
Housing, Handle . . . . . . . . . . . . . . . . . 00590-47125-71 . . 5-76 Lens, Red . . . . . . . . . . . . . . . . . . . . . . 00590-39789-71 . . 5-31
Housing, Inner, Mast Limit. . . . . . . . . . . 00590-02794-71 . . 2-17 Lever, Limit Switch . . . . . . . . . . . . . . . . 00590-02931-71 . . 5-59
Housing, Inner. . . . . . . . . . . . . . . . . . . 00590-02794-71 . . 2-39 Lever, Mast Limit Switch . . . . . . . . . . . . 00590-02931-71 . . 5-55
Housing, Inner. . . . . . . . . . . . . . . . . . . 00590-02794-71 . . 5-55 Lever, Mast, Limt Switch . . . . . . . . . . . . 00590-02931-71 . . 2-17
Housing, Inner. . . . . . . . . . . . . . . . . . . 00590-02794-71 . . 5-59 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02931-71 . . 2-31
Housing, Inner. . . . . . . . . . . . . . . . . . . 00590-02794-71 . . 5-61 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02931-71 . . 2-39
Housing, Outer . . . . . . . . . . . . . . . . . . 00590-02871-71 . . 2-17 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02931-71 . . 5-61
Housing, Outer . . . . . . . . . . . . . . . . . . 00590-02871-71 . . 2-39 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04870-71 . . 4-15
Housing, Outer . . . . . . . . . . . . . . . . . . 00590-02871-71 . . 5-55 Light & Fan Assembly (Incandescent), Left-Hand. . . . . . . . . . . . . .
Housing, Outer . . . . . . . . . . . . . . . . . . 00590-02871-71 . . 5-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39802-71 . . 5-45
Housing, Outer . . . . . . . . . . . . . . . . . . 00590-02871-71 . . 5-61 Light & Fan Assembly (Incandescent), Right-Hand . . . . . . . . . . . .
Housing, Sensor, Wire Guidance . . . . . 00590-03086-71 . . 5-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39801-71 . . 5-45
Housing, Sensor, Wire Guidance . . . . . 00590-03086-71 . . 5-27 Light and Fan Assembly (Fluorescent), Left-Hand . . . . . . . . . . . . .
Installation, Firmware, Steer Controller . . 00590-46427-71 . . 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39642-71 . . 5-41
Insulator, Shoulder Washer . . . . . . . . . . 00590-01359-71 . . . 5-9 Light and Fan Assembly (Fluorescent), Right-Hand. . . . . . . . . . . . .
Insulator, Standoff . . . . . . . . . . . . . . . . 00590-03132-71 . . 5-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39641-71 . . 5-41
Insulator, Standoff . . . . . . . . . . . . . . . . 00590-03469-71 . . 5-15 Light Assembly, Fluorescent, Left-Hand, Standard. . . . . . . . . . . . .
Insulator, Static Assembly . . . . . . . . . . . 00590-47108-71 . . . 5-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39642-71 . . 5-37
Insulator, Tubing, Shrinkable . . . . . . . . . 00590-00355-71 . . 5-51 Light Assembly, Fluorescent, Right-Hand, Standard . . . . . . . . . . .
Insulator, Tubing . . . . . . . . . . . . . . . . . 00590-00128-71 . . 5-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39641-71 . . 5-37
Insulator . . . . . . . . . . . . . . . . . . . . . . . 00590-00187-71 . . 5-31 Light Assembly, Incandescent, Left-Hand, C.S.. . . . . . . . . . . . . . . .
Jack, Banana . . . . . . . . . . . . . . . . . . . 00590-03577-71 . . 5-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39802-71 . . 5-37
Jack, Banana . . . . . . . . . . . . . . . . . . . 00590-03577-71 . . 5-13 Light Assembly, Incandescent, Right-Hand, C.S.. . . . . . . . . . . . . .
Jumper . . . . . . . . . . . . . . . . . . . . . . . . 00590-02793-71 . . 5-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39801-71 . . 5-37
Jumper . . . . . . . . . . . . . . . . . . . . . . . . 00590-02793-71 . . 5-53 Light, Bin Assembly, Left-Hand. . . . . . . . 00590-02723-71 . . 5-49
Keeper, Guard . . . . . . . . . . . . . . . . . . 00590-02888-71 . . 7-30 Light, Bin Assembly, Left-Hand. . . . . . . . 00590-02723-71 . . 5-51
Key, Set (2) . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . . 5-13 Light, Bin Assembly, Right-Hand . . . . . . 00590-02722-71 . . 5-49
Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-00391-71 . . 4-11 Light, Bin Assembly, Right-Hand . . . . . . 00590-02722-71 . . 5-51
Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-03088-71 . . . 4-5 Light, Bin . . . . . . . . . . . . . . . . . . . . . . 00590-02791-71 . . 5-51
Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-03088-71 . . . 4-7 Lights and Fan Installation, Cold Storage 00590-39800-71 . . 5-37
Keyway . . . . . . . . . . . . . . . . . . . . . . . 00590-43048-71 . . . 3-7 Lights and Fan Installation, Standard . . . 00590-39646-71 . . 5-37
Kit, Axle Shaft . . . . . . . . . . . . . . . . . . 00590-39778-71 . . . 4-7 Line Assembly, Hydraulic . . . . . . . . . . . 00590-03129-71 . . 4-11
Kit, BWI Service . . . . . . . . . . . . . . . . . 00590-40415-71 . . 5-69 Line Assembly, Hydraulic . . . . . . . . . . . 00590-03178-71 . . 4-11
Kit, Drive Gear . . . . . . . . . . . . . . . . . . 00590-39779-71 . . . 4-7 Line Assembly, Hydraulic . . . . . . . . . . . 00590-03215-71 . . 4-11
Kit, Field Coil . . . . . . . . . . . . . . . . . . . 00590-47119-71 . . 5-69 Line Driver, 5.20 kHz . . . . . . . . . . . . . 00590-03538-71 . . 5-23
Kit, Guide and Insulator . . . . . . . . . . . . 00590-02857-71 . . 5-17 Line Driver, 6.25 kHz . . . . . . . . . . . . . 00590-47114-71 . . 5-23
Kit, Lead Assembly. . . . . . . . . . . . . . . . 00590-39832-71 . . 5-69 Line, Hydraulic Assembly . . . . . . . . . . . 00590-03302-71 . . 7-20
Kit, Lead Assembly. . . . . . . . . . . . . . . . 00590-39842-71 . . 5-71 Line, Hydraulic Assembly . . . . . . . . . . . 00590-03303-71 . . 7-20
Kit, Ring Set . . . . . . . . . . . . . . . . . . . . 00590-46372-71 . . . 4-5 Line, Hydraulic . . . . . . . . . . . . . . . . . . 00590-02874-71 . . . 6-3
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 00590-39777-71 . . . 4-7 Link, Connecting, Chain . . . . . . . . . . . . 00590-03464-71 . . 7-12
Kit, Seal, Proportional Valve . . . . . . . . . 00590-41899-71 . . . 6-9 Link, Connecting, Chain . . . . . . . . . . . . 00590-03464-71 . . . 7-6
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 00590-41903-71 . . . 6-9 Load Wheel Assembly (Electrical Conductive Poly). . . . . . . . . . . .
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 00590-41904-71 . . 4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47133-71 . . 7-32
Knob, Adjusting. . . . . . . . . . . . . . . . . . 00590-47127-71 . . 6-13 Load Wheel Assembly (Std Poly) . . . . . . 00590-46386-71 . . 7-32
Knob, Lift/Lower . . . . . . . . . . . . . . . . . 00590-41919-71 . . 5-75 Male, Elbow . . . . . . . . . . . . . . . . . . . . 00590-42041-71 . . 6-11
A-5 Issued: 5/11/07

Male, Elbow. . . . . . . . . . . . . . . . . . . . 00590-42041-71. . . 6-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03592-71 . 2-47

Manifold Assembly, Lift/Lower . . . . . . . 00590-41854-71. . . 6-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03629-71 . 5-75
Manifold Assembly, Lift/Lower . . . . . . . 00590-41854-71. . . 6-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-14737-71 . . 5-9
Manifold Assembly, Lift/Lower . . . . . . . 00590-41855-71. . . 6-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39819-71 . 5-65
Manifold Assembly, Lift/Lower, . . . . . . . . . . . . . . . . . . . . . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45932-71 . 2-19
Two Stage . . . . . . . . . . . . . . . . . . . . . 00590-41855-71. . 6-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45932-71 . 5-27
Manifold, Cylinder . . . . . . . . . . . . . . . 00590-03250-71. . 6-19 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45932-71 . 5-51
Manifold, Cylinder . . . . . . . . . . . . . . . NSS . . . . . . . . . . . 6-17 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-02974-71 . . 3-7
Mast, Outer Weldment . . . . . . . . . . . . 00590-03367-71. . . 7-5 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-02974-71 . . 4-5
Mast, Outer Weldment . . . . . . . . . . . . 00590-03369-71. . . 7-5 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-39798-71 . 5-31
Mast, Outer Weldment . . . . . . . . . . . . 00590-03371-71. . . 7-5 Packing, O-Ring . . . . . . . . . . . . . . . . . 00590-03102-71 . 6-11
Mast, Outer Weldment . . . . . . . . . . . . 00590-03372-71. . . 7-5 Packing, O-Ring . . . . . . . . . . . . . . . . . 00590-03102-71 . . 6-7
Microswitch . . . . . . . . . . . . . . . . . . . . 00590-46770-71. . 5-75 Packing, O-Ring . . . . . . . . . . . . . . . . . 00590-42286-71 . 6-19
Module Assembly, Suppressor 24V . . . . 00590-40862-71. . 5-45 Pad, Floor, Hard (Optional), 1/2 in. Non-Skid . . . . . . . . . . .....
Module Assembly, Suppressor, 24 Volt . 00590-40862-71. . 5-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02825-71 . . 2-9
Module, WSI (Firmware) . . . . . . . . . . . 00590-46660-71. . 5-20 Pad, Floor, Soft (Standard). . . . . . . . . . 00590-02824-71 . . 2-9
Motor, Drive, 24 Volt, Rebuilt . . . . . . . . 00590-43001-71. . 5-69 Pad, Foam, Left-Hand . . . . . . . . . . . . . 00590-03398-71 . . 2-9
Motor, Drive, 24 Volt . . . . . . . . . . . . . 00590-40274-71. . 5-69 Pad, Foam, Mounting . . . . . . . . . . . . . 00590-39796-71 . 5-31
Motor, Drive, Rebuilt . . . . . . . . . . . . . . 00590-43001-71. . . 4-5 Pad, Foam, Right-Hand . . . . . . . . . . . . 00590-03397-71 . . 2-9
Motor, Drive . . . . . . . . . . . . . . . . . . . . 00590-40274-71. . . 4-5 Pad, Pedal, Hard (Optional), 1/2 in. Non-Skid . . . . . . . . . .....
Motor, Lift, 24 Volt . . . . . . . . . . . . . . . 00590-05285-71. . 5-71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02753-71 . . 2-9
Motor, Lift . . . . . . . . . . . . . . . . . . . . . 00590-05285-71. . 6-15 Pad, Pedal, Soft (Standard) . . . . . . . . . 00590-02752-71 . . 2-9
Motor, Steer and Gearbox . . . . . . . . . . 00590-42225-71. . . 3-7 Pallet clamp . . . . . . . . . . . . . . . . . . . . 00590-40292-71 . 2-19
Multivoltage Card Assembly . . . . . . . . . 00590-39795-71. . 5-31 Panel, Contactor . . . . . . . . . . . . . . . . . 00590-03384-71 . 5-15
Nut, Clamp . . . . . . . . . . . . . . . . . . . . 00590-45418-71. . . 4-7 Pedal Assembly, Pallet Clamp . . . . . . . 00590-02822-71 . 2-19
Nut, Clamp . . . . . . . . . . . . . . . . . . . . 00590-45616-71. . . 4-7 Pedal Assembly, Pallet Clamp . . . . . . . 00590-02822-71 . 2-21
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 00590-03162-71. . 2-13 Pedal, Brake, Subassembly . . . . . . . . . 00590-02715-71 . 4-11
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-00110-71. . . 3-9 Pin (min. order - 50) . . . . . . . . . . . . . . 00590-00182-71 . 5-31
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-03037-71. . 5-37 Pin, Clevis . . . . . . . . . . . . . . . . . . . . . 00590-00446-71 . 4-13
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-39769-71. . . 4-7 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-01576-71 . 2-39
Nut, Push . . . . . . . . . . . . . . . . . . . . . . 00590-03479-71. . . 2-9 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-03076-71 . 2-36
Nut, Push . . . . . . . . . . . . . . . . . . . . . . 00590-39680-71. . . 2-9 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-03076-71 . 2-44
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00180-71. . 5-45 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-03076-71 . 2-47
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02810-71. . 7-20 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-00444-71 . 4-13
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02881-71. . 7-11 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-00444-71 . 4-17
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02881-71. . . 7-5 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-02944-71 . 7-11
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02912-71. . 5-25 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-02944-71 . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02912-71. . 5-27 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-03076-71 . 2-29
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71. . 5-49 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-03076-71 . 2-31
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71. . . 5-9 Pin, Dowel, Retainer . . . . . . . . . . . . . . 00590-03542-71 . . 3-9
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03036-71. . 5-37 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-03066-71 . 7-30
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03093-71. . 4-11 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-39700-71 . 2-31
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03093-71. . 5-15 Pin, Fork . . . . . . . . . . . . . . . . . . . . . . 00590-02946-71 . 7-23
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03144-71. . 5-13 Pin, Locator . . . . . . . . . . . . . . . . . . . . 00590-03549-71 . 6-19
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03177-71. . 4-11 Pin, Pivot . . . . . . . . . . . . . . . . . . . . . . 00590-03117-71 . 2-17
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03177-71. . . 4-5 Pin, Pivot . . . . . . . . . . . . . . . . . . . . . . 00590-03613-71 . 5-75
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03435-71. . 5-15 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-03496-71 . . 3-9
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03435-71. . 7-29 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-40330-71 . 2-19
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03476-71. . 5-41 Pin, Spirol . . . . . . . . . . . . . . . . . . . . . 00590-03495-71 . 5-75
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03476-71. . 5-45 Pin, Spring. . . . . . . . . . . . . . . . . . . . . 00590-03176-71 . . 3-7
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03477-71. . 5-41 Pin, Spriol . . . . . . . . . . . . . . . . . . . . . 00590-01779-71 . 5-76
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03478-71. . 4-11 Pin, Yoke . . . . . . . . . . . . . . . . . . . . . . 00590-03130-71 . 2-39
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03480-71. . . 3-9 Pin, Yoke . . . . . . . . . . . . . . . . . . . . . . 00590-03130-71 . 4-17
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03551-71. . . 6-5 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02892-71 . 7-31
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03584-71. . 2-19 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40748-71 . 2-39
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03584-71. . 5-15 Piston, Cylinder . . . . . . . . . . . . . . . . . 00590-03600-71 . 6-17
Issued: 5/11/07 A-6

Piston, Cylinder . . . . . . . . . . . . . . . . . . 00590-03604-71 . . 6-17 Plate, Wheel (7.75 in. x 3.38 in. x 0.12 in.) . . . . . . . . . . . ....
Piston, Cylinder . . . . . . . . . . . . . . . . . . 00590-03605-71 . . 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03580-71 . . 2-43
Piston, Tube . . . . . . . . . . . . . . . . . . . . 00590-03105-71 . . 6-19 Plate, Wheel (7.75 in. x 3.38 in. x 0.23 in.). . . . . . . . . . . . ....
Piston, Tube . . . . . . . . . . . . . . . . . . . . 00590-03106-71 . . 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39690-71 . . 2-43
Piston, Tube . . . . . . . . . . . . . . . . . . . . 00590-03107-71 . . 6-19 Plate, Wheel (7.75 in. x 3.38 in. x 0.38 in.) . . . . . . . . . . . ....
Piston, Tube . . . . . . . . . . . . . . . . . . . . 00590-03108-71 . . 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39691-71 . . 2-43
Piston, Tube . . . . . . . . . . . . . . . . . . . . 00590-03109-71 . . 6-19 Plate, Wheel (7.75 in. x 3.38 in. x 0.50 in.) . . . . . . . . . . . ....
Piston, Tube . . . . . . . . . . . . . . . . . . . . 00590-03110-71 . . 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39710-71 . . 2-43
Pivot, Rocker . . . . . . . . . . . . . . . . . . . . 00590-42229-71 . . 7-12 Plate, Wheel (7.75 in. x 3.38 in. x 0.75 in.). . . . . . . . . . . . ....
Plate Assembly . . . . . . . . . . . . . . . . . . 00590-47115-71 . . 5-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03581-71 . . 2-43
Plate Wheel, 0.59 in.. . . . . . . . . . . . . . 00590-03378-71 . . 2-29 Plate, Wheel (7.75 in. x 3.38 in. x 1.00 in.). . . . . . . . . . . . ....
Plate, Backing . . . . . . . . . . . . . . . . . . . 00590-04523-71 . . 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03589-71 . . 2-43
Plate, Base . . . . . . . . . . . . . . . . . . . . . 00590-03283-71 . . 5-45 Plate, Wheel, 0.12 in. . . . . . . . . . . . . . 00590-03580-71 . . 2-29
Plate, Base . . . . . . . . . . . . . . . . . . . . . 00590-39808-71 . . 5-41 Plate, Wheel, 0.23 in. . . . . . . . . . . . . . 00590-39690-71 . . 2-29
Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-02984-71 . . . 4-7 Plate, Wheel, 0.38 in. . . . . . . . . . . . . . 00590-39691-71 . . 2-29
Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-39785-71 . . 5-13 Plate, Wheel, 0.75 in. . . . . . . . . . . . . . 00590-03581-71 . . 2-29
Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-40361-71 . . 7-12 Plate, Wheel, 1.00 in. . . . . . . . . . . . . . 00590-03589-71 . . 2-29
Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-40361-71 . . . 7-6 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.06 in.). . . . . . ....
Plate, Drip Tray . . . . . . . . . . . . . . . . . . 00590-41818-71 . . . 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03378-71 . . 2-35
Plate, Extension Mounting (Left-Hand) . . . 00590-02899-71 . . 2-23 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.12 in.). . . . . . ....
Plate, Extension Mounting (Left-Hand) . . . 00590-02900-71 . . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03580-71 . . 2-35
Plate, Extension Mounting (Left-Hand) . . . 00590-02901-71 . . 2-23 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.12 in.) . . . . . ....
Plate, Extension Mounting (Right-Hand). . 00590-02826-71 . . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03580-71 . . 2-47
Plate, Extension Mounting (Right-Hand). . 00590-02827-71 . . 2-23 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.25 in.). . . . . . ....
Plate, Extension Mounting (Right-Hand). . 00590-02828-71 . . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39690-71 . . 2-35
Plate, Extension Mounting, (Left-Hand) . . 00590-02902-71 . . 2-25 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.38 in.. . . . . . ....
Plate, Extension Mounting, (Left-Hand) . . 00590-02903-71 . . 2-25 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39691-71 . . 2-35
Plate, Extension Mounting, (Right-Hand) . 00590-02829-71 . . 2-25 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.50 in.). . . . . . ....
Plate, Extension Mounting, (Right-Hand) . 00590-02830-71 . . 2-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39710-71 . . 2-35
Plate, Extension Mounting . . . . . . . . . . . 00590-02754-71 . . 2-23 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.50 in.). . . . . . ....
Plate, Extension Mounting . . . . . . . . . . . 00590-02755-71 . . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39710-71 . . 2-47
Plate, Extension Mounting . . . . . . . . . . . 00590-02756-71 . . 2-23 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.63 in.) . . . . . ....
Plate, Extension Mounting . . . . . . . . . . . 00590-02757-71 . . 2-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39711-71 . . 2-35
Plate, Extension Mounting . . . . . . . . . . . 00590-02758-71 . . 2-25 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.75 in.) . . . . . ....
Plate, Identification. . . . . . . . . . . . . . . . 00590-03511-71 . . . 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03581-71 . . 2-35
Plate, Mounting . . . . . . . . . . . . . . . . . . 00590-02913-71 . . 5-27 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 0.88 in.). . . . . . ....
Plate, Sidegate . . . . . . . . . . . . . . . . . . 00590-02821-71 . . 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39712-71 . . 2-35
Plate, Sidegate . . . . . . . . . . . . . . . . . . 00590-02897-71 . . 2-17 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 1.00 in.). . . . . . ....
Plate, Specification, Lower/Lift, US. . . . . 00590-03530-71 . . . 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03589-71 . . 2-35
Plate, Steer Disc. . . . . . . . . . . . . . . . . . 00590-03212-71 . . . 3-9 Plate, Wheel, 4 Holes (7.75 in. x 3.38 in. x 1.00 in.). . . . . . ....
Plate, Steer, Mounting . . . . . . . . . . . . . 00590-03024-71 . . . 3-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03589-71 . . 2-47
Plate, Steering Wheel. . . . . . . . . . . . . . 00590-03083-71 . . . 3-9 Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.06 in.). . . . . . ....
Plate, UL Control Number . . . . . . . . . . . 00590-03526-71 . . . 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39721-71 . . 2-35
Plate, Wheel (10.00 x 4.50 in. x 0.06 in.). . . . . . . . . . . . . . . . . . Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.12 in.). . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41838-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39713-71 . . 2-35
Plate, Wheel (10.00 x 4.50 in. x 0.12 in.) . . . . . . . . . . . . . . . . . Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.25 in.) . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41831-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39714-71 . . 2-35
Plate, Wheel (10.00 x 4.50 in. x 0.18 in.) . . . . . . . . . . . . . . . . . Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.38 in.). . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41832-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39715-71 . . 2-35
Plate, Wheel (10.00 x 4.50 in. x 0.23 in.) . . . . . . . . . . . . . . . . . Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.50 in.). . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41833-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39716-71 . . 2-35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41834-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39717-71 . . 2-35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41835-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39718-71 . . 2-35
Plate, Wheel (10.00 x 4.50 in. x 0.75 in.). . . . . . . . . . . . . . . . . . Plate, Wheel, 5 Holes (7.75 in. x 3.38 in. x 0.88 in.) . . . . . ... |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41836-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39718-71 . . 2-35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41837-71 . . 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39720-71 . . 2-35
Plate, Wheel (7.75 in. x 3.38 in. x 0.06 in.). . . . . . . . . . . . . . . . Plug, Battery . . . . . . . . . . . . . . . . . . . . 00590-02896-71 . . 2-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03378-71 . . 2-43 Plug, Bearing, Filler . . . . . . . . . . . . . . . 00590-50000-71 . . . 4-5
A-7 Issued: 5/11/07

Plug, Dipstick . . . . . . . . . . . . . . . . . . . 00590-02915-71. . . 4-5 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02735-71 . 6-17
Plug, Mechanical, Cylinder . . . . . . . . . 00590-03142-71. . 6-17 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02735-71 . 7-12
Plug, Mechanical, Cylinder . . . . . . . . . 00590-03373-71. . 6-19 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02735-71 . . 7-5
Plug, Mechanical, Piston . . . . . . . . . . . 00590-03253-71. . 6-19 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02736-71 . 6-17
Plug, Mechanical, Piston . . . . . . . . . . . 00590-03609-71. . 6-17 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02736-71 . 7-12
Plug, Mechanical . . . . . . . . . . . . . . . . 00590-02918-71. . . 4-5 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02736-71 . . 7-5
Plug, Mechanical . . . . . . . . . . . . . . . . 00590-03254-71. . . 6-5 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02737-71 . 6-17
Plug, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-02937-71. . 6-11 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02737-71 . 7-12
Plug, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-02937-71. . . 6-7 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02737-71 . . 7-5
Plug, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-03139-71. . 6-11 Ram Assembly, 1.75 inch, Right-Hand. . 00590-02738-71 . 7-12
Plug, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-03139-71. . . 6-7 Ram Assembly, 1.75 inch, Right-Hand. . 00590-03313-71 . 6-17
Plug, Packing, Back-Up . . . . . . . . . . . . 00590-03059-71. . 6-17 Ram Assembly, 1.75 inch, Right-Hand. . 00590-03313-71 . . 7-5
Plug. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02918-71. . . 4-7 Ram Assembly, 2.5 inch . . . . . . . . . . . 00590-03322-71 . 7-12
Pulley Assembly (Three-Stage) . . . . . . . . 00590-42201-71. . 7-28 Ram Assembly, 2.5 inch . . . . . . . . . . . 00590-03323-71 . 7-12
Pulley Assembly (Two-Stage) . . . . . . . . . 00590-03347-71. . 7-28 Ram Assembly, 2.5 inch . . . . . . . . . . . 00590-03324-71 . 7-12
Pulley Assembly . . . . . . . . . . . . . . . . . 00590-02743-71. . 7-20 Ram Assembly, 2.5 inch . . . . . . . . . . . 00590-03325-71 . 7-12
Pulley Assembly . . . . . . . . . . . . . . . . . 00590-02744-71. . 7-30 Receptacle, Clip-on . . . . . . . . . . . . . . . 00590-39678-71 . . 2-9
Pulley Assembly . . . . . . . . . . . . . . . . . 00590-03347-71. . 7-19 Relay, K1. . . . . . . . . . . . . . . . . . . . . . 00590-42175-71 . 5-10
Pulley Assembly . . . . . . . . . . . . . . . . . 00590-42201-71. . 7-19 Reservoir Assembly . . . . . . . . . . . . . . . 00590-41852-71 . . 6-3
Pulley, Cable . . . . . . . . . . . . . . . . . . . 00590-02887-71. . 7-29 Reservoir Assembly . . . . . . . . . . . . . . . 00590-41852-71 . . 6-5
Pulley, Cable . . . . . . . . . . . . . . . . . . . 00590-03007-71. . 7-30 Reservoir, Master Cylinder . . . . . . . . . . 00590-02848-71 . 4-11
Pulley, Cable . . . . . . . . . . . . . . . . . . . 00590-03610-71. . 2-19 Reservoir, Plastic. . . . . . . . . . . . . . . . . 00590-40623-71 . . 6-5
Pulley, Hose . . . . . . . . . . . . . . . . . . . . 00590-03115-71. . 7-27 Resistor, Variable, Lift . . . . . . . . . . . . . 00590-43054-71 . 5-76
Pulley, Lift Hose. . . . . . . . . . . . . . . . . . 00590-02885-71. . 7-28 Resistor, Variable, Travel . . . . . . . . . . . 00590-43053-71 . 5-76
Pulley. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02884-71. . 7-11 Resistor . . . . . . . . . . . . . . . . . . . . . . . 00590-41905-71 . 5-65
Pulley. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02884-71. . 7-27 Ring, Back Up . . . . . . . . . . . . . . . . . . 00590-03060-71 . 6-17
Pulley. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02884-71. . . 7-5 Ring, Back Up . . . . . . . . . . . . . . . . . . 00590-03060-71 . 6-19
Pump and Motor Assembly, Lift . . . . . . . 00590-02732-71. . 6-15 Ring, Packing . . . . . . . . . . . . . . . . . . . 00590-03460-71 . 6-19
Pump, . . . . . . . . . . . . . . . . . . . . . . . . 00590-03057-71. . 6-15 Ring, Pivot Machine . . . . . . . . . . . . . . 00590-47104-71 . . 4-5
Ram Assembly 2.5 in. . . . . . . . . . . . . . 00590-03322-71. . 6-19 Ring, Retainer. . . . . . . . . . . . . . . . . . . 00590-00065-71 . 2-13
Ram Assembly 2.5 in. . . . . . . . . . . . . . 00590-03326-71. . 6-19 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-39833-71 . 5-69
Ram Assembly 2.5 in. . . . . . . . . . . . . . 00590-03327-71. . 6-19 Ring, Snap, External . . . . . . . . . . . . . . 00590-03494-71 . . 3-7
Ram Assembly, 1.75 inch, Left-Hand . . . 00590-03314-71. . 6-17 Ring, Snap. . . . . . . . . . . . . . . . . . . . . 00590-00360-71 . 7-11
Ram Assembly, 1.75 inch, Left-Hand . . . 00590-03314-71. . 7-12 Ring, Snap. . . . . . . . . . . . . . . . . . . . . 00590-00360-71 . . 7-5
Ram Assembly, 1.75 inch, Left-Hand . . . 00590-03314-71. . . 7-5 Ring, Snap. . . . . . . . . . . . . . . . . . . . . 00590-02879-71 . 6-19
Ram Assembly, 1.75 inch, Left-Hand . . . 00590-03315-71. . . 7-5 Ring, Snap. . . . . . . . . . . . . . . . . . . . . 00590-02905-71 . . 7-6
Ram Assembly, 1.75 inch, Left-Hand . . . 00590-03316-71. . 6-17 Ring, Snap. . . . . . . . . . . . . . . . . . . . . 00590-02938-71 . . 6-7
Ram Assembly, 1.75 inch, Left-Hand . . . 00590-03317-71. . . 7-5 Ring, Snap. . . . . . . . . . . . . . . . . . . . . 00590-03492-71 . . 3-9
Ram Assembly, 1.75 inch, Right-Hand . . 00590-02733-71. . 6-17 Ring, Strobe . . . . . . . . . . . . . . . . . . . . 00590-39799-71 . 5-31
Ram Assembly, 1.75 inch, Right-Hand . . 00590-02733-71. . 7-11 Ring . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03273-71 . . 5-9
Ram Assembly, 1.75 inch, Right-Hand . . 00590-02733-71. . . 7-5 Rod, Extension . . . . . . . . . . . . . . . . . . 00590-03311-71 . 7-27
Ram Assembly, 1.75 inch, Right-Hand . . 00590-02734-71. . 6-17 Rod, Push . . . . . . . . . . . . . . . . . . . . . 00590-02982-71 . 4-13
Ram Assembly, 1.75 inch, Right-Hand . . 00590-02734-71. . 7-11 Roller Assembly, 14.31 in.. . . . . . . . . . 00590-03255-71 . 2-13
Ram Assembly, 1.75 inch, Right-Hand . . 00590-02734-71. . . 7-5 Roller Assembly, 15.28 in.. . . . . . . . . . 00590-47007-71 . 2-13
Issued: 5/11/07 A-8

Roller, Battery . . . . . . . . . . . . . . . . . . . 00590-00063-71 . . 2-13 Screw, Self Tapping. . . . . .......... 00590-03591-71 . . 5-75
Roller, Spacer (10.00 in. x 4.50 in. x 8.00 in.) ........... .... Screw, Set, Nylon . . . . . . .......... 00590-41927-71 . . 5-76
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39731-71 . . 2-47 Screw, Set . . . . . . . . . . . .......... 00590-03474-71 . . 4-11
Roller, Spacer (10.00 x 4.50 in. x 3.00 in.) . . . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-00211-71 . . . 3-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41823-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-00416-71 . . 2-49
Roller, Spacer (10.00 x 4.50 in. x 4.00 in.). . . . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-00616-71 . . . 2-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39727-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-01444-71 . . 4-17
Roller, Spacer (10.00 x 4.50 in. x 5.00 in.) . . . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02706-71 . . 2-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39728-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02706-71 . . 2-31
Roller, Spacer (10.00 x 4.50 in. x 6.00 in.). . . . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02706-71 . . 2-36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39729-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02706-71 . . 2-44
Roller, Spacer (10.00 x 4.50 in. x 7.00 in.). . . . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02706-71 . . 2-47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39730-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02706-71 . . 5-49
Roller, Spacer (10.00 x 4.50 in. x 8.00 in.) . . . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02760-71 . . 2-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39731-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02764-71 . . 2-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41829-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02770-71 . . 6-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39732-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02883-71 . . 7-23
Roller, Spacer (7.75 in. x 3.38 in. x 10.00 in.). . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02908-71 . . . 3-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41819-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02917-71 . . 5-67
Roller, Spacer (7.75 in. x 3.38 in. x 10.19 in.) ........... .... Screw . . . . . . . . . . . . . . .......... 00590-02917-71 . . . 5-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41822-71 . . 2-47 Screw . . . . . . . . . . . . . . .......... 00590-02917-71 . . . 5-9
Roller, Spacer (7.75 in. x 3.38 in. x 3.00 in.) ............ .... Screw . . . . . . . . . . . . . . .......... 00590-02917-71 . . 7-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39722-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02929-71 . . 5-49
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03379-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02960-71 . . 2-19
Roller, Spacer (7.75 in. x 3.38 in. x 5.00 in.). . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02960-71 . . 4-11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39723-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02960-71 . . . 6-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39689-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02981-71 . . 4-11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39724-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-02989-71 . . 5-29
Roller, Spacer (7.75 in. x 3.38 in. x 8.00 in.). . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-02989-71 . . . 6-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03380-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03001-71 . . 2-51
Roller, Spacer (7.75 in. x 3.38 in. x 8.00 in.). . . . . . . . . . . .... Screw . . . . . . . . . . . . . . .......... 00590-03001-71 . . . 5-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03380-71 . . 2-47 Screw . . . . . . . . . . . . . . .......... 00590-03001-71 . . 6-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41820-71 . . 2-47 Screw . . . . . . . . . . . . . . .......... 00590-03001-71 . . 7-12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39725-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03008-71 . . 7-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41821-71 . . 2-47 Screw . . . . . . . . . . . . . . .......... 00590-03018-71 . . 2-23
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03468-71 . . 7-11 Screw . . . . . . . . . . . . . . .......... 00590-03018-71 . . 2-25
Screw 20MM . . . . . . . . . . . . . . . . . . . 00590-03167-71 . . 2-29 Screw . . . . . . . . . . . . . . .......... 00590-03021-71 . . 2-51
Screw 30MM . . . . . . . . . . . . . . . . . . . 00590-39687-71 . . 2-29 Screw . . . . . . . . . . . . . . .......... 00590-03021-71 . . 5-13
Screw 40MM . . . . . . . . . . . . . . . . . . . 00590-39688-71 . . 2-29 Screw . . . . . . . . . . . . . . .......... 00590-03022-71 . . . 3-7
Screw 50MM . . . . . . . . . . . . . . . . . . . 00590-03168-71 . . 2-29 Screw . . . . . . . . . . . . . . .......... 00590-03023-71 . . . 3-7
Screw M12 x 30 . . . . . . . . . . . . . . . . . 00590-39687-71 . . 2-35 Screw . . . . . . . . . . . . . . .......... 00590-03029-71 . . 2-17
Screw M12 X 30 . . . . . . . . . . . . . . . . . 00590-39687-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03029-71 . . . 4-5
Screw M12 x 40 . . . . . . . . . . . . . . . . . 00590-39688-71 . . 2-35 Screw . . . . . . . . . . . . . . .......... 00590-03029-71 . . . 4-7
Screw M12 X 40 . . . . . . . . . . . . . . . . . 00590-39688-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03032-71 . . 5-10
Screw M12 x 50 . . . . . . . . . . . . . . . . . 00590-03168-71 . . 2-35 Screw . . . . . . . . . . . . . . .......... 00590-03032-71 . . 5-15
Screw M12 X 50 . . . . . . . . . . . . . . . . . 00590-03168-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03032-71 . . 5-19
Screw M12 x 60 . . . . . . . . . . . . . . . . . 00590-41864-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03071-71 . . 2-13
Screw M12 x 70 . . . . . . . . . . . . . . . . . 00590-03607-71 . . 2-35 Screw . . . . . . . . . . . . . . .......... 00590-03074-71 . . 2-25
Screw M12 X 70 . . . . . . . . . . . . . . . . . 00590-03607-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03075-71 . . 2-27
Screw M12 x 90 . . . . . . . . . . . . . . . . . 00590-39706-71 . . 2-35 Screw . . . . . . . . . . . . . . .......... 00590-03085-71 . . 2-10
Screw M12 x 90 . . . . . . . . . . . . . . . . . 00590-39706-71 . . 2-43 Screw . . . . . . . . . . . . . . .......... 00590-03085-71 . . 4-11
Screw, Brake Adjust . . . . . . . . . . . . . . . 00590-03285-71 . . 4-11 Screw . . . . . . . . . . . . . . .......... 00590-03085-71 . . 5-23
Screw, Plastic . . . . . . . . . . . . . . . . . . . 00590-03625-71 . . 5-75 Screw . . . . . . . . . . . . . . .......... 00590-03085-71 . . 5-61
A-9 Issued: 5/11/07

Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03085-71. . 5-65 Screw . . . . . . . . . . . . . . . . . . ...... 00590-03616-71 . 4-11

Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03085-71. . . 6-3 Screw . . . . . . . . . . . . . . . . . . ...... 00590-03628-71 . 5-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03085-71. . . 6-5 Screw . . . . . . . . . . . . . . . . . . ...... 00590-39687-71 . 2-10
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03085-71. . 7-19 Screw . . . . . . . . . . . . . . . . . . ...... 00590-39687-71 . 2-47
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03085-71. . . 7-6 Screw . . . . . . . . . . . . . . . . . . ...... 00590-39708-71 . 2-35
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03098-71. . 5-51 Screw . . . . . . . . . . . . . . . . . . ...... 00590-39782-71 . 5-13
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03100-71. . 2-17 Screw . . . . . . . . . . . . . . . . . . ...... 00590-39812-71 . 5-41
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03100-71. . 2-31 Screw . . . . . . . . . . . . . . . . . . ...... 00590-39812-71 . 5-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03100-71. . 2-39 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41863-71 . 2-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03100-71. . 5-55 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41865-71 . 7-11
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03100-71. . 5-59 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41865-71 . . 7-5
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03113-71. . 5-23 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41866-71 . . 6-5
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03113-71. . 7-19 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41877-71 . . 6-3
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03125-71. . 5-25 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41894-71 . 5-61
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03125-71. . 5-27 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41908-71 . 5-65
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03125-71. . 5-37 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41916-71 . 5-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03125-71. . 5-49 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41922-71 . 5-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03125-71. . 5-53 Screw . . . . . . . . . . . . . . . . . . ...... 00590-41973-71 . 5-76
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03125-71. . 5-65 Screw . . . . . . . . . . . . . . . . . . ...... 00590-42236-71 . 5-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03127-71. . 5-27 Screw . . . . . . . . . . . . . . . . . . ...... 00590-42244-71 . . 3-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03127-71. . . 5-9 Screw . . . . . . . . . . . . . . . . . . ...... 00590-45927-71 . 5-76
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03158-71. . 7-23 Screw . . . . . . . . . . . . . . . . . . ...... 00590-47107-71 . . 5-9
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03167-71. . 2-47 Screw . . . . . . . . . . . . . . . . . . ...... 00590-47109-71 . . 5-9
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03167-71. . 7-11 Seal Kit . . . . . . . . . . . . . . . . . ...... 00590-42195-71 . 6-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03167-71. . 7-27 Seal Kit . . . . . . . . . . . . . . . . . ...... 00590-42999-71 . 6-17
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03167-71. . . 7-5 Seal Oil. . . . . . . . . . . . . . . . . ...... 00590-02878-71 . 6-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03172-71. . . 3-9 Seal, Kit. . . . . . . . . . . . . . . . . ...... 00590-03058-71 . 6-15
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71. . 5-23 Seal, Oil . . . . . . . . . . . . . . . . ...... 00590-02779-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71. . 7-11 Seal, Oil . . . . . . . . . . . . . . . . ...... 00590-02878-71 . 6-17
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71. . . 7-5 Seal, Oil . . . . . . . . . . . . . . . . ...... 00590-02941-71 . 6-17
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03204-71. . 2-19 Seal, Oil . . . . . . . . . . . . . . . . ...... 00590-03188-71 . 6-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03204-71. . 5-51 Seal . . . . . . . . . . . . . . . . . . . ...... 00590-02802-71 . 6-17
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71. . 4-11 Seal . . . . . . . . . . . . . . . . . . . ...... 00590-03442-71 . 6-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03422-71. . . 5-9 Seal . . . . . . . . . . . . . . . . . . . ...... 00590-39824-71 . 5-69
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03424-71. . 4-11 Sensor, Flag 90 Degrees . . . . . ...... 00590-03211-71 . . 3-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03424-71. . . 7-6 Shaft, Axle . . . . . . . . . . . . . . . ...... 00590-03091-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03425-71. . 7-11 Shaft, Collar. . . . . . . . . . . . . . ...... 00590-40749-71 . 2-39
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03426-71. . 7-11 Shaft, Control Handle . . . . . . . ...... 00590-41914-71 . 5-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03426-71. . . 7-5 Shaft, Eccentric. . . . . . . . . . . . ...... 00590-02832-71 . 2-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03430-71. . . 3-7 Shaft, Encoder . . . . . . . . . . . . ...... 00590-03276-71 . . 3-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03430-71. . . 4-5 Shaft, Pivot. . . . . . . . . . . . . . . ...... 00590-02751-71 . 2-21
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03431-71. . 5-13 Shaft, Pivot. . . . . . . . . . . . . . . ...... 00590-41842-71 . 2-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03432-71. . . 3-7 Shaft, Pivot. . . . . . . . . . . . . . . ...... 00590-41845-71 . 2-29
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03432-71. . 5-13 Shaft, Pivot. . . . . . . . . . . . . . . ...... 00590-41845-71 . 2-47
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03433-71. . 7-11 Shaft, Pulley . . . . . . . . . . . . . . ...... 00590-03312-71 . 7-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03433-71. . . 7-5 Shaft, Roller . . . . . . . . . . . . . . ...... 00590-39685-71 . 2-13
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03434-71. . 5-13 Shaft . . . . . . . . . . . . . . . . . . . ...... 00590-02769-71 . . 3-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03434-71. . 5-19 Shaft . . . . . . . . . . . . . . . . . . . ...... 00590-02976-71 . . 3-9
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03435-71. . . 2-9 Shaft . . . . . . . . . . . . . . . . . . . ...... 00590-39685-71 . 2-13
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03465-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-03124-71 . . 3-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03470-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-03159-71 . 7-27
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03471-71. . 5-41 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-03622-71 . 5-75
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03471-71. . 5-45 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-39770-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03472-71. . . 3-9 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-39771-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03473-71. . . 3-9 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-39772-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03591-71. . 5-13 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-39773-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03591-71. . 5-23 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-39871-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03591-71. . 5-65 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-39872-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03591-71. . . 5-9 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-41883-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03591-71. . 7-19 Shim . . . . . . . . . . . . . . . . . . . ...... 00590-41884-71 . . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03607-71. . 2-29 Shoe Assembly . . . . . . . . . . . . ...... 00590-04520-71 . 4-15
Issued: 5/11/07 A-10

Shrink Tubing . . . . . . . . . . . . . . . . . . . 00590-00128-71 . . 5-31 Spring, Main . . . . . . . . . . . . . . . . . . . 00590-02922-71 . . 5-17

Sidegate, Machine, Left-Hand . . . . . . . . 00590-03017-71 . . 2-17 Spring, Return . . . . . . . . . . . . . . . . . . . 00590-04521-71 . . 4-15
Sidegate, Machine, Right-Hand . . . . . . . 00590-02959-71 . . 2-17 Spring, Tension . . . . . . . . . . . . . . . . . . 00590-02882-71 . . 7-19
Sleeve, Bearing . . . . . . . . . . . . . . . . . . 00590-02942-71 . . 6-19 Spring, Tension . . . . . . . . . . . . . . . . . . 00590-02961-71 . . 2-21
Sleeve, Bearing . . . . . . . . . . . . . . . . . . 00590-39684-71 . . 2-13 Spring, Tension . . . . . . . . . . . . . . . . . . 00590-02961-71 . . . 3-9
Sleeve, Cylinder Mounting . . . . . . . . . . 00590-03190-71 . . 7-11 Spring, Torsion . . . . . . . . . . . . . . . . . . 00590-45841-71 . . 5-75
Sleeve, Cylinder Mounting . . . . . . . . . . 00590-03190-71 . . . 7-5 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03565-71 . . 2-31
Sleeve, Identification . . . . . . . . . . . . . . 00590-00185-71 . . 5-75 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03583-71 . . 6-17
Socket, Bulb . . . . . . . . . . . . . . . . . . . . 00590-03184-71 . . 5-45 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03583-71 . . 6-19
Spacer, Battery . . . . . . . . . . . . . . . . . . 00590-02958-71 . . 2-13 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-39949-71 . . 2-19
Spacer, Brake Drum . . . . . . . . . . . . . . . 00590-04619-71 . . 4-11 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-40750-71 . . 2-39
Spacer, Hex . . . . . . . . . . . . . . . . . . . . 00590-02923-71 . . 5-19 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-45842-71 . . 5-75
Spacer, Hex . . . . . . . . . . . . . . . . . . . . 00590-02988-71 . . 5-19 Standoff, Flag . . . . . . . . . . . . . . . . . . . 00590-49993-71 . . . 3-7
Spacer, Pulley . . . . . . . . . . . . . . . . . . . 00590-02947-71 . . 7-27 Steer Control Assembly, Toyota Tracker . 00590-03633-71 . . 5-19
Spacer, Pulley . . . . . . . . . . . . . . . . . . . 00590-02950-71 . . 7-29 Steer Control Assembly, Toyota Tracker . 00590-03634-71 . . 5-19
Spacer, Pulley . . . . . . . . . . . . . . . . . . . 00590-03351-71 . . 7-27 Steering Motor, Electric . . . . . . . . . . . . 00590-42225-71 . . 3-10
Spacer, Pulley . . . . . . . . . . . . . . . . . . . 00590-03352-71 . . 7-27 Steering Wheel Assembly. . . . . . . . . . . 00590-03169-71 . . . 3-7
Spacer, Roller Weldment, 4 in. . . . . . . . 00590-03379-71 . . 2-29 Stop, Mast . . . . . . . . . . . . . . . . . . . . . 00590-02817-71 . . 7-31
Spacer, Roller Weldment, 6 in. . . . . . . . 00590-39689-71 . . 2-29 Stop, Sidegate . . . . . . . . . . . . . . . . . . 00590-03278-71 . . 2-17
Spacer, Roller, 4 Holes, 3 in. . . . . . . . . 00590-39722-71 . . 2-35 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02775-71 . . 4-11
Spacer, Roller, 4 Holes, 4 in. . . . . . . . . 00590-03379-71 . . 2-35 Strip, Terminal Marker . . . . . . . . . . . . . 00590-02994-71 . . 5-49
Spacer, Roller, 4 Holes, 5 in. . . . . . . . . 00590-39723-71 . . 2-35 Strip, Terminal Marker . . . . . . . . . . . . . 00590-03042-71 . . 5-49
Spacer, Roller, 4 Holes, 6 in. . . . . . . . . 00590-39689-71 . . 2-35 Strip, Terminal, Marker . . . . . . . . . . . . 00590-02994-71 . . 5-53
Spacer, Roller, 5 Holes, 3 in. . . . . . . . . 00590-39726-71 . . 2-35 Stud, Bearing . . . . . . . . . . . . . . . . . . . 00590-03355-71 . . 7-11
Spacer, Roller, 5 Holes, 4 in. . . . . . . . . 00590-39727-71 . . 2-35 Stud, Bearing . . . . . . . . . . . . . . . . . . . 00590-03355-71 . . . 7-5
Spacer, Roller, 5 Holes, 5 in. . . . . . . . . 00590-39728-71 . . 2-35 Stud, Pivot . . . . . . . . . . . . . . . . . . . . . 00590-03356-71 . . 6-19
Spacer, Roller, 5 Holes, 6 in. . . . . . . . . 00590-39729-71 . . 2-35 Stud, Self-Clinching . . . . . . . . . . . . . . . 00590-03543-71 . . 5-45
Spacer, Roller, 5 Holes, 9 in. . . . . . . . . 00590-39732-71 . . 2-36 Stud, Stop. . . . . . . . . . . . . . . . . . . . . . 00590-03461-71 . . 6-19
Spacer, Roller . . . . . . . . . . . . . . . . . . . 00590-03112-71 . . 7-11 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02956-71 . . 2-10
Spacer, Roller . . . . . . . . . . . . . . . . . . . 00590-03112-71 . . . 7-5 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02956-71 . . . 2-9
Spacer, Roller . . . . . . . . . . . . . . . . . . . 00590-03145-71 . . 7-11 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03544-71 . . 5-45
Spacer, Roller . . . . . . . . . . . . . . . . . . . 00590-03145-71 . . . 7-5 Support Wire, Twist Lock . . . . . . . . . . . 00590-03456-71 . . 5-45
Spacer, Shock Mounting. . . . . . . . . . . . 00590-03454-71 . . 5-51 Support Wire, Twist Lock . . . . . . . . . . . 00590-03457-71 . . 5-45
Spacer, Shock, Mounting . . . . . . . . . . . 00590-03134-71 . . 5-37 Support, Angle . . . . . . . . . . . . . . . . . . 00590-03121-71 . . 2-35
Spacer, Thread . . . . . . . . . . . . . . . . . . 00590-03103-71 . . 5-13 Support, Angle . . . . . . . . . . . . . . . . . . 00590-03121-71 . . 2-43
Spacer, Threaded . . . . . . . . . . . . . . . . 00590-03103-71 . . . 3-7 Support, Wire Twistlock . . . . . . . . . . . . 00590-03457-71 . . 5-41
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-00359-71 . . 7-28 Support . . . . . . . . . . . . . . . . . . . . . . . 00590-03456-71 . . 5-41
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-02707-71 . . 5-76 Switch (S2) . . . . . . . . . . . . . . . . . . . . . 00590-03180-71 . . 5-10
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03026-71 . . 5-25 Switch Assembly, Roller . . . . . . . . . . . . 00590-40744-71 . . 2-35
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03026-71 . . 5-27 Switch, Contact Block Base. . . . . . . . . . 00590-03249-71 . . 5-13
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03064-71 . . 7-28 Switch, Emergency Power OFF (S21) . . . 00590-03248-71 . . 5-13
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03114-71 . . 7-23 Switch, Operator’s Keyed (S1) . . . . . . . 00590-05217-71 . . 5-13
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03289-71 . . 5-13 Switch, Push Button, Environmental (S2) . 00590-03216-71 . . 5-10
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-39660-71 . . . 4-7 Switch, Rocker . . . . . . . . . . . . . . . . . . 00590-03095-71 . . 5-41
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-47098-71 . . 2-13 Switch, Rocker . . . . . . . . . . . . . . . . . . 00590-03095-71 . . 5-45
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-47099-71 . . 2-13 Switch, Wire Guidance . . . . . . . . . . . . 00590-03247-71 . . 5-13
Spring Assembly, Gas (S/N 71,684 and Up) . . . . . . . . . . . . . . . Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-02995-71 . . 2-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47100-71 . . 2-17 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-02995-71 . . 2-31
Spring, Brush . . . . . . . . . . . . . . . . . . . 00590-04574-71 . . 5-71 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-02995-71 . . 2-39
Spring, Brush . . . . . . . . . . . . . . . . . . . 00590-47120-71 . . 5-69 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-02995-71 . . 5-55
Spring, Compression, Hose Take-up. . . . 00590-03565-71 . . 4-17 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-02995-71 . . 5-59
Spring, Compression . . . . . . . . . . . . . . 00590-03566-71 . . 4-11 Switch . . . . . . . . . . . . . . . . . . . . . . . . 00590-02995-71 . . 5-61
Spring, Compression . . . . . . . . . . . . . . 00590-03567-71 . . . 6-5 Tape . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46067-71 . . 2-51
Spring, Compression . . . . . . . . . . . . . . 00590-03568-71 . . 5-76 Tee, 1/2 in. . . . . . . . . . . . . . . . . . . . . 00590-03487-71 . . 7-20
Spring, Leaf . . . . . . . . . . . . . . . . . . . . 00590-03382-71 . . 5-41 Tee, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-03054-71 . . . 6-3
Spring, Leaf . . . . . . . . . . . . . . . . . . . . 00590-03382-71 . . 5-45 Tee, Tube Fitting . . . . . . . . . . . . . . . . . 00590-03089-71 . . 4-11
A-11 Issued: 5/11/07

Terminal . . . . . . . . . . . . . . . . . . . . . . 00590-02399-71. . 5-75 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . 2-9

Terminal. . . . . . . . . . . . . . . . . . . . . . . 00590-02399-71. . 5-41 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-00396-71 . 7-11
Terminal. . . . . . . . . . . . . . . . . . . . . . . 00590-02990-71. . 5-33 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-00396-71 . . 7-5
Terminal. . . . . . . . . . . . . . . . . . . . . . . 00590-03238-71. . 5-45 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-00568-71 . . 5-9
Tether, 6 ft. . . . . . . . . . . . . . . . . . . . . 00590-02767-71. . 2-53 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-01319-71 . 2-36
Tether, Retractable, 10 ft.. . . . . . . . . . . 00590-41888-71. . 2-53 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02813-71 . 2-29
Tether, Retractable . . . . . . . . . . . . . . . 00590-46772-71. . 2-53 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02813-71 . 2-35
Tether, Rope . . . . . . . . . . . . . . . . . . . . 00590-02767-71. . 2-53 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02813-71 . 2-43
Thermostat . . . . . . . . . . . . . . . . . . . . . 00590-03627-71. . 5-75 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . 2-39
Thermostat . . . . . . . . . . . . . . . . . . . . . 00590-39947-71. . 5-65 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . 2-51
Tip Kit, Contactor . . . . . . . . . . . . . . . . 00590-02782-71. . 5-17 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 3-7
Tire, Black Polyethylene, 90 Durometer . 00590-40284-71. . 4-18 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 3-7
Tire, Red-Orange Polyethylene, 83 Durometer . . . . . . . . . . . . . . Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . 4-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41875-71. . 4-18 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 4-5
Tire, Red-Orange Polyethylene, 83 Durometer. . . . . . . . . . . . . . . Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 5-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41876-71. . 4-18 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . 6-15
Tractor Interface Assembly . . . . . . . . . . 00590-03399-71. . 5-10 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 6-3
Transistor, Power . . . . . . . . . . . . . . . . 00590-03245-71. . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02948-71 . 2-13
Tube, Clip . . . . . . . . . . . . . . . . . . . . . 00590-41874-71. . 5-61 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02948-71 . 7-11
Tube, Roller . . . . . . . . . . . . . . . . . . . . 00590-39683-71. . 2-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02948-71 . 7-23
Tubing, Shrink . . . . . . . . . . . . . . . . . . 00590-43929-71. . 5-75 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02948-71 . . 7-5
Ty-Clamp . . . . . . . . . . . . . . . . . . . . . . 00590-03458-71. . 5-23 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02969-71 . 2-29
Valve, Check . . . . . . . . . . . . . . . . . . . 00590-41900-71. . 6-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02969-71 . 2-31
Valve, Check . . . . . . . . . . . . . . . . . . . 00590-41900-71. . . 6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02969-71 . 2-47
Valve, Check . . . . . . . . . . . . . . . . . . . 00590-41901-71. . 6-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02969-71 . . 3-9
Valve, Check . . . . . . . . . . . . . . . . . . . 00590-41901-71. . . 6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02973-71 . 2-19
Valve, Hydraulic Flow Control . . . . . . . 00590-03437-71. . . 7-6 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . 3-7
Valve, Hydraulic Flow Control . . . . . . . 00590-03438-71. . 7-12 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02979-71 . 5-25
Valve, Hydraulic, Flow Control . . . . . . . 00590-03439-71. . . 6-7 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-02979-71 . 5-27
Valve, Lift/Lower . . . . . . . . . . . . . . . . 00590-02799-71. . . 6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . 5-15
Valve, Lift/Lower . . . . . . . . . . . . . . . . . 00590-02799-71. . . 6-7 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . 5-49
Valve, Lift/Lower . . . . . . . . . . . . . . . . . 00590-02800-71. . 6-11 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03092-71 . . 5-9
Valve, Lift/Lower . . . . . . . . . . . . . . . . . 00590-02800-71. . 6-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03163-71 . 2-17
Valve, Manual Lowering . . . . . . . . . . . 00590-41897-71. . 6-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03163-71 . 4-17
Valve, Manual Lowering . . . . . . . . . . . 00590-41897-71. . . 6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03208-71 . . 3-7
Valve, Proportional with Coil . . . . . . . . 00590-42231-71. . 6-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03482-71 . 2-17
Valve, Proportional . . . . . . . . . . . . . . . 00590-40276-71. . . 6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03483-71 . 7-27
Valve, Relief . . . . . . . . . . . . . . . . . . . . 00590-02936-71. . . 6-3 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03599-71 . 2-19
Valve, Relief . . . . . . . . . . . . . . . . . . . . 00590-41762-71. . 6-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-41926-71 . 5-76
Valve, Relief . . . . . . . . . . . . . . . . . . . . 00590-41762-71. . . 6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-44047-71 . 5-10
Valve, Seat. . . . . . . . . . . . . . . . . . . . . 00590-03111-71. . . 6-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . 2-49
Valve, Solenoid . . . . . . . . . . . . . . . . . 00590-02916-71. . 4-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 2-9
Valve, Solenoid with Coil . . . . . . . . . . . 00590-40255-71. . 6-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . 4-11
Valve, Solenoid . . . . . . . . . . . . . . . . . 00590-41896-71. . . 6-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . 2-49
Valve,Solenoid without Coil . . . . . . . . . 00590-40257-71. . 6-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . 4-17
Warning Lamp Assembly (Amber) . . . . 00590-02785-71. . 5-31 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00246-71 . 2-27
Warning Lamp Assembly (Blue) . . . . . . 00590-02786-71. . 5-31 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00569-71 . 4-11
Warning Lamp Assembly (Clear) . . . . . 00590-05184-71. . 5-31 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-01364-71 . 5-76
Warning Lamp Assembly (Red) . . . . . . 00590-02784-71. . 5-31 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-01679-71 . 4-11
Warning Light Assembly, Amber. . . . . . 00590-02859-71. . 5-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02709-71 . 5-76
Warning Light Assembly, Blue . . . . . . . 00590-02861-71. . 5-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . 3-7
Warning Light Assembly, Clear . . . . . . 00590-02862-71. . 5-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . 3-9
Warning Light Assembly, Red . . . . . . . . 00590-02860-71. . 5-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . 5-15
Washer . . . . . . . . . . . . . . . . . . . . . . 00590-03004-71. . . 7-6 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . 5-9
Washer, End Cap . . . . . . . . . . . . . . . . 00590-41816-71. . 7-12 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . 6-3
Washer, End Cap . . . . . . . . . . . . . . . . 00590-41816-71. . . 7-6 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02851-71 . . 3-7
Washer, Fiber . . . . . . . . . . . . . . . . . . 00590-02711-71. . 5-76 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02851-71 . 5-15
Issued: 5/11/07 A-12

Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02851-71 . . . 5-9 Weldment, Mast, Outer . . . . . . . . . . . . 00590-03339-71 . . 7-11

Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02851-71 . . . 5-9 Weldment, Mast, Outer . . . . . . . . . . . . 00590-03340-71 . . 7-11
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03078-71 . . 2-51 Weldment, Mast, Outer . . . . . . . . . . . . 00590-03341-71 . . 7-11
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03484-71 . . 5-13 Weldment, Pedal. . . . . . . . . . . . . . . . . 00590-02776-71 . . 4-17
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-39705-71 . . 2-35 Weldment, Pedal. . . . . . . . . . . . . . . . . 00590-39686-71 . . 2-21
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-41907-71 . . 5-65 Weldment, Pin . . . . . . . . . . . . . . . . . . 00590-40747-71 . . 2-39
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-44567-71 . . 5-25 Weldment, Plate . . . . . . . . . . . . . . . . . 00590-39697-71 . . 2-31
Washer, Wavey . . . . . . . . . . . . . . . . . 00590-04568-71 . . 5-71 Weldment, Platform Extension . . . . . . . . 00590-02962-71 . . 2-23
Washer, Wavey . . . . . . . . . . . . . . . . . 00590-39826-71 . . 5-69 Weldment, Platform Extension . . . . . . . . 00590-02963-71 . . 2-23
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-00064-71 . . 7-23 Weldment, Platform Extension . . . . . . . . 00590-02964-71 . . 2-23
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-00917-71 . . 5-51 Weldment, Platform Toyota. . . . . . . . . . NSS . . . . . . . . . . . 2-19
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-01319-71 . . 2-39 Weldment, Platform, Extension . . . . . . . 00590-02965-71 . . 2-25
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-02710-71 . . 5-76 Weldment, Platform, Extension . . . . . . . 00590-02966-71 . . 2-25
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-02813-71 . . 2-10 Weldment, Reservoir, Tube . . . . . . . . . . 00590-41841-71 . . . 6-5
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-02813-71 . . 2-47 Weldment, Roller Pivot . . . . . . . . . . . . . 00590-41843-71 . . 2-31
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-02948-71 . . 7-28 Weldment, Roller. . . . . . . . . . . . . . . . . 00590-40746-71 . . 2-39
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03004-71 . . 7-12 Weldment, Stop . . . . . . . . . . . . . . . . . 00590-03354-71 . . . 7-5
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03092-71 . . 5-65 Weldment, Stop . . . . . . . . . . . . . . . . . 00590-47129-71 . . 7-11
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03203-71 . . 7-23 Wheel Alteration . . . . . . . . . . . . . . . . . 00590-40594-71 . . 2-36
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-39705-71 . . 2-43 Wheel Assembly . . . . . . . . . . . . . . . . 00590-02834-71 . . 2-29
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-39919-71 . . . 2-9 Wheel Assembly . . . . . . . . . . . . . . . . 00590-39734-71 . . 2-44
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-41867-71 . . 4-11 Wheel Assembly, Load. . . . . . . . . . . . . 00590-02748-71 . . 7-11
Weldment, Bar, Left-Hand . . . . . . . . . . . 00590-03119-71 . . 2-27 Wheel Assembly, Switched. . . . . . . . . . 00590-41846-71 . . 2-29
Weldment, Bar, Left-Hand . . . . . . . . . . . 00590-03120-71 . . 2-27 Wheel Assembly, Switched. . . . . . . . . . 00590-41846-71 . . 2-47
Weldment, Bar, Right-Hand. . . . . . . . . . 00590-03165-71 . . 2-27 Wheel, Assembly . . . . . . . . . . . . . . . . 00590-02834-71 . . 2-47
Weldment, Bar, Right-Hand. . . . . . . . . . 00590-03166-71 . . 2-27 Wheel, Hub Assembly . . . . . . . . . . . . . 00590-40283-71 . . . 4-5
Weldment, Bracket, Pivot . . . . . . . . . . . 00590-02823-71 . . 2-21 Wheel, Load. . . . . . . . . . . . . . . . . . . . 00590-47132-71 . . 7-32
Weldment, Bracket . . . . . . . . . . . . . . . 00590-03282-71 . . 4-11 Wheel, Load. . . . . . . . . . . . . . . . . . . . 00590-47134-71 . . 7-32
Weldment, Bracket . . . . . . . . . . . . . . . 00590-40745-71 . . 2-39 Wheel, Machined . . . . . . . . . . . . . . . . 00590-02852-71 . . 4-18
Weldment, Bracket . . . . . . . . . . . . . . . 00590-41844-71 . . 2-29 Wheel, Poly . . . . . . . . . . . . . . . . . . . . 00590-02761-71 . . 2-27
Weldment, Bracket . . . . . . . . . . . . . . . 00590-41844-71 . . 2-47 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-02763-71 . . 2-29
Weldment, Clevis . . . . . . . . . . . . . . . . 00590-02849-71 . . 4-13 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-02763-71 . . 2-31
Weldment, Gate, Bumper . . . . . . . . . . . 00590-41850-71 . . 2-10 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-02763-71 . . 2-47
Weldment, Guard . . . . . . . . . . . . . . . . 00590-40410-71 . . 2-19 Wire Assembly . . . . . . . . . . . . . . . . . . 00590-02708-71 . . 5-75
Weldment, Main Frame (Two Stage) . . . NSS . . . . . . . . . . . . 7-6 Wire Assembly . . . . . . . . . . . . . . . . . . 00590-41858-71 . . 5-76
Weldment, Mast, Main Frame . . . . . . . . 00590-03344-71 . . 7-12 Wire Assembly . . . . . . . . . . . . . . . . . . 00590-41923-71 . . 5-76
Weldment, Mast, Main Frame . . . . . . . . 00590-03345-71 . . 7-12 Wire Guidance Sensor, Lead End . . . . . 00590-02772-71 . . 5-23
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03332-71 . . 7-11 Wire Guidance Sensor, Load End . . . . . 00590-02772-71 . . 5-27
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03333-71 . . 7-11 Wire Guidance Sensor, Tractor End . . . 00590-02842-71 . . 5-23
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03334-71 . . 7-11 Wire Guidance Sensor, Tractor End . . . 00590-02842-71 . . 5-25
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03335-71 . . 7-11 Wire, Black (order by foot) . . . . . . . . . . 00590-03455-71 . . 5-75
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03336-71 . . 7-11 Wire, Bus . . . . . . . . . . . . . . . . . . . . . . 00590-41910-71 . . 5-65
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03337-71 . . 7-11 Wire . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00186-71 . . 5-41
Weldment, Mast, Outer . . . . . . . . . . . . 00590-03338-71 . . 7-11
A-13 Issued: 5/11/07

Issued: 5/11/07 A-14

Adustable Baseleg Walkie Straddle - Models RAS20/25 - Numerical Parts Index
APPENDIX B Numerical Parts Index
Part No. Description Page Part No. Description Page

00590-00019-71 .......Fitting, Grease.................................. 4-17 00590-02732-71....... Pump and Motor Assembly, Lift........... 6-15
00590-00063-71 .......Roller, Battery ................................... 2-13 00590-02733-71....... Ram Assembly, 1.75 inch, Right-Hand. 6-17
00590-00065-71 .......Ring, Retainer................................... 2-13 00590-02733-71....... Ram Assembly, 1.75 inch, Right-Hand. 7-11
00590-00065-71 .......Ring, Retainer................................... 2-13 00590-02733-71....... Ram Assembly, 1.75 inch, Right-Hand... 7-5
00590-00128-71 .......Insulator, Tubing................................ 5-65 00590-02734-71....... Ram Assembly, 1.75 inch, Right-Hand. 6-17
00590-00128-71 .......Shrink Tubing ................................... 5-31 00590-02734-71....... Ram Assembly, 1.75 inch, Right-Hand. 7-11
00590-00183-71 .......Connector ........................................ 5-31 00590-02734-71....... Ram Assembly, 1.75 inch, Right-Hand... 7-5
00590-00185-71 .......Sleeve, Identification ......................... 5-75 00590-02735-71....... Ram Assembly, 1.75 inch, Right-Hand. 6-17
00590-00186-71 .......Wire ............................................... 5-41 00590-02735-71....... Ram Assembly, 1.75 inch, Right-Hand. 7-12
00590-00187-71 .......Insulator........................................... 5-31 00590-02735-71....... Ram Assembly, 1.75 inch, Right-Hand... 7-5
00590-00274-71 .......Elbow, Swivel ................................... 4-11 00590-02736-71....... Ram Assembly, 1.75 inch, Right-Hand. 6-17
00590-00355-71 .......Insulator, Tubing, Shrinkable............... 5-51 00590-02736-71....... Ram Assembly, 1.75 inch, Right-Hand. 7-12
00590-00359-71 .......Spacer ............................................ 7-28 00590-02736-71....... Ram Assembly, 1.75 inch, Right-Hand... 7-5
00590-00384-71 .......Brake Assembly ................................ 4-13 00590-02737-71....... Ram Assembly, 1.75 inch, Right-Hand. 6-17
00590-00391-71 .......Key, Woodruff .................................. 4-11 00590-02737-71....... Ram Assembly, 1.75 inch, Right-Hand. 7-12
00590-00552-71 .......Fuse, 15 Amp................................... 5-15 00590-02737-71....... Ram Assembly, 1.75 inch, Right-Hand... 7-5
00590-00556-71 .......Cable Tie ......................................... 2-17 00590-02738-71....... Ram Assembly, 1.75 inch, Right-Hand. 7-12
00590-00556-71 .......Cable Tie ........................................... 3-7 00590-02743-71....... Pulley Assembly................................ 7-20
00590-00556-71 .......Cable Tie ......................................... 5-13 00590-02743-71....... Pulley Assembly................................ 7-29
00590-00556-71 .......Cable Tie ......................................... 5-59 00590-02748-71....... Assembly, Wheel, Load ....................... 7-5
00590-00556-71 .......Cable Tie ......................................... 5-65 00590-02748-71....... Wheel Assembly, Load ...................... 7-11
00590-00556-71 .......Cable Tie ........................................... 5-9 00590-02750-71....... Battery Gate, Right-Hand................... 2-13
00590-00556-71 .......Cable Tie ........................................... 6-3 00590-02751-71....... Shaft, Pivot ...................................... 2-21
00590-00556-71 .......Cable Tie ......................................... 7-19 00590-02752-71....... Pad, Pedal, Soft (Standard).................. 2-9
00590-00557-71 .......Anchor, Plastic Mount........................ 5-61 00590-02753-71....... Pad, Pedal, Hard (Optional), ....................
00590-00570-71 .......Latch, Fexible ................................... 5-41 ................................ 1/2 in. Non-Skid................................ 2-9
00590-00570-71 .......Latch, Flexible, (Dual lock type 170).... 5-45 00590-02754-71....... Plate, Extension Mounting.................. 2-23
00590-00571-71 .......Latch, Fexible ................................... 5-41 00590-02755-71....... Plate, Extension Mounting.................. 2-23
00590-00571-71 .......Latch, Flexible, (Dual lock type 400).... 5-45 00590-02756-71....... Plate, Extension Mounting.................. 2-23
00590-00811-71 .......Cable Tie ......................................... 5-10 00590-02757-71....... Plate, Extension Mounting.................. 2-25
00590-00811-71 .......Cable Tie ......................................... 5-37 00590-02758-71....... Plate, Extension Mounting.................. 2-25
00590-00811-71 .......Cable Tie ......................................... 5-41 00590-02761-71....... Wheel, Poly ..................................... 2-27
00590-00811-71 .......Cable Tie ......................................... 5-45 00590-02763-71....... Wheel............................................. 2-29
00590-00811-71 .......Cable Tie ......................................... 5-55 00590-02763-71....... Wheel............................................. 2-31
00590-00811-71 .......Cable Tie ......................................... 5-59 00590-02763-71....... Wheel............................................. 2-47
00590-00811-71 .......Cable Tie ......................................... 5-61 00590-02767-71....... Tether, 6 ft. ...................................... 2-53
00590-00811-71 .......Cable Tie ......................................... 5-75 00590-02767-71....... Tether, Rope ..................................... 2-53
00590-00811-71 .......Cable Tie ......................................... 7-19 00590-02769-71....... Shaft ................................................. 3-7
00590-00920-71 .......Bearing, Sleeve ................................ 2-39 00590-02771-71....... Knob, Steering Wheel......................... 3-9
00590-00920-71 .......Bearing, Sleeve .................................. 3-7 00590-02772-71....... Wire Guidance Sensor, Lead End ....... 5-23
00590-01359-71 .......Insulator, Shoulder Washer .................. 5-9 00590-02772-71....... Wire Guidance Sensor, Load End....... 5-27
00590-01691-71 .......Fitting, Grease.................................... 4-5 00590-02774-71....... Bracket, Sensor Mounting .................. 5-27
00590-01693-71 .......Ball, 9/16 Dia. .................................. 4-5 00590-02775-71....... Strap............................................... 4-11
00590-01779-71 .......Pin, Spriol ........................................ 5-76 00590-02776-71....... Weldment, Pedal .............................. 4-17
00590-02399-71 .......Terminal .......................................... 5-75 00590-02777-71....... Clamp............................................... 5-9
00590-02399-71 .......Terminal........................................... 5-41 00590-02779-71....... Seal, Oil............................................ 4-7
00590-02700-71 .......Grommet ........................................... 3-7 00590-02780-71....... Gear, Spur ........................................ 4-7
00590-02700-71 .......Grommet ........................................... 3-9 00590-02781-71....... Fuse ................................................ 5-15
00590-02700-71 .......Grommet ......................................... 5-10 00590-02782-71....... Tip Kit, Contactor.............................. 5-17
00590-02700-71 .......Grommet ......................................... 5-75 00590-02784-71....... Warning Lamp Assembly (Red) .......... 5-31
00590-02701-71 .......Bearing, Sleeve ................................ 5-76 00590-02785-71....... Warning Lamp Assembly (Amber) ...... 5-31
00590-02707-71 .......Spacer ............................................ 5-76 00590-02786-71....... Warning Lamp Assembly (Blue) ......... 5-31
00590-02708-71 .......Wire Assembly ................................. 5-75 00590-02791-71....... Light, Bin ......................................... 5-51
00590-02714-71 .......Drive Unit Assembly, Lower .................. 4-5 00590-02792-71....... Bulb, Light ....................................... 5-51
00590-02715-71 .......Pedal, Brake, Subassembly ................ 4-11 00590-02793-71....... Jumper ............................................ 5-49
00590-02718-71 .......Contactor Assembly .......................... 5-15 00590-02793-71....... Jumper ............................................ 5-53
00590-02718-71 .......Contactor Assembly ............................ 5-9 00590-02794-71....... Housing Inner................................... 2-31
00590-02720-71 .......Battery Connector Assembly............... 5-33 00590-02794-71....... Housing, Inner.................................. 2-39
00590-02722-71 .......Light, Bin Assembly, Right-Hand .......... 5-49 00590-02794-71....... Housing, Inner.................................. 5-55
00590-02722-71 .......Light, Bin Assembly, Right-Hand .......... 5-51 00590-02794-71....... Housing, Inner.................................. 5-59
00590-02723-71 .......Light, Bin Assembly, Left-Hand ............ 5-49 00590-02794-71....... Housing, Inner.................................. 5-61
00590-02723-71 .......Light, Bin Assembly, Left-Hand ............ 5-51 00590-02794-71....... Housing, Inner, Mast Limit.................. 2-17
B-1 Issued: 5/11/07

00590-02799-71 ...... Valve, Lift/Lower ................................6-9 00590-02871-71 .......Housing, Outer................................. 2-17

00590-02799-71 ...... Valve, Lift/Lower .................................6-7 00590-02871-71 .......Housing, Outer................................. 2-39
00590-02800-71 ...... Valve, Lift/Lower ...............................6-11 00590-02871-71 .......Housing, Outer................................. 5-55
00590-02800-71 ...... Valve, Lift/Lower ...............................6-13 00590-02871-71 .......Housing, Outer................................. 5-59
00590-02802-71 ...... Seal.................................................6-17 00590-02871-71 .......Housing, Outer................................. 5-61
00590-02803-71 ...... Fork Weldment..................................7-23 00590-02874-71 .......Line, Hydraulic ................................... 6-3
00590-02804-71 ...... Fork Weldment..................................7-23 00590-02875-71 .......Connector, Hydraulic ........................ 6-15
00590-02805-71 ...... Fork Weldment..................................7-23 00590-02875-71 .......Connector, Hydraulic ........................ 7-12
00590-02806-71 ...... Fork Weldment..................................7-23 00590-02878-71 .......Seal Oil ........................................... 6-19
00590-02807-71 ...... Fork Weldment..................................7-23 00590-02878-71 .......Seal, Oil .......................................... 6-17
00590-02808-71 ...... Fork Weldment..................................7-23 00590-02882-71 .......Spring, Tension ................................. 7-19
00590-02811-71 ...... Bracket, Pulley ..................................7-29 00590-02884-71 .......Pulley .............................................. 7-11
00590-02812-71 ...... Bracket, Pulley ..................................7-29 00590-02884-71 .......Pulley .............................................. 7-27
00590-02817-71 ...... Stop, Mast........................................7-31 00590-02884-71 .......Pulley ................................................ 7-5
00590-02820-71 ...... Battery Gate, Left-Hand ........................... 00590-02885-71 .......Pulley, Lift Hose................................. 7-28
(QTY 2 for Bat. Compt Size ( in.) 32.5H x 36.75W x 14.5D ..2-13 00590-02887-71 .......Pulley, Cable .................................... 7-29
00590-02821-71 ...... Plate, Side Gate................................2-17 00590-02888-71 .......Keeper, Guard ................................. 7-30
00590-02822-71 ...... Pedal Assembly, Pallet Clamp .............2-19 00590-02892-71 .......Pin .................................................. 7-31
00590-02822-71 ...... Pedal Assembly, Pallet Clamp .............2-21 00590-02893-71 .......Bearing ........................................... 7-32
00590-02823-71 ...... Bracket, Pivot, Weldment....................2-21 00590-02893-71 .......Bearing ........................................... 7-32
00590-02824-71 ...... Pad, Floor, Soft (Standard) ...................2-9 00590-02896-71 .......Plug, Battery..................................... 2-13
00590-02825-71 ...... Pad, Floor, Hard (Optional), .................... 00590-02897-71 .......Plate, Side Gate ............................... 2-17
................................ 1/2 in. Non-Skid ................................2-9 00590-02899-71 .......Plate, Extension Mounting (Left-Hand) .. 2-23
00590-02826-71 ...... Plate, Extension Mounting ........................ 00590-02900-71 .......Plate, Extension Mounting (Left-Hand) .. 2-23
................................ (Right-Hand) .....................................2-23 00590-02901-71 .......Plate, Extension Mounting (Left-Hand) .. 2-23
00590-02827-71 ...... Plate, Extension Mounting ........................ 00590-02902-71 .......Plate, Extension Mounting, (Left-Hand) . 2-25
................................ (Right-Hand) .....................................2-23 00590-02903-71 .......Plate, Extension Mounting, (Left-Hand) . 2-25
00590-02828-71 ...... Plate, Extension Mounting ........................ 00590-02909-71 .......Gearbox.......................................... 3-10
................................ (Right-Hand) .....................................2-23 00590-02911-71 .......Cable Assembly................................ 5-23
00590-02829-71 ...... Plate, Extension Mounting, ....................... 00590-02913-71 .......Plate, Mounting ................................ 5-27
................................ (Right-Hand) .....................................2-25 00590-02914-71 .......Decal .............................................. 5-19
00590-02830-71 ...... Plate, Extension Mounting, ....................... 00590-02914-71 .......Decal .............................................. 5-20
................................ (Right-Hand) .....................................2-25 00590-02915-71 .......Plug, Dipstick...................................... 4-5
00590-02832-71 ...... Shaft, Eccentric .................................2-27 00590-02916-71 .......Valve, Solenoid ............................... 4-11
00590-02833-71 ...... Bearing, Ball.....................................2-27 00590-02918-71 .......Plug .................................................. 4-7
00590-02834-71 ...... Wheel Assembly ..............................2-29 00590-02918-71 .......Plug, Mechanical ................................ 4-5
00590-02834-71 ...... Wheel Assembly ..............................2-31 00590-02919-71 .......Gear, Helical ..................................... 4-7
00590-02834-71 ...... Wheel, Assembly .............................2-47 00590-02921-71 .......Fuse Holder...................................... 5-15
00590-02835-71 ...... Bearing..............................................3-9 00590-02922-71 .......Spring, Main.................................... 5-17
00590-02835-71 ...... Bearing, Ball.....................................2-29 00590-02923-71 .......Spacer, Hex ..................................... 5-19
00590-02835-71 ...... Bearing, Ball.....................................2-31 00590-02924-71 .......Bushing .......................................... 5-33
00590-02835-71 ...... Bearing, Ball.....................................2-47 00590-02925-71 .......Cable Assembly, Right-Hand, ....................
00590-02839-71 ...... Gear, Encoder ....................................3-7 ................................Light and Fan (TS12-3 - TS12-1).......... 5-37
00590-02841-71 ...... Gear ...............................................5-75 00590-02926-71 .......Cable Assembly, Right-Hand, ....................
00590-02842-71 ...... Wire Guidance Sensor, Tractor End.....5-23 ................................Light and Fan (TS12-3 - TS12-1).......... 5-37
00590-02842-71 ...... Wire Guidance Sensor, Tractor End.....5-25 00590-02931-71 .......Lever ............................................... 2-31
00590-02843-71 ...... Card Assembly, Wire Guidance..........5-25 00590-02931-71 .......Lever ............................................... 2-39
00590-02843-71 ...... Card Assembly, Wire Guidance..........5-27 00590-02931-71 .......Lever ............................................... 5-61
00590-02848-71 ...... Reservoir, Master Cylinder .................4-11 00590-02931-71 .......Lever, Limit Switch ............................. 5-59
00590-02849-71 ...... Weldment, Clevis ..............................4-13 00590-02931-71 .......Lever, Mast Limit Switch ..................... 5-55
00590-02852-71 ...... Wheel, Machined .............................4-18 00590-02931-71 .......Lever, Mast, Limt Switch ..................... 2-17
00590-02854-71 ...... Gear, Helical, Pinion ...........................4-7 00590-02936-71 .......Valve, Relief ....................................... 6-3
00590-02854-71 ...... Gear, Pinion .......................................4-5 00590-02937-71 .......Plug, O-Ring..................................... 6-11
00590-02856-71 ...... Fuse ................................................5-15 00590-02937-71 .......Plug, O-Ring....................................... 6-7
00590-02857-71 ...... Kit, Guide and Insulator .....................5-17 00590-02941-71 .......Seal, Oil .......................................... 6-17
00590-02859-71 ...... Warning Light Assembly, Amber .........5-29 00590-02942-71 .......Sleeve, Bearing ................................ 6-19
00590-02860-71 ...... Warning Light Assembly, Red .............5-29 00590-02943-71 .......Ball, Check ........................................ 6-5
00590-02861-71 ...... Warning Light Assembly, Blue .............5-29 00590-02946-71 .......Pin, Fork .......................................... 7-23
00590-02862-71 ...... Warning Light Assembly, Clear ...........5-29 00590-02947-71 .......Spacer, Pulley................................... 7-27
00590-02863-71 ...... Connector, Battery, Gray....................5-33 00590-02955-71 .......Bumper, Carriage ............................. 7-31
00590-02864-71 ...... Cable Assembly, Left-Hand, ...................... 00590-02956-71 .......Stud ................................................ 2-10
................................ Light and Fan (TS12-3 - TS12-1) ..........5-37 00590-02956-71 .......Stud .................................................. 2-9
00590-02865-71 ...... Cable Assembly, Left-Hand, ...................... 00590-02958-71 .......Spacer, Battery ................................. 2-13
................................ Light and Fan (TS12-3 - TS12-1) ..........5-37 00590-02959-71 .......Sidegate, Machine, Right-Hand .......... 2-17
00590-02866-71 ...... Cover, Reflector, Lamp .......................5-41 00590-02961-71 .......Spring, Tension ................................. 2-21
00590-02867-71 ...... Bracket ............................................5-45 00590-02961-71 .......Spring, Tension ................................... 3-9
00590-02868-71 ...... Bracket, light ....................................5-51 00590-02962-71 .......Weldment, Platform Extension............. 2-23
00590-02871-71 ...... Housing Outer ..................................2-31 00590-02963-71 .......Weldment, Platform Extension............. 2-23
Issued: 5/11/07 B-2

00590-02964-71 .......Weldment, Platform Extension............. 2-23 00590-03062-71....... Bearing, Mast Roller ........................... 7-5
00590-02965-71 .......Weldment, Platform, Extension............ 2-25 00590-03064-71....... Spacer ............................................ 7-28
00590-02966-71 .......Weldment, Platform, Extension............ 2-25 00590-03066-71....... Pin, Dowel ....................................... 7-30
00590-02972-71 .......Guard, Screen, Mast......................... 2-51 00590-03072-71....... Bearing, Sleeve, Flanged................... 2-17
00590-02974-71 .......O-Ring............................................... 3-7 00590-03083-71....... Plate, Steering Wheel ......................... 3-9
00590-02974-71 .......O-Ring............................................... 4-5 00590-03086-71....... Housing, Sensor, Wire Guidance ....... 5-25
00590-02975-71 .......Gear, Spur......................................... 3-7 00590-03086-71....... Housing, Sensor, Wire Guidance ....... 5-27
00590-02976-71 .......Shaft ................................................. 3-9 00590-03088-71....... Key, Woodruff.................................... 4-5
00590-02978-71 .......Cable, Antenna Tractor...................... 5-23 00590-03088-71....... Key, Woodruff.................................... 4-7
00590-02980-71 .......Cover, Dipstick ................................... 4-5 00590-03089-71....... Tee, Tube Fitting................................ 4-11
00590-02982-71 .......Rod, Push......................................... 4-13 00590-03091-71....... Shaft, Axle......................................... 4-7
00590-02984-71 .......Plate, Cover ....................................... 4-7 00590-03095-71....... Switch, Rocker ................................. 5-41
00590-02987-71 .......Contactor Assembly .......................... 5-17 00590-03095-71....... Switch, Rocker ................................. 5-45
00590-02987-71 .......Contactor......................................... 5-15 00590-03099-71....... Harness, Wiring ............................... 5-49
00590-02988-71 .......Spacer, Hex ..................................... 5-19 00590-03099-71....... Harness, Wiring ............................... 5-53
00590-02990-71 .......Terminal........................................... 5-33 00590-03100-71....... Screw ............................................. 5-59
00590-02993-71 .......Connector, Plug ................................ 5-51 00590-03101-71....... Hose ................................................. 6-3
00590-02994-71 .......Strip, Terminal Marker ....................... 5-49 00590-03102-71....... Packing, O-Ring ............................... 6-11
00590-02994-71 .......Strip, Terminal Marker ....................... 5-53 00590-03102-71....... Packing, O-Ring ................................. 6-7
00590-02995-71 .......Switch ............................................. 2-17 00590-03103-71....... Spacer, Thread................................. 5-13
00590-02995-71 .......Switch ............................................. 2-31 00590-03103-71....... Spacer, Threaded ............................... 3-7
00590-02995-71 .......Switch ............................................. 2-39 00590-03105-71....... Piston, Tube ..................................... 6-19
00590-02996-71 .......Bearing, Drive End............................ 5-69 00590-03109-71....... Piston, Tube ..................................... 6-19
00590-02998-71 .......Connector, O-Ring .............................. 6-3 00590-03110-71....... Piston, Tube ..................................... 6-19
00590-02999-71 .......Elbow, 90 degrees............................ 6-11 00590-03111-71....... Valve, Seat ........................................ 6-5
00590-02999-71 .......Elbow, 90 degrees.............................. 6-7 00590-03112-71....... Spacer, Roller................................... 7-11
00590-03000-71 .......Connector, Hydraulic Beaded............. 6-15 00590-03112-71....... Spacer, Roller..................................... 7-5
00590-03002-71 .......Cap, Filler, Breather ............................ 6-5 00590-03114-71....... Spacer ............................................ 7-23
00590-03007-71 .......Pulley, Cable .................................... 7-30 00590-03115-71....... Pulley, Hose ..................................... 7-27
00590-03014-71 .......Decal, Toyota ..................................... 2-9 00590-03116-71....... Cover, Rear Tractor (Standard) ............. 2-9
00590-03017-71 .......Sidegate, Machine, Left-Hand............. 2-17 00590-03117-71....... Pin, Pivot ......................................... 2-17
00590-03024-71 .......Plate, Steer, Mounting ......................... 3-9 00590-03119-71....... Weldment, Bar, Left-Hand .................. 2-27
00590-03026-71 .......Spacer ............................................ 5-25 00590-03120-71....... Weldment, Bar, Left-Hand .................. 2-27
00590-03026-71 .......Spacer ............................................ 5-27 00590-03121-71....... Angle, Support Roller ........................ 2-29
00590-03028-71 .......Cable Assembly, Proximity ................. 5-10 00590-03121-71....... Support, Angle................................. 2-35
00590-03029-71 .......Screw................................................ 4-7 00590-03121-71....... Support, Angle................................. 2-43
00590-03031-71 .......Connector Assembly, Battery ................ 5-9 00590-03124-71....... Shim ................................................. 3-7
00590-03034-71 .......Guard, Warning Light ....................... 5-29 00590-03129-71....... Line Assembly, Hydraulic ................... 4-11
00590-03035-71 .......Decal, Label ..................................... 5-27 00590-03131-71....... Bracket, Cable ................................. 5-10
00590-03038-71 .......Deflector, Air .................................... 5-41 00590-03132-71....... Insulator, Standoff ............................. 5-15
00590-03038-71 .......Deflector, Air .................................... 5-45 00590-03133-71....... Card Assembly, Filter ........................ 5-19
00590-03041-71 .......Contact, Pin ..................................... 5-51 00590-03134-71....... Spacer, Shock, Mounting................... 5-37
00590-03042-71 .......Strip, Terminal Marker ....................... 5-49 00590-03135-71....... Lamp, Support, Fluorescent ................ 5-41
00590-03042-71 .......Strip, Terminal Marker ....................... 5-53 00590-03136-71....... Bracket, Light ................................... 5-45
00590-03043-71 .......Cable Assembly................................ 5-55 00590-03137-71....... Anchor, Plastic Mount ....................... 5-55
00590-03044-71 .......Cable Assembly................................ 5-55 00590-03137-71....... Anchor, Plastic Mount ....................... 5-59
00590-03045-71 .......Cable Assembly................................ 5-55 00590-03138-71....... Clamp, Hose...................................... 6-3
00590-03046-71 .......Cable Assembly................................ 5-55 00590-03139-71....... Plug, O-Ring .................................... 6-11
00590-03047-71 .......Cable Assembly................................ 5-55 00590-03139-71....... Plug, O-Ring ...................................... 6-7
00590-03048-71 .......Cable Assembly................................ 5-55 00590-03142-71....... Plug, Mechanical, Cylinder................ 6-17
00590-03049-71 .......Cable Assembly................................ 5-55 00590-03145-71....... Spacer, Roller................................... 7-11
00590-03050-71 .......Cable Assembly................................ 5-59 00590-03145-71....... Spacer, Roller..................................... 7-5
00590-03051-71 .......Cable Assembly................................ 5-59 00590-03146-71....... Cable Assembly (210 in., 88 OACH) . 7-19
00590-03052-71 .......Cable Assembly................................ 5-59 00590-03147-71....... Cable Assembly (244 in., 95 OACH) . 7-19
00590-03053-71 .......Cable Assembly................................ 5-59 00590-03148-71....... Cable Assembly (248 in., 107 OACH) 7-19
00590-03054-71 .......Tee, O-Ring ........................................ 6-3 00590-03149-71....... Cable Assembly (270 in., 118 OACH) 7-19
00590-03055-71 .......Adapter, Housing.............................. 6-11 00590-03150-71....... Cable Assembly (288 in., 127 OACH) 7-19
00590-03055-71 .......Adapter, Housing................................ 6-7 00590-03151-71....... Cable Assembly (328 in., 147 OACH) 7-19
00590-03057-71 .......Pump,.............................................. 6-15 00590-03152-71....... Cable Assembly (275 in., 88 OACH) . 7-19
00590-03058-71 .......Seal, Kit........................................... 6-15 00590-03153-71....... Cable Assembly (297 in., 95 OACH) . 7-19
00590-03059-71 .......Plug, Packing, Back-Up ...................... 6-17 00590-03154-71....... Cable Assembly (333 in., 107 OACH) 7-19
00590-03060-71 .......Ring, Back-Up................................... 6-17 00590-03155-71....... Cable Assembly (263 in., 118OACH) 7-19
00590-03060-71 .......Ring, Back-Up................................... 6-19 00590-03156-71....... Cable Assembly (393 in., 127 OACH) 7-19
00590-03061-71 .......Filter, Mechanical Cartridge ................. 6-5 00590-03157-71....... Cable Assembly (408 in., 132 OACH) 7-19
00590-03062-71 .......Bearing, Mast Roller.......................... 7-11 00590-03165-71....... Weldment, Bar, Right-Hand................ 2-27
B-3 Issued: 5/11/07

00590-03166-71 ...... Weldment, Bar, Right-Hand ................2-27 00590-03252-71 .......Clamp, Cable................................... 7-20
00590-03169-71 ...... Steering Wheel Assembly.....................3-7 00590-03253-71 .......Plug, Mechanical, Piston .................... 6-19
00590-03170-71 ...... Block, Bearing ....................................3-7 00590-03254-71 .......Plug, Mechanical ................................ 6-5
00590-03174-71 ...... Clamp, Cushioned Loop.....................5-23 00590-03255-71 .......Roller Assembly, 14.31 in. ................. 2-13
00590-03174-71 ...... Clamp, Loop, Cushioned....................2-17 00590-03256-71 .......Axle Assembly.................................. 7-11
00590-03178-71 ...... Line Assembly, Hydraulic....................4-11 00590-03256-71 .......Axle Assembly.................................... 7-5
00590-03179-71 ...... Connector, Hydraulic.........................4-11 00590-03258-71 .......Case ............................................... 5-75
00590-03179-71 ...... Connector, Hydraulic.........................4-17 00590-03259-71 .......Bearing, Sleeve ................................ 5-75
00590-03180-71 ...... Switch (S2) .......................................5-10 00590-03260-71 .......Bearing, Sleeve ................................ 5-75
00590-03182-71 ...... Fuse ................................................5-15 00590-03264-71 .......Button Assembly ................................. 2-9
00590-03183-71 ...... Lamp, Fluorescent..............................5-41 00590-03265-71 .......Cover ................................................ 2-9
00590-03184-71 ...... Socket, Bulb .....................................5-45 00590-03266-71 .......Bracket, Sensor................................... 3-7
00590-03185-71 ...... Hose, Formed .....................................6-3 00590-03267-71 .......Connector, Hydraulic ........................ 4-17
00590-03187-71 ...... Elbow, Female, 90 Degree .................6-15 00590-03268-71 .......Bracket .............................................. 3-7
00590-03188-71 ...... Seal, Oil ..........................................6-19 00590-03268-71 .......Bracket .............................................. 3-9
00590-03189-71 ...... Adapter, Filter.....................................6-5 00590-03268-71 .......Bracket ............................................ 5-10
00590-03190-71 ...... Sleeve, Cylinder Mounting .................7-11 00590-03273-71 .......Ring .................................................. 5-9
00590-03190-71 ...... Sleeve, Cylinder Mounting ...................7-5 00590-03276-71 .......Shaft, Encoder .................................... 3-7
00590-03191-71 ...... Cable Assembly (189 in., 88 OACH)..7-19 00590-03278-71 .......Stop, Sidegate.................................. 2-17
00590-03192-71 ...... Cable Assembly (203 in., 88 OACH)..7-19 00590-03281-71 .......Harness, Wiring ............................... 5-45
00590-03193-71 ...... Cable Assembly (227 in., 107 OACH) 7-19 00590-03282-71 .......Weldment, Bracket............................ 4-11
00590-03194-71 ...... Cable Assembly (249 in., 118 OACH) 7-19 00590-03283-71 .......Plate, Base ....................................... 5-45
00590-03195-71 ...... Cable Assembly (267 in., 127 OACH) 7-19 00590-03284-71 .......Bracket, Control Box ......................... 5-13
00590-03196-71 ...... Cable Assembly (307 in., 147 OACH) 7-19 00590-03285-71 .......Screw, Brake Adjust .......................... 4-11
00590-03197-71 ...... Cable Assembly (267 in., 88 OACH)..7-19 00590-03286-71 .......Harness, Wiring ............................... 5-13
00590-03198-71 ...... Cable Assembly (288 in., 95 OACH)..7-19 00590-03287-71 .......Cable Assembly, Proximity ................... 3-7
00590-03199-71 ...... Cable Assembly (324 in., 107 OACH) 7-19 00590-03287-71 .......Cable Assembly, Proximity ................. 5-10
00590-03200-71 ...... Cable Assembly (357 in., 118 OACH) 7-19 00590-03288-71 .......Cable Assembly, Proximity ................. 5-10
00590-03201-71 ...... Cable Assembly (384 in., 127 OACH) 7-19 00590-03289-71 .......Spacer ............................................ 5-13
00590-03202-71 ...... Cable Assembly (399 in., 132 OACH) 7-19 00590-03290-71 .......Hose Assembly (171.88 in., 88 OACH ).....
00590-03205-71 ...... Cover, Top Tractor ...............................2-9 ................................ ...................................................... 7-19
00590-03209-71 ...... Assembly, Wheel, Guide ...................2-27 00590-03291-71 .......Hose Assembly (185.67 in., 95 OACH ) ....
00590-03210-71 ...... Bracket, Steer .....................................3-7 ................................ ...................................................... 7-19
00590-03211-71 ...... Sensor, Flag 90 Degrees ......................3-7 00590-03292-71 .......Hose Assembly (209.31 in., 107 OACH )...
00590-03212-71 ...... Plate, Steer Disc ..................................3-9 ................................ ...................................................... 7-19
00590-03215-71 ...... Line Assembly, Hydraulic....................4-11 00590-03293-71 .......Hose Assembly (231.00 in., 118 OACH )...
00590-03216-71 ...... Switch, Push Button, Environmental (S2)...... ................................ ...................................................... 7-19
................................ .......................................................5-10 00590-03294-71 .......Hose Assembly (248.71 in., 127 OACH )...
00590-03219-71 ...... Decal, Label .....................................5-19 ................................ ...................................................... 7-19
00590-03220-71 ...... Strip, Terminal, Marker ......................5-37 00590-03295-71 .......Hose Assembly (258.56 in., 132 OACH )...
00590-03221-71 ...... Harness Wiring, Light/Fan .................5-41 ................................ ...................................................... 7-19
00590-03221-71 ...... Harness, Light & Fan..........................5-45 00590-03297-71 .......Guard, Cable................................... 7-19
00590-03222-71 ...... Cable Assembly ................................5-10 00590-03298-71 .......Bracket, Motor.................................. 5-10
00590-03223-71 ...... Cable Assembly ..................................5-9 00590-03299-71 .......Encoder Assembly............................... 3-7
00590-03224-71 ...... Cable Assembly ..................................5-9 00590-03299-71 .......Encoder Assembly............................. 5-10
00590-03225-71 ...... Cable Assembly ..................................5-9 00590-03300-71 .......Bracket, Cable.................................... 5-9
00590-03226-71 ...... Cable Assembly ................................5-10 00590-03302-71 .......Line, Hydraulic Assembly ................... 7-20
00590-03227-71 ...... Cable Assembly ................................5-10 00590-03303-71 .......Line, Hydraulic Assembly ................... 7-20
00590-03228-71 ...... Cable Assembly ..................................5-9 00590-03311-71 .......Rod, Extension.................................. 7-27
00590-03229-71 ...... Cable Assembly ..................................5-9 00590-03312-71 .......Shaft, Pulley ..................................... 7-27
00590-03230-71 ...... Cable Assembly ................................5-10 00590-03313-71 .......Ram Assembly, 1.75 inch, Right-Hand . 6-17
00590-03231-71 ...... Cable Assembly ..................................5-9 00590-03313-71 .......Ram Assembly, 1.75 inch, Right-Hand ... 7-5
00590-03233-71 ...... Hose Assembly .................................7-20 00590-03314-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 6-17
00590-03234-71 ...... Hose Assembly ...................................5-9 00590-03314-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 7-12
00590-03237-71 ...... Terminal ...........................................5-41 00590-03314-71 .......Ram Assembly, 1.75 inch, Left-Hand ..... 7-5
00590-03238-71 ...... Terminal ...........................................5-41 00590-03315-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 6-17
00590-03238-71 ...... Terminal ...........................................5-45 00590-03315-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 7-12
00590-03239-71 ...... Housing, Connector...........................5-75 00590-03315-71 .......Ram Assembly, 1.75 inch, Left-Hand ..... 7-5
00590-03240-71 ...... Contact, Socket ................................5-75 00590-03316-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 6-17
00590-03241-71 ...... Strip, Terminal, Marker ......................5-37 00590-03316-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 7-12
00590-03242-71 ...... Clamp, Cushioned Loop.....................5-13 00590-03316-71 .......Ram Assembly, 1.75 inch, Left-Hand ..... 7-5
00590-03242-71 ...... Clamp, Loop Cushioned.....................7-19 00590-03317-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 6-17
00590-03245-71 ...... Transistor, Power ..............................5-19 00590-03317-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 7-12
00590-03247-71 ...... Switch, Wire Guidance......................5-13 00590-03317-71 .......Ram Assembly, 1.75 inch, Left-Hand ..... 7-5
00590-03248-71 ...... Switch, Emergency Power OFF (S21)...5-13 00590-03318-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 6-17
00590-03249-71 ...... Switch, Contact Block Base ................5-13 00590-03318-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 7-12
00590-03250-71 ...... Manifold, Cylinder ............................6-19 00590-03318-71 .......Ram Assembly, 1.75 inch, Left-Hand ..... 7-5
00590-03251-71 ...... Bracket, Cylinder ..............................6-17 00590-03319-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 6-17
Issued: 5/11/07 B-4

00590-03319-71 .......Ram Assembly, 1.75 inch, Left-Hand ... 7-12 00590-03387-71....... Cable Assembly ................................. 5-9
00590-03320-71 .......Ram Assembly, 1.75 inch, Left-Hand ..... 7-6 00590-03389-71....... Harness, Wiring ................................. 5-9
00590-03322-71 .......Ram Assembly 2.5 in. ....................... 6-19 00590-03392-71....... Harness, Wiring ................................. 5-9
00590-03322-71 .......Ram Assembly, 2.5 inch .................... 7-12 00590-03393-71....... Bezel .............................................. 5-13
00590-03323-71 .......Ram Assembly 2.5 in. ....................... 6-19 00590-03394-71....... Cable Assembly ............................... 5-13
00590-03323-71 .......Ram Assembly, 2.5 inch .................... 7-12 00590-03395-71....... Harness, Wiring ............................... 5-13
00590-03324-71 .......Ram Assembly 2.5 in. ....................... 6-19 00590-03396-71....... Cable Assembly ............................... 5-13
00590-03324-71 .......Ram Assembly, 2.5 inch .................... 7-12 00590-03397-71....... Pad, Foam, Right-Hand ....................... 2-9
00590-03325-71 .......Ram Assembly 2.5 in. ....................... 6-19 00590-03398-71....... Pad, Foam, Left-Hand .......................... 2-9
00590-03325-71 .......Ram Assembly, 2.5 inch .................... 7-12 00590-03399-71....... Tractor Interface Assembly ................. 5-10
00590-03326-71 .......Ram Assembly 2.5 in. ....................... 6-19 00590-03401-71....... Cover, Bucket Assembly....................... 2-9
00590-03326-71 .......Ram Assembly, 2.5 inch .................... 7-12 00590-03405-71....... Button, Horn .................................... 5-75
00590-03327-71 .......Ram Assembly 2.5 in. ....................... 6-19 00590-03406-71....... Guard, Cable .................................. 7-20
00590-03327-71 .......Ram Assembly, 2.5 inch .................... 7-12 00590-03409-71....... Decal, Bumper ................................... 2-9
00590-03332-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03416-71....... Decal, Toyota ..................................... 2-9
00590-03333-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03419-71....... Bearing ............................................. 4-5
00590-03334-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03420-71....... Bearing, Sleeve ................................ 5-75
00590-03335-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03437-71....... Valve, Hydraulic Flow Control .............. 7-6
00590-03336-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03438-71....... Valve, Hydraulic Flow Control ............ 7-12
00590-03337-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03439-71....... Valve, Hydraulic, Flow Control ............. 6-7
00590-03338-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03441-71....... O-Ring .............................................. 6-5
00590-03339-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03442-71....... Seal ................................................ 6-19
00590-03340-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03446-71....... Fuse ................................................ 5-41
00590-03341-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03447-71....... Fuse, 6 Amp .................................... 5-15
00590-03342-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03448-71....... Holder, Fuse..................................... 5-41
00590-03343-71 .......Weldment, Mast, Outer ..................... 7-11 00590-03449-71....... Horn, Pizeo Ceramic......................... 5-13
00590-03344-71 .......Weldment, Mast, Main Frame ............ 7-12 00590-03450-71....... Blower, Electric................................. 5-41
00590-03345-71 .......Weldment, Mast, Main Frame ............ 7-12 00590-03450-71....... Blower, Electric................................. 5-45
00590-03347-71 .......Pulley Assembly (Two-Stage) ............... 7-28 00590-03451-71....... Bulb, Light ....................................... 5-45
00590-03347-71 .......Pulley Assembly ................................ 7-19 00590-03452-71....... Ballast, Light .................................... 5-41
00590-03349-71 .......Anchor, Chain .................................... 7-5 00590-03453-71....... Holder, Lamp, Fluorescentt ................. 5-41
00590-03349-71 .......Chain, Anchor.................................. 7-11 00590-03454-71....... Spacer, Shock Mounting.................... 5-51
00590-03350-71 .......Anchor, Chain .................................... 7-5 00590-03455-71....... Wire, Black (order by foot) ................ 5-75
00590-03351-71 .......Spacer, Pulley................................... 7-27 00590-03456-71....... Support Wire, Twist Lock ................... 5-45
00590-03352-71 .......Spacer, Pulley................................... 7-27 00590-03456-71....... Support ........................................... 5-41
00590-03353-71 .......Bumper Assembly ............................. 7-11 00590-03457-71....... Support Wire, Twist Lock ................... 5-45
00590-03353-71 .......Bumper Assembly ............................. 7-31 00590-03457-71....... Support, Wire Twistlock..................... 5-41
00590-03354-71 .......Weldment, Stop .................................. 7-5 00590-03458-71....... Cable Tie......................................... 5-49
00590-03355-71 .......Stud, Bearing ................................... 7-11 00590-03458-71....... Cable Tie........................................... 5-9
00590-03355-71 .......Stud, Bearing ..................................... 7-5 00590-03458-71....... Ty-Clamp ......................................... 5-23
00590-03356-71 .......Stud, Pivot........................................ 6-19 00590-03459-71....... Adapter, Bearing .............................. 6-19
00590-03367-71 .......Mast, Outer Weldment ........................ 7-5 00590-03460-71....... Ring, Packing................................... 6-19
00590-03368-71 .......Mast, Outer Weldment ........................ 7-5 00590-03461-71....... Stud, Stop........................................ 6-19
00590-03369-71 .......Mast, Outer Weldment ........................ 7-5 00590-03463-71....... Chain Leaf (Stock Length 100 ft.) .......... 7-6
00590-03370-71 .......Mast, Outer Weldment ........................ 7-5 00590-03463-71....... Chain, Leaf (Stock Quantity 100 ft.).... 7-12
00590-03371-71 .......Mast, Outer Weldment ........................ 7-5 00590-03464-71....... Link, Connecting, Chain .................... 7-12
00590-03372-71 .......Mast, Outer Weldment ........................ 7-5 00590-03464-71....... Link, Connecting, Chain ...................... 7-6
00590-03373-71 .......Plug, Mechanical, Cylinder ................ 6-19 00590-03469-71....... Insulator, Standoff ............................. 5-15
00590-03378-71 .......Plate Wheel, 0.59 in......................... 2-29 00590-03486-71....... Connector, Union ............................. 5-10
00590-03378-71 .......Plate, Wheel ........................................... 00590-03487-71....... Tee, 1/2 in. ..................................... 7-20
................................(7.75 in. x 3.38 in. x 0.06 in.)........... 2-43 00590-03488-71....... Cap ................................................ 6-11
00590-03378-71 .......Plate, Wheel, 4 Holes .............................. 00590-03488-71....... Cap .................................................. 6-7
................................(7.75 in. x 3.38 in. x 0.06 in.)........... 2-35 00590-03489-71....... Adapter, O-Ring ............................... 7-11
00590-03379-71 .......Roller, Spacer .......................................... 00590-03489-71....... Adapter, O-Ring ................................. 7-5
................................(7.75 in. x 3.38 in. x 4.00 in.)........... 2-43 00590-03491-71....... Fitting................................................ 6-3
00590-03379-71 .......Spacer, Roller Weldment, 4 in. ........... 2-29 00590-03494-71....... Ring, Snap....................................... 5-10
00590-03379-71 .......Spacer, Roller, 4 Holes, 4 in............... 2-35 00590-03500-71....... Decal, Guidance/Bypass .................... 2-9
00590-03380-71 .......Roller, Spacer .......................................... 00590-03501-71....... Decal, Guidance/Bypass .................... 2-9
................................(7.75 in. x 3.38 in. x 8.00 in.)........... 2-43 00590-03502-71....... Decal, Icon ........................................ 2-9
00590-03380-71 .......Roller, Spacer .......................................... 00590-03503-71....... Decal, Battery Cable........................... 2-9
................................(7.75 in. x 3.38 in. x 8.00 in.)........... 2-47 00590-03505-71....... Decal, Overhead Guard...................... 2-9
00590-03380-71 .......Spacer, Roller, 4 Holes, 8 in............... 2-35 00590-03506-71....... Decal, Warning, Drive Unit................ 2-10
00590-03382-71 .......Spring, Leaf ..................................... 5-41 00590-03507-71....... Decal, Caution ................................. 5-53
00590-03382-71 .......Spring, Leaf ..................................... 5-45 00590-03508-71....... Decal, ESD ...................................... 5-13
00590-03383-71 .......Display Assembly, Operator ............... 5-13 00590-03508-71....... Label, ESD ....................................... 2-10
00590-03384-71 .......Panel, Contactor ............................... 5-15 00590-03511-71....... Plate, Identification ............................. 2-9
00590-03385-71 .......Cover, Interface ................................ 5-10 00590-03512-71....... Decal, Emergency Lower ..................... 2-9
00590-03386-71 .......Bar, Bus ........................................... 5-15 00590-03513-71....... Decal ................................................ 2-9
B-5 Issued: 5/11/07

00590-03515-71 ...... Decal, Warning ..................................2-9 00590-03609-71 .......Plug, Mechanical, Piston .................... 6-17
00590-03524-71 ...... Decal, Disconnect ...............................2-9 00590-03610-71 .......Pulley, Cable .................................... 2-19
00590-03526-71 ...... Plate, UL Control Number.....................2-9 00590-03622-71 .......Shim ............................................... 5-75
00590-03530-71 ...... Plate, Specification, Lower/Lift, US ........2-9 00590-03623-71 .......Bearing, Sleeve ................................ 5-75
00590-03534-71 ...... Battery Stand, Single, .............................. 00590-03627-71 .......Thermostat ....................................... 5-75
................................ 18 in. x 42 in. x 5.5 - 7 in. ................2-55 00590-03630-71 .......Heater ............................................. 5-75
00590-03535-71 ...... Battery Stand, Double, ............................. 00590-03633-71 .......Steer Control Assembly, Toyota Tracker 5-19
................................ 18 in. x 42 in. x 5.5 - 7 in. ................2-55 00590-03634-71 .......Steer Control Assembly, Toyota Tracker 5-19
00590-03537-71 ...... Battery Handling System, 36 Volt ........2-55 00590-03951-71 .......Hose Assembly (169 in. 88 OACH).... 7-20
00590-03538-71 ...... Line Driver, 5.20 kHz .......................5-23 00590-03952-71 .......Hose Assembly (183 in. 95 OACH).... 7-20
00590-03541-71 ...... Clamp, Hose ......................................6-5 00590-03953-71 .......Hose Assembly (207 in. 107 OACH).. 7-20
00590-03542-71 ...... Pin, Dowel, Retainer ............................3-9 00590-03954-71 .......Hose Assembly (229 in. 118 OACH).. 7-20
00590-03543-71 ...... Stud, Self-Clinching ...........................5-45 00590-03955-71 .......Hose Assembly (247 in. 127 OACH).. 7-20
00590-03544-71 ...... Stud.................................................5-45 00590-03956-71 .......Hose Assembly (287 in. 147 OACH).. 7-20
00590-03544-71 ...... Stud, Self-Clinching ...........................5-41 00590-04496-71 .......Decal, Toyota ..................................... 2-9
00590-03546-71 ...... Stud, Self-Clinching ...........................5-45 00590-04514-71 .......Drum, Brake Machine........................ 4-11
00590-03548-71 ...... Hose, Drain ........................................6-5 00590-04520-71 .......Shoe Assembly ................................. 4-15
00590-03549-71 ...... Pin, Locator ......................................6-19 00590-04521-71 .......Spring, Return .................................. 4-15
00590-03550-71 ...... Brake, Assembly ...............................4-11 00590-04523-71 .......Plate, Backing .................................. 4-15
00590-03552-71 ...... Bolt, Drive Tire ....................................4-5 00590-04566-71 .......Bearing, Commutator End .................. 5-69
00590-03564-71 ...... Harness Assembly, Pressure Transducer..6-3 00590-04568-71 .......Bearing, Commutator End .................. 5-71
00590-03565-71 ...... Spring .............................................2-31 00590-04568-71 .......Washer, Wavey................................ 5-71
00590-03565-71 ...... Spring, Compression, Hose Take-up.....4-17 00590-04574-71 .......Spring, Brush.................................... 5-71
00590-03566-71 ...... Spring, Compression .........................4-11 00590-04577-71 .......Key, Set (2) ..................................... 5-13
00590-03567-71 ...... Spring, Compression ...........................6-5 00590-04619-71 .......Spacer, Brake Drum .......................... 4-11
00590-03568-71 ...... Spring, Compression .........................5-76 00590-04715-71 .......Fan ................................................. 5-69
00590-03569-71 ...... Gasket ...............................................6-5 00590-04715-71 .......Fan ................................................. 5-71
00590-03570-71 ...... Fitting, Grease ....................................4-5 00590-04870-71 .......Lever ............................................... 4-15
00590-03572-71 ...... Ball ...................................................6-5 00590-05184-71 .......Warning Lamp Assembly (Clear) ........ 5-31
00590-03573-71 ...... Bolt, Eye ............................................3-9 00590-05217-71 .......Switch, Operator’s Keyed (S1)............ 5-13
00590-03577-71 ...... Jack, Banana....................................5-10 00590-05245-71 .......Belt (Small 30 in. to 38 in. Waist) ....... 2-53
00590-03577-71 ...... Jack, Banana....................................5-13 00590-05246-71 .......Belt (Med. 34 in. To 42 in. Waist)....... 2-53
00590-03579-71 ...... Flange, Clevis ...................................2-19 00590-05247-71 .......Belt (Large 40 in. to 48 in. Waist) ....... 2-53
00590-03580-71 ...... Plate, Wheel ........................................... 00590-05248-71 .......Belt (Extra Large 48 in. to 56 in. Waist).......
................................ (7.75 in. x 3.38 in. x 0.12 in.) ...........2-43 ................................ ...................................................... 2-53
00590-03580-71 ...... Plate, Wheel, 0.12 in. .......................2-29 00590-05249-71 .......Harness, Full Body, Small ................... 2-53
00590-03580-71 ...... Plate, Wheel, 4 Holes .............................. 00590-05266-71 .......Lens, Amber ..................................... 5-31
................................ (7.75 in. x 3.38 in. x 0.12 in.) ...........2-35 00590-05268-71 .......Lens, Blue......................................... 5-31
00590-03580-71 ...... Plate, Wheel, 4 Holes .............................. 00590-05273-71 .......Bulb ................................................ 5-31
................................ (7.75 in. x 3.38 in. x 0.12 in.) ...........2-47 00590-05283-71 .......Decal .............................................. 5-31
00590-03581-71 ...... Plate, Wheel ........................................... 00590-05283-71 .......Decal, Label ..................................... 5-15
................................ (7.75 in. x 3.38 in. x 0.75 in.) ...........2-43 00590-05283-71 .......Decal, Label ..................................... 5-41
00590-03581-71 ...... Plate, Wheel, 0.75 in. .......................2-29 00590-05283-71 .......Decal, Label ..................................... 5-45
00590-03581-71 ...... Plate, Wheel, 4 Holes .............................. 00590-05283-71 .......Decal, Label ..................................... 5-51
................................ (7.75 in. x 3.38 in. x 0.75 in.) ...........2-35 00590-05285-71 .......Motor, Lift ........................................ 6-15
00590-03583-71 ...... Spring .............................................6-17 00590-05285-71 .......Motor, Lift, 24 Volt ............................ 5-71
00590-03583-71 ...... Spring .............................................6-19 00590-39565-71 .......Guard, Cable Assembly .................... 5-10
00590-03586-71 ...... Cover ..............................................5-75 00590-39581-71 .......Card Assembly, Interface ................... 5-10
00590-03587-71 ...... Cushion, Lowering, Piston ..................6-19 00590-39587-71 .......Cover, Battery, Right-Hand ................... 2-9
00590-03587-71 ...... Cushion, Piston, Lowering ..................6-17 00590-39588-71 .......Cover, Battery, Left-Hand...................... 2-9
00590-03588-71 ...... Cable, Assembly ...............................2-19 00590-39639-71 .......Lens, Light, Left-Hand ......................... 5-41
00590-03589-71 ...... Plate, Wheel ........................................... 00590-39639-71 .......Lens, Light, Left-Hand ......................... 5-45
................................ (7.75 in. x 3.38 in. x 1.00 in.) ...........2-43 00590-39640-71 .......Lens, Light, Right-Hand....................... 5-41
00590-03589-71 ...... Plate, Wheel, 1.00 in. .......................2-29 00590-39640-71 .......Lens, Light, Right-Hand....................... 5-45
00590-03589-71 ...... Plate, Wheel, 4 Holes .............................. 00590-39641-71 .......Light and Fan Assembly (Fluorescent),.........
................................ (7.75 in. x 3.38 in. x 1.00 in.) ...........2-35 ................................Right-Hand ....................................... 5-41
00590-03589-71 ...... Plate, Wheel, 4 Holes .............................. 00590-39641-71 .......Light Assembly, Fluorescent, ......................
................................ (7.75 in. x 3.38 in. x 1.00 in.) ...........2-47 ................................Right-Hand, Standard ........................ 5-37
00590-03596-71 ...... Adapter ...........................................6-17 00590-39642-71 .......Light and Fan Assembly (Fluorescent),.........
00590-03598-71 ...... Ring, Retainer ...................................6-17 ................................Left-Hand ......................................... 5-41
00590-03598-71 ...... Ring, Retainer ...................................6-19 00590-39642-71 .......Light Assembly, Fluorescent, ......................
00590-03600-71 ...... Piston, Cylinder.................................6-17 ................................Left-Hand, Standard .......................... 5-37
00590-03601-71 ...... Piston, Cylinder.................................6-17 00590-39646-71 .......Lights and Fan Installation, Standard ... 5-37
00590-03602-71 ...... Piston, Cylinder.................................6-17 00590-39660-71 .......Spacer .............................................. 4-7
00590-03603-71 ...... Piston, Cylinder.................................6-17 00590-39678-71 .......Receptacle, Clip-on ............................. 2-9
00590-03604-71 ...... Piston, Cylinder.................................6-17 00590-39679-71 .......Knob ................................................. 2-9
00590-03605-71 ...... Piston, Cylinder.................................6-17 00590-39682-71 .......Decal, Motor Controller ..................... 2-10
00590-03606-71 ...... Ring, Snap .......................................2-39 00590-39683-71 .......Tube, Roller ...................................... 2-13
Issued: 5/11/07 B-6

00590-39684-71 .......Sleeve, Bearing ................................ 2-13 ................................ (10.00 x 4.50 in. x 4.00 in.)............. 2-43
00590-39685-71 .......Shaft ............................................... 2-13 00590-39727-71....... Spacer, Roller, 5 Holes, 4 in. ............. 2-35
00590-39685-71 .......Shaft, Roller ..................................... 2-13 00590-39728-71....... Roller, Spacer..........................................
00590-39686-71 .......Pedal Weldment ............................... 2-21 ................................ (10.00 x 4.50 in. x 5.00 in.)............. 2-43
00590-39689-71 .......Roller, Spacer .......................................... 00590-39728-71....... Spacer, Roller, 5 Holes, 5 in. ............. 2-35
................................(7.75 in. x 3.38 in. x 6.00 in.)........... 2-43 00590-39729-71....... Roller, Spacer..........................................
00590-39689-71 .......Spacer, Roller Weldment, 6 ft. ............ 2-29 ................................ (10.00 x 4.50 in. x 6.00 in.)............. 2-43
00590-39689-71 .......Spacer, Roller, 4 Holes, 6 in............... 2-35 00590-39729-71....... Spacer, Roller, 5 Holes, 6 in. ............. 2-35
00590-39690-71 .......Plate, Wheel ........................................... 00590-39730-71....... Roller, Spacer..........................................
................................(7.75 in. x 3.38 in. x 0.23 in.)........... 2-43 ................................ (10.00 x 4.50 in. x 7.00 in.)............. 2-43
00590-39690-71 .......Plate, Wheel, 0.23 in........................ 2-29 00590-39730-71....... Spacer, Roller, 5 Holes, 7 in. ............. 2-35
00590-39690-71 .......Plate, Wheel, 4 Holes .............................. 00590-39731-71....... Roller, Spacer..........................................
................................(7.75 in. x 3.38 in. x 0.25 in.)........... 2-35 ................................ (10.00 in. x 4.50 in. x 8.00 in.) ........ 2-47
00590-39691-71 .......Plate, Wheel ........................................... 00590-39731-71....... Roller, Spacer..........................................
................................(7.75 in. x 3.38 in. x 0.38 in.)........... 2-43 ................................ (10.00 x 4.50 in. x 8.00 in.)............. 2-43
00590-39691-71 .......Plate, Wheel, 0.38 in........................ 2-29 00590-39731-71....... Spacer, Roller, 5 Holes, 8 in. ............. 2-35
00590-39691-71 .......Plate, Wheel, 4 Holes .............................. 00590-39732-71....... Roller, Spacer..........................................
................................(7.75 in. x 3.38 in. x 0.38 in.)........... 2-35 ................................ (10.00 x 4.50 in. x 9.00 in.)............. 2-43
00590-39694-71 .......Axle, Wheel..................................... 2-31 00590-39732-71....... Spacer, Roller, 5 Holes, 9 in. ............. 2-36
00590-39695-71 .......Ring, Snap ....................................... 2-31 00590-39734-71....... Wheel Assembly ............................. 2-36
00590-39697-71 .......Weldment, Plate ............................... 2-31 00590-39734-71....... Wheel Assembly ............................. 2-39
00590-39699-71 .......Bearing ........................................... 2-31 00590-39734-71....... Wheel Assembly ............................. 2-44
00590-39700-71 .......Pin, Dowel ....................................... 2-31 00590-39736-71....... Bearing ........................................... 2-36
00590-39701-71 .......Bearing ........................................... 2-31 00590-39736-71....... Bearing ........................................... 2-39
00590-39702-71 .......Cable .............................................. 2-31 00590-39736-71....... Bearing ........................................... 2-44
00590-39707-71 .......Clamp ............................................. 2-35 00590-39742-71....... Cable Assembly, Auto Steer ............... 2-39
00590-39710-71 .......Plate, Wheel ........................................... 00590-39747-71....... Tether, 7 ft. ...................................... 2-53
................................(7.75 in. x 3.38 in. x 0.50 in.)........... 2-43 00590-39748-71....... Tether, 8 ft. ...................................... 2-53
00590-39710-71 .......Plate, Wheel, 4 Holes .............................. 00590-39753-71....... Harness, Full Body, Medium............... 2-53
................................(7.75 in. x 3.38 in. x 0.50 in.)........... 2-35 00590-39754-71....... Harness, Full Body, Large ................. 2-53
00590-39710-71 .......Plate, Wheel, 4 Holes .............................. 00590-39755-71....... Harness, Full Body, Extra Large .......... 2-53
................................(7.75 in. x 3.38 in. x 0.50 in.)........... 2-47 00590-39756-71....... Harness, Full Body, Small................... 2-53
00590-39711-71 .......Plate, Wheel, 4 Holes .............................. 00590-39757-71....... Harness, Full Body, Medium............... 2-53
................................(7.75 in. x 3.38 in. x 0.63 in.)........... 2-35 00590-39758-71....... Harness, Full Body, Large .................. 2-53
00590-39712-71 .......Plate, Wheel, 4 Holes .............................. 00590-39759-71....... Harness, Full Body, Extra Large ......... 2-53
................................(7.75 in. x 3.38 in. x 0.88 in.)........... 2-35 00590-39760-71....... Cable, Steer Encoder .......................... 3-7
00590-39713-71 .......Plate, Wheel, 5 Holes .............................. 00590-39761-71....... Card Assembly, SE ............................. 3-9
................................(7.75 in. x 3.38 in. x 0.12 in.)........... 2-35 00590-39765-71....... Bearing, Cone.................................... 4-7
00590-39714-71 .......Plate, Wheel, 5 Holes .............................. 00590-39767-71....... Gear and Pinion Set ........................... 4-7
................................(7.75 in. x 3.38 in. x 0.25 in.)........... 2-35 00590-39767-71....... Gear, Spirol Bevel, Pinion.................... 4-7
00590-39715-71 .......Plate, Wheel, 5 Holes .............................. 00590-39768-71....... Housing, Gear, Machined ................... 4-7
................................(7.75 in. x 3.38 in. x 0.38 in.)........... 2-35 00590-39770-71....... Shim ................................................. 4-7
00590-39716-71 .......Plate, Wheel, 5 Holes .............................. 00590-39771-71....... Shim ................................................. 4-7
................................(7.75 in. x 3.38 in. x 0.50 in.)........... 2-35 00590-39772-71....... Shim ................................................. 4-7
00590-39717-71 .......Plate, Wheel, 5 Holes .............................. 00590-39773-71....... Shim ................................................. 4-7
................................(7.75 in. x 3.38 in. x 0.63 in.)........... 2-35 00590-39776-71....... Bearing, Cup ..................................... 4-7
00590-39718-71 .......Plate, Wheel, 5 Holes .............................. 00590-39777-71....... Kit, Seal ........................................... 4-7
................................(7.75 in. x 3.38 in. x 0.75 in.)........... 2-35 00590-39778-71....... Kit, Axle Shaft ................................... 4-7
00590-39718-71 .......Plate, Wheel, 5 Holes .............................. 00590-39779-71....... Kit, Drive Gear .................................. 4-7
................................(7.75 in. x 3.38 in. x 0.88 in.)........... 2-35 00590-39784-71....... Cover, Switch................................... 5-13
00590-39720-71 .......Plate, Wheel, 5 Holes .............................. 00590-39785-71....... Plate, Cover ..................................... 5-13
................................(7.75 in. x 3.38 in. x 1.00 in.)........... 2-35 00590-39786-71....... Decal, Toyota Tracker........................ 5-19
00590-39721-71 .......Plate, Wheel, 5 Holes .............................. 00590-39789-71....... Lens, Red......................................... 5-31
................................(7.75 in. x 3.38 in. x 0.06 in.)........... 2-35 00590-39792-71....... Lens, Clear ...................................... 5-31
00590-39722-71 .......Roller, Spacer .......................................... 00590-39794-71....... Hardware Kit ................................... 5-31
................................(7.75 in. x 3.38 in. x 3.00 in.)........... 2-43 00590-39795-71....... Multivoltage Card Assembly .............. 5-31
00590-39722-71 .......Spacer, Roller, 4 Holes, 3 in............... 2-35 00590-39796-71....... Pad, Foam, Mounting........................ 5-31
00590-39723-71 .......Roller, Spacer .......................................... 00590-39797-71....... Base, Mounting ................................ 5-31
................................(7.75 in. x 3.38 in. x 5.00 in.)........... 2-43 00590-39798-71....... O-Ring ............................................ 5-31
00590-39723-71 .......Spacer, Roller, 4 Holes, 5 in............... 2-35 00590-39799-71....... Ring, Strobe..................................... 5-31
00590-39724-71 .......Roller, Spacer .......................................... 00590-39800-71....... Lights and Fan Installation, Cold Storage.....
................................(7.75 in. x 3.38 in. x 7.00 in.)........... 2-43 ................................ ...................................................... 5-37
00590-39724-71 .......Spacer, Roller, 4 Holes, 7 in............... 2-35 00590-39801-71....... Light & Fan Assembly (Incandescent), .........
00590-39725-71 .......Roller, Spacer .......................................... ................................ Right-Hand....................................... 5-45
................................(7.75 in. x 3.38 in. x 9.00 in.)........... 2-43 00590-39801-71....... Light Assembly, Incandescent, ...................
00590-39725-71 .......Spacer, Roller, 4 Holes, 9 in............... 2-35 ................................ Right-Hand, C.S. .............................. 5-37
00590-39726-71 .......Spacer, Roller, 5 Holes, 3 in............... 2-35 00590-39802-71....... Light & Fan Assembly (Incandescent), .........
00590-39727-71 .......Roller, Spacer .......................................... ................................ Left-Hand ......................................... 5-45
B-7 Issued: 5/11/07

00590-39802-71 ...... Light Assembly, Incandescent, ................... 00590-40595-71 .......Cable Assembly................................ 5-61
................................ Left-Hand, C.S...................................5-37 00590-40623-71 .......Reservoir, Plastic ................................. 6-5
00590-39803-71 ...... Cable Assembly, Left-Hand, Light and Fan... 00590-40744-71 .......Assembly, Switch Roller ..................... 2-43
................................ (JC5-2 - JC5-1) .................................5-37 00590-40744-71 .......Switch Assembly, Roller ..................... 2-35
00590-39804-71 ...... Cable Assembly, Left-Hand, Light and Fan... 00590-40745-71 .......Weldment, Bracket............................ 2-39
................................ (JC5-2 - JC5-1) .................................5-37 00590-40746-71 .......Weldment, Roller .............................. 2-39
00590-39805-71 ...... Cable Assembly, Right-Hand, Light and Fan. 00590-40747-71 .......Weldment, Pin .................................. 2-39
................................ (JC5-4 - JC5-3) .................................5-37 00590-40749-71 .......Shaft, Collar..................................... 2-39
00590-39806-71 ...... Cable Assembly, Right-Hand, Light and Fan. 00590-40750-71 .......Spring ............................................. 2-39
................................ (JC5-4 - JC5-3) .................................5-37 00590-40838-71 .......Harness, Wiring (P10 to J10) ............ 5-31
00590-39807-71 ...... Housing, Fan, Right-Hand...................5-41 00590-40838-71 .......Harness, Wiring ................................. 5-9
00590-39807-71 ...... Housing, Fan, Right-Hand...................5-45 00590-40856-71 .......Brush Set ......................................... 5-71
00590-39808-71 ...... Plate, Base .......................................5-41 00590-40862-71 .......Module Assembly, Suppressor 24V ..... 5-45
00590-39809-71 ...... Decal, Fan/Light ...............................5-41 00590-40862-71 .......Module Assembly, Suppressor, 24V .... 5-41
00590-39809-71 ...... Decal, Fan/Light ...............................5-45 00590-40877-71 .......Card Assembly, Carriage Interface ..... 5-13
00590-39810-71 ...... Housing, Fan, Left-Hand .....................5-41 00590-41762-71 .......Valve, Relief ..................................... 6-13
00590-39810-71 ...... Housing, Fan, Left-Hand .....................5-45 00590-41762-71 .......Valve, Relief ....................................... 6-9
00590-39811-71 ...... Guard, Fan ......................................5-41 00590-41782-71 .......Brush............................................... 5-69
00590-39811-71 ...... Guard, Fan ......................................5-45 00590-41794-71 .......Guide Roller Assembly....................... 2-35
00590-39818-71 ...... Bracket, Thermostat ...........................5-65 00590-41794-71 .......Guide Roller Assembly....................... 2-43
00590-39820-71 ...... Cover, Rear Tractor (Cold Storage) ........2-9 00590-41795-71 .......Roller Weldment ............................... 2-36
00590-39820-71 ...... Cover, Rear Tractor ...........................5-65 00590-41795-71 .......Weldment, Roller .............................. 2-43
00590-39822-71 ...... Fuse, 10A ........................................5-65 00590-41796-71 .......Axle, Wheel..................................... 2-36
00590-39824-71 ...... Seal.................................................5-69 00590-41796-71 .......Axle, Wheel..................................... 2-44
00590-39825-71 ...... Head, Drive End ...............................5-71 00590-41809-71 .......Hose Assembly ................................... 6-3
00590-39826-71 ...... Washer, Wavey ................................5-69 00590-41810-71 .......Warning, Decal Battery ....................... 2-9
00590-39831-71 ...... Brush Box and Plate Assembly ............5-69 00590-41815-71 .......Cover .............................................. 5-19
00590-39831-71 ...... Brush Box and Plate Assembly ............5-71 00590-41816-71 .......Washer, End Cap ............................. 7-12
00590-39832-71 ...... Kit, Lead Assembly ............................5-69 00590-41818-71 .......Plate, Drip Tray................................... 6-5
00590-39833-71 ...... Ring, Retaining .................................5-69 00590-41819-71 .......Roller, Spacer ..........................................
00590-39833-71 ...... Ring, Snap .......................................5-71 ................................(7.75 in. x 3.38 in. x 10.00 in.)......... 2-43
00590-39834-71 ...... Bearing, Drive End ............................5-71 00590-41820-71 .......Roller, Spacer ..........................................
00590-39838-71 ...... Armature..........................................5-71 ................................(7.75 in. x 3.38 in. x 8.56 in.)........... 2-47
00590-39839-71 ...... Field Coil Package ............................5-71 00590-41821-71 .......Roller, Spacer ..........................................
00590-39842-71 ...... Kit, Lead Assembly ............................5-71 ................................(7.75 in. x 3.38 in. x 9.56 in.)........... 2-47
00590-39843-71 ...... Head, Commutator End .....................5-71 00590-41822-71 .......Roller, Spacer ..........................................
00590-39850-71 ...... Guard, Hose ....................................7-19 ................................(7.75 in. x 3.38 in. x 10.19 in.)......... 2-47
00590-39871-71 ...... Shim..................................................4-7 00590-41823-71 .......Roller, Spacer ..........................................
00590-39872-71 ...... Shim..................................................4-7 ................................(10.00 x 4.50 in. x 3.00 in.) ............. 2-43
00590-39947-71 ...... Thermostat........................................5-65 00590-41829-71 .......Roller, Spacer ..........................................
00590-39948-71 ...... Heater Assembly ...............................5-65 ................................(10.00 x 4.50 in. x 8.56 in.) ............. 2-43
00590-39949-71 ...... Spring .............................................2-19 00590-41831-71 .......Plate, Wheel ...........................................
00590-40255-71 ...... Valve, Solenoid with Coil ...................6-13 ................................(10.00 x 4.50 in. x 0.12 in.) ............. 2-43
00590-40256-71 ...... Coil, 24 Volt ......................................6-9 00590-41832-71 .......Plate, Wheel ...........................................
00590-40256-71 ...... Coil, 24 Volt .....................................6-13 ................................(10.00 x 4.50 in. x 0.18 in.) ............. 2-43
00590-40257-71 ...... Valve, Solenoid without Coil ...............6-13 00590-41833-71 .......Plate, Wheel ...........................................
00590-40274-71 ...... Motor, Drive .......................................4-5 ................................(10.00 x 4.50 in. x 0.23 in.) ............. 2-43
00590-40274-71 ...... Motor, Drive, 24 Volt .........................5-69 00590-41834-71 .......Plate, Wheel ...........................................
00590-40275-71 ...... Head, Commutator End .....................5-69 ................................(10.00 x 4.50 in. x 0.38 in.) ............. 2-43
00590-40276-71 ...... Coil, 24 Volt ......................................6-9 00590-41835-71 .......Plate, Wheel ...........................................
00590-40276-71 ...... Valve, Proportional ..............................6-9 ................................(10.00 x 4.50 in. x 0.50 in.) ............. 2-43
00590-40277-71 ...... Cable, Sidegate, Interlock ..................2-17 00590-41836-71 .......Plate, Wheel ...........................................
00590-40282-71 ...... Cable, Sidegate, Interlock ..................2-17 ................................(10.00 x 4.50 in. x 0.75 in.) ............. 2-43
00590-40283-71 ...... Wheel, Hub Assembly .........................4-5 00590-41837-71 .......Plate, Wheel ...........................................
00590-40284-71 ...... Tire, Black Polyethylene, ........................... ................................(10.00 x 4.50 in. x 1.00 in.) ............. 2-43
................................ 90 Durometer ...................................4-18 00590-41838-71 .......Plate, Wheel ...........................................
00590-40292-71 ...... Pallet clamp......................................2-19 ................................(10.00 x 4.50 in. x 0.06 in.) ............. 2-43
00590-40330-71 ...... Pin, Spiral ........................................2-19 00590-41840-71 .......Bracket, Light ................................... 5-31
00590-40336-71 ...... Gas Spring Assembly ........................2-17 00590-41840-71 .......Bracket, Light.................................... 2-10
00590-40361-71 ...... Plate, Cover......................................7-12 00590-41841-71 .......Weldment, Reservoir, Tube ................... 6-5
00590-40361-71 ...... Plate, Cover........................................7-6 00590-41842-71 .......Shaft, Pivot....................................... 2-31
00590-40410-71 ...... Guard, Weldment .............................2-19 00590-41843-71 .......Weldment, Roller Pivot....................... 2-31
00590-40415-71 ...... Kit, BWI Service................................5-69 00590-41844-71 .......Weldment, Bracket............................ 2-29
00590-40558-71 ...... Cylinder, Slave .................................4-11 00590-41844-71 .......Weldment, Bracket............................ 2-47
00590-40580-71 ...... Alarm, Horn .....................................5-67 00590-41845-71 .......Shaft, Pivot....................................... 2-29
00590-40594-71 ...... Wheel Alteration...............................2-36 00590-41845-71 .......Shaft, Pivot....................................... 2-47
00590-40594-71 ...... Wheel Alteration...............................2-39 00590-41846-71 .......Wheel Assembly, Switched ................ 2-29
00590-40594-71 ...... Wheel Alteration...............................2-44 00590-41846-71 .......Wheel Assembly, Switched ................ 2-47
Issued: 5/11/07 B-8

00590-41847-71 .......Bracket, Pulley .................................. 7-28 00590-42201-71....... Pulley Assembly................................ 7-19

00590-41850-71 .......Gate, Bumper Weldment.................... 2-10 00590-42202-71....... Hose Assembly ........................................
00590-41852-71 .......Reservoir Assembly ............................. 6-3 ................................ (171.88 in., 88 OACH ) ................... 7-20
00590-41852-71 .......Reservoir Assembly ............................. 6-5 00590-42203-71....... Hose Assembly ........................................
00590-41853-71 .......Bracket, Reservoir ............................... 6-3 ................................ (185.67 in., 95 OACH ) ................... 7-20
00590-41854-71 .......Manifold Assembly, Lift/Lower ............. 6-3 00590-42204-71....... Hose Assembly ........................................
00590-41854-71 .......Manifold Assembly, Lift/Lower ............. 6-7 ................................ (209.31 in., 107 OACH ) ................. 7-20
00590-41855-71 .......Manifold Assembly, Lift/Lower ............. 6-3 00590-42205-71....... Hose Assembly ........................................
00590-41855-71 .......Manifold Assembly, Lift/Lower, .................. ................................ (231.00 in., 118 OACH ) ................. 7-20
................................Two Stage........................................ 6-11 00590-42206-71....... Hose Assembly ........................................
00590-41858-71 .......Wire Assembly ................................. 5-76 ................................ (248.71 in., 127 OACH ) ................. 7-20
00590-41860-71 .......Bearing, Cone .................................... 4-7 00590-42208-71....... Hose Assembly ........................................
00590-41861-71 .......Bearing, Cone .................................... 4-7 ................................ (288.11 in., 147 OACH ) ................. 7-20
00590-41862-71 .......Bearing Set ....................................... 4-7 00590-42210-71....... Clip ................................................ 7-20
00590-41863-71 .......Bolt ................................................. 5-10 00590-42211-71....... Bracket, Cable ................................. 7-20
00590-41868-71 .......O-Ring............................................... 6-5 00590-42212-71....... Bracket............................................ 7-20
00590-41869-71 ....... Ball, Joint ........................................ 2-17 00590-42213-71....... Hose Clamp Kit ................................ 7-20
00590-41870-71 .......Head, Drive End ............................... 5-69 00590-42214-71....... Bracket............................................ 7-20
00590-41874-71 .......Clip, Tube ........................................ 4-11 00590-42215-71....... Hose Clamp Kit ................................ 7-20
00590-41874-71 .......Tube, Clip ........................................ 5-61 00590-42225-71....... Motor, Steer and Gearbox................... 3-7
00590-41875-71 .......Tire, Red-Orange Polyethylene, .................. 00590-42225-71....... Steering Motor, Electric ..................... 3-10
................................83 Durometer ................................... 4-18 00590-42229-71....... Pivot, Rocker .................................... 7-12
00590-41876-71 .......Tire, Red-Orange Polyethylene, .................. 00590-42231-71....... Valve, Proportional with Coil.............. 6-13
................................83 Durometer ................................... 4-18 00590-42260-71....... Brush Wear Indicator ........................ 5-71
00590-41879-71 .......Elbow................................................ 6-7 00590-42269-71....... Cylinder, Master............................... 4-17
00590-41879-71 .......Elbow, 90 degrees............................ 6-11 00590-42270-71....... Case ............................................... 5-75
00590-41880-71 .......Clamp ............................................. 5-13 00590-42286-71....... Packing, O-Ring ............................... 6-19
00590-41882-71 .......Funnel, Tray ....................................... 6-5 00590-42303-71....... Bracket, Fire Extinguisher................... 2-49
00590-41883-71 .......Shim ................................................. 4-7 00590-42650-71....... Controller, Lift..................................... 5-9
00590-41884-71 .......Shim ................................................. 4-7 00590-42999-71....... Seal Kit ........................................... 6-17
00590-41886-71 .......Brush Assembly ................................ 3-10 00590-43001-71....... Motor, Drive, 24 Volt, Rebuilt ............. 5-69
00590-41888-71 .......Tether, Retractable, 10 ft. ................... 2-53 00590-43001-71....... Motor, Drive, Rebuilt ........................... 4-5
00590-41889-71 .......Construction Tux, Small...................... 2-53 00590-43048-71....... Keyway............................................. 3-7
00590-41890-71 .......Construction Tux, Medium .................. 2-53 00590-43053-71....... Resistor, Variable, Travel.................... 5-76
00590-41891-71 .......Construction Tux, Large...................... 2-53 00590-43054-71....... Resistor, Variable, Lift ........................ 5-76
00590-41892-71 .......Construction Tux, Extra Large.............. 2-53 00590-43061-71....... Gear, Encoder (S/N 71,046 and up) ... 3-7
00590-41893-71 .......Construction Tux, Extra, Extra Large .... 2-53 00590-43929-71....... Tubing, Shrink .................................. 5-75
00590-41896-71 .......Valve, Solenoid .................................. 6-9 00590-45436-71....... Control Handle Assembly, Standard.... 5-13
00590-41897-71 .......Valve, Manual Lowering .................... 6-13 00590-45655-71....... Horn (24 Volt) .................................... 5-9
00590-41897-71 .......Valve, Manual Lowering ...................... 6-9 00590-45657-71....... Harness, Wiring ................................. 5-9
00590-41899-71 ....... Kit, Seal, Proportional Valve ................ 6-9 00590-45693-71....... Controller, Traction ............................. 5-9
00590-41900-71 .......Valve, Check .................................... 6-13 00590-45702-71....... Control Handle Assembly, Cold Storage......
00590-41900-71 .......Valve, Check ...................................... 6-9 ................................ ...................................................... 5-13
00590-41901-71 .......Valve, Check .................................... 6-13 00590-45821-71....... Connector........................................ 5-76
00590-41901-71 .......Valve, Check ...................................... 6-9 00590-45837-71....... Bracket............................................ 2-51
00590-41902-71 .......Connector ........................................ 6-13 00590-45840-71....... Bracket............................................ 5-75
00590-41902-71 .......Connector .......................................... 6-9 00590-45841-71....... Spring, Torsion ................................. 5-75
00590-41903-71 .......Kit, Seal............................................. 6-9 00590-45842-71....... Spring ............................................. 5-75
00590-41904-71 .......Kit, Seal........................................... 4-11 00590-46063-71....... Grip, Plate ....................................... 2-51
00590-41905-71 .......Resistor............................................ 5-65 00590-46067-71....... Tape ............................................... 2-51
00590-41906-71 .......Bracket, Heater................................. 5-65 00590-46070-71....... Harness, Wiring ................................. 5-9
00590-41909-71 .......Cover, Heater................................... 5-65 00590-46101-71....... Bearing ........................................... 2-19
00590-41910-71 .......Wire, Bus ........................................ 5-65 00590-46372-71....... Kit, Ring Set ....................................... 4-5
00590-41911-71 .......Harness, Wiring ............................... 5-65 00590-46374-71....... Block, Friction .................................... 3-9
00590-41914-71 .......Shaft, Control Handle........................ 5-75 00590-46386-71....... Load Wheel Assembly (Std Poly) ........ 7-32
00590-41915-71 .......Gear, Pinion..................................... 5-75 00590-46427-71....... Installation, Firmware, Steer Controller 5-19
00590-41917-71 ....... Housing, Control Handle .................. 5-75 00590-46660-71....... Module, WSI (Firmware) ................... 5-20
00590-41918-71 .......Cover, Control Handle....................... 5-75 00590-46770-71....... Microswitch ..................................... 5-75
00590-41919-71 .......Knob, Lift/Lower ............................... 5-75 00590-46772-71....... Tether, Retractable ............................ 2-53
00590-41920-71 .......Bracket, Potentiometer ....................... 5-75 00590-47007-71....... Roller Assembly, 15.28 in.................. 2-13
00590-41923-71 .......Wire Assembly ................................. 5-76 00590-47098-71....... Spacer ............................................ 2-13
00590-41925-71 .......Cap, Snap ....................................... 5-76 00590-47099-71....... Spacer ............................................ 2-13
00590-41928-71 .......Decal .............................................. 5-76 00590-47100-71....... Gas Spring Assembly ...............................
00590-42041-71 .......Male, Elbow..................................... 6-11 ................................ (S/N 71,684 and Up) ...................... 2-17
00590-42041-71 .......Male, Elbow....................................... 6-7 00590-47101-71....... Guard, Glass, Mast .......................... 2-51
00590-42175-71 .......Relay, K1 ......................................... 5-10 00590-47103-71....... Battery Handling System, 24 Volt ....... 2-55
00590-42195-71 .......Seal Kit............................................ 6-19 00590-47104-71....... Ring, Pivot Machine ............................ 4-5
00590-42201-71 .......Pulley Assembly (Three-Stage)............. 7-28 00590-47105-71....... Bearing, Cone.................................... 4-7
B-9 Issued: 5/11/07

00590-47106-71 ...... Cam ................................................4-15 00590-47123-71 .......Bracket, Control Handle..................... 5-75

00590-47106-71 ...... Clip .................................................4-15 00590-47124-71 .......Cover, Handle .................................. 5-76
00590-47108-71 ...... Insulator, Static Assembly .....................5-9 00590-47125-71 .......Housing, Handle............................... 5-76
00590-47111-71 ...... Heatsink...........................................5-19 00590-47127-71 .......Knob, Adjusting................................ 6-13
00590-47112-71 ...... Card Assembly, Steer Manager ..........5-19 00590-47129-71 .......Weldment, Stop ................................ 7-11
00590-47113-71 ...... Card Assembly, Display Controller ......5-20 00590-47130-71 .......Cap ................................................ 7-27
00590-47114-71 ...... Line Driver, 6.25 kHz .......................5-23 00590-47132-71 .......Wheel, Load .................................... 7-32
00590-47115-71 ...... Plate Assembly..................................5-25 00590-47133-71 .......Load Wheel Assembly ..............................
00590-47116-71 ...... Cable, Bulk (100 ft. Qty)....................5-33 ................................(Electrical Conductive Poly) ................ 7-32
00590-47117-71 ...... Cable Assembly ................................5-49 00590-47134-71 .......Wheel, Load .................................... 7-32
00590-47118-71 ...... Armature/Fan Assembly ....................5-69 00590-47515-71 .......Extinguisher ..................................... 2-49
00590-47119-71 ...... Kit, Field Coil....................................5-69 00590-49993-71 .......Standoff, Flag..................................... 3-7
00590-47120-71 ...... Spring, Brush ....................................5-69 00590-50000-71 .......Plug, Bearing, Filler ............................. 4-5
00590-47122-71 ...... Control Handle Assembly ...................5-75
Issued: 5/11/07 B-10

TOYOTA Forklift 6BPU15 Parts Manual

Uploaded by

Copyright:

Available Formats

TOYOTA Forklift 6BPU15 Parts Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TOYOTA Forklift 6BPU15 Parts Manual

Uploaded by

Copyright:

Available Formats

PARTS CATALOG

FOR MODEL 6BPU15

Starting With Serial Number 70001

M/N 00715-00050-07 Issued: 5/11/07

SECTION 1 General Information

SECTION 2 Finish and Accessories

SECTION 3 Steering and Controls

SECTION 4 Drive and Brake

SECTION 5 Electrical Components and Systems

Contactor ........................................................................................................................................ 5-16

SECTION 6 Hydraulic Components

Alphabetical Parts Index A-1

To Our Customer ................................................................................................................................ 1-3

1-1 Issued: 5/11/07

This Page Intentionally Blank

Issued: 5/11/07 1-2

Tips for Ordering Parts

Using This Catalog

1-3 Issued: 5/11/07

How To Use Parts Catalog if Part Number Is Not Known 1

Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

Frame Assembly - DS/DT

Refer to the PAGE NUMBER

selected from the TABLE OF CONTENTS. 5 828-005-691/001

Locate the desired part

Refer to the corresponding PART LIST. Use the FIGURE

& ITEM NO. to find the Part Number, Description, etc.

List 2-2: Frame Assembly - DS/DT

Issued: 5/11/07 1-4

How To Use Parts Catalog if Part Number Is Known 1

IF THE PART NUMBER IS KNOWN

DO THIS 024-296-290/260 ..... Cable Assembly ................................. 5-15

Figure 2-2: Frame Assembly - DS/DT

1-5 Issued: 5/11/07

This Page Intentionally Blank

Issued: 5/11/07 1-6

Figure 1-1: Major Assemblies

1-7 Issued: 5/11/07

This Page Intentionally Blank

Issued: 5/11/07 1-8

Recommended Spare Parts List 1

1-9 Issued: 5/11/07

Issued: 5/11/07 1-10

Hardware Parts List 1

Description Part No. Qty. Description Part No. Qty.

1-11 Issued: 5/11/07

Description Part No. Qty. Description Part No. Qty.

Issued: 5/11/07 1-12

Major Assemblies ............................................................................................................................... 2-2

2-1 Issued: 5/11/07

Figure 2-1: Major Assemblies

Issued: 5/11/07 2-2

2-3 Issued: 5/11/07

This Page Intentionally Blank

Issued: 5/11/07 2-4

Figure 2-2a: Finish Details

2-5 Issued: 5/11/07

Figure 2-2b: Finish Details

Issued: 5/11/07 2-6

Figure 2-2c: Finish Details