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Parts Manual: Electric

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PARTS

MANUAL
ELECTRIC
E45XM2, E50XM2, E55XM2,
E60XM2, E65XM2
(F108)

CUSTOMER EDITION

1475778 ©2003 Hyster Company


08/2003
UNIT CODE F108
08/2003 NORTH AMERICA

SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT

11 OPTIONS

12 NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE F108
08/2003 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCELERATOR ................................................................................................................................................. 5-22
ACCELERATOR PEDAL..................................................................................................................................... 5-24
AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP ...................................................................................................................... 11-28
TWO AND THREE STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP ...................................................................................................................... 11-26

B
BACKUP ALARM ............................................................................................................................................. 11-48
BATTERY CONNECTOR ................................................................................................................................... 2-26
BATTERY SLIDE AND ROLLER TRAY
⇒S/N F108V-17250 INC. 17260-17261, 17265-17271, 17282, 17290, 17300-17302 EXC. 17230-17233 .. 11-30
S/N F108V-17251⇔S/N F108V-26711Z INC. 17230-17233 EXC. 17260-17261, 17265-17271, 17282,
17290, 17300-17302 ................................................................................................................................... 11-32
S/N F108V-26712Z⇒ ................................................................................................................................... 11-36
BRAKE ................................................................................................................................................................. 5-6
BRAKE AND BACKUP LIGHT ......................................................................................................................... 11-40
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-2

C
CARRIAGE
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-18
SIX ROLLER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-16
CONTACTOR ..................................................................................................................................................... 2-22
1A AND RB ..................................................................................................................................................... 2-20
CONTACTOR PANEL
CONTACTOR HYDRAULIC ............................................................................................................................ 2-16
CONTROL ...................................................................................................................................................... 2-14
CONTACTOR STEERING .................................................................................................................................. 2-18
CONTROL PANEL
CONTACTOR HYDRAULIC ............................................................................................................................ 2-10
TRANSISTOR HYDRAULIC ........................................................................................................................... 2-12
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-48
THREE FUNCTION ........................................................................................................................................ 6-44
CONTROL VALVE ATTACHING PARTS............................................................................................................. 6-38
COUNTERWEIGHT ........................................................................................................................................... 1-16
COVERS .............................................................................................................................................................. 1-6
CYLINDER
E45-55XM2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................... 7-9

D
DC CONVERTOR
36/48 VOLT TO 12 VOLT .............................................................................................................................. 11-47
DRIVE AND REAR LIGHTS ............................................................................................................................. 11-42

©2003 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

DRIVE AXLE ........................................................................................................................................................ 3-2


DRIVE UNIT INSTALLATION
E/EE/ES AND CRE/FRE................................................................................................................................. 3-10

E
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC .............................................................................................................................. 2-2
TRANSISTOR HYDRAULIC ............................................................................................................................. 2-6
EMERGENCY POWER/SEAT SWITCH BYPASS............................................................................................ 11-52

F
FORK
E45-55XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-34
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-32
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-24
E60-65XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-36
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-34
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-26
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-28
FRAME ................................................................................................................................................................. 1-2
FREE-LIFT
E45-55XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-12
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9-8
E60-65XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-16
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-12
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-16
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-21
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1-24
SHEET 2 OF 2 ................................................................................................................................................ 1-26

G
GEAR PUMP ...................................................................................................................................................... 4-13
OPTIONAL...................................................................................................................................................... 4-14

H
HAND LEVER..................................................................................................................................................... 6-42
HEADER HOSE
FOUR STAGE FULL FREE-LIFT
⇒S/N F108V-22884 .................................................................................................................................. 10-22
S/N F108V-22885⇒ .................................................................................................................................. 10-24
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-30

ii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H (continued)

TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-28


TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20
HOOD................................................................................................................................................................. 1-10
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION
S/N F108V-24374Y⇒.................................................................................................................................. 6-34
CLOSED CONSTRUCTION WITH BWI ......................................................................................................... 6-30
OPEN CONSTRUCTION
S/N F108V-24374Y⇒ For Motor 2045529, S/N F108V-24579Y⇒ For Motor 2045528 .............................. 6-26
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-28
OPEN CONSTRUCTION WITHOUT BWI ...................................................................................................... 6-22
OPTIONAL
⇒S/N F108V-24373Y .............................................................................................................................. 6-24
WITH BWI
OPTIONAL
⇒S/N F108V-24374Y .............................................................................................................................. 6-32
HYDRAULIC MOTOR MOUNT............................................................................................................................. 6-6
HYDRAULIC PUMP
12 CC................................................................................................................................................................ 6-8
OPTIONAL .................................................................................................................................................. 6-10
19 CC.............................................................................................................................................................. 6-18
19 CC SINGLE GEAR
OPTIONAL .................................................................................................................................................. 6-20
LOW NOISE.................................................................................................................................................... 6-14
OPTIONAL .................................................................................................................................................. 6-16
OPTIONAL...................................................................................................................................................... 6-12
HYDRAULIC TANK............................................................................................................................................. 6-52

I
INNER MAST
FOUR STAGE FULL FREE-LIFT .................................................................................................................... 10-8
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
INTEGRAL SIDE-SHIFT
CARRIAGE
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14
TWO AND FOUR STAGE FULL FREE-LIFT............................................................................................. 11-16
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-12
HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-23
TWO AND FOUR STAGE FULL FREE-LIFT............................................................................................. 11-24
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-22
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 11-20
INTERMEDIATE MAST
NO. 1
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
NO. 2

©2003 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

I (continued)

FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6


THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4

L
LABELS .............................................................................................................................................................. 1-29
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LOAD BACKREST EXTENSION........................................................................................................................ 1-32

M
MAIN CYLINDER
LEFT HAND
FOUR STAGE FULL FREE-LIFT .............................................................................................................. 10-14
RIGHT HAND
FOUR STAGE FULL FREE-LIFT .............................................................................................................. 10-15
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-19
MAIN LIFT
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-10
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
MAIN LIFT CYLINDER
E60-65XM2
TWO STAGE LIMITED FREE-LIFT
S/N PENDING PER ECN 73680⇒.......................................................................................................... 7-13
⇒S/N PENDING PER ECN 73680.......................................................................................................... 7-11
LEFT HAND
TWO STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73680⇒.......................................................................................................... 9-14
⇒S/N PENDING PER ECN 73680.......................................................................................................... 9-12
RIGHT HAND
TWO STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73680⇒.......................................................................................................... 9-19
⇒S/N PENDING PER ECN 73680.......................................................................................................... 9-16
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-20
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-28
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-26
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18
MASTER CYLINDER ........................................................................................................................................... 5-4

N
NON-SUSPENSION SEAT................................................................................................................................. 1-18

O
OUTER MAST
FOUR STAGE FULL FREE-LIFT .................................................................................................................... 10-2
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2

iv See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

O (continued)

OVERHEAD GUARD.......................................................................................................................................... 1-14

P
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5-8
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-20
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-18
PARK BRAKE LINKAGE
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-16
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-12

S
SHIFT LEVER ...................................................................................................................................................... 4-6
SIDE-SHIFT CARRIAGE .................................................................................................................................... 11-6
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-10
SPOTLIGHT ..................................................................................................................................................... 11-46
STEERING AXLE
⇒S/N F108V-18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920 .. 4-24
S/N F108V-18956X⇒ INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008 .. 4-28
STEERING CONTROL UNIT ............................................................................................................................... 4-8
STEERING CYLINDER ...................................................................................................................................... 4-12
STEERING HYDRAULIC.................................................................................................................................... 4-10
STEERING MOTOR
WITH BWI
⇒S/N F108V-27549A.................................................................................................................................. 4-20
S/N F108V-27550A⇒.................................................................................................................................. 4-22
WITHOUT BWI
⇒S/N F108V-27549A.................................................................................................................................. 4-16
S/N F108V-27550A⇒.................................................................................................................................. 4-18
STEERING POD .................................................................................................................................................. 4-2
STROBE LIGHT ............................................................................................................................................... 11-44
SUSPENSION SEAT .......................................................................................................................................... 1-20

T
TILT CYLINDER ................................................................................................................................................. 6-36
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................... 11-3
STEER WHEEL .............................................................................................................................................. 11-2
TRACTION MOTOR
11.0-INCH
WITH BWI ................................................................................................................................................... 3-18
WITHOUT BWI............................................................................................................................................ 3-16
9-INCH
WITH BWI ................................................................................................................................................... 3-14
WITHOUT BWI............................................................................................................................................ 3-12
TRANSMISSION AND DIFFERENTIAL ............................................................................................................... 3-6

©2003 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W
WIRE HARNESS
CONTROL VALVE SWITCH ........................................................................................................................... 2-32
COWL ............................................................................................................................................................. 2-24
DASH .............................................................................................................................................................. 2-27
LIGHT ............................................................................................................................................................. 2-28
LIGHTING ..................................................................................................................................................... 11-49
MAIN ............................................................................................................................................................... 2-30
SWITCH........................................................................................................................................................ 11-50
TRACTION CUT-OUT .................................................................................................................................. 11-51

vi See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

©2003 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 12-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

©2003 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

©2003 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

xii See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1463725

Service Manual (Complete) .................................................................................................. 1464843

Parts Manual .......................................................................................................................... 1475778

©2003 HYSTER COMPANY See Service Manual xiii


for service procedures.
NOTES

xiv
UNIT CODE F108
08/2003 NORTH AMERICA

1 FRAME

1 FRAME
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-16


COVERS .............................................................................................................................................................. 1-6
FRAME ................................................................................................................................................................. 1-2
FULL SUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1-24
SHEET 2 OF 2 ................................................................................................................................................ 1-26
HOOD................................................................................................................................................................. 1-10
LABELS .............................................................................................................................................................. 1-29
LOAD BACKREST EXTENSION........................................................................................................................ 1-32
NON-SUSPENSION SEAT................................................................................................................................. 1-18
OVERHEAD GUARD.......................................................................................................................................... 1-14
SUSPENSION SEAT .......................................................................................................................................... 1-20

©2003 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FRAME (Figure 1-1)

1-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FRAME

KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment

QTY
ITEM PART NO. DESCRIPTION A B C

1 d 1460339 Cowl.......................................................................................................... 1 1 1
1 e 1465530 Cowl.......................................................................................................... 1 1 1
2 1457084 Floorplate.................................................................................................. 1 1 1
3 1457089 Floorplate.................................................................................................. 1 1 1
4 15176 Washer ..................................................................................................... 8 8 8
5 17105 Bolt ........................................................................................................... 2 2 2
6 15056 Nut ............................................................................................................ 2 2 2
7 15156 Lockwasher............................................................................................... 2 2 2
8 1356377 Plug .......................................................................................................... 2 2 2
9 c 136692 Nut ............................................................................................................ 6 6 6
10 c 292682 Lockwasher............................................................................................... 6 6 6
11 c 1397924 Plate ......................................................................................................... 2 2 2
12 136985 Capscrew.................................................................................................. 2 2 2
13 292529 Capscrew.................................................................................................. 2 2 2
14 292683 Lockwasher............................................................................................... 2 2 2
15 216877 Nut ............................................................................................................ 2 2 2
16 18494 Capscrew.................................................................................................. 1 1 1
17 1397909 Fender (LH) .............................................................................................. 1 1 1
17 a 1397910 Fender (LH) .............................................................................................. 1 1 1
18 1397926 Fender (RH).............................................................................................. 1 1 1
18 a 1397927 Fender (RH).............................................................................................. 1 1 1
19 1340222 Cover ........................................................................................................ .. 1 ..
19 1340224 Cover ........................................................................................................ .. .. 1
19 2023868 Cover ........................................................................................................ 1 .. ..
20 325521 Cover ........................................................................................................ 1 1 1
21 1493955 Plate ......................................................................................................... 1 1 1
22 1493957 Plate ......................................................................................................... 1 1 1
23 1509942 Pin ............................................................................................................ 2 2 2
24 296249 Capscrew.................................................................................................. 2 2 2
25 296421 Washer ..................................................................................................... 2 2 2
26 1397885 Side Cover (LH) ........................................................................................ 1 .. ..
26 1397886 Side Cover (LH) ........................................................................................ .. 1 ..
26 1397887 Cover (LH) ................................................................................................ .. .. 1
27 1397893 Side Cover (RH) ....................................................................................... 1 .. ..
27 1397894 Side Cover (RH) ....................................................................................... .. 1 ..
27 1397895 Cover (RH)................................................................................................ .. .. 1
28 320162 Washer ..................................................................................................... 2 2 2
29 169874 Nut ............................................................................................................ 1 1 1
30 292682 Lockwasher............................................................................................... 2 2 2
31 136692 Nut ............................................................................................................ 2 2 2
32 361973 Spacer ...................................................................................................... 16 16 16
33 b 1483375 Spacer ...................................................................................................... 2 2 2
34 b 136681 Capscrew.................................................................................................. 4 4 4
35 b 320158 Washer ..................................................................................................... 4 4 4

©2003 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FRAME

QTY
ITEM PART NO. DESCRIPTION A B C

36 b 292681 Lockwasher............................................................................................... 4 4 4
37 58951 Snap Ring................................................................................................. 2 2 2

FOOTNOTES:
a Wide Tread
b With Battery Rollers
c Without Battery Rollers
d ⇒ S/N F108V-4504
e S/N F108V-4505 ⇒

1-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-5
UNIT CODE F108
NORTH AMERICA 08/2003

COVERS (Figure 1-2)

1-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

COVERS

KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment

QTY
ITEM PART NO. DESCRIPTION A B C

1 1388314 Cover (Without Raised Hood)................................................................... 1 1 1


1 1388315 Cover (With Raised Hood)........................................................................ 1 1 1
2 1340218 Catch ........................................................................................................ 4 4 4
3 1377667 Plate ......................................................................................................... 4 4 4
4 296360 Washer ..................................................................................................... 8 8 8
5 296166 Capscrew.................................................................................................. 8 8 8
6 296159 Capscrew.................................................................................................. 8 8 8
7 1354323 Nut ............................................................................................................ 20 20 20
8 292680 Lockwasher............................................................................................... 8 8 8
9 1465533 Dash ......................................................................................................... 1 1 1
10 1460397 Liner.......................................................................................................... 1 1 1
11 296167 Capscrew.................................................................................................. 2 2 2
12 239503 Nut ............................................................................................................ 2 2 2
13 292681 Lockwasher............................................................................................... 2 2 2
14 320158 Washer ..................................................................................................... 2 2 2
15 1381909 Cover ........................................................................................................ 1 1 1
16 1381910 Cover ........................................................................................................ 1 1 1
17 169874 Nut ............................................................................................................ 3 3 3
18 1382311 Panel (End)............................................................................................... 2 2 2
18 1382312 Panel (Center) .......................................................................................... 1 1 1
19 1382313 Gasket (With Lights) ................................................................................. 2 2 2
19 1382313 Gasket (Without Lights) ............................................................................ 3 3 3
20 a 1340618 Cover (LH) ................................................................................................ 1 .. ..
20 b 1494924 Cover (LH) ................................................................................................ 1 .. ..
20 a 1340619 Cover (LH) ................................................................................................ .. 1 ..
20 b 1494925 Cover (LH) ................................................................................................ .. 1 ..
20 a 1362252 Cover (LH) ................................................................................................ .. .. 1
20 b 1494926 Cover (LH) ................................................................................................ .. .. 1
21 a 1390229 Cover (RH)................................................................................................ 1 .. ..
21 b 1494920 Cover (RH)................................................................................................ 1 .. ..
21 a 1390230 Cover (RH)................................................................................................ .. 1 ..
21 b 1494921 Cover (RH)................................................................................................ .. 1 ..
21 a 1390231 Cover (RH)................................................................................................ .. .. 1
21 b 1494922 Cover (RH)................................................................................................ .. .. 1
22 1364399 Screw........................................................................................................ 3 3 3
23 1364395 Cover ........................................................................................................ 1 1 1
24 1376812 Trim ........................................................................................................... 1 1 1
25 197068 Washer ..................................................................................................... 8 8 8
26 296159 Capscrew.................................................................................................. 3 3 3
27 1381919 Screw........................................................................................................ 2 2 2
28 1381918 Nut ............................................................................................................ 2 2 2
29 296161 Capscrew.................................................................................................. 3 3 3
30 353144 Capscrew.................................................................................................. 7 7 7

©2003 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

COVERS

QTY
ITEM PART NO. DESCRIPTION A B C

31 15127 Washer ..................................................................................................... 3 3 3


32 296161 Capscrew.................................................................................................. 4 4 4

FOOTNOTES:
a ⇒ S/N F108V-23744Y INC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796, 23856-23857
b S/N F108V-23745Y ⇒ EXC. 23758-23759, 23761-23762, 23770, 23785-23787, 23796, 23856-23857

1-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-9
UNIT CODE F108
NORTH AMERICA 08/2003

HOOD (Figure 1-3)

1-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HOOD

KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment

QTY
ITEM PART NO. DESCRIPTION A B C

1 c 1388467 Hood ......................................................................................................... 1 .. ..


1 d 1501434 Hood ......................................................................................................... 1 .. ..
1 c 1455108 Hood (Without Side Flange) (Optional) .................................................... 1 .. ..
1 d 1501435 Hood (Without Side Flange) (Optional) .................................................... 1 .. ..
1 c 1388468 Hood ......................................................................................................... .. 1 ..
1 d 1501436 Hood ......................................................................................................... .. 1 ..
1 c 1455109 Hood (Without Side Flange) (Optional) .................................................... .. 1 ..
1 d 1501437 Hood (Without Side Flange) (Optional) .................................................... .. 1 ..
1 c 1388469 Hood ......................................................................................................... .. .. 1
1 d 1501438 Hood ......................................................................................................... .. .. 1
1 c 1455110 Hood (Without Side Flange) (Optional) .................................................... .. .. 1
1 d 1501439 Hood ......................................................................................................... .. .. 1
2 1383680 Spacer ...................................................................................................... 4 4 4
3 1347088 Stop Screw (With Raised Hood) ............................................................... 2 2 2
3 367251 Stop Screw (Without Raised Hood) .......................................................... 2 2 2
4 15155 Lockwasher............................................................................................... 4 4 4
5 15055 Nut (With Raised Hood)............................................................................ 2 2 2
5 15055 Nut (Without Raised Hood)....................................................................... 4 4 4
6 1385776 Frame (With Seat Brake) .......................................................................... 1 .. ..
6 1385786 Frame (Without Seat Brake) ..................................................................... 1 .. ..
6 1385778 Frame (With Seat Brake) .......................................................................... .. 1 ..
6 1385788 Frame (Without Seat Brake) ..................................................................... .. 1 ..
6 1385780 Frame (With Seat Brake) .......................................................................... .. .. 1
6 1385790 Frame (Without Seat Brake) ..................................................................... .. .. 1
7 1364729 Spacer (With Raised Hood) ...................................................................... 2 2 2
8 16394 Capscrew (With Raised Hood) ................................................................. 2 2 2
9 12892 Snap Ring................................................................................................. 2 2 2
10 292515 Capscrew.................................................................................................. 2 2 2
11 2034906 Washer ..................................................................................................... 2 2 2
12 293601 Capscrew (With Raised Hood) ................................................................. 2 2 2
13 1377378 Bracket (With Raised Hood) ..................................................................... 1 1 1
14 a 293612 Capscrew (With Raised Hood) ................................................................. 2 2 2
14 b 293613 Capscrew (With Raised Hood) ................................................................. 2 2 2
15 292681 Lockwasher (With Raised Hood) .............................................................. 2 2 2
16 296173 Capscrew.................................................................................................. 4 4 4
17 316826 Nut ............................................................................................................ 4 4 4
18 320159 Washer ..................................................................................................... 2 2 2
19 18515 Washer ..................................................................................................... 2 2 2
20 292682 Lockwasher............................................................................................... 4 4 4
21 1377674 Shaft ......................................................................................................... 1 1 1
22 1377670 Spring ....................................................................................................... 1 1 1
23 15125 Washer ..................................................................................................... 1 1 1
24 1364538 Spring ....................................................................................................... 1 1 1
25 1378976 Handle ...................................................................................................... 1 1 1
26 1378975 Pin ............................................................................................................ 1 1 1
27 1364537 Plate ......................................................................................................... 2 2 2
©2003 HYSTER COMPANY See Service Manual 1-11
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HOOD

QTY
ITEM PART NO. DESCRIPTION A B C

28 1385758 Gas Spring................................................................................................ 1 .. ..


28 1385759 Gas Spring................................................................................................ .. 1 ..
28 1385760 Gas Spring................................................................................................ .. .. 1
29 355374 Clamp ....................................................................................................... 1 1 1
30 a 1340095 Bar ............................................................................................................ 1 1 1
30 b 1468405 Bar ............................................................................................................ 1 1 1
31 287854 Capscrew.................................................................................................. 2 2 2
31 136985 Capscrew (Optional) ................................................................................. 2 2 2
32 136692 Nut ............................................................................................................ 2 2 2
33 1385761 Rod ........................................................................................................... 1 1 1
34 1340866 Spring ....................................................................................................... 1 1 1
35 1340867 Spacer ...................................................................................................... 1 1 1
36 1364096 Clevis ........................................................................................................ 1 1 1
37 1364243 Knob ......................................................................................................... 1 1 1
38 15025 Nut ............................................................................................................ 1 1 1
39 296419 Washer ..................................................................................................... 2 2 2
40 15212 Cotter Pin.................................................................................................. 2 2 2
41 293799 Capscrew.................................................................................................. 1 1 1
42 313805 Nut ............................................................................................................ 1 1 1
43 1340743 Bracket (With Raised Hood) ..................................................................... 1 1 1
44 362030 Handle ...................................................................................................... 1 1 1
45 287816 Capscrew.................................................................................................. 2 2 2
46 136687 Nut ............................................................................................................ 2 2 2
47 292680 Lockwasher (Without Raised Hood) ......................................................... 2 2 2
47 292680 Lockwasher (With Raised Hood) .............................................................. 4 4 4
48 1364597 Latch (Without Raised Hood) ................................................................... 1 1 1
48 1364747 Latch (With Raised Hood) ........................................................................ 1 1 1
49 1340531 Wire Harness (Without Seat Brake) ......................................................... 1 1 1
50 114312 Strap Clamp (Without Seat Brake) ........................................................... 5 5 5
51 1359587 Grommet (Without Seat Brake) ................................................................ 1 1 1
52 353569 Retaining Ring .......................................................................................... 2 2 2
53 368618 Bushing..................................................................................................... 2 2 2
54 1378900 Link ........................................................................................................... 1 1 1
55 1378902 Collar ........................................................................................................ 1 1 1
56 325616 Spacer ...................................................................................................... AR AR AR
57 320160 Washer ..................................................................................................... 4 4 4
58 15177 Washer ..................................................................................................... 4 4 4
59 139 Rod End Pin ............................................................................................. 1 1 1
60 251099 Adhesive ................................................................................................... 2 2 2
61 15155 Lockwasher (With Raised Hood) .............................................................. 4 4 4
62 296161 Capscrew.................................................................................................. 1 1 1
63 320156 Washer ..................................................................................................... 2 2 2
64 313805 Nut ............................................................................................................ 1 1 1
65 15135 Washer ..................................................................................................... AR AR AR

FOOTNOTES:
a ⇒ S/N F108V-19339 INC. 19341, 19343, 19344-19348 EXC. 19309-19313, 19325, 19328, 19330, 19333
b S/N F108V-19340 ⇒ INC. 19309-19313, 19325, 19328, 19330, 19333 EXC. 19341, 19343, 19344-19348
c ⇒ S/N PENDING PER ECN 64883-01
d S/N PENDING PER ECN 64883-01 ⇒

1-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-13
UNIT CODE F108
NORTH AMERICA 08/2003

OVERHEAD GUARD (Figure 1-4)

1-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

OVERHEAD GUARD

KEY:
A: 27.55 in. Battery Compartment
B: 33.38 in. Battery Compartment
C: 39.96 in. Battery Compartment

QTY
ITEM PART NO. DESCRIPTION A B C

1 1386696 Overhead Guard (86.0 in. Overall Height)................................................ 1 .. ..


1 1386697 Overhead Guard (86.0 in. Overall Height)................................................ .. 1 ..
1 1386698 Overhead Guard (86.0 in. Overall Height)................................................ .. .. 1
1 1386699 Overhead Guard (88.4 in. Overall Height)................................................ 1 .. ..
1 1386700 Overhead Guard (88.4 in. Overall Height)................................................ .. 1 ..
1 1386701 Overhead Guard (88.4 in. Overall Height)................................................ .. .. 1
1 1489176 Overhead Guard (89.2 in. Overall Height)................................................ 1 .. ..
1 1489177 Overhead Guard (89.2 in. Overall Height)................................................ .. 1 ..
1 1489178 Overhead Guard (89.2 in. Overall Height)................................................ .. .. 1
1 1489179 Overhead Guard (90.5 in. Overall Height)................................................ 1 .. ..
1 1489180 Overhead Guard (90.5 in. Overall Height)................................................ .. 1 ..
1 1489181 Overhead Guard (90.5 in. Overall Height)................................................ .. .. 1
1 1452953 Overhead Guard (Plate Type Without Operator Compartment Light)....... 1 .. ..
1 1452954 Overhead Guard (Plate Type Without Operator Compartment Light)....... .. 1 ..
1 1452955 Overhead Guard (Plate Type Without Operator Compartment Light)....... .. .. 1
2 320161 Washer ..................................................................................................... 16 16 16
3 1343990 Capscrew.................................................................................................. 6 6 6
4 293651 Capscrew.................................................................................................. 4 4 4
5 1390182 Nut ............................................................................................................ 10 10 10
6 1343647 Handle ...................................................................................................... 1 1 1
7 329067 Screw........................................................................................................ 2 2 2

©2003 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

COUNTERWEIGHT (Figure 1-5)

1-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 b 1340452 Counterweight ............................................................................................................. 1


1 a 1340453 Counterweight ............................................................................................................. 1
1 c 1340454 Counterweight ............................................................................................................. 1
2 1340460 Cover ........................................................................................................................... 1
3 326347 Tow Pin ........................................................................................................................ 1
4 292537 Capscrew..................................................................................................................... 2
5 296423 Washer ........................................................................................................................ 4
6 221777 Washer ........................................................................................................................ 2
7 15162 Lockwasher.................................................................................................................. 2
8 168054 Capscrew..................................................................................................................... 2
9 300937 Nut ............................................................................................................................... 2
10 326003 Tape ............................................................................................................................. AR
11 15134 Washer ........................................................................................................................ 2
12 46698 Capscrew..................................................................................................................... 2
13 15156 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a E45XM2 (27.55 in. Battery Compartment), E55XM2 (33.38 in. Battery Compartment), E65XM2 (39.96 in.
Battery Compartment)
b E45XM2, E50XM2 (33.38 in. Battery Compartment)
c E50XM2 (27.55 in. Battery Compartment), E60XM2 (33.38 in. Battery Compartment)

©2003 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NON-SUSPENSION SEAT (Figure 1-6)

1-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NON-SUSPENSION SEAT

KEY:
A: Vinyl Cover
B: Fabric Cover

QTY
ITEM PART NO. DESCRIPTION A B

b 1364377 Seat Assembly..................................................................................................... 1 ..


b 1364380 Seat Assembly..................................................................................................... .. 1
a 1364379 Seat Assembly..................................................................................................... 1 ..
a 1364382 Seat Assembly..................................................................................................... .. 1
1 b 1351473 Seat ................................................................................................................. 1 ..
1 b 1351474 Seat ................................................................................................................. .. 1
1 a 1351431 Seat ................................................................................................................. 1 ..
1 a 1351432 Seat ................................................................................................................. .. 1
2 a 1354140 Switch Assembly ............................................................................................. 1 1
3 b 1340171 Seat Rail (LH).................................................................................................. 1 ..
3 a 269448 Seat Rail (LH) (LH).......................................................................................... .. 1
3 335553 Seat Rail (LH) (Optional) ................................................................................. 1 ..
4 b 1340172 Seat Rail (RH) (RH)......................................................................................... 1 ..
4 a 269449 Seat Rail (RH) (RH)......................................................................................... .. 1
4 383116 Seat Rail (RH) (RH) (Optional)........................................................................ 1 ..
5 1300107 Rod (Optional) ................................................................................................. 1 ..
6 18727 Capscrew ........................................................................................................ 8 8
7 221773 Washer ............................................................................................................ 8 8
8 1306585 Hip Restraint (RH) ........................................................................................... 1 1
9 1306588 Hip Restraint (LH)............................................................................................ 1 1
10 364854 Plug ................................................................................................................. 2 2
11 18515 Washer ............................................................................................................ 4 4
12 379197 Capscrew ........................................................................................................ 2 2
13 379198 Washer ............................................................................................................ 2 2
14 b 878236 Spacer ................................................................................................................. 4 4
14 b 1375848 Spacer (Optional) ................................................................................................ 4 4
14 204114 Spacer (Optional) ................................................................................................ 4 ..
15 a 170204 Capscrew............................................................................................................. 4 4
15 b 18731 Capscrew............................................................................................................. 4 4
16 222665 Nut ....................................................................................................................... 4 4
17 1374750 Seat Belt .............................................................................................................. 1 1
18 379199 Capscrew............................................................................................................. 2 2
19 379697 Washer ................................................................................................................ 3 3
20 379698 Nut ....................................................................................................................... 2 2
21 335991 Cover ................................................................................................................... 1 1
22 335988 Base .................................................................................................................... 1 1
23 222029 Rivet..................................................................................................................... 4 4

FOOTNOTES:
a With Seat Brake
b Without Seat Brake

©2003 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

SUSPENSION SEAT (Figure 1-7)

1-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

SUSPENSION SEAT

KEY:
A: Without Seat Switch
B: With Seat Switch

QTY
ITEM PART NO. DESCRIPTION A B

a 1376682 Seat Assembly..................................................................................................... 1 ..


a 1376680 Seat Assembly..................................................................................................... 1 1
b 1376678 Seat Assembly..................................................................................................... 1 ..
b 1376679 Seat Assembly..................................................................................................... 1 1
1 a 1374179 Back Cushion .................................................................................................. 1 1
1 a 1382113 Back Cushion (Optional) ................................................................................. 1 1
1 b 1362047 Back Cushion .................................................................................................. 1 1
1 b 1382111 Back Cushion (Optional) ................................................................................. 1 1
2 a 1374180 Seat Cushion................................................................................................... 1 1
2 a 1382114 Seat Cushion (Optional) .................................................................................. 1 1
2 b 1362048 Seat Cushion................................................................................................... 1 1
2 b 1382112 Seat Cushion (Optional) .................................................................................. 1 1
3 1362049 Shock Absorber Kit.......................................................................................... 1 1
4 1354140 Switch Assembly ............................................................................................. 1 ..
4 1330409 Connector ................................................................................................... 1 ..
4 1330414 Secondary Lock .......................................................................................... 1 ..
4 1330433 Pin............................................................................................................... 1 ..
5 1362052 Block................................................................................................................ 2 2
6 1362053 Shaft and Bearing Kit ...................................................................................... 1 1
7 1392496 Cover (RH) ...................................................................................................... 1 1
8 1392495 Cover (LH) ....................................................................................................... 1 1
9 1374188 Cover ............................................................................................................... 1 1
10 1362058 Holder Kit......................................................................................................... 1 1
11 1374190 Cover ............................................................................................................... 1 1
12 1360872 Cover ............................................................................................................... 1 1
13 1362061 Knob Kit........................................................................................................... 1 1
14 1362062 Tape Kit ........................................................................................................... 1 1
15 1362063 Hip Restraint (LH)............................................................................................ 1 1
16 1362064 Hip Restraint (RH) ........................................................................................... 1 1
17 1362065 Hardware Kit.................................................................................................... 1 1
18 1367137 Suspension Spring Kit ..................................................................................... 1 1
19 1459114 Seat Rail Kit..................................................................................................... 1 1
20 .. . . . Washer ............................................................................................................ 8 8
21 .. . . . Bolt .................................................................................................................. 8 8
22 1378307 Suspension Cable Kit ...................................................................................... 1 1
23 170204 Capscrew............................................................................................................. .. 4
23 17178 Capscrew............................................................................................................. 4 ..
24 379199 Capscrew............................................................................................................. 2 2
25 379697 Washer ................................................................................................................ 3 3
26 379698 Nut ....................................................................................................................... 2 2
27 1451914 Cable ................................................................................................................... .. 1
28 1451915 Washer ................................................................................................................ .. 1
29 878236 Spacer ................................................................................................................. 4 ..
29 1375848 Spacer (Optional) ................................................................................................ 4 ..
30 1451913 Plate .................................................................................................................... .. 1
31 1451965 Pad ...................................................................................................................... .. 1

©2003 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

SUSPENSION SEAT

QTY
ITEM PART NO. DESCRIPTION A B

32 170204 Capscrew............................................................................................................. .. 1
33 145639 Nut ....................................................................................................................... .. 1
34 1374750 Seat Belt .............................................................................................................. 1 1

FOOTNOTES:
a Fabric
b Vinyl

1-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-23
UNIT CODE F108
NORTH AMERICA 08/2003

FULL SUSPENSION SEAT (Figure 1-8)


SHEET 1 OF 2

1-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1489167 Seat Assembly (Fabric) ............................................................................................... 1


1489166 Seat Assembly (Vinyl).................................................................................................. 1
1 1470153 Back Cushion (Fabric) ............................................................................................. 1
1 1470152 Back Cushion (Vinyl) ............................................................................................... 1
2 1494077 Seat Cushion (Fabric) (With Seat Switch) ............................................................... 1
2 1494076 Seat Cushion (Vinyl)................................................................................................ 1
3 .. . . . Riser ........................................................................................................................ 1
4 .. . . . Box .......................................................................................................................... 1
5 .. . . . Cover ....................................................................................................................... 1
6 .. . . . Screw ...................................................................................................................... 4
7 .. . . . Hip Restraint (RH) ................................................................................................... 1
7 .. . . . Hip Restraint (LH).................................................................................................... 1
8 .. . . . Washer .................................................................................................................... 2
9 .. . . . Bolt .......................................................................................................................... 2
10 .. . . . Nut........................................................................................................................... 4
11 .. . . . Bolt .......................................................................................................................... 2
12 .. . . . Block........................................................................................................................ 2
13 .. . . . Seat Belt.................................................................................................................. 1
14 .. . . . Bolt .......................................................................................................................... 2
15 .. . . . Nut........................................................................................................................... 2
16 .. . . . Washer .................................................................................................................... 4
17 .. . . . Handle ..................................................................................................................... 1
18 .. . . . Latch........................................................................................................................ 1
19 .. . . . Bracket .................................................................................................................... 1
20 .. . . . Spacer ..................................................................................................................... 1
21 .. . . . Spring ...................................................................................................................... 1
22 .. . . . Knob ........................................................................................................................ 1
23 .. . . . Spring Extension ..................................................................................................... 1
24 .. . . . Pivot ........................................................................................................................ 2
25 .. . . . Washer .................................................................................................................... 2
26 .. . . . Nut........................................................................................................................... 2
27 .. . . . Bolt .......................................................................................................................... 2
28 .. . . . Nut........................................................................................................................... 6
29 1470163 Handle Kit................................................................................................................ 1
30 .. . . . Slide (RH)................................................................................................................ 1
31 .. . . . Slide (LH) ................................................................................................................ 1
32 .. . . . Bolt .......................................................................................................................... 4
33 .. . . . Screw ...................................................................................................................... 2
34 1470159 Suspension Kit ........................................................................................................ 1
35 18731 Capscrew..................................................................................................................... 4
36 1375848 Spacer ......................................................................................................................... 4

1470155 Manual Holder Kit (Includes Items 3-6) ....................................................................... 1


1470156 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ......................................................... 1
1470157 Hip Restraint Kit (LH) (Includes Items 7-12, 33) .......................................................... 1
1470158 Seat Belt Kit (Includes Items 13-16) ............................................................................ 1
1470164 Recliner Kit (Includes Items 17-28) ............................................................................. 1
1489696 Slide Kit (Includes Items 30-32)................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FULL SUSPENSION SEAT (Figure 1-9)


SHEET 2 OF 2

1-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FULL SUSPENSION SEAT


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1489167 Seat Assembly (Fabric) ............................................................................................... 1


1489166 Seat Assembly (Vinyl).................................................................................................. 1
1 1467523 Boot Kit.................................................................................................................... 1
2 1467524 Roller and Bearing Kit ............................................................................................. 1
3 1467525 Bumper and Stop Kit ............................................................................................... 1
4 1467526 Bearing Shaft Kit ..................................................................................................... 1
5 1467527 Weight Adjuster Indicator Kit ................................................................................... 1
6 1467531 Recliner Knob.......................................................................................................... 1
7 1467529 Suspension Spring Kit ............................................................................................. 1
8 1470160 Scissor Assembly .................................................................................................... 1
9 1483828 Shock Absorber....................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

LABELS (Figure 1-10)

1-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

LABELS

ITEM PART NO. DESCRIPTION QTY

1 1338178 Label (Mast Warning) .................................................................................................. 2


2 1364045 Label (Battery Disconnect) .......................................................................................... 1
3 1330920 Label (No Riders) ........................................................................................................ 2
4 369573 Label (Lift/Tilt) .............................................................................................................. 1
5 389692 Label (US Patents and Trademarks)............................................................................ 1
6 1335147 Label (Overhead Guard).............................................................................................. 1
7 1330924 Label (Battery Spacer)................................................................................................. 1
8 1339674 Label (Hyster) .............................................................................................................. 2
9 1339672 Label (Hyster) .............................................................................................................. 2
10 1335142 Label (Operator Warning) ............................................................................................ 1
11 1335137 Nameplate ................................................................................................................... 1
12 1330919 Label (Mast Warning) .................................................................................................. 1
13 1330917 Label (Operator Restraint) ........................................................................................... 2
14 b 2306476 Label (Parking Brake) .................................................................................................. 1
14 c 2309799 Label (Parking Brake) .................................................................................................. 1
15 c 1335129 Label (Pinch Point) ...................................................................................................... 3
15 b 1335129 Label (Pinch Point) ...................................................................................................... 4
16 196927 Label (UL Type EE) (NFPA Type) ................................................................................ 2
16 311498 Label (Type ES) (NFPA Type) ...................................................................................... 2
17 1354153 Label (Model 45).......................................................................................................... 2
17 1354155 Label (Model 50).......................................................................................................... 2
17 1354157 Label (Model 55).......................................................................................................... 2
17 1354159 Label (Model 60).......................................................................................................... 2
17 1354343 Label (Model 65).......................................................................................................... 2
18 1467511 Label (Freezer) ............................................................................................................ 2
18 1467512 Label (Corrosion) ......................................................................................................... 2
19 370250 Label (Auxiliary Function - Reach) .............................................................................. 1
19 370251 Label (Auxiliary Function - Swing) ............................................................................... 1
19 370252 Label (Auxiliary Function - Stabilizer) .......................................................................... 1
19 370253 Label (Auxiliary Function - Dump/Scoop) .................................................................... 1
19 370254 Label (Auxiliary Function - Upender) ........................................................................... 1
19 370255 Label (Auxiliary Function - Push/Pull).......................................................................... 1
19 370256 Label (Auxiliary Function - Clamp) .............................................................................. 1
19 370257 Label (Auxiliary Function - Rotate) .............................................................................. 1
19 370258 Label (Auxiliary Function - Side-Shift) ......................................................................... 1
19 370259 Label (Auxiliary Function - Fork Spreader) .................................................................. 1
20 2308673 Rivet............................................................................................................................. 2
21 1304058 Nameplate (Incomplete) .............................................................................................. 1
22 389687 Nameplate Cover......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

LABELS

ITEM PART NO. DESCRIPTION QTY

23 1380584 Rivet............................................................................................................................. 4
23 a 2307400 Rivet............................................................................................................................. 4
24 1379443 Label (Prop Rod) ......................................................................................................... 1
25 1379807 Label (Hood Latch) ...................................................................................................... 1
25 a 1379808 Label (Hood Latch) ...................................................................................................... 1
26 a 893523 Label (Hyster) .............................................................................................................. 1
27 1335411 Label (UL Information) ................................................................................................. 1
28 325956 UL Inspection Plate (Type EE)..................................................................................... 1
28 325957 UL Inspection Plate (Type ES)..................................................................................... 1
28 325958 UL Inspection Plate (Type E) ....................................................................................... 1

FOOTNOTES:
a Optional
b With Seat Brake Switch
c Without Seat Brake Switch

1-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

1-31
UNIT CODE F108
NORTH AMERICA 08/2003

LOAD BACKREST EXTENSION (Figure 1-11)

1-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

LOAD BACKREST EXTENSION

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

1 1349446 Load Backrest Extension (38 in.)......................................................................... 1 ..


1 1338642 Load Backrest Extension (42 in.)......................................................................... 1 ..
1 1376338 Load Backrest Extension (48 in.)......................................................................... 1 ..
1 1363816 Load Backrest Extension (38 in.)......................................................................... .. 1
1 a 1363817 Load Backrest Extension (38 in.)......................................................................... .. 1
1 1338645 Load Backrest Extension (42 in.)......................................................................... .. 1
1 a 1345267 Load Backrest Extension (42 in.)......................................................................... .. 1
2 1343990 Capscrew............................................................................................................. 4 4
3 221771 Washer ................................................................................................................ 4 4
3 296423 Washer (Optional)................................................................................................ 4 4
4 300937 Nut ....................................................................................................................... 4 4

FOOTNOTES:
a For Polished Forks with Full Bottom Taper

©2003 HYSTER COMPANY See Service Manual 1-33


for service procedures.
NOTES

1-34
UNIT CODE F108
08/2003 NORTH AMERICA

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-26


CONTACTOR ..................................................................................................................................................... 2-22
1A AND RB ..................................................................................................................................................... 2-20
CONTACTOR PANEL
CONTACTOR HYDRAULIC ............................................................................................................................ 2-16
CONTROL ...................................................................................................................................................... 2-14
CONTACTOR STEERING .................................................................................................................................. 2-18
CONTROL PANEL
CONTACTOR HYDRAULIC ............................................................................................................................ 2-10
TRANSISTOR HYDRAULIC ........................................................................................................................... 2-12
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC .............................................................................................................................. 2-2
TRANSISTOR HYDRAULIC ............................................................................................................................. 2-6
WIRE HARNESS
CONTROL VALVE SWITCH ........................................................................................................................... 2-32
COWL ............................................................................................................................................................. 2-24
DASH .............................................................................................................................................................. 2-27
LIGHT ............................................................................................................................................................. 2-28
MAIN ............................................................................................................................................................... 2-30

©2003 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

ELECTRICAL SYSTEM (Figure 2-1)


CONTACTOR HYDRAULIC

2-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 i 2035776 Wire Harness (Main) (☞ Figure 2-14) ........................................................................ 1


1 j 2045891 Wire Harness (Main) (☞ Figure 2-14) ........................................................................ 1
2 1350914 Strap ............................................................................................................................ 1
3 153667 Clamp .......................................................................................................................... 1
4 292681 Lockwasher.................................................................................................................. 4
5 136749 Capscrew..................................................................................................................... 1
6 136681 Capscrew..................................................................................................................... 3
7 1340796 Wire Harness (Dash) (☞ Figure 2-12) ....................................................................... 1
8 1364633 Terminal Block ............................................................................................................. 1
9 320157 Washer ........................................................................................................................ 5
10 2004005 Strap Clamp................................................................................................................. AR
11 292676 Lockwasher.................................................................................................................. 2
12 1377379 Washer ........................................................................................................................ 2
13 302233 Screw........................................................................................................................... 2
14 292665 Nut ............................................................................................................................... 2
15 i 2035834 Wire Harness (Control Valve Switch) (☞ Figure 2-15) .............................................. 1
15 j 2046671 Wire Harness (Control Valve Switch) (☞ Figure 2-15) .............................................. 1
16 239503 Nut ............................................................................................................................... 1
17 1459780 Contactor Panel (36/48 Volt) (Control Panel) (☞ Figure 2-3) ..................................... 1
18 1309280 Clamp .......................................................................................................................... 2
19 e 292680 Lockwasher.................................................................................................................. 2
20 1459973 Battery Connector Assembly (48 Volt) (☞ Figure 2-11) ............................................. 1
20 1459974 Battery Connector Assembly (36 Volt) (☞ Figure 2-11) ............................................. 1
21 292505 Capscrew..................................................................................................................... 2
22 292680 Lockwasher.................................................................................................................. 2
23 320156 Washer ........................................................................................................................ 2
24 136687 Nut ............................................................................................................................... 2
25 379902 Ignition Switch ............................................................................................................. 1
25 186304 Key .......................................................................................................................... 2
26 k 2036238 Wire Harness (Lights) (☞ Figure 2-13) ...................................................................... 2
26 l 2052806 Wire Harness (Lights) (☞ Figure 2-13) ...................................................................... 2
27 fg 1360566 Horn (36 Volt Mechanical) ........................................................................................... 1
27 fg 1360568 Horn (48 Volt Mechanical) ........................................................................................... 1
27 h 1483660 Horn (36/48 Volt) ......................................................................................................... 1
28 176640 Capscrew..................................................................................................................... 1
29 e 292668 Nut ............................................................................................................................... 2
30 1459850 Terminal Wire............................................................................................................... 2
31 313828 Nut ............................................................................................................................... 1
32 320158 Washer ........................................................................................................................ 1
33 a 1459910 Power Cable ................................................................................................................ 1
33 b 1459902 Power Cable ................................................................................................................ 1
33 c 1459894 Power Cable ................................................................................................................ 1
34 a 1459911 Power Cable ................................................................................................................ 1
34 b 1459903 Power Cable ................................................................................................................ 1
34 c 1459895 Power Cable ................................................................................................................ 1
35 a 1459918 Wire Harness............................................................................................................... 1
35 b 1459916 Power Cable ................................................................................................................ 1
35 c 1459914 Power Cable ................................................................................................................ 1
36 a 1459919 Power Cable ................................................................................................................ 1
36 b 1459917 Wire Harness............................................................................................................... 1
36 c 1459915 Power Cable ................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

37 a 1459912 Power Cable ................................................................................................................ 1


37 b 1459904 Power Cable ................................................................................................................ 1
37 c 1459896 Power Cable ................................................................................................................ 1
38 a 1459913 Power Cable ................................................................................................................ 1
38 b 1459905 Power Cable ................................................................................................................ 1
38 c 1459897 Power Cable ................................................................................................................ 1
39 d 1390218 Power Steering Control Assembly ............................................................................... 1
40 d 302240 Screw........................................................................................................................... 3
41 d 292678 Lockwasher.................................................................................................................. 3
42 d 1394840 Cover ........................................................................................................................... 1
42 d 1482691 Spacer ..................................................................................................................... 1
42 d 1482692 Cover ....................................................................................................................... 1
42 d 1482693 Spacer ..................................................................................................................... 2
42 d 292678 Lockwasher ............................................................................................................. 3
42 d 296498 Screw ...................................................................................................................... 3
43 d 1390202 Plate ............................................................................................................................ 1
44 e 1459846 Terminal Block ............................................................................................................. 1
45 e 1459850 Terminal Wire............................................................................................................... 1
46 e 15002 Nut ............................................................................................................................... 3
47 e 18423 Washer ........................................................................................................................ 3
48 e 302259 Screw........................................................................................................................... 2
49 e 320156 Washer ........................................................................................................................ 2
50 1509890 Clip (Not Illustrated) ..................................................................................................... 2

FOOTNOTES:
a 27.55 in. Battery Compartment
b 30.94 and 33.38 in. Battery Compartment
c 39.36 in. Battery Compartment
d With On-Demand Power Steering
e Without On-Demand Power Steering
f ⇒ S/N F108V-20967 INC. 1866
g ⇒ S/N F108V-20967 INC. 21002-21003, 21022-21024, 21027, 21029, 21042 EXC. 20906-20908,
20913-20914, 20945-20946, 20955
h S/N F108V-20968 ⇒ INC. 20906-20908, 20913-20914, 20945-20946, 20955 EXC. 21002-21003,
21022-21024, 21027, 21029, 21042
i ⇒ S/N F108V-24517Y EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
j S/N F108V-24518Y ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
k ⇒ S/N F108V-27916A
l S/N F108V-27917A ⇒

2-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-5
UNIT CODE F108
NORTH AMERICA 08/2003

ELECTRICAL SYSTEM (Figure 2-2)


TRANSISTOR HYDRAULIC

2-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 h 2035776 Wire Harness (Main) (☞ Figure 2-14) ........................................................................ 1


1 i 2045891 Wire Harness (Main) (☞ Figure 2-14) ........................................................................ 1
2 1350914 Strap ............................................................................................................................ 1
3 153667 Clamp .......................................................................................................................... 1
4 292681 Lockwasher.................................................................................................................. 4
5 136749 Capscrew..................................................................................................................... 1
6 136681 Capscrew..................................................................................................................... 3
7 1340796 Wire Harness (Dash) (Dash) (☞ Figure 2-12) ........................................................... 1
8 1364633 Terminal Block ............................................................................................................. 1
9 320157 Washer ........................................................................................................................ 5
10 2004005 Strap Clamp................................................................................................................. AR
11 292676 Lockwasher.................................................................................................................. 2
12 1377379 Washer ........................................................................................................................ 2
13 302233 Screw........................................................................................................................... 2
14 292665 Nut ............................................................................................................................... 2
15 h 2035834 Wire Harness (Control Valve Switch) (☞ Figure 2-15) .............................................. 1
15 i 2046671 Wire Harness (Control Valve Switch) (☞ Figure 2-15) .............................................. 1
16 239503 Nut ............................................................................................................................... 1
17 1459800 SX Controller (Control Panel) (☞ Figure 2-4) ............................................................ 1
17 1467983 SX Controller (Control Panel) (☞ Figure 2-4) ............................................................ 1
18 1309280 Clamp .......................................................................................................................... 2
19 e 292680 Lockwasher.................................................................................................................. 2
20 1459973 Battery Connector Assembly (48 Volt) (☞ Figure 2-11) ............................................. 1
20 1459974 Battery Connector Assembly (36 Volt) (☞ Figure 2-11) ............................................. 1
21 292505 Capscrew..................................................................................................................... 2
22 292680 Lockwasher.................................................................................................................. 2
23 320156 Washer ........................................................................................................................ 2
24 136687 Nut ............................................................................................................................... 2
25 186304 Key .......................................................................................................................... 2
25 379902 Ignition Switch ............................................................................................................. 1
26 2036238 Wire Harness (Lights) (☞ Figure 2-13) ...................................................................... 2
27 f 1360566 Horn (36 Volt Mechanical) ........................................................................................... 1
27 f 1360568 Horn (48 Volt Mechanical) ........................................................................................... 1
27 g 1483660 Horn (36/48 Volt) ......................................................................................................... 1
28 176640 Capscrew..................................................................................................................... 1
29 e 292668 Nut ............................................................................................................................... 2
30 f 1459850 Terminal Wire............................................................................................................... 2
31 313828 Nut ............................................................................................................................... 1
32 320158 Washer ........................................................................................................................ 1
33 c 1459894 Power Cable ................................................................................................................ 1
33 b 1459902 Power Cable ................................................................................................................ 1
33 a 1459910 Power Cable ................................................................................................................ 1
34 c 1459895 Power Cable ................................................................................................................ 1
34 b 1459903 Power Cable ................................................................................................................ 1
34 a 1459911 Power Cable ................................................................................................................ 1
35 c 1459914 Power Cable ................................................................................................................ 1
35 b 1459916 Power Cable ................................................................................................................ 1
35 a 1459918 Wire Harness............................................................................................................... 1
36 c 1459915 Power Cable ................................................................................................................ 1
36 b 1459917 Wire Harness............................................................................................................... 1
36 a 1459919 Power Cable ................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

37 c 1459896 Power Cable ................................................................................................................ 1


37 b 1459904 Power Cable ................................................................................................................ 1
37 a 1459912 Power Cable ................................................................................................................ 1
38 c 1459897 Power Cable ................................................................................................................ 1
38 b 1459905 Power Cable ................................................................................................................ 1
38 a 1459913 Power Cable ................................................................................................................ 1
39 d 1390218 Power Steering Control Assembly ............................................................................... 1
40 d 302240 Screw........................................................................................................................... 3
41 d 292678 Lockwasher.................................................................................................................. 3
42 d 1394840 Cover ........................................................................................................................... 1
42 d 1482691 Spacer ..................................................................................................................... 1
42 d 1482692 Cover ....................................................................................................................... 1
42 d 1482693 Spacer ..................................................................................................................... 2
42 d 292678 Lockwasher ............................................................................................................. 3
42 d 296498 Screw ...................................................................................................................... 3
43 d 1390202 Plate ............................................................................................................................ 1
44 e 1459846 Terminal Block ............................................................................................................. 1
45 e 1459850 Terminal Wire............................................................................................................... 1
46 e 15002 Nut ............................................................................................................................... 3
47 e 18423 Washer ........................................................................................................................ 3
48 e 302259 Screw........................................................................................................................... 2
49 e 320156 Washer ........................................................................................................................ 2
50 1509890 Clip (Not Illustrated) ..................................................................................................... 2

FOOTNOTES:
a 27.55 in. Battery Compartment
b 30.94 and 33.38 in. Battery Compartment
c 39.36 in. Battery Compartment
d With On-Demand Power Steering
e Without On-Demand Power Steering
f ⇒ S/N F108V-20967 INC. 21002-21003, 21022-21024, 21027, 21029, 21042 EXC. 20906-20908,
20913-20914, 20945-20946, 20955
g S/N F108V-20968 ⇒ INC. 20906-20908, 20913-20914, 20945-20946, 20955 EXC. 21002-21003,
21022-21024, 21027, 21029, 21042
h ⇒ S/N F108V-24517Y EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
i S/N F108V-24518Y ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405

2-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-9
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL PANEL (Figure 2-3)


CONTACTOR HYDRAULIC

2-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTROL PANEL
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 1459800 SX Controller ............................................................................................................... 1


1 1465757 Plug ......................................................................................................................... 1
2 a 1459777 Contactor Panel (36/48 Volt) (Control) (☞ Figure 2-5) ............................................... 1
2 b 1466921 Contactor Panel (36/48 Volt) (Control) (☞ Figure 2-5) ............................................... 1
3 239503 Nut ............................................................................................................................... 17
4 320157 Washer ........................................................................................................................ 19
5 292681 Lockwasher.................................................................................................................. 19
6 296012 Capscrew..................................................................................................................... 16
7 1459796 Power Cable ................................................................................................................ 1
8 1459659 Fuse Block ................................................................................................................... 1
9 1459661 Spacer ......................................................................................................................... 1
10 325809 Fuse (325 Amp) ........................................................................................................... 1
11 325810 Fuse (500 Amp) ........................................................................................................... 1
12 1364262 Fuse (40 Amp) ............................................................................................................. 1
13 136681 Capscrew..................................................................................................................... 1
14 359819 Label (Fuse-325 Amp) ................................................................................................. 1
15 359820 Label ............................................................................................................................ 1
16 1364270 Label (Fuse-40 Amp) ................................................................................................... 1
17 1330938 Contactor (☞ Figure 2-7) ........................................................................................... 1
18 302018 Screw........................................................................................................................... 2
19 292678 Lockwasher.................................................................................................................. 2
20 198956 Washer ........................................................................................................................ 2
21 292512 Capscrew..................................................................................................................... 1
22 1459780 Contactor Panel (36/48 Volt) (Contactor Hydraulics) (☞ Figure 2-6) ......................... 1
23 1459769 Bus Bar ........................................................................................................................ 1
24 1459772 Bus Bar ........................................................................................................................ 1
25 292678 Lockwasher.................................................................................................................. 2
26 2038829 Drive Module ............................................................................................................... 1
27 302026 Screw........................................................................................................................... 2
28 320154 Washer ........................................................................................................................ 4
29 302019 Screw........................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N F108V-16636 INC. 16643, 16653, 16654-16656 EXC. 16602-16604, 16620-16622, 16627-16629
b S/N F108V-16637 ⇒ INC. 16602-16604, 16620-16622, 16627-16629 EXC. 16643, 16653, 16654-16656

©2003 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL PANEL (Figure 2-4)


TRANSISTOR HYDRAULIC

2-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTROL PANEL
TRANSISTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 1459800 SX Controller ............................................................................................................... 1


1 1465757 Plug ......................................................................................................................... 1
2 a 1459777 Contactor Panel (36/48 Volt) (Control) (☞ Figure 2-5) ............................................... 1
2 b 1466921 Contactor Panel (36/48 Volt) (Control) (☞ Figure 2-5) ............................................... 1
3 239503 Nut ............................................................................................................................... 17
4 320157 Washer ........................................................................................................................ 19
5 292681 Lockwasher.................................................................................................................. 19
6 296012 Capscrew..................................................................................................................... 16
7 1459796 Power Cable ................................................................................................................ 1
8 1459659 Fuse Block ................................................................................................................... 1
9 1459661 Spacer ......................................................................................................................... 1
10 325809 Fuse (325 Amp) ........................................................................................................... 1
11 325810 Fuse (500 Amp) ........................................................................................................... 1
12 1364262 Fuse (40 Amp) ............................................................................................................. 1
13 136681 Capscrew..................................................................................................................... 1
14 359819 Label (Fuse-325 Amp) ................................................................................................. 1
15 359820 Label ............................................................................................................................ 1
16 1364270 Label (Fuse-40 Amp) ................................................................................................... 1
17 1330938 Contactor (☞ Figure 2-7) ........................................................................................... 1
18 302018 Screw........................................................................................................................... 2
19 292678 Lockwasher.................................................................................................................. 2
20 198956 Washer ........................................................................................................................ 2
21 292512 Capscrew..................................................................................................................... 1
22 1467983 SX Controller ............................................................................................................... 1
22 1465757 Plug ......................................................................................................................... 1
23 1459770 Bus Bar ........................................................................................................................ 1
24 1459771 Bus Bar ........................................................................................................................ 1
25 1459659 Fuse Block ................................................................................................................... 1
26 320157 Washer ........................................................................................................................ 5
27 292681 Lockwasher.................................................................................................................. 5
28 136681 Capscrew..................................................................................................................... 3
29 292512 Capscrew..................................................................................................................... 1
30 239503 Nut ............................................................................................................................... 1
31 1459661 Spacer ......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N F108V-16636 INC. 16643, 16653, 16654-16656 EXC. 16602-16604, 16620-16622, 16627-16629
b S/N F108V-16637 ⇒ INC. 16602-16604, 16620-16622, 16627-16629 EXC. 16643, 16653, 16654-16656

©2003 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTACTOR PANEL (Figure 2-5)


CONTROL

2-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTACTOR PANEL
CONTROL

ITEM PART NO. DESCRIPTION QTY

a 1459777 Contactor Panel (36/48 Volt)........................................................................................ 1


b 1466921 Contactor Panel (36/48 Volt)........................................................................................ 1
1 1462322 Base ........................................................................................................................ 1
2 a 1453531 Contactor (36/48 Volt) (☞ Figure 2-9) ................................................................... 1
3 b 1467047 Contactor (36/48 Volt) (☞ Figure 2-9) ................................................................... 1
3 1374236 Bracket .................................................................................................................... 1
4 1393356 Capacitor (Blue) ...................................................................................................... 1
5 1374210 Fuse Block............................................................................................................... 1
6 1301510 Bus Bar.................................................................................................................... 3
7 314878 Fuse ........................................................................................................................ 4
8 1308958 Label (Fuse) (15 Amp) ............................................................................................ 4
9 379235 Nameplate ............................................................................................................... 1

FOOTNOTES:
a ⇒ S/N F108V-16636 INC. 16643, 16653, 16654-16656 EXC. 16602-16604, 16620-16622, 16627-16629
b S/N F108V-16637 ⇒ INC. 16602-16604, 16620-16622, 16627-16629 EXC. 16643, 16653, 16654-16656

©2003 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTACTOR PANEL (Figure 2-6)


CONTACTOR HYDRAULIC

2-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTACTOR PANEL
CONTACTOR HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1459780 Contactor Panel (36/48 Volt)........................................................................................ 1


1 1462324 Base ........................................................................................................................ 1
2 389184 Contactor (☞ Figure 2-8) ....................................................................................... 1
3 2306405 Spacer ..................................................................................................................... 2
4 1462318 Insulator................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTACTOR STEERING (Figure 2-7)

ITEM PART NO. DESCRIPTION QTY

1330938 Contactor ..................................................................................................................... 1


1 384398 Cover ....................................................................................................................... 1
2 1345908 Contactor Kit............................................................................................................ 1
3 378547 Contact (Fixed).................................................................................................... 1
4 383984 Contact (Moving)................................................................................................. 1
5 379522 Screw ...................................................................................................................... 2
6 1345909 Spring ...................................................................................................................... 1
7 379524 Insulator................................................................................................................... 1
8 1335620 Coil Assembly.......................................................................................................... 1

2-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-19
UNIT CODE F108
NORTH AMERICA 08/2003

CONTACTOR (Figure 2-8)


1A AND RB

2-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTACTOR
1A AND RB

ITEM PART NO. DESCRIPTION QTY

389184 Contactor ..................................................................................................................... 1


1 1300292 Base (Magnet)......................................................................................................... 1
2 1300276 Coil .......................................................................................................................... 1
3 388238 Frame ...................................................................................................................... 1
4 1300945 Contact (Fixed) (Stationary) .................................................................................... 2
5 388235 Clamp ...................................................................................................................... 2
6 271892 Spring ...................................................................................................................... 1
7 388230 Armature ................................................................................................................. 1
8 388234 Base ........................................................................................................................ 1
9 388233 Carrier ..................................................................................................................... 1
10 388231 Bushing ................................................................................................................... 1
11 1300278 Contact (Moving) ..................................................................................................... 1
12 388232 Spring Seat ............................................................................................................. 1
13 271893 Spring ...................................................................................................................... 1
14 274075 Retainer................................................................................................................... 1
15 .. . . . Washer .................................................................................................................... 1
16 2308208 Nut........................................................................................................................... 1

996111 Contact Kit (Includes Items 4, 10-14, 16) .................................................................... 1

©2003 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTACTOR (Figure 2-9)

2-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTACTOR

ITEM PART NO. DESCRIPTION QTY

a 1453531 Contactor (36/48 Volt).................................................................................................. 1


b 1467047 Contactor (36/48 Volt).................................................................................................. 1
1 1300292 Base (Magnet)......................................................................................................... 1
2 a 1305465 Coil .......................................................................................................................... 1
2 b 1467048 Coil .......................................................................................................................... 1
3 388238 Frame ...................................................................................................................... 1
4 1300945 Contact (Fixed) (Stationary) .................................................................................... 2
5 2308208 Nut........................................................................................................................... 1
6 388235 Clamp ...................................................................................................................... 2
7 271892 Spring ...................................................................................................................... 1
8 388230 Armature ................................................................................................................. 1
9 388234 Base ........................................................................................................................ 1
10 388233 Carrier ..................................................................................................................... 1
11 388231 Bushing ................................................................................................................... 1
12 1300278 Contact (Moving) ..................................................................................................... 1
13 388232 Spring Seat ............................................................................................................. 1
14 271893 Spring ...................................................................................................................... 1
15 274075 Retainer................................................................................................................... 1
16 .. . . . Washer .................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N F108V-16636 INC. 16643, 16653, 16654-16656 EXC. 16602-16604, 16620-16622, 16627-16629
b S/N F108V-16637 ⇒ INC. 16602-16604, 16620-16622, 16627-16629 EXC. 16643, 16653, 16654-16656

©2003 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-10)


COWL

2-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

WIRE HARNESS
COWL

ITEM PART NO. DESCRIPTION QTY

1 ac 1339385 Dash Display (With BDI) .............................................................................................. 1


1 bc 1339386 Dash Display (With BDI) .............................................................................................. 1
1 ac 1391095 Dash Display (With Enhanced Display) ....................................................................... 1
1 bc 1391096 Dash Display (With Enhanced Display) ....................................................................... 1
1 d 1460400 Dash Display (Without Function Keys) ........................................................................ 1
1 e 1460401 Dash Display (With Function Keys) ............................................................................. 1
1 f 1482558 Dash Display (With Function Keys) ............................................................................. 1
2 1340796 Wire Harness (Dash) (Dash) (☞ Figure 2-12) ........................................................... 1

FOOTNOTES:
a With Seat Belt Symbol
b Without Seat Belt Symbol
c ⇒ S/N F108V-15840 EXC. 14946, 15838
d S/N F108V-15841 ⇒ INC. 14946, 15838
e S/N F108V-15841⇔S/N F108V-19613 INC. 14946, 15838, 19668 EXC. 19601-19603, 19605-19608
f S/N F108V-19614 ⇒ INC. 19601-19603, 19605-19608 EXC. 19668

©2003 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BATTERY CONNECTOR (Figure 2-11)

ITEM PART NO. DESCRIPTION QTY

1 1459973 Battery Connector Assembly (48 Volt)......................................................................... 1


1 1459974 Battery Connector Assembly (36 Volt)......................................................................... 1
2 195293 Battery Connector (Gray) (36 Volt) .......................................................................... 1
2 195296 Battery Connector (Blue) (48 Volt) .......................................................................... 1
3 a .. . . . Cable ....................................................................................................................... AR
4 292504 Capscrew (Without Battery Rollers) ............................................................................ 2
4 292507 Capscrew (With Battery Rollers) ................................................................................. 2
5 320156 Washer ........................................................................................................................ 2
6 292680 Lockwasher.................................................................................................................. 2
7 136687 Nut ............................................................................................................................... 2
8 .. . . . Base ............................................................................................................................ 1

FOOTNOTES:
a Use 28 in. and 106 in. of Bulk Cable 190811 for 36/48 Volt and 190810 for 72/80 Volt

2-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

WIRE HARNESS (Figure 2-12)


DASH

ITEM PART NO. DESCRIPTION QTY

1340796 Wire Harness (Dash) ................................................................................................... 1


1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 1330437 Pin ........................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-13)


LIGHT

ITEM PART NO. DESCRIPTION QTY

2036238 Wire Harness............................................................................................................... 1


1 1330439 Plug ......................................................................................................................... 1
2 1330422 Connector................................................................................................................ 2
3 1330428 Lock......................................................................................................................... 2
4 1351068 Connector................................................................................................................ 1
5 1351069 Lock......................................................................................................................... 1
6 1330411 Connector................................................................................................................ 1
7 1330416 Lock......................................................................................................................... 1
8 346330 Connector................................................................................................................ 1

2-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

2-29
UNIT CODE F108
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-14)


MAIN

2-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

WIRE HARNESS
MAIN

ITEM PART NO. DESCRIPTION QTY

a 2035776 Wire Harness............................................................................................................... 1


b 2045891 Wire Harness............................................................................................................... 1
1 2035275 Connector................................................................................................................ 2
2 1330421 Connector................................................................................................................ 3
3 1330427 Lock......................................................................................................................... 3
4 1330419 Connector................................................................................................................ 1
5 1330424 Secondary Lock....................................................................................................... 1
6 1330420 Connector................................................................................................................ 1
7 1330426 Lock......................................................................................................................... 1
8 1351070 Connector................................................................................................................ 1
9 1351076 Seal ......................................................................................................................... 1
10 1352563 Connector................................................................................................................ 1
11 1340958 Connector................................................................................................................ 1
12 1330422 Connector................................................................................................................ 1
13 1330428 Lock......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N F108V-24517Y EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
b S/N F108V-24518Y ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405

©2003 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 2-15)


CONTROL VALVE SWITCH

ITEM PART NO. DESCRIPTION QTY

a 2035834 Wire Harness............................................................................................................... 1


b 2046671 Wire Harness............................................................................................................... 1
1 1352563 Connector................................................................................................................ 6
2 1330411 Connector................................................................................................................ 1
3 1330416 Lock......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N F108V-24517Y EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
b S/N F108V-24518Y ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405

2-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

3 D RIVE UNIT

3 DRIVE UNIT
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE AXLE ........................................................................................................................................................ 3-2


DRIVE UNIT INSTALLATION
E/EE/ES AND CRE/FRE................................................................................................................................. 3-10
TRACTION MOTOR
11.0-INCH
WITH BWI ................................................................................................................................................... 3-18
WITHOUT BWI............................................................................................................................................ 3-16
9-INCH
WITH BWI ................................................................................................................................................... 3-14
WITHOUT BWI............................................................................................................................................ 3-12
TRANSMISSION AND DIFFERENTIAL ............................................................................................................... 3-6

©2003 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

DRIVE AXLE (Figure 3-1)

3-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

1 221680 Capscrew..................................................................................................................... 8
2 366713 Washer ........................................................................................................................ 16
3 366715 Nut ............................................................................................................................... 8
4 293708 Capscrew..................................................................................................................... 1
5 292687 Lockwasher.................................................................................................................. 1
6 296431 Washer ........................................................................................................................ 1
7 16151 Fitting........................................................................................................................... 1
8 60949 Lug Nut ........................................................................................................................ 12
9 57597 O-Ring ......................................................................................................................... 1
10 287860 Capscrew..................................................................................................................... 7
11 1380316 Plate ............................................................................................................................ 1
12 292682 Lockwasher.................................................................................................................. 15
13 2036354 Traction Motor (☞ Figure 3-4) .................................................................................... 1
13 2036506 Traction Motor (☞ Figure 3-5) .................................................................................... 1
13 2038114 Traction Motor (☞ Figure 3-6) .................................................................................... 1
13 2038113 Traction Motor (☞ Figure 3-7) .................................................................................... 1
14 1351926 Axle Housing ............................................................................................................... 1
15 1351927 Spindle......................................................................................................................... 2
16 39714 O-Ring ......................................................................................................................... 2
17 293646 Capscrew..................................................................................................................... 32
18 292683 Lockwasher.................................................................................................................. 32
19 a 324863 Axle Shaft .................................................................................................................... 2
20 b 1351930 Bracket (RH) ................................................................................................................ 1
21 b 1351935 Bracket (LH)................................................................................................................. 1
22 305769 Dowel Pin..................................................................................................................... 4
23 33657 Locknut ........................................................................................................................ 2
24 145978 Lockwasher.................................................................................................................. 2
25 85885 Washer ........................................................................................................................ 2
26 325568 Oil Seal ........................................................................................................................ 2
27 1375752 Brake Drum.................................................................................................................. 2
28 118714 Stud ............................................................................................................................. 12
29 264893 Bearing Cup................................................................................................................. 2
30 264892 Bearing Cone............................................................................................................... 2
31 30076 Bearing Cup................................................................................................................. 2
32 230443 Bearing Cone............................................................................................................... 2
33 21420 Plug ............................................................................................................................. 1
34 a 15315 Fitting........................................................................................................................... 1
35 1504042 Brake Assembly (RH) (☞ Figure 5-3) ........................................................................ 1
35 1504041 Brake Assembly (LH) (☞ Figure 5-3) ......................................................................... 1
36 1327246 Lock Bolt ...................................................................................................................... 16
37 a 35502 Fitting........................................................................................................................... 1
38 1354997 Oil Seal ........................................................................................................................ 2
39 16001 Lube Fitting .................................................................................................................. 2
40 1333385 Bushing........................................................................................................................ 2
41 1457128 Transmission Assembly (☞ Figure 3-2) ..................................................................... 1
42 136985 Capscrew..................................................................................................................... 6

©2003 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

43 292515 Capscrew..................................................................................................................... 2
44 136692 Nut ............................................................................................................................... 2

FOOTNOTES:
a Use Adhesive 264159 As Required
b Use Lubricant 251979 As Required

3-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

3-5
UNIT CODE F108
NORTH AMERICA 08/2003

TRANSMISSION AND DIFFERENTIAL (Figure 3-2)

3-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TRANSMISSION AND DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY

1457128 Transmission Assembly ............................................................................................... 1


1 1457127 Housing ................................................................................................................... 1
1 1457126 Housing............................................................................................................... 1
2 334481 Dowel Pin ............................................................................................................ 2
3 234038 Dowel Pin ............................................................................................................ 4
4 334418 Bearing Cap ........................................................................................................ 2
5 193164 Washer................................................................................................................ 4
6 221588 Capscrew ............................................................................................................ 4
7 136749 Capscrew ................................................................................................................ 12
8 292681 Lockwasher ............................................................................................................. 12
9 324871 Retainer................................................................................................................... 1
10 110922 Shim (0.005 in.) ....................................................................................................... AR
10 110923 Shim (0.007 in.) ....................................................................................................... AR
10 110924 Shim (0.020 in.) ....................................................................................................... AR
11 183614 Bearing Cup ............................................................................................................ 2
12 183615 Bearing Cone .......................................................................................................... 2
13 1354975 Gear ........................................................................................................................ 1
14 a 69029 Cap.......................................................................................................................... 1
15 324872 Nut........................................................................................................................... 1
16 325697 Washer .................................................................................................................... 1
17 153715 Bearing Cone .......................................................................................................... 1
18 230421 Bearing Cup ............................................................................................................ 1
19 325549 Shim (0.020 in.) ....................................................................................................... AR
19 325550 Shim (0.005 in.) ....................................................................................................... AR
19 325551 Shim (0.007 in.) ....................................................................................................... AR
20 324875 Spacer ..................................................................................................................... 1
21 1351949 Gear ........................................................................................................................ 1
22 325552 Spacer ..................................................................................................................... 1
23 a 1457856 Cover ....................................................................................................................... 1
24 230419 Bearing Cup ............................................................................................................ 1
25 342734 Bearing Cone .......................................................................................................... 1
26 346842 Shim (0.014 in.) ....................................................................................................... AR
26 346843 Shim (0.015 in.) ....................................................................................................... AR
26 346844 Shim (0.016 in.) ....................................................................................................... AR
26 346845 Shim (0.020 in.) ....................................................................................................... AR
26 346846 Shim (0.022 in.) ....................................................................................................... AR
26 346847 Shim (0.025 in.) ....................................................................................................... AR
27 b 1458219 Gear and Pinion Set ................................................................................................ 1
27 c 1483410 Gear and Pinion Set ................................................................................................ 1
28 334456 Nut........................................................................................................................... 2
29 264893 Bearing Cup ............................................................................................................ 2
30 334590 Bearing Cone .......................................................................................................... 2
31 334447 Lock Plate................................................................................................................ 2
32 92942 Bolt .......................................................................................................................... 12
33 334580 Washer .................................................................................................................... 12
34 1383475 Differential ............................................................................................................... 1
35 1383478 Housing............................................................................................................... 1
36 1383457 Washer................................................................................................................ 2
37 1383480 Side Gear ............................................................................................................ 2
38 1383482 Washer................................................................................................................ 4
39 1383481 Pinion Gear ......................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TRANSMISSION AND DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY

40 1383483 Spider.................................................................................................................. 2
41 221521 Capscrew ............................................................................................................ 8
42 261379 Washer................................................................................................................ 8
43 a 334571 Screw ...................................................................................................................... 1
44 15032 Nut........................................................................................................................... 1

FOOTNOTES:
a Use Adhesive 264159 As Required
b ⇒ S/N PENDING PER ECN 73489
c S/N PENDING PER ECN 73489 ⇒

3-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

3-9
UNIT CODE F108
NORTH AMERICA 08/2003

DRIVE UNIT INSTALLATION (Figure 3-3)


E/EE/ES AND CRE/FRE

3-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

DRIVE UNIT INSTALLATION


E/EE/ES AND CRE/FRE

ITEM PART NO. DESCRIPTION QTY

1 1364802 Plate (27.55 in. Battery Compartment) ....................................................................... 1


1 1364804 Plate (33.38 in. Battery Compartment) ....................................................................... 1
1 1364806 Plate (39.96 in. Battery Compartment) ....................................................................... 1
2 216895 Static Strap (Non EE with Poly or Non-Marking Tires) ................................................ 1
2 b 216895 Static Strap .................................................................................................................. 2
3 b 176640 Capscrew..................................................................................................................... 3
4 b 320158 Washer ........................................................................................................................ 6
5 b 292681 Lockwasher.................................................................................................................. 3
6 b 239503 Nut ............................................................................................................................... 3
7 b 1364824 Plate ............................................................................................................................ 4
8 b 361988 Tape ............................................................................................................................. AR
9 ce 325472 Fan............................................................................................................................... 1
10 ce 16376 Capscrew..................................................................................................................... 4
11 ce 1364572 Spacer ......................................................................................................................... 1
12 cf 325472 Fan............................................................................................................................... 1
13 cf 1340148 Hub .............................................................................................................................. 1
14 cf 16598 Capscrew..................................................................................................................... 4
15 cf 15156 Lockwasher.................................................................................................................. 4
16 cf 292529 Capscrew..................................................................................................................... 1
17 cf 221736 Washer ........................................................................................................................ 1
18 d 1460667 Headband Kit (9 in. Motor) .......................................................................................... 1
18 d 1460668 Headband Kit (11 in. Motor) ........................................................................................ 1
18 ab 1460669 Headband Kit (11 in. Motor) ........................................................................................ 1
19 292513 Capscrew..................................................................................................................... 1
20 292682 Lockwasher.................................................................................................................. 1

FOOTNOTES:
a CRE/FRE
b Type EE
c Type EE, Closed Motor, CRE/FRE
d Type ES
e With Seat Brake
f Without Seat Brake

©2003 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TRACTION MOTOR (Figure 3-4)


9-INCH
WITHOUT BWI

3-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TRACTION MOTOR
9-INCH
WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY

2036354 Traction Motor .............................................................................................................. 1


1 1461803 Armature ................................................................................................................. 1
2 1461804 Fan Kit................................................................................................................. 1
3 1461805 Bearing Kit............................................................................................................... 1
3 1374343 Ball Bearing (DE) ................................................................................................ 1
3 360935 Ball Bearing (CE) ................................................................................................ 1
4 1461806 Stator Kit.................................................................................................................. 1
4 1511147 Terminal Kit ......................................................................................................... 2
5 1461807 Commutator Assembly Kit ....................................................................................... 1
6 1461570 Brush Kit ............................................................................................................. 1
7 1461579 Brush Holder Kit.................................................................................................. 1
7 1495983 Brush Spring................................................................................................... 8
7 1511147 Terminal Kit ..................................................................................................... 2
8 1461808 Commutator End Kit............................................................................................ 1
9 1461809 Drive End Kit ........................................................................................................... 1
9 364584 Oil Seal ............................................................................................................... 1
10 1461810 Headband Kit (Vented) (Type E).............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TRACTION MOTOR (Figure 3-5)


9-INCH
WITH BWI

3-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TRACTION MOTOR
9-INCH
WITH BWI

ITEM PART NO. DESCRIPTION QTY

2036506 Traction Motor .............................................................................................................. 1


1 1461848 Armature Kit ............................................................................................................ 1
2 1461804 Fan Kit................................................................................................................. 1
3 1461849 Bearing Kit............................................................................................................... 1
3 1374343 Ball Bearing (DE) ................................................................................................ 1
3 360935 Ball Bearing (CE) ................................................................................................ 1
4 1461850 Stator Kit.................................................................................................................. 1
4 1511147 Terminal Kit ......................................................................................................... 2
5 1461851 Commutator Assembly Kit ....................................................................................... 1
6 1461570 Brush Kit ............................................................................................................. 1
7 1461571 Brush Holder Kit.................................................................................................. 1
7 1495983 Brush Spring................................................................................................... 8
7 1511147 Terminal Kit ..................................................................................................... 2
8 1461853 Commutator End Kit............................................................................................ 1
9 1461854 Drive End Kit ........................................................................................................... 1
9 364584 Oil Seal ............................................................................................................... 1
10 1461855 Headband Kit (Vented) ............................................................................................ 1
11 1309842 Thermostat Kit......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TRACTION MOTOR (Figure 3-6)


11.0-INCH
WITHOUT BWI

3-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TRACTION MOTOR
11.0-INCH
WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY

2038114 Traction Motor .............................................................................................................. 1


1 1461829 Armature Kit ............................................................................................................ 1
2 1461812 Fan Kit................................................................................................................. 1
3 1461830 Bearing Kit............................................................................................................... 1
3 1374343 Ball Bearing (DE) ................................................................................................ 1
3 364576 Ball Bearing......................................................................................................... 1
4 1461831 Stator Kit.................................................................................................................. 1
4 1511147 Terminal Kit ......................................................................................................... 2
5 1461832 Commutator Assembly Kit ....................................................................................... 1
6 1461816 Brush Kit ............................................................................................................. 1
7 1462276 Brush Holder ....................................................................................................... 1
7 1495984 Brush Spring................................................................................................... 8
7 1511147 Terminal Kit ..................................................................................................... 2
8 1461834 Commutator End Kit............................................................................................ 1
9 1461835 Drive End Kit ........................................................................................................... 1
9 364584 Oil Seal ............................................................................................................... 1
10 1461820 Headband Kit (Vented) (Type E).............................................................................. 1

©2003 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TRACTION MOTOR (Figure 3-7)


11.0-INCH
WITH BWI

3-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TRACTION MOTOR
11.0-INCH
WITH BWI

ITEM PART NO. DESCRIPTION QTY

2038113 Traction Motor .............................................................................................................. 1


1 1461811 Armature Kit ............................................................................................................ 1
2 1461812 Fan Kit................................................................................................................. 1
3 1461813 Bearing Kit............................................................................................................... 1
3 1374343 Ball Bearing (DE) ................................................................................................ 1
3 364576 Ball Bearing......................................................................................................... 1
4 1461814 Stator Kit.................................................................................................................. 1
4 1511147 Terminal Kit ......................................................................................................... 2
5 1461815 Commutator Assembly Kit ....................................................................................... 1
6 1461816 Brush Kit ............................................................................................................. 1
7 1461817 Brush Holder Kit.................................................................................................. 1
7 1495984 Brush Spring................................................................................................... 8
7 1511147 Terminal Kit ..................................................................................................... 2
8 1461818 Commutator End Kit............................................................................................ 1
9 1461819 Drive End Kit ........................................................................................................... 1
9 364584 Oil Seal ............................................................................................................... 1
10 1461820 Headband Kit (Vented) (Type E).............................................................................. 1
11 1309842 Thermostat Kit......................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 3-19


for service procedures.
NOTES

3-20
UNIT CODE F108
08/2003 NORTH AMERICA

4 STEERING SYSTEM

4 STEERING SYSTEM
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ...................................................................................................................................................... 4-13


OPTIONAL...................................................................................................................................................... 4-14
SHIFT LEVER ...................................................................................................................................................... 4-6
STEERING AXLE
⇒S/N F108V-18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC. 18918-18920 .. 4-24
S/N F108V-18956X⇒ INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955, 19007-19008 .. 4-28
STEERING CONTROL UNIT ............................................................................................................................... 4-8
STEERING CYLINDER ...................................................................................................................................... 4-12
STEERING HYDRAULIC.................................................................................................................................... 4-10
STEERING MOTOR
WITH BWI
⇒S/N F108V-27549A.................................................................................................................................. 4-20
S/N F108V-27550A⇒.................................................................................................................................. 4-22
WITHOUT BWI
⇒S/N F108V-27549A.................................................................................................................................. 4-16
S/N F108V-27550A⇒.................................................................................................................................. 4-18
STEERING POD .................................................................................................................................................. 4-2

©2003 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING POD (Figure 4-1)

4-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING POD

ITEM PART NO. DESCRIPTION QTY

1 ab 1390205 Optical Encoder ........................................................................................................... 1


2 ab 1339034 Spring .......................................................................................................................... 1
3 ab 1339030 Housing ....................................................................................................................... 1
4 ab 1336821 Gear............................................................................................................................. 1
5 1343573 Bracket......................................................................................................................... 1
6 1378600 Spring .......................................................................................................................... 1
7 1335987 Shaft ............................................................................................................................ 1
8 1335967 Plate ............................................................................................................................ 2
9 136749 Capscrew..................................................................................................................... 4
10 292681 Lockwasher.................................................................................................................. 4
11 296010 Capscrew..................................................................................................................... 1
12 302400 Locknut ........................................................................................................................ 1
13 1364271 Latch ............................................................................................................................ 1
14 1343607 Pin ............................................................................................................................... 1
15 15212 Cotter Pin..................................................................................................................... 1
16 1343574 Latch Knob .................................................................................................................. 1
17 296215 Capscrew..................................................................................................................... 2
18 1343572 Rod .............................................................................................................................. 1
19 1343537 Spring .......................................................................................................................... 1
20 320155 Washer ........................................................................................................................ 1
21 1453180 Steering Control Unit (☞ Figure 4-3) ......................................................................... 1
22 16815 Capscrew..................................................................................................................... 4
23 15156 Lockwasher.................................................................................................................. 4
24 15134 Washer ........................................................................................................................ 4
25 1397864 Cover (Lower) .............................................................................................................. 1
26 b 1453542 Steering Column.......................................................................................................... 1
26 c 1453543 Steering Column.......................................................................................................... 1
26 345423 Nut........................................................................................................................... 1
26 1391205 Horn Contact Kit ...................................................................................................... 1
27 1337196 Screw........................................................................................................................... 6
28 1329250 Steering Wheel ............................................................................................................ 1
29 1450503 Horn Button ................................................................................................................. 1
30 1397863 Cover (Upper) .............................................................................................................. 1
31 1376743 Plug (With Turn Signal)................................................................................................ 1
32 293762 Capscrew..................................................................................................................... 4
33 293779 Lockwasher.................................................................................................................. 4
34 1347004 Shift Lever Assembly (Forward/Reverse) (☞ Figure 4-2) .......................................... 1
35 d 1380419 Switch .......................................................................................................................... 2
35 e 1498406 Switch .......................................................................................................................... 2
36 d 1377412 Wire Harness............................................................................................................... 1
36 e 2046756 Wire Harness............................................................................................................... 1
37 1343595 Plate ............................................................................................................................ 1
38 220426 Screw........................................................................................................................... 4
39 53162 Lockwasher.................................................................................................................. 4
40 16865 Nut ............................................................................................................................... 4
41 292501 Capscrew..................................................................................................................... 4
42 292680 Lockwasher.................................................................................................................. 4
43 320156 Washer ........................................................................................................................ 4

©2003 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING POD

ITEM PART NO. DESCRIPTION QTY

44 f 1520609 Static Ground Patch..................................................................................................... 1


f 373301 Strap Clamp................................................................................................................. 6

FOOTNOTES:
a Transistor Control
b With On-Demand Power Steering
c Without Power Steer On-Demand
d ⇒ S/N F108V-24517V EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
e S/N F108V-24518Y ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
f S/N F108V-25825Z ⇒ INC. 25817

4-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-5
UNIT CODE F108
NORTH AMERICA 08/2003

SHIFT LEVER (Figure 4-2)

4-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1347004 Shift Lever Assembly ................................................................................................... 1


1 1343577 Base ........................................................................................................................ 1
2 1343578 Link.......................................................................................................................... 1
3 1343579 Crank....................................................................................................................... 1
4 1343598 Crank....................................................................................................................... 1
5 1343593 Shift Lever ............................................................................................................... 1
6 296205 Capscrew ................................................................................................................ 2
7 302398 Locknut.................................................................................................................... 2
8 a 1338291 Spring Plunger ........................................................................................................ 2
8 b 1491830 Spring Plunger ........................................................................................................ 2
9 1343594 Bolt .......................................................................................................................... 2
10 136687 Nut........................................................................................................................... 2
11 1354300 Washer .................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N F108V-21664 INC. 21666, 21670 EXC. 21644, 21654
b S/N F108V-21665 ⇒ INC. 21644, 21654 EXC. 21666, 21670

©2003 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING CONTROL UNIT (Figure 4-3)

4-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

1453180 Steering Control Unit ................................................................................................... 1


1 1355335 Ball .......................................................................................................................... 1
2 1455769 Stop ......................................................................................................................... 1
3 1451697 Bearing .................................................................................................................... 1
4 1455770 Ring ......................................................................................................................... 1
5 1451698 Pin ........................................................................................................................... 1
6 1455771 Spring Set ............................................................................................................... 1
7 .. . . . Shaft ........................................................................................................................ 1
8 1451701 Spacer ..................................................................................................................... 1
9 1451703 Plate ........................................................................................................................ 1
10 1451704 Gear Set .................................................................................................................. 1
11 1455773 Cover ....................................................................................................................... 1
12 1455780 Screw ...................................................................................................................... 1
13 1451712 Screw ...................................................................................................................... 4
14 1455776 Relief Valve ............................................................................................................. 1
15 1455779 Spring.................................................................................................................. 1
16 .. . . . Dust Seal................................................................................................................. 1
17 .. . . . O-Ring ..................................................................................................................... 3
18 .. . . . O-Ring ..................................................................................................................... 5

1455778 Seal Kit (Includes Items 16-18) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING HYDRAULIC (Figure 4-4)

4-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 121085 Hose ............................................................................................................................ 1


2 166857 Clamp .......................................................................................................................... 5
3 105817 Hose ............................................................................................................................ 1
4 14560 Fitting........................................................................................................................... 1
5 878111 Hose ............................................................................................................................ 2
6 117095 Hose ............................................................................................................................ 1
7 16693 Fitting........................................................................................................................... 1
8 16567 Fitting........................................................................................................................... 2
8 16483 O-Ring ..................................................................................................................... 1
9 85550 Hose ............................................................................................................................ 1
10 130845 Clamp .......................................................................................................................... 2
11 186227 Fitting........................................................................................................................... 1
11 16485 O-Ring ..................................................................................................................... 1
12 129563 Strap Clamp................................................................................................................. 2
13 1364274 Bracket......................................................................................................................... 2
14 329222 Steer Cylinder (☞ Figure 4-5) .................................................................................... 1
15 2026017 Hose (27.55 in., 30.94 in., 33.38 in. Battery Compartment)........................................ 2
15 1364267 Hose (39.36 in. Battery Compartment) ....................................................................... 2
16 2054860 Steering Motor (With BWI) (With BWI) (☞ Figure 4-10) ............................................ 1
16 2054861 Steering Motor (Without BWI) (Without BWI) (☞ Figure 4-8) .................................... 1
17 2033614 Gear Pump (☞ Figure 4-6) ........................................................................................ 1
18 1364251 Plate ............................................................................................................................ 2
19 317594 Mount........................................................................................................................... 3
20 292509 Capscrew..................................................................................................................... 2
21 1356113 Washer ........................................................................................................................ 6
22 320158 Washer ........................................................................................................................ 5
23 292681 Lockwasher.................................................................................................................. 6
24 17196 Fitting........................................................................................................................... 1
24 16484 O-Ring ..................................................................................................................... 1
25 239503 Nut ............................................................................................................................... 5
26 136681 Capscrew..................................................................................................................... 4
27 39362 O-Ring ......................................................................................................................... 1
28 16598 Capscrew..................................................................................................................... 2
29 15156 Lockwasher.................................................................................................................. 2
30 1364272 Capscrew..................................................................................................................... 1
31 136692 Nut ............................................................................................................................... 1
32 292682 Lockwasher.................................................................................................................. 1
33 1364259 Clip .............................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING CYLINDER (Figure 4-5)

ITEM PART NO. DESCRIPTION QTY

329222 Steer Cylinder .............................................................................................................. 1


1 329218 Shell ........................................................................................................................ 1
2 1310391 Back-Up Ring .......................................................................................................... 2
3 1310389 O-Ring ..................................................................................................................... 2
4 210183 Seal ......................................................................................................................... 2
5 329221 Rod.......................................................................................................................... 1
6 1310393 End Cap .................................................................................................................. 2
7 203071 Rod Wiper ............................................................................................................... 2
8 57664 O-Ring ..................................................................................................................... 1
9 2044370 Seal (Piston)............................................................................................................ 1

1501412 Seal Kit (Includes Items 2-4, 7-9) ................................................................................ 1

4-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

GEAR PUMP (Figure 4-6)

ITEM PART NO. DESCRIPTION QTY

2033614 Gear Pump .................................................................................................................. 1


a 2043078 Gear Pump (Optional) ................................................................................................. 1
1 1452459 Screw ...................................................................................................................... 8
2 2034266 Gasket Kit................................................................................................................ 1
3 354669 Needle Bearing ....................................................................................................... 4
4 358072 Snap Ring................................................................................................................ 2
5 358069 Gear ........................................................................................................................ 3
6 .. . . . Spacer Plate ....................................................................................................... 1
7 2034265 Idler Shaft Kit........................................................................................................... 1
8 354671 Pin ........................................................................................................................... 2
9 358076 Plug ......................................................................................................................... 1
10 358073 Key .......................................................................................................................... 2
11 1309877 Shaft ........................................................................................................................ 1
12 1322446 Plug (Plastic) ........................................................................................................... 1
13 1322447 Plug (Plastic) ........................................................................................................... 1
14 1322448 Plug (Steel).............................................................................................................. 1
15 .. . . . Housing ................................................................................................................... 1

FOOTNOTES:
a D/B 06/2000 ⇒

©2003 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

GEAR PUMP (Figure 4-7)


OPTIONAL

ITEM PART NO. DESCRIPTION QTY

2042515 Gear Pump .................................................................................................................. 1


384383 Seal Kit .................................................................................................................... 1
1489349 Shaft Seal................................................................................................................ 1
39387 O-Ring ..................................................................................................................... 1

4-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-15
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-8)


WITHOUT BWI
(⇒S/N F108V-27549A)

4-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING MOTOR
WITHOUT BWI
(⇒S/N F108V-27549A)

ITEM PART NO. DESCRIPTION QTY

2054861 Steering Motor (Without BWI) ................................................................................. 1


1 1452878 Stud ......................................................................................................................... 2
2 1391760 Nut........................................................................................................................... 2
3 1452879 End Shield (End) ..................................................................................................... 1
4 1391762 Shim (Spring) .......................................................................................................... 1
5 1376960 Ball Bearing ............................................................................................................. 1
6 1452881 Cover ....................................................................................................................... 1
7 1452882 Gasket ..................................................................................................................... 1
8 1450475 Screw ...................................................................................................................... 2
9 1452892 Brush Holder Assembly........................................................................................... 1
9 1391769 Brush Holder ....................................................................................................... 1
10 1459683 Crossover and Terminal Kit ................................................................................. 1
11 1459684 Brush Kit ............................................................................................................. 1
12 1459685 Spring Kit ............................................................................................................ 1
13 1376961 Screw ...................................................................................................................... 2
14 1391773 Bushing ................................................................................................................... 2
15 1308875 Insulator................................................................................................................... 2
16 1334933 Washer .................................................................................................................... 2
17 15155 Lockwasher ............................................................................................................. 2
18 1308893 Nut........................................................................................................................... 4
19 1452893 Stator....................................................................................................................... 1
20 1452894 Armature ................................................................................................................. 1
21 128469 Ball Bearing ............................................................................................................. 1
22 1452889 Shield ...................................................................................................................... 1
23 301181 Oil Seal.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-9)


WITHOUT BWI
(S/N F108V-27550A⇒)

4-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING MOTOR
WITHOUT BWI
(S/N F108V-27550A⇒)

ITEM PART NO. DESCRIPTION QTY

2054861 Steering Motor (Without BWI)...................................................................................... 1


1 1452892 Brush Holder Assembly........................................................................................... 1
2 1459685 Spring Kit ............................................................................................................ 1
3 1459684 Brush Kit ............................................................................................................. 1
4 1391769 Brush Holder ....................................................................................................... 1
5 1459683 Crossover and Terminal Kit ................................................................................. 1
6 1391773 Bushing ................................................................................................................... 2
7 1376961 Screw ...................................................................................................................... 2
8 1452882 Gasket ..................................................................................................................... 1
9 1452881 Cover ....................................................................................................................... 1
10 1450475 Screw ...................................................................................................................... 2
11 1376960 Ball Bearing ............................................................................................................. 1
12 1310930 Washer .................................................................................................................... 1
13 1452879 End Shield ............................................................................................................... 1
14 1391760 Nut........................................................................................................................... 2
15 1308893 Nut........................................................................................................................... 4
16 15155 Lockwasher ............................................................................................................. 2
17 197068 Washer .................................................................................................................... 2
18 1308875 Insulator................................................................................................................... 2
19 1500861 Stator....................................................................................................................... 1
20 1458470 Sleeve...................................................................................................................... 2
21 1526012 Armature ................................................................................................................. 1
22 1526007 Retaining Ring .................................................................................................... 1
23 1452878 Stud ......................................................................................................................... 2
24 1461259 Ball Bearing ............................................................................................................. 1
25 1526008 End Shield ............................................................................................................... 1
26 1526009 Oil Seal.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-10)


WITH BWI
(⇒S/N F108V-27549A)

4-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING MOTOR
WITH BWI
(⇒S/N F108V-27549A)

ITEM PART NO. DESCRIPTION QTY

2054860 Steering Motor (With BWI)........................................................................................... 1


1 1452878 Stud ......................................................................................................................... 2
2 1391760 Nut........................................................................................................................... 2
3 1452879 End Shield (End) ..................................................................................................... 1
4 1391762 Shim (Spring) .......................................................................................................... 1
5 1452880 Ball Bearing ............................................................................................................. 1
6 1452881 Cover ....................................................................................................................... 1
7 1452882 Gasket ..................................................................................................................... 1
8 1450475 Screw ...................................................................................................................... 2
9 1452883 Brush Holder Assembly........................................................................................... 1
9 1391769 Brush Holder ....................................................................................................... 1
10 1459683 Crossover and Terminal Kit ................................................................................. 1
11 1459693 Brush Kit ............................................................................................................. 4
12 1459685 Spring Kit ............................................................................................................ 4
13 1376961 Screw ...................................................................................................................... 2
14 1391773 Bushing ................................................................................................................... 2
15 1308875 Insulator................................................................................................................... 2
16 1334933 Washer .................................................................................................................... 2
17 15155 Lockwasher ............................................................................................................. 2
18 1308893 Nut........................................................................................................................... 4
19 1452886 Stator....................................................................................................................... 1
20 1452884 Wire Set .............................................................................................................. 2
21 1452890 Connector ........................................................................................................... 1
22 1452887 Armature ................................................................................................................. 1
23 1452888 Ball Bearing ............................................................................................................. 1
24 1452889 Shield ...................................................................................................................... 1
25 301181 Oil Seal.................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING MOTOR (Figure 4-11)


WITH BWI
(S/N F108V-27550A⇒)

4-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING MOTOR
WITH BWI
(S/N F108V-27550A⇒)

ITEM PART NO. DESCRIPTION QTY

2054860 Steering Motor (With BWI)........................................................................................... 1


1 1452878 Stud ......................................................................................................................... 2
2 1391760 Nut........................................................................................................................... 2
3 1452879 End Shield ............................................................................................................... 1
4 1310930 Washer .................................................................................................................... 1
5 1376960 Ball Bearing ............................................................................................................. 1
6 1452881 Cover ....................................................................................................................... 1
7 1452882 Gasket ..................................................................................................................... 1
8 1450475 Screw ...................................................................................................................... 2
9 1452883 Brush Holder Assembly........................................................................................... 1
9 1391769 Brush Holder ....................................................................................................... 1
10 1459683 Crossover and Terminal Kit ................................................................................. 1
11 1459693 Brush Kit ............................................................................................................. 1
12 1459685 Spring Kit ............................................................................................................ 1
13 1376961 Screw ...................................................................................................................... 2
14 1391773 Bushing ................................................................................................................... 2
15 1308875 Insulator................................................................................................................... 2
16 197068 Washer .................................................................................................................... 2
17 15155 Lockwasher ............................................................................................................. 2
18 1308893 Nut........................................................................................................................... 4
19 1452886 Stator....................................................................................................................... 1
20 1452884 Wire Set .............................................................................................................. 1
21 1452890 Connector ........................................................................................................... 1
22 1526011 Armature ................................................................................................................. 1
22 1526007 Retaining Ring .................................................................................................... 2
23 1461259 Ball Bearing ............................................................................................................. 1
24 1526008 End Shield ............................................................................................................... 1
25 1526009 Oil Seal.................................................................................................................... 1
26 1458470 Sleeve...................................................................................................................... 2
a 2308963 Plate ............................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING AXLE (Figure 4-12)


(⇒S/N F108V-18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC.
18918-18920)

4-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING AXLE
(⇒S/N F108V-18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC.
18918-18920)

ITEM PART NO. DESCRIPTION QTY

1 324802 Steering Axle ............................................................................................................... 1


2 21189 Nut ............................................................................................................................... 2
3 185853 Spindle (RH) ................................................................................................................ 1
4 329222 Steer Cylinder .............................................................................................................. 1
5 296426 Washer (Hardened) ..................................................................................................... 4
6 316828 Nut ............................................................................................................................... 4
7 58903 Snap Ring.................................................................................................................... 4
8 326498 Pin ............................................................................................................................... 2
9 185869 Boot ............................................................................................................................. 2
10 119236 Clamp .......................................................................................................................... 2
11 127045 Clamp .......................................................................................................................... 2
12 185870 Tie Rod ........................................................................................................................ 2
12 185872 Bushing ................................................................................................................... 1
13 15225 Cotter Pin..................................................................................................................... 2
14 13963 Lube Fitting .................................................................................................................. 2
15 293628 Screw........................................................................................................................... 6
16 369812 Bearing Cap................................................................................................................. 2
17 185856 Shim (0.005 in.) ........................................................................................................... AR
17 185857 Shim (0.007 in.) ........................................................................................................... AR
17 185858 Shim (0.020 in.) ........................................................................................................... AR
18 39678 O-Ring ......................................................................................................................... 2
19 1374823 Bearing Set.................................................................................................................. 2
19 135657 Bearing Cone .......................................................................................................... 1
19 135658 Bearing Cup ............................................................................................................ 1
20 266733 Seal ............................................................................................................................. 2
21 a 1338727 Bearing Set (One On Each Spindle)............................................................................ 2
21 163971 Bearing Cup ............................................................................................................ 1
21 328135 Bearing Cone .......................................................................................................... 1
22 15225 Cotter Pin..................................................................................................................... 2
23 69029 Cap .............................................................................................................................. 2
24 a 1383776 Nut ............................................................................................................................... 2
24 b 1461672 Nut ............................................................................................................................... 2
25 b 1461671 Washer ........................................................................................................................ 2
26 b 1461673 Bearing Assembly (One On Each Spindle) ................................................................. 2
26 1461670 Sleeve...................................................................................................................... 1
26 183615 Bearing Cone .......................................................................................................... 1
27 183614 Bearing Cup................................................................................................................. 2
27 183615 Bearing Cone............................................................................................................... 2
28 164639 Wear Sleeve ................................................................................................................ 2
29 44542 Oil Seal ........................................................................................................................ 2
30 185854 Spindle (LH)................................................................................................................. 1
31 153716 Seal ............................................................................................................................. 2
32 153717 Wear Sleeve ................................................................................................................ 2
33 1374815 Bearing Set.................................................................................................................. 2
33 156194 Bearing Cup ............................................................................................................ 2
33 156195 Bearing Cone .......................................................................................................... 2
34 185860 Plug ............................................................................................................................. 2
35 324858 Plate ............................................................................................................................ 2
36 320161 Washer ........................................................................................................................ 8
37 300937 Nut ............................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING AXLE
(⇒S/N F108V-18955X INC. 18931, 18938, 18944-18947, 18953-18954, 19007-19008 EXC.
18918-18920)

ITEM PART NO. DESCRIPTION QTY

38 293698 Capscrew..................................................................................................................... 4
39 293648 Capscrew..................................................................................................................... 4
40 324864 Mount........................................................................................................................... 2

a 996510 Steering Axle Kit (Includes Items 7-8, 12, 17-21, 26-29, 31-33).................................. 1
b 996511 Steering Axle Kit (Includes Items 7-8, 12, 17-20, 27, 31-33)....................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64592
b S/N PENDING PER ECN 64592 ⇒

4-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

4-27
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING AXLE (Figure 4-13)


(S/N F108V-18956X⇒ INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955,
19007-19008)

4-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STEERING AXLE
(S/N F108V-18956X⇒ INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955,
19007-19008)

ITEM PART NO. DESCRIPTION QTY

1 324802 Steering Axle ............................................................................................................... 1


2 21189 Nut ............................................................................................................................... 2
3 1464149 Spindle (RH) ................................................................................................................ 1
3 1464150 Spindle (LH)................................................................................................................. 1
4 329222 Steer Cylinder .............................................................................................................. 1
5 a 293698 Capscrew..................................................................................................................... 4
5 b 293686 Capscrew..................................................................................................................... 4
6 58903 Snap Ring.................................................................................................................... 4
7 326498 Pin ............................................................................................................................... 2
8 185869 Boot ............................................................................................................................. 2
9 119236 Clamp .......................................................................................................................... 2
10 127045 Clamp .......................................................................................................................... 2
11 185870 Tie Rod ........................................................................................................................ 2
11 185872 Bushing ................................................................................................................... 1
12 15225 Cotter Pin..................................................................................................................... 2
13 13963 Lube Fitting .................................................................................................................. 2
14 293628 Screw........................................................................................................................... 6
15 369812 Bearing Cap................................................................................................................. 2
16 185856 Shim (0.005 in.) ........................................................................................................... AR
16 185857 Shim (0.007 in.) ........................................................................................................... AR
16 185858 Shim (0.020 in.) ........................................................................................................... AR
17 39678 O-Ring ......................................................................................................................... 2
18 1374823 Bearing Set.................................................................................................................. 2
18 135657 Bearing Cone .......................................................................................................... 1
18 135658 Bearing Cup ............................................................................................................ 1
19 266733 Seal ............................................................................................................................. 2
20 1374826 Bearing Set (Two On Each Spindle) ............................................................................ 4
20 183614 Bearing Cup ............................................................................................................ 1
20 183615 Bearing Cone .......................................................................................................... 1
21 15227 Cotter Pin..................................................................................................................... 2
22 69029 Cap .............................................................................................................................. 2
23 1461672 Nut ............................................................................................................................... 2
24 1461671 Washer ........................................................................................................................ 2
25 164639 Wear Sleeve ................................................................................................................ 2
26 44542 Oil Seal ........................................................................................................................ 2
27 300937 Nut ............................................................................................................................... 4
28 a 316828 Nut ............................................................................................................................... 4
29 a 296426 Washer (Hardened) ..................................................................................................... 4
30 320161 Washer ........................................................................................................................ 8
31 153716 Seal ............................................................................................................................. 2
32 153717 Wear Sleeve ................................................................................................................ 2
33 1374815 Bearing Set.................................................................................................................. 2
33 156194 Bearing Cup ............................................................................................................ 1
33 156195 Bearing Cone .......................................................................................................... 1
34 185860 Plug ............................................................................................................................. 2
35 324858 Plate ............................................................................................................................ 2
36 293648 Capscrew..................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STEERING AXLE
(S/N F108V-18956X⇒ INC. 18918-18920 EXC. 18931, 18938, 18944-18947, 18953-18955,
19007-19008)

ITEM PART NO. DESCRIPTION QTY

37 324864 Mount........................................................................................................................... 2

996512 Steering Axle Kit (Includes Items 6-7, 11, 16-19, 31-33)............................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 64780
b S/N PENDING PER ECN 64780 ⇒

4-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

5 BRAKE/ACCELERATOR SYST EM

5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

ACCELERATOR ................................................................................................................................................. 5-22


ACCELERATOR PEDAL..................................................................................................................................... 5-24
BRAKE ................................................................................................................................................................. 5-6
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-2
MASTER CYLINDER ........................................................................................................................................... 5-4
PARK BRAKE
LEVER ACTUATED .......................................................................................................................................... 5-8
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-20
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-18
PARK BRAKE LINKAGE
SEAT ACTUATED
S/N PENDING PER ECN 64854⇒ ............................................................................................................. 5-16
⇒S/N PENDING PER ECN 64854 ............................................................................................................. 5-12

©2003 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BRAKE PEDAL LINKAGE (Figure 5-1)

5-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 1389330 Brake Pedal Assembly................................................................................................. 1


2 66359 Bushing ................................................................................................................... 2
3 292682 Lockwasher.................................................................................................................. 2
4 1340979 Tube ............................................................................................................................. 1
5 15180 Washer ........................................................................................................................ 1
6 292576 Capscrew..................................................................................................................... 1
7 316828 Nut ............................................................................................................................... 1
8 136985 Capscrew..................................................................................................................... 1
9 136692 Nut ............................................................................................................................... 3
10 1347048 Master Cylinder (☞ Figure 5-2) ................................................................................. 1
11 287860 Capscrew..................................................................................................................... 2
12 1340998 Spring .......................................................................................................................... 1
13 142 Pin ............................................................................................................................... 1
14 320159 Washer ........................................................................................................................ 2
15 15212 Cotter Pin..................................................................................................................... 1
16 a 387867 Pressure Switch........................................................................................................... 1
16 b 1517939 Pressure Switch........................................................................................................... 1
17 1340902 Tube ............................................................................................................................. 1
18 878833 Tube ............................................................................................................................. 1
19 1343630 Pad .............................................................................................................................. 1
20 16168 Fitting........................................................................................................................... 1
21 14899 Fitting........................................................................................................................... 1
22 878834 Tube ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N F108V-27916A
b S/N F108V-27917A ⇒

©2003 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MASTER CYLINDER (Figure 5-2)

5-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

1347048 Master Cylinder ........................................................................................................... 1


1 1357197 Piston ...................................................................................................................... 1
2 1324029 Pin ........................................................................................................................... 1
3 1357199 Reservoir ................................................................................................................. 1
4 1324048 Cap ..................................................................................................................... 1
5 1357201 Rod.......................................................................................................................... 1
6 1324040 Cover ....................................................................................................................... 1
7 1324041 Washer .................................................................................................................... 1
8 1324042 Snap Ring................................................................................................................ 1
9 1324035 Clevis....................................................................................................................... 1
10 1357196 Piston ...................................................................................................................... 1
11 .. . . . Seal ......................................................................................................................... 2
12 .. . . . Seal ......................................................................................................................... 2

1355305 Seal Kit (Includes Items 11-12) ................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BRAKE (Figure 5-3)

5-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

BRAKE

KEY:
A: Right Hand
B: Left Hand

QTY
ITEM PART NO. DESCRIPTION A B

a 1351938 Brake Assembly ................................................................................................... 1 ..


a 1351939 Brake Assembly ................................................................................................... .. 1
b 1504042 Brake Assembly ................................................................................................... 1 ..
b 1504041 Brake Assembly ................................................................................................... .. 1
1 1334648 Wheel Cylinder ................................................................................................ 1 1
2 1334647 Wheel Cylinder Kit ...................................................................................... 1 1
2 2040959 Cup and Boot Kit..................................................................................... 1 1
3 1361503 Bleeder Screw............................................................................................. 1 1
4 1361504 Bleeder Cap ................................................................................................ 1 1
5 .. . . . Plug............................................................................................................. 1 1
6 1334642 Cover ............................................................................................................... 1 1
7 1515374 Shoe and Lining Assembly Kit (LH and RH) ................................................... 1 1
8 1334639 Shoe Hold Down Kit ........................................................................................ 1 1
9 1334638 Spring Kit......................................................................................................... 2 2
10 1375022 Cable ............................................................................................................... .. 1
10 1375024 Cable ............................................................................................................... 1 ..
11 a 1374081 Backing Plate .................................................................................................. 1 ..
11 b 1508081 Backing Plate .................................................................................................. 1 ..
11 a 1375023 Backing Plate .................................................................................................. .. 1
11 b 1508079 Backing Plate .................................................................................................. .. 1
12 1375048 Parking Brake Kit............................................................................................. .. 1
12 1375049 Parking Brake Kit............................................................................................. 1 ..
13 1360794 Lever................................................................................................................ 1 ..
13 1361505 Lever................................................................................................................ .. 1
14 1360793 Spring .............................................................................................................. 1 1
15 1360792 Cable Assembly .............................................................................................. 1 1
16 1360798 Bolt .................................................................................................................. 2 2
17 .. . . . Nut................................................................................................................... 1 1
18 .. . . . Washer ............................................................................................................ 1 1
19 1361501 Guide............................................................................................................... 1 1
20 1361502 Snap Ring........................................................................................................ 1 1
21 1334645 Adjuster ........................................................................................................... 1 ..
21 1334646 Adjuster ........................................................................................................... .. 1
22 .. . . . Sheave ............................................................................................................ 1 1
23 .. . . . Pin ................................................................................................................... 1 1
24 a 1360796 Strut ..................................................................................................................... 1 ..
24 b 1361507 Strut ..................................................................................................................... .. 1

1379758 Sheave Kit (Includes Items 17-18, 22-23) ........................................................... 1 1

FOOTNOTES:
a ⇒ S/N T056M-44847
b S/N T056M-44848 ⇒

©2003 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE (Figure 5-4)


LEVER ACTUATED

5-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

PARK BRAKE
LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY

1 1531210 Handle ......................................................................................................................... 1


2 1531211 Bracket......................................................................................................................... 1
3 296168 Capscrew..................................................................................................................... 2
4 239503 Nut ............................................................................................................................... 6
5 292681 Lockwasher.................................................................................................................. 6
6 320157 Washer ........................................................................................................................ 4
7 1462535 Cable ........................................................................................................................... 1
8 15039 Nut ............................................................................................................................... 1
9 1462909 Rod End Pin ................................................................................................................ 1
10 15211 Cotter Pin..................................................................................................................... 1
11 1354323 Nut ............................................................................................................................... 2
12 292502 Capscrew..................................................................................................................... 2
13 1383178 Spring .......................................................................................................................... 1
14 182115 Pad .............................................................................................................................. 1
15 1390302 Brake Pedal Assembly................................................................................................. 1
15 66359 Bushing ................................................................................................................... 2
16 1340685 Spring .......................................................................................................................... 1
17 1383179 Bracket......................................................................................................................... 1
18 1383192 Park Brake Lever ......................................................................................................... 1
19 15211 Cotter Pin ................................................................................................................ 1
20 1375036 Spacer ..................................................................................................................... 2
21 1333572 Pin ........................................................................................................................... 1
22 1330998 Spacer ..................................................................................................................... 1
23 1330999 Spacer ..................................................................................................................... 1
24 1331002 Clamp ...................................................................................................................... 2
25 15163 Lockwasher.................................................................................................................. 1
26 136704 Capscrew..................................................................................................................... 2
27 1337017 Retainer ....................................................................................................................... 2
28 1340687 Pin ............................................................................................................................... 2
29 15212 Cotter Pin..................................................................................................................... 2
30 1377661 Bar ............................................................................................................................... 2
31 1462389 Plate ............................................................................................................................ 1
32 1498407 Switch .......................................................................................................................... 1
33 220428 Capscrew..................................................................................................................... 2
34 16865 Nut ............................................................................................................................... 2
35 53162 Lockwasher.................................................................................................................. 2
36 197064 Washer ........................................................................................................................ 2
37 292577 Capscrew..................................................................................................................... 1
38 1340493 Tube ............................................................................................................................. 1
39 15180 Washer ........................................................................................................................ 1
40 374160 Insulator ....................................................................................................................... 1
41 316828 Nut ............................................................................................................................... 1
42 145639 Nut ............................................................................................................................... 1
43 320158 Washer ........................................................................................................................ 2
44 1383180 Plate ............................................................................................................................ 1
45 136749 Capscrew..................................................................................................................... 2
46 136687 Nut ............................................................................................................................... 1
47 296379 Washer ........................................................................................................................ 1
48 320156 Washer ........................................................................................................................ 1
49 1464875 Spacer ......................................................................................................................... 1
50 1462463 Bracket......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE
LEVER ACTUATED

ITEM PART NO. DESCRIPTION QTY

51 1393738 Capscrew..................................................................................................................... 1
52 15134 Washer ........................................................................................................................ 2
53 1375022 Cable (LH) ................................................................................................................... 1
53 1375024 Cable (RH)................................................................................................................... 1
54 15172 Washer ........................................................................................................................ 1
55 1470687 Clamp .......................................................................................................................... 1
56 18697 Capscrew..................................................................................................................... 1
57 292680 Lockwasher.................................................................................................................. 1
58 375984 Washer ........................................................................................................................ 1
59 1477079 Screw........................................................................................................................... 1

5-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-11
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE LINKAGE (Figure 5-5)


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

5-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

PARK BRAKE LINKAGE


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

ITEM PART NO. DESCRIPTION QTY

1 b 276297 Screw........................................................................................................................... 1
2 1389327 Lever (With Raised Hood) ........................................................................................... 1
2 1389333 Lever (Without Raised Hood) ...................................................................................... 1
3 15006 Nut ............................................................................................................................... 4
4 1465197 Spacer (11 in. Motor)................................................................................................... 4
5 139771 Ball Joint ...................................................................................................................... 3
6 15026 Nut ............................................................................................................................... 5
7 1379809 Rod .............................................................................................................................. 1
8 1340140 Plate ............................................................................................................................ 1
9 86936 Washer ........................................................................................................................ 1
10 325599 Cup .............................................................................................................................. 2
11 c 373614 Spring .......................................................................................................................... 1
12 374191 Rod .............................................................................................................................. 1
13 325601 Thrust Bearing ............................................................................................................. 1
14 c 1457855 Plate ............................................................................................................................ 1
15 c 1364869 Lever (9 in. Motor) ....................................................................................................... 1
15 c 1460150 Lever (11 in. Motor) ..................................................................................................... 1
16 300937 Nut ............................................................................................................................... 1
17 320162 Washer ........................................................................................................................ 2
18 203606 Bushing........................................................................................................................ 1
19 293650 Capscrew..................................................................................................................... 1
20 c 1364873 Bracket (9 in. Motor) .................................................................................................... 1
20 c 1460158 Bracket (11 in. Motor) .................................................................................................. 1
21 136681 Capscrew..................................................................................................................... 6
22 292681 Lockwasher.................................................................................................................. 6
23 1340147 Spring .......................................................................................................................... 1
24 307343 Brake Assembly (☞ Figure 5-7) ................................................................................. 1
25 1340149 Spacer ......................................................................................................................... 2
26 1340148 Hub .............................................................................................................................. 1
27 361973 Spacer ......................................................................................................................... 1
28 292529 Capscrew..................................................................................................................... 1
29 15156 Lockwasher.................................................................................................................. 7
30 16870 Capscrew..................................................................................................................... 4
31 16865 Nut ............................................................................................................................... 2
32 374160 Insulator ....................................................................................................................... 1
33 d 1301990 Switch .......................................................................................................................... 1
33 e 1498407 Switch .......................................................................................................................... 1
34 220428 Capscrew..................................................................................................................... 2
35 197064 Washer ........................................................................................................................ 1
36 d 1364442 Wire Harness............................................................................................................... 1
36 e 2046754 Wire Harness............................................................................................................... 1
37 355186 Nut ............................................................................................................................... 1
38 a 375481 Spring .......................................................................................................................... 1
39 18508 Capscrew..................................................................................................................... 1
40 191941 Nut ............................................................................................................................... 1
41 1364273 Washer ........................................................................................................................ 2

©2003 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE LINKAGE


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

ITEM PART NO. DESCRIPTION QTY

42 15155 Lockwasher.................................................................................................................. 1
43 53162 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a Suspension Seat
b Use Adhesive Sealant 251099 As Required
c With Seat Brake
d ⇒ S/N F108V-24517Y EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405
e S/N F108V-24518Y ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24304-24402, 24404-24405

5-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-15
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE LINKAGE (Figure 5-6)


SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

5-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

PARK BRAKE LINKAGE


SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

ITEM PART NO. DESCRIPTION QTY

1 1495981 Controller ..................................................................................................................... 1


2 1476421 Washer ........................................................................................................................ 4
3 287816 Capscrew..................................................................................................................... 2
4 292680 Lockwasher.................................................................................................................. 2
5 136687 Nut ............................................................................................................................... 2
6 1512081 Spacer (9 in. Traction Motor) ....................................................................................... 1
6 1498063 Spacer (11 in. Traction Motor) ..................................................................................... 1
7 1498965 Brake Assembly ........................................................................................................... 1
8 296010 Capscrew..................................................................................................................... 8
9 292681 Lockwasher.................................................................................................................. 4
10 1495956 Bracket......................................................................................................................... 1
11 296226 Capscrew..................................................................................................................... 2
12 1495980 Solenoid....................................................................................................................... 1
13 1499243 Pin ............................................................................................................................... 1
14 1499327 Clevis ........................................................................................................................... 1
15 15086 Nut ............................................................................................................................... 1
16 1340147 Spring .......................................................................................................................... 1
17 1318690 Pin ............................................................................................................................... 1
18 1351689 Cotter Pin..................................................................................................................... 2
19 1495967 Brake Drum.................................................................................................................. 1
20 1499236 Spacer ......................................................................................................................... 1
21 1510876 Washer ........................................................................................................................ 1
22 292683 Lockwasher.................................................................................................................. 1
23 246001 Capscrew..................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE (Figure 5-7)


SEAT ACTUATED
(⇒S/N PENDING PER ECN 64854)

ITEM PART NO. DESCRIPTION QTY

307343 Brake Assembly ........................................................................................................... 1


1 201972 Mounting Plate ........................................................................................................ 1
2 1365277 Cam Arm ................................................................................................................. 1
3 201982 Stud..................................................................................................................... 1
4 15055 Nut ...................................................................................................................... 1
5 15155 Lockwasher ......................................................................................................... 1
6 1316442 Lever........................................................................................................................ 1
7 201978 Actuator Arm ........................................................................................................... 2
8 201974 Washer .................................................................................................................... 1
9 201975 Nut........................................................................................................................... 1
10 18500 Washer .................................................................................................................... 1
11 201986 Brake Shoe Kit ........................................................................................................ 1
11 .. . . . Brake Shoe ......................................................................................................... 2
12 201988 Spring.................................................................................................................. 2
13 15004 Nut ...................................................................................................................... 3
14 201977 Washer .................................................................................................................... 2
15 201985 Brake Drum ............................................................................................................. 1
16 201976 Drive Block .............................................................................................................. 2

5-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

5-19
UNIT CODE F108
NORTH AMERICA 08/2003

PARK BRAKE (Figure 5-8)


SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

5-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

PARK BRAKE
SEAT ACTUATED
(S/N PENDING PER ECN 64854⇒)

ITEM PART NO. DESCRIPTION QTY

1498965 Brake Assembly ........................................................................................................... 1


1 1547471 Lever........................................................................................................................ 1
2 1327196 Shoe and Lining ...................................................................................................... 1
3 1547472 Spring ...................................................................................................................... 1
4 1547469 Plate ........................................................................................................................ 1
5 1547470 Ring ......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

ACCELERATOR (Figure 5-9)

5-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

ACCELERATOR

ITEM PART NO. DESCRIPTION QTY

1 1340988 Accelerator Pedal (☞ Figure 5-10) ............................................................................ 1


1 1377414 Accelerator Pedal (☞ Figure 5-10) ............................................................................ 1
2 1340983 Bracket......................................................................................................................... 1
3 1340985 Tube ............................................................................................................................. 1
4 292521 Capscrew..................................................................................................................... 1
5 320159 Washer ........................................................................................................................ 2
6 292682 Lockwasher.................................................................................................................. 3
7 136692 Nut ............................................................................................................................... 3
8 176640 Capscrew..................................................................................................................... 2
9 1364281 Stop ............................................................................................................................. 2
10 251099 Adhesive ...................................................................................................................... AR
11 1335110 Switch .......................................................................................................................... 1
12 220312 Screw........................................................................................................................... 4
13 197066 Washer ........................................................................................................................ 4
14 15163 Lockwasher.................................................................................................................. 4
15 325799 Electrical Connector .................................................................................................... 1
16 15039 Nut ............................................................................................................................... 4
17 296166 Capscrew..................................................................................................................... 2
18 292681 Lockwasher.................................................................................................................. 5
19 320157 Washer ........................................................................................................................ 3
20 239503 Nut ............................................................................................................................... 6
21 1340984 Plate ............................................................................................................................ 1
22 1354990 Sensor ......................................................................................................................... 1
23 915474 Insulator ....................................................................................................................... 1
24 1340989 Spring .......................................................................................................................... 1
25 214364 Capscrew..................................................................................................................... 1
26 114312 Strap Clamp................................................................................................................. 1
27 287860 Capscrew..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

ACCELERATOR PEDAL (Figure 5-10)

5-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

ACCELERATOR PEDAL

KEY:
A: Monotrol Pedal
B: Forward/Reverse

QTY
ITEM PART NO. DESCRIPTION A B

1340988 Accelerator Pedal ................................................................................................ .. 1


1377414 Accelerator Pedal ................................................................................................ 1 ..
1 1340975 Pedal ............................................................................................................... 1 ..
1 1340976 Pedal ............................................................................................................... .. 1
2 368618 Bushing ........................................................................................................... 2 2
3 310436 Pin ................................................................................................................... 1 1
4 1340470 Pad .................................................................................................................. 1 ..
4 352885 Pad .................................................................................................................. .. 1
5 a 1451309 Switch Assembly ............................................................................................. 1 ..
5 b 1475250 Switch Assembly ............................................................................................. 1 ..
5 b 1468471 Switch (Forward) ......................................................................................... 1 ..
5 b 1475249 Switch (Reverse)......................................................................................... 1 ..
6 325699 Spring .............................................................................................................. 2 ..
7 53162 Lockwasher ..................................................................................................... 4 ..
8 16865 Nut................................................................................................................... 4 ..
9 a 16708 Screw .............................................................................................................. 6 ..
10 15931 Lockwasher ..................................................................................................... 4 ..
11 362036 Washer ............................................................................................................ 2 ..
12 114312 Strap Clamp .................................................................................................... 3 ..
13 a 1306621 Washer ............................................................................................................ 2 ..
14 b 220428 Capscrew ........................................................................................................ 4 ..
15 b 16708 Screw .............................................................................................................. 4 ..

FOOTNOTES:
a ⇒ S/N F108V-19499 INC. 19504, 19513 EXC. 19451, 19482, 19487
b S/N F108V-19500 ⇒ INC. 19451, 19482, 19487 EXC. 19504, 19513

©2003 HYSTER COMPANY See Service Manual 5-25


for service procedures.
NOTES

5-26
UNIT CODE F108
08/2003 NORTH AMERICA

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6-48
THREE FUNCTION ........................................................................................................................................ 6-44
CONTROL VALVE ATTACHING PARTS............................................................................................................. 6-38
HAND LEVER..................................................................................................................................................... 6-42
HYDRAULIC ......................................................................................................................................................... 6-2
HYDRAULIC MOTOR
CLOSED CONSTRUCTION
S/N F108V-24374Y⇒.................................................................................................................................. 6-34
CLOSED CONSTRUCTION WITH BWI ......................................................................................................... 6-30
OPEN CONSTRUCTION
S/N F108V-24374Y⇒ For Motor 2045529, S/N F108V-24579Y⇒ For Motor 2045528 .............................. 6-26
OPEN CONSTRUCTION WITH BWI .............................................................................................................. 6-28
OPEN CONSTRUCTION WITHOUT BWI ...................................................................................................... 6-22
OPTIONAL
⇒S/N F108V-24373Y .............................................................................................................................. 6-24
WITH BWI
OPTIONAL
⇒S/N F108V-24374Y .............................................................................................................................. 6-32
HYDRAULIC MOTOR MOUNT............................................................................................................................. 6-6
HYDRAULIC PUMP
12 CC................................................................................................................................................................ 6-8
OPTIONAL .................................................................................................................................................. 6-10
19 CC.............................................................................................................................................................. 6-18
19 CC SINGLE GEAR
OPTIONAL .................................................................................................................................................. 6-20
LOW NOISE.................................................................................................................................................... 6-14
OPTIONAL .................................................................................................................................................. 6-16
OPTIONAL...................................................................................................................................................... 6-12
HYDRAULIC TANK............................................................................................................................................. 6-52
TILT CYLINDER ................................................................................................................................................. 6-36

©2003 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC (Figure 6-1)

6-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 e 1340901 Tube ............................................................................................................................. 1


2 e 1340900 Tube ............................................................................................................................. 1
3 e 17321 Fitting........................................................................................................................... 2
3 c 17321 Fitting........................................................................................................................... 4
4 e 1359620 Clamp .......................................................................................................................... 2
4 c 1359620 Clamp .......................................................................................................................... 4
5 e 1361142 Plate ............................................................................................................................ 1
5 c 1361142 Plate ............................................................................................................................ 2
6 e 214364 Capscrew..................................................................................................................... 1
6 c 214364 Capscrew..................................................................................................................... 2
7 e 239503 Nut ............................................................................................................................... 2
7 c 239503 Nut ............................................................................................................................... 3
8 e 292681 Lockwasher.................................................................................................................. 2
8 c 292681 Lockwasher.................................................................................................................. 3
9 e 320157 Washer ........................................................................................................................ 2
9 c 320157 Washer ........................................................................................................................ 3
10 c 1340697 Tube ............................................................................................................................. 1
11 c 1340698 Tube ............................................................................................................................. 1
12 127045 Clamp .......................................................................................................................... 4
13 1340905 Hose ............................................................................................................................ 1
14 1337159 Filter............................................................................................................................. 1
15 136749 Capscrew..................................................................................................................... 1
16 1340904 Hose ............................................................................................................................ 1
17 354077 Hose ............................................................................................................................ 1
18 361984 Hose ............................................................................................................................ 1
19 188227 Fitting........................................................................................................................... 2
20 361984 Hose ............................................................................................................................ 2
21 1364258 Hose ............................................................................................................................ 1
22 239784 Fitting........................................................................................................................... 4
22 16481 O-Ring ..................................................................................................................... 1
23 986258 Hose ............................................................................................................................ 1
24 b 1340659 Hose ............................................................................................................................ 1
24 a 1364671 Hose ............................................................................................................................ 1
25 b 160266 Fitting........................................................................................................................... 2
26 b 61056 O-Ring ......................................................................................................................... 1
27 b 136985 Capscrew..................................................................................................................... 8
28 b 292682 Lockwasher.................................................................................................................. 8
29 b 190757 Fitting........................................................................................................................... 2
30 b 15866 O-Ring ......................................................................................................................... 1
31 b 1321928 Fitting (Optional) .......................................................................................................... 1
31 b 222584 Fitting........................................................................................................................... 1
32 1455066 Hydraulic Pump (Kayaba) (☞ Figure 6-3) .................................................................. 1
32 1374878 Hydraulic Pump (Haldex) (☞ Figure 6-4) ................................................................... 1
32 b 2034900 Hydraulic Pump (☞ Figure 6-6) ................................................................................. 1
32 b 1343827 Hydraulic Pump (☞ Figure 6-8) ................................................................................. 1
33 a 16542 Fitting........................................................................................................................... 1
33 16485 O-Ring ..................................................................................................................... 1
34 a 1321929 Fitting (Optional) .......................................................................................................... 1
34 a 362034 Fitting........................................................................................................................... 1
35 1366081 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2
35 1366085 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

36 1340637 Hose ............................................................................................................................ 1


37 1382674 Hose ............................................................................................................................ 1
38 369804 Clamp .......................................................................................................................... 2
39 a 16486 O-Ring ......................................................................................................................... 1
40 d 1510058 Key............................................................................................................................... 2

FOOTNOTES:
a 12 cc
b 19 cc and Low Noise
c Four Function
d Not Illustrated
e Three Function

6-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-5
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR MOUNT (Figure 6-2)

6-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR MOUNT

ITEM PART NO. DESCRIPTION QTY

1 316835 Nut ............................................................................................................................... 1


2 361958 Hydraulic Motor (☞ Figure 6-10) ............................................................................... 1
2 1390292 Hydraulic Motor Assembly (☞ Figure 6-11) ............................................................... 1
2 2045528 Hydraulic Motor (☞ Figure 6-12) ............................................................................... 1
2 2045529 Hydraulic Motor (☞ Figure 6-12) ............................................................................... 1
2 324845 Hydraulic Motor (☞ Figure 6-13) ............................................................................... 1
2 1390181 Hydraulic Motor (☞ Figure 6-14) ............................................................................... 1
2 1390293 Hydraulic Motor (☞ Figure 6-15) ............................................................................... 1
2 1390294 Hydraulic Motor (☞ Figure 6-15) ............................................................................... 1
3 320157 Washer ........................................................................................................................ 2
4 355327 Bumper ........................................................................................................................ 1
5 176640 Capscrew..................................................................................................................... 1
6 b 292682 Lockwasher.................................................................................................................. 4
6 c 292681 Lockwasher.................................................................................................................. 4
7 1453260 Coupler ........................................................................................................................ 1
7 389823 Insert ....................................................................................................................... 1
8 1455066 Hydraulic Pump (Kayaba) (☞ Figure 6-3) .................................................................. 1
8 1374878 Hydraulic Pump (Haldex) (☞ Figure 6-4) ................................................................... 1
8 2034900 Hydraulic Pump (☞ Figure 6-6) ................................................................................. 1
8 1343827 Hydraulic Pump (☞ Figure 6-8) ................................................................................. 1
9 15156 Lockwasher.................................................................................................................. 2
10 16805 Capscrew..................................................................................................................... 2
11 b 136692 Nut ............................................................................................................................... 4
11 c 239503 Nut ............................................................................................................................... 4
12 15178 Washer ........................................................................................................................ 2
13 373875 Grommet...................................................................................................................... 2
14 293614 Capscrew..................................................................................................................... 6
15 292681 Lockwasher.................................................................................................................. 6
16 1518932 Bracket......................................................................................................................... 1
17 325058 Rod .............................................................................................................................. 1
18 b 287854 Capscrew..................................................................................................................... 3
18 c 293614 Capscrew..................................................................................................................... 3
19 b 136985 Capscrew..................................................................................................................... 1
19 c 176640 Capscrew..................................................................................................................... 1
20 355374 Clamp .......................................................................................................................... 2
21 1351150 Wire Harness............................................................................................................... 1
22 1362277 Static Strap .................................................................................................................. 1
23 b 320159 Washer ........................................................................................................................ 1
24 c 320158 Washer ........................................................................................................................ 5
25 a 1510058 Key............................................................................................................................... 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N F108V-19339 INC. 19341, 19343, 19344-19348 EXC. 19309-19313, 19325, 19328, 19330, 19333
c S/N F108V-19340 ⇒ INC. 19309-19313, 19325, 19328, 19330, 19333 EXC. 19341, 19343, 19344-19348

©2003 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-3)


12 CC

ITEM PART NO. DESCRIPTION QTY

1455066 Hydraulic Pump (Kayaba) ............................................................................................ 1


1 1459239 Cover ....................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 1459372 Gear Set .................................................................................................................. 1
4 .. . . . Bushing ............................................................................................................... 2
5 .. . . . Bushing ............................................................................................................... 2
6 .. . . . Drive Gear........................................................................................................... 1
7 .. . . . Driven Gear......................................................................................................... 1
8 1459240 Mounting Flange...................................................................................................... 1
9 .. . . . Seal (Body).............................................................................................................. 2
10 .. . . . Seal (Bushing)......................................................................................................... 2
11 1459371 Bolt .......................................................................................................................... 4
12 .. . . . Oil Seal.................................................................................................................... 1
13 .. . . . Snap Ring................................................................................................................ 1
14 26617 Key .......................................................................................................................... 1

1459238 Seal Kit (Includes Items 9-10, 12-13) .......................................................................... 1

6-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-9
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-4)


12 CC
OPTIONAL

6-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC PUMP
12 CC
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

1374878 Hydraulic Pump (Haldex)............................................................................................. 1


1 2303239 Retaining Ring......................................................................................................... 1
2 .. . . . Seal ......................................................................................................................... 2
3 2308872 Flange ..................................................................................................................... 1
4 2309481 Pin ........................................................................................................................... 4
5 .. . . . Seal ......................................................................................................................... 2
6 .. . . . Back-Up Ring .......................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 1376425 Cover ....................................................................................................................... 1
9 1376426 Bolt .......................................................................................................................... 4
10 .. . . . Housing ................................................................................................................... 1
11 .. . . . Idler Gear ................................................................................................................ 1
12 .. . . . Drive Gear ............................................................................................................... 1
13 .. . . . Bearing Block .......................................................................................................... 2
14 a 1510058 Key .......................................................................................................................... 1

1376427 Flange Kit (Includes Items 1-4).................................................................................... 1


1377252 Flange Kit (Includes Items 1-2, 4)................................................................................ 1
1371746 Seal Kit (Includes Items 2, 5-7) ................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-5)


OPTIONAL

ITEM PART NO. DESCRIPTION QTY

2041876 Pump (12 cc) ............................................................................................................... 1


2042516 Pump (19 cc) ............................................................................................................... 1
384383 Seal Kit .................................................................................................................... 1
1489349 Shaft Seal................................................................................................................ 1
39387 O-Ring ..................................................................................................................... 1

6-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-13
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-6)


LOW NOISE

6-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC PUMP
LOW NOISE

ITEM PART NO. DESCRIPTION QTY

2034900 Hydraulic Pump ........................................................................................................... 1


1 1459239 Cover ....................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 1459378 Gear Set .................................................................................................................. 1
4 .. . . . Bushing ............................................................................................................... 2
5 .. . . . Bushing ............................................................................................................... 2
6 .. . . . Bushing (Center)................................................................................................. 2
7 .. . . . Drive Gear (Rear) ............................................................................................... 1
8 .. . . . Driven Gear......................................................................................................... 2
9 .. . . . Drive Gear (Front) ............................................................................................... 1
10 1459240 Mounting Flange...................................................................................................... 1
11 .. . . . Seal (Body).............................................................................................................. 2
12 .. . . . Seal (Bushing)......................................................................................................... 2
13 1459377 Bolt .......................................................................................................................... 4
14 .. . . . Oil Seal.................................................................................................................... 1
15 .. . . . Snap Ring................................................................................................................ 1
16 26617 Key .......................................................................................................................... 1

1459238 Seal Kit (Includes Items 11-12, 14-15) ........................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-7)


LOW NOISE
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

2036668 Hydraulic Pump (Low Noise) ....................................................................................... 1

6-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-17
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-8)


19 CC

6-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC PUMP
19 CC

ITEM PART NO. DESCRIPTION QTY

1343827 Hydraulic Pump ........................................................................................................... 1


1 2303239 Retaining Ring......................................................................................................... 1
2 .. . . . Seal ......................................................................................................................... 2
3 1377253 Flange ..................................................................................................................... 1
4 2309481 Pin ........................................................................................................................... 4
5 .. . . . Seal ......................................................................................................................... 2
6 .. . . . Back-Up Ring .......................................................................................................... 2
7 .. . . . O-Ring ..................................................................................................................... 2
8 1376425 Cover ....................................................................................................................... 1
9 1377254 Bolt .......................................................................................................................... 4
10 .. . . . Housing ................................................................................................................... 1
11 .. . . . Idler Gear ................................................................................................................ 1
12 .. . . . Drive Gear ............................................................................................................... 1
13 .. . . . Bearing Block .......................................................................................................... 2
14 a 1510058 Key .......................................................................................................................... 1

1376427 Flange Kit (Includes Items 1-2, 4)................................................................................ 1


1377252 Flange Kit (Includes Items 1-4).................................................................................... 1
1371746 Seal Kit (Includes Items 2, 5-7) ................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2003 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC PUMP (Figure 6-9)


19 CC SINGLE GEAR
OPTIONAL

ITEM PART NO. DESCRIPTION QTY

1455761 Pump ........................................................................................................................... 1


1459242 Gear Set .................................................................................................................. 1
1459239 Cover ....................................................................................................................... 1
1459240 Mounting Flange...................................................................................................... 1
1459241 Bolt .......................................................................................................................... 4
26617 Key .......................................................................................................................... 1

6-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-21
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-10)


OPEN CONSTRUCTION WITHOUT BWI

6-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI

ITEM PART NO. DESCRIPTION QTY

361958 Hydraulic Motor............................................................................................................ 1


1 360928 Cover (Top) (CE) ..................................................................................................... 1
2 366096 Cover (Bottom) (CE)................................................................................................ 1
3 366094 Support.................................................................................................................... 1
4 362118 Brush ....................................................................................................................... 4
5 360937 Yoke......................................................................................................................... 1
6 328760 Spring ...................................................................................................................... 8
7 360938 Connector................................................................................................................ 1
8 360939 Connector................................................................................................................ 1
9 366095 Field Coil ................................................................................................................. 1
10 328758 Stud and Nut Assembly........................................................................................... 2
11 360926 Ball Bearing ............................................................................................................. 1
12 360930 Armature ................................................................................................................. 1
13 386622 Fan ...................................................................................................................... 1
14 360935 Ball Bearing ............................................................................................................. 1
15 366089 Bracket (DE) ............................................................................................................ 1
16 360933 Cover (DE) .............................................................................................................. 1
17 360936 Key .......................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-11)


OPEN CONSTRUCTION WITHOUT BWI
OPTIONAL
(⇒S/N F108V-24373Y)

6-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BWI
OPTIONAL
(⇒S/N F108V-24373Y)

ITEM PART NO. DESCRIPTION QTY

1390292 Hydraulic Motor Assembly ........................................................................................... 1


1 1389470 Field Ring ................................................................................................................ 1
2 17151 Capscrew ............................................................................................................ 8
3 1326871 Nut (Plastic)............................................................................................................. 2
4 2034284 End Head (CE) ........................................................................................................ 1
5 2050275 Holder and Ring Assembly...................................................................................... 1
6 2309528 Screw ...................................................................................................................... 4
7 2311308 Screw ...................................................................................................................... 10
8 2034307 Brush Assembly ...................................................................................................... 8
9 1326868 Terminal Assembly .................................................................................................. 1
10 1326872 End Head (DE) ........................................................................................................ 1
11 2302675 Ball Bearing ............................................................................................................. 1
12 1389603 Armature ................................................................................................................. 1
13 1389601 Ball Bearing ............................................................................................................. 1
14 2306090 Screw ...................................................................................................................... 8
15 1389598 Brush Spring ........................................................................................................... 8
16 1389471 Fan .......................................................................................................................... 1
17 2307221 Washer .................................................................................................................... 1
18 7882 Key .......................................................................................................................... 1
19 1389472 Cover (CE) .............................................................................................................. 1
20 220361 Screw ...................................................................................................................... 1
21 2303700 Nut........................................................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-12)


OPEN CONSTRUCTION
(S/N F108V-24374Y⇒ For Motor 2045529, S/N F108V-24579Y⇒ For Motor 2045528)

6-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION
(S/N F108V-24374Y⇒ For Motor 2045529, S/N F108V-24579Y⇒ For Motor 2045528)

ITEM PART NO. DESCRIPTION QTY

b 2045528 Hydraulic Motor............................................................................................................ 1


a 2045529 Hydraulic Motor............................................................................................................ 1
1 1507427 Shield (D)..................................................................................................................... 1
2 1502092 Ball Bearing ................................................................................................................. 1
3 1502093 Lockring ....................................................................................................................... 1
4 1507425 Armature (With Fan) .................................................................................................... 1
5 a 1507426 Frame .......................................................................................................................... 1
5 b 1502090 Frame .......................................................................................................................... 1
6 1502094 Screw........................................................................................................................... 6
7 1502095 Washer (Spring)........................................................................................................... 6
8 1502097 Brush Holder................................................................................................................ 1
9 1502098 Screw........................................................................................................................... 8
10 1502099 Screw........................................................................................................................... 4
11 1502100 Washer ........................................................................................................................ 4
12 1502101 Lockwasher.................................................................................................................. 4
13 1502103 Ball Bearing ................................................................................................................. 1
14 1502110 Washer ........................................................................................................................ 1
15 b 1507428 Shield (N)..................................................................................................................... 1
15 a 1507429 Shield (N)..................................................................................................................... 1
16 1507463 Key (Woodruff)............................................................................................................. 1
17 a 1507461 Connector .................................................................................................................... 1
18 b 1502113 Brush ........................................................................................................................... 8
18 a 1507462 Brush ........................................................................................................................... 8
19 1507430 Housing ....................................................................................................................... 1
20 1502120 Brush Connection ........................................................................................................ 1
21 1502107 Nut ............................................................................................................................... 1
22 1502106 Lockwasher.................................................................................................................. 1
23 1502109 Nut ............................................................................................................................... 1
24 1502108 Disc (Spring)................................................................................................................ 1
25 1502104 Bushing........................................................................................................................ 2
26 1502105 Washer (Tooth) ............................................................................................................ 1
27 1502111 Screw........................................................................................................................... 4
28 1502095 Washer (Spring)........................................................................................................... 10
29 1502114 Cover ........................................................................................................................... 1
30 1502115 Spring Cover................................................................................................................ 2

FOOTNOTES:
a With BDI and Temperature Sensor
b Without BDI and Temperature Sensor

©2003 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-13)


OPEN CONSTRUCTION WITH BWI

6-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
OPEN CONSTRUCTION WITH BWI

ITEM PART NO. DESCRIPTION QTY

324845 Hydraulic Motor............................................................................................................ 1


1 360928 Cover (Top) (CE) ..................................................................................................... 1
2 366091 Cover (Bottom) (CE)................................................................................................ 1
3 366092 Bushing ................................................................................................................... 2
4 366087 Support.................................................................................................................... 1
5 1312816 Brush (Optional) ...................................................................................................... 4
5 366090 Brush ....................................................................................................................... 4
6 360937 Yoke......................................................................................................................... 1
7 328760 Spring ...................................................................................................................... 8
8 360938 Connector................................................................................................................ 1
9 360939 Connector................................................................................................................ 1
10 366088 Field Coil ................................................................................................................. 1
10 .. . . . Thermostat.......................................................................................................... 1
11 328758 Stud and Nut Assembly....................................................................................... 2
12 360926 Ball Bearing ............................................................................................................. 1
13 360930 Armature ................................................................................................................. 1
14 386622 Fan ...................................................................................................................... 1
15 .. . . . Bushing ................................................................................................................... 1
16 360935 Ball Bearing ............................................................................................................. 1
17 366089 Bracket (DE) ............................................................................................................ 1
18 360933 Cover (DE) .............................................................................................................. 1
19 360936 Key .......................................................................................................................... 1

1309843 Thermostat Kit (Includes Items 10, 15)........................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-14)


CLOSED CONSTRUCTION WITH BWI

6-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
CLOSED CONSTRUCTION WITH BWI

ITEM PART NO. DESCRIPTION QTY

1390181 Hydraulic Motor............................................................................................................ 1


1 360928 Cover (Top) (CE) ..................................................................................................... 1
2 366091 Cover (Bottom) (CE)................................................................................................ 1
3 366092 Bushing ................................................................................................................... 2
4 366087 Support.................................................................................................................... 1
5 1312816 Brush (Optional) ...................................................................................................... 4
5 366090 Brush ....................................................................................................................... 4
6 360937 Yoke......................................................................................................................... 1
7 328760 Spring ...................................................................................................................... 8
8 360938 Connector................................................................................................................ 1
9 360939 Connector................................................................................................................ 1
10 366088 Field Coil ................................................................................................................. 1
10 .. . . . Thermostat.......................................................................................................... 1
11 328758 Stud and Nut Assembly....................................................................................... 2
12 360926 Ball Bearing ............................................................................................................. 1
13 360930 Armature ................................................................................................................. 1
14 386622 Fan ...................................................................................................................... 1
15 .. . . . Bushing ................................................................................................................... 1
16 360935 Ball Bearing ............................................................................................................. 1
17 366089 Bracket (DE) ............................................................................................................ 1
18 360933 Cover (DE) .............................................................................................................. 1
19 360936 Key .......................................................................................................................... 1
20 368565 Head Band Kit ............................................................................................................. 1

1309843 Thermostat Kit (Includes Items 10, 15)........................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-15)


WITH BWI
OPTIONAL
(⇒S/N F108V-24374Y)

6-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
WITH BWI
OPTIONAL
(⇒S/N F108V-24374Y)

KEY:
A: Open Construction
B: Closed Construction

QTY
ITEM PART NO. DESCRIPTION A B

1390294 Hydraulic Motor.................................................................................................... .. 1


1390293 Hydraulic Motor.................................................................................................... 1 ..
1 1326864 Field Ring ........................................................................................................ 1 1
2 17151 Capscrew .................................................................................................... 8 8
3 1326871 Nut (Plastic)..................................................................................................... 2 2
4 1326874 End Head (CE) ................................................................................................ 1 1
5 2050275 Holder and Ring Assembly.............................................................................. 1 1
6 2309528 Screw .............................................................................................................. 4 4
7 2311308 Screw .............................................................................................................. 12 12
8 1389604 Brush Assembly .............................................................................................. 4 4
9 1326868 Terminal Assembly .......................................................................................... 1 1
10 1326872 End Head (DE) ................................................................................................ 1 1
11 2302675 Ball Bearing ..................................................................................................... 1 1
12 1389603 Armature ......................................................................................................... 1 1
13 1389601 Ball Bearing ..................................................................................................... 1 1
14 2306090 Screw .............................................................................................................. 8 8
15 1389598 Brush Spring ................................................................................................... 8 8
16 1389471 Fan .................................................................................................................. 1 1
17 2307221 Washer ............................................................................................................ 1 1
18 7882 Key .................................................................................................................. 1 1
19 1389473 Cover (CE) ...................................................................................................... 1 ..
20 1345712 Cover (CE) ...................................................................................................... .. 1
21 1345713 Cover (DE) ...................................................................................................... .. 1
22 220361 Screw .............................................................................................................. .. 2
22 220361 Screw .............................................................................................................. 1 ..
23 2303700 Nut................................................................................................................... .. 2
23 2303700 Nut................................................................................................................... 1 ..
24 2310597 Sensor ............................................................................................................. 1 1
25 2308373 Electrical Connector ........................................................................................ 2 2
26 2310058 Jumper ............................................................................................................ 1 1

©2003 HYSTER COMPANY See Service Manual 6-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC MOTOR (Figure 6-16)


CLOSED CONSTRUCTION
(S/N F108V-24374Y⇒)

6-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC MOTOR
CLOSED CONSTRUCTION
(S/N F108V-24374Y⇒)

ITEM PART NO. DESCRIPTION QTY

2045529 Hydraulic Motor............................................................................................................ 1


1 1507427 Shield (D)..................................................................................................................... 1
2 1502092 Ball Bearing ................................................................................................................. 1
3 1502093 Lockring ....................................................................................................................... 1
4 1507425 Armature...................................................................................................................... 1
5 1507426 Frame .......................................................................................................................... 1
6 1502094 Screw........................................................................................................................... 6
7 1502095 Washer (Spring)........................................................................................................... 6
8 1502097 Brush Holder................................................................................................................ 1
9 1502098 Screw........................................................................................................................... 8
10 1502099 Screw........................................................................................................................... 4
11 1502100 Washer ........................................................................................................................ 4
12 1502101 Lockwasher.................................................................................................................. 4
13 1502103 Ball Bearing ................................................................................................................. 1
14 1502110 Washer ........................................................................................................................ 1
15 1507429 Shield (N)..................................................................................................................... 1
16 1507463 Key (Woodruff)............................................................................................................. 1
17 1507461 Connector .................................................................................................................... 1
18 1507462 Brush ........................................................................................................................... 8
19 1507430 Housing ....................................................................................................................... 1
20 1502102 Connection .................................................................................................................. 1
21 1502107 Nut ............................................................................................................................... 1
22 1502106 Lockwasher.................................................................................................................. 1
23 1502109 Nut ............................................................................................................................... 1
24 1502108 Disc (Spring)................................................................................................................ 1
25 1502104 Bushing........................................................................................................................ 2
26 1502105 Washer (Tooth) ............................................................................................................ 1
27 1502111 Screw........................................................................................................................... 4
28 1502095 Washer (Spring)........................................................................................................... 10
29 1504450 Cover (Commutator End)............................................................................................. 1
30 220361 Screw........................................................................................................................... 2
31 2303700 Nut ............................................................................................................................... 2
32 1504529 Cover (Drive End) ........................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 6-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TILT CYLINDER (Figure 6-17)

6-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TILT CYLINDER

KEY:
A: 5 Forward
B: 10 Forward

QTY
ITEM PART NO. DESCRIPTION A B

1366081 Tilt Cylinder.......................................................................................................... 1 ..


1366085 Tilt Cylinder.......................................................................................................... .. 1
1 1366083 Tube................................................................................................................. 1 ..
1 1366086 Tube................................................................................................................. .. 1
2 1338744 Gland............................................................................................................... 1 1
3 1338740 Rod.................................................................................................................. .. 1
3 1366082 Rod.................................................................................................................. 1 ..
4 1383062 Wiper Ring....................................................................................................... 1 1
5 1381082 Seal ................................................................................................................. 1 1
6 154375 Back-Up Ring .................................................................................................. 1 1
7 46388 O-Ring ............................................................................................................. 1 1
8 2302899 Nut................................................................................................................... 1 1
9 1338741 Piston .............................................................................................................. 1 1
10 a 59583 O-Ring ............................................................................................................. 1 1
11 b 2044370 Seal (Piston).................................................................................................... 1 1

1492644 Seal Kit (Includes Items 4-7, 11) ......................................................................... 1 1

FOOTNOTES:
a ⇒ D/B 01/2002
b D/B 03/2002 ⇒

©2003 HYSTER COMPANY See Service Manual 6-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL VALVE ATTACHING PARTS (Figure 6-18)

6-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1340672 Hydraulic Control Valve (☞ Figure 6-20) ........................................................... 1 1


1 1340673 Hydraulic Control Valve (☞ Figure 6-21) ........................................................... 1 1
2 16541 Fitting................................................................................................................... 2 2
2 16484 O-Ring ............................................................................................................. 1 1
3 2026802 Isolator ................................................................................................................. 2 2
4 16559 Fitting................................................................................................................... 2 2
4 16484 O-Ring ............................................................................................................. 1 1
5 374160 Insulator ............................................................................................................... 3 4
6 1364272 Capscrew............................................................................................................. 2 2
7 1388309 Isolator ................................................................................................................. 2 2
8 324972 Bracket................................................................................................................. 2 2
9 317594 Mount................................................................................................................... 2 2
10 1356113 Washer ................................................................................................................ 4 4
11 292682 Lockwasher.......................................................................................................... 6 6
12 136692 Nut ....................................................................................................................... 6 6
13 296174 Capscrew............................................................................................................. 4 4
14 1340745 Link (With Raised Battery)................................................................................... 3 4
14 1340504 Link (Without Raised Battery).............................................................................. 3 4
15 15172 Washer ................................................................................................................ 3 4
16 1340703 Pin ....................................................................................................................... 3 4
17 15211 Cotter Pin............................................................................................................. 3 4
18 a 2033674 Plate (With Raised Battery) ................................................................................. 1 1
18 b 1468406 Plate (With Raised Battery) ................................................................................. 1 1
18 a 2033673 Plate (Without Raised Battery) ............................................................................ 1 1
18 b 1468398 Plate (Without Raised Battery) ............................................................................ 1 1
19 1362273 Link ...................................................................................................................... 3 4
20 18460 Capscrew............................................................................................................. 6 8
21 221341 Nut ....................................................................................................................... 12 16
22 1362274 Guide ................................................................................................................... 3 4
23 220003 Capscrew............................................................................................................. 3 4
24 15915 Lockwasher.......................................................................................................... 2 2
25 15054 Nut ....................................................................................................................... 2 2
26 220000 Bolt ...................................................................................................................... 5 6
27 c 324895 Switch .................................................................................................................. 3 4
27 d 2046035 Switch .................................................................................................................. 3 4
28 220430 Screw................................................................................................................... 6 8
29 18419 Lockwasher.......................................................................................................... 6 8
30 16865 Nut ....................................................................................................................... 6 8
31 1340869 Clamp .................................................................................................................. 1 1
32 197068 Washer ................................................................................................................ 5 6
33 1362279 Pad ...................................................................................................................... 1 1
34 176640 Capscrew............................................................................................................. 2 2
35 292681 Lockwasher.......................................................................................................... 3 3
36 320157 Washer ................................................................................................................ 3 3
37 239503 Nut ....................................................................................................................... 2 2
38 136681 Capscrew............................................................................................................. 1 1

©2003 HYSTER COMPANY See Service Manual 6-39


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL VALVE ATTACHING PARTS

QTY
ITEM PART NO. DESCRIPTION A B

39 1362277 Static Strap .......................................................................................................... 2 2


40 16745 Fitting ................................................................................................................... 2 2
40 16484 O-Ring ............................................................................................................. 1 1
41 197064 Washer ................................................................................................................ 6 8
42 16745 Fitting ................................................................................................................... 1 1
42 16484 O-Ring ............................................................................................................. 1 1
43 222492 Fitting ................................................................................................................... 1 1
43 16483 O-Ring ............................................................................................................. 1 1
44 1343452 Fitting ................................................................................................................... 1 1
45 16542 Fitting ................................................................................................................... 1 1
45 16485 O-Ring ............................................................................................................. 1 1
46 2036180 Plate .................................................................................................................... 2 2
47 239503 Nut ....................................................................................................................... 2 2
48 292681 Lockwasher.......................................................................................................... 2 2
49 296167 Capscrew............................................................................................................. 2 2

FOOTNOTES:
a ⇒ S/N F108V-19339 INC. 19341, 19343, 19344-19348 EXC. 19309-19313, 19325, 19328, 19330, 19333
b S/N F108V-19340 ⇒ INC. 19309-19313, 19325, 19328, 19330, 19333 EXC. 19341, 19343, 19344-19348
c ⇒ S/N F108V-24517 EXC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24402, 24404-24405
d S/N F108V-24518 ⇒ INC. 24233-24234, 24266-24269, 24276-24277, 24279-24282, 24285, 24287-24290,
24402, 24404-24405

6-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-41
UNIT CODE F108
NORTH AMERICA 08/2003

HAND LEVER (Figure 6-19)

6-42 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HAND LEVER

KEY:
A: Three Function (Without Detent Levers)
B: Three Function (With Detent Levers)
C: Four Function (With Detent Levers)

QTY
ITEM PART NO. DESCRIPTION A B C

1 1362184 Plate ......................................................................................................... 1 1 1


2 1340366 Crank ........................................................................................................ 3 2 3
3 292500 Capscrew.................................................................................................. 6 4 6
4 313805 Nut ............................................................................................................ 6 4 6
5 1503378 Spacer ...................................................................................................... 2 2 2
6 15135 Washer ..................................................................................................... 2 2 2
7 1509882 Pin Weldment ........................................................................................... 1 1 1
8 1468409 Support ..................................................................................................... 1 1 1
9 292680 Lockwasher............................................................................................... 1 1 1
10 320157 Washer ..................................................................................................... 2 2 2
11 313805 Nut ............................................................................................................ 1 1 1
12 1340503 Link ........................................................................................................... 3 3 4
13 320159 Washer ..................................................................................................... 8 8 10
14 1340702 Pin ............................................................................................................ 6 6 8
15 15222 Cotter Pin.................................................................................................. 6 6 8
16 296158 Capscrew.................................................................................................. .. 2 2
17 292680 Lockwasher............................................................................................... .. 2 2
18 1468408 Pin (With Raised Hood) ............................................................................ 1 1 1
18 1468404 Pin (Without Raised Hood) ....................................................................... 1 1 1
19 136985 Capscrew.................................................................................................. 2 2 2
20 292682 Lockwasher............................................................................................... 2 2 2
21 136692 Nut ............................................................................................................ 2 2 2
22 1362181 Spacer ...................................................................................................... 2 2 2
23 287816 Capscrew.................................................................................................. 1 1 1
24 1516800 Shim (0.060 in.) ........................................................................................ AR AR AR
24 1516799 Shim (0.031 in.) ........................................................................................ AR AR AR
24 1516801 Shim (0.010 in.) ........................................................................................ AR AR AR
25 1340364 Hand Lever ............................................................................................... .. 1 1
26 1340422 Crank ........................................................................................................ .. 1 1
27 1370728 Lock .......................................................................................................... .. 1 1
28 292501 Capscrew.................................................................................................. .. 2 2
29 320156 Washer ..................................................................................................... .. 4 4
30 292680 Lockwasher............................................................................................... .. 2 2
31 136687 Nut ............................................................................................................ .. 2 2
32 175861 Spring ....................................................................................................... .. 1 1
33 19979 Pin ............................................................................................................ .. 1 1
34 1503379 Spacer ...................................................................................................... 1 1 ..
35 1339636 Boot .......................................................................................................... .. .. 1
35 1339799 Boot .......................................................................................................... 1 1 ..
36 1340742 Spacer ...................................................................................................... .. .. 1
37 1340652 Hand Lever ............................................................................................... 1 1 1
38 1340653 Hand Lever ............................................................................................... 1 1 1
39 1340654 Hand Lever ............................................................................................... 1 .. 1
40 1340655 Hand Lever ............................................................................................... .. 1 1

©2003 HYSTER COMPANY See Service Manual 6-43


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL VALVE (Figure 6-20)


THREE FUNCTION

6-44 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTROL VALVE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

1340672 Hydraulic Control Valve ............................................................................................... 1


1 1374141 Rod.......................................................................................................................... 1
2 188534 Nut........................................................................................................................... 2
3 15055 Nut........................................................................................................................... 4
4 1374142 Rod.......................................................................................................................... 2
5 14591 Fitting....................................................................................................................... 1
5 16481 O-Ring................................................................................................................. 1
6 378424 Relief Valve ............................................................................................................. 2
6 1309419 Seal Kit................................................................................................................ 1
7 16485 O-Ring ..................................................................................................................... 1
7 188486 Plug ......................................................................................................................... 1
8 353883 Inlet Section............................................................................................................. 1
9 57664 O-Ring................................................................................................................. 1
10 199524 Plug ......................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1374135 Spool Section .......................................................................................................... 1
13 16706 Screw .................................................................................................................. 2
14 205120 Poppet................................................................................................................. 1
15 205121 Seal Plate............................................................................................................ 2
16 188516 Spring Seat ......................................................................................................... 2
17 385855 Spring.................................................................................................................. 1
18 188518 Spool End ........................................................................................................... 1
19 188519 Cap ..................................................................................................................... 1
20 205122 Wiper................................................................................................................... 2
21 .. . . . Spool................................................................................................................... 1
22 12949 Capscrew ............................................................................................................ 2
23 205123 Spring.................................................................................................................. 1
24 57664 O-Ring................................................................................................................. 1
25 1357361 O-Ring................................................................................................................. 2
26 1374136 Spool Section .......................................................................................................... 1
27 16706 Screw .................................................................................................................. 2
28 16480 O-Ring................................................................................................................. 1
29 205120 Poppet................................................................................................................. 1
30 205121 Seal Plate............................................................................................................ 2
31 320289 Spring Seat ......................................................................................................... 2
32 385855 Spring.................................................................................................................. 1
33 320291 Spool End ........................................................................................................... 1
34 188519 Cap ..................................................................................................................... 1
35 205122 Wiper................................................................................................................... 2
36 12949 Capscrew ............................................................................................................ 2
37 205123 Spring.................................................................................................................. 1
38 352055 Piston .................................................................................................................. 1
39 341462 Spring.................................................................................................................. 1
40 .. . . . Spool................................................................................................................... 1
41 57664 O-Ring................................................................................................................. 1
42 1357361 O-Ring................................................................................................................. 2
43 1374138 Spool Section .......................................................................................................... 1
44 1309421 Plug..................................................................................................................... 1
44 1309875 O-Ring................................................................................................................. 1
45 16706 Screw .................................................................................................................. 2
46 1309420 Poppet................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 6-45


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL VALVE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

47 205121 Seal Plate............................................................................................................ 2


48 188516 Spring Seat ......................................................................................................... 2
49 385855 Spring.................................................................................................................. 1
50 188519 Cap ..................................................................................................................... 1
51 205122 Wiper................................................................................................................... 2
52 12949 Capscrew ............................................................................................................ 2
53 .. . . . Spool................................................................................................................... 1
54 188518 Spool End ........................................................................................................... 1
55 1309422 Spring.................................................................................................................. 1
56 15483 Fitting .................................................................................................................. 1
57 1357361 O-Ring................................................................................................................. 2

1374144 Tie Rod Kit (Includes Items 1-4) .................................................................................. 1

6-46 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-47
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL VALVE (Figure 6-21)


FOUR FUNCTION

6-48 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1340673 Hydraulic Control Valve ............................................................................................... 1


1 1461719 Rod.......................................................................................................................... 1
2 188534 Nut........................................................................................................................... 2
3 15055 Nut........................................................................................................................... 4
4 1374148 Rod.......................................................................................................................... 2
5 14591 Fitting....................................................................................................................... 1
5 16481 O-Ring................................................................................................................. 1
6 378424 Relief Valve ............................................................................................................. 2
6 1309419 Seal Kit................................................................................................................ 1
7 16485 O-Ring ..................................................................................................................... 1
7 188486 Plug ......................................................................................................................... 1
8 353883 Inlet Section............................................................................................................. 1
9 57664 O-Ring................................................................................................................. 1
10 199524 Plug ......................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1374135 Spool Section .......................................................................................................... 1
13 16706 Screw .................................................................................................................. 2
14 205120 Poppet................................................................................................................. 1
15 205121 Seal Plate............................................................................................................ 2
16 188516 Spring Seat ......................................................................................................... 2
17 385855 Spring.................................................................................................................. 1
18 188518 Spool End ........................................................................................................... 1
19 188519 Cap ..................................................................................................................... 1
20 205122 Wiper................................................................................................................... 2
21 .. . . . Spool................................................................................................................... 1
22 12949 Capscrew ............................................................................................................ 2
23 205123 Spring.................................................................................................................. 1
24 57664 O-Ring................................................................................................................. 1
25 1357361 O-Ring................................................................................................................. 2
26 1374136 Spool Section .......................................................................................................... 1
27 16706 Screw .................................................................................................................. 2
28 16480 O-Ring................................................................................................................. 1
29 205120 Poppet................................................................................................................. 1
30 205121 Seal Plate............................................................................................................ 2
31 320289 Spring Seat ......................................................................................................... 2
32 385855 Spring.................................................................................................................. 1
33 320291 Spool End ........................................................................................................... 1
34 188519 Cap ..................................................................................................................... 1
35 205122 Wiper................................................................................................................... 2
36 12949 Capscrew ............................................................................................................ 2
37 205123 Spring.................................................................................................................. 1
38 352055 Piston .................................................................................................................. 1
39 341462 Spring.................................................................................................................. 1
40 .. . . . Spool................................................................................................................... 1
41 57664 O-Ring................................................................................................................. 1
42 1357361 O-Ring................................................................................................................. 2
43 1374138 Spool Section .......................................................................................................... 1
44 1309421 Plug..................................................................................................................... 1
44 1309875 O-Ring................................................................................................................. 1
45 16706 Screw .................................................................................................................. 2
46 1309420 Poppet................................................................................................................. 1

©2003 HYSTER COMPANY See Service Manual 6-49


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

47 205121 Seal Plate............................................................................................................ 2


48 188516 Spring Seat ......................................................................................................... 2
49 385855 Spring.................................................................................................................. 1
50 188519 Cap ..................................................................................................................... 1
51 205122 Wiper................................................................................................................... 2
52 12949 Capscrew ............................................................................................................ 2
53 .. . . . Spool................................................................................................................... 1
54 188518 Spool End ........................................................................................................... 1
55 1309422 Spring.................................................................................................................. 1
56 15483 Fitting .................................................................................................................. 1
57 1357361 O-Ring................................................................................................................. 2
58 1374145 Spool Section .......................................................................................................... 1
59 16706 Screw .................................................................................................................. 2
60 205120 Poppet................................................................................................................. 1
61 205121 Seal Plate............................................................................................................ 2
62 188516 Spring Seat ......................................................................................................... 2
63 385855 Spring.................................................................................................................. 1
64 188518 Spool End ........................................................................................................... 1
65 188519 Cap ..................................................................................................................... 1
66 205122 Wiper................................................................................................................... 2
67 .. . . . Spool................................................................................................................... 1
68 12949 Capscrew ............................................................................................................ 2
69 205123 Spring.................................................................................................................. 1
70 57664 O-Ring................................................................................................................. 1
71 1357361 O-Ring................................................................................................................. 2

1374147 Tie Rod Kit (Includes Items 1-4) .................................................................................. 1

6-50 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

6-51
UNIT CODE F108
NORTH AMERICA 08/2003

HYDRAULIC TANK (Figure 6-22)

6-52 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY

1 1475444 Tank ............................................................................................................................. 1


2 2037318 Adapter ........................................................................................................................ 1
3 2037319 Dipstick ........................................................................................................................ 1
3 218612 Cap.......................................................................................................................... 1
4 16487 O-Ring ......................................................................................................................... 1
5 261157 Tape ............................................................................................................................. AR
6 a 15963 Fitting........................................................................................................................... 1
6 b 246869 Fitting........................................................................................................................... 1
7 1340640 Plate ............................................................................................................................ 1
8 1364280 Channel ....................................................................................................................... 1
9 296174 Capscrew..................................................................................................................... 2
10 1356113 Washer ........................................................................................................................ 2
11 292682 Lockwasher.................................................................................................................. 3
12 136692 Nut ............................................................................................................................... 3
13 1302665 Breather (Optional) ...................................................................................................... 1
13 1364709 Breather ....................................................................................................................... 1
14 78562 Hose ............................................................................................................................ 1
15 166857 Clamp .......................................................................................................................... 2
16 1364263 Clamp .......................................................................................................................... 1
17 15134 Washer ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N F108V-19137 INC. 19231, 19243, 19244-19246, 19249, 19255, 19257, 19261-19262, 19264, 19280,
19283-19284 EXC. 19062, 19067, 19073-19075, 19089
b S/N F108V-19138 ⇒ INC. 19062, 19067, 19073-19075, 19089 EXC. 19231, 19243, 19244-19246, 19249,
19255, 19257, 19261-19262, 19264, 19280, 19283-19284

©2003 HYSTER COMPANY See Service Manual 6-53


for service procedures.
NOTES

6-54
UNIT CODE F108
08/2003 NORTH AMERICA

7 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-16
CYLINDER
E45-55XM2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................... 7-9
FORK
E45-55XM2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-24
E60-65XM2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-26
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
MAIN LIFT CYLINDER
E60-65XM2
TWO STAGE LIMITED FREE-LIFT
S/N PENDING PER ECN 73680⇒.......................................................................................................... 7-13
⇒S/N PENDING PER ECN 73680.......................................................................................................... 7-11
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2

©2003 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

OUTER MAST (Figure 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
1 Outer Mast 1379289 1341005 1341008 1341013

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
1 Outer Mast 1341008 1341013

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333396 Load Roller .................................................................................................................. 2
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INNER MAST (Figure 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
1 Inner Mast 1379283 1341210 1341213 1341218

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
1 Inner Mast 1341213 1341218

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333396 Load Roller .................................................................................................................. 2
6 1368656 Pin ............................................................................................................................... 2
7 1378691 Spacer ......................................................................................................................... 4
8 1379685 Chain Sheave Assembly (E45-55XM2) ....................................................................... 2
8 1378698 Sheave .................................................................................................................... 1
8 37752 Snap Ring................................................................................................................ 1
8 1378699 Bearing .................................................................................................................... 1
8 1379684 Chain Sheave Assembly (E60-65XM2) ....................................................................... 2
8 1378694 Chain Sheave .......................................................................................................... 1
8 37752 Snap Ring................................................................................................................ 1
8 1378699 Bearing .................................................................................................................... 1
9 302462 Pin ............................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

LIFT (Figure 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

LIFT
TWO STAGE LIMITED FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
1 Chain 197345 180057 223389 1301870

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
1 Chain 1342383 1342393

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 .. . . . Cylinder (RH) (☞ Figure 7-4, ☞ Figure 7-5) ............................................................. 1
3 .. . . . Cylinder (LH) (☞ Figure 7-4, ☞ Figure 7-5) .............................................................. 1
4 15211 Cotter Pin..................................................................................................................... 2
5 1514866 Pin ............................................................................................................................... 2
6 1369357 Chain Anchor (E45-55XM2) ........................................................................................ 2
6 1369356 Chain Anchor (E60-65XM2) ........................................................................................ 2
7 131358 Snap Ring.................................................................................................................... 2
8 1333382 Washer (0.060 in.) ....................................................................................................... 2
9 292532 Capscrew..................................................................................................................... 2
10 296422 Washer ........................................................................................................................ 4
11 323090 Spacer ......................................................................................................................... 2
12 300937 Nut ............................................................................................................................... 2
13 136704 Capscrew..................................................................................................................... 2
14 320157 Washer ........................................................................................................................ 2
15 14603 Fitting........................................................................................................................... 1
15 16486 O-Ring ..................................................................................................................... 1
16 1379687 Housing ....................................................................................................................... 1
16 1333392 Housing (Optional)....................................................................................................... 1
17 2309766 Control Valve (Lowering) (E45-55XM2) ....................................................................... 1
17 316306 Control Valve (Lowering) (E60-65XM2)................................................................... 1
17 16982 O-Ring................................................................................................................. 1
18 337179 Spring .......................................................................................................................... 2
19 357749 Washer ........................................................................................................................ 2
20 189595 Fitting........................................................................................................................... 2
20 16485 O-Ring ..................................................................................................................... 1
21 1345403 Hose ............................................................................................................................ 1
22 16578 Fitting........................................................................................................................... 1
22 16485 O-Ring ..................................................................................................................... 1
23 296426 Washer (Hardened) ..................................................................................................... 2
24 b 1354915 Washer (0,25 mm) ....................................................................................................... AR
©2003 HYSTER COMPANY See Service Manual 7-7
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

24 b 1354916 Washer (0,75 mm) ....................................................................................................... AR


24 b 1354917 Washer (1,50 mm) ....................................................................................................... AR
25 60137 Nut ............................................................................................................................... 2
26 313828 Nut ............................................................................................................................... 2
27 16882 Fitting ........................................................................................................................... 1
28 1354913 Spacer ......................................................................................................................... 1
29 1462551 Hose ............................................................................................................................ 1

FOOTNOTES:
a Refer to Table
b Use with Item 8 Between Cylinder Rod and Inner Mast as Required

7-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CYLINDER (Figure 7-4)


E45-55XM2
TWO STAGE LIMITED FREE-LIFT

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
ITEM Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Cylinder
8600027 8600006 8600009 8600014
Group Number
Lift Cylinder 1383686 1341432 1341435 1341440
1 Shell 1383689 1355145 1355157 1355177
2 Rod 1383688 1355146 1355158 1355178

©2003 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

CYLINDER
E45-55XM2
TWO STAGE LIMITED FREE-LIFT
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
ITEM Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
Cylinder
8600077 8600056 8600059 8600064
Group Number
Lift Cylinder 1383687 1341395 1341398 1341403
1 Shell 1383690 1355148 1355160 1355180
2 Rod 1383688 1355146 1355158 1355178

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1355127 Gland....................................................................................................................... 1
4 1381095 Rod Seal.................................................................................................................. 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 39348 O-Ring ..................................................................................................................... 1
8 187388 Snap Ring................................................................................................................ 1
9 1319668 Wiper Ring............................................................................................................... 1
10 2013075 Seal ......................................................................................................................... 1
11 92861 O-Ring ..................................................................................................................... 1
12 638246 Back-Up Ring .......................................................................................................... 1
13 1356750 Wear Ring ............................................................................................................... 1

1355276 Seal Kit (Includes Items 4, 7, 9-13) ............................................................................. 1

FOOTNOTES:
a Refer to Table

7-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER (Figure 7-5)


E60-65XM2
TWO STAGE LIMITED FREE-LIFT
(⇒S/N PENDING PER ECN 73680)

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8600209 8600214
Group Number
Lift Cylinder 1341509 1341514
1 Shell 1355366 1355390
2 Rod 1355367 1355391

©2003 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER


E60-65XM2
TWO STAGE LIMITED FREE-LIFT
(⇒S/N PENDING PER ECN 73680)
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8600259 8600264
Group Number
Lift Cylinder 1341472 1341477
1 Shell 1355369 1355393
2 Rod 1355367 1355391

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 1355284 Gland....................................................................................................................... 1
4 1355285 Spacer ..................................................................................................................... 1
5 257913 Check Valve............................................................................................................. 1
6 297531 Washer .................................................................................................................... 1
7 39348 O-Ring ..................................................................................................................... 1
8 187388 Snap Ring................................................................................................................ 1
9 1319668 Wiper Ring............................................................................................................... 1
10 334156 Seal ......................................................................................................................... 1
11 59229 O-Ring ..................................................................................................................... 1
12 335012 Back-Up Ring .......................................................................................................... 1
13 1356751 Wear Ring ............................................................................................................... 1
14 1356749 Rod Seal.................................................................................................................. 1

1355286 Seal Kit (Includes Items 7, 9-14) ................................................................................. 1

FOOTNOTES:
a Refer to Table

7-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER (Figure 7-6)


E60-65XM2
TWO STAGE LIMITED FREE-LIFT
(S/N PENDING PER ECN 73680⇒)

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8510409 8510414
Group Number
Cylinder 2046174 2046179
1 Shell 1355366 1355390
2 Rod 1355367 1355391

©2003 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER


E60-65XM2
TWO STAGE LIMITED FREE-LIFT
(S/N PENDING PER ECN 73680⇒)
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
1 2 3 4 (124.4 in.) (144.1 in.)
ITEM Mast B562 B562
Group Number 3159 3659
Cylinder
8510459 8510464
Group Number
Cylinder 2046193 2046198
1 Shell 1355369 1355393
2 Rod 1355367 1355391

ITEM PART NO. DESCRIPTION QTY

a .. . . . Cylinder ....................................................................................................................... 1
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 39348 O-Ring ..................................................................................................................... 1
4 257913 Check Valve............................................................................................................. 1
5 297531 Washer .................................................................................................................... 1
5 637635 Washer (Optional) ................................................................................................... 1
6 187388 Snap Ring................................................................................................................ 1
7 1319668 Wiper Ring............................................................................................................... 1
7 1310370 Wiper Ring............................................................................................................... 1
8 1380879 Gland....................................................................................................................... 1
9 59229 O-Ring ..................................................................................................................... 1
10 322824 Back-Up Ring .......................................................................................................... 1
11 1381095 Rod Seal.................................................................................................................. 1
12 322902 Wear Ring ............................................................................................................... 1
13 2046163 Spacer ..................................................................................................................... 1
14 335012 Back-Up Ring .......................................................................................................... 1
15 334156 Seal ......................................................................................................................... 1
16 1356751 Wear Ring ............................................................................................................... 1

1499111 Seal Kit (Includes Items 3, 6-7, 9-12, 14-16) ............................................................... 1


1355411 Seal Kit (Includes Items 3, 7, 9, 11, 14-16) ................................................................. 1

FOOTNOTES:
a Refer to Table

7-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

7-15
UNIT CODE F108
NORTH AMERICA 08/2003

CARRIAGE (Figure 7-7)


SIX ROLLER
TWO STAGE LIMITED FREE-LIFT

7-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CARRIAGE
SIX ROLLER
TWO STAGE LIMITED FREE-LIFT

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

1371662 Carriage Assembly (38.5 in.) ............................................................................... 1 ..


1371663 Carriage Assembly (38.5 in.) ............................................................................... .. 1
1 1359325 Carriage .......................................................................................................... 1 ..
1 1359326 Carriage .......................................................................................................... .. 1
1 1345264 Stubshaft..................................................................................................... 6 6
2 1345219 Load Roller ...................................................................................................... 6 6
3 12891 Snap Ring........................................................................................................ 6 6
4 1345263 Shim (0.020 in.) ............................................................................................... AR AR
5 366116 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
6 1504009 Chain Anchor (Single Hole)............................................................................. 2 ..
6 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
6 1504011 Chain Anchor (Single Hole)............................................................................. .. 2
7 1345352 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 1514866 Pin ................................................................................................................... 2 2
10 15211 Cotter Pin ........................................................................................................ 2 2

©2003 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAST INSTALLATION (Figure 7-8)


TWO STAGE LIMITED FREE-LIFT

7-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1366081 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2


1 1366085 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2
2 308117 Rod End Pin ................................................................................................................ 2
3 15236 Cotter Pin..................................................................................................................... 4
4 300982 Bushing........................................................................................................................ 2
5 1340891 Rod End....................................................................................................................... 2
6 293650 Capscrew..................................................................................................................... 2
7 292683 Lockwasher.................................................................................................................. 2
8 292656 Nut ............................................................................................................................... 2
9 1376424 Pin ............................................................................................................................... 2
10 1376423 Capscrew..................................................................................................................... 4
10 b 1486836 Capscrew (12 Point) .................................................................................................... 4
11 1345354 Rod End Pin ................................................................................................................ 2
12 a 1375580 Spacer ......................................................................................................................... 2
13 a 55434 O-Ring ......................................................................................................................... 2
14 a 1325119 Shim (0.030 in.) ........................................................................................................... AR
14 a 134675 Shim (0.060 in.) ........................................................................................................... AR
15 1495881 Washer ........................................................................................................................ 2

FOOTNOTES:
a 5 Forward/5 Back
b Optional

©2003 HYSTER COMPANY See Service Manual 7-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE (Figure 7-9)


TWO STAGE LIMITED FREE-LIFT

7-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2093 mm 2992 mm 3292 mm 3792 mm
ITEM 1 2 3 4 (82.4 in.) (117.8 in.) (129.6 in.) (149.3 in.)
Mast B507 B507 B507 B507
Group Number 2093 2992 3292 3792
1 Hose 1398476 1368312 1369605 1398509
20 Clamp ---- ---- ---- 1353530
21 Clamp ---- ---- ---- 1360507

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3159 mm 3659 mm
ITEM 1 2 3 4 (124.4 in.) (144.1 in.)
Mast B562 B562
Group Number 3159 3659
1 Hose 1369605 1398509
20 Clamp ---- 1353530
21 Clamp ---- 1360507

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose .................................................................................................................... 2 4
2 136704 Capscrew............................................................................................................. 2 4
3 292508 Capscrew............................................................................................................. 4 8
4 1345412 Bracket (RH) ........................................................................................................ 1 1
4 1345413 Bracket (LH)......................................................................................................... .. 1
5 313828 Nut ....................................................................................................................... 6 12
6 1360549 Spacer ................................................................................................................. 1 2
7 1360548 Stubshaft ............................................................................................................. 1 2
8 1494017 Sheave................................................................................................................. 1 2
9 1345190 Washer ................................................................................................................ 1 2
10 292683 Lockwasher.......................................................................................................... 1 2
11 292533 Capscrew............................................................................................................. 1 2
12 1360386 Clamp .................................................................................................................. 1 2
13 1354919 Bracket (RH) ........................................................................................................ 1 1
13 1354921 Bracket (LH)......................................................................................................... .. 1
14 292502 Capscrew............................................................................................................. 2 4
15 313805 Nut ....................................................................................................................... 2 4
16 1354922 Hose (RH)............................................................................................................ 2 2
16 1354904 Hose (LH) ............................................................................................................ .. 2
17 1345348 Clamp .................................................................................................................. 2 4
18 1353530 Clamp .................................................................................................................. 4 8
©2003 HYSTER COMPANY See Service Manual 7-21
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

19 1360507 Clamp .................................................................................................................. 2 4


20 a .. . . . Clamp .................................................................................................................. 1 2
21 a .. . . . Clamp .................................................................................................................. 1 2

FOOTNOTES:
a Refer to Table

7-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

7-23
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 7-10)


E45-55XM2
TWO STAGE LIMITED FREE-LIFT

7-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
E45-55XM2
TWO STAGE LIMITED FREE-LIFT

KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)

QTY
ITEM PART NO. DESCRIPTION A B

1 384211 Fork (36 in.) ......................................................................................................... 2 ..


1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
1 1338087 Fork (36 in.) ......................................................................................................... .. 2
1 1338088 Fork (42 in.) ......................................................................................................... .. 2
1 1338089 Fork (48 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368702 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523733 Pin ................................................................................................................... 1 1
9 1500782 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477167 Wedge ............................................................................................................. 1 1

1523735 Latch Kit (Class II) (Includes Items 7-11) ............................................................ 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 7-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 7-11)


E60-65XM2
TWO STAGE LIMITED FREE-LIFT

7-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
E60-65XM2
TWO STAGE LIMITED FREE-LIFT

KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B

1 367419 Fork (36 in.) ......................................................................................................... 2 ..


1 367420 Fork (42 in.) ......................................................................................................... 2 ..
1 367421 Fork (48 in.) ......................................................................................................... 2 ..
1 367422 Fork (54 in.) ......................................................................................................... 2 ..
1 367423 Fork (60 in.) ......................................................................................................... 2 ..
1 367424 Fork (72 in.) ......................................................................................................... 2 ..
1 1338097 Fork (42 in.) ......................................................................................................... .. 2
1 1338098 Fork (48 in.) ......................................................................................................... .. 2
1 1332745 Fork (54 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368703 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523737 Pin ................................................................................................................... 1 1
9 1500784 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477237 Wedge ............................................................................................................. 1 1

1523739 Latch Kit (Class III) (Includes Items 7-11) ........................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 7-27


for service procedures.
NOTES

7-28
UNIT CODE F108
08/2003 NORTH AMERICA

8 MAST-T HREE STAGE FULL FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
FORK
E45-55XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-34
E60-65XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-36
FREE-LIFT
E45-55XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-12
E60-65XM2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-30
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-19
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-28
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2

©2003 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

OUTER MAST (Figure 8-1)


THREE STAGE FULL FREE-LIFT

8-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Outer Mast 1341004 1341007 1341010 1341013 1341015

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Outer Mast 1341004 1341007 1341010 1341013

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333396 Load Roller .................................................................................................................. 2
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTERMEDIATE MAST (Figure 8-2)


THREE STAGE FULL FREE-LIFT

8-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Intermediate Mast 1341714 1341717 1341719 1341722 1341724

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Intermediate Mast 1341714 1341717 1341719 1341722

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast........................................................................................................ 1
2 1345216 Stubshaft ................................................................................................................. 4
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333396 Load Roller .................................................................................................................. 4
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 4
9 302462 Pin ............................................................................................................................... 2
10 1368656 Pin ............................................................................................................................... 2
11 1378691 Spacer ......................................................................................................................... 4
12 1379685 Chain Sheave Assembly (E45-55XM2) ....................................................................... 2
12 1378698 Sheave .................................................................................................................... 2
12 37752 Snap Ring................................................................................................................ 1
12 1378699 Bearing .................................................................................................................... 1
12 1379684 Chain Sheave Assembly (E60-65XM2) ....................................................................... 2
12 1378694 Chain Sheave .......................................................................................................... 1
12 37752 Snap Ring................................................................................................................ 1
12 1378699 Bearing .................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INNER MAST (Figure 8-3)


THREE STAGE FULL FREE-LIFT

8-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Inner Mast 1381354 1381357 1381359 1381362 1381364

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Inner Mast 1381354 1381357 1381359 1381362

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333396 Load Roller .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT (Figure 8-4)


THREE STAGE FULL FREE-LIFT

8-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Chain 182343 135634 986599 135588 304200

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Chain 1342120 1342123 1342126 1342129

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 .. . . . Cylinder (RH) (☞ Figure 8-7) ..................................................................................... 1
3 .. . . . Cylinder (LH) (☞ Figure 8-7) ..................................................................................... 1
4 296426 Washer (Hardened) ..................................................................................................... 4
5 60137 Nut ............................................................................................................................... 4
6 1369357 Chain Anchor (E45-55XM2) ........................................................................................ 2
6 1369356 Chain Anchor (E60-65XM2) ........................................................................................ 2
7 1514866 Pin ............................................................................................................................... 4
8 15211 Cotter Pin..................................................................................................................... 4
9 15223 Cotter Pin..................................................................................................................... 2
10 1365140 Chain Anchor (E45-55XM2) ........................................................................................ 2
10 1333329 Chain Anchor (E60-65XM2) ........................................................................................ 2
11 131358 Snap Ring.................................................................................................................... 2
12 1333382 Washer (0.060 in.) ....................................................................................................... 2
13 1354915 Washer (0.010 in.) ....................................................................................................... AR
13 1354916 Washer (0.030 in.) ....................................................................................................... AR
13 1354917 Washer (0.060 in.) ....................................................................................................... AR
14 292532 Capscrew..................................................................................................................... 2
15 296422 Washer ........................................................................................................................ 4
16 323090 Spacer ......................................................................................................................... 2
17 300937 Nut ............................................................................................................................... 2
18 320157 Washer ........................................................................................................................ 2
19 214364 Capscrew..................................................................................................................... 2
20 184761 Fitting........................................................................................................................... 1
20 16486 O-Ring ..................................................................................................................... 1
21 1333392 Housing ....................................................................................................................... 1
22 316306 Control Valve (Lowering) ............................................................................................. 1
22 16982 O-Ring ..................................................................................................................... 1
23 1345403 Hose ............................................................................................................................ 1
24 313828 Nut ............................................................................................................................... 2
25 16578 Fitting........................................................................................................................... 1
©2003 HYSTER COMPANY See Service Manual 8-9
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

25 16485 O-Ring ..................................................................................................................... 1


26 189595 Fitting ........................................................................................................................... 2
26 16485 O-Ring ..................................................................................................................... 1
27 337179 Spring .......................................................................................................................... 2
28 357749 Washer ........................................................................................................................ 2
29 16882 Fitting ........................................................................................................................... 1
30 1462551 Hose ............................................................................................................................ 1

FOOTNOTES:
a Refer to Table

8-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-11
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT (Figure 8-5)


E45-55XM2
THREE STAGE FULL FREE-LIFT

8-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT
E45-55XM2
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Chain 180074 231084 135619 164474 337174
2 Hose 1342407 1342410 1342412 1342415 1342417
3 Tube 1345359 1345362 1345364 1345367 1345369

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 a .. . . . Hose ............................................................................................................................ 1
3 a .. . . . Tube ............................................................................................................................. 1
4 .. . . . Free-Lift Cylinder (☞ Figure 8-8) ............................................................................... 1
5 238637 Fitting........................................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 154355 Spring .......................................................................................................................... 1
7 356505 Washer ........................................................................................................................ 1
8 136704 Capscrew..................................................................................................................... 2
9 313828 Nut ............................................................................................................................... 4
10 292533 Capscrew..................................................................................................................... 1
11 1362390 Bracket......................................................................................................................... 1
12 1345401 Clamp .......................................................................................................................... 1
13 287837 Capscrew..................................................................................................................... 4
14 136749 Capscrew..................................................................................................................... 1
15 292529 Capscrew..................................................................................................................... 2
16 300937 Nut ............................................................................................................................... 6
17 131358 Snap Ring.................................................................................................................... 1
18 1369357 Chain Anchor ............................................................................................................... 2
19 296426 Washer (Hardened) ..................................................................................................... 2
20 60137 Nut ............................................................................................................................... 2
21 1343989 Sheave......................................................................................................................... 1
22 320157 Washer ........................................................................................................................ 2
23 15211 Cotter Pin..................................................................................................................... 2
24 320161 Washer ........................................................................................................................ 8
25 292683 Lockwasher.................................................................................................................. 3
26 1514866 Pin ............................................................................................................................... 2
27 1360534 Stubshaft ..................................................................................................................... 1
28 17635 Fitting........................................................................................................................... 1
29 1395285 Chain Guard ................................................................................................................ 2
30 1379682 Chain Sheave .............................................................................................................. 2
30 37752 Snap Ring................................................................................................................ 2
30 1378699 Bearing .................................................................................................................... 1
30 1378692 Sheave .................................................................................................................... 1
31 1378690 Crosshead ................................................................................................................... 1
32 302461 Pin ............................................................................................................................... 2
33 132680 Capscrew..................................................................................................................... 2
34 304526 Snap Ring.................................................................................................................... 2
35 1465504 Clamp .......................................................................................................................... 1
©2003 HYSTER COMPANY See Service Manual 8-13
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT
E45-55XM2
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

36 320165 Washer ........................................................................................................................ 1


37 1354962 Bracket......................................................................................................................... 1
38 325616 Spacer ......................................................................................................................... AR

FOOTNOTES:
a Refer to Table

8-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-15
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT (Figure 8-6)


E60-65XM2
THREE STAGE FULL FREE-LIFT

8-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT
E60-65XM2
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Chain 1342391 1342377 1342379 1342381
2 Hose 1342407 1342410 1342412 1342415
3 Tube 1345359 1345362 1345364 1345367

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ........................................................................................................................... 2
2 a .. . . . Hose ............................................................................................................................ 1
3 a .. . . . Tube ............................................................................................................................. 1
4 .. . . . Free-Lift Cylinder (☞ Figure 8-8) ............................................................................... 1
5 238637 Fitting........................................................................................................................... 1
5 16485 O-Ring ..................................................................................................................... 1
6 154355 Spring .......................................................................................................................... 1
7 356505 Washer ........................................................................................................................ 1
8 136704 Capscrew..................................................................................................................... 2
9 313828 Nut ............................................................................................................................... 3
10 292533 Capscrew..................................................................................................................... 1
11 1362390 Bracket......................................................................................................................... 1
12 1345401 Clamp .......................................................................................................................... 1
13 287837 Capscrew..................................................................................................................... 4
14 136681 Capscrew..................................................................................................................... 1
15 292530 Capscrew..................................................................................................................... 2
16 300937 Nut ............................................................................................................................... 6
17 131358 Snap Ring.................................................................................................................... 1
18 1369356 Chain Anchor ............................................................................................................... 2
19 296426 Washer (Hardened) ..................................................................................................... 2
20 60137 Nut ............................................................................................................................... 2
21 1343989 Sheave......................................................................................................................... 1
22 1354903 Spacer ......................................................................................................................... 2
23 15211 Cotter Pin..................................................................................................................... 2
24 320161 Washer ........................................................................................................................ 8
25 292683 Lockwasher.................................................................................................................. 3
26 1514866 Pin ............................................................................................................................... 2
27 1360534 Stubshaft ..................................................................................................................... 1
28 17635 Fitting........................................................................................................................... 1
29 1395285 Chain Guard ................................................................................................................ 2
30 1379683 Chain Sheave Assembly.............................................................................................. 2
30 37752 Snap Ring................................................................................................................ 2
30 1378699 Bearing .................................................................................................................... 1
30 1378693 Sheave .................................................................................................................... 1
31 1378690 Crosshead ................................................................................................................... 1
32 302461 Pin ............................................................................................................................... 2
33 292526 Capscrew..................................................................................................................... 2
34 304526 Snap Ring.................................................................................................................... 2
35 1465504 Clamp .......................................................................................................................... 1
©2003 HYSTER COMPANY See Service Manual 8-17
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT
E60-65XM2
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

36 1354902 Spacer ......................................................................................................................... 2


37 1354962 Bracket......................................................................................................................... 1
38 325616 Spacer ......................................................................................................................... AR
39 320165 Washer ........................................................................................................................ 1
40 320157 Washer ........................................................................................................................ 2

FOOTNOTES:
a Refer to Table

8-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN CYLINDER (Figure 8-7)


THREE STAGE FULL FREE-LIFT

E45-55XM2 LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
ITEM Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Cylinder
8600405 8600408 8600410 8600413 8600415
Group Number
Lift Cylinder 1341575 1341578 1341580 1341583 1341585
1 Shell 1358973 1355598 1355606 1355619 1355628
2 Rod 1355587 1355599 1355607 1355620 1355629

©2003 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2 RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
ITEM Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Cylinder
8600455 8600458 8600460 8600463 8600465
Group Number
Lift Cylinder 1341542 1341545 1341547 1341550 1341552
1 Shell 1355589 1355601 1355609 1355622 1355631
2 Rod 1355587 1355599 1355607 1355620 1355629

E60-65XM2 LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Cylinder
8600505 8600508 8600510 8600513
Group Number
Lift Cylinder 1341641 1341644 1341646 1341649
1 Shell 1355728 1355740 1355748 1355757
2 Rod 1355729 1355741 1355749 1355758

E60-65XM2 RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Cylinder
8600555 8600558 8600560 8600563
Group Number
Lift Cylinder 1341608 1341611 1341613 1341616
1 Shell 1355731 1355743 1355752 1355760
2 Rod 1355729 1355741 1355749 1355758

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

e .. . . . Lift Cylinder.......................................................................................................... 1 1
1 e .. . . . Shell ................................................................................................................ 1 1
2 e .. . . . Rod.................................................................................................................. 1 1
3 1355496 Gland............................................................................................................... 1 ..

8-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

3 1355713 Gland............................................................................................................... .. 1
4 c 1355610 Spacer ............................................................................................................. 1 ..
4 d 1355626 Spacer ............................................................................................................. 1 ..
4 a 1355711 Spacer ............................................................................................................. .. 1
4 b 1355751 Spacer ............................................................................................................. .. 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 1319668 Wiper Ring....................................................................................................... 1 1
9 2013075 Seal ................................................................................................................. 1 ..
9 334156 Seal ................................................................................................................. .. 1
10 92861 O-Ring ............................................................................................................. 1 ..
10 59229 O-Ring ............................................................................................................. .. 1
11 638246 Back-Up Ring .................................................................................................. 1 ..
11 335012 Back-Up Ring .................................................................................................. .. 1
12 1356750 Wear Ring ....................................................................................................... 1 ..
12 1356751 Wear Ring ....................................................................................................... .. 1
13 39348 O-Ring ............................................................................................................. 1 1
14 1381095 Rod Seal.......................................................................................................... 1 1
15 1360127 Piston Ring ...................................................................................................... 1 ..
15 1356748 Piston Ring ...................................................................................................... .. 1

1355497 Seal Kit (Includes Items 8-15) ............................................................................. 1 ..


1355714 Seal Kit (Includes Items 8-15) ............................................................................. .. 1

FOOTNOTES:
a 4118 mm (162.1 in.) and 4568 mm (179.8 in.) Lift Heights
b 4868 mm (191.7 in.) and 5318 mm (209.4 in.) Lift Heights
c 5060 mm (199.2 in.) and 5510 mm (216.9 in.) Lift Heights
d 5810 mm (228.7 in.) Lift Height
e Refer to Table

©2003 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT CYLINDER (Figure 8-8)


THREE STAGE FULL FREE-LIFT

8-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
ITEM Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
Cylinder
8602406 8602409 8602412 8602415 8602417
Group Number
Lift Cylinder 1366733 1366736 1366739 1366742 1366744
1 Shell 2303871 2311434 2310036 2309770 2304931
2 Rod 1356560 1356569 1356578 1371631 1356593

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
ITEM Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
Cylinder
8602507 8602510 8602513 8602516
Group Number
Lift Cylinder 1369549 1371602 1371605 1371608
1 Shell 2311691 2305742 2309026 2309353
2 Rod 1356682 1356691 1356065 1356074

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 1356292 Gland............................................................................................................... 1 ..
3 1356661 Gland............................................................................................................... .. 1
4 1361302 Screw .............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 2013099 Wiper ............................................................................................................... 1 1
9 1358970 Seal ................................................................................................................. 1 1
10 147973 Back-Up Ring .................................................................................................. 1 ..
10 164840 Back-Up Ring .................................................................................................. .. 1
11 90263 O-Ring ............................................................................................................. 1 ..
11 15880 O-Ring ............................................................................................................. .. 1
12 190887 Seal ................................................................................................................. 1 1
13 39348 O-Ring ............................................................................................................. 1 1
14 1358972 Wear Ring ....................................................................................................... 1 ..
14 636941 Wear Ring ....................................................................................................... .. 1
©2003 HYSTER COMPANY See Service Manual 8-23
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

15 2013088 Seal ................................................................................................................. 1 ..


15 309062 Seal ................................................................................................................. .. 1
16 2013089 Back-Up Ring .................................................................................................. 1 ..
16 637565 Back-Up Ring .................................................................................................. .. 1

1358969 Seal Kit (Includes Items 8-16) ............................................................................. 1 ..


1356662 Seal Kit (Includes Items 8-16) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table

8-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-25
UNIT CODE F108
NORTH AMERICA 08/2003

CARRIAGE (Figure 8-9)


SIX ROLLER
THREE STAGE FULL FREE-LIFT

8-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CARRIAGE
SIX ROLLER
THREE STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

1379461 Carriage Assembly (38.5 in.) ............................................................................... 1 ..


1379462 Carriage Assembly (38.5 in.) ............................................................................... .. 1
1 1381562 Carriage .......................................................................................................... 1 ..
1 1381563 Carriage .......................................................................................................... .. 1
1 1345216 Stubshaft..................................................................................................... 6 6
2 1333399 Load Roller ...................................................................................................... 6 6
3 58901 Snap Ring........................................................................................................ 6 6
4 129387 Shim (0.020 in.) ............................................................................................... AR AR
5 366115 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) ............................................................ 2 ..
6 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
6 1504012 Chain Anchor (Single Hole) (Optional) ............................................................ .. 2
7 317735 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 1514866 Pin ................................................................................................................... 2 2
10 15211 Cotter Pin ........................................................................................................ 2 2

©2003 HYSTER COMPANY See Service Manual 8-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAST INSTALLATION (Figure 8-10)


THREE STAGE FULL FREE-LIFT

8-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAST INSTALLATION
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1366081 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2


1 1366085 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2
2 308117 Rod End Pin ................................................................................................................ 2
3 15236 Cotter Pin..................................................................................................................... 4
4 300982 Bushing........................................................................................................................ 2
5 1340891 Rod End....................................................................................................................... 2
6 293650 Capscrew..................................................................................................................... 2
7 292683 Lockwasher.................................................................................................................. 2
8 292656 Nut ............................................................................................................................... 2
9 1376424 Pin ............................................................................................................................... 2
10 1376423 Capscrew..................................................................................................................... 4
11 1345354 Rod End Pin ................................................................................................................ 2
12 a 1375580 Spacer ......................................................................................................................... 2
13 a 55434 O-Ring ......................................................................................................................... 2
14 a 1325119 Shim (0.030 in.) ........................................................................................................... AR
14 a 134675 Shim (0.060 in.) ........................................................................................................... AR
15 1495881 Washer ........................................................................................................................ 2

FOOTNOTES:
a 5 Forward/5 Back

©2003 HYSTER COMPANY See Service Manual 8-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE (Figure 8-11)


THREE STAGE FULL FREE-LIFT

8-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4310 mm 4760 mm 5060 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (199.2 in.) (216.9 in.) (228.7 in.)
Mast B508 B508 B508 B508 B508
Group Number 4310 4760 5060 5510 5810
1 Hose b 1376127 b 1345581 b 1368446 b 1376163 b 1376166
2 Bracket 1381771 1381771 1381771 1381771 1381771

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4118 mm 4568 mm 4868 mm 5318 mm
ITEM 1 2 3 4 (162.1 in.) (179.8 in.) (191.7 in.) (209.4 in.)
Mast B563 B563 B563 B563
Group Number 4118 4568 4868 5318
1 Hose b 1376127 b 1345581 b 1368446 b 1376163
2 Bracket 1381772 1381772 1381772 1381772

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose .................................................................................................................... 2 4
2 a .. . . . Bracket................................................................................................................. 1 1
3 316826 Nut ....................................................................................................................... 1 2
4 1353530 Clamp .................................................................................................................. 4 8
5 1360507 Clamp .................................................................................................................. 2 4
6 1354922 Hose (RH)............................................................................................................ 2 2
6 1354904 Hose (LH) ............................................................................................................ .. 2
7 136749 Capscrew............................................................................................................. 8 10
8 313828 Nut ....................................................................................................................... 9 12
9 1345199 Hose Guide.......................................................................................................... 2 4
10 1345204 Snap Ring............................................................................................................ 2 4
11 1360549 Spacer ................................................................................................................. 1 2
12 1362387 Stubshaft ............................................................................................................. 1 2
13 1494017 Sheave................................................................................................................. 1 2
14 1345190 Washer ................................................................................................................ 1 2
15 1390182 Nut ....................................................................................................................... 1 2
16 292533 Capscrew............................................................................................................. 1 2
17 1360386 Clamp .................................................................................................................. 1 2
18 1354906 Bracket (RH) ........................................................................................................ 1 1
18 1354907 Bracket (LH)......................................................................................................... .. 1
19 292534 Capscrew............................................................................................................. 1 2
20 293795 Capscrew............................................................................................................. 4 8
21 1360507 Clamp (5810 mm) ................................................................................................ 1 2

©2003 HYSTER COMPANY See Service Manual 8-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE
THREE STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

22 1369333 Clamp .................................................................................................................. 1 2


23 1360538 Tube ..................................................................................................................... 1 2
24 1348246 Hose Guide (RH) ................................................................................................. 1 1
24 1348247 Hose Guide (LH).................................................................................................. .. 1
25 1353464 Plate .................................................................................................................... 1 1
26 1354961 Restraint .............................................................................................................. 1 2
27 214364 Capscrew............................................................................................................. 1 2
28 320158 Washer ................................................................................................................ 1 2
29 287860 Capscrew............................................................................................................. 1 2
30 320160 Washer ................................................................................................................ 1 2
31 1353530 Clamp (5810 mm) ................................................................................................ 1 2
32 1395291 Bracket (RH) ........................................................................................................ 1 1
33 1395292 Bracket (LH)......................................................................................................... .. 1
34 320171 Washer ................................................................................................................ 1 2
35 1494017 Sheave................................................................................................................. 1 2
36 1396406 Stubshaft ............................................................................................................. 1 2

FOOTNOTES:
a Refer to Table
b Units without Rotator Attachment

8-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

8-33
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 8-12)


E45-55XM2
THREE STAGE FULL FREE-LIFT

8-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
E45-55XM2
THREE STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)

QTY
ITEM PART NO. DESCRIPTION A B

1 384211 Fork (36 in.) ......................................................................................................... 2 ..


1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
1 1338087 Fork (36 in.) ......................................................................................................... .. 2
1 1338088 Fork (42 in.) ......................................................................................................... .. 2
1 1338089 Fork (48 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368702 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523733 Pin ................................................................................................................... 1 1
9 1500782 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477167 Wedge ............................................................................................................. 1 1

1523735 Latch Kit (Class II) (Includes Items 7-11) ............................................................ 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 8-35


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 8-13)


E60-65XM2
THREE STAGE FULL FREE-LIFT

8-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
E60-65XM2
THREE STAGE FULL FREE-LIFT

KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B

1 367419 Fork (36 in.) ......................................................................................................... 2 ..


1 367420 Fork (42 in.) ......................................................................................................... 2 ..
1 367421 Fork (48 in.) ......................................................................................................... 2 ..
1 367422 Fork (54 in.) ......................................................................................................... 2 ..
1 367423 Fork (60 in.) ......................................................................................................... 2 ..
1 367424 Fork (72 in.) ......................................................................................................... 2 ..
1 1338097 Fork (42 in.) ......................................................................................................... .. 2
1 1338098 Fork (48 in.) ......................................................................................................... .. 2
1 1332745 Fork (54 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368703 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523737 Pin ................................................................................................................... 1 1
9 1500784 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477237 Wedge ............................................................................................................. 1 1

1523739 Latch Kit (Class III) (Includes Items 7-11) ........................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 8-37


for service procedures.
NOTES

8-38
UNIT CODE F108
08/2003 NORTH AMERICA

9 MAST-TWO STAGE F ULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
FORK
E45-55XM2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-32
E60-65XM2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-34
FREE-LIFT
E45-55XM2
TWO STAGE FULL FREE-LIFT .................................................................................................................... 9-8
E60-65XM2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-21
HEADER HOSE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-28
INNER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
MAIN LIFT CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73680⇒.......................................................................................................... 9-14
⇒S/N PENDING PER ECN 73680.......................................................................................................... 9-12
RIGHT HAND
TWO STAGE FULL FREE-LIFT
S/N PENDING PER ECN 73680⇒.......................................................................................................... 9-19
⇒S/N PENDING PER ECN 73680.......................................................................................................... 9-16
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-26
OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2

©2003 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

OUTER MAST (Figure 9-1)


TWO STAGE FULL FREE-LIFT

9-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

OUTER MAST
TWO STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Outer Mast 1341005 1341008 1341013

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Outer Mast 1341005 1341008 1341013

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0.020 in.) ........................................................................................................... 4
5 215211 Bearing Strip................................................................................................................ 2
6 1333396 Load Roller (0,76 mm) ................................................................................................. 2
7 129387 Shim (0.020 in.) ........................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INNER MAST (Figure 9-2)


TWO STAGE FULL FREE-LIFT

9-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INNER MAST
TWO STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Inner Mast 1342474 1342477 1342482

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Inner Mast 1342474 1342477 1342482

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0.020 in.) ........................................................................................................... AR
5 1333396 Load Roller (0,76 mm) ................................................................................................. 2

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT (Figure 9-3)


TWO STAGE FULL FREE-LIFT

9-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cylinder (RH) (☞ Figure 9-8) ..................................................................................... 1


2 .. . . . Cylinder (LH) (☞ Figure 9-6) ..................................................................................... 1
3 131358 Snap Ring.................................................................................................................... 1
4 1333382 Washer (0.060 in.) ....................................................................................................... 1
5 1354915 Washer (0.010 in.) ....................................................................................................... AR
5 1354916 Washer (0.030 in.) ....................................................................................................... AR
5 1354917 Washer (0.060 in.) ....................................................................................................... AR
6 292532 Capscrew..................................................................................................................... 2
7 296422 Washer ........................................................................................................................ 4
8 323090 Spacer ......................................................................................................................... 2
9 300937 Nut ............................................................................................................................... 2
10 320157 Washer ........................................................................................................................ 2
11 214364 Capscrew..................................................................................................................... 2
12 313828 Nut ............................................................................................................................... 2
13 1333392 Housing ....................................................................................................................... 1
14 357749 Washer ........................................................................................................................ 1
15 16560 Fitting........................................................................................................................... 1
15 16485 O-Ring ..................................................................................................................... 1
16 16578 Fitting........................................................................................................................... 1
16 16485 O-Ring ..................................................................................................................... 1
17 14603 Fitting........................................................................................................................... 1
17 16486 O-Ring ..................................................................................................................... 1
18 316306 Control Valve (Lowering) ............................................................................................. 1
18 16982 O-Ring ..................................................................................................................... 1
19 16882 Fitting........................................................................................................................... 1
20 1345403 Hose ............................................................................................................................ 1
21 337179 Spring .......................................................................................................................... 1
22 189595 Fitting........................................................................................................................... 1
22 16485 O-Ring ..................................................................................................................... 1
23 1462551 Hose ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT (Figure 9-4)


E45-55XM2
TWO STAGE FULL FREE-LIFT

9-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT
E45-55XM2
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Tube 1345311 1345314 1345319
2 Chain 197345 180177 182343

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Tube ............................................................................................................................. 1
2 a .. . . . Chain ........................................................................................................................... 2
3 177459 Fitting........................................................................................................................... 1
3 16485 O-Ring ..................................................................................................................... 1
4 131358 Snap Ring.................................................................................................................... 1
5 316826 Nut ............................................................................................................................... 2
6 178119 Clamp .......................................................................................................................... 2
7 296028 Capscrew..................................................................................................................... 1
8 320159 Washer ........................................................................................................................ 3
9 136985 Capscrew..................................................................................................................... 1
10 1354956 Fitting........................................................................................................................... 1
10 16485 O-Ring ..................................................................................................................... 1
11 154355 Spring .......................................................................................................................... 1
12 356505 Washer ........................................................................................................................ 1
13 1360387 Clamp .......................................................................................................................... 1
14 1354967 Bracket......................................................................................................................... 1
15 287837 Capscrew..................................................................................................................... 2
16 292529 Capscrew..................................................................................................................... 2
17 320161 Washer ........................................................................................................................ 6
18 300937 Nut ............................................................................................................................... 4
19 296426 Washer (Hardened) ..................................................................................................... 2
20 60137 Nut ............................................................................................................................... 2
21 1369357 Chain Anchor ............................................................................................................... 2
22 1514866 Pin ............................................................................................................................... 2
23 15211 Cotter Pin..................................................................................................................... 2
24 1378690 Crosshead ................................................................................................................... 1
25 1379682 Chain Sheave .............................................................................................................. 2
25 1378692 Sheave .................................................................................................................... 1
25 37752 Snap Ring................................................................................................................ 1
25 1378699 Bearing .................................................................................................................... 1
26 1395285 Chain Guard ................................................................................................................ 2
27 302461 Pin ............................................................................................................................... 2
28 132860 Capscrew..................................................................................................................... 2
29 292683 Lockwasher.................................................................................................................. 2
30 304526 Snap Ring.................................................................................................................... 3
31 .. . . . Free-Lift Cylinder (☞ Figure 9-10) ............................................................................. 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT (Figure 9-5)


E60-65XM2
TWO STAGE FULL FREE-LIFT

9-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT
E60-65XM2
TWO STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Tube 1345311 1345314 1345319
2 Chain 1342374 1342377 1342380

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Tube ............................................................................................................................. 1
2 a .. . . . Chain ........................................................................................................................... 2
3 1380036 Fitting........................................................................................................................... 1
3 16485 O-Ring ..................................................................................................................... 1
4 287837 Capscrew..................................................................................................................... 2
5 316826 Nut ............................................................................................................................... 2
6 178119 Clamp .......................................................................................................................... 2
7 296028 Capscrew..................................................................................................................... 1
8 320159 Washer ........................................................................................................................ 3
9 136985 Capscrew..................................................................................................................... 1
10 1354956 Fitting........................................................................................................................... 1
10 16485 O-Ring ..................................................................................................................... 1
11 154355 Spring .......................................................................................................................... 1
12 356505 Washer ........................................................................................................................ 1
13 1360387 Clamp .......................................................................................................................... 1
14 1354967 Bracket......................................................................................................................... 1
15 1354902 Spacer ......................................................................................................................... 4
16 292530 Capscrew..................................................................................................................... 2
17 320161 Washer ........................................................................................................................ 6
18 300937 Nut ............................................................................................................................... 4
19 296426 Washer (Hardened) ..................................................................................................... 2
20 60137 Nut ............................................................................................................................... 2
21 1369356 Chain Anchor ............................................................................................................... 2
22 1514866 Pin ............................................................................................................................... 2
23 15211 Cotter Pin..................................................................................................................... 2
24 1378690 Crosshead ................................................................................................................... 1
25 1379683 Chain Sheave Assembly.............................................................................................. 2
25 1378693 Sheave .................................................................................................................... 1
25 37752 Snap Ring................................................................................................................ 1
25 1378699 Bearing .................................................................................................................... 1
26 1360544 Chain Guard ................................................................................................................ 2
27 302461 Pin ............................................................................................................................... 2
28 132860 Capscrew..................................................................................................................... 2
29 292683 Lockwasher.................................................................................................................. 2
30 304526 Snap Ring.................................................................................................................... 3
31 .. . . . Free-Lift Cylinder (☞ Figure 9-10) ............................................................................. 1
32 131358 Snap Ring.................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER (Figure 9-6)


LEFT HAND
TWO STAGE FULL FREE-LIFT
(⇒S/N PENDING PER ECN 73680)

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8600706 8600709 8600714
Group Number
Lift Cylinder 1342222 1342225 1342230
1 Shell 1355910 1355928 1355958
2 Rod 1355911 1355929 1355959

9-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER


LEFT HAND
TWO STAGE FULL FREE-LIFT
(⇒S/N PENDING PER ECN 73680)
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8600906 8600909 8600914
Group Number
Lift Cylinder 1342280 1342283 1342288
1 Shell 1355910 1355928 1355958
2 Rod 1355911 1355929 1355959

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 1355284 Gland............................................................................................................... 1 1
4 1356058 Spacer ............................................................................................................. .. 1
5 1319668 Wiper Ring....................................................................................................... 1 1
6 147972 Back-Up Ring .................................................................................................. 1 1
7 59229 O-Ring ............................................................................................................. 1 1
8 1356747 Wear Ring ....................................................................................................... 1 1
9 1356749 Rod Seal.......................................................................................................... 1 1
10 295649 Screw .............................................................................................................. 1 1
11 190887 Seal ................................................................................................................. 1 1

1358963 Seal Kit (Includes Items 5-9) ............................................................................... 1 ..


1360142 Seal Kit (Includes Items 5-9) ............................................................................... .. 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER (Figure 9-7)


LEFT HAND
TWO STAGE FULL FREE-LIFT
(S/N PENDING PER ECN 73680⇒)

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8509506 8509509 8509514
Group Number
Lift Cylinder 2045776 2045705 2045709
1 Shell 1355910 1355928 1355958
2 Rod 1355911 1355929 1355959

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8509556 8509559 8509564
Group Number
Lift Cylinder 2045747 2045750 2045755
1 Shell 1355910 1355928 1355958
2 Rod 1355911 1355929 1355959

9-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER


LEFT HAND
TWO STAGE FULL FREE-LIFT
(S/N PENDING PER ECN 73680⇒)
KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 190887 Seal ................................................................................................................. 1 1
4 295649 Screw .............................................................................................................. 1 1
5 1319668 Wiper Ring....................................................................................................... 1 1
6 1380879 Gland............................................................................................................... 1 1
7 147972 Back-Up Ring .................................................................................................. 1 1
8 59229 O-Ring ............................................................................................................. 1 1
9 322824 Back-Up Ring .................................................................................................. 1 1
10 1381095 Rod Seal.......................................................................................................... 1 1
11 322902 Wear Ring ....................................................................................................... 1 1
12 2046715 Spacer ............................................................................................................. .. 1
13 1356747 Wear Ring ....................................................................................................... 1 1

1496922 Seal Kit (Includes Items 3, 5, 7-11, 13) ............................................................... 1 1

FOOTNOTES:
a Refer to Table

©2003 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER (Figure 9-8)


RIGHT HAND
TWO STAGE FULL FREE-LIFT
(⇒S/N PENDING PER ECN 73680)

9-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER


RIGHT HAND
TWO STAGE FULL FREE-LIFT
(⇒S/N PENDING PER ECN 73680)

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8600806 8600809 8600814
Group Number
Lift Cylinder 1356759 1356762 1356767
1 Shell 1356783 1356786 1356791
2 Rod 1358937 1358940 1358945

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8601006 8601009 8601014
Group Number
Lift Cylinder 1342251 1361276 1361281
1 Shell 1356783 1356786 1356791
2 Rod 1358937 1358940 1358945

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 1355284 Gland............................................................................................................... 1 1
4 1356058 Spacer ............................................................................................................. .. 1
5 1319668 Wiper Ring....................................................................................................... 1 1
6 147972 Back-Up Ring .................................................................................................. 1 1
7 59229 O-Ring ............................................................................................................. 1 1
8 1356747 Wear Ring ....................................................................................................... 1 1
9 1356749 Rod Seal.......................................................................................................... 1 1
10 295649 Screw .............................................................................................................. 1 1
11 190887 Seal ................................................................................................................. 1 1
12 1356748 Piston Ring ...................................................................................................... 1 1

©2003 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER


RIGHT HAND
TWO STAGE FULL FREE-LIFT
(⇒S/N PENDING PER ECN 73680)

QTY
ITEM PART NO. DESCRIPTION A B

1358963 Seal Kit (Includes Items 5-9) ............................................................................... 1 ..


1360142 Seal Kit (Includes Items 5-9, 12) ......................................................................... .. 1

FOOTNOTES:
a Refer to Table

9-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT CYLINDER (Figure 9-9)


RIGHT HAND
TWO STAGE FULL FREE-LIFT
(S/N PENDING PER ECN 73680⇒)

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8509606 8509609 8509614
Group Number
Lift Cylinder 2045869 2045795 2045800
1 Shell 1356783 1356786 1356791
2 Rod 1358937 1358940 1358945

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8509656 8509659 8509664
Group Number
Lift Cylinder 2045841 2045844 2045848
1 Shell 1356783 1356786 1356791
2 Rod 1358937 1358940 1358945

©2003 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT CYLINDER


RIGHT HAND
TWO STAGE FULL FREE-LIFT
(S/N PENDING PER ECN 73680⇒)
KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 190887 Seal ................................................................................................................. 1 1
4 295649 Screw .............................................................................................................. 1 1
5 1319668 Wiper Ring....................................................................................................... 1 1
6 1380879 Gland............................................................................................................... 1 1
7 147972 Back-Up Ring .................................................................................................. 1 1
8 59229 O-Ring ............................................................................................................. 1 1
9 322824 Back-Up Ring .................................................................................................. 1 1
10 1381095 Rod Seal.......................................................................................................... 1 1
11 322902 Wear Ring ....................................................................................................... 1 1
12 2046715 Spacer ............................................................................................................. .. 1
13 1356747 Wear Ring ....................................................................................................... 1 1
14 1356748 Piston Ring ...................................................................................................... 1 1

1496922 Seal Kit (Includes Items 3, 5, 7-11, 13) ............................................................... 1 1

FOOTNOTES:
a Refer to Table

9-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT CYLINDER (Figure 9-10)


TWO STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
ITEM Mast B509 B509 B509
Group Number 2962 3262 3762
Cylinder
8602406 8602409 8602414
Group Number
Lift Cylinder 1366733 1366736 1366741
1 Shell 2303871 2311434 2307580
2 Rod 1356560 1356569 1356584

©2003 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
ITEM Mast B564 B564 B564
Group Number 2860 3160 3660
Cylinder
8602506 8602509 8602514
Group Number
Lift Cylinder 1369548 1371601 1371606
1 Shell 2304592 2304575 2304802
2 Rod 1356679 1356688 1356068

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder.......................................................................................................... 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 1356292 Gland............................................................................................................... 1 ..
3 1356661 Gland............................................................................................................... .. 1
4 1361302 Screw .............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 2013099 Wiper ............................................................................................................... 1 1
9 1358970 Seal ................................................................................................................. 1 1
10 147973 Back-Up Ring .................................................................................................. 1 ..
10 164840 Back-Up Ring .................................................................................................. .. 1
11 90263 O-Ring ............................................................................................................. 1 ..
11 15880 O-Ring ............................................................................................................. .. 1
12 190887 Seal ................................................................................................................. 1 1
13 39348 O-Ring ............................................................................................................. 1 1
14 1358972 Wear Ring ....................................................................................................... 1 ..
14 636941 Wear Ring ....................................................................................................... .. 1
15 2013088 Seal ................................................................................................................. 1 ..
15 309062 Seal ................................................................................................................. .. 1
16 2013089 Back-Up Ring .................................................................................................. 1 ..
16 637565 Back-Up Ring .................................................................................................. .. 1

1358969 Seal Kit (Includes Items 8-16) ............................................................................. 1 ..


1356662 Seal Kit (Includes Items 8-16) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table

9-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

9-23
UNIT CODE F108
NORTH AMERICA 08/2003

CARRIAGE (Figure 9-11)


SIX ROLLER
TWO STAGE FULL FREE-LIFT

9-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CARRIAGE
SIX ROLLER
TWO STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

1371660 Carriage Assembly .............................................................................................. 1 ..


1371661 Carriage Assembly .............................................................................................. .. 1
1 1359245 Carriage .......................................................................................................... 1 ..
1 1359246 Carriage .......................................................................................................... .. 1
1 1345264 Stubshaft..................................................................................................... 6 6
2 1345219 Load Roller ...................................................................................................... 6 6
3 12891 Snap Ring........................................................................................................ 6 6
4 1345263 Shim (0.020 in.) ............................................................................................... AR AR
5 366116 Spacer ............................................................................................................. 2 2
6 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
6 1504010 Chain Anchor (Single Hole) (Optional) ............................................................ 2 ..
6 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
6 1504009 Chain Anchor (Single Hole) (Optional) ............................................................ .. 2
7 317735 Pin ................................................................................................................... 2 2
8 131358 Snap Ring........................................................................................................ 4 4
9 1514866 Pin ................................................................................................................... 2 2
10 15211 Cotter Pin ........................................................................................................ 2 2

©2003 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAST INSTALLATION (Figure 9-12)


TWO STAGE FULL FREE-LIFT

9-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAST INSTALLATION
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1366081 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2


1 1366085 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2
2 308117 Rod End Pin ................................................................................................................ 2
3 15236 Cotter Pin..................................................................................................................... 4
4 300982 Bushing........................................................................................................................ 2
5 1340891 Rod End....................................................................................................................... 2
6 293650 Capscrew..................................................................................................................... 2
7 292683 Lockwasher.................................................................................................................. 2
8 292656 Nut ............................................................................................................................... 2
9 1376424 Pin ............................................................................................................................... 2
10 1376423 Capscrew..................................................................................................................... 4
11 1345354 Rod End Pin ................................................................................................................ 2
12 a 1375580 Spacer ......................................................................................................................... 2
13 a 55434 O-Ring ......................................................................................................................... 2
14 a 134675 Shim (0.060 in.) ........................................................................................................... AR
15 a 1325119 Shim (0.030 in.) ........................................................................................................... AR
16 1495881 Washer ........................................................................................................................ 2

FOOTNOTES:
a 5 Forward/5 Back

©2003 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE (Figure 9-13)


TWO STAGE FULL FREE-LIFT

9-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT

E45-55XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2962 mm 3262 mm 3762 mm
ITEM 1 2 3 4 (116.6 in.) (128.4 in.) (148.1 in.)
Mast B509 B509 B509
Group Number 2962 3262 3762
1 Channel 1365500 1365502 1365505
2 Channel 1365514 1365517 1365523
3 Hose 1345571 1368400 1390417
4 Hose 1345575 1376120 1369640
23 Tube 1360331 1360334 1360339
24 Tube 1360361 1360364 1360369
25 Bracket 1381771 1381771 1381771

E60-65XM2

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2860 mm 3160 mm 3660 mm
ITEM 1 2 3 4 (112.6 in.) (124.4 in.) (144.1 in.)
Mast B564 B564 B564
Group Number 2860 3160 3660
1 Channel 1365500 1365502 1365504
2 Channel 1365514 1365517 1365523
3 Hose 1345571 1368400 1390417
4 Hose 1345575 1376120 1369640
23 Tube 1360331 1360334 1360339
24 Tube 1360361 1360364 1360369
25 Bracket 1381772 1381772 1381772

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Channel ............................................................................................................... 1 1
2 a .. . . . Channel ............................................................................................................... 1 1
3 a .. . . . Hose .................................................................................................................... 2 2
4 a .. . . . Hose .................................................................................................................... .. 2
5 293799 Capscrew............................................................................................................. 2 4
6 1354904 Hose .................................................................................................................... .. 2
7 1360529 Strap Clamp......................................................................................................... 3 6
8 136749 Capscrew............................................................................................................. 5 7
9 313828 Nut ....................................................................................................................... 7 9
10 1345199 Hose Guide.......................................................................................................... 2 4
11 1345204 Snap Ring............................................................................................................ 2 4
©2003 HYSTER COMPANY See Service Manual 9-29
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE
TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

12 293796 Capscrew............................................................................................................. 6 4
13 176910 Clamp .................................................................................................................. 1 1
14 1360386 Clamp .................................................................................................................. 3 6
15 320157 Washer ................................................................................................................ 1 1
16 1345423 Clamp .................................................................................................................. 2 2
17 1353530 Clamp .................................................................................................................. 5 10
18 1369333 Clamp .................................................................................................................. 1 2
19 1354918 Bracket................................................................................................................. 1 1
20 78286 Clamp .................................................................................................................. 6 6
21 176640 Capscrew............................................................................................................. 1 1
22 14692 Fitting ................................................................................................................... 2 2
23 a .. . . . Tube ..................................................................................................................... 1 1
24 a .. . . . Tube ..................................................................................................................... 1 1
25 a .. . . . Bracket................................................................................................................. 1 1
26 1354922 Hose .................................................................................................................... 2 2
27 1395291 Bracket (RH) ........................................................................................................ 1 1
28 1395292 Bracket (LH)......................................................................................................... .. 1
29 1396406 Stubshaft ............................................................................................................. 1 2
30 1396407 Spacer ................................................................................................................. 1 2
31 1494017 Sheave................................................................................................................. 1 2
32 1345190 Washer ................................................................................................................ 1 2
33 292533 Capscrew............................................................................................................. 1 2
34 300937 Nut ....................................................................................................................... 1 2

FOOTNOTES:
a Refer to Table

9-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

9-31
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 9-14)


E45-55XM2
TWO STAGE FULL FREE-LIFT

9-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
E45-55XM2
TWO STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)

QTY
ITEM PART NO. DESCRIPTION A B

1 384211 Fork (36 in.) ......................................................................................................... 2 ..


1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
1 1338087 Fork (36 in.) ......................................................................................................... .. 2
1 1338088 Fork (42 in.) ......................................................................................................... .. 2
1 1338089 Fork (48 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368702 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523733 Pin ................................................................................................................... 1 1
9 1500782 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477167 Wedge ............................................................................................................. 1 1

1523735 Latch Kit (Class II) (Includes Items 7-11) ............................................................ 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 9-15)


E60-65XM2
TWO STAGE FULL FREE-LIFT

9-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
E60-65XM2
TWO STAGE FULL FREE-LIFT

KEY:
A: 125mm x 50mm Standard Taper
B: 180mm x 45mm Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B

1 367419 Fork (36 in.) ......................................................................................................... 2 ..


1 367420 Fork (42 in.) ......................................................................................................... 2 ..
1 367421 Fork (48 in.) ......................................................................................................... 2 ..
1 367422 Fork (54 in.) ......................................................................................................... 2 ..
1 367423 Fork (60 in.) ......................................................................................................... 2 ..
1 367424 Fork (72 in.) ......................................................................................................... 2 ..
1 1338097 Fork (42 in.) ......................................................................................................... .. 2
1 1338098 Fork (48 in.) ......................................................................................................... .. 2
1 1332745 Fork (54 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368703 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523737 Pin ................................................................................................................... 1 1
9 1500784 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477237 Wedge ............................................................................................................. 1 1

1523739 Latch Kit (Class III) (Includes Items 7-11) ........................................................... 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 9-35


for service procedures.
NOTES

9-36
UNIT CODE F108
08/2003 NORTH AMERICA

10 MAST-FOUR STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT


UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-18
FORK
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-28
FREE-LIFT
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-12
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-16
HEADER HOSE
FOUR STAGE FULL FREE-LIFT
⇒S/N F108V-22884 .................................................................................................................................. 10-22
S/N F108V-22885⇒ .................................................................................................................................. 10-24
INNER MAST
FOUR STAGE FULL FREE-LIFT .................................................................................................................... 10-8
INTERMEDIATE MAST
NO. 1
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
NO. 2
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
MAIN CYLINDER
LEFT HAND
FOUR STAGE FULL FREE-LIFT .............................................................................................................. 10-14
RIGHT HAND
FOUR STAGE FULL FREE-LIFT .............................................................................................................. 10-15
MAIN LIFT
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-10
MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT .................................................................................................................. 10-20
OUTER MAST
FOUR STAGE FULL FREE-LIFT .................................................................................................................... 10-2

NOTE: Mast C515-6058 (238.5 in. Lift Height to Bottom of Forks)

©2003 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

OUTER MAST (Figure 10-1)


FOUR STAGE FULL FREE-LIFT

10-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

OUTER MAST
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast (238.5 in. Lift Height) .......................................................................................... 1


1 1370205 Outer Mast............................................................................................................... 1
1 1345216 Stubshaft............................................................................................................. 2
2 1395168 Load Roller .............................................................................................................. 2
3 58901 Snap Ring................................................................................................................ 2
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 215212 Bearing Strip ........................................................................................................... 2
6 131716 Shim (0.020 in.) ....................................................................................................... AR
7 104506 O-Ring ..................................................................................................................... 4
8 351666 Chain Anchor........................................................................................................... 2
9 182377 Nut........................................................................................................................... 2
10 182376 Base Ring................................................................................................................ 2
11 129339 Pin ........................................................................................................................... 2
12 15222 Cotter Pin ................................................................................................................ 2
13 1375595 Plug ......................................................................................................................... 2
14 182342 Chain ....................................................................................................................... 2

FOOTNOTES:
a Mast Group No. C515-6058

©2003 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTERMEDIATE MAST (Figure 10-2)


NO. 1
FOUR STAGE FULL FREE-LIFT

10-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTERMEDIATE MAST
NO. 1
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast (238.5 in. Lift Height) .......................................................................................... 1


1 1370225 Intermediate No. 1 Mast.......................................................................................... 1
1 1345216 Stubshaft............................................................................................................. 2
2 1395168 Load Roller .............................................................................................................. 2
3 58901 Snap Ring................................................................................................................ 4
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 215212 Bearing Strip ........................................................................................................... 2
6 131716 Shim (0.020 in.) ....................................................................................................... AR
7 104506 O-Ring ..................................................................................................................... 4
8 60137 Nut........................................................................................................................... 2
9 296426 Washer (Hardened) ................................................................................................. 2
10 1369357 Chain Anchor........................................................................................................... 2
11 1395168 Load Roller .............................................................................................................. 2
12 304526 Snap Ring................................................................................................................ 2
13 1381917 Chain Sheave Assembly ......................................................................................... 2
14 1381913 Sheave ................................................................................................................ 1
15 37752 Snap Ring ........................................................................................................... 2
16 1378699 Bearing................................................................................................................ 1
17 1514866 Pin ........................................................................................................................... 2
18 15211 Cotter Pin ................................................................................................................ 2
19 135661 Spacer ..................................................................................................................... 2
20 164474 Chain ....................................................................................................................... 2

FOOTNOTES:
a Mast Group No. C515-6058

©2003 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTERMEDIATE MAST (Figure 10-3)


NO. 2
FOUR STAGE FULL FREE-LIFT

10-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTERMEDIATE MAST
NO. 2
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

.. . . . Mast (238.5 in. Lift Height) .......................................................................................... 1


1 1370245 Intermediate No. 2 Mast.......................................................................................... 1
1 1345216 Stubshaft............................................................................................................. 2
2 1395168 Load Roller .............................................................................................................. 2
3 58901 Snap Ring................................................................................................................ 4
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 215212 Bearing Strip ........................................................................................................... 2
6 131716 Shim (0.020 in.) ....................................................................................................... AR
7 104506 O-Ring ..................................................................................................................... 4
8 304526 Snap Ring................................................................................................................ 2
9 1370187 Chain Sheave .......................................................................................................... 2
10 37752 Snap Ring ........................................................................................................... 2
11 231020 Bearing................................................................................................................ 1
12 182377 Nut........................................................................................................................... 2
13 182376 Base Ring................................................................................................................ 2
14 356556 Chain Anchor........................................................................................................... 2
15 129339 Pin ........................................................................................................................... 2
16 15222 Cotter Pin ................................................................................................................ 2
17 15223 Cotter Pin ................................................................................................................ 2
18 182342 Chain ....................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INNER MAST (Figure 10-4)


FOUR STAGE FULL FREE-LIFT

10-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INNER MAST
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast (238.5 in. Lift Height) .......................................................................................... 1


1 b 1370265 Inner Mast ............................................................................................................... 1
1 c 1381389 Inner Mast ............................................................................................................... 1
1 1345216 Stubshaft............................................................................................................. 2
2 1395168 Load Roller .............................................................................................................. 2
3 58901 Snap Ring................................................................................................................ 2
4 129387 Shim (0.020 in.) ....................................................................................................... AR
5 60137 Nut........................................................................................................................... 4
6 296426 Washer (Hardened) ................................................................................................. 4
7 1369357 Chain Anchor........................................................................................................... 2
8 1365140 Chain Anchor........................................................................................................... 2
9 1514866 Pin ........................................................................................................................... 4
10 15211 Cotter Pin ................................................................................................................ 4
11 15223 Cotter Pin ................................................................................................................ 2
12 164474 Chain ....................................................................................................................... 2
13 182332 Chain ....................................................................................................................... 2

FOOTNOTES:
a Mast Group No. C515-6058
b ⇒ S/N PENDING PER ECN 59538
c S/N PENDING PER ECN 59538 ⇒

©2003 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN LIFT (Figure 10-5)


FOUR STAGE FULL FREE-LIFT

10-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast (238.5 in. Lift Hieght) .......................................................................................... 1


1 2303152 Lift Cylinder (RH) (☞ Figure 10-8) ......................................................................... 1
1 2303152 Lift Cylinder (RH) (☞ Figure 10-8) ......................................................................... 1
2 2308031 Lift Cylinder (LH) (☞ Figure 10-7) ......................................................................... 1
2 2308031 Lift Cylinder (LH) (☞ Figure 10-7) ......................................................................... 1
3 1345403 Hose ........................................................................................................................ 1
4 1370517 Tube......................................................................................................................... 1
5 323090 Spacer ..................................................................................................................... 2
6 292531 Capscrew ................................................................................................................ 2
7 16578 Fitting....................................................................................................................... 1
7 16485 O-Ring ..................................................................................................................... 1
8 320161 Washer .................................................................................................................... 2
9 300937 Nut........................................................................................................................... 2
10 323061 Control Valve ........................................................................................................... 1
10 16982 O-Ring................................................................................................................. 1
11 1333392 Housing ................................................................................................................... 1
12 214364 Capscrew ................................................................................................................ 2
13 313828 Nut........................................................................................................................... 4
14 320157 Washer .................................................................................................................... 2
15 136681 Capscrew ................................................................................................................ 2
16 124359 Clamp ...................................................................................................................... 2
17 16560 Fitting....................................................................................................................... 1
17 16485 O-Ring................................................................................................................. 1
18 201766 Fitting....................................................................................................................... 2
18 16483 O-Ring................................................................................................................. 1
19 1379489 Flow Valve ............................................................................................................... 1
19 16485 O-Ring................................................................................................................. 1
20 194705 Snap Ring................................................................................................................ 1
21 1370257 Shim (0.010 in.) ....................................................................................................... AR
21 1370258 Shim (0.030 in.) ....................................................................................................... AR
21 1370259 Shim (0.060 in.) ....................................................................................................... AR
22 14603 Fitting....................................................................................................................... 1
22 16486 O-Ring................................................................................................................. 1
23 1370420 Keeper ..................................................................................................................... 1
24 292517 Capscrew ................................................................................................................ 1
25 316826 Nut........................................................................................................................... 1
26 320159 Washer .................................................................................................................... 1
27 16882 Fitting....................................................................................................................... 1
28 1462551 Hose ........................................................................................................................ 1

FOOTNOTES:
a Mast Group No. C515-6058

©2003 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT (Figure 10-6)


FOUR STAGE FULL FREE-LIFT

10-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FREE-LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast (238.5 in. Lift Height) .......................................................................................... 1


1 2308770 Lift Cylinder (☞ Figure 10-9) ................................................................................. 1
1 2308770 Lift Cylinder (☞ Figure 10-9) ................................................................................. 1
2 1370555 Hose ........................................................................................................................ 1
3 1370576 Clamp ...................................................................................................................... 1
4 292535 Capscrew ................................................................................................................ 4
5 320161 Washer .................................................................................................................... 4
6 1370521 Spacer ..................................................................................................................... 4
7 300937 Nut........................................................................................................................... 4
8 1474912 Chain Guard ............................................................................................................ 1
9 313828 Nut........................................................................................................................... 1
10 320157 Washer .................................................................................................................... 1
11 136681 Capscrew ................................................................................................................ 1
12 178119 Clamp ...................................................................................................................... 1
13 16450 Fitting....................................................................................................................... 1
14 1370518 Tube......................................................................................................................... 1
15 1370360 Stubshaft ................................................................................................................. 1
16 292529 Capscrew ................................................................................................................ 1
17 292683 Lockwasher ............................................................................................................. 1
18 1381914 Washer .................................................................................................................... 2
19 1370119 Crosshead ............................................................................................................... 1
20 145641 Nut........................................................................................................................... 2
21 320159 Washer .................................................................................................................... 2
22 1370194 Strap Clamp ............................................................................................................ 1
23 1370516 Pin ........................................................................................................................... 1
24 310549 Pin ........................................................................................................................... 1
25 309007 Hose Sheave ........................................................................................................... 1
26 16543 Fitting....................................................................................................................... 1
26 16486 O-Ring................................................................................................................. 1
27 1379489 Flow Valve ............................................................................................................... 1
27 16485 O-Ring................................................................................................................. 1
28 293706 Capscrew ................................................................................................................ 1
29 292687 Lockwasher ............................................................................................................. 1
30 320169 Washer .................................................................................................................... 1
31 292513 Capscrew ................................................................................................................ 2
32 292682 Lockwasher ............................................................................................................. 2
33 1381916 Chain Sheave .......................................................................................................... 2
34 37752 Snap Ring ........................................................................................................... 2
35 1378699 Bearing................................................................................................................ 1
36 1370524 Hose Guide ............................................................................................................. 4
37 1345204 Snap Ring................................................................................................................ 4

FOOTNOTES:
a Mast Group No. C515-6058

©2003 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAIN CYLINDER (Figure 10-7)


LEFT HAND
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2308031 Lift Cylinder.................................................................................................................. REF


2308031 Lift Cylinder.................................................................................................................. 1
1 1379005 Tube......................................................................................................................... 1
2 1379035 Rod.......................................................................................................................... 1
3 1379062 Gland....................................................................................................................... 1
4 2013099 Wiper ....................................................................................................................... 1
5 1358970 Seal ......................................................................................................................... 1
6 57664 O-Ring ..................................................................................................................... 1
7 638249 Back-Up Ring .......................................................................................................... 1
8 270077 Rod Seal.................................................................................................................. 1
9 1379064 Wear Ring ............................................................................................................... 1
10 1379063 Piston Ring .............................................................................................................. 1
11 257913 Check Valve............................................................................................................. 1
12 39348 O-Ring ..................................................................................................................... 1
13 297531 Washer .................................................................................................................... 1
14 187388 Snap Ring................................................................................................................ 1

1378724 Seal Kit (Includes Items 4-10, 12) ............................................................................... 1

10-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAIN CYLINDER (Figure 10-8)


RIGHT HAND
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2303152 Lift Cylinder.................................................................................................................. REF


2303152 Lift Cylinder.................................................................................................................. 1
1 1379020 Tube......................................................................................................................... 1
2 1379050 Rod.......................................................................................................................... 1
3 .. . . . O-Ring................................................................................................................. 1
4 .. . . . Back-Up Ring ...................................................................................................... 1
5 1379062 Gland....................................................................................................................... 1
6 2013099 Wiper ....................................................................................................................... 1
7 1358970 Seal ......................................................................................................................... 1
8 57664 O-Ring ..................................................................................................................... 1
9 638249 Back-Up Ring .......................................................................................................... 1
10 270077 Rod Seal.................................................................................................................. 1
11 1379064 Wear Ring ............................................................................................................... 1

2304661 Seal Kit (Includes Items 6-11) ..................................................................................... 1

©2003 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

FREE-LIFT CYLINDER (Figure 10-9)


FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2308770 Lift Cylinder.................................................................................................................. REF


2308770 Lift Cylinder.................................................................................................................. 1
1 1379358 Tube......................................................................................................................... 1
2 1379373 Rod.......................................................................................................................... 1
3 1362880 Gland....................................................................................................................... 1
4 2013099 Wiper ....................................................................................................................... 1
5 1358970 Seal ......................................................................................................................... 1
6 615135 Back-Up Ring .......................................................................................................... 1
7 55146 O-Ring ..................................................................................................................... 1
8 1361302 Screw ...................................................................................................................... 1
9 190887 Seal ......................................................................................................................... 1
10 1362881 Wear Ring ............................................................................................................... 1
11 201829 Rod Seal.................................................................................................................. 1
12 638250 Back-Up Ring .......................................................................................................... 1
13 257913 Check Valve............................................................................................................. 1
14 39348 O-Ring ..................................................................................................................... 1
15 297531 Washer .................................................................................................................... 1
16 187388 Snap Ring................................................................................................................ 1

1360141 Seal Kit (Includes Items 4-7, 9-12, 14) ........................................................................ 1

10-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

10-17
UNIT CODE F108
NORTH AMERICA 08/2003

CARRIAGE (Figure 10-10)


FOUR STAGE FULL FREE-LIFT

10-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

CARRIAGE
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1379467 Carriage Assembly ...................................................................................................... 1


1 1381570 Carriage .................................................................................................................. 2
2 1345216 Stubshaft............................................................................................................. 6
3 131358 Snap Ring................................................................................................................ 4
4 58901 Snap Ring................................................................................................................ 6
5 1333399 Load Roller .............................................................................................................. 6
6 129387 Shim (0.020 in.) ....................................................................................................... AR
7 1369345 Chain Anchor (Dual Hole) ....................................................................................... 2
8 317735 Pin ........................................................................................................................... 2
9 1514866 Pin ........................................................................................................................... 2
10 15211 Cotter Pin ................................................................................................................ 2
11 366115 Spacer ..................................................................................................................... 2

©2003 HYSTER COMPANY See Service Manual 10-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

MAST INSTALLATION (Figure 10-11)


FOUR STAGE FULL FREE-LIFT

10-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

MAST INSTALLATION
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 1366081 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2


1 1366085 Tilt Cylinder (☞ Figure 6-17) ...................................................................................... 2
2 308117 Rod End Pin ................................................................................................................ 2
3 15236 Cotter Pin..................................................................................................................... 4
4 300982 Bushing........................................................................................................................ 2
5 1340891 Rod End....................................................................................................................... 2
6 293650 Capscrew..................................................................................................................... 2
7 292683 Lockwasher.................................................................................................................. 2
8 216877 Nut ............................................................................................................................... 2
9 1376424 Pin ............................................................................................................................... 2
10 1376423 Capscrew..................................................................................................................... 4
11 1345354 Rod End Pin ................................................................................................................ 2
12 a 1372341 Spacer ......................................................................................................................... 2
12 b 1375580 Spacer ......................................................................................................................... 2
13 b 55434 O-Ring ......................................................................................................................... 2
14 b 1325119 Shim (0.030 in.) ........................................................................................................... AR
14 b 134675 Shim (0.060 in.) ........................................................................................................... AR
15 1495881 Washer ........................................................................................................................ 2

FOOTNOTES:
a 5 Forward/4 Back
b 5 Forward/5 Back

©2003 HYSTER COMPANY See Service Manual 10-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE (Figure 10-12)


FOUR STAGE FULL FREE-LIFT
(⇒S/N F108V-22884)

10-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HEADER HOSE
FOUR STAGE FULL FREE-LIFT
(⇒S/N F108V-22884)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1372045 Hose Assembly.................................................................................................... 2 4


2 1372065 Cable ................................................................................................................... 2 4
3 1369333 Clamp .................................................................................................................. 1 ..
4 293795 Capscrew............................................................................................................. 2 4
5 1360386 Clamp .................................................................................................................. 2 4
6 1370376 Spacer ................................................................................................................. 2 4
7 1345204 Snap Ring............................................................................................................ 2 4
8 1494017 Sheave................................................................................................................. 3 6
9 1360548 Stubshaft ............................................................................................................. 1 2
10 1360549 Spacer ................................................................................................................. 2 4
11 1345190 Washer ................................................................................................................ 2 4
12 300937 Nut ....................................................................................................................... 3 6
13 1353530 Clamp .................................................................................................................. 2 4
14 1360507 Clamp .................................................................................................................. 2 4
15 1370508 Stubshaft ............................................................................................................. 1 2
16 292533 Capscrew............................................................................................................. 2 4
17 292502 Capscrew............................................................................................................. 2 4
18 313805 Nut ....................................................................................................................... 6 12
19 136681 Capscrew............................................................................................................. 9 15
20 313828 Nut ....................................................................................................................... 7 11
21 292537 Capscrew............................................................................................................. 1 2
22 1370580 Spring .................................................................................................................. 2 4
23 320157 Washer ................................................................................................................ 2 4
24 1370579 Stubshaft ............................................................................................................. 2 4
25 1370158 Idler...................................................................................................................... 2 4
26 320160 Washer ................................................................................................................ 4 8
27 1370377 Roller ................................................................................................................... 4 8
28 110322 Clamp .................................................................................................................. 2 4
29 1371947 Bracket................................................................................................................. 1 2
30 292507 Capscrew............................................................................................................. 4 8
31 1371944 Block .................................................................................................................... 1 2
32 1370357 Pin ....................................................................................................................... 1 2
33 15211 Cotter Pin............................................................................................................. 2 4
34 292681 Lockwasher.......................................................................................................... 2 4
35 221341 Nut ....................................................................................................................... 2 4
36 15127 Washer ................................................................................................................ 6 12
37 273775 Strap Clamp......................................................................................................... 2 4
38 1370469 Plate .................................................................................................................... 1 1
39 1370470 Clamp .................................................................................................................. .. 1
40 1370318 Hose Guard (RH Outer)....................................................................................... 1 2
41 1370378 Hose Guard (RH Inner) ....................................................................................... 1 2
42 1370319 Hose Guard (LH) (Outer) ..................................................................................... 1 2
43 1370379 Hose Guard (LH) (Inner)...................................................................................... 1 2
44 320160 Washer ................................................................................................................ 8 16

©2003 HYSTER COMPANY See Service Manual 10-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE (Figure 10-13)


FOUR STAGE FULL FREE-LIFT
(S/N F108V-22885⇒)

10-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

HEADER HOSE
FOUR STAGE FULL FREE-LIFT
(S/N F108V-22885⇒)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1479235 Hose .................................................................................................................... 1 2


2 1360507 Clamp .................................................................................................................. 2 4
3 1353530 Clamp .................................................................................................................. 2 4
4 292502 Capscrew............................................................................................................. 2 4
5 1360386 Clamp .................................................................................................................. 2 4
6 313805 Nut ....................................................................................................................... 6 12
7 300937 Nut ....................................................................................................................... 3 6
8 1360549 Spacer ................................................................................................................. 2 4
9 1494017 Sheave................................................................................................................. 4 8
10 1370508 Stubshaft ............................................................................................................. 1 2
11 1345190 Washer ................................................................................................................ 2 4
12 292535 Capscrew............................................................................................................. 1 2
13 1360548 Stubshaft ............................................................................................................. 1 2
14 1343990 Capscrew............................................................................................................. 1 2
15 1370319 Hose Guard (LH) (Outer) ..................................................................................... 1 2
16 1370379 Hose Guard (LH) (Inner)...................................................................................... 1 2
17 1370579 Stubshaft ............................................................................................................. 2 4
18 1370377 Roller ................................................................................................................... 4 8
19 1370376 Spacer ................................................................................................................. 4 8
20 1370158 Idler...................................................................................................................... 2 4
21 1372065 Cable ................................................................................................................... 2 4
22 15127 Washer ................................................................................................................ 6 12
23 1370580 Spring .................................................................................................................. 2 4
24 221341 Nut ....................................................................................................................... 2 4
25 15200 Cotter Pin............................................................................................................. 2 4
26 1370357 Pin ....................................................................................................................... 1 2
27 1371944 Block .................................................................................................................... 1 2
28 136681 Capscrew............................................................................................................. 9 15
29 292681 Lockwasher.......................................................................................................... 2 4
30 292507 Capscrew............................................................................................................. 4 8
31 320160 Washer ................................................................................................................ 2 4
32 1370378 Hose Guard (RH Inner) ....................................................................................... 1 2
33 1370318 Hose Guard (RH Outer)....................................................................................... 1 2
34 292537 Capscrew............................................................................................................. 1 2
35 320157 Washer ................................................................................................................ 2 4
36 313828 Nut ....................................................................................................................... 7 11
37 110322 Clamp .................................................................................................................. 2 4
38 273775 Strap Clamp......................................................................................................... 2 4
39 1371947 Bracket................................................................................................................. 1 2
40 293795 Capscrew............................................................................................................. 2 4
41 1370469 Plate .................................................................................................................... 1 1
42 58902 Snap Ring............................................................................................................ 1 2
43 320171 Washer ................................................................................................................ 1 2
44 1474913 Stubshaft ............................................................................................................. 1 2
45 1482726 Guard (RH) .......................................................................................................... 1 ..

©2003 HYSTER COMPANY See Service Manual 10-25


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

HEADER HOSE
FOUR STAGE FULL FREE-LIFT
(S/N F108V-22885⇒)

QTY
ITEM PART NO. DESCRIPTION A B

45 1482729 Guard (LH)........................................................................................................... .. 1


46 293782 Washer ................................................................................................................ 1 2
47 246001 Capscrew............................................................................................................. 1 2
48 296237 Capscrew............................................................................................................. 2 4
49 1369333 Clamp .................................................................................................................. 3 ..
49 1370470 Clamp .................................................................................................................. .. 1

10-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

10-27
UNIT CODE F108
NORTH AMERICA 08/2003

FORK (Figure 10-14)


FOUR STAGE FULL FREE-LIFT

10-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

FORK
FOUR STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (100 mm x 40 mm)
B: Full Bottom Taper (125 mm x 40 mm)

QTY
ITEM PART NO. DESCRIPTION A B

1 384211 Fork (36 in.) ......................................................................................................... 2 ..


1 384213 Fork (42 in.) ......................................................................................................... 2 ..
1 384214 Fork (48 in.) ......................................................................................................... 2 ..
1 384215 Fork (54 in.) ......................................................................................................... 2 ..
1 384216 Fork (60 in.) ......................................................................................................... 2 ..
1 1338087 Fork (36 in.) ......................................................................................................... .. 2
1 1338088 Fork (42 in.) ......................................................................................................... .. 2
1 1338089 Fork (48 in.) ......................................................................................................... .. 2
2 368706 Lever................................................................................................................ 1 1
3 368702 Pin ................................................................................................................... 1 1
4 368707 Washer ............................................................................................................ 1 1
5 368705 Spring .............................................................................................................. 1 1
6 71153 Pin ................................................................................................................... 1 1
7 1523732 Knob ................................................................................................................ 1 1
8 1523733 Pin ................................................................................................................... 1 1
9 1500782 Spring .............................................................................................................. 1 1
10 a 1477166 Washer ............................................................................................................ 1 1
11 a 1477167 Wedge ............................................................................................................. 1 1

1523735 Latch Kit (Class II) (Includes Items 7-11) ............................................................ 2 2

FOOTNOTES:
a Refer to Latch Kit Installation Instruction.

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

©2003 HYSTER COMPANY See Service Manual 10-29


for service procedures.
NOTES

10-30
UNIT CODE F108
08/2003 NORTH AMERICA

11 OPTIONS

11 OPTIONS
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 11
OPTIONS

DESCRIPTION PAGE

AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP ...................................................................................................................... 11-28
TWO AND THREE STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP ...................................................................................................................... 11-26
BACKUP ALARM ............................................................................................................................................. 11-48
BATTERY SLIDE AND ROLLER TRAY
⇒S/N F108V-17250 INC. 17260-17261, 17265-17271, 17282, 17290, 17300-17302 EXC. 17230-17233 .. 11-30
S/N F108V-17251⇔S/N F108V-26711Z INC. 17230-17233 EXC. 17260-17261, 17265-17271, 17282,
17290, 17300-17302 ................................................................................................................................... 11-32
S/N F108V-26712Z⇒ ................................................................................................................................... 11-36
BRAKE AND BACKUP LIGHT ......................................................................................................................... 11-40
DC CONVERTOR
36/48 VOLT TO 12 VOLT .............................................................................................................................. 11-47
DRIVE AND REAR LIGHTS ............................................................................................................................. 11-42
EMERGENCY POWER/SEAT SWITCH BYPASS............................................................................................ 11-52
INTEGRAL SIDE-SHIFT
CARRIAGE
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14
TWO AND FOUR STAGE FULL FREE-LIFT............................................................................................. 11-16
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-12
HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-23
TWO AND FOUR STAGE FULL FREE-LIFT............................................................................................. 11-24
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-22
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 11-20
SIDE-SHIFT CARRIAGE .................................................................................................................................... 11-6
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-10
SPOTLIGHT ..................................................................................................................................................... 11-46
STROBE LIGHT ............................................................................................................................................... 11-44
TIRE AND WHEEL
DRIVE WHEEL ............................................................................................................................................... 11-3
STEER WHEEL .............................................................................................................................................. 11-2
WIRE HARNESS
LIGHTING ..................................................................................................................................................... 11-49
SWITCH........................................................................................................................................................ 11-50
TRACTION CUT-OUT .................................................................................................................................. 11-51

©2003 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TIRE AND WHEEL (Figure 11-1)


STEER WHEEL

KEY:
A: E45XM2 (16 x 5 x 10.5)
B: E45-65XM2 (16 x 6 x 10.5)
C: E45-65XM2 (16 x 5 x 10.5)

QTY
ITEM PART NO. DESCRIPTION A B C

1 b 1462172 Tire and Wheel ......................................................................................... 2 .. ..


1 b 1462173 Tire and Wheel ......................................................................................... .. 2 ..
1 c 1462171 Tire and Wheel ......................................................................................... .. 2 ..
1 c 1462170 Tire and Wheel ......................................................................................... .. .. 2
1 d 1462176 Tire and Wheel ......................................................................................... .. .. 2
1 a 1462174 Tire and Wheel ......................................................................................... 2 .. ..
1 a 1462175 Tire and Wheel ......................................................................................... .. 2 ..
2 1461669 Wheel ....................................................................................................... 2 2 2
3 b 259781 Tire ........................................................................................................... 2 .. ..
3 b 259782 Tire ........................................................................................................... .. 2 ..
3 c 237208 Tire ........................................................................................................... .. 2 ..
3 c 237206 Tire ........................................................................................................... .. .. 2
3 d 237192 Tire ........................................................................................................... .. .. 2
3 a 806974 Tire ........................................................................................................... 2 .. ..
3 a 806975 Tire ........................................................................................................... .. 2 ..

FOOTNOTES:
a Electric Compound, Lugged Tread
b Electric Compound, Smooth Tread
c Non-Marking Compound, Smooth Tread
d Polyurethane Compound, Smooth Tread

11-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

TIRE AND WHEEL (Figure 11-2)


DRIVE WHEEL

KEY:
A: E45-55XM2 (21 x 7 x 15)
B: E60-65XM2 (21 x 8 x 15)
C: E45-55XM2 (21 x 7 x 15 Wide)
D: E60-65XM2 (21 x 8 x 15 Wide)
E: E45-65XM2

QTY
ITEM PART NO. DESCRIPTION A B C D E

1 b 1379528 Tire and Wheel ................................................................... 2 .. .. .. ..


1 b 1379529 Tire and Wheel ................................................................... .. 2 .. .. ..
1 b 1379530 Tire and Wheel ................................................................... .. .. 2 .. ..
1 b 1379531 Tire and Wheel ................................................................... .. .. .. 2 ..
1 c 1375771 Tire and Wheel ................................................................... 2 .. .. .. ..
1 c 1375772 Tire and Wheel ................................................................... .. 2 .. .. ..
1 c 1375773 Tire and Wheel ................................................................... .. .. 2 .. ..
1 c 1375774 Tire and Wheel ................................................................... .. .. .. 2 ..
1 d 1379532 Tire and Wheel (21 x 7 x 15) .............................................. .. .. .. .. 2
1 d 1379534 Tire and Wheel (21 x 7 x 15 Wide) ..................................... .. .. .. .. 2
1 a 1379536 Tire and Wheel ................................................................... 2 .. .. .. ..
1 a 1379537 Tire and Wheel ................................................................... .. 2 .. .. ..
1 a 1379538 Tire and Wheel ................................................................... .. .. 2 .. ..
1 a 1379539 Tire and Wheel ................................................................... .. .. .. 2 ..
2 1375754 Wheel ................................................................................. 2 .. .. .. 2
2 1375756 Wheel ................................................................................. .. 2 .. .. ..
2 1375758 Wheel ................................................................................. .. .. 2 2 2
3 b 1339093 Tire ..................................................................................... 2 .. 2 .. ..
3 b 1339094 Tire ..................................................................................... .. 2 .. 2 ..
3 c 1339097 Tire ..................................................................................... 2 .. 2 .. ..
3 c 237213 Tire ..................................................................................... .. 2 .. 2 ..
3 d 1339098 Tire (21 x 7 x 15 Standard and Wide)................................. .. .. .. .. 2

©2003 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

TIRE AND WHEEL


DRIVE WHEEL

QTY
ITEM PART NO. DESCRIPTION A B C D E

3 a 1339095 Tire ..................................................................................... 2 .. 2 .. ..


3 a 1339096 Tire ..................................................................................... .. 2 .. 2 ..

FOOTNOTES:
a Electric Compound, Lugged Tread
b Electric Compound, Smooth Tread
c Non-Marking Compound, Smooth Tread
d Polyurethane Compound, Smooth Tread

11-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-5
UNIT CODE F108
NORTH AMERICA 08/2003

SIDE-SHIFT CARRIAGE (Figure 11-3)

11-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

SIDE-SHIFT CARRIAGE

KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)

QTY
ITEM PART NO. DESCRIPTION A B

1399039 Side-Shift Carriage (38 in.) .................................................................................. 1 ..


1399046 Side-Shift Carriage (38 in.) .................................................................................. .. 1
1399041 Side-Shift Carriage (42 in.) .................................................................................. 1 ..
1399048 Side-Shift Carriage (42 in.) .................................................................................. .. 1
1399044 Side-Shift Carriage (48 in.) .................................................................................. 1 ..
1 1355533 Apron (38 in.) (Top) ......................................................................................... 1 ..
1 1360273 Apron (38 in.) (Top) ......................................................................................... .. 1
1 1355523 Apron (42 in.) (Top) ......................................................................................... 1 ..
1 1355547 Apron (42 in.) (Top) ......................................................................................... .. 1
1 1376341 Apron (48 in.) (Top) ......................................................................................... 1 ..
2 1378053 Apron (38 in.) (Lower) ..................................................................................... 1 ..
2 1396429 Shim (38 in.) (Lower Bearing) ......................................................................... AR ..
2 1378071 Apron (38 in.) (Lower) ..................................................................................... .. 1
2 1396429 Shim (38 in.) (Lower Bearing) ......................................................................... .. AR
2 1378055 Apron (42 in.) (Lower) ..................................................................................... 1 ..
2 1396431 Shim (42 in.) (Lower Bearing) ......................................................................... AR ..
2 1378072 Apron (42 in.) (Lower) ..................................................................................... .. 1
2 1396431 Shim (42 in.) (Lower Bearing) ......................................................................... .. AR
2 1378057 Apron (48 in.) (Lower) ..................................................................................... 1 ..
2 1396434 Shim (48 in.) (Lower Bearing) ......................................................................... AR ..
3 1399004 Support (38 in.) ............................................................................................... 1 ..
3 1399022 Support (38 in.) ............................................................................................... .. 1
3 1399006 Support (42 in.) ............................................................................................... 1 ..
3 1399023 Support (42 in.) ............................................................................................... .. 1
3 1399008 Support (48 in.) ............................................................................................... 1 ..
4 1396458 Bearing (Top) (38 in.)....................................................................................... 1 ..
4 1396471 Bearing (Top) (38 in.)....................................................................................... .. 1
4 1396460 Bearing (Top) (42 in.)....................................................................................... 1 ..
4 1396472 Bearing (Top) (42 in.)....................................................................................... .. 1
4 1396462 Bearing (Top) (48 in.)....................................................................................... 1 ..
5 1378063 Bearing (Lower) (38 in.)................................................................................... 1 ..
5 1378081 Bearing (Lower) (38 in.)................................................................................... .. 1
5 1378065 Bearing (Lower) (42 in.)................................................................................... 1 ..
5 1378082 Bearing (Lower) (42 in.)................................................................................... .. 1
5 1356863 Bearing (Lower) (48 in.)................................................................................... 1 ..
6 1360125 Side-Shift Cylinder (☞ Figure 11-4) ............................................................... 1 1
6 1360126 Side-Shift Cylinder........................................................................................... 1 1
7 293704 Capscrew ........................................................................................................ 4 ..
7 1360229 Capscrew ........................................................................................................ .. 4
8 296431 Washer ............................................................................................................ 4 ..
8 296435 Washer ............................................................................................................ .. 4
9 1371289 Capscrew ........................................................................................................ 2 2
9 1358809 Rod (Optional) ................................................................................................. 2 2
10 313828 Nut................................................................................................................... 2 2
10 313828 Nut (Optional) .................................................................................................. 4 4
11 16041 Lube Fitting...................................................................................................... 3 3

©2003 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

SIDE-SHIFT CARRIAGE

QTY
ITEM PART NO. DESCRIPTION A B

12 1358821 Shim (0.020 in.) ............................................................................................... AR AR


13 239784 Fitting ................................................................................................................... 2 2
13 16481 O-Ring ............................................................................................................. 1 1
14 17218 Fitting ................................................................................................................... 2 2
15 b 114312 Strap Clamp......................................................................................................... 1 1
16 c 1369360 Tube Assembly .................................................................................................... 1 ..
16 c 1369362 Tube Assembly .................................................................................................... .. 1
16 b 1381765 Tube Assembly .................................................................................................... 1 1
16 a 1371804 Tube ..................................................................................................................... .. 1
17 c 1358815 Tube ..................................................................................................................... 1 ..
17 c 1358817 Tube ..................................................................................................................... .. 1
17 b 1381766 Tube Assembly .................................................................................................... 1 1
17 a 1371803 Tube ..................................................................................................................... .. 1
18 b 1390365 Hose .................................................................................................................... 1 ..
18 b 1390367 Hose .................................................................................................................... .. 1
19 b 1390366 Hose .................................................................................................................... 1 ..
19 b 1390368 Hose .................................................................................................................... .. 1

FOOTNOTES:
a Four Stage Full Free-Lift
b Two and Three Stage Full Free-Lift
c Two Stage Limited Free-Lift

11-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-9
UNIT CODE F108
NORTH AMERICA 08/2003

SIDE-SHIFT CYLINDER (Figure 11-4)

11-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

SIDE-SHIFT CYLINDER

KEY:
A: E45-55XM2
B: E60-65XM2

QTY
ITEM PART NO. DESCRIPTION A B

1360125 Side-Shift Cylinder ............................................................................................... 1 ..


1360126 Side-Shift Cylinder ............................................................................................... .. 1
1 2311471 Tube................................................................................................................. 1 ..
1 2304345 Shell ................................................................................................................ .. 1
2 2309719 Rod.................................................................................................................. 1 ..
2 2303634 Rod.................................................................................................................. .. 1
3 2306755 Seal ................................................................................................................. 1 ..
3 1351184 Seal ................................................................................................................. .. 1
4 55407 O-Ring ............................................................................................................. 2 ..
4 59229 O-Ring ............................................................................................................. .. 2
5 153919 Back-Up Ring .................................................................................................. 2 ..
5 615130 Back-Up Ring .................................................................................................. .. 2
6 1383037 Seal ................................................................................................................. 2 2
7 636851 Wiper Ring....................................................................................................... 2 2
8 2310768 Gland............................................................................................................... 2 ..
8 2306283 Gland............................................................................................................... .. 2

2311624 Seal Kit (Includes Items 3-7) ............................................................................... 1 ..


2307647 Seal Kit (Includes Items 3-7) ............................................................................... .. 1

©2003 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT (Figure 11-5)


CARRIAGE
TWO STAGE LIMITED FREE-LIFT

11-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTEGRAL SIDE-SHIFT
CARRIAGE
TWO STAGE LIMITED FREE-LIFT

KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)

QTY
ITEM PART NO. DESCRIPTION A B

1486178 Side-Shift Carriage (38 in.) .................................................................................. 1 ..


1486182 Side-Shift Carriage (42 in.) .................................................................................. 1 ..
1486185 Side-Shift Carriage (48 in.) .................................................................................. 1 ..
1486188 Side-Shift Carriage (38 in.) .................................................................................. .. 1
1486191 Side-Shift Carriage (42 in.) .................................................................................. .. 1
1486194 Side-Shift Carriage (48 in.) .................................................................................. .. 1
1 1488998 Frame (38 in.) (Inner) ...................................................................................... 1 ..
1 1489002 Frame (42 in., 48 in.) (Inner) ........................................................................... 1 ..
1 1488918 Frame (38 in.) (Inner) ...................................................................................... 1 ..
1 1488967 Frame (42 in., 48 in.) (Inner) ........................................................................... .. 1
2 1489010 Frame (38 in.) (Outer) ..................................................................................... 1 ..
2 1489011 Frame (42 in.) (Outer) ..................................................................................... 1 ..
2 1489012 Frame (48 in.) (Outer) ..................................................................................... 1 ..
2 1488974 Frame (38 in.) (Outer) ..................................................................................... .. 1
2 1488975 Frame (42 in.) (Outer) ..................................................................................... .. 1
2 1488976 Frame (48 in.) (Outer) ..................................................................................... .. 1
3 2043528 Cylinder Assembly........................................................................................... 1 ..
3 2043529 Cylinder Assembly........................................................................................... .. 1
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ............................................................. 2 ..
4 2046243 Bearing (Upper) (Bronze) (Service Option) ..................................................... 2 ..
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ............................................................. .. 2
4 2046245 Bearing (Upper) (Bronze) (Service Option) ..................................................... .. 2
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ............................................................. 2 ..
5 2046244 Bearing (Lower) (Bronze) (Service Option) ..................................................... 2 ..
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ............................................................. .. 2
5 2046246 Bearing (Lower) (Bronze) (Service Option) ..................................................... .. 2
6 2043530 Hook (Lower) ................................................................................................... 2 2
7 226458 Capscrew ........................................................................................................ 4 4
8 296426 Washer (Hardened) ......................................................................................... 4 4
9 1401746 Pin ................................................................................................................... 2 2
10 18832 Cotter Pin ........................................................................................................ 2 2
11 302487 Pin ................................................................................................................... 1 1
12 16041 Lube Fitting...................................................................................................... 2 2
13 1345219 Load Roller ...................................................................................................... 6 6
14 12891 Snap Ring........................................................................................................ 6 6
15 1345263 Shim (0.020 in.) ............................................................................................... 28 28
16 366116 Spacer ............................................................................................................. 6 6
17 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
17 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
18 1345352 Pin ................................................................................................................... 2 2
18 317735 Pin (48 in.) ....................................................................................................... 2 ..
19 131358 Snap Ring........................................................................................................ 4 4
20 1514866 Pin ................................................................................................................... 2 2
21 15211 Cotter Pin ........................................................................................................ 2 2
22 1498326 Shim ................................................................................................................ AR AR

©2003 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT (Figure 11-6)


CARRIAGE
THREE STAGE FULL FREE-LIFT

11-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTEGRAL SIDE-SHIFT
CARRIAGE
THREE STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)

QTY
ITEM PART NO. DESCRIPTION A B

1486180 Side-Shift Carriage (38 in.) .................................................................................. 1 ..


1486184 Side-Shift Carriage (42 in.) .................................................................................. 1 ..
1486187 Side-Shift Carriage (48 in.) .................................................................................. 1 ..
1486190 Side-Shift Carriage (38 in.) .................................................................................. .. 1
1486193 Side-Shift Carriage (42 in.) .................................................................................. .. 1
1486196 Side-Shift Carriage (48 in.) .................................................................................. .. 1
1 1489000 Frame (38 in.) (Inner) ...................................................................................... 1 ..
1 1489004 Frame (42 in., 48 in.) (Inner) ........................................................................... 1 ..
1 1488966 Frame (38 in.) (Inner) ...................................................................................... .. 1
1 1488969 Frame (42 in., 48 in.) (Inner) ........................................................................... .. 1
2 1489010 Frame (38 in.) (Outer) ..................................................................................... 1 ..
2 1489011 Frame (42 in.) (Outer) ..................................................................................... 1 ..
2 1489012 Frame (48 in.) (Outer) ..................................................................................... 1 ..
2 1488974 Frame (38 in.) (Outer) ..................................................................................... .. 1
2 1488975 Frame (42 in.) (Outer) ..................................................................................... .. 1
2 1488976 Frame (48 in.) (Outer) ..................................................................................... .. 1
3 2043528 Cylinder Assembly........................................................................................... 1 ..
3 2043529 Cylinder Assembly........................................................................................... .. 1
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) ............................................................. 2 ..
4 2046243 Bearing (Upper) (Bronze) (Service Option) ..................................................... 2 ..
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) ............................................................. .. 2
4 2046245 Bearing (Upper) (Bronze) (Service Option) ..................................................... .. 2
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) ............................................................. 2 ..
5 2046244 Bearing (Lower) (Bronze) (Service Option) ..................................................... 2 ..
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) ............................................................. .. 2
5 2046246 Bearing (Lower) (Bronze) (Service Option) ..................................................... .. 2
6 2043530 Hook (Lower) ................................................................................................... 2 2
7 226458 Capscrew ........................................................................................................ 4 2
8 296426 Washer (Hardened) ......................................................................................... 4 4
9 1401746 Pin ................................................................................................................... 2 2
10 18832 Cotter Pin ........................................................................................................ 2 2
11 302487 Pin ................................................................................................................... 1 1
12 16041 Lube Fitting...................................................................................................... 2 2
13 317735 Pin ................................................................................................................... 2 2
14 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
14 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
14 1504012 Chain Anchor (Single Hole)............................................................................. .. 2
15 131358 Snap Ring........................................................................................................ 4 4
16 1514866 Pin ................................................................................................................... 2 2
17 15211 Cotter Pin ........................................................................................................ 2 2
18 1333399 Load Roller ...................................................................................................... 6 6
19 129387 Shim (0.020 in.) ............................................................................................... 28 28
20 366115 Spacer ............................................................................................................. 6 6
21 58901 Snap Ring........................................................................................................ 6 6
22 1498326 Shim ................................................................................................................ AR AR

©2003 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT (Figure 11-7)


CARRIAGE
TWO AND FOUR STAGE FULL FREE-LIFT

11-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTEGRAL SIDE-SHIFT
CARRIAGE
TWO AND FOUR STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2 (B509) Two Stage Full Free-Lift
B: E60-65XM2 (B564) Two Stage Full Free-Lift
C: E45-55XM2 (C515) Four Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B C

1486179 Side-Shift Carriage (38 in.) ....................................................................... 1 .. ..


1486183 Side-Shift Carriage (42 in.) ....................................................................... 1 .. ..
1486186 Side-Shift Carriage (48 in.) ....................................................................... 1 .. ..
1486189 Side-Shift Carriage (38 in.) ....................................................................... .. 1 ..
1486192 Side-Shift Carriage (42 in.) ....................................................................... .. 1 ..
1486196 Side-Shift Carriage (48 in.) ....................................................................... .. 1 ..
1486181 Side-Shift Carriage (38 in.) ....................................................................... .. .. 1
1 1488999 Frame (38 in.) (Inner) ........................................................................... 1 .. ..
1 1489003 Frame (42 in., 48 in.) (Inner) ................................................................ 1 .. ..
1 1488965 Frame (38 in.) (Inner) ........................................................................... .. 1 ..
1 1488968 Frame (42 in., 48 in.) (Inner) ................................................................ .. 1 ..
1 1489001 Frame (38 in.) (Inner) ........................................................................... .. .. 1
2 1489010 Frame (38 in.) (Outer) .......................................................................... 1 .. 1
2 1489011 Frame (42 in.) (Outer) .......................................................................... 1 .. ..
2 1489012 Frame (48 in.) (Outer) .......................................................................... 1 .. ..
2 1488974 Frame (38 in.) (Outer) .......................................................................... .. 1 ..
2 1488975 Frame (42 in.) (Outer) .......................................................................... .. 1 ..
2 1488976 Frame (48 in.) (Outer) .......................................................................... .. 1 ..
3 2043528 Cylinder Assembly (☞ Figure 11-8) .................................................... 1 .. 1
3 2043529 Cylinder Assembly (☞ Figure 11-8) .................................................... .. 1 ..
4 2043531 Bearing (Upper) (38 in., 42 in., 48 in.) .................................................. 2 .. 2
4 2046243 Bearing (Upper) (Bronze) (Service Option) .......................................... 2 .. 2
4 2043532 Bearing (Upper) (38 in., 42 in., 48 in.) .................................................. .. 2 ..
4 2046245 Bearing (Upper) (Bronze) (Service Option) .......................................... .. 2 ..
5 2043533 Bearing (Lower) (38 in., 42 in., 48 in.) .................................................. 2 .. 2
5 2046244 Bearing (Lower) (Bronze) (Service Option) .......................................... 2 .. 2
5 2043534 Bearing (Lower) (38 in., 42 in., 48 in.) .................................................. .. 2 ..
5 2046246 Bearing (Lower) (Bronze) (Service Option) .......................................... .. 2 ..
6 2043530 Hook (Lower) ........................................................................................ 2 2 2
7 226458 Capscrew ............................................................................................. 4 4 4
8 296426 Washer (Hardened) .............................................................................. 4 4 4
9 1401746 Pin ........................................................................................................ 2 2 2
10 18832 Cotter Pin ............................................................................................. 2 2 2
11 302487 Pin ........................................................................................................ 1 1 1
12 16041 Lube Fitting........................................................................................... 2 2 2
13 317735 Pin ........................................................................................................ 2 2 2
14 1369345 Chain Anchor (Dual Hole) .................................................................... 2 .. ..
14 1369344 Chain Anchor (Dual Hole) .................................................................... .. 2 2
14 1504012 Chain Anchor (Single Hole).................................................................. .. 2 ..
15 131358 Snap Ring............................................................................................. 4 4 4
16 1514866 Pin ........................................................................................................ 2 2 2
17 15211 Cotter Pin ............................................................................................. 2 2 2
18 1333399 Load Roller ........................................................................................... 6 6 6
19 129387 Shim (0.020 in.) .................................................................................... 28 28 28

©2003 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT
CARRIAGE
TWO AND FOUR STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B C

20 366115 Spacer .................................................................................................. 6 6 6


21 58901 Snap Ring............................................................................................. 6 6 6
22 1498326 Shim ..................................................................................................... AR AR AR

11-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-19
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT CYLINDER (Figure 11-8)

11-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTEGRAL SIDE-SHIFT CYLINDER

KEY:
A: E45-55XM2 (B507, B508, B509)
B: E60-65XM2 (B562, B563, B564, C515)

QTY
ITEM PART NO. DESCRIPTION A B

2043528 Cylinder Assembly ............................................................................................... 1 ..


2043529 Cylinder Assembly ............................................................................................... .. 1
1 1489016 Cylinder ........................................................................................................... 1 ..
1 1489017 Cylinder ........................................................................................................... .. 1
2 1489037 Rod Seal.......................................................................................................... 2 2
3 1489035 O-Ring ............................................................................................................. 2 2
4 1498325 Retainer........................................................................................................... 2 2
5 1489039 Rod Wiper ....................................................................................................... 2 2

1503096 Seal Kit (Includes Items 2-3, 5) ....................................................................... 1 1

©2003 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT (Figure 11-9)


HYDRAULIC HOSES
TWO STAGE LIMITED FREE-LIFT

KEY:
A: E45-55XM2 (B507)
B: E60-65XM2 (B562)

QTY
ITEM PART NO. DESCRIPTION A B

1 1503478 Hose .................................................................................................................... 1 ..


1 1503479 Hose .................................................................................................................... .. 1
2 1503476 Hose .................................................................................................................... 1 ..
2 1489034 Hose .................................................................................................................... .. 1
3 129563 Strap Clamp......................................................................................................... 1 1
4 16558 Fitting ................................................................................................................... 2 2
4 16483 O-Ring ............................................................................................................. 1 1

11-22 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

INTEGRAL SIDE-SHIFT (Figure 11-10)


HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2 (B508)
B: E60-65XM2 (B563)

QTY
ITEM PART NO. DESCRIPTION A B

1 1503481 Hose .................................................................................................................... 1 ..


1 1503482 Hose .................................................................................................................... .. 1
2 1503474 Hose .................................................................................................................... 1 ..
2 1503476 Hose .................................................................................................................... .. 1
3 114312 Strap Clamp......................................................................................................... 1 1
4 16558 Fitting................................................................................................................... 2 2
4 16483 O-Ring ............................................................................................................. 1 1

©2003 HYSTER COMPANY See Service Manual 11-23


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

INTEGRAL SIDE-SHIFT (Figure 11-11)


HYDRAULIC HOSES
TWO AND FOUR STAGE FULL FREE-LIFT

KEY:
A: E45-55XM2 (B509)
B: E60-65XM2 (B564)
C: E60-65XM2 (C515)

QTY
ITEM PART NO. DESCRIPTION A B C

1 1503481 Hose ......................................................................................................... 1 .. ..


1 1503482 Hose ......................................................................................................... .. 1 ..
1 1503483 Hose ......................................................................................................... .. .. 1
2 1503475 Hose ......................................................................................................... 1 .. ..
2 1503476 Hose ......................................................................................................... .. 1 ..
2 1503475 Hose ......................................................................................................... .. .. 1
3 114312 Strap Clamp.............................................................................................. 1 1 1
4 16558 Fitting ........................................................................................................ 2 2 2
4 16483 O-Ring ...................................................................................................... 1 1 1

11-24 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-25
UNIT CODE F108
NORTH AMERICA 08/2003

AUXILIARY TUBES (Figure 11-12)


TWO AND THREE STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP

11-26 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP

ITEM PART NO. DESCRIPTION QTY

1518233 Kit ................................................................................................................................ 1


1518234 Kit ................................................................................................................................ 1
1518236 Kit ................................................................................................................................ 1
1518237 Kit ................................................................................................................................ 1
1518238 Kit ................................................................................................................................ 1
1518239 Kit ................................................................................................................................ 1
1518240 Kit ................................................................................................................................ 1
1518241 Kit ............................................................................................................................... 1
1518991 Kit ................................................................................................................................ 1
1518992 Kit ................................................................................................................................ 1
1 1517448 Tube Assembly (Two Stage Full Free-Lift) ............................................................... 1
1 1517449 Tube Assembly ........................................................................................................ 1
1 1518249 Tube Assembly ........................................................................................................ 1
1 1518250 Tube Assembly ........................................................................................................ 1
1 1518251 Tube Assembly ........................................................................................................ 1
1 1518252 Tube Assembly ........................................................................................................ 1
1 1518253 Tube Assembly ........................................................................................................ 1
1 1518254 Tube Assembly ........................................................................................................ 1
1 1517452 Tube Assembly (Three Stage Full Free-Lift) ............................................................ 1
1 1517453 Tube Assembly (Three Stage Full Free-Lift) ............................................................ 1
2 1517441 Tube Extension Bracket........................................................................................... 1
3 16447 Fitting....................................................................................................................... 2
4 14760 Nut........................................................................................................................... 2
5 16693 Fitting....................................................................................................................... 2
6 1381765 Tube Assembly ........................................................................................................ 1
7 1381766 Tube Assembly ........................................................................................................ 1
8 1390365 Hose ........................................................................................................................ 1
9 1390366 Hose ........................................................................................................................ 2
10 16483 O-Ring ..................................................................................................................... 2
11 1483663 Quick Disconnect .................................................................................................... 2
12 1483664 Quick Disconnect Nipple ......................................................................................... 2
13 1483661 Dust Cap ................................................................................................................. 2
14 16933 Fitting....................................................................................................................... 2

1518219 Quick Disconnect Kit (Includes Items 10-14) .......................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

AUXILIARY TUBES (Figure 11-13)


FOUR STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP

11-28 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

AUXILIARY TUBES
FOUR STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP

ITEM PART NO. DESCRIPTION QTY

1518235 Kit ................................................................................................................................ 1


1 1517450 Tube Assembly ........................................................................................................ 1
1 1517451 Tube Assembly ........................................................................................................ 1
2 1517441 Tube Extension Bracket........................................................................................... 1
3 16447 Fitting....................................................................................................................... 2
4 14760 Nut........................................................................................................................... 2
5 16693 Fitting....................................................................................................................... 2
6 1381765 Tube Assembly ........................................................................................................ 1
7 1381766 Tube Assembly ........................................................................................................ 1
8 1390365 Hose ........................................................................................................................ 1
9 1390366 Hose ........................................................................................................................ 2
10 16483 O-Ring ..................................................................................................................... 2
11 1483663 Quick Disconnect .................................................................................................... 2
12 1483664 Quick Disconnect Nipple ......................................................................................... 2
13 1483661 Dust Cap ................................................................................................................. 2
14 16933 Fitting....................................................................................................................... 2

1518219 Quick Disconnect Kit (Includes Items 10-14) .......................................................... 2

©2003 HYSTER COMPANY See Service Manual 11-29


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY (Figure 11-14)


(⇒S/N F108V-17250 INC. 17260-17261, 17265-17271, 17282, 17290, 17300-17302 EXC.
17230-17233)

11-30 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(⇒S/N F108V-17250 INC. 17260-17261, 17265-17271, 17282, 17290, 17300-17302 EXC.
17230-17233)

ITEM PART NO. DESCRIPTION QTY

1 ab 1376815 Slide Strip Tray............................................................................................................. 1


1 b 1376816 Slide Strip Tray (Optional)............................................................................................ 1
1 c 1376816 Slide Strip Tray............................................................................................................. 1
2 1376437 Cam Roller .............................................................................................................. 8
3 1382563 Slide Strip ................................................................................................................ 4
4 ab 1376802 Roller Tray.................................................................................................................... 1
4 b 1376803 Roller Tray (Optional) ................................................................................................... 1
4 c 1376803 Roller Tray.................................................................................................................... 1
5 1376437 Cam Roller .............................................................................................................. 36
6 a 1376804 Plate ............................................................................................................................ 1
6 b 1376806 Plate ............................................................................................................................ 1
6 c 1376808 Plate ............................................................................................................................ 1
7 1380845 Pivot............................................................................................................................. 1
8 296168 Capscrew..................................................................................................................... 4
9 313828 Nut ............................................................................................................................... 4
10 1380810 Gate ............................................................................................................................. 1
11 106223 Bushing........................................................................................................................ 1
11 112604 Bushing (Optional) ....................................................................................................... 1
12 221780 Washer ........................................................................................................................ 2
13 1360904 Washer (Spring)........................................................................................................... 1
14 227327 Capscrew..................................................................................................................... 1
15 1380813 Pivot............................................................................................................................. 1
16 15175 Washer ........................................................................................................................ 2
17 3004531 Bushing........................................................................................................................ 2
18 1380816 Latch ............................................................................................................................ 1
19 18543 Capscrew..................................................................................................................... 1
20 15134 Washer ........................................................................................................................ 4
21 222667 Nut ............................................................................................................................... 1
22 1380849 Trim .............................................................................................................................. 1
23 287851 Capscrew..................................................................................................................... 4
24 292681 Lockwasher.................................................................................................................. 4
25 1486245 Screw........................................................................................................................... 6
26 230882 Nut ............................................................................................................................... 6

FOOTNOTES:
a 27.50 in. Battery Compartment
b 33.38 in. Battery Compartment
c 39.96 in. Battery Compartment

©2003 HYSTER COMPANY See Service Manual 11-31


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY (Figure 11-15)


(S/N F108V-17251⇔S/N F108V-26711Z INC. 17230-17233 EXC. 17260-17261, 17265-17271,
17282, 17290, 17300-17302)

11-32 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V-17251⇔S/N F108V-26711Z INC. 17230-17233 EXC. 17260-17261, 17265-17271,
17282, 17290, 17300-17302)

KEY:
A: With Rollers
B: With Slides

QTY
ITEM PART NO. DESCRIPTION A B

1 1518161 Battery Gate ........................................................................................................ 1 1


2 1509943 Capscrew............................................................................................................. 1 1
3 221780 Washer ................................................................................................................ 2 2
4 1360904 Washer (Spring)................................................................................................... 1 1
5 210229 Bushing................................................................................................................ 1 1
6 1518159 Backing Plate....................................................................................................... 1 1
8 15154 Lockwasher.......................................................................................................... 10 10
9 18720 Capscrew............................................................................................................. 10 10
10 1494207 Plate .................................................................................................................... 1 1
11 1479104 Plate (Latch) ........................................................................................................ 1 1
12 197063 Washer ................................................................................................................ 4 4
13 1494198 Spring .................................................................................................................. 1 1
14 1494202 Switch Assembly.................................................................................................. 1 1
14 1494204 Switch.............................................................................................................. 1 1
15 1498302 Capscrew............................................................................................................. 2 2
16 221850 Washer ................................................................................................................ 2 2
17 2056917 Wire Harness (Traction Cut-Out) (☞ Figure 11-25) ........................................... 1 1
18 1330409 Connector........................................................................................................ 1 1
19 1330414 Secondary Lock............................................................................................... 1 1
20 1330419 Connector........................................................................................................ 1 1
21 1330437 Pin ................................................................................................................... 2 2
22 1330424 Secondary Lock............................................................................................... 1 1
23 1330438 Socket ............................................................................................................. 2 2
24 129563 Strap Clamp......................................................................................................... 1 1
25 264134 Sealant ................................................................................................................ AR AR
26 1485690 Plate (27.50 in. Battery Compartment) ............................................................... 1 1
26 1485692 Plate (33.38 in. Battery Compartment) ............................................................... 1 1
26 1485694 Plate (39.96 in. Battery Compartment) ............................................................... 1 1
27 1483414 Roller Strip Assembly .......................................................................................... 3 ..
28 1497568 Channel ........................................................................................................... 3 ..
29 1497566 Cam Roller ...................................................................................................... 10 ..
30 221476 Capscrew ........................................................................................................ 5 ..
31 15114 Nut................................................................................................................... 5 ..
32 1483415 Battery Slide Strip................................................................................................ .. 3
33 1376437 Cam Roller........................................................................................................... 6 6
34 1486245 Screw................................................................................................................... 3 3
35 230882 Nut ....................................................................................................................... 3 3
36 287851 Capscrew............................................................................................................. 6 ..
36 136681 Capscrew............................................................................................................. .. 9
37 292681 Lockwasher.......................................................................................................... 6 9
38 320158 Washer ................................................................................................................ .. 9
39 1500175 Grommet.............................................................................................................. 1 1
40 1494199 Latch Assembly ................................................................................................... 1 1
41 1495370 Latch................................................................................................................ 1 1
42 1495405 Handle ............................................................................................................. 1 1

©2003 HYSTER COMPANY See Service Manual 11-33


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V-17251⇔S/N F108V-26711Z INC. 17230-17233 EXC. 17260-17261, 17265-17271,
17282, 17290, 17300-17302)

QTY
ITEM PART NO. DESCRIPTION A B

43 1495369 Spacer ............................................................................................................. 1 1


44 15923 Lockwasher ..................................................................................................... 1 1
45 18720 Capscrew ........................................................................................................ 1 1
46 1498267 Plate .................................................................................................................... 1 1

11-34 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-35
UNIT CODE F108
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY (Figure 11-16)


(S/N F108V-26712Z⇒)

11-36 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V-26712Z⇒)

KEY:
A: With Rollers
B: With Slides

QTY
ITEM PART NO. DESCRIPTION A B

1 220426 Screw................................................................................................................... 2 2
2 53162 Lockwasher.......................................................................................................... 2 2
3 1498406 Switch .................................................................................................................. 1 1
4 239503 Nut ....................................................................................................................... 1 1
5 292681 Lockwasher.......................................................................................................... 6 9
6 320157 Washer ................................................................................................................ 4 4
7 1535249 Plate (Switch Mounting)....................................................................................... 1 1
8 221780 Washer ................................................................................................................ 2 2
9 210229 Bushing................................................................................................................ 1 1
10 1360904 Washer (Spring)................................................................................................... 1 1
11 1509943 Capscrew............................................................................................................. 1 1
11 264134 Sealant ................................................................................................................ AR AR
12 296168 Capscrew............................................................................................................. 1 1
13 a 1518161 Battery Gate ........................................................................................................ 1 1
13 b 1526118 Battery Gate ........................................................................................................ 1 1
14 1494198 Spring .................................................................................................................. 1 1
15 1518159 Backing Plate....................................................................................................... 1 1
16 15154 Lockwasher.......................................................................................................... 10 10
17 18720 Capscrew............................................................................................................. 10 10
18 1486245 Screw................................................................................................................... 3 3
19 1376437 Cam Roller........................................................................................................... 6 6
20 230882 Nut ....................................................................................................................... 3 3
21 1479104 Plate (Latch) ........................................................................................................ 1 1
22 1494199 Latch Assembly ................................................................................................... 1 1
23 1495370 Latch................................................................................................................ 1 1
24 1495405 Handle ............................................................................................................. 1 1
25 1495369 Spacer ............................................................................................................. 1 1
26 15923 Lockwasher ..................................................................................................... 1 1
27 18720 Capscrew ........................................................................................................ 1 1
28 1483414 Roller Strip Assembly .......................................................................................... 3 ..
29 221476 Capscrew ........................................................................................................ 5 ..
30 1497566 Cam Roller ...................................................................................................... 10 ..
31 15114 Nut................................................................................................................... 5 ..
32 1497568 Channel ........................................................................................................... 3 ..
33 287851 Capscrew............................................................................................................. 6 ..
34 136681 Capscrew............................................................................................................. .. 9
35 320158 Washer ................................................................................................................ .. 9
36 1483415 Battery Slide Strip................................................................................................ .. 3
37 129563 Strap Clamp......................................................................................................... 1 1
38 1485690 Plate (27.50 in. Battery Compartment) ............................................................... 1 1
38 1485692 Plate (33.38 in. Battery Compartment) ............................................................... 1 1

©2003 HYSTER COMPANY See Service Manual 11-37


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BATTERY SLIDE AND ROLLER TRAY


(S/N F108V-26712Z⇒)

QTY
ITEM PART NO. DESCRIPTION A B

38 1485694 Plate (39.96 in. Battery Compartment) ............................................................... 1 1


39 2060358 Wire Harness (Traction Cut-Out) (☞ Figure 11-25) ........................................... 1 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65136
b S/N PENDING PER ECN 65136 ⇒

11-38 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
NOTES

11-39
UNIT CODE F108
NORTH AMERICA 08/2003

BRAKE AND BACKUP LIGHT (Figure 11-17)

11-40 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

BRAKE AND BACKUP LIGHT

ITEM PART NO. DESCRIPTION QTY

1 1364541 Brake and Back-Up Light............................................................................................. 2


2 264007 Bulb ......................................................................................................................... 1
3 1302258 Bulb ......................................................................................................................... 2
4 1376439 Lens (Clear) (Clear)................................................................................................. 1
5 1376440 Lens (Red) (Center) ................................................................................................ 1
6 1376441 Lens (Bottom).......................................................................................................... 1
7 1376446 Screw ...................................................................................................................... 2
8 a 2036273 Wire Harness (Light) (☞ Figure 11-23) ...................................................................... 1
8 b 2043367 Wire Harness (Light) (☞ Figure 11-23) ...................................................................... 1
8 c 2053139 Wire Harness (Light) (☞ Figure 11-23) ...................................................................... 1
9 a 1460442 Relay (12 Volt) ............................................................................................................. 1
9 b 1460442 Relay (12 Volt) ............................................................................................................. 2
9 c 1460442 Relay (12 Volt) ............................................................................................................. 1
10 a 1460486 Bracket......................................................................................................................... 1
10 b 1487926 Bracket......................................................................................................................... 1
10 c 1518372 Bracket......................................................................................................................... 1
11 a 220289 Screw........................................................................................................................... 2
11 b 220289 Screw........................................................................................................................... 4
11 c 220289 Screw........................................................................................................................... 2
12 a 197065 Washer ........................................................................................................................ 2
12 b 197065 Washer ........................................................................................................................ 4
12 c 197065 Washer ........................................................................................................................ 2
13 1382302 Switch (Rear Light) ...................................................................................................... 1
14 136692 Nut ............................................................................................................................... 1
15 1364264 Plate ............................................................................................................................ 2
16 1364265 Plate ............................................................................................................................ 2
17 316678 Screw........................................................................................................................... 4
18 2036351 Wire Harness............................................................................................................... 1
19 1380550 Wire Harness (Switch) (☞ Figure 11-24) ................................................................... 1
20 1382303 Switch (Drive Lights).................................................................................................... 1
21 2036274 Wire Harness (Relay) .................................................................................................. 1
22 a 15151 Lockwasher.................................................................................................................. 2
22 b 15151 Lockwasher.................................................................................................................. 4
22 c 15151 Lockwasher.................................................................................................................. 2
23 a 15049 Nut ............................................................................................................................... 2
23 b 15049 Nut ............................................................................................................................... 4
23 c 15049 Nut ............................................................................................................................... 2
24 292682 Lockwasher.................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N F108V-22270 INC. 22277-22278 EXC. 22244-22245, 22257-22259, 22261, 22263
b S/N F108V-22271 INC. 22244-22245, 22257-22259, 22261, 22263 EXC. 22277-22278⇔S/N PENDING
PER ECN 65014
c S/N PENDING PER ECN 65014 ⇒

©2003 HYSTER COMPANY See Service Manual 11-41


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

DRIVE AND REAR LIGHTS (Figure 11-18)

11-42 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

DRIVE AND REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 a 1506113 Head Light Assembly (12 Volt) .................................................................................... 3


1 1354119 Headlight ................................................................................................................. 1
1 1363016 Flood Lens .......................................................................................................... 1
1 1379799 Bulb (12 Volt)....................................................................................................... 1
1 b 1531984 Head Light Assembly................................................................................................... 3
2 2047825 Wire Harness (Rear Light)........................................................................................... 1
3 1364285 Plate ............................................................................................................................ 1
4 1382303 Switch (Rear)............................................................................................................... 1
5 1375172 Bracket (LH)................................................................................................................. 1
5 1375171 Bracket (RH) ................................................................................................................ 1
6 316678 Screw........................................................................................................................... 4
7 320158 Washer ........................................................................................................................ 2
8 136749 Capscrew..................................................................................................................... 2
9 239503 Nut ............................................................................................................................... 2
10 292681 Lockwasher.................................................................................................................. 2
11 1367645 Grommet...................................................................................................................... 3
12 1380550 Wire Harness (☞ Figure 11-24) ................................................................................. 1
13 1380825 Wire Harness (Headlight) ............................................................................................ 1
14 878185 Plate ............................................................................................................................ 2
15 1375168 Bolt .............................................................................................................................. 2
16 296418 Washer ........................................................................................................................ 2
17 316835 Nut ............................................................................................................................... 2
18 1382302 Switch (Front) .............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 65242-01
b S/N PENDING PER ECN 65242-01 ⇒

©2003 HYSTER COMPANY See Service Manual 11-43


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

STROBE LIGHT (Figure 11-19)

11-44 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

STROBE LIGHT

KEY:
A: Rear Mount
B: Top Mount

QTY
ITEM PART NO. DESCRIPTION A B

1 1382130 Strobe Light ......................................................................................................... 1 1


2 1526082 Lens (Amber)................................................................................................... 1 1
3 1309775 Bulb ................................................................................................................. 1 1
4 1364285 Plate .................................................................................................................... 1 ..
5 1364588 Wire Harness (Light)............................................................................................ 1 1
6 136749 Capscrew............................................................................................................. 2 ..
7 239503 Nut ....................................................................................................................... 2 ..
8 292681 Lockwasher.......................................................................................................... 2 ..
9 136704 Capscrew............................................................................................................. .. 4
10 313828 Nut ....................................................................................................................... .. 4
11 320157 Washer ................................................................................................................ .. 1
12 164488 Clamp .................................................................................................................. .. 1
13 1302024 Guard................................................................................................................... 1 1
14 220504 Screw................................................................................................................... 2 2
15 197067 Washer ................................................................................................................ 4 4
16 15152 Lockwasher.......................................................................................................... 2 2
17 15052 Nut ....................................................................................................................... 2 2
18 1364548 Bracket................................................................................................................. .. 2
19 1367645 Grommet.............................................................................................................. 1 1
20 1305382 Grommet (Plate Type Overhead Guard).............................................................. .. 1
24 1306271 Electrical Fitting ................................................................................................... 2 2

©2003 HYSTER COMPANY See Service Manual 11-45


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

SPOTLIGHT (Figure 11-20)

ITEM PART NO. DESCRIPTION QTY

1 1356350 Spotlight....................................................................................................................... 1
1 1362043 Light......................................................................................................................... 1
1 1495122 Bulb ......................................................................................................................... 1
1 1362044 Switch...................................................................................................................... 1
2 1356352 Bracket......................................................................................................................... 1
3 316678 Screw........................................................................................................................... 2
4 1356354 Bushing........................................................................................................................ 1
5 1377399 Wire Harness............................................................................................................... 1
6 1306271 Electrical Fitting ........................................................................................................... 2

11-46 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

DC CONVERTOR (Figure 11-21)


36/48 VOLT TO 12 VOLT

ITEM PART NO. DESCRIPTION QTY

1 1390575 DC Converter............................................................................................................... 1
2 2036371 Wire Harness............................................................................................................... 1
3 136681 Capscrew..................................................................................................................... 3
4 320157 Washer ........................................................................................................................ 3
5 292681 Lockwasher.................................................................................................................. 3
6 239503 Nut ............................................................................................................................... 3
7 18466 Capscrew..................................................................................................................... 4
8 15154 Lockwasher.................................................................................................................. 4
9 15054 Nut ............................................................................................................................... 4

©2003 HYSTER COMPANY See Service Manual 11-47


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

BACKUP ALARM (Figure 11-22)

ITEM PART NO. DESCRIPTION QTY

1 1374798 Alarm ........................................................................................................................... 1


2 1364283 Plate ............................................................................................................................ 1
3 316678 Screw........................................................................................................................... 2

11-48 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

WIRE HARNESS (Figure 11-23)


LIGHTING

ITEM PART NO. DESCRIPTION QTY

a 2036273 Wire Harness (Light).................................................................................................... 1


b 2043367 Wire Harness (Light).................................................................................................... 1
c 2053139 Wire Harness (Light).................................................................................................... 1
1 1330411 Connector................................................................................................................ 2
2 1330416 Lock......................................................................................................................... 2
3 1330422 Connector................................................................................................................ 1
4 1330428 Lock......................................................................................................................... 1
5 1330439 Plug ......................................................................................................................... 2
6 1352602 Connector................................................................................................................ 1
7 1352603 Lock......................................................................................................................... 1
8 1330437 Pin ........................................................................................................................... 19
9 1330438 Socket ..................................................................................................................... 7

FOOTNOTES:
a ⇒ S/N F108V-22270 INC. 22277-22278 EXC. 22244-22245, 22257-22259, 22261, 22263
b S/N F108V-22271 INC. 22244-22245, 22257-22259, 22261, 22263 EXC. 22277-22278⇔S/N PENDING
PER ECN 65014
c S/N PENDING PER ECN 65014 ⇒

©2003 HYSTER COMPANY See Service Manual 11-49


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

WIRE HARNESS (Figure 11-24)


SWITCH

ITEM PART NO. DESCRIPTION QTY

1380550 Wire Harness............................................................................................................... 1


1 1330412 Connector................................................................................................................ 1
2 1330417 Lock......................................................................................................................... 1
3 1330437 Pin ........................................................................................................................... 5
4 1330439 Plug ......................................................................................................................... 1
5 1382308 Socket (Switch) ....................................................................................................... 3
6 1331233 Electrical Fitting ....................................................................................................... 3
7 233141 Electrical Fitting ....................................................................................................... 4

11-50 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

WIRE HARNESS (Figure 11-25)


TRACTION CUT-OUT

ITEM PART NO. DESCRIPTION QTY

2060358 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Seat Switch Harness) .......................................................... 1
1 1330424 Secondary Lock .................................................................................................. 1
1 1330419 Connector ........................................................................................................... 1
2 1330438 Socket ................................................................................................................. 2
3 .. . . . Connector Assembly (Main Harness)...................................................................... 1
3 1330414 Secondary Lock .................................................................................................. 1
3 1330409 Connector ........................................................................................................... 1
4 1330437 Pin....................................................................................................................... 1
5 1352564 Connector (Battery Arm Switch).............................................................................. 2

©2003 HYSTER COMPANY See Service Manual 11-51


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

EMERGENCY POWER/SEAT SWITCH BYPASS (Figure 11-26)

11-52 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

EMERGENCY POWER/SEAT SWITCH BYPASS

ITEM PART NO. DESCRIPTION QTY

1 1511672 Enclosure..................................................................................................................... 1
2 1511671 Mounting Block ............................................................................................................ 1
3 1511670 Fork.............................................................................................................................. 2
4 2054595 Wire Harness............................................................................................................... 1
5 2054597 Switch .......................................................................................................................... 1
6 293726 Screw (Allen) ............................................................................................................... 4
7 320154 Washer ........................................................................................................................ 4
8 292504 Capscrew..................................................................................................................... 2
9 320156 Washer ........................................................................................................................ 2
10 136687 Nut ............................................................................................................................... 2
11 1515759 Bushing........................................................................................................................ 1
12 1514125 Contact Block............................................................................................................... 1
13 1516486 Contact Block............................................................................................................... 1
14 2054596 Label ............................................................................................................................ 1

©2003 HYSTER COMPANY See Service Manual 11-53


for service procedures.
NOTES

11-54
UNIT CODE F108
08/2003 NORTH AMERICA

12 NUMERICAL INDEX
UNIT CODE F108
08/2003 NORTH AMERICA

SECTION 12
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
139 1-12 59 15127 1-7 31 8-27 10 16480 6-45 28
142 5-3 13 10-23 36 9-9 23 6-49 28
7882 6-25 18 10-25 22 9-11 23 16481 6-3 22
6-33 18 15134 1-17 11 9-25 10 6-45 5
12891 7-17 3 4-3 24 10-5 18 6-49 5
9-25 3 5-10 52 10-9 10 11-8 13
11-13 14 6-53 17 10-19 10 16483 4-11 8
12892 1-11 9 11-31 20 10-23 33 6-40 43
12949 6-45 22 15135 1-12 65 11-13 21 10-11 18
6-45 36 6-43 6 11-15 17 11-22 4
6-46 52 15151 11-41 22 11-17 17 11-23 4
6-49 22 11-41 22 15212 1-12 40 11-24 4
6-49 36 11-41 22 4-3 15 11-27 10
6-50 52 15152 11-45 16 5-3 15 11-29 10
6-50 68 15154 11-33 8 5-9 29 16484 4-11 24
13963 4-25 14 11-37 16 15222 6-43 15 6-39 2
4-29 13 11-47 8 10-3 12 6-39 4
14560 4-11 4 15155 1-11 4 10-7 16 6-40 40
14591 6-45 5 1-12 61 15223 8-9 9 6-40 42
6-49 5 4-17 17 10-7 17 6-45 11
14603 7-7 15 4-19 16 10-9 11 6-49 11
9-7 17 4-21 17 15225 4-25 13 16485 4-11 11
10-11 22 4-23 17 4-25 22 6-3 33
14692 9-30 22 5-13 42 4-29 12 6-40 45
14760 11-27 4 5-18 5 15227 4-29 21 6-45 7
11-29 4 15156 1-3 7 15236 7-19 3 6-49 7
14899 5-3 21 1-17 13 8-29 3 7-7 20
15002 2-4 46 3-11 15 9-27 3 7-7 22
2-8 46 4-3 23 10-21 3 8-9 25
15004 5-18 13 4-11 29 15315 3-3 34 8-10 26
15006 5-13 3 5-13 29 15483 6-46 56 8-13 5
15025 1-12 38 6-7 9 6-50 56 8-17 5
15026 5-13 6 15162 1-17 7 15866 6-3 30 9-7 15
15032 3-8 44 15163 5-9 25 15880 8-23 11 9-7 16
15039 5-9 8 5-23 14 9-22 11 9-7 22
5-23 16 15172 5-10 54 15915 6-39 24 9-9 3
15049 11-41 23 6-39 15 15923 11-34 44 9-9 10
11-41 23 15175 11-31 16 11-37 26 9-11 3
11-41 23 15176 1-3 4 15931 5-25 10 9-11 10
15052 11-45 17 15177 1-12 58 15963 6-53 6 10-11 7
15054 6-39 25 15178 6-7 12 16001 3-3 39 10-11 17
11-47 9 15180 5-3 5 16041 11-7 11 10-11 19
15055 1-11 5 5-9 39 11-13 12 10-13 27
1-11 5 15200 10-25 25 11-15 12 16486 6-4 39
5-18 4 15211 5-9 10 11-17 12 7-7 15
6-45 3 5-9 19 16151 3-3 7 8-9 20
6-49 3 6-39 17 16168 5-3 20 9-7 17
15056 1-3 6 7-7 4 16376 3-11 10 10-11 22
15086 5-17 15 7-17 10 16394 1-11 8 10-13 26
15114 11-33 31 8-9 8 16447 11-27 3 16487 6-53 4
11-37 31 8-13 23 11-29 3 16541 6-39 2
15125 1-11 23 8-17 23 16450 10-13 13 16542 6-3 33
©2003 HYSTER COMPANY See Service Manual 12-1
for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

6-40 45 17218 11-8 14 8-23 13 58903 4-25 7


16543 10-13 26 17321 6-3 3 9-22 13 4-29 6
16558 11-22 4 6-3 3 10-14 12 58951 1-4 37
11-23 4 17635 8-13 28 10-16 14 59229 7-12 11
11-24 4 8-17 28 39362 4-11 27 7-14 9
16559 6-39 4 18419 6-39 29 39387 4-14 8-21 10
16560 9-7 15 18423 2-4 47 6-12 9-13 7
10-11 17 2-8 47 39678 4-25 18 9-15 8
16567 4-11 8 18460 6-39 20 4-29 17 9-17 7
16578 7-7 22 18466 11-47 7 39714 3-3 16 9-20 8
8-9 25 18494 1-3 16 44542 4-25 29 11-11 4
9-7 16 18500 5-18 10 4-29 26 59583 6-37 10
10-11 7 18508 5-13 39 46388 6-37 7 60137 7-8 25
16598 3-11 14 18515 1-11 19 46698 1-17 12 8-9 5
4-11 28 1-19 11 53162 4-3 39 8-13 20
16693 4-11 7 18543 11-31 19 5-9 35 8-17 20
11-27 5 18697 5-10 56 5-14 43 9-9 20
11-29 5 18720 11-33 9 5-25 7 9-11 20
16706 6-45 13 11-34 45 11-37 2 10-5 8
6-45 27 11-37 17 55146 10-16 7 10-9 5
6-45 45 11-37 27 55407 11-11 4 60949 3-3 8
6-49 13 18727 1-19 6 55434 7-19 13 61056 6-3 26
6-49 27 18731 1-19 15 8-29 13 66359 5-3 2
6-49 45 1-25 35 9-27 13 5-9 15
6-50 59 18832 11-13 10 10-21 13 69029 3-7 14
16708 5-25 9 11-15 10 57597 3-3 9 4-25 23
5-25 15 11-17 10 57664 4-12 8 4-29 22
16745 6-40 40 19979 6-43 33 6-45 9 71153 7-25 6
6-40 42 21189 4-25 2 6-45 24 7-27 6
16805 6-7 10 4-29 2 6-45 41 8-35 6
16815 4-3 22 21420 3-3 33 6-49 9 8-37 6
16865 4-3 40 26617 6-8 14 6-49 24 9-33 6
5-9 34 6-15 16 6-49 41 9-35 6
5-13 31 6-20 6-50 70 10-29 6
5-25 8 30076 3-3 31 10-14 6 78286 9-30 20
6-39 30 33657 3-3 23 10-15 8 78562 6-53 14
16870 5-13 30 35502 3-3 37 58901 7-3 8 85550 4-11 9
16882 7-8 27 37752 7-5 8 7-5 3 85885 3-3 25
8-10 29 7-5 8 8-3 8 86936 5-13 9
9-7 19 8-5 12 8-5 8 90263 8-23 11
10-11 27 8-5 12 8-7 3 9-22 11
16933 11-27 14 8-13 30 8-27 3 92861 7-10 11
11-29 14 8-17 30 9-3 8 8-21 10
16982 7-7 17 9-9 25 9-5 3 92942 3-7 32
8-9 22 9-11 25 10-3 3 104506 7-3 3
9-7 18 10-5 15 10-5 3 8-3 3
10-11 10 10-7 10 10-7 3 8-5 3
17105 1-3 5 10-13 34 10-9 3 9-3 3
17151 6-25 2 39348 7-10 7 10-19 4 10-3 7
6-33 2 7-12 7 11-15 21 10-5 7
17178 1-21 23 7-14 3 11-18 21 10-7 7
17196 4-11 24 8-21 13 58902 10-25 42 105817 4-11 3

12-2 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

106223 11-31 11 9-9 4 5-17 5 153667 2-3 3


110322 10-23 28 9-11 32 6-43 31 2-7 3
10-25 37 9-25 8 11-53 10 153715 3-7 17
110922 3-7 10 10-19 3 136692 1-3 9 153716 4-25 31
110923 3-7 10 11-13 19 1-3 31 4-29 31
110924 3-7 10 11-15 15 1-12 32 153717 4-25 32
112604 11-31 11 11-17 15 3-4 44 4-29 32
114312 1-12 50 131716 7-3 4 4-11 31 153919 11-11 5
5-23 26 8-3 4 5-3 9 154355 8-13 6
5-25 12 8-5 4 5-23 7 8-17 6
11-8 15 9-3 4 6-7 11 9-9 11
11-23 3 10-3 6 6-39 12 9-11 11
11-24 3 10-5 6 6-43 21 154375 6-37 6
117095 4-11 6 10-7 6 6-53 12 156194 4-25 33
118714 3-3 28 132680 8-13 33 11-41 14 4-29 33
119236 4-25 10 132860 9-9 28 136704 5-9 26 156195 4-25 33
4-29 9 9-11 28 7-7 13 4-29 33
121085 4-11 1 134675 7-19 14 7-21 2 160266 6-3 25
124359 10-11 16 8-29 14 8-13 8 163971 4-25 21
127045 4-25 11 9-27 14 8-17 8 164474 8-13 1
4-29 10 10-21 14 11-45 9 10-5 20
6-3 12 135588 8-9 1 136749 2-3 5 10-9 12
128469 4-17 21 135619 8-13 1 2-7 5 164488 11-45 12
129339 10-3 11 135634 8-9 1 3-7 7 164639 4-25 28
10-7 15 135657 4-25 19 4-3 9 4-29 25
129387 7-3 7 4-29 18 5-9 45 164840 8-23 10
7-5 4 135658 4-25 19 6-3 15 9-22 10
8-3 7 4-29 18 8-13 14 166857 4-11 2
8-5 7 135661 10-5 19 8-31 7 6-53 15
8-7 4 136681 1-3 34 9-29 8 168054 1-17 8
8-27 4 2-3 6 11-43 8 169874 1-3 29
9-3 7 2-7 6 11-45 6 1-7 17
9-5 4 2-11 13 136985 1-3 12 170204 1-19 15
10-3 4 2-13 13 1-12 31 1-21 23
10-5 4 2-13 28 3-3 42 1-21 32
10-7 4 4-11 26 5-3 8 175861 6-43 32
10-9 4 5-13 21 6-3 27 176640 2-3 28
10-19 6 6-39 38 6-7 19 2-7 28
11-15 19 8-17 14 6-43 19 3-11 3
11-17 19 10-11 15 9-9 9 5-23 8
129563 4-11 12 10-13 11 9-11 9 6-7 5
11-22 3 10-23 19 139771 5-13 5 6-7 19
11-33 24 10-25 28 145639 1-22 33 6-39 34
11-37 37 11-33 36 5-9 42 9-30 21
130845 4-11 10 11-37 34 145641 10-13 20 176910 9-30 13
131358 7-7 7 11-47 3 145978 3-3 24 177459 9-9 3
7-17 8 136687 1-12 46 147972 9-13 6 178119 9-9 6
8-9 11 2-3 24 9-15 7 9-11 6
8-13 17 2-7 24 9-17 6 10-13 12
8-17 17 2-26 7 9-20 7 180057 7-7 1
8-27 8 4-7 10 147973 8-23 10 180074 8-13 1
9-7 3 5-9 46 9-22 10 180177 9-9 2

©2003 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

182115 5-9 14 6-50 62 201829 10-16 11 215212 10-3 5


182332 10-9 13 188518 6-45 18 201972 5-18 1 10-5 5
182342 10-3 14 6-46 54 201974 5-18 8 10-7 5
10-7 18 6-49 18 201975 5-18 9 216877 1-3 15
182343 8-9 1 6-50 54 201976 5-18 16 10-21 8
9-9 2 6-50 64 201977 5-18 14 216895 3-11 2
182376 10-3 10 188519 6-45 19 201978 5-18 7 3-11 2
10-7 13 6-45 34 201982 5-18 3 218612 6-53 3
182377 10-3 9 6-46 50 201985 5-18 15 220000 6-39 26
10-7 12 6-49 19 201986 5-18 11 220003 6-39 23
183614 3-7 11 6-49 34 201988 5-18 12 220289 11-41 11
4-25 27 6-50 50 203071 4-12 7 11-41 11
4-29 20 6-50 65 203606 5-13 18 11-41 11
183615 3-7 12 188534 6-45 2 204114 1-19 14 220312 5-23 12
4-25 26 6-49 2 205120 6-45 14 220361 6-25 20
4-25 27 189595 7-7 20 6-45 29 6-33 22
4-29 20 8-10 26 6-49 14 6-33 22
184761 8-9 20 9-7 22 6-49 29 6-35 30
185853 4-25 3 190757 6-3 29 6-50 60 220426 4-3 38
185854 4-25 30 190887 8-23 12 205121 6-45 15 11-37 1
185856 4-25 17 9-13 11 6-45 30 220428 5-9 33
4-29 16 9-15 3 6-45 47 5-13 34
185857 4-25 17 9-17 11 6-49 15 5-25 14
4-29 16 9-20 3 6-49 30 220430 6-39 28
185858 4-25 17 9-22 12 6-49 47 220504 11-45 14
4-29 16 10-16 9 6-50 61 221341 6-39 21
185860 4-25 34 191941 5-13 40 205122 6-45 20 10-23 35
4-29 34 193164 3-7 5 6-45 35 10-25 24
185869 4-25 9 194705 10-11 20 6-46 51 221476 11-33 30
4-29 8 195293 2-26 2 6-49 20 11-37 29
185870 4-25 12 195296 2-26 2 6-49 35 221521 3-8 41
4-29 11 196927 1-29 16 6-50 51 221588 3-7 6
185872 4-25 12 197063 11-33 12 6-50 66 221680 3-3 1
4-29 11 197064 5-9 36 205123 6-45 23 221736 3-11 17
186227 4-11 11 5-13 35 6-45 37 221771 1-33 3
186304 2-3 25 6-40 41 6-49 23 221773 1-19 7
2-7 25 197065 11-41 12 6-49 37 221777 1-17 6
187388 7-10 8 11-41 12 6-50 69 221780 11-31 12
7-12 8 11-41 12 210183 4-12 4 11-33 3
7-14 6 197066 5-23 13 210229 11-33 5 11-37 8
8-21 7 197067 11-45 15 11-37 9 221850 11-33 16
8-23 7 197068 1-7 25 214364 5-23 25 222029 1-19 23
9-22 7 4-19 17 6-3 6 222492 6-40 43
10-14 14 4-23 16 6-3 6 222584 6-3 31
10-16 16 6-39 32 8-9 19 222665 1-19 16
188227 6-3 19 197345 7-7 1 8-32 27 222667 11-31 21
188486 6-45 7 9-9 2 9-7 11 223389 7-7 1
6-49 7 198956 2-11 20 10-11 12 226458 11-13 7
188516 6-45 16 2-13 20 215211 7-3 5 11-15 7
6-46 48 199524 6-45 10 8-3 5 11-17 7
6-49 16 6-49 10 8-5 5 227327 11-31 14
6-50 48 201766 10-11 18 9-3 5 230419 3-7 24

12-4 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

230421 3-7 18 261379 3-8 42 292508 7-21 3 2-11 25


230443 3-3 32 264007 11-41 2 292509 4-11 20 2-13 19
230882 11-31 26 264134 11-33 25 292512 2-11 21 292680 1-7 8
11-33 35 11-37 11 2-13 21 1-12 47
11-37 20 264892 3-3 30 2-13 29 1-12 47
231020 10-7 11 264893 3-3 29 292513 3-11 19 2-3 19
231084 8-13 1 3-7 29 10-13 31 2-3 22
233141 11-50 7 266733 4-25 20 292515 1-11 10 2-7 19
234038 3-7 3 4-29 19 3-3 43 2-7 22
237192 11-2 3 269448 1-19 3 292517 10-11 24 2-26 6
237206 11-2 3 269449 1-19 4 292521 5-23 4 4-3 42
237208 11-2 3 270077 10-14 8 292526 8-17 33 5-10 57
237213 11-3 3 10-15 10 292529 1-3 13 5-17 4
238637 8-13 5 271892 2-21 6 3-11 16 6-43 9
8-17 5 2-23 7 5-13 28 6-43 17
239503 1-7 12 271893 2-21 13 8-13 15 6-43 30
2-3 16 2-23 14 9-9 16 292681 1-3 36
2-7 16 273775 10-23 37 10-13 16 1-7 13
2-11 3 10-25 38 292530 8-17 15 1-11 15
2-13 3 274075 2-21 14 9-11 16 2-3 4
2-13 30 2-23 15 292531 10-11 6 2-7 4
3-11 6 276297 5-13 1 292532 7-7 9 2-11 5
4-11 25 287816 1-12 45 8-9 14 2-13 5
5-9 4 5-17 3 9-7 6 2-13 27
5-23 20 6-43 23 292533 7-21 11 3-7 8
6-3 7 287837 8-13 13 8-13 10 3-11 5
6-3 7 8-17 13 8-17 10 4-3 10
6-7 11 9-9 15 8-31 16 4-11 23
6-39 37 9-11 4 9-30 33 5-9 5
6-40 47 287851 11-31 23 10-23 16 5-13 22
11-37 4 11-33 36 292534 8-31 19 5-17 9
11-43 9 11-37 33 292535 10-13 4 5-23 18
11-45 7 287854 1-12 31 10-25 12 6-3 8
11-47 6 6-7 18 292537 1-17 4 6-3 8
239784 6-3 22 287860 3-3 10 10-23 21 6-7 6
11-8 13 5-3 11 10-25 34 6-7 15
246001 5-17 23 5-23 27 292576 5-3 6 6-39 35
10-26 47 8-32 29 292577 5-9 37 6-40 48
246869 6-53 6 292500 6-43 3 292656 7-19 8 10-23 34
251099 1-12 60 292501 4-3 41 8-29 8 10-25 29
5-23 10 6-43 28 9-27 8 11-31 24
257913 7-10 5 292502 5-9 12 292665 2-3 14 11-33 37
7-12 5 7-21 14 2-7 14 11-37 5
7-14 4 10-23 17 292668 2-3 29 11-43 10
8-21 5 10-25 4 2-7 29 11-45 8
8-23 5 292504 2-26 4 292676 2-3 11 11-47 5
9-22 5 11-53 8 2-7 11 292682 1-3 10
10-14 11 292505 2-3 21 292678 2-4 41 1-3 30
10-16 13 2-7 21 2-4 42 1-11 20
259781 11-2 3 292507 2-26 4 2-8 41 3-3 12
259782 11-2 3 10-23 30 2-8 42 3-11 20
261157 6-53 5 10-25 30 2-11 19 4-11 32

©2003 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-3 3 10-25 40 9-11 19 302398 4-7 7


5-23 6 293796 9-29 12 10-5 9 302400 4-3 12
6-3 28 293799 1-12 41 10-9 6 302461 8-13 32
6-7 6 9-29 5 11-13 8 8-17 32
6-39 11 295649 9-13 10 11-15 8 9-9 27
6-43 20 9-15 4 11-17 8 9-11 27
6-53 11 9-17 10 296431 3-3 6 302462 7-5 9
10-13 32 9-20 4 11-7 8 8-5 9
11-41 24 296010 4-3 11 296435 11-7 8 302487 11-13 11
292683 1-3 14 5-17 8 296498 2-4 42 11-15 11
3-3 18 296012 2-11 6 2-8 42 11-17 11
5-17 22 2-13 6 297531 7-10 6 304200 8-9 1
7-19 7 296028 9-9 7 7-12 6 304526 8-13 34
7-21 10 9-11 7 7-14 5 8-17 34
8-13 25 296158 6-43 16 8-21 6 9-9 30
8-17 25 296159 1-7 6 8-23 6 9-11 30
8-29 7 1-7 26 9-22 6 10-5 12
9-9 29 296161 1-7 29 10-14 13 10-7 8
9-11 29 1-8 32 10-16 15 305769 3-3 22
9-27 7 1-12 62 300937 1-17 9 307343 5-13 24
10-13 17 296166 1-7 5 1-33 4 5-18
10-21 7 5-23 17 4-25 37 308117 7-19 2
292687 3-3 5 296167 1-7 11 4-29 27 8-29 2
10-13 29 6-40 49 5-13 16 9-27 2
293601 1-11 12 296168 5-9 3 7-7 12 10-21 2
293612 1-11 14 11-31 8 8-9 17 309007 10-13 25
293613 1-11 14 11-37 12 8-13 16 309062 8-24 15
293614 6-7 14 296173 1-11 16 8-17 16 9-22 15
6-7 18 296174 6-39 13 9-7 9 310436 5-25 3
293628 4-25 15 6-53 9 9-9 18 310549 10-13 24
4-29 14 296205 4-7 6 9-11 18 311498 1-29 16
293646 3-3 17 296215 4-3 17 9-30 34 313805 1-12 42
293648 4-26 39 296226 5-17 11 10-11 9 1-12 64
4-29 36 296237 10-26 48 10-13 7 6-43 4
293650 5-13 19 296249 1-3 24 10-23 12 6-43 11
7-19 6 296360 1-7 4 10-25 7 7-21 15
8-29 6 296379 5-9 47 300982 7-19 4 10-23 18
9-27 6 296418 11-43 16 8-29 4 10-25 6
10-21 6 296419 1-12 39 9-27 4 313828 2-3 31
293651 1-15 4 296421 1-3 25 10-21 4 2-7 31
293686 4-29 5 296422 7-7 10 301181 4-17 23 7-8 26
293698 4-25 38 8-9 15 4-21 25 7-21 5
4-29 5 9-7 7 302018 2-11 18 8-9 24
293704 11-7 7 296423 1-17 5 2-13 18 8-13 9
293706 10-13 28 1-33 3 302019 2-11 29 8-17 9
293708 3-3 4 296426 4-25 5 302026 2-11 27 8-31 8
293726 11-53 6 4-29 29 302233 2-3 13 9-7 12
293762 4-3 32 7-7 23 2-7 13 9-29 9
293779 4-3 33 8-9 4 302240 2-4 40 10-11 13
293782 10-26 46 8-13 19 2-8 40 10-13 9
293795 8-31 20 8-17 19 302259 2-4 48 10-23 20
10-23 4 9-9 19 2-8 48 10-25 36

12-6 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-7 10 6-3 9 320162 1-3 28 325799 5-23 15


11-7 10 6-7 3 5-13 17 325809 2-11 10
11-31 9 6-39 36 320165 8-13 36 2-13 10
11-45 10 6-43 10 8-18 39 325810 2-11 11
314878 2-15 7 7-7 14 320169 10-13 30 2-13 11
316306 7-7 17 8-9 18 320171 8-32 34 325956 1-30 28
8-9 22 8-13 22 10-25 43 325957 1-30 28
9-7 18 8-18 40 320289 6-45 31 325958 1-30 28
316678 11-41 17 9-7 10 6-49 31 326003 1-17 10
11-43 6 9-30 15 320291 6-45 33 326347 1-17 3
11-46 3 10-11 14 6-49 33 326498 4-25 8
11-48 3 10-13 10 322824 7-14 10 4-29 7
316826 1-11 17 10-23 23 9-15 9 328135 4-25 21
8-31 3 10-25 35 9-20 9 328758 6-23 10
9-9 5 11-37 6 322902 7-14 12 6-29 11
9-11 5 11-45 11 9-15 11 6-31 11
10-11 25 11-47 4 9-20 11 328760 6-23 6
316828 4-25 6 320158 1-3 35 323061 10-11 10 6-29 7
4-29 28 1-7 14 323090 7-7 11 6-31 7
5-3 7 2-3 32 8-9 16 329067 1-15 7
5-9 41 2-7 32 9-7 8 329218 4-12 1
316835 6-7 1 3-11 4 10-11 5 329221 4-12 5
11-43 17 4-11 22 324802 4-25 1 329222 4-11 14
317594 4-11 19 5-9 43 4-29 1 4-12
6-39 9 6-7 24 324845 6-7 2 4-25 4
317735 8-27 7 8-32 28 6-29 4-29 4
9-25 7 11-33 38 324858 4-25 35 334156 7-12 10
10-19 8 11-37 35 4-29 35 7-14 15
11-13 18 11-43 7 324863 3-3 19 8-21 9
11-15 13 320159 1-11 18 324864 4-26 40 334418 3-7 4
11-17 13 5-3 14 4-29 37 334447 3-7 31
320154 2-11 28 5-23 5 324871 3-7 9 334456 3-7 28
11-53 7 6-7 23 324872 3-7 15 334481 3-7 2
320155 4-3 20 6-43 13 324875 3-7 20 334571 3-8 43
320156 1-12 63 9-9 8 324895 6-39 27 334580 3-7 33
2-3 23 9-11 8 324972 6-39 8 334590 3-7 30
2-4 49 10-11 26 325058 6-7 17 335012 7-12 12
2-7 23 10-13 21 325472 3-11 9 7-14 14
2-8 49 320160 1-12 57 3-11 12 8-21 11
2-26 5 8-32 30 325521 1-3 20 335553 1-19 3
4-3 43 10-23 26 325549 3-7 19 335988 1-19 22
5-9 48 10-23 44 325550 3-7 19 335991 1-19 21
6-43 29 10-25 31 325551 3-7 19 337174 8-13 1
11-53 9 320161 1-15 2 325552 3-7 22 337179 7-7 18
320157 2-3 9 4-25 36 325568 3-3 26 8-10 27
2-7 9 4-29 30 325599 5-13 10 9-7 21
2-11 4 8-13 24 325601 5-13 13 341462 6-45 39
2-13 4 8-17 24 325616 1-12 56 6-49 39
2-13 26 9-9 17 8-14 38 342734 3-7 25
5-9 6 9-11 17 8-18 38 345423 4-3 26
5-23 19 10-11 8 325697 3-7 16 346330 2-28 8
6-3 9 10-13 5 325699 5-25 6 346842 3-7 26

©2003 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

346843 3-7 26 6-31 16 9-25 5 9-35 4


346844 3-7 26 360936 6-23 17 11-13 16 10-29 4
346845 3-7 26 6-29 19 366713 3-3 2 369573 1-29 4
346846 3-7 26 6-31 19 366715 3-3 3 369804 6-4 38
346847 3-7 26 360937 6-23 5 367251 1-11 3 369812 4-25 16
351666 10-3 8 6-29 6 367419 7-27 1 4-29 15
352055 6-45 38 6-31 6 8-37 1 370250 1-29 19
6-49 38 360938 6-23 7 9-35 1 370251 1-29 19
352885 5-25 4 6-29 8 367420 7-27 1 370252 1-29 19
353144 1-7 30 6-31 8 8-37 1 370253 1-29 19
353569 1-12 52 360939 6-23 8 9-35 1 370254 1-29 19
353883 6-45 8 6-29 9 367421 7-27 1 370255 1-29 19
6-49 8 6-31 9 8-37 1 370256 1-29 19
354077 6-3 17 361958 6-7 2 9-35 1 370257 1-29 19
354669 4-13 3 6-23 367422 7-27 1 370258 1-29 19
354671 4-13 8 361973 1-3 32 8-37 1 370259 1-29 19
355186 5-13 37 5-13 27 9-35 1 373301 4-4 45
355327 6-7 4 361984 6-3 18 367423 7-27 1 373614 5-13 11
355374 1-12 29 6-3 20 8-37 1 373875 6-7 13
6-7 20 361988 3-11 8 9-35 1 374160 5-9 40
356505 8-13 7 362030 1-12 44 367424 7-27 1 5-13 32
8-17 7 362034 6-3 34 8-37 1 6-39 5
9-9 12 362036 5-25 11 9-35 1 374191 5-13 12
9-11 12 362118 6-23 4 368565 6-31 20 375481 5-13 38
356556 10-7 14 364576 3-17 3 368618 1-12 53 375984 5-10 58
357749 7-7 19 3-19 3 5-25 2 378424 6-45 6
8-10 28 364584 3-13 9 368702 7-25 3 6-49 6
9-7 14 3-15 9 8-35 3 378547 2-18 3
358069 4-13 5 3-17 9 9-33 3 379197 1-19 12
358072 4-13 4 3-19 9 10-29 3 379198 1-19 13
358073 4-13 10 364854 1-19 10 368703 7-27 3 379199 1-19 18
358076 4-13 9 366087 6-29 4 8-37 3 1-21 24
359819 2-11 14 6-31 4 9-35 3 379235 2-15 9
2-13 14 366088 6-29 10 368705 7-25 5 379522 2-18 5
359820 2-11 15 6-31 10 7-27 5 379524 2-18 7
2-13 15 366089 6-23 15 8-35 5 379697 1-19 19
360926 6-23 11 6-29 17 8-37 5 1-21 25
6-29 12 6-31 17 9-33 5 379698 1-19 20
6-31 12 366090 6-29 5 9-35 5 1-21 26
360928 6-23 1 6-31 5 10-29 5 379902 2-3 25
6-29 1 366091 6-29 2 368706 7-25 2 2-7 25
6-31 1 6-31 2 7-27 2 383116 1-19 4
360930 6-23 12 366092 6-29 3 8-35 2 383984 2-18 4
6-29 13 6-31 3 8-37 2 384211 7-25 1
6-31 13 366094 6-23 3 9-33 2 8-35 1
360933 6-23 16 366095 6-23 9 9-35 2 9-33 1
6-29 18 366096 6-23 2 10-29 2 10-29 1
6-31 18 366115 8-27 5 368707 7-25 4 384213 7-25 1
360935 3-13 3 10-19 11 7-27 4 8-35 1
3-15 3 11-15 20 8-35 4 9-33 1
6-23 14 11-17 20 8-37 4 10-29 1
6-29 16 366116 7-17 5 9-33 4 384214 7-25 1

12-8 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-35 1 638246 7-10 12 1309280 2-3 18 1326868 6-25 9


9-33 1 8-21 11 2-7 18 6-33 9
10-29 1 638249 10-14 7 1309419 6-45 6 1326871 6-25 3
384215 7-25 1 10-15 9 6-49 6 6-33 3
8-35 1 638250 10-16 12 1309420 6-45 46 1326872 6-25 10
9-33 1 806974 11-2 3 6-49 46 6-33 10
10-29 1 806975 11-2 3 1309421 6-45 44 1326874 6-33 4
384216 7-25 1 878111 4-11 5 6-49 44 1327196 5-21 2
8-35 1 878185 11-43 14 1309422 6-46 55 1327246 3-3 36
9-33 1 878236 1-19 14 6-50 55 1329250 4-3 28
10-29 1 1-21 29 1309775 11-45 3 1330409 1-21 4
384383 4-14 878833 5-3 18 1309842 3-15 11 11-33 18
6-12 878834 5-3 22 3-19 11 11-51 3
384398 2-18 1 893523 1-30 26 1309843 6-29 20 1330411 2-27 1
385855 6-45 17 915474 5-23 23 6-31 21 2-28 6
6-45 32 986258 6-3 23 1309875 6-45 44 2-32 2
6-46 49 986599 8-9 1 6-49 44 11-49 1
6-49 17 996111 2-21 17 1309877 4-13 11 1330412 11-50 1
6-49 32 996510 4-26 43 1310370 7-14 7 1330414 1-21 4
6-50 49 996511 4-26 43 1310389 4-12 3 11-33 19
6-50 63 996512 4-30 40 1310391 4-12 2 11-51 3
386622 6-23 13 1300107 1-19 5 1310393 4-12 6 1330416 2-27 2
6-29 14 1300276 2-21 2 1310930 4-19 12 2-28 7
6-31 14 1300278 2-21 11 4-23 4 2-32 3
387867 5-3 16 2-23 12 1312816 6-29 5 11-49 2
388230 2-21 7 1300292 2-21 1 6-31 5 1330417 11-50 2
2-23 8 2-23 1 1316442 5-18 6 1330419 2-31 4
388231 2-21 10 1300945 2-21 4 1318690 5-17 17 11-33 20
2-23 11 2-23 4 1319668 7-10 9 11-51 1
388232 2-21 12 1301510 2-15 6 7-12 9 1330420 2-31 6
2-23 13 1301870 7-7 1 7-14 7 1330421 2-31 2
388233 2-21 9 1301990 5-13 33 8-21 8 1330422 2-28 2
2-23 10 1302024 11-45 13 9-13 5 2-31 12
388234 2-21 8 1302258 11-41 3 9-15 5 11-49 3
2-23 9 1302665 6-53 13 9-17 5 1330424 2-31 5
388235 2-21 5 1304058 1-29 21 9-20 5 11-33 22
2-23 6 1305382 11-45 20 1321928 6-3 31 11-51 1
388238 2-21 3 1305465 2-23 2 1321929 6-3 34 1330426 2-31 7
2-23 3 1306271 11-45 24 1322446 4-13 12 1330427 2-31 3
389184 2-17 2 11-46 6 1322447 4-13 13 1330428 2-28 3
2-21 1306585 1-19 8 1322448 4-13 14 2-31 13
389687 1-29 22 1306588 1-19 9 1324029 5-5 2 11-49 4
389692 1-29 5 1306621 5-25 13 1324035 5-5 9 1330433 1-21 4
389823 6-7 7 1308875 4-17 15 1324040 5-5 6 1330437 2-27 3
615130 11-11 5 4-19 18 1324041 5-5 7 11-33 21
615135 10-16 6 4-21 15 1324042 5-5 8 11-49 8
636851 11-11 7 4-23 15 1324048 5-5 4 11-50 3
636941 8-23 14 1308893 4-17 18 1325119 7-19 14 11-51 4
9-22 14 4-19 15 8-29 14 1330438 11-33 23
637565 8-24 16 4-21 18 9-27 15 11-49 9
9-22 16 4-23 18 10-21 14 11-51 2
637635 7-14 5 1308958 2-15 8 1326864 6-33 1 1330439 2-28 1

©2003 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-49 5 1335411 1-30 27 1340148 3-11 13 10-21 5


11-50 4 1335620 2-18 8 5-13 26 1340900 6-3 2
1330917 1-29 13 1335967 4-3 8 1340149 5-13 25 1340901 6-3 1
1330919 1-29 12 1335987 4-3 7 1340171 1-19 3 1340902 5-3 17
1330920 1-29 3 1336821 4-3 4 1340172 1-19 4 1340904 6-3 16
1330924 1-29 7 1337017 5-9 27 1340218 1-7 2 1340905 6-3 13
1330938 2-11 17 1337159 6-3 14 1340222 1-3 19 1340958 2-31 11
2-13 17 1337196 4-3 27 1340224 1-3 19 1340975 5-25 1
2-18 1338087 7-25 1 1340364 6-43 25 1340976 5-25 1
1330998 5-9 22 8-35 1 1340366 6-43 2 1340979 5-3 4
1330999 5-9 23 9-33 1 1340422 6-43 26 1340983 5-23 2
1331002 5-9 24 10-29 1 1340452 1-17 1 1340984 5-23 21
1331233 11-50 6 1338088 7-25 1 1340453 1-17 1 1340985 5-23 3
1332745 7-27 1 8-35 1 1340454 1-17 1 1340988 5-23 1
8-37 1 9-33 1 1340460 1-17 2 5-25
9-35 1 10-29 1 1340470 5-25 4 1340989 5-23 24
1333329 8-9 10 1338089 7-25 1 1340493 5-9 38 1340998 5-3 12
1333382 7-7 8 8-35 1 1340503 6-43 12 1341004 8-3 1
8-9 12 9-33 1 1340504 6-39 14 1341005 7-3 1
9-7 4 10-29 1 1340531 1-12 49 9-3 1
1333385 3-3 40 1338097 7-27 1 1340618 1-7 20 1341007 8-3 1
1333392 7-7 16 8-37 1 1340619 1-7 20 1341008 7-3 1
8-9 21 9-35 1 1340637 6-3 36 9-3 1
9-7 13 1338098 7-27 1 1340640 6-53 7 1341010 8-3 1
10-11 11 8-37 1 1340652 6-43 37 1341013 7-3 1
1333396 7-3 6 9-35 1 1340653 6-43 38 8-3 1
7-5 5 1338178 1-29 1 1340654 6-43 39 9-3 1
8-3 6 1338291 4-7 8 1340655 6-43 40 1341015 8-3 1
8-5 6 1338642 1-33 1 1340659 6-3 24 1341210 7-5 1
8-7 5 1338645 1-33 1 1340672 6-39 1 1341213 7-5 1
9-3 6 1338727 4-25 21 6-45 1341218 7-5 1
9-5 5 1338740 6-37 3 1340673 6-39 1 1341395 7-10
1333399 8-27 2 1338741 6-37 9 6-49 1341398 7-10
10-19 5 1338744 6-37 2 1340685 5-9 16 1341403 7-10
11-15 18 1339030 4-3 3 1340687 5-9 28 1341432 7-10
11-17 18 1339034 4-3 2 1340697 6-3 10 1341435 7-10
1333572 5-9 21 1339093 11-3 3 1340698 6-3 11 1341440 7-10
1334638 5-7 9 1339094 11-3 3 1340702 6-43 14 1341472 7-12
1334639 5-7 8 1339095 11-3 3 1340703 6-39 16 1341477 7-12
1334642 5-7 6 1339096 11-4 3 1340742 6-43 36 1341509 7-12
1334645 5-7 21 1339097 11-3 3 1340743 1-12 43 1341514 7-12
1334646 5-7 21 1339098 11-3 3 1340745 6-39 14 1341542 8-20
1334647 5-7 2 1339385 2-25 1 1340796 2-3 7 1341545 8-20
1334648 5-7 1 1339386 2-25 1 2-7 7 1341547 8-20
1334933 4-17 16 1339636 6-43 35 2-25 2 1341550 8-20
4-21 16 1339672 1-29 9 2-27 1341552 8-20
1335110 5-23 11 1339674 1-29 8 1340866 1-12 34 1341575 8-20
1335129 1-29 15 1339799 6-43 35 1340867 1-12 35 1341578 8-20
1-29 15 1340095 1-12 30 1340869 6-39 31 1341580 8-20
1335137 1-29 11 1340140 5-13 8 1340891 7-19 5 1341583 8-20
1335142 1-29 10 1340147 5-13 23 8-29 5 1341585 8-20
1335147 1-29 6 5-17 16 9-27 5 1341608 8-20

12-10 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1341611 8-20 1343593 4-7 5 1345319 9-9 1 1351473 1-19 1


1341613 8-20 1343594 4-7 9 9-11 1 1351474 1-19 1
1341616 8-20 1343595 4-3 37 1345348 7-21 17 1351689 5-17 18
1341641 8-20 1343598 4-7 4 1345352 7-17 7 1351926 3-3 14
1341644 8-20 1343607 4-3 14 11-13 18 1351927 3-3 15
1341646 8-20 1343630 5-3 19 1345354 7-19 11 1351930 3-3 20
1341649 8-20 1343647 1-15 6 8-29 11 1351935 3-3 21
1341714 8-5 1 1343827 6-3 32 9-27 11 1351938 5-7
1341717 8-5 1 6-7 8 10-21 11 1351939 5-7
1341719 8-5 1 6-19 1345359 8-13 3 1351949 3-7 21
1341722 8-5 1 1343989 8-13 21 8-17 3 1352563 2-31 10
1341724 8-5 1 8-17 21 1345362 8-13 3 2-32 1
1342120 8-9 1 1343990 1-15 3 8-17 3 1352564 11-51 5
1342123 8-9 1 1-33 2 1345364 8-13 3 1352602 11-49 6
1342126 8-9 1 10-25 14 8-17 3 1352603 11-49 7
1342129 8-9 1 1345190 7-21 9 1345367 8-13 3 1353464 8-32 25
1342222 9-13 8-31 14 8-17 3 1353530 7-22 20
1342225 9-13 9-30 32 1345369 8-13 3 7-21 18
1342230 9-13 10-23 11 1345401 8-13 12 8-31 4
1342251 9-17 10-25 11 8-17 12 8-32 31
1342280 9-13 1345199 8-31 9 1345403 7-7 21 9-30 17
1342283 9-13 9-29 10 8-9 23 10-23 13
1342288 9-13 1345204 8-31 10 9-7 20 10-25 3
1342374 9-11 2 9-29 11 10-11 3 1354119 11-43 1
1342377 8-17 1 10-13 37 1345412 7-21 4 1354140 1-19 2
9-11 2 10-23 7 1345413 7-21 4 1-21 4
1342379 8-17 1 1345216 7-3 2 1345423 9-30 16 1354153 1-29 17
1342380 9-11 2 7-5 2 1345571 9-29 3 1354155 1-29 17
1342381 8-17 1 8-3 2 1345575 9-29 4 1354157 1-29 17
1342383 7-7 1 8-5 2 1345581 8-31 1 1354159 1-29 17
1342391 8-17 1 8-7 2 1345712 6-33 20 1354300 4-7 11
1342393 7-7 1 8-27 1 1345713 6-33 21 1354323 1-7 7
1342407 8-13 2 9-3 2 1345908 2-18 2 5-9 11
8-17 2 9-5 2 1345909 2-18 6 1354343 1-29 17
1342410 8-13 2 10-3 1 1347004 4-3 34 1354902 8-17 36
8-17 2 10-5 1 4-7 9-11 15
1342412 8-13 2 10-7 1 1347048 5-3 10 1354903 8-17 22
8-17 2 10-9 1 5-5 1354904 7-21 16
1342415 8-13 2 10-19 2 1347088 1-11 3 8-31 6
8-17 2 1345219 7-17 2 1348246 8-32 24 9-29 6
1342417 8-13 2 9-25 2 1348247 8-32 24 1354906 8-31 18
1342474 9-5 1 11-13 13 1349446 1-33 1 1354907 8-31 18
1342477 9-5 1 1345263 7-17 4 1350914 2-3 2 1354913 7-8 28
1342482 9-5 1 9-25 4 2-7 2 1354915 7-7 24
1343452 6-40 44 11-13 15 1351068 2-28 4 8-9 13
1343537 4-3 19 1345264 7-17 1 1351069 2-28 5 9-7 5
1343572 4-3 18 9-25 1 1351070 2-31 8 1354916 7-7 24
1343573 4-3 5 1345267 1-33 1 1351076 2-31 9 8-9 13
1343574 4-3 16 1345311 9-9 1 1351150 6-7 21 9-7 5
1343577 4-7 1 9-11 1 1351184 11-11 3 1354917 7-8 24
1343578 4-7 2 1345314 9-9 1 1351431 1-19 1 8-9 13
1343579 4-7 3 9-11 1 1351432 1-19 1 9-7 5

©2003 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1354918 9-30 19 1355587 8-20 2 1356292 8-23 3 6-46 57


1354919 7-21 13 1355589 8-20 1 9-22 3 6-49 25
1354921 7-21 13 1355598 8-20 1 1356350 11-46 1 6-49 42
1354922 7-21 16 1355599 8-20 2 1356352 11-46 2 6-50 57
8-31 6 1355601 8-20 1 1356354 11-46 4 6-50 71
9-30 26 1355606 8-20 1 1356377 1-3 8 1358809 11-7 9
1354956 9-9 10 1355607 8-20 2 1356560 8-23 2 1358815 11-8 17
9-11 10 1355609 8-20 1 9-22 2 1358817 11-8 17
1354961 8-32 26 1355610 8-21 4 1356569 8-23 2 1358821 11-7 12
1354962 8-14 37 1355619 8-20 1 9-22 2 1358937 9-17 2
8-18 37 1355620 8-20 2 1356578 8-23 2 9-20 2
1354967 9-9 14 1355622 8-20 1 1356584 9-22 2 1358940 9-17 2
9-11 14 1355626 8-21 4 1356593 8-23 2 9-20 2
1354975 3-7 13 1355628 8-20 1 1356661 8-23 3 1358945 9-17 2
1354990 5-23 22 1355629 8-20 2 9-22 3 9-20 2
1354997 3-3 38 1355631 8-20 1 1356662 8-24 18 1358963 9-13 12
1355127 7-10 3 1355711 8-21 4 9-22 18 9-17 13
1355145 7-10 1 1355713 8-20 3 1356679 9-22 2 1358969 8-24 17
1355146 7-10 2 1355714 8-21 17 1356682 8-23 2 9-22 17
1355148 7-10 1 1355728 8-20 1 1356688 9-22 2 1358970 8-23 9
1355157 7-10 1 1355729 8-20 2 1356691 8-23 2 9-22 9
1355158 7-10 2 1355731 8-20 1 1356747 9-13 8 10-14 5
1355160 7-10 1 1355740 8-20 1 9-15 13 10-15 7
1355177 7-10 1 1355741 8-20 2 9-17 8 10-16 5
1355178 7-10 2 1355743 8-20 1 9-20 13 1358972 8-23 14
1355180 7-10 1 1355748 8-20 1 1356748 8-21 15 9-22 14
1355276 7-10 14 1355749 8-20 2 9-17 12 1358973 8-20 1
1355284 7-12 3 1355751 8-21 4 9-20 14 1359245 9-25 1
9-13 3 1355752 8-20 1 1356749 7-12 14 1359246 9-25 1
9-17 3 1355757 8-20 1 9-13 9 1359325 7-17 1
1355285 7-12 4 1355758 8-20 2 9-17 9 1359326 7-17 1
1355286 7-12 15 1355760 8-20 1 1356750 7-10 13 1359587 1-12 51
1355305 5-5 13 1355910 9-13 1 8-21 12 1359620 6-3 4
1355335 4-9 1 9-15 1 1356751 7-12 13 6-3 4
1355366 7-12 1 1355911 9-13 2 7-14 16 1360125 11-7 6
7-14 1 9-15 2 8-21 12 11-11
1355367 7-12 2 1355928 9-13 1 1356759 9-17 1360126 11-7 6
7-14 2 9-15 1 1356762 9-17 11-11
1355369 7-12 1 1355929 9-13 2 1356767 9-17 1360127 8-21 15
7-14 1 9-15 2 1356783 9-17 1 1360141 10-16 17
1355390 7-12 1 1355958 9-13 1 9-20 1 1360142 9-13 13
7-14 1 9-15 1 1356786 9-17 1 9-18 14
1355391 7-12 2 1355959 9-13 2 9-20 1 1360229 11-7 7
7-14 2 9-15 2 1356791 9-17 1 1360273 11-7 1
1355393 7-12 1 1356058 9-13 4 9-20 1 1360331 9-30 23
7-14 1 9-17 4 1356863 11-7 5 1360334 9-30 23
1355411 7-14 18 1356065 8-23 2 1357196 5-5 10 1360339 9-30 23
1355496 8-20 3 1356068 9-22 2 1357197 5-5 1 1360361 9-30 24
1355497 8-21 16 1356074 8-23 2 1357199 5-5 3 1360364 9-30 24
1355523 11-7 1 1356113 4-11 21 1357201 5-5 5 1360369 9-30 24
1355533 11-7 1 6-39 10 1357361 6-45 25 1360386 7-21 12
1355547 11-7 1 6-53 10 6-45 42 8-31 17

12-12 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-30 14 1362048 1-21 2 1364380 1-19 9-22


10-23 5 1362049 1-21 3 1364382 1-19 1366739 8-23
10-25 5 1362052 1-21 5 1364395 1-7 23 1366741 9-22
1360387 9-9 13 1362053 1-21 6 1364399 1-7 22 1366742 8-23
9-11 13 1362058 1-21 10 1364442 5-13 36 1366744 8-23
1360507 7-22 21 1362061 1-21 13 1364537 1-11 27 1367137 1-21 18
7-21 19 1362062 1-21 14 1364538 1-11 24 1367645 11-43 11
8-31 5 1362063 1-21 15 1364541 11-41 1 11-45 19
8-31 21 1362064 1-21 16 1364548 11-45 18 1368312 7-21 1
10-23 14 1362065 1-21 17 1364572 3-11 11 1368400 9-29 3
10-25 2 1362181 6-43 22 1364588 11-45 5 1368446 8-31 1
1360529 9-29 7 1362184 6-43 1 1364597 1-12 48 1368656 7-5 6
1360534 8-13 27 1362252 1-7 20 1364633 2-3 8 8-5 10
8-17 27 1362273 6-39 19 2-7 8 1369333 8-31 22
1360538 8-32 23 1362274 6-39 22 1364671 6-3 24 9-30 18
1360544 9-11 26 1362277 6-7 22 1364709 6-53 13 10-23 3
1360548 7-21 7 6-39 39 1364729 1-11 7 10-26 49
10-23 9 1362279 6-39 33 1364747 1-12 48 1369344 7-17 6
10-25 13 1362387 8-31 12 1364802 3-11 1 8-27 6
1360549 7-21 6 1362390 8-13 11 1364804 3-11 1 9-25 6
8-31 11 8-17 11 1364806 3-11 1 11-13 17
10-23 10 1362880 10-16 3 1364824 3-11 7 11-15 14
10-25 8 1362881 10-16 10 1364869 5-13 15 11-17 14
1360566 2-3 27 1363016 11-43 1 1364873 5-13 20 1369345 7-17 6
2-7 27 1363816 1-33 1 1365140 8-9 10 8-27 6
1360568 2-3 27 1363817 1-33 1 10-9 8 9-25 6
2-7 27 1364045 1-29 2 1365277 5-18 2 10-19 7
1360792 5-7 15 1364096 1-12 36 1365500 9-29 1 11-13 17
1360793 5-7 14 1364243 1-12 37 1365502 9-29 1 11-15 14
1360794 5-7 13 1364251 4-11 18 1365504 9-29 1 11-17 14
1360796 5-7 24 1364258 6-3 21 1365505 9-29 1 1369356 7-7 6
1360798 5-7 16 1364259 4-11 33 1365514 9-29 2 8-9 6
1360872 1-21 12 1364262 2-11 12 1365517 9-29 2 8-17 18
1360904 11-31 13 2-13 12 1365523 9-29 2 9-11 21
11-33 4 1364263 6-53 16 1366081 6-3 35 1369357 7-7 6
11-37 10 1364264 11-41 15 6-37 8-9 6
1361142 6-3 5 1364265 11-41 16 7-19 1 8-13 18
6-3 5 1364267 4-11 15 8-29 1 9-9 21
1361276 9-17 1364270 2-11 16 9-27 1 10-5 10
1361281 9-17 2-13 16 10-21 1 10-9 7
1361302 8-23 4 1364271 4-3 13 1366082 6-37 3 1369360 11-8 16
9-22 4 1364272 4-11 30 1366083 6-37 1 1369362 11-8 16
10-16 8 6-39 6 1366085 6-3 35 1369548 9-22
1361501 5-7 19 1364273 5-13 41 6-37 1369549 8-23
1361502 5-7 20 1364274 4-11 13 7-19 1 1369605 7-21 1
1361503 5-7 3 1364280 6-53 8 8-29 1 1369640 9-29 4
1361504 5-7 4 1364281 5-23 9 9-27 1 1370119 10-13 19
1361505 5-7 13 1364283 11-48 2 10-21 1 1370158 10-23 25
1361507 5-7 24 1364285 11-43 3 1366086 6-37 1 10-25 20
1362043 11-46 1 11-45 4 1366733 8-23 1370187 10-7 9
1362044 11-46 1 1364377 1-19 9-22 1370194 10-13 22
1362047 1-21 1 1364379 1-19 1366736 8-23 1370205 10-3 1

©2003 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1370225 10-5 1 6-19 17 1375049 5-7 12 1376802 11-31 4


1370245 10-7 1 1371803 11-8 17 1375168 11-43 15 1376803 11-31 4
1370257 10-11 21 1371804 11-8 16 1375171 11-43 5 11-31 4
1370258 10-11 21 1371944 10-23 31 1375172 11-43 5 1376804 11-31 6
1370259 10-11 21 10-25 27 1375580 7-19 12 1376806 11-31 6
1370265 10-9 1 1371947 10-23 29 8-29 12 1376808 11-31 6
1370318 10-23 40 10-25 39 9-27 12 1376812 1-7 24
10-25 33 1372045 10-23 1 10-21 12 1376815 11-31 1
1370319 10-23 42 1372065 10-23 2 1375595 10-3 13 1376816 11-31 1
10-25 15 10-25 21 1375752 3-3 27 11-31 1
1370357 10-23 32 1372341 10-21 12 1375754 11-3 2 1376960 4-17 5
10-25 26 1374081 5-7 11 1375756 11-3 2 4-19 11
1370360 10-13 15 1374135 6-45 12 1375758 11-3 2 4-23 5
1370376 10-23 6 6-49 12 1375771 11-3 1 1376961 4-17 13
10-25 19 1374136 6-45 26 1375772 11-3 1 4-19 7
1370377 10-23 27 6-49 26 1375773 11-3 1 4-21 13
10-25 18 1374138 6-45 43 1375774 11-3 1 4-23 13
1370378 10-23 41 6-49 43 1375848 1-19 14 1377252 6-11 16
10-25 32 1374141 6-45 1 1-21 29 6-19 16
1370379 10-23 43 1374142 6-45 4 1-25 36 1377253 6-19 3
10-25 16 1374144 6-46 58 1376120 9-29 4 1377254 6-19 9
1370420 10-11 23 1374145 6-50 58 1376127 8-31 1 1377378 1-11 13
1370469 10-23 38 1374147 6-50 72 1376163 8-31 1 1377379 2-3 12
10-25 41 1374148 6-49 4 1376166 8-31 1 2-7 12
1370470 10-23 39 1374179 1-21 1 1376338 1-33 1 1377399 11-46 5
10-26 49 1374180 1-21 2 1376341 11-7 1 1377412 4-3 36
1370508 10-23 15 1374188 1-21 9 1376423 7-19 10 1377414 5-23 1
10-25 10 1374190 1-21 11 8-29 10 5-25
1370516 10-13 23 1374210 2-15 5 9-27 10 1377661 5-9 30
1370517 10-11 4 1374236 2-15 3 10-21 10 1377667 1-7 3
1370518 10-13 14 1374343 3-13 3 1376424 7-19 9 1377670 1-11 22
1370521 10-13 6 3-15 3 8-29 9 1377674 1-11 21
1370524 10-13 36 3-17 3 9-27 9 1378053 11-7 2
1370555 10-13 2 3-19 3 10-21 9 1378055 11-7 2
1370576 10-13 3 1374750 1-19 17 1376425 6-11 8 1378057 11-7 2
1370579 10-23 24 1-22 34 6-19 8 1378063 11-7 5
10-25 17 1374798 11-48 1 1376426 6-11 9 1378065 11-7 5
1370580 10-23 22 1374815 4-25 33 1376427 6-11 15 1378071 11-7 2
10-25 23 4-29 33 6-19 15 1378072 11-7 2
1370728 6-43 27 1374823 4-25 19 1376437 11-31 2 1378081 11-7 5
1371289 11-7 9 4-29 18 11-31 5 1378082 11-7 5
1371601 9-22 1374826 4-29 20 11-33 33 1378307 1-21 22
1371602 8-23 1374878 6-3 32 11-37 19 1378600 4-3 6
1371605 8-23 6-7 8 1376439 11-41 4 1378690 8-13 31
1371606 9-22 6-11 1376440 11-41 5 8-17 31
1371608 8-23 1375022 5-7 10 1376441 11-41 6 9-9 24
1371631 8-23 2 5-10 53 1376446 11-41 7 9-11 24
1371660 9-25 1375023 5-7 11 1376678 1-21 1378691 7-5 7
1371661 9-25 1375024 5-7 10 1376679 1-21 8-5 11
1371662 7-17 5-10 53 1376680 1-21 1378692 8-13 30
1371663 7-17 1375036 5-9 20 1376682 1-21 9-9 25
1371746 6-11 17 1375048 5-7 12 1376743 4-3 31 1378693 8-17 30

12-14 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-11 25 9-11 25 1381909 1-7 15 1385788 1-11 6


1378694 7-5 8 1379684 7-5 8 1381910 1-7 16 1385790 1-11 6
8-5 12 8-5 12 1381913 10-5 14 1386696 1-15 1
1378698 7-5 8 1379685 7-5 8 1381914 10-13 18 1386697 1-15 1
8-5 12 8-5 12 1381916 10-13 33 1386698 1-15 1
1378699 7-5 8 1379687 7-7 16 1381917 10-5 13 1386699 1-15 1
7-5 8 1379758 5-7 25 1381918 1-7 28 1386700 1-15 1
8-5 12 1379799 11-43 1 1381919 1-7 27 1386701 1-15 1
8-5 12 1379807 1-30 25 1382111 1-21 1 1388309 6-39 7
8-13 30 1379808 1-30 25 1382112 1-21 2 1388314 1-7 1
8-17 30 1379809 5-13 7 1382113 1-21 1 1388315 1-7 1
9-9 25 1380036 9-11 3 1382114 1-21 2 1388467 1-11 1
9-11 25 1380316 3-3 11 1382130 11-45 1 1388468 1-11 1
10-5 16 1380419 4-3 35 1382302 11-41 13 1388469 1-11 1
10-13 35 1380550 11-41 19 11-43 18 1389327 5-13 2
1378724 10-14 15 11-43 12 1382303 11-41 20 1389330 5-3 1
1378900 1-12 54 11-50 11-43 4 1389333 5-13 2
1378902 1-12 55 1380584 1-29 23 1382308 11-50 5 1389470 6-25 1
1378975 1-11 26 1380810 11-31 10 1382311 1-7 18 1389471 6-25 16
1378976 1-11 25 1380813 11-31 15 1382312 1-7 18 6-33 16
1379005 10-14 1 1380816 11-31 18 1382313 1-7 19 1389472 6-25 19
1379020 10-15 1 1380825 11-43 13 1-7 19 1389473 6-33 19
1379035 10-14 2 1380845 11-31 7 1382563 11-31 3 1389598 6-25 15
1379050 10-15 2 1380849 11-31 22 1382674 6-4 37 6-33 15
1379062 10-14 3 1380879 7-14 8 1383037 11-11 6 1389601 6-25 13
10-15 5 9-15 6 1383062 6-37 4 6-33 13
1379063 10-14 10 9-20 6 1383178 5-9 13 1389603 6-25 12
1379064 10-14 9 1381082 6-37 5 1383179 5-9 17 6-33 12
10-15 11 1381095 7-10 4 1383180 5-9 44 1389604 6-33 8
1379283 7-5 1 7-14 11 1383192 5-9 18 1390181 6-7 2
1379289 7-3 1 8-21 14 1383457 3-7 36 6-31
1379358 10-16 1 9-15 10 1383475 3-7 34 1390182 1-15 5
1379373 10-16 2 9-20 10 1383478 3-7 35 8-31 15
1379443 1-30 24 1381354 8-7 1 1383480 3-7 37 1390202 2-4 43
1379461 8-27 1381357 8-7 1 1383481 3-7 39 2-8 43
1379462 8-27 1381359 8-7 1 1383482 3-7 38 1390205 4-3 1
1379467 10-19 1381362 8-7 1 1383483 3-7 40 1390218 2-4 39
1379489 10-11 19 1381364 8-7 1 1383680 1-11 2 2-8 39
10-13 27 1381389 10-9 1 1383686 7-10 1390229 1-7 21
1379528 11-3 1 1381562 8-27 1 1383687 7-10 1390230 1-7 21
1379529 11-3 1 1381563 8-27 1 1383688 7-10 2 1390231 1-7 21
1379530 11-3 1 1381570 10-19 1 1383689 7-10 1 1390292 6-7 2
1379531 11-3 1 1381765 11-8 16 1383690 7-10 1 6-25
1379532 11-3 1 11-27 6 1383776 4-25 24 1390293 6-7 2
1379534 11-3 1 11-29 6 1385758 1-11 28 6-33
1379536 11-3 1 1381766 11-8 17 1385759 1-12 28 1390294 6-7 2
1379537 11-3 1 11-27 7 1385760 1-12 28 6-33
1379538 11-3 1 11-29 7 1385761 1-12 33 1390302 5-9 15
1379539 11-3 1 1381771 8-31 2 1385776 1-11 6 1390365 11-8 18
1379682 8-13 30 9-30 25 1385778 1-11 6 11-27 8
9-9 25 1381772 8-31 2 1385780 1-11 6 11-29 8
1379683 8-17 30 9-30 25 1385786 1-11 6 1390366 11-8 19

©2003 HYSTER COMPANY See Service Manual 12-15


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-27 9 1396471 11-7 4 4-19 13 1455780 4-9 12


11-29 9 1396472 11-7 4 4-21 3 1457084 1-3 2
1390367 11-8 18 1397863 4-3 30 4-23 3 1457089 1-3 3
1390368 11-8 19 1397864 4-3 25 1452880 4-21 5 1457126 3-7 1
1390417 9-29 3 1397885 1-3 26 1452881 4-17 6 1457127 3-7 1
1390575 11-47 1 1397886 1-3 26 4-19 9 1457128 3-3 41
1391095 2-25 1 1397887 1-3 26 4-21 6 3-7
1391096 2-25 1 1397893 1-3 27 4-23 6 1457855 5-13 14
1391205 4-3 26 1397894 1-3 27 1452882 4-17 7 1457856 3-7 23
1391760 4-17 2 1397895 1-3 27 4-19 8 1458219 3-7 27
4-19 14 1397909 1-3 17 4-21 7 1458470 4-19 20
4-21 2 1397910 1-3 17 4-23 7 4-23 26
4-23 2 1397924 1-3 11 1452883 4-21 9 1459114 1-21 19
1391762 4-17 4 1397926 1-3 18 4-23 9 1459238 6-8 15
4-21 4 1397927 1-3 18 1452884 4-21 20 6-15 17
1391769 4-17 9 1398476 7-21 1 4-23 20 1459239 6-8 1
4-19 4 1398509 7-21 1 1452886 4-21 19 6-15 1
4-21 9 1399004 11-7 3 4-23 19 6-20
4-23 9 1399006 11-7 3 1452887 4-21 22 1459240 6-8 8
1391773 4-17 14 1399008 11-7 3 1452888 4-21 23 6-15 10
4-19 6 1399022 11-7 3 1452889 4-17 22 6-20
4-21 14 1399023 11-7 3 4-21 24 1459241 6-20
4-23 14 1399039 11-7 1452890 4-21 21 1459242 6-20
1392495 1-21 8 1399041 11-7 4-23 21 1459371 6-8 11
1392496 1-21 7 1399044 11-7 1452892 4-17 9 1459372 6-8 3
1393356 2-15 4 1399046 11-7 4-19 1 1459377 6-15 13
1393738 5-9 51 1399048 11-7 1452893 4-17 19 1459378 6-15 3
1394840 2-4 42 1401746 11-13 9 1452894 4-17 20 1459659 2-11 8
2-8 42 11-15 9 1452953 1-15 1 2-13 8
1395168 10-3 2 11-17 9 1452954 1-15 1 2-13 25
10-5 2 1450475 4-17 8 1452955 1-15 1 1459661 2-11 9
10-5 11 4-19 10 1453180 4-3 21 2-13 9
10-7 2 4-21 8 4-9 2-13 31
10-9 2 4-23 8 1453260 6-7 7 1459683 4-17 10
1395285 8-13 29 1450503 4-3 29 1453531 2-15 2 4-19 5
8-17 29 1451309 5-25 5 2-23 4-21 10
9-9 26 1451697 4-9 3 1453542 4-3 26 4-23 10
1395291 8-32 32 1451698 4-9 5 1453543 4-3 26 1459684 4-17 11
9-30 27 1451701 4-9 8 1455066 6-3 32 4-19 3
1395292 8-32 33 1451703 4-9 9 6-7 8 1459685 4-17 12
9-30 28 1451704 4-9 10 6-8 4-19 2
1396406 8-32 36 1451712 4-9 13 1455108 1-11 1 4-21 12
9-30 29 1451913 1-21 30 1455109 1-11 1 4-23 12
1396407 9-30 30 1451914 1-21 27 1455110 1-11 1 1459693 4-21 11
1396429 11-7 2 1451915 1-21 28 1455761 6-20 4-23 11
11-7 2 1451965 1-21 31 1455769 4-9 2 1459769 2-11 23
1396431 11-7 2 1452459 4-13 1 1455770 4-9 4 1459770 2-13 23
11-7 2 1452878 4-17 1 1455771 4-9 6 1459771 2-13 24
1396434 11-7 2 4-19 23 1455773 4-9 11 1459772 2-11 24
1396458 11-7 4 4-21 1 1455776 4-9 14 1459777 2-11 2
1396460 11-7 4 4-23 1 1455778 4-9 19 2-13 2
1396462 11-7 4 1452879 4-17 3 1455779 4-9 15 2-15

12-16 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1459780 2-3 17 2-26 1 3-19 10 1467523 1-27 1


2-11 22 1459974 2-3 20 1461829 3-17 1 1467524 1-27 2
2-17 2-7 20 1461830 3-17 3 1467525 1-27 3
1459796 2-11 7 2-26 1 1461831 3-17 4 1467526 1-27 4
2-13 7 1460150 5-13 15 1461832 3-17 5 1467527 1-27 5
1459800 2-7 17 1460158 5-13 20 1461834 3-17 8 1467529 1-27 7
2-11 1 1460339 1-3 1 1461835 3-17 9 1467531 1-27 6
2-13 1 1460397 1-7 10 1461848 3-15 1 1467983 2-7 17
1459846 2-4 44 1460400 2-25 1 1461849 3-15 3 2-13 22
2-8 44 1460401 2-25 1 1461850 3-15 4 1468398 6-39 18
1459850 2-3 30 1460442 11-41 9 1461851 3-15 5 1468404 6-43 18
2-4 45 11-41 9 1461853 3-15 8 1468405 1-12 30
2-7 30 11-41 9 1461854 3-15 9 1468406 6-39 18
2-8 45 1460486 11-41 10 1461855 3-15 10 1468408 6-43 18
1459894 2-3 33 1460667 3-11 18 1462170 11-2 1 1468409 6-43 8
2-7 33 1460668 3-11 18 1462171 11-2 1 1468471 5-25 5
1459895 2-3 34 1460669 3-11 18 1462172 11-2 1 1470152 1-25 1
2-7 34 1461259 4-19 24 1462173 11-2 1 1470153 1-25 1
1459896 2-4 37 4-23 23 1462174 11-2 1 1470155 1-25 37
2-7 37 1461570 3-13 6 1462175 11-2 1 1470156 1-25 38
1459897 2-4 38 3-15 6 1462176 11-2 1 1470157 1-25 39
2-8 38 1461571 3-15 7 1462276 3-17 7 1470158 1-25 40
1459902 2-3 33 1461579 3-13 7 1462318 2-17 4 1470159 1-25 34
2-7 33 1461669 11-2 2 1462322 2-15 1 1470160 1-27 8
1459903 2-3 34 1461670 4-25 26 1462324 2-17 1 1470163 1-25 29
2-7 34 1461671 4-25 25 1462389 5-9 31 1470164 1-25 41
1459904 2-4 37 4-29 24 1462463 5-9 50 1470687 5-10 55
2-8 37 1461672 4-25 24 1462535 5-9 7 1474912 10-13 8
1459905 2-4 38 4-29 23 1462551 7-8 29 1474913 10-25 44
2-8 38 1461673 4-25 26 8-10 30 1475249 5-25 5
1459910 2-3 33 1461719 6-49 1 9-7 23 1475250 5-25 5
2-7 33 1461803 3-13 1 10-11 28 1475444 6-53 1
1459911 2-3 34 1461804 3-13 2 1462909 5-9 9 1476421 5-17 2
2-7 34 3-15 2 1464149 4-29 3 1477079 5-10 59
1459912 2-3 37 1461805 3-13 3 1464150 4-29 3 1477166 7-25 10
2-8 37 1461806 3-13 4 1464875 5-9 49 7-27 10
1459913 2-4 38 1461807 3-13 5 1465197 5-13 4 8-35 10
2-8 38 1461808 3-13 8 1465504 8-13 35 8-37 10
1459914 2-3 35 1461809 3-13 9 8-17 35 9-33 10
2-7 35 1461810 3-13 10 1465530 1-3 1 9-35 10
1459915 2-3 36 1461811 3-19 1 1465533 1-7 9 10-29 10
2-7 36 1461812 3-17 2 1465757 2-11 1 1477167 7-25 11
1459916 2-3 35 3-19 2 2-13 1 8-35 11
2-7 35 1461813 3-19 3 2-13 22 9-33 11
1459917 2-3 36 1461814 3-19 4 1466921 2-11 2 10-29 11
2-7 36 1461815 3-19 5 2-13 2 1477237 7-27 11
1459918 2-3 35 1461816 3-17 6 2-15 8-37 11
2-7 35 3-19 6 1467047 2-15 3 9-35 11
1459919 2-3 36 1461817 3-19 7 2-23 1479104 11-33 11
2-7 36 1461818 3-19 8 1467048 2-23 2 11-37 21
1459973 2-3 20 1461819 3-19 9 1467511 1-29 18 1479235 10-25 1
2-7 20 1461820 3-17 10 1467512 1-29 18 1482558 2-25 1

©2003 HYSTER COMPANY See Service Manual 12-17


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1482691 2-4 42 1487926 11-41 10 1492644 6-37 12 1498325 11-21 4


2-8 42 1488918 11-13 1 1493955 1-3 21 1498326 11-13 22
1482692 2-4 42 1488965 11-17 1 1493957 1-3 22 11-15 22
2-8 42 1488966 11-15 1 1494017 7-21 8 11-18 22
1482693 2-4 42 1488967 11-13 1 8-31 13 1498406 4-3 35
2-8 42 1488968 11-17 1 8-32 35 11-37 3
1482726 10-25 45 1488969 11-15 1 9-30 31 1498407 5-9 32
1482729 10-25 45 1488974 11-13 2 10-23 8 5-13 33
1483375 1-3 33 11-15 2 10-25 9 1498965 5-17 7
1483410 3-7 27 11-17 2 1494076 1-25 2 5-21
1483414 11-33 27 1488975 11-13 2 1494077 1-25 2 1499111 7-14 17
11-37 28 11-15 2 1494198 11-33 13 1499236 5-17 20
1483415 11-33 32 11-17 2 11-37 14 1499243 5-17 13
11-37 36 1488976 11-13 2 1494199 11-33 40 1499327 5-17 14
1483660 2-3 27 11-15 2 11-37 22 1500175 11-33 39
2-7 27 11-17 2 1494202 11-33 14 1500782 7-25 9
1483661 11-27 13 1488998 11-13 1 1494204 11-33 14 8-35 9
11-29 13 1488999 11-17 1 1494207 11-33 10 9-33 9
1483663 11-27 11 1489000 11-15 1 1494920 1-7 21 10-29 9
11-29 11 1489001 11-17 1 1494921 1-7 21 1500784 7-27 9
1483664 11-27 12 1489002 11-13 1 1494922 1-7 21 8-37 9
11-29 12 1489003 11-17 1 1494924 1-7 20 9-35 9
1483828 1-27 9 1489004 11-15 1 1494925 1-7 20 1500861 4-19 19
1485690 11-33 26 1489010 11-13 2 1494926 1-7 20 1501412 4-12 10
11-37 38 11-15 2 1495122 11-46 1 1501434 1-11 1
1485692 11-33 26 11-17 2 1495369 11-33 43 1501435 1-11 1
11-37 38 1489011 11-13 2 11-37 25 1501436 1-11 1
1485694 11-33 26 11-15 2 1495370 11-33 41 1501437 1-11 1
11-37 38 11-17 2 11-37 23 1501438 1-11 1
1486178 11-13 1489012 11-13 2 1495405 11-33 42 1501439 1-11 1
1486179 11-17 11-15 2 11-37 24 1502090 6-27 5
1486180 11-15 11-17 2 1495881 7-19 15 1502092 6-27 2
1486181 11-17 1489016 11-21 1 8-29 15 6-35 2
1486182 11-13 1489017 11-21 1 9-27 16 1502093 6-27 3
1486183 11-17 1489034 11-22 2 10-21 15 6-35 3
1486184 11-15 1489035 11-21 3 1495956 5-17 10 1502094 6-27 6
1486185 11-13 1489037 11-21 2 1495967 5-17 19 6-35 6
1486186 11-17 1489039 11-21 5 1495980 5-17 12 1502095 6-27 7
1486187 11-15 1489166 1-25 1495981 5-17 1 6-27 28
1486188 11-13 1-27 1495983 3-13 7 6-35 7
1486189 11-17 1489167 1-25 3-15 7 6-35 28
1486190 11-15 1-27 1495984 3-17 7 1502097 6-27 8
1486191 11-13 1489176 1-15 1 3-19 7 6-35 8
1486192 11-17 1489177 1-15 1 1496922 9-15 14 1502098 6-27 9
1486193 11-15 1489178 1-15 1 9-20 15 6-35 9
1486194 11-13 1489179 1-15 1 1497566 11-33 29 1502099 6-27 10
1486196 11-15 1489180 1-15 1 11-37 30 6-35 10
11-17 1489181 1-15 1 1497568 11-33 28 1502100 6-27 11
1486245 11-31 25 1489349 4-14 11-37 32 6-35 11
11-33 34 6-12 1498063 5-17 6 1502101 6-27 12
11-37 18 1489696 1-25 42 1498267 11-34 46 6-35 12
1486836 7-19 10 1491830 4-7 8 1498302 11-33 15 1502102 6-35 20

12-18 See Service Manual ©2003 HYSTER COMPANY


for service procedures.
UNIT CODE F108
08/2003 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1502103 6-27 13 1506113 11-43 1 9-25 9 9-33 7


6-35 13 1507425 6-27 4 10-5 17 9-35 7
1502104 6-27 25 6-35 4 10-9 9 10-29 7
6-35 25 1507426 6-27 5 10-19 9 1523733 7-25 8
1502105 6-27 26 6-35 5 11-13 20 8-35 8
6-35 26 1507427 6-27 1 11-15 16 9-33 8
1502106 6-27 22 6-35 1 11-17 16 10-29 8
6-35 22 1507428 6-27 15 1515374 5-7 7 1523735 7-25 12
1502107 6-27 21 1507429 6-27 15 1515759 11-53 11 8-35 12
6-35 21 6-35 15 1516486 11-53 13 9-33 12
1502108 6-27 24 1507430 6-27 19 1516799 6-43 24 10-29 12
6-35 24 6-35 19 1516800 6-43 24 1523737 7-27 8
1502109 6-27 23 1507461 6-27 17 1516801 6-43 24 8-37 8
6-35 23 6-35 17 1517441 11-27 2 9-35 8
1502110 6-27 14 1507462 6-27 18 11-29 2 1523739 7-27 12
6-35 14 6-35 18 1517448 11-27 1 8-37 12
1502111 6-27 27 1507463 6-27 16 1517449 11-27 1 9-35 12
6-35 27 6-35 16 1517450 11-29 1 1526007 4-19 22
1502113 6-27 18 1508079 5-7 11 1517451 11-29 1 4-23 22
1502114 6-27 29 1508081 5-7 11 1517452 11-27 1 1526008 4-19 25
1502115 6-27 30 1509882 6-43 7 1517453 11-27 1 4-23 24
1502120 6-27 20 1509890 2-4 50 1517939 5-3 16 1526009 4-19 26
1503096 11-21 6 2-8 50 1518159 11-33 6 4-23 25
1503378 6-43 5 1509942 1-3 23 11-37 15 1526011 4-23 22
1503379 6-43 34 1509943 11-33 2 1518161 11-33 1 1526012 4-19 21
1503474 11-23 2 11-37 11 11-37 13 1526082 11-45 2
1503475 11-24 2 1510058 6-4 40 1518219 11-27 15 1526118 11-37 13
11-24 2 6-7 25 11-29 15 1531210 5-9 1
1503476 11-22 2 6-11 14 1518233 11-27 1531211 5-9 2
11-23 2 6-19 14 1518234 11-27 1531984 11-43 1
11-24 2 1510876 5-17 21 1518235 11-29 1535249 11-37 7
1503478 11-22 1 1511147 3-13 4 1518236 11-27 1547469 5-21 4
1503479 11-22 1 3-13 7 1518237 11-27 1547470 5-21 5
1503481 11-23 1 3-15 4 1518238 11-27 1547471 5-21 1
11-24 1 3-15 7 1518239 11-27 1547472 5-21 3
1503482 11-23 1 3-17 4 1518240 11-27 2004005 2-3 10
11-24 1 3-17 7 1518241 11-27 2-7 10
1503483 11-24 1 3-19 4 1518249 11-27 1 2013075 7-10 10
1504009 7-17 6 3-19 7 1518250 11-27 1 8-21 9
9-25 6 1511670 11-53 3 1518251 11-27 1 2013088 8-23 15
1504010 8-27 6 1511671 11-53 2 1518252 11-27 1 9-22 15
9-25 6 1511672 11-53 1 1518253 11-27 1 2013089 8-24 16
1504011 7-17 6 1512081 5-17 6 1518254 11-27 1 9-22 16
1504012 8-27 6 1514125 11-53 12 1518372 11-41 10 2013099 8-23 8
11-15 14 1514866 7-7 5 1518932 6-7 16 9-22 8
11-17 14 7-17 9 1518991 11-27 10-14 4
1504041 3-3 35 8-9 7 1518992 11-27 10-15 6
5-7 8-13 26 1520609 4-3 44 10-16 4
1504042 3-3 35 8-17 26 1523732 7-25 7 2023868 1-3 19
5-7 8-27 9 7-27 7 2026017 4-11 15
1504450 6-35 29 9-9 22 8-35 7 2026802 6-39 3
1504529 6-35 32 9-11 22 8-37 7 2033614 4-11 17

©2003 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE F108
NORTH AMERICA 08/2003

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-13 11-15 3 11-17 5 2304661 10-15 12


2033673 6-39 18 11-17 3 2046245 11-13 4 2304802 9-22 1
2033674 6-39 18 11-21 11-15 4 2304931 8-23 1
2034265 4-13 7 2043530 11-13 6 11-17 4 2305742 8-23 1
2034266 4-13 2 11-15 6 2046246 11-13 5 2306090 6-25 14
2034284 6-25 4 11-17 6 11-15 5 6-33 14
2034307 6-25 8 2043531 11-13 4 11-17 5 2306283 11-11 8
2034900 6-3 32 11-15 4 2046671 2-3 15 2306405 2-17 3
6-7 8 11-17 4 2-7 15 2306476 1-29 14
6-15 2043532 11-13 4 2-32 2306755 11-11 3
2034906 1-11 11 11-15 4 2046715 9-15 12 2307221 6-25 17
2035275 2-31 1 11-17 4 9-20 12 6-33 17
2035776 2-3 1 2043533 11-13 5 2046754 5-13 36 2307400 1-30 23
2-7 1 11-15 5 2046756 4-3 36 2307580 9-22 1
2-31 11-17 5 2047825 11-43 2 2307647 11-11 10
2035834 2-3 15 2043534 11-13 5 2050275 6-25 5 2308031 10-11 2
2-7 15 11-15 5 6-33 5 10-11 2
2-32 11-17 5 2052806 2-3 26 10-14
2036180 6-40 46 2044370 4-12 9 2053139 11-41 8 10-14
2036238 2-3 26 6-37 11 11-49 2308208 2-21 16
2-7 26 2045528 6-7 2 2054595 11-53 4 2-23 5
2-28 6-27 2054596 11-53 14 2308373 6-33 25
2036273 11-41 8 2045529 6-7 2 2054597 11-53 5 2308673 1-29 20
11-49 6-27 2054860 4-11 16 2308770 10-13 1
2036274 11-41 21 6-35 4-21 10-13 1
2036351 11-41 18 2045705 9-15 4-23 10-16
2036354 3-3 13 2045709 9-15 2054861 4-11 16 10-16
3-13 2045747 9-15 4-17 2308872 6-11 3
2036371 11-47 2 2045750 9-15 4-19 2308963 4-23 27
2036506 3-3 13 2045755 9-15 2056917 11-33 17 2309026 8-23 1
3-15 2045776 9-15 2060358 11-38 39 2309353 8-23 1
2036668 6-16 2045795 9-20 11-51 2309481 6-11 4
2037318 6-53 2 2045800 9-20 2302675 6-25 11 6-19 4
2037319 6-53 3 2045841 9-20 6-33 11 2309528 6-25 6
2038113 3-3 13 2045844 9-20 2302899 6-37 8 6-33 6
3-19 2045848 9-20 2303152 10-11 1 2309719 11-11 2
2038114 3-3 13 2045869 9-20 10-11 1 2309766 7-7 17
3-17 2045891 2-3 1 10-15 2309770 8-23 1
2038829 2-11 26 2-7 1 10-15 2309799 1-29 14
2040959 5-7 2 2-31 2303239 6-11 1 2310036 8-23 1
2041876 6-12 2046035 6-39 27 6-19 1 2310058 6-33 26
2042515 4-14 2046163 7-14 13 2303634 11-11 2 2310597 6-33 24
2042516 6-12 2046174 7-14 2303700 6-25 21 2310768 11-11 8
2043078 4-13 2046179 7-14 6-33 23 2311308 6-25 7
2043367 11-41 8 2046193 7-14 6-33 23 6-33 7
11-49 2046198 7-14 6-35 31 2311434 8-23 1
2043528 11-13 3 2046243 11-13 4 2303871 8-23 1 9-22 1
11-15 3 11-15 4 9-22 1 2311471 11-11 1
11-17 3 11-17 4 2304345 11-11 1 2311624 11-11 9
11-21 2046244 11-13 5 2304575 9-22 1 2311691 8-23 1
2043529 11-13 3 11-15 5 2304592 9-22 1 3004531 11-31 17

12-20 See Service Manual ©2003 HYSTER COMPANY


for service procedures.

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