OPERATION AND MAINTENANCE INSTRUCTIONS

Pullotunkit Hydraulic bottle jacks

MG-2/MG-3/MG-3A/MG-5/MG-8/MG-10/MG-12/MG-15/MG-20/MG-25/MG-30/MG-40/MG-50

MGS-5/MGS-10/MGS-15/MGS-20

MELCHOR GABILONDO, S.A.

JUEGO DE REPUESTOS
REPAIR KIT
KIT DE REPARATION

Nº: 1-3-5-6-10-16-18
 MODEL
NOMBRE/DESCRIPTION MG-2 MG-3 MG-3 A MG-5 MG-8 MG-10 MG-12 MG-15 MG -20 MG-25 MG-30 MG-40 MG-50 MGS-5 MGS-10 MGS-15 MGS-20
Nº
DESIGNATION 2t 3t 3t 5t 8t 10 t 12 t 15 t 20 t 25 t 30 t 40 t 50 t 5t 10 t 15 t 20 t
REF.
1 Anillo/Ring/Bague MG-2/1361 MG-3/1361 MG-3/1361 MG-5/1361 MG-8/1361 MG-10/1361 MG-12/1361 MG-15/1361 MG-20/1361 MG-25/1361 MG-30/1361 MG-40/1361 MG-50/1361 MG-5/1361 MG-10/1361 MG-15/1361 MG-20/1361
2 Aro/Ring/Bague MG-2/1102 MG-3/1102 MG-3/1102 MG-5/1102 MG-8/1102 MG-10/1102 MG-12/1102 MG-15/1102 MG-20/1102 MG-25/1102 MG-30/1102 MG-40/1102 MG-50/1102 MG-5/1102 MG-10/1102 MG-15/1102 MG-20/1102
3 O-Ring MG-2/1131 MG-5/1134 MG-5/1134 MG-5/1131 MG-8/1131 MG-10/1131 MG-12/1131 MG-15/1131 MG-20/1131 MG-25/1131 MG-30/1131 MG-40/1131 MG-50/1131 MG-5/1131 MG-10/1131 MG-15/1131 MG-20/1131
4 Pistón/Main piston/Piston MG-2/C14 MG-3/C14 MG-3/C14 MG-5/C14 MG-8/C14 MG-10/C14 MG-12/C14 MG-15/C14 MG-20/C14 MG-25/C14 MG-30/C14 MG-40/1105 MG-50/1105 MG-5/C14 MG-10/C14 MG-15/C14 MG-20/C14
5 O-Ring ME-3001/1348 MG-3/1134 MG-3/1134 MG-5/1134 MG-8/1134 MG-10/1134 MG-12/1134 MG-15/1134 MG-20/1134 MG-25/1134 MG-30/1134 MG-40/1134 MG-50/1134 MG-5/1134 MG-10/1134 MG-15/1134 MG-20/1134
6 Aro/Ring/Bague MG-2/1164 MG-3/1164 MG-3/1164 MG-5/1164 MG-8/1164 MG-10/1164 MG-12/1164 MG-15/1164 MG-20/1164 MG-25/1164 MG-30/1164 MG-40/1164 MG-50/1164 MG-5/1164 MG-10/1164 MG-15/1164 MG-20/1164
7 Palanca/Handle/Levier MG-2/C21 MG-2/C21 MG-2/C21 MG-5 /C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21 MG-5/C21
8 Botella/Hy.Unit./Ens.Hydr MG-2/C25 MG-3/C25 MG-3/C25 MG-5/C25 MG-8/C25 MG-10/C25 MG-12/C25 MG-15/C25 MG-20/C25 MG-25/C25 MG-30/C25 MG-40/C25 MG-50/C25 MG-5/C25 MG-10/C25 MG-15/C25 MG-20/C25
9 Descarga/Release/Descent MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125 MG-2/1125
10 O-Ring BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130 BKN-05/1130
11 Bola/Ball/Bille ME-1501/1212 ME -1501 /1212 ME-1501/1212 ME-1501/1212 ME-1501/1212 ME-1501/1212 ME-1501/1212 ME-1501/1212 ME -1501/1212 ME-1501/1212 ME-1501/1212 ME -1501/1212 ME-1501/1212 ME-1501/1212 ME-1501/1212 ME-1501/1212 ME-1501/1212
12 Bola/Ball/Bille ME-1501/1149 ME -1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME -1501/1149 ME-1501/1149 ME-1501/1149 ME -1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149
13 Eje/Axle/Axe MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344 MG-2/1344
14 Circlip/Ret.ring/Circlip MB-22-A/1286 MB -22-A/1286 MB -22 -A/1286 MB-22-A/1286 MB-22-A/1286 MB -22 -A/1286 MB-22-A/1286 MB-22-A/1286 MB -22-A/1286 MB-22 -A/1286 MB-22-A/1286 MB -22-A/1286 MB -22 -A/1286 MB-22-A/1286 MB-22-A/1286 MB -22 -A/1286 MB-22-A/1286
15 Muelle/Spring/Ressort MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161 MG-2/1161
16 Collarín/Seal/Coupelle MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133 MG-2/1133
Portapalanca/Handle MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7 MG-2/C7
17 socket/Chape porte-levier
18 Tapón/Filler plug/Bouchon ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139 ME-12001/1139

19 Bola/Ball/Bille ME-1501/1149 ME -1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME -1501/1149 ME-1501/1149 ME-1501/1149 ME -1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149 ME-1501/1149

20 Válvula seg./Safety valve - - - - MG-2/C9 MG-2/C9 MG-2/C9 MG-2/C9 MG-2/C9 MG-2/C9 MG-2/C9 MG-2/C9 MG-2/C9 - MG-2/C9 MG-2/C9 MG-2/C9
Soupape sécurité
21 J.Repuestos/Repair kit RMG-2 RMG-3 RMG-3A RMG-5 RMG-8 RMG-10 RMG-12 RMG-15 RMG-20 RMG-25 RMG-30 RMG-40 RMG-50 RMG-5 RMG-10 RMG-15 RMG-20
22 Arandela/Washer/Rondelle BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128 BKN-05/1128
cm 3 V.aceite/Oil-huile volume 70 85 110 160 225 275 340 410 525 740 800 1.100 1.350 100 150 260 400
 GB
1 SAFETY INSTRUCTIONS
1.1 Park the vehicle or load to be lifted on a flat firm surface and place wedges under the wheels to stop movement.
1.2 Position de jack on a solid, even and horizontal surface, never use the jack on a slope.
1.3 The jack should be positioned so as to avoid the user from having to operate it under the vehicle. Every vehicle lifted by a jack should always have a
secondary safety support such as mechanical stands.
1.4 It is imperative that all possible precautions are taken to avoid unexpected movement of the load when it is being lifted.
1.5 The load to be lifted should never exceed the rated capacity of the jack.
1.6 Never operate the jack beyond its maximum stroke.
1.7 If these basic rules are not followed, injury to the user, the jack or the load being lifted may result.
1.8 As an additional safety feature the jack is equipped with a valve to prevent the unit from being overloaded. This unit is factory set and must no be
tampered with.
2 USE AND OPERATION
2.1 Before operating the jack you must purge its hydraulic circuit in order to eliminate any possible air in the system.
To purge the system open the release valve nº 24 with the lever, turning it anti-clockwise 180º.
Then with the aid of the lever operate the pump several times.
2.2 Close the release valve with the lever in a clockwise direction until it is fully closed. The jack is now ready for use.
2.3 If the jack is equipped with an extension screw, unscrew it until the jack head locates up to the load.
2.4 To lower the jack, turn the release valve very slowly in an anti-clockwise direction.
2.5 Always keep the jack in vertical position, with the ram, extension screw and pump retracted after use.
2.6 If you require to operate the jack in a horizontal manner the pump should be located on the lower side of the jack.
3 MAINTENANCE
3.1 Lubricate all moving parts at regular intervals.
3.2 Always keep the jack clean and protected from aggressive conditions.
3.3 If you have to replace the oil, the correct volume is indicated in the parts list. Make sure the piston is fully retracted.
IMPORTANT: An excess of oil will render the jack inoperative.
3.4 Use only hydraulic oil, type HL or HM, with an ISO grade cinematic viscosity of 30 cSt at 40º C or an Engler viscosity of 3 at 50º C.
VERY IMPORTANT: Never use brake fluid.
3.5 When ordering spare parts, please make note of the part number as shown in the exploded view drawing provided. A repair kit is available containing
all the common spare parts.

4 REPAIR
Both maintenance and repair of this jack shall be carried out by qualified persons who on base of their education and experien ce have enough
knowledge in jacks and associated equipment.