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    Formel Q-Capability Version 6.0 Supplier Training - Product Audit

    Uploaded by

    Vijay Lad
    This document outlines Volkswagen's product audit process and requirements. It discusses conducting random sample testing of parts from production lots and evaluating them against key characteristics. Major non-conformances are classified into categories A, B, and C based on their impact and required immediate and subsequent measures. The final audit rating is determined by downgrading the process audit score based on any defects found during product auditing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Formel Q-Capability Version 6.0 Supplier Training - Product Audit

    Uploaded by

    Vijay Lad
    82 views11 pages
    This document outlines Volkswagen's product audit process and requirements. It discusses conducting random sample testing of parts from production lots and evaluating them against key characteristics. Major non-conformances are classified into categories A, B, and C based on their impact and required immediate and subsequent measures. The final audit rating is determined by downgrading the process audit score based on any defects found during product auditing.

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    7_Product Audit

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    This document outlines Volkswagen's product audit process and requirements. It discusses conducting random sample testing of parts from production lots and evaluating them against key characteristics. Major non-conformances are classified into categories A, B, and C based on their impact and required immediate and subsequent measures. The final audit rating is determined by downgrading the process audit score based on any defects found during product auditing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    82 views11 pages

    Formel Q-Capability Version 6.0 Supplier Training - Product Audit

    Uploaded by

    Vijay Lad
    This document outlines Volkswagen's product audit process and requirements. It discusses conducting random sample testing of parts from production lots and evaluating them against key characteristics. Major non-conformances are classified into categories A, B, and C based on their impact and required immediate and subsequent measures. The final audit rating is determined by downgrading the process audit score based on any defects found during product auditing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    Formel Q-Capability Version 6.

    0
    Supplier Training – Product Audit

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Agenda

    Product Audit

    TLD Requirements

    TLD Audits

    TRL

    Potential Analysis (PN)

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Audit Results

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Product Audit

    PRODUCT AUDIT

    • Integral part of Process Audit format Version 6.

    • Mandatory for the part / assembly under series production.

    • Random samples to be drawn form a lot ready for shipment.

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Product Audit

    • All the important Product Characteristics must be included.

    Characteristics that deviate from the customer requirements

    Complaints from the past

    Dimensions (initial measurement, function, assembly)

    Material ( Raw material tests, Welding penetration etc)

    Functional (Gauges, Test result, application, etc)

    Visual appearance,

    Product Identification (Packaging, part marking, labeling etc)

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Product Audit Format

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Defect Types

    Defect description / effect Immediate measures Subsequent measures

    Defect will almost certainly lead > Continue to analyse process test
    > Quarantine/segregating of existing parts
    to customer concerns. activities
    > Safety risk, violation of the law, > Information to customer works and risk starting > Corrective action defining and
    stranded vehicle from estimation implementing
    > unsaleable product/function not > Corrective measures during the > Process capability and zero-error
    A fulfilled
    > extreme surface complaint
    manufacturing/test process if necessary
    Full examination
    proofing
    > Verification of introduced measures
    > intensified test measures at the process and to > if necessary introduce change of
    Finished product. specification
    > if necessary full examination before distribution
    Customer annoyance and/or
    complaints

    B are to be expected.
    > expected loss
    > Usefulness reduction
    Objections of fastidious
    customers

    C are to be expected.
    > Information to receiving plants for coordinating
    corrective actions
    > Usefulness not reduced

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Downgrading Criteria

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Downgrading Criteria

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Downgrading Criteria

    Process Audit Score Product Audit Result Final Audit


    Ep% Grading

    Eg.1. 94% No defects, A 94%

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:


    Downgrading Criteria

    Process Audit Score Product Audit Result Final Audit


    Ep% Grading

    Eg.1. 94% one “B” Defect B 94%

    Eg.2 94% one Systematic “C” Defect B 94%

    Eg.3 94% one “A” Defect C 94%

    Eg.4 86% one “A” Defect C 86%

    Eg.5 86% one “B” Systematic Defect C 86%

    Volkswagen India Pvt. Ltd


    8/31/2010

    Volkswagen\ VW India\ QA\ SQA\ Sanjeev Terdal\ C:

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