PB Lecture Notes 2017
PB Lecture Notes 2017
Baxter
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EG5099 Phase Behaviour and Physical Properties T. Baxter
1 Introduction ............................................................................................................................. 3
2 Oil and Gas Components...................................................................................................... 3
2.1 Paraffins ........................................................................................................................ 3
2.2 Aromatics ...................................................................................................................... 3
2.3 Naphthenes .................................................................................................................... 4
2.4 Sulphur .......................................................................................................................... 4
2.5 Nitrogen ......................................................................................................................... 5
2.6 Carbon Dioxide ............................................................................................................. 5
2.7 Water ............................................................................................................................. 5
2.8 Mercury ......................................................................................................................... 5
3 Reservoir Oil and Gas .......................................................................................................... 6
3.1 Phase Diagrams ............................................................................................................. 7
3.1.1 Single Phase Fluid .................................................................................................. 7
3.1.2 Multicomponent Fluid ............................................................................................ 7
3.1.3 Phase Behaviour for differing Reservoir types ...................................................... 8
4 Fluid Sampling ................................................................................................................... 13
4.1 Drill Stem Test ............................................................................................................ 13
4.2 Extended Well Testing ................................................................................................ 13
5 Fluid Modelling .................................................................................................................. 14
5.1 Black Oil ..................................................................................................................... 14
5.2 Compositional ............................................................................................................. 14
5.2.1 Pseudo-Component .............................................................................................. 15
5.3 Equilibrium Ratios ...................................................................................................... 17
5.3.1 Bubble Point Calculation ..................................................................................... 18
5.3.2 Dew Point Calculation ......................................................................................... 18
5.3.3 Flash Calculation Procedure................................................................................. 18
5.4 Equations of State........................................................................................................ 24
5.4.1 Van der Waals ...................................................................................................... 24
5.4.2 Soave-Redlich-Kwong (SRK) .............................................................................. 25
5.4.3 Peng-Robinson ..................................................................................................... 28
5.5 Property Package Selection ......................................................................................... 30
5.5.1 BWRS................................................................................................................... 33
5.5.2 CPA Model – Polar Fluids ................................................................................... 34
5.5.3 Activity Models .................................................................................................... 35
5.5.4 Modelling Summary............................................................................................. 37
5.5.5 CO2 Modelling ..................................................................................................... 40
5.6 The Mollier Chart ........................................................................................................ 40
5.7 Crude Assay ................................................................................................................ 43
6 Physical Properties ............................................................................................................. 45
6.1 Critical and Reduced Temperature and Pressure ........................................................ 46
6.2 Liquid Density ............................................................................................................. 46
6.3 Gas Compressibility .................................................................................................... 50
6.4 Viscosity ...................................................................................................................... 53
6.4.1 Liquid ................................................................................................................... 53
6.4.2 Gas ........................................................................................................................ 54
6.5 Specific Heat Capacity ................................................................................................ 56
6.6 Thermal Conductivity ................................................................................................. 56
6.7 Surface Tension ........................................................................................................... 56
6.8 Vapour Pressure .......................................................................................................... 57
7 Key Learnings .................................................................................................................... 58
8 Reference books ................................................................................................................. 58
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EG5099 Phase Behaviour and Physical Properties T. Baxter
1 Introduction
Accurate predicting of phase behaviour, and thermodynamic and physical properties is a pre-
requisite of process design and rating calculations. This module sets out a range of common
methods used in practice.
2.1 Paraffins
The paraffinic series of hydrocarbon compounds have the general formula CnH2n+2 and can be
either straight chains (normal) or branched chains (isomers) of carbon atoms. Paraffinic
hydrocarbons are commonly referred to as alkanes.
2.2 Aromatics
Aromatics are unsaturated ring-type (cyclic) compounds. All aromatics have at least one
benzene ring (a single-ring compound characterized by three double bonds alternating with
three single bonds between six carbon atoms) as part of their molecular structure.
Naphthalenes are fused double-ring aromatic compounds. The most complex aromatics are
the polycyclic aromatic hydrocarbons (PAH), also referred to as polynuclear hydrocarbons,
with three or more fused aromatic rings and they typically are found in the heavier fractions
of petroleum crude oil. PAH are generally toxic to most organisms.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
2.3 Naphthenes
Naphthenes are saturated hydrocarbon compounds having the general formula of CnH2n,
arranged in the form of closed rings. Naphthenes are also commonly referred to as
cycloparaffins or cycloalkanes.
Single-ring naphthenes (monocycloparaffins) with five and six carbon atoms predominate,
with two-ring naphthenes (dicycloparaffins) found in the heavier ends of the naphtha fraction
of petroleum crude oil.
2.4 Sulphur
Sulphur compounds occur to some extent in most naturally occurring oil and gases. They are
unwanted as sulphur compounds are poisons for many catalytic processes used within refinery
operations. In the presence of water they are corrosive. When burned/flared the sulphur
oxidises to sulphur dioxide – an atmospheric pollutant.
Typical sulphur species are shown below.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
2.5 Nitrogen
Nitrogen is present in many oil and gas fields. Note that nitrogen can significantly effect
phase behaviour characteristics with consequent impacts on processing requirements.
2.7 Water
Water is a ubiquitous component of almost oil naturally occurring hydrocarbon reservoirs. Its
presence and composition can significantly impact the process plant configuration as will be
discussed later.
2.8 Mercury
Mercury is found in many oil and gas fields. It is a concern for metallurgy particularly
Aluminium. It is also a health hazard.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
METHANE &
ETHANE
SUBSTANCE USES
LOWEST Propane and butane gas for lighter fuel
gases
& camping stoves
BOILING POINT
Chemicals for medicines, plastics, paints,
naphtha
cosmetics & clothing materials
Lubricating
Machine oil, waxes and polishes
oils
WATER
SAND
Like oil, gas is conditioned into a form suitable for transportation and sale. It should be noted
that there is no typical oil or gas composition. Each field is different due to the geochemical
formation processes which produced the hydrocarbons.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
As can be seen the phase transition from all liquid to all vapour occurs at a single point. This
is not the case for a multicomponent mixture such as a naturally occurring oil or gas.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Here a different behaviour is seen – at a given pressure the transition from liquid to vapour
occurs across a temperature range as the heavier molecular weight components change phase
from liquid to vapour.
Key aspects of this phase behaviour plot are:
Bubble Point
The point at which the first infinitesimally small vapour bubble appears in a liquid system.
The bubble point curve on a phase diagram represents 0% vapour
Dew Point
The point at which the first infinitesimally small droplet of condensation forms in a gaseous
system. The dew point curve on a phase diagram represents 0% liquid
Phase Envelope
The area on a pressure-temperature phase diagram for a mixture enclosed by the bubble and
dew point curves. This area represents the set of conditions for the mixture where vapour and
liquid phases co-exist in equilibrium.
Cricondenbar
The maximum pressure at which vapour and liquid can co-exist in equilibrium
Cricondentherm
The maximum temperature at which vapour and liquid can co-exist in equilibrium.
Critical Point
At the critical point, liquid and vapour phases of a fluid have identical physical properties.
Quality Lines
Lines through the two-phase region showing a constant percentage of liquid and vapour.
Retrograde
The name given to phase behaviour where the slope of the quality line changes from negative
to positive.
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Black Oil
C o m p o ne nt Mol %
M e thane (C H 4 ) 4 8 .8 3
E thane (C 2 H 6 ) 2 .7 5
P ro p ane (C 3 H 8 ) 1 .9 3
B utane s (C 4 H 1 0 ) 1 .6
P e ntane s (C 5 H 1 2 ) 1 .1 5
H e xane (C 6 H 1 4 ) 1 .5 9
C7+ 4 2 .1 5
M o le c ular W e ig ht o f C 7 + 225
G O R (s c f /b b l) 625
O il G ravity (º A P I ) 3 4 .3
C o lo ur B lac k
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Volatile Oil
C o m p o ne nt Mol %
M e thane (C H 4 ) 6 4 .3 6
E thane (C 2 H 6 ) 7 .5 2
P ro p ane (C 3 H 8 ) 4 .7 4
B utane s (C 4 H 1 0 ) 4 .1 2
P e ntane s (C 5 H 1 2 ) 2 .9 7
H e xane (C 6 H 1 4 ) 1 .3 8
C7+ 1 4 .9 1
M o le c ular W e ig ht o f C 7 + 181
G O R (s c f /b b l) 2000
O il G ravity (º A P I ) 5 0 .1
C o lo ur B ro w n
Note the kick up in the envelope. This is a not a real situation; it is a function of the
determined mathematical solution. This is a useful reminder that not everything generated by
a computer is correct.
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Gas Condensate
C o m p o ne nt Mol %
M e thane (C H 4 ) 8 7 .0 7
E thane (C 2 H 6 ) 4 .3 9
P ro p ane (C 3 H 8 ) 2 .2 9
B utane s (C 4 H 1 0 ) 1 .7 4
P e ntane s (C 5 H 1 2 ) 0 .8 3
H e xane (C 6 H 1 4 ) 0 .6
C7+ 3 .8
M o le c ular W e ig ht o f C 7 + 112
G O R (s c f /b b l) 18200
O il G ravity (º A P I ) 6 0 .8
C o lo ur S traw
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Gas
Component Mol %
Methane (CH4) 95.85
Ethane (C2H6) 2.67
Propane (C3H8) 0.34
Butanes (C4H10) 0.52
Pentanes (C5H12) 0.08
Hexane (C6H14) 0.12
C7+ 0.42
Molecular Weight of C7+ 157
GOR (scf/bbl) 105000
Oil Gravity (º API) 125
Colour White
On inspection of the four phase envelopes the transition, temperature difference from the
bubble point to the dew point reduces from black oil to gas. The gas composition is
dominated by methane hence the system is behaving more like a single component. In the
extreme, if the gas were 100% methane the phase behaviour would be a single line.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
4 Fluid Sampling
Representative samples of the reservoir have to be obtained to allow for phase behaviour
modelling. This is generally facilitated by a Drill Stem Test.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
5 Fluid Modelling
The choice of thermodynamic model is critical when evaluating phase behaviour. Fluid phase
behaviour and properties can be predicted using a either a ‘Black Oil’ model or a
‘Compositional’ model. Compositional models are now custom and practice in Process
Engineering.
5.2 Compositional
Compositional fluid modelling is a method for describing a stream based upon its pure
components. An equation of state will be used to predict VLE (vapour liquid equilibria), gas
and liquid enthalpies, gas and liquid densities, gas and liquid viscosities, surface tension and
thermal properties - thermal conductivity.
It is not practical to model every component of a reservoir fluid due to the large numbers of
components that are present. Generally, for acceptable phase behaviour prediction, it is
sufficient to specify the mole fractions of the main light end paraffins, typically C1 to C10 for
black oils. If dealing with gas condensate systems, however, more rigorous compositional
data may be required, particularly if modelling retrograde behaviour. Heavier components are
handled as pseudo or hypothetical components.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
For the heavier components in a reservoir fluid mix one or more pseudo-components (or
hypothetical components) can be used. Pseudo-components are a mixture of many
components with different properties but modelled as one component with
generalised/average properties.
5.2.1 Pseudo-Component
Pseudo-Components are normally defined either by the critical properties or by average
molecular weight, specific gravity and normal boiling point. For most computer simulations a
minimum of two of these must be specified. Acentric factors and binary interaction
parameters can also be entered; most simulation packages will estimate these if not supplied
by the user.
Prediction of heavy end physical properties is important for accurate prediction of phase
behaviour; incomplete or inaccurate data can radically affect phase calculations, for example
the prediction of bubble and dew points.
Standard fractional distillation tests can be used to produce boiling point curves and physical
properties allowing the heavy ends to be split into a number of pseudo components.
Some simulation packages have the facility to take in distillation test data directly and to
produce the pseudo-components automatically. Some ‘tuning’ may be required to match the
properties of the modelled reservoir fluids to well test data.
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Commercial heat and mass balance simulators require an equation of state to be selected then
normal and hypothetical component properties are added as shown.
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Ki = yi / xi
Use of Equilibrium Ratios is key to the preparation of oil and gas processing heat and mass
balances. The application of K values allows for the calculation of dew points, bubble points
and the vapour-liquid behaviour inside the phase envelope (flash calculations).
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Σ (yi/Ki) = Σ xi = 1.0
The steps involved in a dew point calculation are the same as for the bubble point calculation.
A dew point calculation is less exact than a bubble point calculation, especially for lean gases
containing a small amount of heavy ends.
zi
xi
zi
1.0 y i
L
1.0
( L VKi) (V )
Ki
Using K value charts (available in many text books) the following are worked examples of the
three types of calculation.
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Flash Calculation
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EG5099 Phase Behaviour and Physical Properties T. Baxter
K values can also be estimated from the following – Wilson, A Modified Redlich-Kwong EOS,
AICHE National Meeting. The expression is a curve fit of the K value charts.
Tci
P 5.371i 1 T
Ki ci e
P - absolute pressure
Pci – component i critical pressure in same units as P
T – absolute temperature
Tci – component i critical temperature in same units as T
wi - Acentric factor component i (discussed later)
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EG5099 Phase Behaviour and Physical Properties T. Baxter
a and b can be calculated from the critical properties pc,Tc and Vc as:
Also written as:
The van der Waals equation of state was one of the first to perform markedly better than the
ideal gas law. In this landmark equation a is the attraction parameter and b the repulsion
parameter or the effective molecular volume. While the equation is definitely superior to the
ideal gas law and does predict the formation of a liquid phase, the agreement with
experimental data is limited for conditions where liquid forms. While the van der Waals
equation is commonly referenced in text books and papers for historical reasons, it is now
obsolete. Other modern equations of only slightly greater complexity are much more accurate.
One such equation is SRK.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
5.4.2.1 Fugacity
Fugacity is key to the understanding of the solution of an equation state and the principles of
equilibrium. To recap earlier thermodynamic lectures, fugacity is a conceptual term which is
related to Gibb’s free energy, temperature, volume and pressure. The units of fugacity are the
same as pressure. Although fugacity has the same units as pressure it will only be equal to
pressure under ideal conditions.
For a system of phases to be in equilibrium there must be no mechanical, thermal or chemical
driving force. At constant temperature and pressure the chemical potential of every species
must be equal. Thus there is no driving force to for species to move from one phase to
another. Fugacity is directly related chemical potential hence at equilibrium species fugacity
will be equal.
The fugacity coefficient for a pure component is defined as:
fi
Fi =
P
For a component in a gas and liquid mixture, the fugacity coefficient is:
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EG5099 Phase Behaviour and Physical Properties T. Baxter
fi
Fi =
yi P
fi
Fi =
xi P
Where yi and xi is the mole fraction of component y in the vapour and liquid phase.
Classical thermodynamics shows;
é z -1ù p
lnFi = ò ê i údP
0
ë P û
Each equation of state provides a related solution to the above integral as will be shown in the
following information on SRK.
Properties and parameters used;
a Attraction parameter
b Residual volume parameter
W SRK Parameter (numerical co-efficient)
A Derived parameter
B Derived parameter
z = PV/RT, compressibility factor
^
fi Partial fugacity of species i
kij Binary Interaction Parameter
F = fi/P, Fugacity Coefficient
w Acentric Factor
ρ Molar Density
Subscripts
c Value of any variable at the critical point
r Reduced Value
pc Pseudo-critical value
Superscripts
0 property of a standard state
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Fugacity Coefficient
ln F = z - 1 - ln (z - B) - A/B ln (1 + B/z)
Mixtures
aα = Σ Σ yiyj(aa)ij
b = Σ yibi
A = Σ Σ yiyjAij
B = Σ yiBi
(aα)ij = (1 - kij)[(aαi)(aα)j]0.5
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EG5099 Phase Behaviour and Physical Properties T. Baxter
5.4.3 Peng-Robinson
Peng-Robinson is robust and well proven, generally ideal for use in oil & gas and refinery
applications. It is similar to SRK in performance however it is generally accurate over a wider
range of conditions. Specifically;
– It is more accurate around the critical point.
– Liquid phase density prediction is more accurate.
Adapted PR packages can be used for heavy end VLE prediction, vacuum distillation and
glycol dehydration.
Peng, D. Y. and Robinson, D. B., (1976). A New Two-Constant Equation of State. Ind.
Eng. Chem. Fundam., 15, 59-64.
PR Standard Form
RT aα
P 2
(V b) (V 2bV - b2)
Polynomial Compressibility Form
z3 - (1- B)z2 + (A - 3B2 - 2B)z - (AB - B2 - B3) = 0
Parameters
a= 0.45724 [(R2Tc2)/Pc]
b = 0.07780 RTc/Pc
α = [1 + (0.37464 + 1.54226ɷ - 0.26992 ɷ 2) (1-Tr0.5)]2
A = (aαP)/(R2T2) = 0.45724αPr/Tr2
B = (bP)/(RT) = 0.0778Pr/Tr
Fugacity Coefficient
ln ɸ = z - 1 - ln (z - B) - [A/2(2B)0.5] ln [(z+2.414B)/(z-0.414B)]
Mixtures
aα = Σ Σ yiyj (aα)ij
b = Σ yibi
(aα)ij = (1 - kij) [(aα )i(aα )j]0.5
A = Σ Σ yiyjAij
B = Σ yiBi
Aij = (1 - kij)(AiAj)0.5
Acentric Factor
The acentric factor (ω) describes the change in the intermolecular attraction component, a
with temperature.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
The table shows typical acentric factors, the value increases with the size of the molecule and
polarity.
Compound Acentric Factor
Nitrogen 0.039
Carbon Dioxide 0.224
Methane 0.011
Ethane 0.099
Butane 0.119
Hexane 0.299
Octane 0.398
Decane 0.489
Using S-R-K :
1 m(1 Tr ) where m 0.48 1.574 0.172 2
373
1 0.48 1.574 0.251 0.172 0.2512 1 1.094
469.6
Calculate A & B
A 0.42747 P / Pc Tc / T 0.0224P
2
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Z 3 Z 2 ( A B B 2 )Z AB 0
Solve to find Z for liquid and vapour phases
z f
P Vapour Liquid Vapour Liquid Ratio
4 0.8943 0.0184 3.665 5.196
5 0.8647 0.0229 4.4774 5.2287 0.8563
6 0.831 0.0275 5.2482 5.2512 0.9994
7 0.7955 0.0321 5.9775 5.2807 1.132
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The following is the modelling output for a simple system where the gas rate to compressors
is a key issue. Two EOS are used – Peng-Robinson and Zudevitch Joffe. As can be seen
similar gas from the higher pressure separator are predicted by both EOS. However for the
lower pressure separator a difference of around 30% is shown. This difference could be very
significant when considering the design of the low pressure compressor. The question is what
is correct? That is a key skill for the engineer – the selection of the most accurate EOS for the
particular application.
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5.5.1 BWRS
This is the Benedict-Webb-Rubin equation of state modified by Professor Kenneth E. Starling
of the University of Oklahoma:
Application ofGullfaks
BWRS erroneous – Pipeline two-phase
Fluid from SOW
130
120
Minimum
110
Pipeline
100 Operating
Pressure
90
80
Pressure (bar)
BWRS
70 PR
RKS
60 Cricondentherm
Cricondenbar
50
40
30
20
10
0
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
Temperature (C)
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Kontogeorgis GM, Voutsas EC, Yakoumis IV, Tassios DP. An equationof state for associating
fluids. Ind Eng Chem Res.1996
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Within simulators the available property packages are generally grouped under the types
detailed;
Property Package Type Typical Application
Equations of State, Ideal hydrocarbon systems
Activity Models, Polar or non-ideal systems
Chao Seader Models Systems containing mainly liquid or vapour H2O or high H2 contents
Heavy hydrocarbon systems at low pressures (increasing light hydrocarbons
Vapour Pressure Models
results in decreasing accuracy)
Acid gas systems, steam systems, non-volatile oils, aqueous electrolyte
Miscellaneous Type
systems
Non-ideal components include alcohols, acids, glycols and other non-ideal or polar chemicals.
The more non-ideal components present, the less ideal the mixture.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
5.5.3.1 NRTL
The NRTL (Non-Random-Two-Liquid) equation was proposed by Renon and Prausnitz in
1968, is an extension of the original Wilson equation. It uses statistical mechanics and the
liquid cell theory to represent the liquid structure.
The NRTL equation in contains five adjustable parameters (temperature dependent and
independent) for fitting per binary pair.
The NRTL equation has the form shown.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
The five adjustable parameters for the NRTL equation are the aij, aji, bij, bji, and αij terms. The
equation uses parameter values stored in the simulator or user supplied value for further
fitting the equation to a given set of data.
The best results are produced when an activity model is applied in the operating region for
which the parameters apply.
The table below shows when the different Activity Models can be used
Application Margules van Laar Wilson NRTL UNIQUAC
Binary Systems A A A A A
Multicomponent Systems LA LA A A A
Azeotropic Systems A A A A A
Liquid-Liquid Equilibria A A N/A A A
Dilute Systems ? ? A A A
Self-Associating Systems ? ? A A A
Polymers N/A N/A N/A N/A A
Extrapolation ? ? G G G
Validation of simulation against real data should be carried out where appropriate to check
that the most appropriate property package has been selected.
In summary for oil, gas and petrochemical applications, the Peng-Robinson EOS is generally
the recommended property package. Enhancements to this equation of state enable it to be
accurate for a variety of systems over a wide range of conditions. It rigorously solves most
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EG5099 Phase Behaviour and Physical Properties T. Baxter
single, two-phase or three-phase system with a high degree of efficiency and reliability, and is
applicable over a wide range of conditions.
The PR equation of state is enhanced to yield accurate phase equilibrium calculations for
systems ranging from low temperature cryogenic systems to high temperature, high pressure
reservoir systems. The same equation of state predicts component distributions for heavy oil,
aqueous glycol, and CH3OH systems.
PR equation of state recommendation is largely due to the preferential attention that is given
to it by modelling packages. Although the Soave-Redlich-Kwong (SRK) equation also
provides comparable results to the PR in many cases, it is known that its range of application
is significantly limited and it is not as reliable for non-ideal systems. For example, it should
not be used for systems with CH3OH or glycols.
As an alternate, the CPA or PRSV equation of state should also be considered. It can handle
the same systems as the PR equation with equivalent, or better accuracy, plus it is more
suitable for handling moderately non-ideal systems.
Activity Models, which handle highly non-ideal systems, are much more empirical in nature
when compared to the property predictions in the hydrocarbon industry. Polar or non-ideal
chemical systems are traditionally handled using dual model approaches. In this type of
approach, an equation of state is used for predicting the vapor fugacity coefficients and an
activity coefficient model is used for the liquid phase. Since the experimental data for activity
model parameters are fitted for a specific range, these property methods cannot be used as
reliably for generalized application.
The CS and GS methods, though limited in scope, may be preferred in some instances. For
example, they are recommended for problems containing mainly steam/water systems because
they include special correlations that accurately represent the steam tables. The Grayson-
Streed correlation is recommended for use with systems having a high concentration of H2
because of the special treatment given to H2 in the development of the model. This correlation
may also be slightly more accurate in the simulation of vacuum towers.
The vapor Pressure K models, Antoine, BraunK10 and EssoK models, are designed to handle
heavier hydrocarbon systems at lower pressures. These equations are traditionally applied for
heavier hydrocarbon fractionation systems and consequently provide a good means of
comparison against rigorous models. They should not be considered for VLE predictions for
systems operating at high pressures or systems with significant quantities of light
hydrocarbons.
Typical simulator default combinations are as indicated;
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EG5099 Phase Behaviour and Physical Properties T. Baxter
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Isotherms
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The Mollier chart can be used for as a first approximation gas expansion across a
valve follows an isenthalpic path. Gas expansion can result in downstream
temperatures considerably below the ambient temperature. Low temperatures can
result in ice and hydrate formation furthermore; materials have to be designed to
handle low temperatures where appropriate. A typical application is the opening of a
closed well. Here the formed gas cap expands isenthalpically.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Crude
Specific Gravity, 60/60° F 0.8447 Ni, ppm 3.50 RVP, psi @ 100° F 4.62
API Gravity 36.0 V, ppm 5.49 Acid number, mg KOH/g 0.084
Sulfur, Wt. % 0.36 Fe, ppm 0.844 Mercaptan Sulfur, ppm 7.021
Nitrogen, Wt. % 0.114 H2S Sulfur, ppm 0
Micro Car. Res., Wt. % 2.22 Org. Cl, ppm 0.3 Viscosity: 77° F 6.874 cSt
Pour Point, °F 31 UOP "K" 11.94 100° F 4.623 cSt
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EG5099 Phase Behaviour and Physical Properties T. Baxter
6 Physical Properties
Accurate physical properties are required for system and equipment design. They
underpin Chemical Engineering calculations and errors here will result in a flawed
design or perhaps an unsafe design. The student should not blindly assume that the
physical property output from a simulation is accurate and verification should be
undertaken.
A typical heat exchanger data sheet follows, as can be seen key physical properties are
essential for the design to proceed.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Compound Density @ 15 oC
(kg/m3)
Water 1000
Ethyl alcohol 785
Butane 563.2
Octane 706.7
Heavy Crude 903
Medium Crude 859
Light Gas Condensate 734
Steel Approx. 7800
Concrete Approx. 2300
One of the simplest calculation methods is the API corresponding states method which
uses a correlation to obtain a correction factor that adjusts the density at standard
conditions to the actual conditions.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
M i xi
m
i
M m xi M i
C1
actual s tan dard.
C2
Where:
3
- Molar Volume (m /kmol)
3
- density (kg/m )
M - Molecular weight (kg/kmol)
x - Mole fraction
C1 & C2 - Correlation factors for density correction
m - mixed compound
Example:
Calculate the liquid density of a saturated mixture of 70% ethane, 20% propane and
10 %butane at 100 bara and 25oC.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Obtain the density of components at standard conditions , here data is given relative to water.
C2 0.3581 358.1 kg/m 3 , M 30.07
C3 0.5083 508.3 kg/m 3 , M 44.097
C4 0.5637 563.7 kg/m 3 , M 58.124
Mm 38.69
m standard 412.6 kg/m 3 @Standard Conditions
m 0.0864
Now find the correlatio n factors to adjust the standard density to the actual conditions .
Taking Critical Properties from standard databooks
Pcm xi Pci (0.7 48.8) (0.2 42.49) (0.1 36.49) 46.31 bara
C2 0.764
So actual s tan dard 412.6 423.11 kg/m
3
C1 0.745
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Vs
*
VR0 [1 SRKVR ]
V
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EG5099 Phase Behaviour and Physical Properties T. Baxter
a = -1.52816 b = 1.43907
c = -0.81446 d = 0.190454
e = -0.296123 f = 0.386914
g = -0.0427258 h = -0.0480645
The mixing rules for the variables in the previous equations are as follows:
n n
x x V
i 1 j 1
i j
*
T
ij cij
Tcm
Vm*
Vm*
1
4
x V 3 x V x V
i i
*
i i
*2 3
i i
*1 3
V T V T
12
Vij*Tcij i
*
ci
*
j cj
Pcm
SRK m cm
*
V m
This is a much more complicated method and is not suitable for hand calculations.
Using the liquid density calculation in Unisim returns a density of 456.5. kg/m3.
Using the API method a value of 423.11 kg/m3 was calculated.
PVm
z=
RT
where
P is the pressure of the gas
T is its temperature
Vm is molar volume. In the case of an ideal gas
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EG5099 Phase Behaviour and Physical Properties T. Baxter
Note, Z can be either greater or less than unity for a real gas.
The deviation from ideal gas behavior tends to become particularly significant near the
critical point, or in the case of high pressure or low temperature. In these cases, a
generalized compressibility chart or an alternative equation of state better suited to the
problem can be utilised to produce accurate results.
Methane
Ethane
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EG5099 Phase Behaviour and Physical Properties T. Baxter
The main parameter in calculating vapour density is the compressibility. This can be
calculated by either the appropriate equation of state or activity model, or by
generalised compressibility charts.
Pr 15 / 46.3 0.324
Tr 298.15 / 328.3 0.907
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EG5099 Phase Behaviour and Physical Properties T. Baxter
6.4 Viscosity
6.4.1 Liquid
Component viscosities can be found by using viscosity charts. The charts are in many
data books along with co-ordinates which relate to different compounds. There are
separate charts for gases and liquids.
Example:
Using the viscosity chart estimate the viscosity of a mixture of 30% Pentane and 70%
Octane at 25 oC and 1 bar.
Find the co-ordinates for Pentane and Octane to be used with the chart.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
(mPa)= 0.23 for pentane and 0.54 for octane (note: cP = mPas)
Viscosity of Liquid
Component X Y
Water 10.2 13
Pentane 14.9 5.2
Hexane 14.7 7
Heptane 14.1 8.4
Octane 13.7 10
6.4.2 Gas
Viscosities are found from viscosity charts. The charts give the viscosity at
1atmosphere and the required temperature. Correction for pressure and temperature
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EG5099 Phase Behaviour and Physical Properties T. Baxter
can be made by using a viscosity correction chart. This requires the reduced P & T
from Kay’s rule.
Example:
Estimate the viscosity of a gas with composition 40% methane & 60% propane
at 25oC and 5 bara pressure.
Calculated the viscosity of the gas at 1 atmosphere and the required temperature
Using co-ordinates: Methane - X= 9.9, Y= 15.5: Propane - X= 9.7, Y= 12.9
From chart (mPa) = 0.011 for methane
= 0.0084 for propane
Viscosity of Gases
Component X Y
Air 11 20
Carbon Dioxide 9.5 18.7
Methane 9.9 15.5
Ethane 9.1 14.5
Propane 9.7 12.9
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EG5099 Phase Behaviour and Physical Properties T. Baxter
The AIChemE method can be applied for both gases and liquids. A correction factor is
used to adjust the ideal value.
A simple weight fraction average can be used as a first approximation
Most simulators use the general guidelines of Reid, Prausnitz & Poling to determine
which model best suits each class of component.
– Hydrocarbon systems use the corresponding states method of Ely & Hanley
– Glycols & Acids are calculated by Sato-Reidel method
– Esters, alcohols and light hydrocarbons by Latini
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EG5099 Phase Behaviour and Physical Properties T. Baxter
minimum surface area causing the droplet to assume a spherical shape. Work is
required to extend this surface or to bring molecules from the bulk of the liquid into
the surface.
The units of surface tension are therefore force/unit length – N/m. However, most
surface tension values are presented as dyne/cm – where 1 dyne – 10-5 Newton.
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EG5099 Phase Behaviour and Physical Properties T. Baxter
7 Key Learnings
8 Reference books
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EG5099 Phase Behaviour and Physical Properties T. Baxter
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