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    Is 16720 Product Manual Fuel Ash

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    Kolkata PIU
    This document provides guidelines for testing and certification of pulverized fuel ash-cement bricks according to Indian Standard IS 16720:2018. It outlines the required raw materials, sampling procedures, grouping guidelines for testing, list of required test equipment, inspection and testing scheme, and control levels. Bricks are classified based on size, frog inclusion, and compressive strength class. Testing includes dimensions, density, compressive strength, drying shrinkage, and water absorption. Guidelines ensure consistent application of standards across certification bodies and aid prospective applicants.

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    © All Rights Reserved
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    Is 16720 Product Manual Fuel Ash

    Uploaded by

    Kolkata PIU
    169 views7 pages
    This document provides guidelines for testing and certification of pulverized fuel ash-cement bricks according to Indian Standard IS 16720:2018. It outlines the required raw materials, sampling procedures, grouping guidelines for testing, list of required test equipment, inspection and testing scheme, and control levels. Bricks are classified based on size, frog inclusion, and compressive strength class. Testing includes dimensions, density, compressive strength, drying shrinkage, and water absorption. Guidelines ensure consistent application of standards across certification bodies and aid prospective applicants.

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    This document provides guidelines for testing and certification of pulverized fuel ash-cement bricks according to Indian Standard IS 16720:2018. It outlines the required raw materials, sampling procedures, grouping guidelines for testing, list of required test equipment, inspection and testing scheme, and control levels. Bricks are classified based on size, frog inclusion, and compressive strength class. Testing includes dimensions, density, compressive strength, drying shrinkage, and water absorption. Guidelines ensure consistent application of standards across certification bodies and aid prospective applicants.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    169 views7 pages

    Is 16720 Product Manual Fuel Ash

    Uploaded by

    Kolkata PIU
    This document provides guidelines for testing and certification of pulverized fuel ash-cement bricks according to Indian Standard IS 16720:2018. It outlines the required raw materials, sampling procedures, grouping guidelines for testing, list of required test equipment, inspection and testing scheme, and control levels. Bricks are classified based on size, frog inclusion, and compressive strength class. Testing includes dimensions, density, compressive strength, drying shrinkage, and water absorption. Guidelines ensure consistent application of standards across certification bodies and aid prospective applicants.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    PM/ IS 16720/ 1/ July 2019

    PRODUCT MANUAL FOR


    PULVERIZED FUEL ASH-CEMENT BRICKS
    ACCORDING TO IS 16720 : 2018
    This Product Manual shall be used as reference material by all Regional/Branch Offices &
    licensees to ensure coherence of practice and transparency in operation of certification under
    Scheme-I of Bureau of Indian Standards (Conformity Assessment) Regulations, 2018 for
    various products. The document may also be used by prospective applicants desirous of
    obtaining BIS certification licence/certificate.

    1. Product : IS 16720 : 2018


    Title : PULVERIZED FUEL ASH-CEMENT BRICKS
    No. of Amendments : NIL

    2. Sampling Guidelines:
    a) Raw material : Please refer ANNEX – A
    b) Grouping guidelines : Please refer ANNEX – B
    c) Sample Size : 30 bricks for all tests

    3. List of Test Equipment : Please refer ANNEX – C

    Scheme of Inspection
    4. : Please refer ANNEX – D
    and Testing

    5. Possible tests in a day :


    (i) General (Clause 8.1)
    (ii) Dimensions (Clause 8.2)

    6. Scope of the Licence :


    “Licence is granted to use Standard Mark as per IS 16720 : 2018 with the following scope:
    Name of the product PULVERIZED FUEL ASH-CEMENT BRICKS
    With/Without frog
    Class designation

    BUREAU OF INDIAN STANDARDS


    Manak Bhawan, 9, Bahadur Shah Zafar Marg,
    New Delhi – 110002
    1
    PM/ IS 16720/ 1/ July 2019

    ANNEX A

    DETAILS OF RAW MATERIAL

    1. Pulverized fuel ash - IS 3812 (Part 1) or IS 3812 (Part 2)


    2. Fine aggregates – IS 383
    3. Coarse aggregates – IS 383 and clause 6.2.2 of IS 16720
    4. Cement – Clause 6.3 of IS 16720
    5. Chemical admixture – IS 9103
    6. Water – As per requirements specified in IS 456
    7. Additives – Clause 6.6 of IS 16720

    2
    PM/ IS 16720/ 1/ July 2019

    ANNEX – B

    Grouping Guidelines

    1. Pulverized fuel ash-cement bricks covered under IS 16720 are classified as under:

    a) Size (maximum) – 300 mm x 150 mm x 100 mm


    Type – Modular and Non Modular
    (Bricks of any other size may be manufactured as per agreement between the purchaser
    and manufacturer)

    b) With or without frog

    c) Class designation – 15/ 12.5/ 10 /7.5 / 5 (Based on average 28 days Wet Compressive
    Strength)

    2. Considering the different requirements for Water Absorption (i.e. for bricks upto and
    including class 10 and higher class above class 10), the class designation have been classified into
    two groups as below:

    Group Class Designation


    I 5, 7.5, 10
    II 12.5, 15

    3. Considering the above, the following grouping guidelines for GoL/CSoL have been
    developed:

    a) Any one size of brick from any class designation from each group shall be tested to cover
    all sizes of bricks in that class designation for that particular group. However, if bricks of
    higher class designation from a group is tested for all requirements, other lower class
    designation in that group may also be covered.

    b) Separate sample of bricks, with and without frog shall be tested to cover that particular
    variety in the scope of the licence.

    3. The Firm shall declare varieties of bricks they intend to cover in the Licence.

    4. The Scope of Licence may be restricted based on the Manufacturing and Testing
    capabilities of the Manufacturer.

    5. During the operation of the Licence, BO shall ensure that all varieties covered in the
    Licence are tested in rotation, to the extent possible.

    3
    PM/ IS 16720/ 1/ July 2019

    ANNEX C

    List of Test Equipment

    Major test equipment required to test as per the Indian Standard

    S. No. Tests used in with Clause Test Equipment


    Reference
    1. Dimensions a) Measuring scale
    (clause 8.2) b) Steel Tape
    c) Radius gauge
    d) Vernier caliper
    2. Density a) Measuring scale
    (Clause 8.3 ) b) Vernier Caliper
    c) Drying oven
    d) Straight edge
    e) Balance
    3. Compressive strength a) Preconditioning arrangement along with water bath
    (Clause 8.4 ) (As per Cl 4.1.2 of IS 3495 (Pt 1))
    b) 3-ply plywood sheets of 3 mm thickness
    c) Compression testing machine
    (As per Cl 4.1.1 of IS 3495 (Pt 1))
    4. Drying shrinkage a) Measuring Apparatus & necessary arrangements as
    (Clause 8.5 ) per IS 4139
    b) Drying Oven
    c) Immersion /curing water tank ( to maintain
    temperature 27 ± 2 ° C
    d) Desiccator with Calcium Chloride.
    e) Thermometer
    f) Air Conditioner
    5. Water Absorption a) Weighing balance
    (Clause 8.6) b) Immersion /curing water tank ( to maintain
    temperature 27 ± 2 ° C
    c) Hot air oven.
    d) Thermometer
    e) Air conditioner

    4
    PM/ IS 16720/ 1/ July 2019

    ANNEX D

    Scheme of Inspection And Testing

    1. LABORATORY - A laboratory shall be maintained which shall be suitably equipped


    (as per the requirement given in column 2 of Table 1) and staffed, where different tests given
    in the specification shall be carried out in accordance with the methods given in the
    specification.

    1.1 The manufacturer shall prepare a calibration plan for the test equipment.

    2. TEST RECORDS – The manufacturer shall maintain test records for the tests carried out
    to establish conformity.

    3. LABELLING AND MARKING – As per the requirements of IS 16720 : 2018.


    In addition to the above, following marking shall be marked either on the bricks or on package
    of bricks:
    a) Batch/ Lot Number for traceability
    b) Licence number
    c) Class designation of bricks
    d) Size of bricks

    4. CONTROL UNIT – All pulverised fuel ash – cement bricks manufactured from same lot
    and mix of raw materials with same class designation and size produced in a day subject to a
    maximum of 50000 bricks shall constitute a control unit.

    5. LEVELS OF CONTROL - The tests as indicated in column 1 of Table 1 and the levels of
    control in column 3 of Table 1, shall be carried out on the whole production of the factory
    which is covered by this plan and appropriate records maintained in accordance with
    paragraph 2 above.

    5.1 All the production which conforms to the Indian Standard and covered by the licence should
    be marked with Standard Mark.

    6. REJECTIONS – Disposal of non-conforming product shall be done in such a way so as to


    ensure that there is no violation of provisions of BIS Act, 2016.

    5
    PM/ IS 16720/ 1/ July 2019

    TABLE 1

    (1) (2) (3)


    Test Details Test equipment Levels of Control
    Cl. Requirement Test Methods requirement No. of Frequency Remarks
    Clause Reference R: required (or) Sample
    S: Sub-contracting
    permitted
    6 Materials
    6.1 Pulverized fuel ash 6.1 IS 16720 S One sample in a month or No further testing is required, if received
    whenever there is change with test certificate or ISI marked
    IS 3812 (Part 1) in source of supply.
    IS 3812 (Part 2)
    6.2 Aggregates 6.2.1 IS 16720 S One Once in year Additional sample shall be tested
    6.2.2 for each wherever there is change in source of
    IS 383 size. raw material.
    6.3 Cement 6.3 IS 16720 S - - Cement received shall be ISI marked and
    accompanied with test certificate.
    6.4 Chemical 6.4 IS 16720 S 1 Each No further testing is required if
    admixtures consignment accompanied with test certificate or ISI
    IS 9103 marked.
    6.5 Water 6.5 IS 16720 S 1 Once in a year or whenever there is a change in source
    of water, whichever is earlier
    IS 456
    6.6 Additives 6.6 IS 16720 S 1 Each No further testing is required if
    consignment accompanied with test certificate.
    8.1 General 8.1 IS 16720 - Each brick - -

    8.2 Dimensions 8.2 IS 16720 R 10 Each control -


    4.1 to 4.3 unit

    8.3 Density 8.3 IS 16720 R 3 Once in a Sample of each class shall be tested
    week separately
    Annex-C IS 2185 (Part 1)

    6
    PM/ IS 16720/ 1/ July 2019

    8.4 Compressive 8.4 IS 16720 R 3 Once in a Sample of each class shall be tested
    strength week separately
    IS 3495 (Part 1)
    8.5 Drying shrinkage 8.5 IS 16720 S 3 Once in six Sample of each class shall be tested
    months separately
    IS 4139
    8.6 Water absorption 8.6 IS 16720 R 3 Once in a Sample of each class shall be tested
    month separately
    IS 3495 (Part 2)

    Note-1: Sub-contracting is permitted to a laboratory recognized by the Bureau or Government laboratories empanelled by the Bureau.

    Note-2: Levels of control given in column 3 are only recommendatory in nature. The manufacturer may define the control unit/batch/lot and submit his
    own levels of control in column 3 with proper justification for approval by BO Head.

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