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Dependability management —
Part 3-16: Application guide — Guidelines for
specification of maintenance support services
BS EN 60300-3-16:2008 BRITISH STANDARD
National foreword
This British Standard is the UK implementation of EN 60300-3-16:2008. It is
identical to IEC 60300-3-16:2008.
The UK participation in its preparation was entrusted to Technical Committee
DS/1, Dependability and terotechnology.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
© BSI 2009
ISBN 978 0 580 57729 1
ICS 03.100.40; 03.120.01
This British Standard was published under the authority of the Standards
Policy and Strategy Committee on 30 September 2009
English version
Dependability management -
Part 3-16: Application guide -
Guidelines for specification of maintenance support services
(IEC 60300-3-16:2008)
This European Standard was approved by CENELEC on 2008-11-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
© 2008 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Foreword
The text of document 56/1271/FDIS, future edition 1 of IEC 60300-3-16, prepared by IEC TC 56,
Dependability, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 60300-3-16 on 2008-11-01.
__________
Endorsement notice
The text of the International Standard IEC 60300-3-16:2008 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
ISO 9000 NOTE Harmonized as EN ISO 9000:2005 (not modified).
__________
BS EN 60300-3-16:2008
–3– EN 60300-3-16:2008
Annex ZA
(normative)
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
1)
Undated reference.
2)
Valid edition at date of issue.
BS EN 60300-3-16:2008
CONTENTS
INTRODUCTION.....................................................................................................................5
1 Scope ...............................................................................................................................6
2 Normative references .......................................................................................................6
3 Terms, definitions and acronyms ......................................................................................7
3.1 Terms and definitions ..............................................................................................7
3.2 Acronyms ................................................................................................................8
4 Specification of maintenance support services .................................................................8
4.1 Purpose of using maintenance support services ......................................................8
4.2 Types of maintenance support services ...................................................................9
4.3 Basic maintenance support agreements ................................................................ 10
4.3.1 Maintenance labour ................................................................................... 10
4.3.2 Spare parts................................................................................................ 10
4.3.3 Training ..................................................................................................... 10
4.3.4 Repairs and overhauls ............................................................................... 10
4.3.5 Refurbishment and modifications ............................................................... 11
4.4 Limited service agreements ................................................................................... 11
4.5 Long term service agreements .............................................................................. 11
4.5.1 Purpose..................................................................................................... 11
4.5.2 Scope of a LTSA ....................................................................................... 12
4.5.3 Performance guarantees ........................................................................... 12
4.6 Life cycle aspects .................................................................................................. 12
4.6.1 Design and development phase ................................................................. 12
4.6.2 Operation and maintenance phase ............................................................ 13
4.6.3 Obsolescence............................................................................................ 13
5 Preparation of service agreements ................................................................................. 13
5.1 Management responsibility .................................................................................... 13
5.2 Process for selecting a service provider ................................................................ 13
5.3 Purpose of a maintenance support service agreement........................................... 14
5.4 Preparation of a maintenance agreement .............................................................. 14
5.5 Agreement structure and elements ........................................................................ 14
6 Management of maintenance agreements....................................................................... 15
6.1 General ................................................................................................................. 15
6.2 Communication ..................................................................................................... 15
6.3 Monitoring of agreement........................................................................................ 15
Annex A (informative) Check-list for agreement structure and elements ............................... 16
Bibliography.......................................................................................................................... 22
INTRODUCTION
The agreement must address responsibilities of both the service provider and the company
(and possibly the responsibilities of any warrantee service provided, if another company is
involved) with respect to scope and level of services, technical arrangements, organizational
arrangements, commercial aspects, legal obligations and contractual requirements. This
standard deals only with the service aspects of the agreement and not with legal or
contractual requirements.
BS EN 60300-3-16:2008
DEPENDABILITY MANAGEMENT –
1 Scope
This part of IEC 60300 describes a framework for the specification of services related to the
maintenance support of products, systems and equipment that are carried out during the
operation and maintenance phase. The purpose of this standard is to outline, in a generic
manner, the development of agreements for maintenance support services as well as
guidelines for the management and monitoring of these agreements by both the company and
the service provider.
This standard is intended for use by a wide range of suppliers, maintenance support
organizations and users and can be applied to all items. For consistency in this standard, the
user, operator and owner are referred to as the company and the organization or vendor
providing the maintenance support service is called the service provider.
This standard is applicable to items, which include all types of products, equipment and
systems (hardware and software). Most of these require a certain level of maintenance to
ensure that their required functionality, dependability, capability, economic, safety and
regulatory requirements are achieved.
NOTE For consistency, this standard will use the term “item” as defined in 3.1.4, except where the context
requires otherwise.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60300-3-3, Dependability management – Part 3-3: Application guide – Life cycle costing
For the purposes of this document, the following terms, definitions and acronyms apply.
3.1.1
company
recipient of a maintenance support service provided by the maintenance support service
provider
3.1.2
corrective maintenance
maintenance carried out after fault recognition and intended to put an item into a state in
which it can perform a required function
[IEV 191-07-08:1990]
3.1.3
integrated logistic support
ILS
management method by which all the logistic support services required by a customer can be
brought together in a structured way and in harmony with a product
3.1.4
item
entity
any part, component, device, subsystem, functional unit, equipment or system that can be
individually considered
NOTE 1 An item may consist of hardware, software or both, and may also, in particular cases, include people.
NOTE 2 In French the term “entité” is preferred to the term “dispositif” due to its more general meaning. The term
“dispositif” is also the common equivalent to the English term “device”.
NOTE 4 A number of items, e.g. a population of items or a sample, may itself be considered as an item.
NOTE 5 A software item may be source code, object code, job control code, control code or a collection of these
items.
3.1.5
maintenance
combination of all technical and administrative actions, including supervision actions,
intended to retain an item in, or restore it to, a state in which it can perform a required
function
[IEV 191-07-01:1990]
3.1.6
maintenance action
maintenance task
sequence of elementary maintenance activities carried out for a given purpose
NOTE Examples are fault diagnosis, fault localization, function check-out, or combinations thereof.
[IEV 191-07-18:1990]
BS EN 60300-3-16:2008
3.1.7
maintenance concept
interrelationship between the maintenance echelons, the indenture levels and the levels of
maintenance to be applied for the maintenance of an item
3.1.8
maintenance policy
general approach to the provision of maintenance and maintenance support based on the
objectives and policies of owners, users and customers
3.1.9
maintenance support
resources required to maintain an item, under a given maintenance concept and guided by a
maintenance policy
NOTE Resources include human resources, support equipment, materials and spare parts, maintenance facilities,
documentation, information and maintenance information systems.
3.1.10
preventive maintenance
maintenance carried out at predetermined intervals or according to prescribed criteria and
intended to reduce the probability of failure or the degradation of the functioning of an item
NOTE 1 Preventive maintenance includes condition-based tasks that consist of condition monitoring, inspection
and functional testing.
NOTE 2 Predetermined intervals apply to repair or replacement that are carried out at specific intervals such as
elapsed time, operating hours, distance, number of cycles or other relevant measures.
3.1.11
service provider
party (e.g. internal or external organization, manufacturer, etc.) that has agreed to undertake
responsibility for providing a given maintenance support service and obtaining, when specified,
supplies in accordance with an agreement
3.2 Acronyms
ILS integrated logistic support
LTSA long term service agreement
SLA service level agreement
RCM reliability centred maintenance
Many organizations and users of products, systems and equipment may require the
assistance of internal or external service providers for maintenance support during the
operation and maintenance phase of the life cycle. Many of these services involve an
agreement that details the services being provided and how they are to be managed,
monitored and controlled.
Some of these services are short-term and limited in their scope of application. Other services
continue for a longer time period and may involve guarantees of performance related to
customer requirements. The latter necessitate a more complicated agreement and ongoing
management and monitoring between the parties.
BS EN 60300-3-16:2008
– to optimize availability;
– to reduce costs or achieve cost stability;
– a lack of available expertise and resources by customer or user;
– low frequency of maintenance activities;
– lower costs due to economies of scale that can be achieved by a service provider;
– higher level of expertise available from equipment manufacturers and third parties.
Externally provided maintenance support services can be divided into three major categories:
Long term
service agreements
IEC 1566/08
Typically, the lowest level of maintenance support service is provided on the basis of a
specific need, normally for a specific type or manufacturer of hardware and software.
Manufacturers traditionally provide these basic services to support their off-the-shelf
products. Limited service agreements and LTSAs are generally applicable to major
equipment, systems or facilities. They consist of many of the service components at the
BS EN 60300-3-16:2008
– 10 – 60300-3-16 IEC:2008
lowest level but in addition, include performance guarantees and a specifically tailored
agreement.
External service providers may supply maintenance staff who have specified skills to carry out
preventive or corrective maintenance tasks. These skills also include work-related activities
such as safety and environmental procedures. A single expert or a larger number of workers
may be provided along with the necessary supervision.
Maintenance staff will have maintenance-related skills and qualifications that might include:
Spare parts and other materials needed for maintenance are available not only from the
original equipment manufacturer but often also from other sources. The specifications and
quality of the spare parts and materials are determined by the original equipment
manufacturer and also based on their operational environment and use. Ensuring that this
quality is met is a shared responsibility between the manufacturer of the spare parts and the
company unless transferred by contract to the service provider.
4.3.3 Training
Many manufacturers of more complex items will offer training on operation and maintenance
of their equipment. This training may be held at the manufacturer or facilities operated by the
company. The use of specialized tools and support equipment may be a major focus of the
training.
A very common maintenance support service is the repair or overhaul of item. The item may
undergo a repair by replacement only of a failed component. An overhaul is done with the
intent of restoring it to virtually new condition or upgrading the item. Some type of warranty
may be included in the agreement to protect the company against the consequences of
premature failures caused by the overhaul or repair.
For smaller items, the process is straightforward and the repaired item may not be returned to
the original company. It may instead become part of an exchange program.
With a major piece of equipment, the scope of the repair tasks may depend on its condition
which can only be determined after disassembly.
The repairs or overhauls are normally carried out in a special repair shop fully staffed and
equipped to complete them in the most efficient manner possible with strict quality processes.
However, for large items that are difficult to transport, the work may be done on site.
BS EN 60300-3-16:2008
60300-3-16 IEC:2008 – 11 –
Refurbishment usually applies to major items and may involve improvements in functionality
such as output and efficiency. Modifications may be implemented which are not necessarily
related to maintenance needs. Refurbishment may be performed close to the normal end of
an item’s life to extend it for a longer time period.
4.5.1 Purpose
LTSAs assure comprehensive item coverage with predictable costs so that a company can
better forecast annual budgeting requirements and minimize the variability of life cycle costs
(see IEC 60300-3-3). All or most costs are covered and item risk related to maintenance is
removed or reduced. One disadvantage may be that the costs may be higher than a company
could potentially achieve by performing its own maintenance activities and assuming its own
risk.
Another major reason for a LTSA is the expertise that an original item manufacturer has in its
design or that a service provider may have obtained through extensive experience with a
certain type of item. There is also the benefit of economy of scale if the services are supplied
to a large number of item users.
BS EN 60300-3-16:2008
– 12 – 60300-3-16 IEC:2008
A LTSA may be referred to as a service level agreement (SLA) and the performance
guarantees may be defined in terms of Quality of Services (QoS) indicators which may be
qualitative and/or quantitative.
The scope of a LTSA is comprehensive and long term, typically a period of 3-10 years and
even longer in some circumstances. It may include
The performance and success of the LTSA is measured by means of a guarantee that is
related to the major function of the item to the company. Service or QoS “guarantees” to
specific performance levels are becoming more predominant. Guarantees may consist of a
dependability measure such as availability or a performance measure such as power output or
energy delivered. A performance target may be set with an incentive if a higher threshold is
exceeded. If the performance does not meet the target, a financial penalty may be charged
against the service provider.
The method used to measure performance has to be clearly defined and carefully monitored.
As well, the extent of liability by the service provider has to be defined. For example,
business-related losses are generally excluded from performance guarantees.
The evaluation of maintainability during the design phase (see IEC 60300-3-10 and
IEC 60706-2) may include the possibility or necessity for the use of external service providers
to supply either limited maintenance support services or a more comprehensive LTSA to the
company. Trade-offs can then be considered and the most effective solution for
maintainability and maintenance support can then be implemented in the design.
Implementation of a service agreement may be possible only when the user of the item is
known. The company has three options:
60300-3-16 IEC:2008 – 13 –
planned and provided for prior to the operation and maintenance phase. This often entails the
use of external service providers and the need for service agreements.
4.6.3 Obsolescence
The major reasons for parts obsolescence is the cessation of production capability as well as
diminishing demand. However, the use of service providers may hasten or extend the
obsolescence of items since maintenance support, in their parts consumption, is a major
factor in the ability of a company to successfully operate and maintain items. Obsolescence
may be forced on a company if a service provider ceases to provide maintenance support
services and no alternatives are available. On the other hand, the life of an item may be
extended if a third party service provider is able to continue maintenance support even though
the original manufacturer has ceased support for that item. Please refer to IEC 62402 for
further details on the management of obsolescence.
Management has overall responsibility for establishing the maintenance policy for all items,
including the extent to which level of maintenance support services should be outsourced to
external service providers. This policy may change over time as economic factors and the
availability and accessibility of service providers changes.
Prior to a maintenance agreement being agreed upon, a user or operator of items will
normally go through a process of selecting a maintenance service provider. The actual
process used will be guided by company policy for obtaining services. In general, this process
may involve the preparation of a Formal Request for Proposal which documents:
– 14 – 60300-3-16 IEC:2008
– to specify the services being provided and any constraints that may apply;
– to define performance guarantees that are to be met and incentives or penalties that may
apply if the performance guarantee is exceeded or not met, respectively;
– to clearly establish and document contractual responsibilities;
– to define legal and regulatory obligations that have to be met;
– to assist with resolution of conflicts that may arise;
– to make provisions for extra work that may arise such as the incorporation of
modifications requested by the company or suggested by the service provider;
– to enable expected benefits to be realized by both company and service provider.
Each individual agreement should be drafted, and negotiated where appropriate, to take into
account the specific aspects arising from the work required on the items to be maintained, the
parties involved and any applicable laws and regulations.
The following standard elements and a template are provided to simplify preparation of
maintenance agreements. An agreement will typically have these major elements:
– general section with descriptive information on the nature of the agreement and its
objectives;
– scope of services agreed upon;
– technical arrangements related to the performance of duties;
– organizational arrangements;
– commercial aspects;
– legal obligations by both parties;
– contractual requirements.
Since legal obligations and contractual requirements will vary with the jurisdictions where the
items are located, they will not be described in this standard.
BS EN 60300-3-16:2008
60300-3-16 IEC:2008 – 15 –
A standard check-list for use when drafting maintenance agreements is provided in Annex A.
It is intended as a working tool and offers typical headings which are not exhaustive and
which parties may or may not include, exclude, modify and adapt to their own contractual
relationship. It is not binding for the parties to use any part of this template and not all
elements will be applicable to every agreement.
6.1 General
Maintenance agreements need to be managed and monitored to ensure that objectives of the
company are met and payment to the service provider can be made. If performance
guarantees are involved, documentation of results and actual performance is crucial to
minimize disputes. In particular, a LTSA requires considerable attention because of the long
term nature of the agreement. A company may wish to prepare and approve a management
plan to cover the use of maintenance agreements to ensure they are consistent with company
objectives and policies.
6.2 Communication
Activities that involve communication between company and service provider include items
such as:
– provision of necessary information by the company to the service provider with respect to
operating procedures, location of items, operating and maintenance history, etc. and
changes to this information as it occurs;
– approval by company for initiation of specific activities covered by the agreement;
– agreement on scheduling of activities and management of changes or delays to timing;
– submission of technical documentation by the service provider to the company on work
performed or services rendered;
– verification of services rendered and actual performance for purpose of payment;
– communication between parties on issues and disagreements.
Both the service provider and the company have responsibilities for monitoring the status of
the agreement to verify that the terms of the agreement are being met. Included in these
responsibilities are:
– 16 – 60300-3-16 IEC:2008
Annex A
(informative)
A.1 General
This describes the specific services that are to be provided by the service provider.
60300-3-16 IEC:2008 – 17 –
This section covers technical details about the performance of maintenance tasks and
services.
– 18 – 60300-3-16 IEC:2008
60300-3-16 IEC:2008 – 19 –
– 20 – 60300-3-16 IEC:2008
This describes the commercial aspects related to payment for services rendered.
60300-3-16 IEC:2008 – 21 –
– 22 – 60300-3-16 IEC:2008
Bibliography
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