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    Free Flow Headers Reel Position, Hydraulic Ram Seals - Rp7982 Mandatory

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    Messi Emetiev

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    © All Rights Reserved
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    Free Flow Headers Reel Position, Hydraulic Ram Seals - Rp7982 Mandatory

    Uploaded by

    Messi Emetiev
    38 views7 pages

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    rp7982

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    38 views7 pages

    Free Flow Headers Reel Position, Hydraulic Ram Seals - Rp7982 Mandatory

    Uploaded by

    Messi Emetiev

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

     

     
     
       
         
    International Distribution Bulletin No.: COMB 32/13
     
     
    Section: -
     
     
    Issue: 1

    CHALLENGER SERVICE BULLETIN


     
     
    Date: August 2013
     
     
    FREE FLOW HEADERS
    REEL POSITION, HYDRAULIC RAM SEALS - RP7982 MANDATORY
     
    Advice
    Due to more reports of internal leaks, a new seal has been introduced to the rams, the
    models applicable are in table 1.
    NOTE: Make sure to carefully read this bulletin and understand all the operations before you
    start the procedure.
     

    Models and Serial Numbers Applicable


     

    Model From Serial Number To Serial Number


    FF 480 711600017 711600024
    FF 540 711800096 711800202
    FF 600 712000290 712000504
    FF 700 712300152 712300215
    FF 760 712500060 712500099
    FF 540 AL EVOL. 721800009 721800014
    FF 600 AL EVOL. 722000024 722000025
     
    Table 1
     

    Action
    Replace the main piston seal in the 3 different reel rams, use the information the table 2.
    NOTE: Some header rams have already been modified at the factory and they can be rec-
    ognised by the “X“ marked on the base of the parts.
     
    Cylinder Reference Main Piston Seal Part Number
    LA3236387000 Reel right side vertical cylinder LA71020223
    LA3236388000 Reel left side horizontal cylinder LA71020222
    LA3236389000 Reel right side horizontal cylinder LA71020223
     
    Table 2
     
     
     
     
     
     
    AGCO Limited
    Registered Office: Abbey Park Stoneleigh Kenilworth England CV8 2TQ
    Telephone: 024 76694400 Fax: 024 7652495 Registered No. 509133 England
    www.challengerag.com
    Challenger is a registered trademark of Caterpillar Inc. and is used under license by AGCO.
      Page 2 / 7 COMB 32/13
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 1. I045240
     

    (A) LA71020223 Main piston seal (large)


    (B) LA71020222 Main piston seal (small)
     

    After the seal replacement we recommend


    to mark the rams on the base of the part
    with “X“, to identify they have the new
    seal. All rams at AGCO Parts Division with
    the new seal are marked "X" in the same lo-
    cation.
     
     
     
     
     
     
     
     
     
      Fig. 2. I045243
     
    Parts Applicable
     

    Part Number Quantity Description


    LA71020222 1 Main piston seal
    LA71020223 2 Main piston seal
     

    Warranty Information
    Details of the affected machines are available in the “view RP information” on AGCOnet.
    Claims submitted must be clearly marked RP7982.
    Claims must include the Failure Code R7982.
    The labour allowance is 3 hours per machine, this includes a contribution for travel to re-
    tailed machines.
    All work must be completed and claims submitted by 31 December 2013.
      Page 3 / 7 COMB 32/13
     
    Instructions for Ram Seal Replacement
    To Dis-assemble
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 3. I045246

    1. Move the rod to the end of stroke as shown in figure 3.


     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 4. I045248

    2. Remove the head with the rod as shown in figure 4.


     

    3. Pull out the rod with the cylinder head as


    shown in figure 5.
    NOTE: Do not remove the cylinder head
    from the rod.
     
     
     
     
     
     
     
     
     
     
     
    Fig. 5. I045249
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 6. I045250

    4. Remove the rigid element in polyamide (PA) of the piston seal as shown in figure 6.
      Page 4 / 7 COMB 32/13
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 7. I045251

    5. Remove the square Nitrile rubber (NBR) of the piston seal as shown in figure 7.
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 8. I045252

    6. Remove the guide ring as shown in figure 8.


     

    To Assemble
    NOTE: Before the new seal is assembled, carefully clean the components and make sure
    the parts that make contact with the seals are not damaged.
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 9. I045253

    7. Install the new black square ring as shown in figure 9.


      Page 5 / 7 COMB 32/13
     
     
    Black square ring installed, figure 10.
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 10. I045254
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 11. I045255
     

    8. Install the new rigid white seal as shown in figures 11 and 12, using a strip of soft cotton
    made into a loop. Install the rings in two stages, the first ring and then the second ring.
    NOTE: Do not damage the seal
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 12. I045261
      Page 6 / 7 COMB 32/13
     
     
    9. Install the guide ring as shown in figure
    13.
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 13. I045262
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 14. I045263
     

    Install the rod with the cylinder head with the rod fully extended as shown in figure 14, oil
    the cylinder bore and the cylinder head assembly.
    NOTE: Use thread sealant
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 15. I045264

    Tighten securely
      Page 7 / 7 COMB 32/13
     
     
    Yours faithfully
     
     

    Niels Jensen
    Product Reliability Manager
     
    This bulletin is for technical information only and does not constitute authority for
    warranty claims.
    © AGCO 2013

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