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90 AMP Flux Wire Welder: Owner's Manual & Safety Instructions

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Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.

90 AMP
FLUX WIRE WELDER

Visit our website at: http://www.harborfreight.com


Email our technical support at: tech@harborfreight.com ITEM 68887
REV 12a

When unpacking, make sure that the product is intact


and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
Copyright© 2011 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape Read this material before using this product.
or form without the express written consent of Harbor Freight Tools. Diagrams Failure to do so can result in serious injury.
within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described
herein. Tools required for assembly and service may not be included.
Table of Contents
Safety.......................................................... 2 Welding Tips............................................... 18
Specifications.............................................. 7 Maintenance............................................... 22
Setup........................................................... 7 Parts Lists and Diagrams........................... 26
SAFETY

Basic Welding............................................. 12 Warranty..................................................... 28

WARNING SYMBOLS AND DEFINITIONS


This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,


will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,


could result in death or serious injury.
SETUP

Indicates a hazardous situation which, if not avoided,


could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION


BASIC WELDING

Read all safety warnings and instructions.


Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

General Safety
PROTECT yourself and others. Read and understand this information.

1. Before use, read and understand 7. Never leave the Welder unattended while
WELDING TIPS

manufacturer′s instructions, energized. Turn power off if you have to leave.


Material Safety Data Sheets (MSDS′s),
employer′s safety practices, and ANSI Z49.1. 8. The warnings, precautions, and instructions
discussed in this instruction manual cannot
2. Keep out of reach of children. cover all possible conditions and situations
Keep children and bystanders away while operating. that may occur. It must be understood by the
operator that common sense and caution are
3. Place the welder on a stable location before use. factors which cannot be built into this product,
If it falls while plugged in, severe injury, but must be supplied by the operator.
electric shock, or fire may result.
9. This product, when used for welding and similar
4. Do not overreach. applications, contains or produces a chemical
Keep proper footing and balance at all times. known to the State of California to cause cancer
MAINTENANCE

and birth defects (or other reproductive harm).


5. Stay alert, watch what you are doing and use
(California Health & Safety Code § 25249.5, et seq.)
common sense when operating a welder.
Do not use a welder while you are tired or under 10. Handling the cord on this product will expose
the influence of drugs, alcohol or medication. you to lead, a chemical known to the State of
A moment of inattention while operating welders California to cause cancer, and birth defects or
may result in serious personal injury. other reproductive harm.
Wash hands after handling.
6. Avoid unintentional starting. Make sure you are
(California Health & Safety Code § 25249.5, et seq.)
prepared to begin work before turning on the Welder.

Page 2 For technical questions, please call 1-800-444-3353. SKU 68887


SAFETY
Fume and Gas Safety
FUMES AND GASES can be hazardous to your health.

1. Exposure to welding or cutting 4. Use enough ventilation, exhaust at arc, or


exhaust fumes can increase the risk both, to keep fumes and gases from breathing
of developing certain cancers, such as zone and general area. If engineering controls
cancer of the larynx and lung cancer. are not feasible, use an approved respirator.
Also, some diseases that may be linked to exposure
to welding or cutting exhaust fumes are: 5. Work in a confined area only if it
is well-ventilated, or while wearing
• Early onset of Parkinson’s Disease

SETUP
an air-supplied respirator.
• Heart disease • Ulcers
• Damage to the reproductive organs 6. Have a recognized specialist in
• Inflammation of the small intestine or Industrial Hygiene or Environmental Services
stomach • Kidney damage check the operation and air quality
• Respiratory diseases such as and make recommendations
emphysema, bronchitis, or pneumonia for the specific welding situation.
Follow OSHA guidelines for
2. Do not use near degreasing or Permissible Exposure Limits (PEL’s) and
painting operations. the American Conference of Governmental

BASIC WELDING
Industrial Hygienists recommendations for
3. Keep head out of fumes. Threshold Limit Values (TLV’s) for fumes and gases.
Do not breathe exhaust fumes.

Arc Ray Safety


ARC RAYS can injure eyes and burn skin.

WELDING TIPS
1. Wear ANSI-approved welding eye protection 4. Wear an approved head covering to protect
featuring at least a number 10 shade lens rating. the head and neck. Use aprons, cape, sleeves,
shoulder covers, and bibs designed and
2. Wear leather leggings, fire resistant shoes approved for welding and cutting procedures.
or boots during use. Do not wear pants with
cuffs, shirts with open pockets, or any clothing 5. When welding/cutting overhead or in confined
that can catch and hold molten metal or sparks. spaces, wear flame resistant ear plugs or
ear muffs to keep sparks out of ears.
3. Keep clothing free of grease, oil,
solvents, or any flammable substances.
Wear dry, insulating gloves and protective clothing.
MAINTENANCE

SKU 68887 For technical questions, please call 1-800-444-3353. Page 3


Electrical Safety
ELECTRIC SHOCK can KILL.

1. Turn off, disconnect power, and 6. Do not expose welders to rain or wet conditions.
discharge electrode to ground before setting Water entering a welder will increase
SAFETY

down torch/electrode holder and before service. the risk of electric shock.

2. Do not touch energized electrical parts. 7. Do not abuse the cord. Never use the cord
Wear dry, insulating gloves. Do not touch electrode for carrying, pulling or unplugging the welder.
holder, electrode, welding torch, or welding wire with Keep cord away from heat, oil, sharp edges
bare hand. Do not wear wet or damaged gloves. or moving parts. Damaged or entangled
cords increase the risk of electric shock.
3. Connect to grounded, GFCI‑protected
power supply only. 8. Do not use outdoors.

4. Do not use near water or damp objects. 9. Insulate yourself from the workpiece and ground.
Use nonflammable, dry insulating material if possible,
5. People with pacemakers should consult their
SETUP

or use dry rubber mats, dry wood or plywood, or


physician(s) before use. Electromagnetic fields other dry insulating material large enough to cover
in close proximity to heart pacemaker could cause your full area of contact with the work or ground.
pacemaker interference or pacemaker failure.
10. Use care not to touch the welding tip to
grounded material whenever the unit is
plugged in. Electric shock, fire, or burns may
happen if appropriate precautions are not taken.
BASIC WELDING

Fire Safety
ARC AND HOT SLAG can cause fire.

1. Clear away or protect flammable objects. 5. If working on a metal wall, ceiling, etc.,
Remove or make safe all combustible materials for a prevent ignition of combustibles on the
radius of 35 feet (10 meters) around the work area. other side by moving the combustibles to a
Use a fire resistant material to cover or block all open safe location. If relocation of combustibles is
doorways, windows, cracks, and other openings. not possible, designate someone to serve as
a fire watch, equipped with a fire extinguisher,
2. Keep ABC-type fire extinguisher near during the cutting process and for at least one
work area and know how to use it. half hour after the cutting is completed.
WELDING TIPS

3. Maintain a safe working environment. 6. Do not weld or cut on materials having


Keep the work area well lit. a combustible coating or combustible
Make sure there is adequate surrounding workspace. internal structure, as in walls or ceilings, without
Keep the work area free of obstructions, an approved method for eliminating the hazard.
grease, oil, trash, and other debris.
7. Do not dispose of hot slag in containers
4. Do not operate welders in atmospheres holding combustible materials.
containing dangerously reactive or
flammable liquids, gases, vapors, or dust. 8. After welding, make a thorough examination
Provide adequate ventilation in work areas for evidence of fire. Be aware that easily
to prevent accumulation of such substances. visible smoke or flame may not be present
Welders create sparks which may ignite flammable for some time after the fire has started.
substances or make reactive fumes toxic.
MAINTENANCE

9. Do not apply heat to a container that has held


an unknown substance or a combustible
material whose contents, when heated,
can produce flammable or explosive vapors.
Clean and purge containers before applying heat.
Vent closed containers, including castings,
before preheating, welding, or cutting.

Page 4 For technical questions, please call 1-800-444-3353. SKU 68887


Welder use and care

SAFETY
1. Do not use the welder if the switch does not turn 4. Store idle welders out of the reach of children and
it on and off. Any welder that cannot be controlled do not allow persons unfamiliar with the welder or
with the switch is dangerous and must be repaired. these instructions to operate the welder. Welders
are dangerous in the hands of untrained users.
2. Disconnect the plug from the power
source before making any adjustments, 5. Use the welder and accessories in accordance
changing accessories, or storing welders. with these instructions, taking into account the
Such preventive safety measures reduce the working conditions and the work to be performed.
risk of starting the welder accidentally. Use of the welder for operations different from those
intended could result in a hazardous situation.
3. Prevent unintentional starting.
Ensure the switch is in the off-position before

SETUP
connecting to power source or moving
the welder. Carrying or energizing welders
that have the switch on invites accidents.

Maintenance

BASIC WELDING
1. Maintain welders. Check for misalignment or 3. Maintain labels and nameplates on the Welder.
binding of moving parts, breakage of parts These carry important information.
and any other condition that may affect the If unreadable or missing, contact
welder’s operation. If damaged, have the Harbor Freight Tools for a replacement.
welder repaired before use. Many accidents
are caused by poorly maintained welders. 4. Unplug before maintenance. Unplug the Welder
from its electrical outlet before any inspection,
2. Have your welder serviced by a qualified maintenance, or cleaning procedures.
repair person using only identical
replacement parts. This will ensure that
the safety of the welder is maintained.

WELDING TIPS
SAVE THESE INSTRUCTIONS.
MAINTENANCE

SKU 68887 For technical questions, please call 1-800-444-3353. Page 5


Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE


SAFETY

CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Have a plug installed by a certified electrician. Do not use the Welder if the power cord or plug is
damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the
outlet, have a proper outlet installed by a qualified electrician.

Grounded Welders
1. The grounding prong in the plug is connected 2. The Welder must be plugged into an appropriate
through the green wire inside the cord to the outlet, properly installed and grounded in
grounding system in the Welder. The green wire accordance with all codes and ordinances.
SETUP

in the cord must be the only wire connected to


the Welder’s grounding system and must never
be attached to an electrically “live” terminal.

Extension Cords
1. If an extension cord is used, it must have 4. When using more than one extension cord to
the following wire size: up to 30 feet, use make up the total length, make sure each cord
10 AWG size wire; 30 to 50 feet, use 8 AWG contains at least the minimum wire size required.
BASIC WELDING

wire; Over 50 feet, use 6 AWG wire.


5. If you are using one extension cord for more than
2. As the distance from the supply outlet increases, one welder, add the nameplate amperes and use the
you must use a heavier gauge extension cord. sum to determine the required minimum cord size.
Using extension cords with inadequately sized
wire causes a serious drop in voltage, resulting 6. If you are using an extension cord outdoors, make
in loss of power and possible welder damage. sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use.
3. The smaller the gauge number of the wire,
the greater the capacity of the cord. For 7. Make sure the extension cord is properly wired
example, a 14 gauge cord can carry a and in good electrical condition. Always replace
higher current than a 16 gauge cord. a damaged extension cord or have it repaired
by a qualified electrician before using it.

8. Protect the extension cords from sharp objects,


WELDING TIPS

excessive heat, and damp or wet areas.

Symbology

Wire Feed (Speed)


V~ Volts Alternating Current

Workpiece Ground Cable


A Amperes

Gun Cable
OCV Open Circuit Voltage
MAINTENANCE

Overheat Shutdown Indicator


KVA Kilovolt Amperes
(Volts / 1000 * Amperes)

Cooling Fan
IPM Inches Per Minute

Housing Ground Point


AWG American Wire Gauge

Page 6 For technical questions, please call 1-800-444-3353. SKU 68887


Specifications

Electrical Rating 120V~ / 20A


Welding Output 60 ~ 120 A, AC

SAFETY
18 gauge (0.048″) to 3/16″ (0.19″) mild steel only
Capacity
Not for welding aluminum or stainless steel
20% @ 90A
Duty Cycle
(See explanation on page 14)
Open Circuit Voltage 27
KVA 2.38
Welder Tips / Wire Size Installed tip will accept .030″ to .035″ FLUX CORE wire
Wire Spool Capacity 4″ diameter / 2 lb. spool

SETUP
Setup

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

BASIC WELDING
Turn the Power Switch off and unplug the welder before assembly.

Cover Assembly

WELDING TIPS
1. Slide the Handle into the slot on
the Cover from the back. notch drops
into slot on Handle Screw
Cover here
2. The notch on the front of the Handle should drop
into the slot in the Cover. Both ends of the Handle
should lay flush against the top of the Cover.
Cover

3. Secure with Screw at front of unit.


MAINTENANCE

SKU 68887 For technical questions, please call 1-800-444-3353. Page 7


Wire Spool Installation
GUN

90 AMP FLUX WIRE WELDER


ITEM 68887
SAFETY

ON MIN

1. Turn the Welder to OFF and unplug


it before proceeding. OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~
60Hz
20A

Cover
SETUP

2. Press in the pin at the top center of


the control panel and open the cover. Wire
Spool
BASIC WELDING

Knob
3. Remove the Knob, Spring and the Top Plate.
If replacing a Spool, remove the old Spool
and all remaining wire from the liners. Spring

Top Plate
4. Place the new flux core Wire Spool
over the Spool Spindle.
To prevent wire feed problems, set the Spool
so that it will unwind counterclockwise . Wire Spool
WELDING TIPS

Spindle

5. Replace the Top Plate (turned as shown in


illustration), the Spring and the Knob.

0″
.03
MAINTENANCE

wire must
unwind this
direction

Page 8 For technical questions, please call 1-800-444-3353. SKU 68887


6. Turn the Feed Tensioner counterclockwise  to
loosen it enough to pull it up, releasing tension.
Swing the Feed Swing Arm out. (Note: Do 0″
.03
0″
.03

not loosen the Feed Tensioner too


much, or it will come apart.)

SAFETY
Feed Swing Feed
Arm Tensioner

7. Loosen and remove the Feed Knob. Compare


the wire diameter marked on the Wire Spool with
the stamped number on the top of the Feed Roller. Feed Feed
The Roller’s groove size must be compatible with Knob Roller
the wire diameter -
.8mm rollers also work with .030″ wire & .03

.9mm rollers also work with .035″ wire.


0″

Flip the Feed Roller as needed and confirm that the

SETUP
number facing up is the same as the wire diameter
on the Spool.
Replace and secure the Feed Knob.

IMPORTANT:
Securely hold onto the end of the welding wire and
keep tension on it during the following steps.

BASIC WELDING
If this is not done, the welding wire will unravel
and create a tangled “bird’s nest”, wasting wire. Wire HOLD WIRE
Liner SECURELY welding
8. Cut off all bent and crimped wire.
wire
Make sure that the cut end has no burrs
or sharp edges; cut again if needed. 0″
.03

9. Keep tension on the wire and guide at least


12 inches of wire into the Wire Liners.
Wire
leader
10. Swing the Feed Swing Arm closed, and swing Spool
wire liner
the Feed Tensioner across the tip of the Arm, to
latch it. Make sure the Welding Wire is resting in Feed
the top groove of the Feed Roller, then turn the Tensioner

WELDING TIPS
Feed Tensioner clockwise  a couple of turns. 0″
.03
0″
.03

After the wire is held by the Feed


Tensioner, you may release it.

Feed Swing
Arm

11. Pull the Nozzle to remove it. Gun

12. Using the third oval hole on the Multi-wrench, turn


the Contact Tip counterclockwise  and remove.

13. Lay the Gun Cable out in a straight line so that the Nozzle
MAINTENANCE

wire moves through it easily. Leave the cover open,


so that the feed mechanism can be observed.
Contact
Tip

SKU 68887 For technical questions, please call 1-800-444-3353. Page 9


SAFETY

WARNING
The following steps require applying power to the welder
with the cover open.
To prevent serious injury from fire or electric shock:
1. Do not touch anything, especially not the Ground Clamp,
with the Gun or welding wire or an arc will be ignited.
2. Do not touch internal welder components
SETUP

while it is plugged in.

GUN

90 AMP FLUX WIRE WELDER


14. Do not touch the Gun’s Trigger.
ITEM 68887
BASIC WELDING

Plug the Power Cord into its electrical


ON MIN
outlet and turn the welder to ON.

OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~
60Hz
20A

15. Point the Gun away from all objects and press the 2″
WELDING TIPS

Trigger until the wire feeds out of the gun two inches. Gun
The Wire Liner may come out with the welding
wire, this is normal, just push the Wire Liner
back into the Gun.
Welding
If the wire does not feed properly and the
Wire
Spool is stationary, turn the welder to OFF,
unplug it, and slightly tighten the Feed
Tensioner clockwise  before retrying.
MAINTENANCE

Page 10 For technical questions, please call 1-800-444-3353. SKU 68887


SAFETY
16. To check the wire’s drive tension, feed the wire
against a piece of wood from 2 to 3 inches away. If
the wire stops instead of bending, turn the welder to 0″
.03

OFF, unplug it, slightly tighten the Feed Tensioner


clockwise , and try again. Incrementally
If the wire bends from the feed tension, increase tension
then the tension is set properly. until

2-3
wire bends.

SETUP
GUN

90 AMP FLUX WIRE WELDER


ITEM 68887

ON MIN

17. TURN THE WELDER TO OFF.

BASIC WELDING
OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~
60Hz
20A

18. Select a Contact Tip that is compatible with the Gun

WELDING TIPS
welding wire used. The included Tip (.035″) will work
with both .030″ and .035″ wire. Slide the Contact
Tip over the wire and thread it clockwise  into the
Gun. Tighten the Contact Tip using a wrench.
Nozzle
19. Replace the Nozzle and cut the wire
off at 1/2″ from tip (1/2″ stickout).
Contact
20. Swing the Cover closed until the
Tip
Cover Latch locks in place.
MAINTENANCE

SKU 68887 For technical questions, please call 1-800-444-3353. Page 11


Basic Welding

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of


this manual including all text under subheadings therein before welding.
SAFETY

TO PREVENT SERIOUS INJURY:


Protective gear must be worn when using the
Welder; minimum shade number 10 full face shield
(or welding mask), ear protection, welding gloves,
sleeves and apron, NIOSH-approved respirator, and
fire resistant work clothes without pockets should be
SETUP

worn when welding.


Light from the arc can cause permanent damage to
the eyes and skin.
Do not breathe arc fumes.
BASIC WELDING

GUN

90 AMP FLUX WIRE WELDER


ITEM 68887

TO PREVENT SERIOUS INJURY,

=
ON MIN
FIRE AND BURNS:
Keep welding tip clear of grounded
objects whenever unit is plugged in. OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~
60Hz
20A
WELDING TIPS

The Flux Wire Welder is used to weld sheet metal


and low carbon steel. Good welding takes a degree
of skill and experience. Practice a few sample
welds on scrap before welding your first project. Practice your welding
Additional practice periods are recommended whenever technique on scrap
you weld a different thickness of material or weld a
different type of connection. pieces before welding
Make practice welds on pieces of scrap to practice anything of value.
technique before welding anything of value.
MAINTENANCE

Page 12 For technical questions, please call 1-800-444-3353. SKU 68887


Control Panel Layout

SAFETY
GUN
Gun
Cable

90 AMP FLUX WIRE WELDER


ITEM 68887 Overload
Indicator

ON MIN
Wire

SETUP
Speed Current
Dial Switch

OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Cables
Electrode – X′ Power
Ground Clamp – X′
Switch

BASIC WELDING
GROUND

Ground 120V~ Power


Cable
60Hz Cord
20A

Gun Cable: Overload Indicator:


The welding Gun connects here. The wire and welding This lights up if duty cycle work period is exceeded
current feeds to the weld through here. and the welder is overheated. Rest the Gun on an
The welding Gun is energized whenever electrically non-conductive, heat-resistant surface, such

WELDING TIPS
the Power Switch is on. as a concrete slab, well clear of the ground clamp while
allowing the welder to cool with the Power Switch on, so
Wire Speed Dial:
the Fan can help cool the welder. Once the welder cools
This controls the speed that the welding wire feeds out of
enough to be used again, use shorter welding periods
the welding Gun.
and longer rest periods to prevent needless wear.
Adjust this according to the weld settings chart
to achieve a good weld. (See next page.) Current Switch:
This controls the output amperage of the welder.
Ground Cable:
Adjust this according to the weld settings
This connects to the base metal to provide a good
chart to achieve a good weld.
connection for the current to travel back to the welder.
Power Switch:
This turns on power to the Welding Gun
and internal cooling fan.
MAINTENANCE

Power Cord:
Plug the Power Cord into a properly grounded
120 V~ outlet, on at least a 20 amp dedicated circuit
with delayed action type circuit breaker or fuses.

SKU 68887 For technical questions, please call 1-800-444-3353. Page 13


Weld Settings Chart

NOTE: The numbers within the


Material Thickness (Steel)
SAFETY

spaces are the approximate wire


feed settings recommended* for this 1/ ″ 3/ ″
wire size and material thickness. 18 Gauge 16 Gauge 14 Gauge 8 16

MIN current MAX current


.030″ Wire Size 1.5 2 4 8 9
(Flux Core, Mild Steel) speed speed speed speed speed
.035″ Wire Size 1.5 2 3 8 9.5
(Flux Core, Mild Steel) speed speed speed speed speed
* This chart is only intended to show general guidelines for different wire sizes and for different
SETUP

thicknesses of material. The settings should only be used at the beginning of a weld and must be
adjusted after stopping and carefully inspecting the weld. Proper welding takes experience.

Duty Cycle (Duration of Use)


BASIC WELDING

Avoid damage to the Welder by not welding


for more than the prescribed duty cycle time.
The Duty Cycle defines the number of minutes, within
a 10 minute period, during which a given welder can
produce a particular welding current without overheating.
For example, this Welder with a 20% duty cycle at
rated output (90A) must be allowed to rest for at
least 8 minutes after every 2 minutes of continuous weld. 20% Rated Duty Cycle
Failure to carefully observe duty cycle limitations at 90A output
can easily over‑stress a welder’s power generation 2 minutes welding
system contributing to premature welder failure. GUN followed by
at least 8 minutes of rest
WELDING TIPS

This welder has an internal thermal protection 90 AMP FLUX WIRE WELDER
ITEM 68887

system to help prevent this sort of over-stress. Gun


When the unit overheats, it automatically shuts down and
the Overload Indicator lights. The welder automatically ON MIN

returns to service after cooling off. Rest the Gun on


an electrically non-conductive, heat‑proof surface,
such as a concrete slab, well clear of the ground clamp OFF MAX
concrete slab
while allowing the welder to cool with the Power Switch (or other heat-proof,
on, so that the internal Fan will help cool the welder. WIRE FEED SPEED
Wire .030″-.035″ Flux-core
Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
non-conductive
When the welder can be used again, use shorter welding surface)
Cables
Ground Clamp – X′

periods and longer rest periods to prevent needless GROUND


wear.
120V~
60Hz
MAINTENANCE

20A

Page 14 For technical questions, please call 1-800-444-3353. SKU 68887


Setting Up The Weld
1. Make practice welds on pieces of scrap the same
thickness as your intended workpiece to practice
technique before welding anything of value.

SAFETY
Clean the weld surfaces thoroughly with
a wire brush or angle grinder; there must clamps
be no rust, paint, oil, or other materials on
the weld surfaces, only bare metal.
workpieces
2. Use clamps (not included) to hold the workpieces
in position so that you can concentrate on
proper welding technique. The distance Clean
(if any) between the two workpieces must be surfaces to
controlled properly to allow the weld to hold bare metal.
both sides securely while allowing the weld
to penetrate fully into the joint. The edges of

SETUP
thicker workpieces may need to be chamfered Chamfer thick workpieces.
(or beveled) to allow proper weld penetration.
GUN

3. Clamp Ground Cable to bare metal on the Workpiece


90 AMP FLUX WIRE WELDER

workpiece near the weld area, or to metal work


ITEM 68887

bench where the workpiece is clamped.


ON MIN

OFF MAX
Clean
WIRE FEED SPEED Wire .030″-.035″ Flux-core
Capacity XX Ga. – X/X″ Steel Plate
surface to
Ground bare metal.
Electrode – X′
Cables
Ground Clamp – X′

GROUND

BASIC WELDING
Clamp
120V~
60Hz

GUN
20A GUN

90 AMP FLUX WIRE WELDER 90 AMP FLUX WIRE WELDER


ITEM 68887

4. Set the Wire Speed Dial and


ITEM 68887

+
the Current Switch to the desired settings. ON MIN
ON MIN
Refer to the chart on the welder
or the chart on the facing page.
WARNING! DO NOT SWITCH THE OFF MAX OFF MAX

CURRENT WHILE WELDING. Wire .030″-.035″ Flux-core WIRE FEED SPEED Wire .030″-.035″ Flux-core
WIRE FEED SPEED Capacity XX Ga. – X/X″ Steel Plate
Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′ Electrode – X′
Cables Cables
Ground Clamp – X′ Ground Clamp – X′

GUN
GROUND GROUND
120V~ 120V~
60Hz 60Hz
20A

WELDING TIPS
20A

90 AMP FLUX WIRE WELDER


5. Flip the Power Switch to the OFF position, then plug
ITEM 68887

the Welder into a dedicated, 120 V~, 20 A circuit


ON MIN
with delayed action type circuit breaker or fuses.

OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~ GUN
20 Amp minimum circuit
60Hz
20A
MAINTENANCE

90 AMP FLUX WIRE WELDER


ITEM 68887

HOLD
GUN
6. Hold the Gun, without touching the Trigger, with the ON MIN
CLEAR
wire and tip clearly away from any grounded objects.
Then, turn the Power Switch to ON.
OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~
60Hz
20A

SKU 68887 For technical questions, please call 1-800-444-3353. Page 15


Basic Welding Technique
SAFETY

1. Press (and hold) Trigger and contact area to


be welded with electrode wire to ignite arc.

2. For a narrow weld, you can usually draw the wire in stringer bead weave bead
a steady straight line,
this is called a stringer bead.

For a wider weld, draw the wire back and forth


across the joint, this is called a weave bead.
SETUP

Weld Gun angles,


3. Hold Gun in one hand and the face shield in the viewed from front of weld joint.
other. If a hands-free welding shield (not included,
see Arc Ray Safety on page 3 for guidelines) is
BASIC WELDING

used, then both hands can be used to control Gun.

4. Direct the welding wire straight into the joint.


This gives an angle of 90° (straight up and
down) for butt (end to end) welds, and an
angle of 45° for fillet (T-shaped) welds. 90°
45°

fillet weld joint butt weld joint


WELDING TIPS

5. The end of Gun should be tilted so that wire


is angled anywhere in‑between straight on Drag Angle
and 15° in the direction you are welding. The
0-15°
amount of tilt is called the drag angle.

6. The welding wire should extend no more than 1/2″


past the tip. Stickout
This distance is called stickout or CTWD Weld (up to 1/2″)
- Contact Tip to Work Distance. Direction
MAINTENANCE

Page 16 For technical questions, please call 1-800-444-3353. SKU 68887


GUN

Note: If Welder is used too long, the amber Overload 90 AMP FLUX WIRE WELDER
ITEM 68887

Indicator will light and the Welder Gun will shut off Gun
until the welder cools. If this happens, rest the Gun on

SAFETY
ON MIN
an electrically non-conductive, heat-resistant surface,
such as a concrete slab, well clear of the ground
clamp. Wait about 8-10 minutes with the Power
Switch to ON for the welder to cool. When the welder OFF MAX concrete slab
can be used again, use shorter welding periods and (or other heat-proof,
Wire
WIRE FEED SPEED .030″-.035″ Flux-core
longer rest periods to help prevent needless wear. Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
non-conductive
Cables
Ground Clamp – X′ surface)
GROUND
120V~
60Hz
20A

After practice welding for a few

SETUP
7. After welding the test weld on a piece of scrap for a seconds, STOP and examine
few seconds, stop, and check your progress. Clean, your weld using the guidelines
then compare your weld’s appearance with the diagrams
and descriptions in the Welding Tips section starting on
starting on the next page.
the next page. After making any necessary adjustments,
continue to weld while carefully following the FOLLOW DUTY CYCLE!
DUTY CYCLE guidelines as explained on page 14.

BASIC WELDING
up to 2 minutes welding
at rated output
GUN

90 AMP FLUX WIRE WELDER


ITEM 68887

HOLD
GUN ON MIN
8. When the weld is complete, CLEAR
lift the Gun and welding wire clearly away from any
grounded object, and turn the Power Switch off.

WELDING TIPS
OFF MAX

WIRE FEED SPEED Wire .030″-.035″ Flux-core


Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

GROUND
120V~
60Hz
20A

9. Set the Gun down on a heat‑proof, electrically


Gun
non‑conductive surface. Unplug the Power Cord.
MAINTENANCE

concrete slab
(or other heat-proof,
non-conductive
surface)

SKU 68887 For technical questions, please call 1-800-444-3353. Page 17


Welding Tips

A good way to test welding technique is to


SAFETY

examine a weld’s appearance after it has A typical Flux-core Wire (FCAW) Weld
cooled and the slag has been removed. before cleaning.
Then, better welding can be learned by adjusting your weld bead
slag
weld technique to remedy any problems found. spatter

base metal

Cleaning the Weld


SETUP

TO PREVENT SERIOUS INJURY:


Continue to wear ANSI-approved safety
goggles and protective wear when
cleaning a weld.
Sparks or chips may fly when cleaning.
1. A weld from flux core wire will be covered by slag:
use a Chipping Hammer to knock this off.
Be careful not to damage the
weld or base material.
BASIC WELDING

2. Then, use a Wire Brush to further


clean the weld or use an angle grinder
(sold separately) to shape the weld.

Strike Test dead-blow hammer


clamp
SCRAP
A test weld on a PIECE OF SCRAP can be workpiece
tested by using the following procedure.
WEAR ANSI-APPROVED SAFETY GOGGLES
WELDING TIPS

DURING THIS PROCEDURE.

WARNING! This test WILL damage the weld it is


performed on. This test is ONLY an indicator of weld GOOD WELD
technique and is not intended to test working welds. bends and is not brittle

1. After two scraps have been welded together and the


weld has cooled, clamp one scrap in a sturdy vise.
2. Stay clear from underneath while you strike
the opposite scrap with a heavy hammer,
preferably a dead-blow hammer. clamp
dead-blow hammer
3. A GOOD WELD will deform but not break, SCRAP
MAINTENANCE

as shown on top. workpiece
A POOR WELD will be brittle and snap
at the weld, as shown on bottom.

POOR WELD
snaps or cracks

Page 18 For technical questions, please call 1-800-444-3353. SKU 68887


Weld Diagnosis

Workpiece Heat Control / Weld Penetration

SAFETY
EXCESS PENETRATION OR
INADEQUATE PENETRATION PROPER PENETRATION
BURN-THROUGH

Not hot enough Ideal heat Too hot

How to increase workpiece heat How to reduce workpiece heat

SETUP
and increase penetration: and limit penetration:
(to weld THICKER workpieces properly) (to weld THINNER workpieces properly)
a. Use MAX setting c. Use faster wire feed a. Use MIN setting c. Use slower wire feed
b. Weld more slowly d. Use shorter stickout b. Weld more quickly d. Use longer stickout

BASIC WELDING
Example Weld Diagrams

WELDING TIPS
Good Current Current Weld Speed Weld Speed Stickout
Weld Too Low Too High or Too Fast Too Slow Too Long
Wire Feed
GUN

Too Fast
GUN 90 AMP FLUX WIRE WELDER
TO CORRECT: TO CORRECT: TO CORRECT: TO CORRECT: TO CORRECT:
ITEM 68887
MAINTENANCE

90 AMP FLUX WIRE WELDER ON MIN


ITEM 68887 GUN

maintain
ON MIN OFF MAX

90 AMP FLUX WIRE WELDER


less
WIRE FEED SPEED Wire .030″-.035″ Flux-core
Capacity XX Ga. – X/X″ Steel Plate
ITEM 68887
weld weld than 1/2″
Cables
Electrode – X′
Ground Clamp – X′ or stickout
OFF MAX
GROUND
slower faster
ON MIN
WIRE FEED SPEED Wire .030″-.035″ Flux-core 120V~
Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
60Hz
Cables
Ground Clamp – X′ 20A

GROUND
OFF MAX
120V~
60Hz
WIRE FEED SPEED Wire .030″-.035″ Flux-core
20A Capacity XX Ga. – X/X″ Steel Plate
Electrode – X′
Cables
Ground Clamp – X′

SKU 68887 For technical


GROUND questions, please call 1-800-444-3353. Page 19
120V~
60Hz
20A
Weld Problems
Penetration (Workpiece Heat Control)
SAFETY

EXCESS PENETRATION OR PROPER PENETRATION INADEQUATE PENETRATION


BURN-THROUGH Weld is visible underneath and Weld does not contact the joint
Weld droops on top and bulges slightly on top. fully, just on the surface.
underneath or falls through
entirely, making a hole.

PROFILE VIEWS
SETUP

POSSIBLE CAUSES AND SOLUTIONS POSSIBLE CAUSES AND SOLUTIONS


1. Workpiece overheating: 1. Incorrect welding technique:
Reduce wire feed speed. Maintain 1/2″ or less stickout.
Use MIN setting. Keep arc on leading edge of weld puddle.
2. Welding speed too slow: Hold gun at proper angles.
Increase welding speed and ensure 2. Insufficient weld heat:
that welding speed is kept steady. Reduce welding speed.
3. Excessive material at weld: Use MAX setting.
BASIC WELDING

Reduce wire feed speed. 3. Workpieces too thick/close:


Bevel thick workpieces, allow slight
gap, and weld in several passes.
4. Insufficient weld material:
Increase wire feed speed.

Weld Not Adhering Properly Bend at Joint


Gaps present between weld and previous bead or
WELDING TIPS

between weld and workpiece. See areas below.


PROFILE
VIEW
PROFILE
VIEW POSSIBLE CAUSES AND SOLUTIONS
1. Improper clamping:
Clamp workpieces securely.
POSSIBLE CAUSES AND SOLUTIONS Make tack welds to hold workpieces.
1. Incorrect welding technique: 2. Excessive heat:
Place stringer bead at correct place in joint. Weld a small portion and allow to cool before
Adjust workpiece position or weld angle to permit proceeding.
proper welding to bottom of piece. Increase weld speed.
MAINTENANCE

Pause briefly at sides during weave bead. Reduce wire feed speed.
Keep arc on leading edge of weld puddle.
Hold gun at proper angles.
2. Insufficient weld heat:
Increase current and/or wire feed speed.
3. Dirty workpiece:
Clean workpiece down to bare metal.
4. Insufficient weld material:
Increase wire feed speed.

Page 20 For technical questions, please call 1-800-444-3353. SKU 68887


Coat of Slag Over Weld Excessive Spatter
Fine spatter is normal.
Spatter that is grainy and large is a problem.
TOP
VIEW

SAFETY
TOP
PARTIALLY CHIPPED AWAY TO SHOW WELD VIEW
Slag is a necessary part of a flux-
core wire weld. It shields the weld from
POSSIBLE CAUSES AND SOLUTIONS
impurities. Clean off the slag with the Chipping
Hammer and Wire Brush after welding. 1. Dirty workpiece or welding wire:
Clean workpiece down to bare metal.
Make certain that wire is clean and free
from oil, coatings, and other residues.
2. Wire feeding too fast:
Reduce wire feed speed.

SETUP
3. Stickout too long:
Reduce stickout.
Porosity
Small cavities or holes in the bead.

TOP
VIEW

BASIC WELDING
POSSIBLE CAUSES AND SOLUTIONS
1. Dirty workpiece or welding wire:
Clean workpiece down to bare metal. Burn-Through
Make certain that wire is clean and free
from oil, coatings, and other residues. Base material melts away,
leaving a hole in the weld.
2. Inconsistent welding speed:
Maintain steady weld speed.
3. Stickout too long:
Reduce stickout. TOP
VIEW

WELDING TIPS
POSSIBLE CAUSES AND SOLUTIONS
1. Workpiece overheating:
Reduce current and/or wire feed speed.
2. Welding speed too slow:
Crooked/Wavy Bead Increase welding speed and ensure
that welding speed is kept steady.
3. Excessive material at weld:
Reduce wire feed speed.
TOP
VIEW
MAINTENANCE

POSSIBLE CAUSES AND SOLUTIONS


1. Inaccurate welding:
Use two hands or rest hand on steady surface.
2. Inconsistent welding speed:
Maintain steady weld speed.
3. Stickout too long:
Reduce stickout.

SKU 68887 For technical questions, please call 1-800-444-3353. Page 21


Maintenance

Gun
SAFETY

TO PREVENT SERIOUS INJURY,

+
FIRE AND BURNS:
Unplug the Welder,
rest the Gun on a heat-proof,
electrically non-conductive surface, concrete slab
and allow all parts of the Welder to cool thoroughly (or other heat-proof,
non-conductive
before service.
surface)
1. Periodically remove the Right and Left
side panels, and using compressed air,
blow out all dust from the interior.
SETUP

2. Store in a clean and dry location.

3. For optimal weld quality, clean and


inspect the Contact Tip and Nozzle
before each use. See below.
BASIC WELDING

Nozzle Inspection, Cleaning, and Replacement


1. Make sure that the entire Gun is completely
cool and that the Power Cord is unplugged
from the electrical outlet before proceeding.

2. Turn the Nozzle counterclockwise  Gun


while pulling to remove.

3. Scrub the interior of the Nozzle


clean with a wire brush. Nozzle
WELDING TIPS

4. Examine the end of the Nozzle. The end should be


flat and even. If the end is uneven, chipped, melted,
cracked, or otherwise damaged, the Nozzle will Contact
adversely affect the weld and should be replaced. Tip

5. Reinstall the Nozzle after inspecting


and cleaning the Contact Tip.
MAINTENANCE

Page 22 For technical questions, please call 1-800-444-3353. SKU 68887


Contact Tip Inspection,
Cleaning, and Replacement
1. Make sure that the entire Gun is completely
cool and that the Power Cord is unplugged

SAFETY
from the electrical outlet before proceeding.

2. Remove the Nozzle as explained in the previous


subheading. Using the third oval hole on the Multi- Gun
wrench, turn the Contact Tip counterclockwise 
and slide it off the welding wire.

3. Scrub the exterior of the Tip clean with a wire brush. Nozzle
Clean out the inside of the tip with a tip cleaner (sold
separately). Check that the Tip is the proper type for
the wire size used (.035″ tip for .030–.035″ wire).
Contact
Tip

SETUP
4. Examine the shape of the hole at the end of
the Contact Tip. It should be an even circle; it
should not be oblong or have any bulges in it.

5. If any problems are noted, Contact Tip replacement


would be advisable. Make sure to select a
new Tip that is the correct size for the welding
wire used (.035″ tip for .030–.035″ wire).

6. Reinstall the Tip and securely

BASIC WELDING
reinstall the Nozzle as well.

WELDING TIPS
MAINTENANCE

SKU 68887 For technical questions, please call 1-800-444-3353. Page 23


Troubleshooting

IMPORTANT!
Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the Gun to ground
SAFETY

before adjusting, cleaning, or repairing the unit.

Wire Feed Motor Runs But Wire Does Not Feed Properly
POSSIBLE CAUSES AND SOLUTIONS
1. Insufficient wire feed tension:
Increase wire feed tension properly - follow number 16 on page 11.
2. Incorrect wire feed roll size:
Replace with the proper wire feed roll - follow the Wire Spool Installation instructions, starting on page 8.
SETUP

Flip over wire feed roll if necessary.


3. Damaged Gun, cable, or liner assembly:
Have a qualified technician inspect these parts and replace as necessary.
BASIC WELDING

Wire Creates A Bird’s Nest During Operation


POSSIBLE CAUSES AND SOLUTIONS
1. Excess wire feed tension:
Adjust wire feed tension properly - follow number 16 on page 11.
2. Incorrect contact tip size:
Replace with the proper tip for the wire.
3. Gun end not inserted into drive housing properly:
Loosen gun securing bolt and push gun end into housing just enough
so that it does not touch wire feed mechanism.
4. Damaged liner:
Have a qualified technician inspect and repair/replace as necessary.
WELDING TIPS

Wire Feeds, But Arc Does Not Ignite


POSSIBLE CAUSES AND SOLUTIONS
1. Improper ground connection:
Make certain that the workpiece is contacted properly by the Ground Clamp and that the
workpiece is properly cleaned near the ground clamp and the welding location.
2. Improperly sized or excessively worn Contact Tip:
MAINTENANCE

Verify that Contact Tip is the proper size for the wire. Check that the hole in the tip
is not deformed or enlarged. Also, check that the tip is not dirty; this would prevent a
good connection. If needed, replace Contact Tip with proper size and type.

Page 24 For technical questions, please call 1-800-444-3353. SKU 68887


TROUBLESHOOTING (continued)
IMPORTANT!
Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the Gun to ground
before adjusting, cleaning, or repairing the unit.

SAFETY
Power Switch Lights,
But Welder Does Not Function When Switched On
POSSIBLE CAUSES AND SOLUTIONS
1. Tripped thermal protection device:
Shut the welder’s switch to off and allow it to cool for at least 20 minutes.
Reduce duration or frequency of welding periods to help reduce wear on the welder.
Refer to Duty Cycle section on page 14.

SETUP
2. Faulty or improperly connected Trigger:
Qualified technician must check and secure/replace Trigger.

Power Switch Does Not Light When Switched On


POSSIBLE CAUSES AND SOLUTIONS

BASIC WELDING
Unit is not connected to outlet properly or outlet is unpowered:
Verify the voltage at the outlet and the connection to the outlet.
If voltage is not present at outlet, check circuit breaker/GFCI devices; if any are tripped,
determine and remedy cause before resetting. Verify that the circuit is designed to
supply the required input amperage as detailed on the Specifications table.

Weak Arc Strength


POSSIBLE CAUSES AND SOLUTIONS
1. Incorrect line voltage:
Check the line voltage and, if insufficient, have a licensed electrician remedy the situation.

WELDING TIPS
2. Improper gauge or length of extension cord:
Extension cords are not recommended. If possible, eliminate the use of an extension cord.
If an extension cord is needed, refer to the guidelines on page 6.

Welding Arc Not Stable


POSSIBLE CAUSES AND SOLUTIONS
1. Wire not feeding properly:
See first Troubleshooting section - Wire feed motor runs but wire does not feed properly.
2. Incorrect contact tip size:
MAINTENANCE

Replace with the proper tip for .030″ wire.


3. Incorrect wire feed speed:
Adjust wire feed speed to achieve a more stable arc.
4. Loose Gun cable or ground cable:
Check to ensure that all connections are tight.
5. Damaged Gun or loose connection within Gun:
Have a qualified technician inspect and repair/replace as necessary.
6. Adjust current setting:
Make sure setting matches recommended setting on chart.

SKU 68887 For technical questions, please call 1-800-444-3353. Page 25


Parts Lists and Diagrams

Wiring Schematic
SAFETY

1 2 3

1 2 3 4
J

G
1234
SETUP

24V

T1

S1
BASIC WELDING

S2 MAX B
WELDING TIPS

b
MIN C

Parts List
1 Grounding Cable 1 15 Heat Relay 1
2 MIG Torch 1 16 Fan 1
3 Potentiometer Knob 1 17 Fan Motor 1
4 Indicator 1 18 Bottom 1
5 MIG Torch Holder 1 19 Right Panel 1
6 Font Panel 1 20 Spool Holder 1
MAINTENANCE

7 Left Panel 1 21 Fan Bracket 4


8 Middle Panel 1 22 Control Transformer 1
9 Wire Feeder 1 23 PCB 1
10 Pin Latch 1 24 PCB Holder 1
11 Latch Bracket 1 25 Cable Holder 2
12 Top Cover 1 26 Setting Switch 1
13 Handle 1 27 Power Cord 1
14 Transformer 1 28 Switch 1

REV 12a

Page 26 For technical questions, please call 1-800-444-3353. SKU 68887


Assembly Diagram

SAFETY
SETUP
BASIC WELDING
Part 9 Detail
9f (hidden by part 9e) 9e 9d

WELDING TIPS
0″
.03

MAINTENANCE

9c 9b 9a

Record Product’s Serial Number Here:


Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and
are not available individually as replacement parts.
REV 12a

SKU 68887 For technical questions, please call 1-800-444-3353. Page 27


Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

PLEASE READ THE FOLLOWING CAREFULLY


THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL
AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES
THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

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