Saes H 002V
Saes H 002V
Saes H 002V
Page 2 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
SAMS S/N :
3. Application
Page 3 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4. Technical Properties
Page 4 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Page 5 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
3. Application
Page 6 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4. Technical Properties
Page 7 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
3. Application
3.2 Typical Wet Film Thickness Per Coat : 500 to 625 microns
3.3 Typical Dry Film Thickness Per Coat : 500 to 625 microns
Page 8 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4. Technical Properties
Page 9 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
3. Application
Page 10 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4. Technical Properties
Note: When marketed from the United States, the product is designated Nap-Gard 7-0055.
When locally manufactured, the product is called Hempadur 8553.
Page 11 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Page 12 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
3. Application
3.2 Typical Wet Film Thickness Per Coat : 600 - 1000 micrometers
3.3 Typical Dry Film Thickness Per Coat : 600 - 1000 micrometers
Page 13 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
* Before overcoating after exposure in a contaminated environment, clean thoroughly by high pressure
fresh water hosing and allow to dry.
4. Technical Properties
Page 14 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Page 15 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
3. Application
Page 16 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
* Before overcoating after exposure in a contaminated environment, clean thoroughly by high pressure
fresh water hosing and allow to dry.
4. Technical Properties
Page 17 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Page 18 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
3. Application
Page 19 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4. Technical Properties
Page 20 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
APCS-113A Solvent free Amine Cured Epoxy Coating 100% Solids Epoxy
Page 21 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
1. Storage
2. Mixing
SAMS S/N :
3. Application
Page 22 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Twin Feed Application with inline heater : for details contact SIPCO TSD
4. Technical Properties
Page 23 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Manufacturer : STOPAQ
SAP M/N (SAMS S/N) : 09-000-444 (CZH Paste); 09-000-436/438/442 (Wrapping-band CZH),
09-000-439/440 (Outer Wrap); and 09-000-441 (Fiber CZ)
Application Procedure
1. Scope
3.1 Blast cleaning is recommended if the pipe length is more than one meter.
Surface profile is not critical but if blast cleaning is employed,
commercial blasting to achieve a profile Sa-2 is acceptable.
3.2 The type and particle size of the abrasive material are not critical.
Recycled abrasive can be used.
3.3 For a pipe length of less than one meter, tool cleaning (wire brushing)
according to SSPC SP 2 is acceptable.
Page 24 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4.1 The steel pipe temperature should not exceed 70ºC during the
application.
4.2 The steel pipe should not be wet or moist during the application. If it is
wet, the pipe should be dried with a dry rag.
4.3 The STOPAQ® system can be applied over an existing coating that is
bonded strongly to the steel pipe, risers or isolated valves.
4.5 The Wrapping-band shall be applied onto the steel pipe without tension.
a) The first wraparound of the wrapping-band is done without
advancing the roll. One complete circumferential wrapping around
the pipe is made before starting the next wrapping.
b) After the first wraparound is finished, successive wraps should be
performed with a minimum overlap of 10 mm or larger regardless
of the width of the roll.
c) When a roll of the wrapping-band is finished, the next roll should
be used starting at a distance of at least 100 mm before the end of
the finished roll.
d) After the pipe is completely wrapped, another circumferential wrap
is done at the pipe end. This acts as a "seal" to ensure that the end
of the wrapping-band will not be removed.
Page 25 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
4.6 The outer wrap over the wrapping-band shall be applied with tension.
a) The wrapping of the outer wrap shall start 5 mm from the start of
the wrapping of the wrapping-band. This will enable a 5 mm of the
wrapping-band to remain exposed.
b) The first wrap of the outer wrap over the wrapping-band CZ H is
done without advancing the roll.
c) Subsequent wraps with 50% longitudinal overlap should be
maintained regardless of the width of the roll.
d) If a roll of outer wrap is finished, the succeeding roll should be
initiated at a distance of at least 25 cm before the end of the
finished outer wrap roll.
e) When the entire length of visco-elastic coated pipe has been over-
wrapped with an outer wrap, a final wrapping similar to the first
wrap as in (4.6.b, c, and d) must be repeated.
f) Any areas showing blisters or irregularities as a result of entrapped
air should be removed with by using roller. The rolling action
should be done longitudinally along the pipe, starting from the
blister toward the edge of the outer wrap.
g) Backfilling can be performed immediately after the applied coating
system has been checked, inspected, and approved by the inspector.
5 Patch Repair
5.1 Patch repair is done when the coating is removed for “window”
inspection or if it is damaged by heavy earth moving equipment. The
patch repair procedure shall be as follows:
a) Cut out the damaged area using a sharp blade cutter. Chamfer the
surrounding coating.
b) Use new patch of wrapping band to cover the area where the
coating is removed. Do not overlap the patch on the sound coating.
Use several strips of the wrapping and if necessary to b applied
next to each another (minimum 10 mm overlap with one another).
c) Install the outer wrap over the Wrapping band patch on the whole
pipe circumference.
Page 26 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
7. Materials Handling
Page 27 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Page 28 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings
Revision Summary
5 August 2007 Revised the "Next Planned Update" and reissued with editorial changes.
30 May 2009 Added two new systems and made some editorial revision.
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