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Saes H 002V

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Engineering Standard 

SAES-H-002V 30 May 2009


Approved Saudi Aramco Data Sheets
for the Pipeline and Piping Coatings
Paints and Coatings Standards Committee Members
Khashram, Maher Saud, Chairman
Hammad, Bakr Sulaiman, Vice Chairman
Homayed, Mohammed Ali
Mansour, Mana Hamad
Nujaim, Salah Ahmed
Seba, Zaki Ahmed
Suller, Abraham A

Saudi Aramco DeskTop Standards


Table of Contents 

1 Kansai - Approved Materials.......................... 2


2 Hempel's - Approved Materials...................... 5
3 International Paint - Approved Materials...... 12
4 Oasis Ameron Ltd……………………………. 15
5 Sigma Paint - Approved Materials................ 18
6 Sipco - Approved Materials.......................... 21
7 Stopaq………………………………………… 24

Previous Issue: 5 August 2007 Next Planned Update: 5 August 2010


Revised paragraphs are indicated in the right margin Page 1 of 29
Primary contact: Suller, Abraham A on 966-3-8760223

Copyright©Saudi Aramco 2009. All rights reserved.


Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

1 Kansai - Approved Materials

APCS-113B Kansai Barrier SA 100% Solids Epoxy

Page 2 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113B

Type of Coating : High Solids Epoxy (Putty)

Manufacturer : Kansai Paint Col. Ltd.

Product Name : Kansai Barrier SA

SAP M/N (SAMS S/N) : 09-697-835

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 2 years

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 2.35 to 1.00 by volume

2.3 Thinner : Do not thin

SAMS S/N :

2.4 Thinning Requirements : N/A

2.5 Induction Time : Nil

2.6 Pot Life : 2 hours at 25°C


0.7 hour at 40°C
0.4hour at 50°C

3. Application

3.1 Maximum Allowable Substrate Temperature : 100°C

3.2 Typical Wet Film Thickness Per Coat : 1000-7000 micrometers

3.3 Typical Dry Film Thickness Per Coat : 1000-7000 micrometers

3.4 Theoretical Coverage at 25 Micrometers : 1.44 kg/m²/1000 micrometers

3.5 Minimum Number of Coats : 1

Page 3 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113B - Kansai Barrier SA (Cont'd)

3.6 Drying Time

Substrate Recoat Interval To Immersion


Temperature To Handle Minimum Maximum Water Buried

10°C 5 Hours 24 Hours 7 Days Immediately 24 Hours

30°C 5 Hours 24 Hours 7 Days Immediately 24 Hours

50°C 1 Hour 6 Hours 5 Days Immediately 5 Hours

3.7 Recommended Equipment

Airless Spray: Hi-Vis Coater/Graco Monarch

Roller or Brush: Application: sponge type made of synthetic fiber


resistant to solvent.

Smoothing: short synthetic fibers resistant to


solvent. Wet sponge with solvent, this is intended to
ensure a smooth surface and eliminate holidays. If
temperature is greater than 70°C, use brush slightly
wet with solvent.

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 100%

4.2 Product Weight (ASTM D1475) :

4.3 Viscosity (ASTM D562) : N/A

4.4 Flash Point (ASTM D93 or D56) : N/A

Approval Date: September 3, 1997


Replaces: April 25, 1987

Page 4 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

2 Hempel's - Approved Materials

APCS-113A Hempadur XP 87550 Very High Volume Solids Epoxy


---- do ---- Hempadur 87540 100% Volume Solids Epoxy
APCS-113D Nap-Gard 7-0055 or Hempadur 8553 High Volume Solids Epoxy

Page 5 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A
Type of Coating : Very High Volume Solids, Amine Adduct-Cured Epoxy

Manufacturer : Hempel's Marine Paints Saudi Arabia Ltd.

Product Name : Hempadur XP 87550

SAP M/N (SAMS S/N) : 1000686070 (09-000-497)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 2 years

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 2 to 1 by volume

2.3 Thinner : Hempel Thinner 08450

2.4 Thinning Requirements : Up to 2%

2.5 Induction Time : Nil

2.6 Pot Life : 1.5 hours at 20 °C

3. Application

3.1 Maximum Allowable Substrate Temperature : 90°C

3.2 Typical Wet Film Thickness Per Coat : 675 microns

3.3 Typical Dry Film Thickness Per Coat : 600 microns

3.4 Theoretical Coverage at 25 Micrometers : 36 M²/L

3.5 Minimum Number of Coats (Spray Application) : 1

Page 6 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A - Hempadur XP 87550 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval To Immersion


Temperature To Handle Minimum Maximum Water Buried

10°C 14 Hours 32 Hours 10 Days 3-1/2 Days 42 Hours

30°C 3-1/2 Hours 8 Hours 2-1/2 Days 14 Hours 10 Hours

50°C 45 Minutes 2 Hours 15 Hours 5 Hours 3 Hours

3.7 Recommended Equipment

Airless Spray : Tip Size 0.023 to 0.025 inch


Fluid Pressure 3,600 psi

Conventional Spray : N/A

Brush : (For Touch-up)

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 88 to 92%

4.2 Product Weight (ASTM D1475) : 1.62 to 1.68 Kg/L

4.3 Viscosity (ASTM D562) : 125 to 135 KU

4.4 Flash Point (ASTM D93 or D56) : 14°C

Approval Date: October 11, 2006


Replaces: New

Page 7 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A
Type of Coating : 100% Solids Epoxy

Manufacturer : Hempel's Marine Paints Saudi Arabia Ltd.

Product Name : Hempadur 87540

SAP M/N (SAMS S/N) : 1000686070 (09-000-497)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 2 years

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 2 to 1 by volume

2.3 Thinner : N/A

2.4 Thinning Requirements : N/A

2.5 Induction Time : N/A

2.6 Pot Life : N/A. For dual feed spray equipment.

3. Application

3.1 Maximum Allowable Substrate Temperature : 90°C

3.2 Typical Wet Film Thickness Per Coat : 500 to 625 microns

3.3 Typical Dry Film Thickness Per Coat : 500 to 625 microns

3.4 Theoretical Coverage at 25 Micrometers : 40 M²/L

3.5 Minimum Number of Coats (Spray Application) : 1

Page 8 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A - Hempadur 87540 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval To Immersion


Temperature To Handle Minimum Maximum Water Buried

10°C 4 Hours 8 Hours 3 Days 6 Days 3 Days

30°C 1 Hour 3 Hours 2 Days 2 Days 1 Day

50°C 20 Minutes 2 Hours 2 Days 8 Hours 4 Hours

60°C 10 Minutes 1 Hour 2 Days 4 Hour 2 Hours

3.7 Recommended Equipment

Dual- Feed Airless Spray : Tip Size 0.025 inch


Fluid Pressure 2,500 psi

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 100%

4.2 Product Weight (ASTM D1475) : 1.8 Kg/L

4.3 Viscosity (ASTM D562) :

4.4 Flash Point (ASTM D93 or D56) : 121°C

Approval Date: September 30, 1997


Replaces: New

Page 9 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113D
Type of Coating : High Volume Solids Epoxy

Manufacturer : Hempel's Marine Paints Saudi Arabia Ltd.

Product Name : Nap-Gard 7-0055 or Hempadur 8553

SAP M/N (SAMS S/N) : 1000197749 (09-697-831), 20-L kit


1000197771 (09-697-833), 0.5-L kit
1000197777 (09-697-837, 5-L kit)
1000197800 (09-697-839, 10-L kit)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 2 years

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 4 to 1 by volume

2.3 Thinner : Hempel's 0845

2.4 Thinning Requirements : 5% maximum

2.5 Induction Time : Nil

2.6 Pot Life : 3 hours at 25°C


1 hour at 40°C

3. Application

3.1 Maximum Allowable Substrate Temperature : 90°C

3.2 Typical Wet Film Thickness Per Coat : 625 microns

3.3 Typical Dry Film Thickness Per Coat : 500 microns

3.4 Theoretical Coverage at 25 Micrometers : 32 M²/L

3.5 Minimum Number of Coats (Spray Application) : 1

Page 10 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113D - Nap-Gard 7-0055 or Hempadur 8553 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval To Immersion


Temperature To Handle Minimum Maximum Water Buried

10°C 24 Hours 24 Hours 21 Days 3 Days 1.5 Days

30°C 12 Hours 12 Hours 7 Days 18 Hours 14 Hours

50°C 3 Hours 3 Hours 5 Days 6 Hours 4 Hours

3.7 Recommended Equipment

Airless Spray : Tip Size: 0.021 to 0.023 inch


Fluid Pressure: 2,900 psi

Conventional Spray : Tip Needle: 0.070; Air Cap;


High Volume.

Roller : Use synthetic ½ inch NAP or greater.

Brush : May be applied by brush; however,


additional coats will be required to
obtain dry film thickness.

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 78 to 82%

4.2 Product Weight (ASTM D1475) : 1.67 to 1.73 Kg/L

4.3 Viscosity (ASTM D562) : 80 to 90 KU

4.4 Flash Point (ASTM D93 or D56) : 29°C

Note: When marketed from the United States, the product is designated Nap-Gard 7-0055.
When locally manufactured, the product is called Hempadur 8553.

Approval Date: September 3, 1997


Replaces: August 23, 1995

Page 11 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

3 International Paint - Approved Materials

APCS-113A Interzone 485 99% Solids Epoxy

Page 12 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A
Type of Coating : Ultra High Volume Solids Epoxy

Manufacturer : International Paint Saudi Arabia Ltd.

Product Name : Interzone 485

SAP M/N (SAMS S/N) : 1000686070 (09-000-497)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 12 months

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 4 PARTS EAA485:


1 PART EAA486

2.3 Thinner : GTA203

SAP M/N (SAMS S/N) : 09-000-498

2.4 Thinning Requirements : Up to 3%

2.5 Induction Time : N/A

2.6 Pot Life : 45 minutes at 25°C


30 minutes at 40°C

3. Application

3.1 Maximum Allowable Substrate Temperature : 100°C

3.2 Typical Wet Film Thickness Per Coat : 600 - 1000 micrometers

3.3 Typical Dry Film Thickness Per Coat : 600 - 1000 micrometers

3.4 Theoretical Coverage at 25 Micrometers : 39.6 M²/L


Dry Film Thickness

3.5 Minimum Number of Coats : 1

Page 13 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A – Interzone 485 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval Burial


Temperature To Handle Minimum Maximum* Water Dry Soil

10°C 72 Hours 72 Hours 21 Days 2 days 2 days

25°C 24 Hours 24 Hours 10 Days 1 day 1 day

40°C 12 Hours 12 Hours 7 Days 1 day 1 day

* Before overcoating after exposure in a contaminated environment, clean thoroughly by high pressure
fresh water hosing and allow to dry.

3.7 Recommended Equipment

Airless spray : 0.030 in. tip; Remove all filters


45:1 ratio pump preferred
4,000 psi

Conventional spray : Not recommended

Brush and Roller : Not recommended

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 99%

4.2 Product Weight (ASTM D1475) : 1.10 Kg/L

4.3 Viscosity (ASTM D562) : 40-50 poise (BRT)

4.4 Flash Point (ASTM D93 or D56) : 63°C (base)

Approval Date: March 31, 2004


Replaces: New

Page 14 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

4 Oasis Ameron Ltd. - Approved Materials

APCS-113D Amercoat 4151 High Volume Solids Epoxy

Page 15 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113D
Type of Coating : High Volume Solids Epoxy

Manufacturer : Oasis Ameron Ltd.

Product Name : Amercoat 4151

SAP M/N (SAMS S/N) : 1000197749 (09-697-831), 20-L kit


1000197771 (09-697-833), 0.5-L kit
1000197777 (09-697-837, 5-L kit)
1000197800 (09-697-839, 10-L kit)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 2 years

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 4:1 by volume

2.3 Thinner : Amercoat T-10

SAP M/N (SAMS S/N) : 09-000-498

2.4 Thinning Requirements : Up to 10%

2.5 Induction Time : 15 minutes at 20 °C

2.6 Pot Life : 4 hours at at 20 °C

3. Application

3.1 Maximum Allowable Substrate Temperature : 100°C

3.2 Typical Wet Film Thickness Per Coat : micrometers

3.3 Typical Dry Film Thickness Per Coat : micrometers

3.4 Theoretical Coverage at 25 Micrometers : 28 M²/L


Dry Film Thickness

3.5 Minimum Number of Coats : 1

Page 16 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113D – Amercoat 4151 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval Burial


Temperature To Handle Minimum Maximum* Water Dry Soil

10°C 24 Hours 24 Hours 6 Days 14 days 24 days

30°C 7 Hours 7 Hours 4 Days 6 day 4 day

50°C 5 Hours 5 Hours 3 Days 2 day 3 day

* Before overcoating after exposure in a contaminated environment, clean thoroughly by high pressure
fresh water hosing and allow to dry.

3.7 Recommended Equipment

Airless spray : 0.021 in. tip


28:1 ratio pump preferred
2,800 psi

Conventional spray : Not recommended

Brush and Roller : Recommended on small areas only.

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 70%

4.2 Product Weight (ASTM D1475) : 1.39 Kg/L (Mixture)

4.3 Viscosity (ASTM D562) :

4.4 Flash Point (ASTM D93 or D56) : 28 °C

Approval Date: October 15, 2008


Replaces: New

Page 17 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

5 Sigma's - Approved Materials

APCS-113A Sigmaline 2000 100% Solids Epoxy

Page 18 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A
Type of Coating : 100% Solids Phenolic Epoxy

Manufacturer : Sigma Paints Saudi Arabia Ltd.

Product Name : Sigmaline 2000 (Formerly named Sigmarite EPH 7497)

SAP M/N (SAMS S/N) : 1000686070 (09-000-497)

1. Storage

1.1 Shelf life, sheltered storage at 35°C maximum : 1 year

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 78:22 by volume;


base: hardener

2.3 Thinner : None

2.4 Thinning Requirements : N/A

2.5 Induction Time : Nil

2.6 Pot Life : 50 minutes at 25°C


20 minutes at 40°C

3. Application

3.1 Maximum Allowable Substrate Temperature : 70°C

3.2 Typical Wet Film Thickness Per Coat : 600 microns

3.3 Typical Dry Film Thickness Per Coat : 550 microns

3.4 Theoretical Coverage at 25 Micrometers : 40 M²/L

3.5 Minimum Number of Coats (Spray Application) : 1

Page 19 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A - Sigmaline 2000 (Cont'd)

3.6 Drying Time

Substrate Recoat Interval To Immersion


Temperature To Handle Minimum Maximum Water Buried

10°C 30 Hours 1-½ Days 90 Days 1 Day 1 Day

30°C 10 Hours 16 Hours 30 Days 12 Hours 7 Hours

50°C 4 Hours 4 Hours 10 Days 6 Hours 4 Hours

3.7 Recommended Equipment

Airless Spray : Tip Size: 0.021 inch


Fluid Pressure: 3,000 psi

Conventional Spray : N/A

Brush : Suitable for touch-up, repairs,


and stripe coating

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 100%

4.2 Product Weight (ASTM D1475) : 1.28 to 1.32 Kg/L

4.3 Viscosity (ASTM D562) : 35 to 40 poise **

4.4 Flash Point (ASTM D93 or D56) : 65°C

** - Conversion to KU not available.

Approval Date: October 23, 1998


Replaces: New

Page 20 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

5 Sipco - Approved Materials

APCS-113A Solvent free Amine Cured Epoxy Coating 100% Solids Epoxy

Page 21 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113A
Type of Coating : Solvent free Amine Cured Epoxy Coating

Manufacturer : Saudi Industrial Paint Co. (SIPCO)

Product Name : Sipoxy Shield 656

SAP M/N (SAMS S/N) : 09-000-497 (09-000-497)

1. Storage

1.1 Shelf life, sheltered storage @ 35°C maximum : 1 year

2. Mixing

2.1 No. of Components : 2

2.2 Mixing Ratio : 2.5 Base: 1 hard. by volume

2.3 Thinner : N/A*


* for cleaning equipment use Thinner 741/Thinner 780

SAMS S/N :

2.4 Thinning Requirements : N/A

2.5 Induction Time : N/A

2.6 Pot Life (mixture) : 65 min @ 25°C


40 min @ 40°C
5 min @ 60°C

3. Application

3.1 Maximum Allowable Substrate Temperature : 90°C

3.2 Typical Wet Film Thickness Per Coat : 600-1000 microns

3.3 Typical Dry Film Thickness Per Coat : 600-1000 microns

3.4 Theoretical Coverage @ 25 Micrometers : 40 M²/L


Dry Film Thickness

3.5 Minimum Number of Coats (spray application) : 1

Page 22 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet

APCS-113A - SIPOXYSHIELD 656 (Cont'd)

3.6 Drying Time

Substrate To Handle Recoat Interval To Immersion


Temperature Minimum Maximum Water Buried

10°C 36 Hours 36 Hours 30 Days 84 Hours 60 Hours

30°C 10 Hours 10 Hours 9 Days 36 Hours 24 Hours

50°C 3 Hours 3 Hours 5 Days 8 Hours 5 Hours

60°C 90 Minutes 90 Minutes 3 Days 4.5 Hour 3 Hour

3.7 Recommended Equipment

Airless Spray(min 60:1 pump) : Tip size: 0.021 to 0.029 inch


Nozzle Pressure:
3,200-4,100 psi

Twin Feed Application with inline heater : for details contact SIPCO TSD

Conventional Spray : Not recommended

Brush/Roller : For touch-up only

4. Technical Properties

4.1 Volume Solids (ASTM D2697) : 100 %

4.2 Product Weight (ASTM D1475) : 1.35 Kg/L

4.3 Viscosity (ASTM D562) : 85 – 105 Ku (mixed)

4.4 Flash Point (ASTM D93 or D56) : 121°C

Approval Date: May 31, 2004


Replaces New

Page 23 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Manufacturer - Approved Saudi Aramco Data Sheet


APCS-113C
Type of Coating : Visco-Elastic Coating System

Manufacturer : STOPAQ

Product Name : STOPAQ

SAP M/N (SAMS S/N) : 09-000-444 (CZH Paste); 09-000-436/438/442 (Wrapping-band CZH),
09-000-439/440 (Outer Wrap); and 09-000-441 (Fiber CZ)

Application Procedure
1. Scope

1.1 This specification covers the surface preparation and


application/installation procedure for the STOPAQ® coating system on
pipelines and piping, that are buried below ground.

1.2 The STOPAQ® system consists of the following:


a) Wrapping-band CZ H.
b) Polyvinyl Chloride (PVC) or PP Outer Wrap.

2. Condition of Steel Pipe Prior to Surface Preparation

2.1 Remove all weld spatters and slag.

2.2 Remove loose coating and/or heavy layers of rust.

2.3 Moisture condensation on the steel substrate is not allowed.

3. Surface Preparation Requirements

3.1 Blast cleaning is recommended if the pipe length is more than one meter.
Surface profile is not critical but if blast cleaning is employed,
commercial blasting to achieve a profile Sa-2 is acceptable.

3.2 The type and particle size of the abrasive material are not critical.
Recycled abrasive can be used.

3.3 For a pipe length of less than one meter, tool cleaning (wire brushing)
according to SSPC SP 2 is acceptable.

Page 24 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

3.4 Any sharp metal protrusions exceeding 0.8 mm in height should be


ground to prevent the possibility of the polyethylene layer being torn.

4. Application of the STOPAQ® System

4.1 The steel pipe temperature should not exceed 70ºC during the
application.

4.2 The steel pipe should not be wet or moist during the application. If it is
wet, the pipe should be dried with a dry rag.

4.3 The STOPAQ® system can be applied over an existing coating that is
bonded strongly to the steel pipe, risers or isolated valves.

4.4 Before starting the wrapping of the wrapping-band CZ H, the following


items should be ensured.
a) Allow proper accessibility to the pipeline from all directions for
free movement of labor during the application.
b) In "Subkha" areas, the bell hole should be drained properly and
continuously for a dry working condition during the application.
c) Use CZ H paste in areas of significant transition in the pipeline
such as the welds on metal sleeves. This paste will enable a
gradual transition from the higher edge of the metal sleeve to the
original pipe body.
d) Apply the wrapping-band CZ H over the CZ H paste immediately
after the adhesive application.

4.5 The Wrapping-band shall be applied onto the steel pipe without tension.
a) The first wraparound of the wrapping-band is done without
advancing the roll. One complete circumferential wrapping around
the pipe is made before starting the next wrapping.
b) After the first wraparound is finished, successive wraps should be
performed with a minimum overlap of 10 mm or larger regardless
of the width of the roll.
c) When a roll of the wrapping-band is finished, the next roll should
be used starting at a distance of at least 100 mm before the end of
the finished roll.
d) After the pipe is completely wrapped, another circumferential wrap
is done at the pipe end. This acts as a "seal" to ensure that the end
of the wrapping-band will not be removed.

Page 25 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

e) Any areas of blisters or slackening of the wrapping-band shall be


pressed or "massaged" by hand to improve the wrapping.

4.6 The outer wrap over the wrapping-band shall be applied with tension.
a) The wrapping of the outer wrap shall start 5 mm from the start of
the wrapping of the wrapping-band. This will enable a 5 mm of the
wrapping-band to remain exposed.
b) The first wrap of the outer wrap over the wrapping-band CZ H is
done without advancing the roll.
c) Subsequent wraps with 50% longitudinal overlap should be
maintained regardless of the width of the roll.
d) If a roll of outer wrap is finished, the succeeding roll should be
initiated at a distance of at least 25 cm before the end of the
finished outer wrap roll.
e) When the entire length of visco-elastic coated pipe has been over-
wrapped with an outer wrap, a final wrapping similar to the first
wrap as in (4.6.b, c, and d) must be repeated.
f) Any areas showing blisters or irregularities as a result of entrapped
air should be removed with by using roller. The rolling action
should be done longitudinally along the pipe, starting from the
blister toward the edge of the outer wrap.
g) Backfilling can be performed immediately after the applied coating
system has been checked, inspected, and approved by the inspector.

5 Patch Repair

5.1 Patch repair is done when the coating is removed for “window”
inspection or if it is damaged by heavy earth moving equipment. The
patch repair procedure shall be as follows:
a) Cut out the damaged area using a sharp blade cutter. Chamfer the
surrounding coating.
b) Use new patch of wrapping band to cover the area where the
coating is removed. Do not overlap the patch on the sound coating.
Use several strips of the wrapping and if necessary to b applied
next to each another (minimum 10 mm overlap with one another).
c) Install the outer wrap over the Wrapping band patch on the whole
pipe circumference.

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Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

d) Make several wraparounds over the new patch of wrapping band


until it is completely covered, and the outer wrap is at least 100 mm
away from the edges of the Wrapping-band.

6. Testing Methods and Equipment

6.1 Holiday Detection

Holiday detection test is not normally recommended, but if required the


following procedure is followed to determine inadequately coated areas.
a) Use a high-voltage, "spark" holiday detector at a voltage ranging
from 10,000 to 15,000 volts. Use a full-circle coiled spring
electrode.
b) Move the probing electrode over the pipe surface in one direction
at a rate approximately 0.3 m/second. Mark defective areas.
c) Marked areas should be repaired as per paragraph 5.

6.2 Dew Point


a) Control of dew point is important to prevent moisture condensation
on the steel pipe substrate during the application of this coating
system.
b) The substrate temperature shall be 5°F higher than the dew point.
Do not apply the coating when the pipeline temperature is less than
5ºF above the dew point.

6.3 Relative Humidity

Relative humidity shall not exceed 85% to ensure that no condensate is


forming on the substrate during application.

6.4 Chloride Contamination

The performance of Visco-Elastic coating is not affected with the


presence of chloride salts higher than the permissible (40 mg/cm²)
Water wash for decontamination is not required.

7. Materials Handling

Visco-Elastic coating system is a durable in a broad range of field storage


conditions. For achieving best results, the product shall be stored as follows:

Page 27 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

7.1 Long Term Storage

All Vicso-Elastic coating system components shall be stored in a proper


closed warehouse at storage temperature not exceed 30ºC.

7.2 Short Term or On-Site Storage

All Visco-Elastic coating system components are not recommended to be


stored directly under sunlight for more than eight (8) hours. However,
they can be stored under shaded areas for a few months.

Approval Date: May 5, 2009


Replaces

Page 28 of 29
Document Responsibility: Paints and Coatings SAES-H-002V
Issue Date: 30 May 2009 Approved Saudi Aramco Data Sheets
Next Planned Update: 5 August 2010 for the Pipeline and Piping Coatings

Revision Summary
5 August 2007 Revised the "Next Planned Update" and reissued with editorial changes.
30 May 2009 Added two new systems and made some editorial revision.

Page 29 of 29

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