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Industrial Asd 75 132kw Operating Instruction

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Operating Instructions

Automatic Star-Delta Starter 3TE05..-2AR0


IS/IEC 60947-4-1
Extended Range (75kW-132kW)
Please read and understand these instructions before
installating, operating, or maintaining the equipment.
Keep for future reference

Danger
Hazardous voltage can cause death or serious injury.
Disconnect power before working on equipment.

Warning
Automatic Motor Restart.
Can cause death, serious injury or property damage.
Do not use automatic reset mode when unexpected automatic
restart of the motor can cause injury to persons or damage to
equipment.
Reliable functioning of the equipment is only ensured with
certified components. Commissioning and maintenance by
Rating MLFB qualified personnel only.

75kW 3TE05 94-2AR0 NOTICE


This product has been designed for environment A. Use of this product
90kW 3TE05 95-2AR0 in environment B may cause unwanted electromagnetic disturbances
in which case the user may require to take adequate mitigation
110kW 3TE05 96-2AR0
measures.
132kW 3TE05 97-2AR0

Technical Data Installation


Enclosed Automatic Star delta Starter which is the 1. Enclosed Starter 3TE05 are Wall mounting type. Care
combination of 3TF Contactors, 3UA relay and 3RP Timer with should be taken to avoid shocks and prolonged vibrations.
no derating upto +55°C, provides overload, single phasing
2. Refer figure 8 for the mounting dimensions and figure 4
protection for three phase motors and IP54 for Enclosure.
for permissible mounted angle.
1. Operating Voltage ‒ 415V ac
3. "Mount on a plane surface by 4 x M10 bolts/studs,
2. Rated Insulation Voltage ‒ secured by nuts with plain and spring washers."
Main circuit : 690V
4. Depending upon location of incoming and outgoing
Auxiliary circuit : 690V
cables remove corresponding rubber Grommets. Ensure
3. Rated Impulse Voltage ‒ dust-proofing by using proper cable glands.
Main circuit : 8kV
5 Select Correct Size of Cables as specified in selection
Auxiliary circuit : 6kV
Table 1. Remove required length of insulation and using
4. Coil Voltage ‒ 415V ac the hardware specified (refer table 2) at the connection
5. Permissible ambient temperature ‒ terminals, fix the incoming and outgoing cables. Tighten
Operation : -5 to 40 °C the screws firmly.
Temperature compensation : Upto 40 °C 6 Check that line and motor connections are done as per
6. Frequency ‒ 50 Hz wiring diagram (Figure 7) which is also pasted inside the
7. IP Protection ‒ IP 54 door.
8. Cable incoming from Supply ‒ 7 Remove any wire cutting fallen into the Starter.
Top & Bottom both provisions 8 Connect Earthing conductor to terminals marked
9. Cable outgoing to Motor ‒ Bottom
10. Locking ‒ Middle lock with key
estimate the average tripping
Commissioning B. Relay Settings time at different multiples of set
1. Open the door by unlocking the 1. For Closer protection set the current.
locks Overload Relay to the phase current
2. Before switching ON, re-check as measured by an ammeter. Caution:
external connections. 2. In absence of Ammeter, use 1. Switch OFF the Starter, and
3. Set Overload relay to 0.58 times the procedure as given below: disconnect the main supply by
rated motor current. a) Start the motor and let it run switching OFF the main switch
for half an hour. Then gradually before doing any maintenance.
4. Set the dial of the Timer to an
approx. value of starting time of reduce relay setting till it trips. 2. Under No Circumstances should
Motor (preferably more than 6 secs) Set Relay at a slightly higher the Relay be set higher than phase
value of this setting. current i.e.. 0.58 times the rated
b) Allow reset time of approx. 4 current on the motor nameplate.
A. Star-delta Timer setting min. Press the blue knob on the 3. If the Relay trip even when set
relay completely to reset the at the rated Motor current, the
1. First Start the motor by pressing
relay. suitability of the starter or relay for
Green push button, marked "I"
c) Re-start motor after some the particular application should be
2. Measure time taken for it to reach checked with the nearest Siemens
nearly rated speed or steady state time. If the relay does not trip,
consider it to be properly set. If it office.
current (indicated when motor hum
trips follow step b with setting at 4. Refer Table 1 for the Motor current
reaches a steady pitch)
little higher value and recheck. corresponding to the Motor rating.
3. Stop the Motor, set Timer to this
measured value, by rotating the d) Overload relay characteristics
Timer dial. given below can be used to

Dial

Figure 2: Timer Adjustment Figure 3: Relay setting Adjustment Figure 4: Maximum permissible angle from
vertical plane

Table 1: Technical Details

Recommended Cu
"Type Recommend-
Motor Rating Motor Current Contactor Contactor Cable with lugs in
(ASD)" Birelay ed Max.
at 415V, 3ph, sq. mm
(Inbuilt) Back-up HRC
50Hz Line Phase Fuse rating
MLFB Delta/Main Star Incoming Outgoing
current current SIEMENS
make type
Relay From
HP kW IL(A) Iph (A) 3TF 3TF Type 3NA To Motor
Range Supply
100 75 131 75.6 3TE05 94-2AR0 3TF49 3TF47 70-95A 3UA5800-8YZ1 160 50 25
125 90 156 90 3TE05 95-2AR0 3TF50 3TF47 70-95A 3UA5830-5B 160 70 35
150 110 189 109 3TE05 96-2AR0 3TF50 3TF50 95-120A 3UA5830-5D 200 95 35
180 132 227 132 3TE05 97-2AR0 3TF51 3TF50 115-180A 3UA6230-5B 250 120 50

* For Type-2 co-ordination chart, refer latest Price list of " LV switchgear - Motor control products"

2
Trip Curve

Figure 5: Operating Charateristics of 3UA5/6 Relays

Operation
1. For Starting the Motor, press Green
push button, marked "I"
2. For Stopping the Motor, press Red
push button, marked "O"
3. For Relay Reset: First switch off the
Starter, open the door and then
press blue push button, marked
"Reset", for resetting, after the relay
has tripped due to overload.
4. In case if you want the Starter in
"Self Reset" mode, the blue knob on
Relay is to be pressed and rotated
in anticlockwise direction, so that it
comes in position "A" and its edge
flush with the relay surface. In this
mode if the relay trips on overload, Figure 7: Wiring Diagram
it will be automatically reset in
maximum 4 minutes. Q1 : Line Contactor
The Motor can be restarted only Maintenance
Q2 : Star Contactor
after the relay is reset. 1. Keep the interior dust free.
Q3 : Delta Contactor
2. Check the tightening of terminal
S1 : 'ON' Push Button-I screws time to time.
Blue S0 : 'OFF' Push Button-O 3. No Maintenance is needed for
Reset overload relay and Timer. Do not
Knob S4 : 'Reset' Button (of relay)
open them.
K1 : Bimetal Relay 4. If the Contactor hums, clean the
Q4 : Star Delta Timer magnet pole faces with soft cloth.
5. Replace contacts of the contactor
if they are severly pitted or when
only 40% original contact tip
remains.
H - Hand Reset
A - Auto Reset 6. For details of contactor maintenance
refer to - "Guide to contactor
Installation & Maintenance".
Figure 6: Relay Front View

3
Dimensional Drawings (all dimensions in mm)
3TE05..-2AR0

Front view

Figure 8: External and Mounting Dimensions

Table 2 : Hardware Information

kW Incoming Terminals Outgoing Terminals Tightening Torque


75 M6 M6 8-10 Nm
90 M6 M6 8-10 Nm
110 M6 M6 8-10 Nm
132 M8 M8 12-16 Nm

Spares List

Spares:
Type of Spares MLFB/Catalogue Number-Make Make
ON/OFF Actuator 3SB5201-7EC01 Siemens
Electronic Timer 3RP15 76 -1NM20 8K Siemens
Relay As per Table 1 Siemens
Lock with key MS 748-3 with Cam 12mm Arihant Panel fittings
Lock without key MS 714-2 with Cam 12mm Arihant Panel fittings

Disposal
Siemens Products are environment friendly, which PLASTICS : Segregate as per material type for recycling
predominantly consist of recyclable materials. through authorised dealer.
For disposal we recommend disassembling and Because of the long lifetime of Siemens products the
separation into following materials: disposal guidelines may be replaced by other national
METALS : Segregate into Ferrous & Non Ferrous types for regulations when taking the product out of service.
recycling through authorised dealer. The local customer care service is available at any time
to answer disposal-related questions

Customer Care Toll free no. 1800 220 987 / 1800 209 0987 Email: ics.india@siemens.com
Siemens Ltd. Product upgradation is a continuous process. Hence, data in Order No. 4P-0008-0117366 301
DF-CP-0008 this leaflet is subject to change without prior notice. For the
latest information, please contact our sales Offices.

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