Set 'A'

Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D

1 Turbo Charger works with the help of Electric Power Engine Power Air Intake Flow Exhaust Gases

Faster wear of engine

2 What is the effect of seal failure in Air Cleaner element? Dust entry Both A &B None
components

3 To check the diesel battery select ________ system JIS DIN Any of the above None of the above

4 What can be the reason(s) for the belt slippage? Oil spillage on the belt Loose belt Both A & B None of the above

to cool the brake pad to show the wear of the

5 What is the purpose of the groove given in the brake pad lining? Both A & B None of the above
faster pad lining

6 Which wheel have parking brakes in Ertiga? Front Rear Any of the above None of the above

While conducting compression test on petrol engine with manual Accelerator has to be Clutch has to be
7 Both of the above None of the above
throttle body __________. depressed depressed

At which of the following throttle postion, engine compression

8 Fully close Partially open Fully open At any position
pressure is done?

9 Which of the following are three main pollutants from engine? CO2, HC, NOx CO, HC, NOx CO, HC, CO2 CO, NOx, CO2

10 How many Knock sensors are fitted in Diesel Ertiga? 1 2 3 None of the above
11 How many "O2" sensors are fitted in Diesel Ertiga? 1 2 3 4

12 In which model we have fitted EGR? Wagon R Alto K10 Alto 800 None of the above

High pressure valve in cooling system allows coolant flow

13 Radiator to reservoir Reservoir to radiator No flow into reservoir None of the above
from__________.

14 Used coolant can be disposed off in normal water drainage system. True False

To increase the pressure

To maintain the flow of To maintain the coolant
15 What is the function of high pressure valve in radiator cap? and boiling temperature of None
coolant in the system level in reservoir.
coolant

What is the recommended coolant replacement period for New

16 10000 20000 30000 40000
Swift?

To provide space for To increase the pressure

To maintain the flow of
17 What is the function of coolant reservoir? coolant expansion when and boiling temperature of None
coolant in the system
coolant temperature rises. coolant

18 What should be check for fuel tanks? Any leakage Bolt looseness Both A & B None of the above

In K-series engine, Spark plugs are to be replaced at

19 20000kms 40000kms 60000kms
every__________.

20 At which location, Ignition timing mark is given on Wagon R K10 Flywheel On Main Crank Pulley Both A & B None of the above

21 Additives are added to ____________ Prevent corrosion Reduce acidic oxidation Both A & B None

Improve cold weather

22 Additives are added to ____________ Reduce foaming of oil Both A & B None
viscosity

Which of the following should be inspected before starting engine

23 Engine oil level check Engine oil condition Any sign of oil leakage All of the above
oil pressure test?

24 Additives are added to ____________ Prevent corrosion Reduce acidic oxidation Both A & B None
25 American Petroleum Institute give S engine oil rating for Petrol Engine Diesel Engine Both A & B None

Easy Breathing by engine

Reduce Mechanical
26 What is the benefit of providing more than 2 valves per cylinder? Reduce Frictional Losses Both A & B which improves its
Losses
performance

27 Air and fuel mixture drawn into the engine at which stroke Suction Compression Power Exhaust

Inlet open and exhaust Inlet closed and exhaust

28 What is the valves position of a cylinder during exhaust stroke Both Valves are open Both Valves are closed
closed open

29 Colour of Swift Manual is Black Blue Golden Yellow

30 Where is the VIN code punched on EECO? Near Cowl Top Near Driver Seat Near Rear Tyre None of the above

31 Colour of SX4 Manual is Black Blue Golden Yellow

_________ cuts of the AC compressor when system pressures is

32 Thermistor Dual pressure switch AC compressor relay Expansion valve
too high or too low.

Between Condenser & Between Cooling coil and

33 Where is AC Compressor fitted? Both A & B None of the Above
Expansion Valve Condenser

While measuring resistance, no current should flow through the

34 True False
circuit.

In K-series engine, Spark plugs are to be replaced at

35 20000kms 40000kms 60000kms
every__________.

Validity of warranty
36 What are the benefits of periodic maintenance Longer life of the vehicle Both A & B None of the above
coverage

37 Which gas is used to inflate Air Bags? Oxygen Hydrogen Nitrogen None of the above

38 Caster and Camber can be adjusted in WagonR__________. True False

39 What should be check for steering shaft boots? Detachment Cut or any other damage Leakage All of the above

40 All wheel indipendent suspention is available in which MSIL vehicle. Vitara Brezza DZire Ciaz Grand vitara

41 What are the types of spring used in Suzuki vehicles? Coil Torsion Bar Both A & B None of the above

To enhance performance
42 Additives are mixed in transmission oil to: Give it a desired colour Both A & B None of the above
of oil

Engine at working
43 At which of the following engine state, vacuum test is done? Engine at cold condition Engine at warm condition At any temperature
temperature condition

It is preferable to check valve clearance in hot condition rather than

44 True False
in cold condition.

It ensures that valve It ensures that valve

45 What is the benefits of correct valve clearance? Both A & B None
opens completely closes fully

46 Where VVT rotor is fitted in Maruti Suzuki vehicles? Intake Camshaft Exhaust Camshaft Crankshaft All of the above

47 What is the reason for faster center rib wear of tyre Over inflation Under inflation Toe is out of limit Camber is out of limit

Pre Department Post Department

48 In our workshops 'PDI' stands for Pre Delivery Inspection Post Delivery Inspection
Inspection Inspection

Which of these is/are banned to wear with company dress for safe
49 Halmet Accessories Metal Waist Belt B & C both
working?

In which direction the force should be applied on tool while loosning

50 Pulling Direction Pushing Direction Any of the B or C None of the above
or tightening the bolt or nut?
 Set 'A'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D Answer

1 Turbo Charger works with the help of Electric Power Engine Power Air Intake Flow Exhaust Gases D

Faster wear of engine

2 What is the effect of seal failure in Air Cleaner element? Dust entry Both A &B None B
components

3 To check the diesel battery select ________ system JIS DIN Any of the above None of the above B

4 What can be the reason(s) for the belt slippage? Oil spillage on the belt Loose belt Both A & B None of the above C

to cool the brake pad to show the wear of the

5 What is the purpose of the groove given in the brake pad lining? Both A & B None of the above B
faster pad lining

6 Which wheel have parking brakes in Ertiga? Front Rear Any of the above None of the above B

While conducting compression test on petrol engine with manual Accelerator has to be Clutch has to be
7 Both of the above None of the above C
throttle body __________. depressed depressed

At which of the following throttle postion, engine compression

8 Fully close Partially open Fully open At any position C
pressure is done?

9 Which of the following are three main pollutants from engine? CO2, HC, NOx CO, HC, NOx CO, HC, CO2 CO, NOx, CO2 B

10 How many Knock sensors are fitted in Diesel Ertiga? 1 2 3 None of the above D
11 How many "O2" sensors are fitted in Diesel Ertiga? 1 2 3 4 A

12 In which model we have fitted EGR? Wagon R Alto K10 Alto 800 None of the above D

High pressure valve in cooling system allows coolant flow

13 Radiator to reservoir Reservoir to radiator No flow into reservoir None of the above A
from__________.

14 Used coolant can be disposed off in normal water drainage system. True False B

To increase the pressure

To maintain the flow of To maintain the coolant
15 What is the function of high pressure valve in radiator cap? and boiling temperature of None C
coolant in the system level in reservoir.
coolant

What is the recommended coolant replacement period for New

16 10000 20000 30000 40000 B
Swift?

To provide space for To increase the pressure

To maintain the flow of
17 What is the function of coolant reservoir? coolant expansion when and boiling temperature of None A
coolant in the system
coolant temperature rises. coolant

18 What should be check for fuel tanks? Any leakage Bolt looseness Both A & B None of the above C

In K-series engine, Spark plugs are to be replaced at

19 20000kms 40000kms 60000kms B
every__________.

20 At which location, Ignition timing mark is given on Wagon R K10 Flywheel On Main Crank Pulley Both A & B None of the above B

21 Additives are added to ____________ Prevent corrosion Reduce acidic oxidation Both A & B None C

Improve cold weather

22 Additives are added to ____________ Reduce foaming of oil Both A & B None C
viscosity

Which of the following should be inspected before starting engine

23 Engine oil level check Engine oil condition Any sign of oil leakage All of the above D
oil pressure test?

24 Additives are added to ____________ Prevent corrosion Reduce acidic oxidation Both A & B None C
25 American Petroleum Institute give S engine oil rating for Petrol Engine Diesel Engine Both A & B None A

Easy Breathing by engine

Reduce Mechanical
26 What is the benefit of providing more than 2 valves per cylinder? Reduce Frictional Losses Both A & B which improves its D
Losses
performance

27 Air and fuel mixture drawn into the engine at which stroke Suction Compression Power Exhaust A

Inlet open and exhaust Inlet closed and exhaust

28 What is the valves position of a cylinder during exhaust stroke Both Valves are open Both Valves are closed D
closed open

29 Colour of Swift Manual is Black Blue Golden Yellow A

30 Where is the VIN code punched on EECO? Near Cowl Top Near Driver Seat Near Rear Tyre None of the above B

31 Colour of SX4 Manual is Black Blue Golden Yellow C

_________ cuts of the AC compressor when system pressures is

32 Thermistor Dual pressure switch AC compressor relay Expansion valve B
too high or too low.

Between Condenser & Between Cooling coil and

33 Where is AC Compressor fitted? Both A & B None of the Above B
Expansion Valve Condenser

While measuring resistance, no current should flow through the

34 True False A
circuit.

In K-series engine, Spark plugs are to be replaced at

35 20000kms 40000kms 60000kms B
every__________.

Validity of warranty
36 What are the benefits of periodic maintenance Longer life of the vehicle Both A & B None of the above C
coverage

37 Which gas is used to inflate Air Bags? Oxygen Hydrogen Nitrogen None of the above C

38 Caster and Camber can be adjusted in WagonR__________. True False B

39 What should be check for steering shaft boots? Detachment Cut or any other damage Leakage All of the above D

40 All wheel indipendent suspention is available in which MSIL vehicle. Vitara Brezza DZire Ciaz Grand vitara D

41 What are the types of spring used in Suzuki vehicles? Coil Torsion Bar Both A & B None of the above C

To enhance performance
42 Additives are mixed in transmission oil to: Give it a desired colour Both A & B None of the above B
of oil

Engine at working
43 At which of the following engine state, vacuum test is done? Engine at cold condition Engine at warm condition At any temperature C
temperature condition

It is preferable to check valve clearance in hot condition rather than

44 True False B
in cold condition.

It ensures that valve It ensures that valve

45 What is the benefits of correct valve clearance? Both A & B None C
opens completely closes fully

46 Where VVT rotor is fitted in Maruti Suzuki vehicles? Intake Camshaft Exhaust Camshaft Crankshaft All of the above A

47 What is the reason for faster center rib wear of tyre Over inflation Under inflation Toe is out of limit Camber is out of limit A

Pre Department Post Department

48 In our workshops 'PDI' stands for Pre Delivery Inspection Post Delivery Inspection B
Inspection Inspection

Which of these is/are banned to wear with company dress for safe
49 Halmet Accessories Metal Waist Belt B & C both D
working?

In which direction the force should be applied on tool while loosning

50 Pulling Direction Pushing Direction Any of the B or C None of the above A
or tightening the bolt or nut?
 Set 'B'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D

1 Turbo Charger used for To increase the power To reduce emission To increase emission Both A & B

2 Which Vehicle has Intercooler? Swift Petrol Swift Diesel Alto 800 Wagon R

3 We can apply ________on battery terminal. Petroleum Jelly Grease Any of the above None of the above

Air assisted hydraulic Vacuum assisted

4 Which type of braking system is used in MSIL vehicle? Mechanical brake system Air brake
brake hydraulic brake

5 The increasing number in DOT rating is the indication of: High boiling temperature High freezing temperature life of the brake fluid None of the above

In case of exposure to atmosphere the DOT3 & DOT4 brake fluids

6 Air Water Both A & B None of the above
absorb:

Write down the maximum allowable difference in compression

7 1 kg/cm2 1.5 kg/cm2 2kg/cm2 3 kg/cm2
between 2 cylinders in petrol engine.

How much difference is permissible between compression pressure

8 0.5 kg/cm2 1.0 kg/cm2 1.5 kg/cm2 2.0 kg/cm2
of any two cylinders in an engine?

At the time of deceleration, the fuel injection will be cut-off for a

9 True False
while.

10 Location of "Knock sensor" in A-Star vehicle is on _________. Cylinder head cover Cylinder head Timing cover Cylinder block
 On - Off signal of varying Varying voltage signal up Voltage signal in Sine
11 What type of signal is given by Crankshaft Position Sensor? None of the above
frequency. to 5V wave form

Which of the following Suzuki Petrol Vehicle is using Direct Fuel

12 DZire Baleno RS Baleno CVT None of these
Injection Technology?

13 Thermostat valve is checked by___________. Micrometer Dial gauge Hot water bath SDT

14 Leakage from a cooling system can be checked by ________. Visual inspection Refractometer Radiator cap tester None of the above

To supply back the To increase the pressure

To maintain the flow of
15 What is the function of coolant reservoir? coolant to radiator when and boiling temperature of None
coolant in the system
engine is cool coolant

16 When the coolant flows from radiator to reservoir Engine is hot Engine is cool Both A & B None

17 In A-Star vehicle, fuel filter is available at ________. Engine compartment Inside fuel tank Near fuel tank Near injector rail

In BS-IV engines, ignition timing is fixed to 5 degrees BTDC by

18 Monitor coupler SDT Timing light Dwell meter
using_______.

What should be the engine temperature condition during ignition

19 Cool Warm Working temperature At any temperature
timing check and adjustment?

20 To work on the spark plug engine must be Cool Hot Warm At any temperature

21 Engine oil bypass valve is fitted in "K" Series engines at_________. Oil strainer Oil Filter Oil Pump Cylinder block

22 Engine oil bypass valve is fitted at_________. Oil strainer Oil Filter Oil Pump Cylinder block

Purpose of lubrication is to reduce _________ between moving

23 Friction & heat Wear & Tear Both A & B None
parts.

24 At what RPM the engine oil pressure test is done? AT Idle RPM At Specified RPM At full RPM At any RPM
25 What is meant by the viscosity of an oil? Temperature resistance API rating Resistance to flow SAE rating

26 Which of the following diesel engine creates a less noise? DDiS Direct Injection Both A & B None

27 In Baleno model code A1K412, 4 indicates 4 cylinder 4 valves per cylinder 4 stroke engine All of the above

28 In SX4 model code RW 416, 16 indicates 16 valves 1600 cc Both A & B None of the above

29 Vehicle with folding and retracting roof is called Sedan Station Wagon Convertible Hatchback

Vehicle with four wheel drive system to drive in off-road condition is

30 Hatchback SUV Convertible MUV
called

Mixture of Butane &

31 What is LPG? Mixture of Air & Methane Both A & B None of the above
Propane

The purpose of thermister is to cut the compressor clutch below

32 True False
specific temperature.

To convert the liquid To decrease the pressure To convert the refrigerant

What is the function of Expansion Valve in Air Conditioning To increase the pressure
33 refrigerant in gaseous of refrigerant and increase from gaseous to liquid
system? of refrigerant
stage its flow stage

How a multimeter should be connected to a circuit to measure

34 Series Parallel Any of A & B None of the above
current?

Cleaning condenser fins is a part of periodic maintenance

35 True False
schedule.

What is the recommended period in kms to replace the fan belt of

36 60,000 kms 80,000 kms 100,000 kms 120,000 kms
Alto K10

37 Pretensioner seat belt is triggered by ________. Electrically Mechanically Both A & b None of the above

Vehicle pulls to the wheel

Vehicle pulls to the wheel
38 What is the effect of difference in Caster angle side to side? with higher positive Both A & B None of the above
with lesser positive Caster
Caster
 The inward or outward tilt The forward or rearward
39 What is a Camber angle? of the top of the wheel tilt of the steering axis Both A & B None of the above
when viewed from front when view from the side

Front suspension damper should be inspected by holding it pressing against the

40 Vertical position Horizontal position Any position
in________. ground

What type of rating is given by API ( American Petroleum Institute)

41 S rating C rating GL rating DOT rating
to manual transmission oil?

42 When we should drain the transmission oil? Transmission is cold Transmission is hot Both A & B None of the above

Clearance between piston Piston rings, valves, valve Sealing of intake line and
43 Condition of which engine parts is indicated by vacuum test? All of the above
and cylinder block guides & spring conditions vacuum hoses

44 Which of the models have a hydraulic valve adjuster system? DZire SX4 Celerio Swift Diesel

What are the disadvantages when valve clearance is more than It causes noise from valve It prevents full opening of It affects the engine
45 All of the above
specification? train valves performance

What are the advantages of VVT technology used in Maruti Suzuki Increased Volumetric Reduction in NOx
46 Less Fuel Consumption All of the above
Vehicles Efficiency Generation

47 What is the reason for faster outer shoulder or rib wear of tyre Over inflation Under inflation Toe is out of limit Camber is out of limit

Workshop Management Workshop Manpower

48 Who is/are responsible to ensure Safety at Workshop? Workshop Owner Only All of the above
Only Only

Wherever regular
company dress is not While working under the While working with some While working on Hot or
49 When do protective gear should be used?
sufficient to ensure vehicle chemical Sharp Parts
personal protection

What could be the reason for abnormal reise in pressure while Improperly fixed press Improper placement of
50 Faulty Hydraulic Press Any of the above
using the Hydraulic Press? rack object
 Set 'B'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D Answer

1 Turbo Charger used for To increase the power To reduce emission To increase emission Both A & B D

2 Which Vehicle has Intercooler? Swift Petrol Swift Diesel Alto 800 Wagon R B

3 We can apply ________on battery terminal. Petroleum Jelly Grease Any of the above None of the above A

Air assisted hydraulic Vacuum assisted

4 Which type of braking system is used in MSIL vehicle? Mechanical brake system Air brake D
brake hydraulic brake

5 The increasing number in DOT rating is the indication of: High boiling temperature High freezing temperature life of the brake fluid None of the above A

In case of exposure to atmosphere the DOT3 & DOT4 brake fluids

6 Air Water Both A & B None of the above B
absorb:

Write down the maximum allowable difference in compression

7 1 kg/cm2 1.5 kg/cm2 2kg/cm2 3 kg/cm2 A
between 2 cylinders in petrol engine.

How much difference is permissible between compression pressure

8 0.5 kg/cm2 1.0 kg/cm2 1.5 kg/cm2 2.0 kg/cm2 B
of any two cylinders in an engine?

At the time of deceleration, the fuel injection will be cut-off for a

9 True False A
while.

10 Location of "Knock sensor" in A-Star vehicle is on _________. Cylinder head cover Cylinder head Timing cover Cylinder block D
 On - Off signal of varying Varying voltage signal up Voltage signal in Sine
11 What type of signal is given by Crankshaft Position Sensor? None of the above C
frequency. to 5V wave form

Which of the following Suzuki Petrol Vehicle is using Direct Fuel

12 DZire Baleno RS Baleno CVT None of these B
Injection Technology?

13 Thermostat valve is checked by___________. Micrometer Dial gauge Hot water bath SDT C

14 Leakage from a cooling system can be checked by ________. Visual inspection Refractometer Radiator cap tester None of the above C

To supply back the To increase the pressure

To maintain the flow of
15 What is the function of coolant reservoir? coolant to radiator when and boiling temperature of None A
coolant in the system
engine is cool coolant

16 When the coolant flows from radiator to reservoir Engine is hot Engine is cool Both A & B None A

17 In A-Star vehicle, fuel filter is available at ________. Engine compartment Inside fuel tank Near fuel tank Near injector rail C

In BS-IV engines, ignition timing is fixed to 5 degrees BTDC by

18 Monitor coupler SDT Timing light Dwell meter B
using_______.

What should be the engine temperature condition during ignition

19 Cool Warm Working temperature At any temperature C
timing check and adjustment?

20 To work on the spark plug engine must be Cool Hot Warm At any temperature A

21 Engine oil bypass valve is fitted in "K" Series engines at_________. Oil strainer Oil Filter Oil Pump Cylinder block B

22 Engine oil bypass valve is fitted at_________. Oil strainer Oil Filter Oil Pump Cylinder block B

Purpose of lubrication is to reduce _________ between moving

23 Friction & heat Wear & Tear Both A & B None C
parts.

24 At what RPM the engine oil pressure test is done? AT Idle RPM At Specified RPM At full RPM At any RPM B
25 What is meant by the viscosity of an oil? Temperature resistance API rating Resistance to flow SAE rating C

26 Which of the following diesel engine creates a less noise? DDiS Direct Injection Both A & B None A

27 In Baleno model code A1K412, 4 indicates 4 cylinder 4 valves per cylinder 4 stroke engine All of the above A

28 In SX4 model code RW 416, 16 indicates 16 valves 1600 cc Both A & B None of the above B

29 Vehicle with folding and retracting roof is called Sedan Station Wagon Convertible Hatchback C

Vehicle with four wheel drive system to drive in off-road condition is

30 Hatchback SUV Convertible MUV B
called

Mixture of Butane &

31 What is LPG? Mixture of Air & Methane Both A & B None of the above A
Propane

The purpose of thermister is to cut the compressor clutch below

32 True False A
specific temperature.

To convert the liquid To decrease the pressure To convert the refrigerant

What is the function of Expansion Valve in Air Conditioning To increase the pressure
33 refrigerant in gaseous of refrigerant and increase from gaseous to liquid C
system? of refrigerant
stage its flow stage

How a multimeter should be connected to a circuit to measure

34 Series Parallel Any of A & B None of the above A
current?

Cleaning condenser fins is a part of periodic maintenance

35 True False A
schedule.

What is the recommended period in kms to replace the fan belt of

36 60,000 kms 80,000 kms 100,000 kms 120,000 kms B
Alto K10

37 Pretensioner seat belt is triggered by ________. Electrically Mechanically Both A & b None of the above A

Vehicle pulls to the wheel

Vehicle pulls to the wheel
38 What is the effect of difference in Caster angle side to side? with higher positive Both A & B None of the above B
with lesser positive Caster
Caster
 The inward or outward tilt The forward or rearward
39 What is a Camber angle? of the top of the wheel tilt of the steering axis Both A & B None of the above B
when viewed from front when view from the side

Front suspension damper should be inspected by holding it pressing against the

40 Vertical position Horizontal position Any position A
in________. ground

What type of rating is given by API ( American Petroleum Institute)

41 S rating C rating GL rating DOT rating C
to manual transmission oil?

42 When we should drain the transmission oil? Transmission is cold Transmission is hot Both A & B None of the above B

Clearance between piston Piston rings, valves, valve Sealing of intake line and
43 Condition of which engine parts is indicated by vacuum test? All of the above D
and cylinder block guides & spring conditions vacuum hoses

44 Which of the models have a hydraulic valve adjuster system? DZire SX4 Celerio Swift Diesel D

What are the disadvantages when valve clearance is more than It causes noise from valve It prevents full opening of It affects the engine
45 All of the above D
specification? train valves performance

What are the advantages of VVT technology used in Maruti Suzuki Increased Volumetric Reduction in NOx
46 Less Fuel Consumption All of the above D
Vehicles Efficiency Generation

47 What is the reason for faster outer shoulder or rib wear of tyre Over inflation Under inflation Toe is out of limit Camber is out of limit B

Workshop Management Workshop Manpower

48 Who is/are responsible to ensure Safety at Workshop? Workshop Owner Only All of the above D
Only Only

Wherever regular
company dress is not While working under the While working with some While working on Hot or
49 When do protective gear should be used? A
sufficient to ensure vehicle chemical Sharp Parts
personal protection

What could be the reason for abnormal reise in pressure while Improperly fixed press Improper placement of
50 Faulty Hydraulic Press Any of the above C
using the Hydraulic Press? rack object
 Set 'C'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D

Between Air Cleaner & Between Turbo Charger & Between Turbo Charger &
1 In Diesel Engine Intercooler is fitted at None
Turbo Charger Intake Manifold Exhaust Manifold

2 For top up electrolyte level in battery use _______water. Mineral Tap Distilled Any water

It indicates the damage or

It indicates the end of It indicates that belt is
3 What is indicated by frayed edges of belt? misalignment of driving All of the above
service life of belt sliiping
pulley.

4 Brake Callipers are used in which type of brakes? Drum Disc Both A & B None of the above

It distributes the brake

It divides braking system It helps driver to press the
5 What is the function of proportioning valve? force between front & None of the above
in two circuits. brake pedal
rear.

6 Brake system stops the vehicle with the help of: Friction Traction Both A & B None of the above

Compression gauge for Diesel engine (D13) is to be fitted

7 Injector hole Glow plug hole Cam shaft housing Timing cover
at________.

Normal working
8 Pollution is to be checked when engine is operating at__________. Cold condition Any condition
temperature

EGR ( Exhaust gas recirculation system) is provided to reduce

9 HC CO NOx CO2
_________.

10 Ideal air control valve is a Sensor. True False

 What type of signal is given by Engine Coolant temperature On - Off signal of varying Varying voltage signal up Voltage signal in Sine
11 None of the above
sensor? frequency. to 5V wave form

Inside Boost Pressure

12 Where the IAT sensor is installed in DDiS vehicle? Inside MAF Sensor Inside O2 Sensor Both A & B
Sensor

Low pressure vacuum valve in cooling system allows coolant from

13 Radiator to reservoir Reservoir to radiator No flow into reservoir
_________.

Water pump - Cyl block- Water pump-thermostat- Water pump-cyl block-cyl Water pump-heater core-
14 Normal coolant flow sequence is through_______.
heater core-cyl.head cyl head-cyl block head-heater core cyl head-cyl block

15 How to check coolant concentration? By Refractometer Temperature Gauge Both A & B None

Which of the following component is NOT a part of the cooling

16 Radiator Thermostat Thermistor Water Pump
system

17 In New Swift Petrol filter is located at under the engine hood Near to fuel tank Inside the fuel tank None

18 Ignition timing ___________with increase in engine speed. Advances Retards Remains same No change

19 Changes in RPM also changes the ignition timing in Alto K10. Yes No Increases only Decreases only

While checking ignition timing through SDT, the ignition timing is

20 5 Degree BBDC 5 Degree BTDC 8 degree BTDC None of the above
fixed at _______.

In petrol vehicle, engine oil level should be checked in which

21 5 min after engine stop Engine at idle speed Immediately after stop Any condition
condition?

To filter out the bigger To filter out the small

To control the oil pressure To by-pass the oil filter if
22 What is the function of Bye-Pass Valve? particles presents in the particles presents in the
up to specified level oil filter is clogged
oil oil
they offer better protection
They are thicker at all at high and low
23 What is the benefit of multi-grade oil? They are cheaper None
temperature temperature with lesser
viscosity change
To filter out the bigger To filter out the small
To control the oil pressure
24 What is the function of oil pressure relief valve? particles presents in the particles presents in the None
up to specified level
oil oil
25 Which engine component coverts sliding motion to rotary motion? Camshaft Flywheel Crankshaft All of the above

26 Ertiga is a _________ car. Sedan Hatchback SUV MPV

27 AVI414 model code is for which vehicle? Ertiga Celerio X Baleno RS DZire

Vehicles are modified sedans bodies, with cargo area extended till
28 Sedan Station Wagon MPV Hatchback
roof to carry large or odd shaped luggage.

29 How many minimum valves are required per cylinder? 1 2 3 4

30 How many cylinder valves are fitted in SX4 engine? 4 8 16 32

Small size Torque Middle size Torque Large size Torque

What size & range Torque Wrench should be used for application
31 Wrench with range of upto Wrench with range upto Wrench with range upto Any of the above
of small value torque at easily accessible place for e.g. 29 Nm?
50 Nm 100 Nm 200 Nm

32 The output from the condenser is_________. High pressure liquid High pressure gas Low pressure gas Low pressure liquid

For measuring current, the multimeter red wire should be

33 10A socket V socket COM terminal
connected on Multimeter at__________.

How a multimeter should be connected to a circuit to measure

34 Series Parallel Any of A & B None of the above
voltage?

35 Wheel alignment is a part of periodic maintenance schedule. True False

36 Air Bag (SRS) system can be check by digital multimeter. True False

37 Components of starter motor are Regulator One Way Clutch Both A & B None

38 What type of Electronic Power Steering used in Ertiga? Pinion Mounted Column Mounted Both A & B None of the above
 Vehicle pulls to the wheel Vehicle pulls to the wheel
39 What is the effect of difference in Camber angle side to side? with higher positive with lesser positive Both A & B None of the above
Camber Camber

40 Which Suzuki vehicles have Leaf springs? Gypsy Omni Both A & B None of the above

Time period that oil has

41 What are the reason for impurities in gear oil? Additives Both A & B None of the above
been in transmission

During engine vacuum test, engine should be at normal operating

42 True False
temprature.

At which of the following engine state, vacuum is minimum in intake

43 Fully close Partially open Fully open At any position
line?

44 In SX4 petrol engine, Valve Clearance is adjusted by___________. Screw type adjuster Hydraulic adjuster Tappet type adjuster Shim type adjuster

What could the possible cause if Valve seats and valves found Tappet clearance is more Tappet clearance is less
45 Both A & B None
burnt? than specification than specification

46 What is the reason for cupping type tyre wear Over inflation Under inflation Tyre balancing out of limit Camber is out of limit

The ______________ should act as a team leader with overall

47 responsibility of managing the group, similar to the works manager Floor coordinator Service Advisor Works manager Customer care manager
of a small workshop.

"Danger Anticipation" is an effective method to ensure safety at

Tools & Equipments Safety Equipments Knowledge about the
48 workplace. Which of these is most important aspect to do "Danger All of the above
Availibility Availibility Process & safe operations
Anticipation" correctly?

Driver should only focus on the voice and hand movements of the
49 True False
person guiding for vehicle movement in narrow spaces.

Vehicle Centre of Gravity may change if heavy part is removed

50 True False
from the vehicle when it is lifted.
 Set 'C'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D Answer

Between Air Cleaner & Between Turbo Charger & Between Turbo Charger &
1 In Diesel Engine Intercooler is fitted at None B
Turbo Charger Intake Manifold Exhaust Manifold

2 For top up electrolyte level in battery use _______water. Mineral Tap Distilled Any water C

It indicates the damage or

It indicates the end of It indicates that belt is
3 What is indicated by frayed edges of belt? misalignment of driving All of the above A
service life of belt sliiping
pulley.

4 Brake Callipers are used in which type of brakes? Drum Disc Both A & B None of the above B

It distributes the brake

It divides braking system It helps driver to press the
5 What is the function of proportioning valve? force between front & None of the above C
in two circuits. brake pedal
rear.

6 Brake system stops the vehicle with the help of: Friction Traction Both A & B None of the above A

Compression gauge for Diesel engine (D13) is to be fitted

7 Injector hole Glow plug hole Cam shaft housing Timing cover B
at________.

Normal working
8 Pollution is to be checked when engine is operating at__________. Cold condition Any condition B
temperature

EGR ( Exhaust gas recirculation system) is provided to reduce

9 HC CO NOx CO2 C
_________.

10 Ideal air control valve is a Sensor. True False B

 What type of signal is given by Engine Coolant temperature On - Off signal of varying Varying voltage signal up Voltage signal in Sine
11 None of the above B
sensor? frequency. to 5V wave form

Inside Boost Pressure

12 Where the IAT sensor is installed in DDiS vehicle? Inside MAF Sensor Inside O2 Sensor Both A & B D
Sensor

Low pressure vacuum valve in cooling system allows coolant from

13 Radiator to reservoir Reservoir to radiator No flow into reservoir B
_________.

Water pump - Cyl block- Water pump-thermostat- Water pump-cyl block-cyl Water pump-heater core-
14 Normal coolant flow sequence is through_______. C
heater core-cyl.head cyl head-cyl block head-heater core cyl head-cyl block

15 How to check coolant concentration? By Refractometer Temperature Gauge Both A & B None A

Which of the following component is NOT a part of the cooling

16 Radiator Thermostat Thermistor Water Pump C
system

17 In New Swift Petrol filter is located at under the engine hood Near to fuel tank Inside the fuel tank None B

18 Ignition timing ___________with increase in engine speed. Advances Retards Remains same No change A

19 Changes in RPM also changes the ignition timing in Alto K10. Yes No Increases only Decreases only A

While checking ignition timing through SDT, the ignition timing is

20 5 Degree BBDC 5 Degree BTDC 8 degree BTDC None of the above B
fixed at _______.

In petrol vehicle, engine oil level should be checked in which

21 5 min after engine stop Engine at idle speed Immediately after stop Any condition A
condition?

To filter out the bigger To filter out the small

To control the oil pressure To by-pass the oil filter if
22 What is the function of Bye-Pass Valve? particles presents in the particles presents in the D
up to specified level oil filter is clogged
oil oil
they offer better protection
They are thicker at all at high and low
23 What is the benefit of multi-grade oil? They are cheaper None C
temperature temperature with lesser
viscosity change
To filter out the bigger To filter out the small
To control the oil pressure
24 What is the function of oil pressure relief valve? particles presents in the particles presents in the None C
up to specified level
oil oil
25 Which engine component coverts sliding motion to rotary motion? Camshaft Flywheel Crankshaft All of the above C

26 Ertiga is a _________ car. Sedan Hatchback SUV MPV D

27 AVI414 model code is for which vehicle? Ertiga Celerio X Baleno RS DZire A

Vehicles are modified sedans bodies, with cargo area extended till
28 Sedan Station Wagon MPV Hatchback B
roof to carry large or odd shaped luggage.

29 How many minimum valves are required per cylinder? 1 2 3 4 B

30 How many cylinder valves are fitted in SX4 engine? 4 8 16 32 C

Small size Torque Middle size Torque Large size Torque

What size & range Torque Wrench should be used for application
31 Wrench with range of upto Wrench with range upto Wrench with range upto Any of the above D
of small value torque at easily accessible place for e.g. 29 Nm?
50 Nm 100 Nm 200 Nm

32 The output from the condenser is_________. High pressure liquid High pressure gas Low pressure gas Low pressure liquid A

For measuring current, the multimeter red wire should be

33 10A socket V socket COM terminal A
connected on Multimeter at__________.

How a multimeter should be connected to a circuit to measure

34 Series Parallel Any of A & B None of the above B
voltage?

35 Wheel alignment is a part of periodic maintenance schedule. True False B

36 Air Bag (SRS) system can be check by digital multimeter. True False B

37 Components of starter motor are Regulator One Way Clutch Both A & B None B

38 What type of Electronic Power Steering used in Ertiga? Pinion Mounted Column Mounted Both A & B None of the above B
 Vehicle pulls to the wheel Vehicle pulls to the wheel
39 What is the effect of difference in Camber angle side to side? with higher positive with lesser positive Both A & B None of the above A
Camber Camber

40 Which Suzuki vehicles have Leaf springs? Gypsy Omni Both A & B None of the above C

Time period that oil has

41 What are the reason for impurities in gear oil? Additives Both A & B None of the above A
been in transmission

During engine vacuum test, engine should be at normal operating

42 True False A
temprature.

At which of the following engine state, vacuum is minimum in intake

43 Fully close Partially open Fully open At any position D
line?

44 In SX4 petrol engine, Valve Clearance is adjusted by___________. Screw type adjuster Hydraulic adjuster Tappet type adjuster Shim type adjuster D

What could the possible cause if Valve seats and valves found Tappet clearance is more Tappet clearance is less
45 Both A & B None B
burnt? than specification than specification

46 What is the reason for cupping type tyre wear Over inflation Under inflation Tyre balancing out of limit Camber is out of limit C

The ______________ should act as a team leader with overall

47 responsibility of managing the group, similar to the works manager Floor coordinator Service Advisor Works manager Customer care manager B
of a small workshop.

"Danger Anticipation" is an effective method to ensure safety at

Tools & Equipments Safety Equipments Knowledge about the
48 workplace. Which of these is most important aspect to do "Danger All of the above C
Availibility Availibility Process & safe operations
Anticipation" correctly?

Driver should only focus on the voice and hand movements of the
49 True False B
person guiding for vehicle movement in narrow spaces.

Vehicle Centre of Gravity may change if heavy part is removed

50 True False A
from the vehicle when it is lifted.
 Set 'D'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D

Between Air Cleaner & Between Intercooler & Between Intercooler &
1 In Diesel Engine Turbo Charger is fitted at None
Intercooler Intake Manifold Exhaust Manifold

2 How we can check the specific gravity of electrolyte of battery By Hydrometer Voltmeter Multimeter None of the above

It indicates the damage or

It indicates the end of It indicates that belt is
3 What is indicated by visible cracks on the belt surface? misalignment of driving All of the above
service life of belt slipping
pulley.

In Swift Diesel vehicle, vacuum is applied on brake booster by

4 Intake manifold Turbocharger Vacuum pump
________.

5 What type of parking brake used in New Swift? Hydraulic Mechanical Any of the above None of the above

In normal condition ABS (Antilock brake system) reduces the

6 True False
braking distance.

At which of the following engine state, engine compression Engine at working

7 Engine at cold condition Engine at warm condition At any temperature
pressure test is done? temperature condition

8 Which engine does has PCV valve? Petrol Engine Diesel Engine Both A & B None of the above

9 What are fuel injectors? Sensor Actuator Both A & B None of the above

10 Which vehicle's engine has only single cam shaft. New Swift Alto K10 SX4 Alto 800
11 In which model we have fitted MAF sensor? Alto 800 Wagon R Alto K10 None of the above

12 From which side hot water goes into radiator Top Hose Bottom hose Both A & B None

13 Coolant by pass passage is available ________. Before thermostat Before water pump After thermostat After heater core

To increase the pressure

To maintain the flow of
14 What is the function of coolant reservoir? To Avoid coolant loss and boiling temperature of None
coolant in the system
coolant

15 When the coolant flows from reservoir to radiator Engine is hot Engine is cool Both A & B None

16 What is coolant? Antifreeze + Distil Water Antifreeze + Colour Water + Colour None

17 Fuel is a mixture of? Hydrogen & Carbon Hydrogen & Oxygen Oxygen & carbon Hydrogen & Nitrogen

18 While checking ignition timing, all electrical loads should be off. True False

19 New Swift petrol Engine has ______ ignition coils. 1 2 3 4

Mechanical valve and

20 Oil pressure relief valve is operated by_________. Switch Solenoid None of the above
spring

21 American Petroleum Institute give C engine oil rating for Petrol Engine Diesel Engine Both A & B None

22 Out of SAE 30 and SAE 50 viscosity grade oil will be thicker? SAE 30 SAE 50 Both A & B None

23 Purpose of lubrication is to provide_________ Sealing Shock Absorption Cleaning All of the above

24 Dip stick has following marks Minimum Maximum Both A & B None
25 Which of the following is the biggest part of an Engine? Crankshaft Crankcase Cylinder Head Engine Block

Distance between the Minimum distance

Distance between front Radius of the smallest
26 What is a minimum turning circle front or rear tyres between between the road and
and rear centre of tyres circular turn
the centre of tyres under body.

27 Generally Compression ratio of petrol engine lies in between 4 to 6 9 to 11 16 to 21 22 to 28

28 Compression ratio of Diesel engine lies in between 4 to 6 9 to 11 16 to 21 22 to 28

What could happen if the clearance between exhaust pipe and

29 Damage to carpet Engine over heating Both A & B None of the above
under body is less?

30 Air contains mainly which of the following two gases? Hydrogen & Nitrogen Nitrogen & Oxygen Hydrogen & Oxygen Oxygen & Carbon di oxide

31 AMT vehicle has both the options for driving i.e. Auto & Manual. True 0

Between Condenser & Between compressor &

32 Where is High and low pressure refrigerant pressure sensor fitted? Both A & B None of the Above
Expansion Valve Condenser

For checking battery curent leakage the multimeter should be

33 Parallel Series Any condition None of the above
connected in___________.

Which type of voltage or current can be measured using Multimeter can not
34 Aleternating Current (AC) Direct Current (DC) Both AC & DC
Multimeter? measure AC

What is the recommended period in kms to replace the Brake Fluid

35 20,000 kms 30,000 kms 40,000 kms Not required
of new swift.

36 How any type of side air bags available? Side Torso Side Head Both A & B None of the above

Recirculating ball type steering system is available in which MSIL

37 Versa Ritz-diesel EECO Omni
model.

When measured distance When measured distance

between the centre of between the centre of
38 What is Toe-in? Both A & B None of the above
tyres is lesser at the front tyres is higher at the front
of the tyres of the tyres
 The inward or outward tilt The forward or rearward
39 What is a caster angle? of the top of the wheel tilt of the steering axis Both A & B None of the above
when viewed from front when view from the side

40 Which Suzuki vehicles have McPherson Strut? Gypsy Estilo Both A & B None of the above

Out of GL2 & GL4 grade oil, which oil will give the better load
41 GL2 GL4 Both A & B None of the above
performance:

42 Engine vacuum is highest in which of the following condition? at idle RPM at 2000RPM at 4000RPM at 6500RPM

43 What is the Exhaust Valve clearance range in "K" Series Engine? 0.1 to 0.2 mm 0.2 to 0.3 mm 0.3 to 0.4 mm 0.4 to 0.5 mm

If first cylinder is in compression stroke, then both (inlet & exhaust) Inlet free and exhaust Inlet tight and exhaust
44 Tight Free
the rocker arms will be_________. tight free

What are the disadvantages when valve clearance is less than It can result in burnt It prevents full closing of It affects the engine
45 All of the above
specification? valves & valve seats. valves performance

46 What is the reason for feather edge wear Over inflation Under inflation Toe is out of limit Camber is out of limit

47 Valve clearance adjustment is a part of PDI checklist. True False

It is necessary to understand and observe the rules to ensure

48 True False
safety

Creaing vibrations by
What method should be used to release the stuck or difficult to Spray chemical or Heating of surrounding
49 hitting the head in Any of the above
loosen bolt? lubricant area with burner
perpendicularly

50 Garage Jack can be used in combination with lift. True False

 Set 'D'
Basic Test
Theory Examination
Test Duration: 1 Hr. Max. Marks: 150
Each question carries 3 Marks

Instructions:
There is no negative marking.
Write the answer on answer sheet only.

S.No. Questions A B C D Answer

Between Air Cleaner & Between Intercooler & Between Intercooler &
1 In Diesel Engine Turbo Charger is fitted at None A
Intercooler Intake Manifold Exhaust Manifold

2 How we can check the specific gravity of electrolyte of battery By Hydrometer Voltmeter Multimeter None of the above A

It indicates the damage or

It indicates the end of It indicates that belt is
3 What is indicated by visible cracks on the belt surface? misalignment of driving All of the above B
service life of belt slipping
pulley.

In Swift Diesel vehicle, vacuum is applied on brake booster by

4 Intake manifold Turbocharger Vacuum pump C
________.

5 What type of parking brake used in New Swift? Hydraulic Mechanical Any of the above None of the above B

In normal condition ABS (Antilock brake system) reduces the

6 True False A
braking distance.

At which of the following engine state, engine compression Engine at working

7 Engine at cold condition Engine at warm condition At any temperature C
pressure test is done? temperature condition

8 Which engine does has PCV valve? Petrol Engine Diesel Engine Both A & B None of the above A

9 What are fuel injectors? Sensor Actuator Both A & B None of the above B

10 Which vehicle's engine has only single cam shaft. New Swift Alto K10 SX4 Alto 800 D
11 In which model we have fitted MAF sensor? Alto 800 Wagon R Alto K10 None of the above D

12 From which side hot water goes into radiator Top Hose Bottom hose Both A & B None A

13 Coolant by pass passage is available ________. Before thermostat Before water pump After thermostat After heater core A

To increase the pressure

To maintain the flow of
14 What is the function of coolant reservoir? To Avoid coolant loss and boiling temperature of None A
coolant in the system
coolant

15 When the coolant flows from reservoir to radiator Engine is hot Engine is cool Both A & B None B

16 What is coolant? Antifreeze + Distil Water Antifreeze + Colour Water + Colour None A

17 Fuel is a mixture of? Hydrogen & Carbon Hydrogen & Oxygen Oxygen & carbon Hydrogen & Nitrogen A

18 While checking ignition timing, all electrical loads should be off. True False A

19 New Swift petrol Engine has ______ ignition coils. 1 2 3 4 D

Mechanical valve and

20 Oil pressure relief valve is operated by_________. Switch Solenoid None of the above A
spring

21 American Petroleum Institute give C engine oil rating for Petrol Engine Diesel Engine Both A & B None B

22 Out of SAE 30 and SAE 50 viscosity grade oil will be thicker? SAE 30 SAE 50 Both A & B None B

23 Purpose of lubrication is to provide_________ Sealing Shock Absorption Cleaning All of the above D

24 Dip stick has following marks Minimum Maximum Both A & B None C
25 Which of the following is the biggest part of an Engine? Crankshaft Crankcase Cylinder Head Engine Block D

Distance between the Minimum distance

Distance between front Radius of the smallest
26 What is a minimum turning circle front or rear tyres between between the road and D
and rear centre of tyres circular turn
the centre of tyres under body.

27 Generally Compression ratio of petrol engine lies in between 4 to 6 9 to 11 16 to 21 22 to 28 B

28 Compression ratio of Diesel engine lies in between 4 to 6 9 to 11 16 to 21 22 to 28 C

What could happen if the clearance between exhaust pipe and

29 Damage to carpet Engine over heating Both A & B None of the above A
under body is less?

30 Air contains mainly which of the following two gases? Hydrogen & Nitrogen Nitrogen & Oxygen Hydrogen & Oxygen Oxygen & Carbon di oxide B

31 AMT vehicle has both the options for driving i.e. Auto & Manual. True 0 A

Between Condenser & Between compressor &

32 Where is High and low pressure refrigerant pressure sensor fitted? Both A & B None of the Above A
Expansion Valve Condenser

For checking battery curent leakage the multimeter should be

33 Parallel Series Any condition None of the above B
connected in___________.

Which type of voltage or current can be measured using Multimeter can not
34 Aleternating Current (AC) Direct Current (DC) Both AC & DC C
Multimeter? measure AC

What is the recommended period in kms to replace the Brake Fluid

35 20,000 kms 30,000 kms 40,000 kms Not required A
of new swift.

36 How any type of side air bags available? Side Torso Side Head Both A & B None of the above C

Recirculating ball type steering system is available in which MSIL

37 Versa Ritz-diesel EECO Omni D
model.

When measured distance When measured distance

between the centre of between the centre of
38 What is Toe-in? Both A & B None of the above A
tyres is lesser at the front tyres is higher at the front
of the tyres of the tyres
 The inward or outward tilt The forward or rearward
39 What is a caster angle? of the top of the wheel tilt of the steering axis Both A & B None of the above A
when viewed from front when view from the side

40 Which Suzuki vehicles have McPherson Strut? Gypsy Estilo Both A & B None of the above B

Out of GL2 & GL4 grade oil, which oil will give the better load
41 GL2 GL4 Both A & B None of the above B
performance:

42 Engine vacuum is highest in which of the following condition? at idle RPM at 2000RPM at 4000RPM at 6500RPM A

43 What is the Exhaust Valve clearance range in "K" Series Engine? 0.1 to 0.2 mm 0.2 to 0.3 mm 0.3 to 0.4 mm 0.4 to 0.5 mm C

If first cylinder is in compression stroke, then both (inlet & exhaust) Inlet free and exhaust Inlet tight and exhaust
44 Tight Free B
the rocker arms will be_________. tight free

What are the disadvantages when valve clearance is less than It can result in burnt It prevents full closing of It affects the engine
45 All of the above D
specification? valves & valve seats. valves performance

46 What is the reason for feather edge wear Over inflation Under inflation Toe is out of limit Camber is out of limit C

47 Valve clearance adjustment is a part of PDI checklist. True False B

It is necessary to understand and observe the rules to ensure

48 True False A
safety

Creaing vibrations by
What method should be used to release the stuck or difficult to Spray chemical or Heating of surrounding
49 hitting the head in Any of the above D
loosen bolt? lubricant area with burner
perpendicularly

50 Garage Jack can be used in combination with lift. True False B