Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Multi Roller Ex: Multi-Unit Controller For Hitachi Compressor

Download as pdf or txt
Download as pdf or txt
You are on page 1of 6

Multi-Unit Controller for Hitachi Compressor

MULTI ROLLER EX
Efficient Multi Control Enables Advanced Productivity
Hitachi Multi Roller EX efficiently controls up to 12 compressors by pressure sensor and
dedicated controller for effective energy-saving. It can also control maximum of 14 peripheral
devices(up to 12 separate air dryers and 2 cooling pumps).

PC Remote Monitor
Discharge Pressure

LAN
Converter

Touch Panel Enable to Increase Unit


Pressure Detection

Peripheral Device
Master
Unit

Slave
×No.
Unit
Each Unit Connection(Relay Contact)

Energy-Saving
Multi Roller EX Offers Excellent Reductions in Energy Consumption
● Multi-unit control allows greater energy saving for Multi Roller EX, compared to parallel operation
performed by conventional models(modulation control).
● The Multi Roller EX enables even greater energy saving when combined with V-type models.

400
1 New Type Single-V/Multi-V Unit-Control System
1
3 2 2 New Type Unit-Control System
300 (Combined with Constant Speed Model)
Power Consumption (%)

3 Parallel Operation System by Conventional Model


(Module Control)
200

Unit:MWh
Energy−Saving Effect
Air Consumption
100  
③ー①  
③ー②
270% 164 147
240% 205 171
210% 243 195
0 100 200 240 300 400
210 270 * Conditions:Oil-flooded, air-cooled, 37kW, model without
Air Consumption (%) air dryer(x 4 units), operating 6,000 hours/year
Easier Operation and Clear Visibility
Touch Panel with Liquid Crystal Display
Interactive interface makes control and setting simple.

Menu Operation Control Operation Monitor Shutdown History

Scheduling Function
Standard Equipment:Weekly Operation and Second Pressure Setting Function
● Allows weekly schedule to be set(for multi-unit control).
● Energy is saved by setting the second pressure separately depending on the day/time of week.

Pressure Setting 1 Weekly Setting Pressure Setting 2 Weekly Pressure Setting 2

Loop Control
3 Control Pattern Options

Rotary Control Two Loop Control Turn-Back Control


Constant Speed Model
HITACHI HITACHI

HISCREW 22
HISCREW V 75 HISCREW V 75

HITACHI
HISCREW150

HITACHI HISCREW 22
HISCREW V 75

V-type Model V-type Model


Constant Constant
Speed HISCREW 22 HISCREW 22
Speed HISCREW 22 HISCREW 22
Large-size Model Middle-size Model Small-size Model
Model Model

Constant Constant
HISCREW 22 Speed Speed
Model HISCREW 22 Model

Constant Speed Model


Constant Speed Model Example:
Example: Constant speed model with different
Example: Variable speed control model(x 2 units) discharge air capacity(x 3 units)
Constant speed control model(x 4 units) Constant speed control model(x 3 units) (Only the constant speed model allows turn-back control.)
Other Control Functions
High-Level Functions are Equipped as Standard

■ Direct Control for V-type Models


Easy to combine with constant speed model due to direct control signal from Multi Roller EX to V-type model.
● No control piping modification necessary for either Single-V or Multi-V control.
● Pressure setting adjustment for V-type models (compressor side) is unnecessary because pressure is set
by the Multi Roller EX side.

■ Operation Hours Equalizing Function


When the air capacity is stable and the same unit continues to operate, this function will equalize the operation
time.

■ Auto/Solo Select Function


Auto/Solo can be selected at any time.

■ IPI(Instant Power Interruption)Blackout Auto Restart Function


Prevents compressor shutdown caused by IPI.
When IPI occurs, the Multi Roller EX will restart automatically.
● Operation continues up to 20msec.
● When IPI occurs, the compressor shuts down once and restarts operation again automatically.
● Selectable auto restart function.
● Possible to combine with compressor with IPI auto restart function.

Pressure Prediction Control Function(Patented)


Control Pressure Drop by Backup Operation for Start-up Timing

● Calculates pressure drop slope. Speeds up the start-up timing and controls pressure drop by predicting the
lowest point.
(Only when in combination with constant speed model)

Conventional Pressure Control Pressure Prediction Control

Discharge pressure Discharge pressure


Pressure
Pressure

△t

△P
Lower limit set Pressure drop prevention
Lower limit set pressure Time pressure
Compressor start-up Time
Pressure drop Start-up unload Start load operation
Compressor start-up
Start load operation
Start-up unload Samples the pressure slope and predicts pressure
after start-up unload.

Stops pressure dropping below the lower pressure limit.


Auxiliary Device Control Function
■ Equipped with Auxiliary Device Control as a
Standard Feature
Enables control of up to 12 separate air dryer units
and 2 cooling water pump units.

Standard Specifications
Model Collection-Type Multi Roller EX
Item MR26-4E MR26-8E MR26-12E
Location Indoors(hooked on wall)
Environment
Temperature 0 to 40 deg. C
Power Supply Single-phase AC100/200V(common)
Frequency 50/60Hz (common)
Controlled Units 4 8 12
Touch Panel Color LCD 5.7 inch
Equalizing Operation Hours
Auto/Solo Select
Control Function IPI(Instant Power Interruption)Blackout Auto Restart
Pressure Prediction Control
Auxiliary Device Control
Discharge Pressure 0 to 1 MPa (digital display)
Input Control Operation answer, shutdown
External Start, stop, external forced start-up, flow volume
Control Start, stop, load, PID command
Output
External Start, shutdown, auto
Control Discharge Pressure Range Can be set to ±0.001 MPa
Dimensions
400 x 200 x 600 500 x 200 x 900 500 x 200 x 1200
(Width x Length x Height)
Weight 19kg 32kg 37kg
Painting Color Coating Cream(equivalent to Munsell No. 5Y7/1)

●Precautions for Use of System


[Compressor Operation]
・For compressor maintenance, always set compressor to "SOLO" and handle after setting the breaker off. If the Multi Roller EX is set to Auto Restart after a
power interruption, it will always restart multi-unit control after power recovery and output an operation command to the compressor.
[Electrical System]
・If combining with a DSP V-type model, always use the same power supply system for the DSP V-type model and set both to "OFF" for IPI.
・We recommend installing the compressor and Multi Roller EX Breaker on the same power supply system and wiring a breaker for each.
・To prevent malfunction in the collection-type Multi Roller EX, AC and DC wires should be wired by a separate shielded line. For the built-in compressor type
Multi Roller EX, use twist pair communication cables.
・Each compressor earth wire and Multi Roller EX earth wire should be set into the ground. Take special care to ground the V-type earth wire separately
from other earth wires.
[Model]
・PQ WIDEMODE function is not applicable for Vplus. (As of March 2005)

Safety Precautions
■ Compressor applications
  ● The compressor described in this catalogue is only to be used for air compressor related products.
■ Installation site
  ● The compressor must be installed indoors. Avoid places susceptible to moisture (precipitation/vapors), as this can lead to fire, electric shock, rusting
  or the shortening of parts life.
  ● To prevent fire, keep away from explosive or flammable gas (acetylene, propane, etc.), organic solvents, explosive powders and flames.
  ● Avoid places with corrosive gas such as ammonia, acid, salt sulfurous acid gas, etc. as contact with such gases may cause rusting or damage to equipment.
■ Usage
  ● Read the instruction manual thoroughly and be sure to use the compressor correctly.
  ● Do not modify the compressor or its components as this could result in damage or malfunction.
Korea

China

Thailand
Philippines
Vietnam
Malaysia
Singapore

Indonesia

China Indonesia Thailand


Hitachi (China) Ltd. Hitachi Asia Ltd. (Jakarta Office) Hitachi Asia (Thailand) Co., Ltd.
18th Floor Beijing Fortune Building 10th Floor, Mid Plaza 1, JL. Jend. 18th Floor, Ramaland Building, 952
5 Dong San Huan Bei Lu Sudirman Kav. 10-11, Jakarta 10220 Rama IV Road Bangrak, Bangkok 10500
Chao Yang District, TEL : +62 (21) 574-4313 TEL : +66 (2) 632-9292
Beijing 100004 FAX : +62 (21) 574-4312 FAX : +66 (2) 632-9299
TEL : +86 (10) 6590-8111
FAX : +86 (10) 6590-8110 Malaysia Vietnam
(Shanghai Office) Hitachi Asia (Malaysia) Sdn. Bhd. Hitachi Asia Ltd. (Ho Chi Minh City Office)
(Hitachi (Shanghai) Trading Co., Ltd.) Suite 17.3, Level 17, Menara IMC (Letter Box 7th Floor, The Landmark, 5B Ton Duc Thang
18th Floor, Rui Jin Building No.5) No. 8 Jalan Sultan Ismail, 50250, Street District 1, Ho Chi Minh City
No.205, Maoming Road (S) Kuala Lumpur TEL : +84 (8) 829-9725
Shanghai, 200020 TEL : +60 (3) 2031-8751 FAX : +84 (8) 829-9729
TEL : +86 (21) 6472-1002 FAX : +60 (3) 2031-8758 (Ha Noi Office)
FAX : +86 (21) 6472-4990 Sun Red River Bldg., 6th Floor,
(Guangzhou Branch) Philippines 23 Phan Chu Trinh Street
3406, Office Tower, CITIC Plaza Hitachi Asia Ltd. (Philippines Branch) Hoan Kiem District Hanoi
233 TianHe North Road, 25th Floor, Pacific Star Building, Cor. Makati & Sen. TEL : +84 (4) 933-3123
Guangzhou 510613 Gil. Puyat Ave., Makati, Metro Manila FAX : +84 (4) 933-3125
TEL : +86 (20) 8752-1289 TEL : +63 (2) 819-7528, -7529
FAX : +86 (20) 8752-1301 FAX : +63 (2) 819-7539

Hitachi East Asia Ltd. Singapore


4th Floor, North Tower World Hitachi Asia Ltd.
Finance Centre, Harbour City, Canton Power & Industrial Systems Group
Road, Tsim Sha Tsui, Kowloon Hong Kong. 24 Jurong Port Road, #03-05 Cwt Distripark,
TEL : +852 2735-9218 Office Block, Singapore 619097
FAX : +852 2735-6793 TEL : +65-6305-7400
FAX : +65-6305-7401
(Taipei Branch)
3rd Floor, Hung Kuo Building
No.167 Tun-Hwa North Road,
Taipei (105) Taiwan
TEL : +886 (2) 2718-3666
FAX : +886 (2) 2718-8180

Information in this brochure is subject to change without notice.


For further information, please contact your nearest sales representative.

Printed in Japan (H) HC-E111Q 0811

You might also like