7192 DR5021
7192 DR5021
7192 DR5021
CUSTOMER
DATE __________________________________
ORDERING INSTRUCTIONS
SECTION 6 - OPTIONS
SECTION 8 - SCHEMATIC
SAFETY MANUAL
INGERSOLL - RAND
SAFETY MANUAL
Since this book cannot cover every possible situation, all personel are
expected to exercise good judgement and common sense when
operating, servicing or working near this drill.
If there is any doubt about the safe operating procedure of the drill
....STOP !! Review the information suppilied with the drill or contact
your nearest Ingersoll-Rand Representative for assistance.
SAFETY MANUAL
1
QUALIFY YOUR PERSONNEL
Those who operate, maintain and work on rotary drills must be:
Competent
Experienced
SAFETY MANUAL
2
GENERAL RULES FOR ALL I-R DRILLS
Before starting or working around the drill, read and understand the safety
manual and labals located on the drill. Follow all direction on the labels. Do not
remove or deface the labels. Replace them if they become damaged or lost.
1. Anyone working around this drill must wear safety glasses, safety shoes and ear
protection. They must not wear loose clothing that can get caught in moving parts.
They should wear gloves when handing heavy parts and tools or any objects that
are sharp or pointed. A respirator may be required in dusty condition.
2. Keep work areas clean and free from grease, oil and other items or tools that could
cause a slip or fall.
3. Keep all warning and information labals clean and readable. Replace labels if they
become damaged, torn, painted over or removed.
4. Keep all controls and gauges in good working order. If they become broken or
damaged, replace them before operating the drill.
6. Watch for leaking or broken hydraulic or air hoses. Replace them before they
cause damage or a fire.
SAFETY MANUAL
3
8. Tighten or replace any loose or broken fittings, bolts or other connections before
operating drill.
9. Check the batteries and connections before starting the drill. Tighten all terminal
clamps and be sure all batteries have caps. Loose wires can cause fires and shocks.
Spilled fluid can cause burns. Make sure all batteries are charged properly with
correct fluids.
10. Keep all cabs clean, mud cans,bottles, tools and other debris can jam pedals
and other controls and can cause falls.
11. Make sure all controls are in neutral before starting the drill.
12. Make sure all guards are in place on the drill. Replace them if they have
been removed for maintenance. DO NOT operate the drill if guards are not
in place.
13. Know where your helper or oiler is at all times. DO NOT move the drill if
they are not in sight
14. Before moving drill, make sure there is nothing in the way of travel. Make
sure all the drill pipe is out of the ground and secured before moving.
15. Locate drill on level ground, if possible. Install cribbing (blocking) under
each jack to insure a stable lifting platform in case the ground is broken or
soft.
16. Before raising the derrick, make sure it is clear of tools or objects that could
fall. Check to see that all hydraulic and air hoses do not become snagged
during raising. Watch all hoist cables and keep them clear or unspooled
properly while raising derrick.
SAFETY MANUAL
4
17. Use extreme caution when handling, cleaning, wiring or recharging
batteries. They can explode and spray acid.
18. When working on any air compressor hose or receiver tank, relieve all
pressure in the system before removing any cap, plug or hose connection.
19. Never move the drill with the derrick partially raised, unless it is an angle
drill with the proper pins in place.
20. Never move the drill with the derrick locking pins removed or unpinned.
The derrick is not designed to be held up by the derrick raising cylinders
alone.
21. Keep work area clear of cuttings, tools and other objects.
Setup
Mount and dismount the drill carefully, using grab irons and hand holds
provided. Watch for slippery surfaces when mounting.
Never attempt to start the engine except from the operator's station.
Check all gauges and controls for correct operation. Stop the drill
immediately and replace any that are defective.
SAFETY MANUAL
5
Make sure you are on solid, level ground before raising the derrick. Use
cribbing (blocking) if you are not sure.
Listen for unusual noises.
Engage hydraulic controls slowly in cold weather to avoid shock loading.
Drilling
Use the proper tools for the job. Do not attempt to lift pipe, sub, stabilizers
or bits without the proper lifting devices.
Use the proper technicque in loading and unloading drill pipe. If a lifting bail is used,
make sure it can be detached by a helper while standing on the ground. Use a pipe
handing tool if the carousel needs to be filled. Make sure the safety clip is in place.
NEVER ride the rotary head for any reason !!!
Do not attempt any repairs to the drill while it is running. Stop the drill to
make repairs.
Do not allow anyone to climb the derrick. If repairs must be made, lower
the derrick or use a manlift to reach the repair area.
Do not ride on the rotary head for any reason. It is not meant to be an
elevator.
Do not Use the hoist cable as a manlift.
Do not operate the drill except from the operator's station. Trying to
operate from any other position is a safety hazard and can cause serious
injury.
Do not hoist or brake too sharply. This can cause premature failure of
equipment and can be dangerous.
Know the limitations of your drill and don't exceed the design limits.
Don't retract the hoist so far that it slams into the crown block. Continuous
pull on the wire rope can break it and drop the load.
Traveling
Make sure all drill pipe is out of the hole before moving.
Do not get on or off the drill when it is moving.
SAFETY MANUAL
6
Lower derrick if moving a long distance.
Secure all drill pipe and tools before moving the drill.
Know your drill's height, width, weight and length before moving.
Check brakes on tracks or truck before leaving jobsite.
Use caution when loading a drill onto a trailer. Make sure the ramp will
hold the weight of the drill.
On blasthole drills, if moving with the derrick raised, make sure all locking
pins are in place, and the ground is level and solid.
On deephole drills, be careful cornering to allow for derrick overhang.
Know where your helpers are at all times. Do not move the drill if they are
not in view.
Know and use proper signals when moving drill.
On truck mounted drills, check tires before moving to new site.
Shutdown
Before shutting drill down move drill away from high wall or face before
shutting down for the day.
Don't park drill under an overhang or where a bank can cave in.
Lock the ignition, remove the keys or install panel cover before leaving the
drill.
If drill is left over a hole, lower jacks so tracks or tires touch the ground.
SAFETY MANUAL
7
Maintenance
I. Fueling
II. Batteries
Wire Rope
1. Six (6) randomly distributed broken wires are found in one lay.
SAFETY MANUAL
8
1. Saddle and nuts must be around lifting side of cable.
2. Always use a thimble when installing a hook.
3. Always use a the correct number of clamps for cable size.
4. All hooks must have lock type dogs to prevent cable from jumping
out of hook throat
I. Do not allow cable to backlash on hoist or drum.
III. Hydraulics
4. Plug all hoses as soon as they are removed from the ctlinders to
prevent oil spills and slippery condition.
5. Use a hoist to lift the larger cylinders.
1. Make sure hoses are plugged when replacing pumps and motors.
2. Always replace pumps and motors with the same size and type.
3. Use the correct adapters when installing pump or motor.
SAFETY MANUAL
9
1. When working on valves, keep area clean to prevent contamination
from getting inside valve.
2. Be sure the valve being installed is the same type as the one
removed. Motor and cylinder spools are interchangeable and may
cause an accident or a failure of a component if used incorrectly.
D. Hoses
A. Never remover the fan guard unless the drill is shut down and locked
out.
b. When testing fan speed, do so with the guard in place.
C. Do not try to remove debris from inside the fan guard. Stop the drill
and lockout the switch before removing.
D. Be careful while washing out coolers with pressure washers.
V. Guards
SAFETY MANUAL
10
B. Never release all the pressure from the track tensioning spring. It
can cause an accident.
C. Always raise the drill on the jacks before replacing idlers, or track
pads.
VII. Tires
VIII. Lubrication
A. Never attempt to lubricate the drill while it is running. Stop drill for
all maintenance.
B. To lubricate fittings on the derrick, lay the derrick down or use a
manlift to reach inaccessible places. DO NOT climb the derrick for
C. ANY reason.drive lines, reach through the guards, do not remove
To lubricate
them.
D. If a lube point will not take grease, report it immediately. A bearing
can get hot and cause a fire if not lubricated properly.
SAFETY MANUAL
11
IX. Compressor
A. Relieve all pressure in the receiver tank and lines before working on
compressor system.
B. Do not allow tools or air-powered equipment to be connected to
the drill hoses. They must be attached to the service regulator and
the pressure adjusted to the working capacity of the tool being used.
D. Be careful when using service air to clean off the working area. High
pressure air can be dangerous.
E. Turn off drill air and exhaust drill string before unscrewing drill pipe
at the table.
F. Do not turn on high pressure air too quickly when the air hoses are
in the vicinity of people. Hoses can jump and injure people,
especially if there is water or oil inside them.
SAFETY MANUAL
12
Tab Number: SAFETY DECALS
Page: 1/4
C/N: 57147910
Name: SAFETY DECALS
1
2
HYDRAULIC TANK
TOWER RAISING CYLINDER
3 8
RECEIVER TANK
( TOP VIEW )
6
5
7
COOLER
Tab Number: SAFETY DECALS
Page: 2/4
C/N: 57147910
Name: SAFETY DECALS
9
10
SPUR GEAR
POWER HEAD
11 8
RECEIVER TANK
( END VIEW )
12
TOWER BOTTOM
Tab Number: SAFETY DECALS
Page: 3/4
C/N: 57147910
Name: SAFETY DECALS
13
14
JACK ASSEMBLY
15
HYDRAULIC TANK
(TOP VIEW)
Tab Number: SAFETY DECALS
Page: 4/4
C/N: 57147910
Name: SAFETY DECALS
9 8 9
29
4
3
5
7
1
8 29
2
43
Bearing Block
43
43
Tab Number: 1-2
Page: 1/1
C/N: 57474207
Name: DECKING
10
11
1
6
8
9
Tab Number: 1-2
Page: 1/1
C/N: 57480725
Name: REAR DECKING
4 5
6 6 3 1
Tab Number: 1-4
Page: 1/2
C/N: 57471963
Name: HANDRAIL'S
6
Tab Number: 1-4
Page: 2/2
C/N: 57471963
Name: HANDRAIL'S
9
2
5
6
4
1
Tab Number: 1-9
Page: 1/1
C/N: 57501249
Name: SIDE LEVELING JACKS
12
13 4
14
10
16
15
11 3
17
5 7
6
Tab Number: 1-10
Page: 1/1
C/N: 57501975
Name: REAR LEVELING JACK
14
10
12
13
11
5 7
6
Tab Number: 1-11
Page: 1/2
C/N: 57116774
Name: LEVELING JACKS PIPING
FRONT JACK
10 ROD CHANGER SIDE
10 10 10 9
13
14
E
R 1
14 8
B
2
B
A
B
LEFT FRONT JACK 8
A CAB SIDE
A LEFT FRONT JACK
CAB SIDE
A
REAR JACK
9-SPOOL VALVE
14
E
R 1
10 11
A B 14
13
2
9
10
11
REAR JACK
14
BULKHEAD E
CAB FLOOR
R 1
7
14
2
7 7
8 8
11 11
7
Tab Number: 1-11
Page: 2/2
C/N: 57116774
Name: LEVELING JACKS PIPING
1
RIGHT FRONT JACK
3
7
2 3
5
1
6 3
4 2 8
CAB FLOOR
4
SEE PAGE 3
RIGHT
FRONT
(SIDE)
JACK 1
LEFT
FRONT
(SIDE)
JACK
SEE PAGE 2
REAR JACK
Tab Number: 1-13
Page: 2/6
TP: 57295859
Name: JACK UP INDICATOR INSTALLATION
SWITCH SHOWN
REAR JACK WITHOUT COVER
TO CAB 1
4
1 3
12 TO CONSOLE
TO CIRCUIT LIGHT
BREAKER
ON CONSOLE
TO CAB
3
4 5 1
9
Tab Number: 1-13
Page: 3/6
TP: 57295859
Name: JACK UP INDICATOR INSTALLATION
CONSOLE CIRCUIT
BREAKER #2
6
BULK WIRE 6
BULK WIRE
7
10 7
10
11
7
10
Tab Number: 1-13
Page: 4/6
TP: 57295859
Name: JACK UP INDICATOR INSTALLATION
6
15A.
5
10 45 JACK RETRACTED
2 (LIGHT REAR)
46 JACK RETRACTED
(LIGHT FRONT DC. SIDE)
47 JACK RETRACTED
(LIGHT FRONT CAB SIDE)
SCHEMATIC
10
7
10 10
7 7
46
1 45
47
12 12
34 10 34
6
45
10
10
10
47
46
6
GENERAL DIAGRAM
Tab Number: 1-13
Page: 5/6
TP: 57295859
Name: JACK UP INDICATOR INSTALLATION
4
Tab Number: 1-14
Page: 1/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
14
14 7
15
16
8
8 4
5
6
7 7
8
10 2
9 8
Tab Number: 1-14
Page: 2/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
TRACK
GROUP
FINAL FRONT
DRIVE IDLER
ROLLER
GROUP GROUP
ROLLER
GROUP
SPROCKET
GROUP
Tab Number: 1-14
Page: 3/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
TRAVEL DRIVE
B
2
3
B
VIEW B-B
1
Tab Number: 1-14
Page: 4/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
2
7
11
12
13
14 5
6
4 10 3
8
9
Tab Number: 1-14
Page: 5/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
3
2
1
1 2 5
10 9 8
12 11
Tab Number: 1-14
Page: 7/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
1
2
1 2 3 4 5
8
Tab Number: 1-14
Page: 8/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
8
4 5
7
Tab Number: 1-14
Page: 9/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
1
2
4
5
Tab Number: 1-14
Page: 10/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
BEARING BEARING
7
11 12 13
5
COLLAR
14
1 4
10
6
SHAFT
14
Tab Number: 1-14
Page: 11/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
BEARING
4
6
3
1
2
7 8
10 9
Tab Number: 1-14
Page: 12/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
1 2
4
6
5
Tab Number: 1-14
Page: 13/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
3
7
1
2
1
2
Tab Number: 1-14
Page: 14/14
TP: 57474652
Name: Track Assembly (325L W/Y&A)
2
2 1
1
3 3
4 4
4
4 4 4 5
7 6 6 7
5
Tab Number: 1-15
Page: 1/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
Tab Number: 1-15
Page: 2/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
72
100
102
103
104
C-C
B
A
115
Tab Number: 1-15
Page: 3/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
2 PORT 4
3
PORT 3
PORT 2
1
3 PORT 1
3
Tab Number: 1-15
Page: 6/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
X
16
18 Y
B
P
17
18
T
15
Tab Number: 1-15
Page: 7/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
X
16
18 Y
B
P
17
19
T
15
Tab Number: 1-15
Page: 8/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
X
16
18 Y
L
P
17
T 19
15
Tab Number: 1-15
Page: 9/9
C/N: 57450777
Name: PROPEL PIPING SYSTEM
5
2
3 3
1 4
B
57106460
6
7
A
1
SECTION - 2
SECTION - 2
Tab Number: 2-1
Page: 1/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
22
ÂÂÂÂÂÂÂÂÂÂÂÂÂ
2
SEE PAGE 3 & 7
Tab Number: 2-1
Page: 2/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
3
4
7
6
11
1
6
7
4
5
Tab Number: 2-1
Page: 3/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
10
8
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
10
ÂÂÂÂÂÂÂÂÂÂÂ 10
ÂÂÂÂÂÂÂÂÂÂÂ 8
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂ
9 ÂÂÂÂÂÂÂÂÂÂÂ 2
22
9
Tab Number: 2-1
Page: 4/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
12
13
14
15
53
41 54
51
42
31
43
32
44 21
33
45 22
46 34 11
23
35
47 12
36 24
48 13 1
25
37 2
49 26 14
38 3
50 27 15
39 16 4
28
40 17 5
29 55
30 18 6
19 7 1
20 8
9
10
52
BULKHEAD ASSEMBLY
SEE PAGE 5
FOR ITEM NO OF FITTING USED
Tab Number: 2-1
Page: 5/17
C/N: 57475824
24
13
59
14
59
16
59
11
59
44
45
46
60
2
60
23
Tab Number: 2-1
Page: 7/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
21
24
13
59
14
59
16
59
11
59
44
45
46
60
2
60
23
Tab Number: 2-1
Page: 10/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
20
59
12
59
17
59
18
59
3 25
60 26
27
19
59
23
Tab Number: 2-1
Page: 11/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
21
Tab Number: 2-1
Page: 12/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
2
Tab Number: 2-1
Page: 14/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
7
6
2
Tab Number: 2-1
Page: 15/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
18
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
1
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
17 3
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ 3
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
13
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
14
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ 3
12
Tab Number: 2-1
Page: 16/17
C/N: 57475824
Name: OPERATOR'S CAB ASSEMBLY
10 12 7
20
19
8
13
21 18
LOW MED
KEY CW
OFF ON OFF HIGH
5
M
26 26
10 24
10
23
22
25
24
27
Tab Number: 2-3
Page: 1/3
C/N: 57481244
Name: CAB HEATER & A/C
53 17
54 19
20
60 62 61 18
31
51
52
66 18
67
17
Tab Number: 2-3
Page: 2/3
C/N: 57481244
Name: CAB HEATER & A/C
63
1 64
6
22
23
24
09
12 32 32
22 02 22
24 36 24
65 65
18 20
14
19
13
16
17
11
14 13
24 21
25
55 10
56
16 17
11
57
58
19
59 3
Tab Number: 2-3
Page: 3/3
C/N: 57481244
Name: CAB HEATER & A/C
13
12
11
10
15
Tab Number: 2-8
Page: 2/2
C/N: 57490575
Name: NAMEPLATES
3
4
6
5
Tab Number: 2-10
Page: 1/2
TP: 57395147
Name: Speed Control
6
10
9 8
6
7
Tab Number: 2-10
Page: 2/2
TP: 57395147
Name: Speed Control
33
33
A1 A10
7 33 34
A1 A10 OUTLET PORT 33
33 44
A1 A10
A10
A1 33
A10
7 34
7
INLET
2
PORT
7
1 7
33
7
13 33 2 34
33
7 2
35
7
33
34
39
33 7
44
33 7
42
7 7
1
34 33
42 13
7
OUTLET PORT
9
6 8 FRONT JACK CAB SIDE
7 HOIST MOTOR
6 REAR JACK
5 TOWER PINNING CYL.
INLET 4
5 PORT FRONT JACK D.C. SIDE.
3 TOWER RAISING CYL.
2 WRENCH CYL.
1 DUST COLLECTOR OR WATER INJECTION
DUST COLLECTOR CYL.
4
Tab Number: 2-12
Page: 2/10
C/N: 57498859
Name: NINE SPOOL VALVE
2100
PSI
OUT
1 2 3 4 5 7 8 9
A1 A12 A10 A1 A10 A1 A10 A10 A10
6 8
700 700
PSI PSI
PLUNGER OUT
PLUNGER IN
4
9
8 10
1500 PSI 4 9 11 6
8 9 10 1 TORQUE TO
10 11 33 FT/LBS
4 9 11 OUTLET PORT
9 10
3 10 11
4 9 11 A10
5 9 10
9 10 11 A1
3 10 11 A10
13
9 11 14
10 A1
11 A10
A1
A10 7
A12
9
A1
1
7
6 700 PSI 12
INLET PORT
5
12
4
3
2 12
1
1
TORQUE TO 2
14 FT/LBS 1 9
TORQUE TO
14 FT/LBS
Tab Number: 2-12
Page: 4/10
C/N: 57498859
Name: NINE SPOOL VALVE
INLET
PORT
4 R
1
Tab Number: 2-12
Page: 6/10
C/N: 57498859
Name: NINE SPOOL VALVE
13
8
9
10
11
10
12
3
6
7 4
5
7 6
12
Tab Number: 2-12
Page: 7/10
C/N: 57498859
Name: NINE SPOOL VALVE
11
9
8
6
7
6
5
3 10
4
4
3
5
Tab Number: 2-12
Page: 8/10
C/N: 57498859
Name: NINE SPOOL VALVE
14
17
15
10
13 11
12
9
8 16
6
7
6
5
3
4
4
3
5
Tab Number: 2-12
Page: 9/10
C/N: 57498859
Name: NINE SPOOL VALVE
2 . . . . . . . . 50634328 . . . . . . . . 2 . . . . . . . . PLUG
3 . . . . . . . . 50605682 . . . . . . . . 2 . . . . . . . . O-RING
4 . . . . . . . . 50636067 . . . . . . . . 1 . . . . . . . . PLUG
OUTLET
PORT
3
Tab Number: 2-12
Page: 10/10
C/N: 57498859
Name: NINE SPOOL VALVE
INLET
PORT 5 2
4
7
6
8
Tab Number: 2-12
Page: 1/5
C/N: 57204729
Name: THREE SPOOL VALVE
35
39
33 33
7
7
A1
A10 A10
OUT LET
33
13
7
35
INLET PORT SET AT 3000 PSI
39 34
33
34 42
42 7
OUT LET
3
2 13
1
6
5 3
INLET PORT 2
1 BREAKOUT CYLINDERS
INDEX MOTOR
ROD CHANGER CYLINDER
4
Tab Number: 2-12
Page: 2/5
C/N: 57204729
Name: THREE SPOOL VALVE
3
4 9
9 10 TORQE TO
4 6
10 11 1 33 FT/LBS
9 OUT LET
11
10
11
B
B A1
B A10 A
A 13
1 A10
14
A
INLET PORT
3
2
1
1
TORQE TO SET AT
2750 PSI
14 FT/LBS 1 2
TORQE TO 9 7
14 FT/LBS
Tab Number: 2-12
Page: 3/5
C/N: 57204729
Name: THREE SPOOL VALVE
13
8
9
10
11
12
6 3
7 4
5
7
6
Tab Number: 2-12
Page: 4/5
C/N: 57204729
Name: THREE SPOOL VALVE
11
9
8
6
7
6
5
3 10
4
4
3
Tab Number: 2-12
Page: 5/5
C/N: 57204729
Name: THREE SPOOL VALVE
2
5
7 4
6
8
Tab Number: 2-14
Page: 1/2
C/N: 57490518
Name: ENGINE GAUGES & CONTROLS
Page: 2/2
C/N: 57490518
7 5 1
3
4
4
DRILL/PROPEL
SELECTOR
15 VALVE
3 14
4 27
TO NO-BUMP 6
26
ROD CHANGER 25 15
VALVE
18
15
6
20
19
6
21 16
30 TO 2-WAY VALVE
24
28 "P" PORT LEFT
10 28 29 FRONT JACK 15
TO 2-WAY VALVE
"VA" PORT
9
MAIN PUMP
FEED SYSTEM 8
Tab Number: 2-16
Page: 2/2
C/N: 57229445
Name: FEED CONTROL
8 14
8
13
27
5
1
29 NOT SHOWN
6
5 7
9
8
8
28
3 24
21
22
4
23
20
WELDED ON 26
25 15
2
16
12
6
10 19
7
17
11
Tab Number: 3-3
Page: 2/2
C/N: 57450231
Name: ENGINE EXHAUST SYSTEM
1 8
16
14
19
6
7
24
25
35
10
20
18
35
37
36
Tab Number: 3-9
Page: 2/4
C/N: 57469934
Name: COMPRESSOR CONTROL PIPING
9
21
22
23
10
35
44
29
46
45 47
35 18
37
Tab Number: 3-9
Page: 3/4
C/N: 57469934
Name: COMPRESSOR CONTROL PIPING
6
20
15
7
10
1 12
5 13
19 4 11 16
3 14
42
1
28 43 12
5 3 43
7 19 16
11
10
13
41 14
18 17 40 6
4 39
AIR/OIL MIXTURE
LEGEND AIR ONLY
MIN PRESS
20 PSI NOMINAL ACTUATING PRESSURE
REC. P. RELIEF VALVE FOR CYLINDER
TO BIT 100 PSI
5 START TO EXTENT 16 PSI
FULLY EXTENDED: 35 PSI
3
9
1/16 ORIFICE
BUTTERFLY VALVE
13
3
4
14
3
10
6
11
12
7
8 1
5 3 4 3
Tab Number: 3-11
Page: 2/2
C/N: 57470429
Name: COMPRESSOR/RECEIVER PIPING
8
Tab Number: 3-12
Page: 1/2
C/N: 57471898
Name: RECEIVER
4 3
5
6
2
Tab Number: 3-12
Page: 2/2
C/N: 57471898
Name: RECEIVER
17
14
1
OIL
LEVEL
11
9 18 T0RQUE
BOLTS TO
13 353 - 380
15 16 FT. LBS. DRY
10
Tab Number: 3-14
Page: 1/1
TP: 57481467
Name: RECEIVER PIPING
10
3 2 1 8 11 9
4 12
13
5 14
15
6 16
17
7
RECEIVER COVER
REF. COMP. CONT. PIPING 19
12 18
TO FILTER / REG.
ON DUST COLLECTOR
Tab Number: 3-15
Page: 1/2
C/N:57471880
Name: RECEIVER/TOWER PIPING
Tab Number: 3-15
Page: 2/2
C/N:57471880
Name: RECEIVER/TOWER PIPING
10
11
9
27
8
28
6
29
26
2
3
4
13
31
31
REAR
1
7
30
33
32
19
17
16
33
33
23
31
21 20
Tab Number: 3-17
Page: 2/4
C/N:57452021
Name: AIR CLEANER ASSEMBLY
3 . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . O-RING
8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . WASHER GASKET
12 . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . COVER GASKET
8
9 10
8 12
11 13
1
Tab Number: 3-17
Page: 4/4
C/N:57452021
Name: AIR CLEANER ASSEMBLY
3 . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . GASKET
8 . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . GASKET
13 . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . GASKET
8 9
10 11
8 13
12 14
1
Tab Number: 3-18
Page: 1/4
C/N: 57474751
Name: COOLER PACKAGE
Tab Number: 3-18
Page: 2/4
C/N: 57474751
Name: COOLER PACKAGE
Tab Number: 3-18
Page: 3/4
C/N: 57474751
Name: COOLER PACKAGE
Tab Number: 3-18
Page: 4/4
C/N: 57474751
Name: COOLER PACKAGE
2 3
24 26
A A
B B
29
AFTER COOLER SUPPLY AFTER COOLER RETURN
33
35 34
36 35
23 36
1
28
3
32 2
30
31
SECTION B - B
ENGINE
AIR END
5 3
23
SECTION A - A
Tab Number: 3-22
Page: 2/2
C/N: 57473043
Name: RADIATOR PIPING
21
22
DANGER
Rotating blade.
Will cause
severe injury.
Keep hands clear.
Do not operate
without guard
in place
Tab Number: 3-23
Page: 2/3
C/N: 57482937
Name: BLOWER FAN
1
21
2
3
6 4
11
9
12
13 16 15
5
8
7 17
10
10 17
10
18
20
19
Tab Number: 3-23
Page: 3/3
C/N: 57482937
Name: BLOWER FAN
34
32 35
6
38
17
43
42
27
11 10 46 26
12 29
28
27 10
47
37 28 31
26
30
47
37 9
15
18 7
19 29 8
47 4 29 30
37 4 26
29 46 22 20
26 30
46 FEED PUMP21
ROTATION PUMP 25
Tab Number: 3-26
Page: 2/12
C/N: 57450496
Name: PUMPS & DRIVES
50
22
31
27
28
12
33
34
36
37 33
32
6
26
26 28
29
49
50
Tab Number: 3-26
Page: 3/12
C/N: 57450496
Name: PUMPS & DRIVES
32
17
34
41 35
48 38
13 5
14 42
24
23 27
24 20 26
24 21
39 40 22
40 29
39
28
48
11
12
26
1
2
3 50
16 49
30
29
USE APPROX 6 QUARTS
OF GEAR OIL 4 26
22 20 23
21
17
10
Tab Number: 3-26
Page: 4/12
C/N: 57450496
Name: PUMPS & DRIVES
3-Hole Pump
Drive 1-11
1-10
Gearbox Drawing 1-7
1-6
2-2 1-5
2-1
1-1
3-4 2-2
3-1
3-3
1-3
3-2
2-1
6-1
2-2
4-4 2-2 1-3
4-1
4-3
1-2 10-3
4-2
1-4 10-6
2-1 9-1
2-2
7-1 5-4
5-1
8-1 2-2 10-5
5-2 2-5
5-3 9-3
2-2
9-4
10-1
9-2 10-2
10-4
9-5
Tab Number: 3-26
Page: 7/12
C/N: 57450496
Name: PUMPS & DRIVES
SERVICE:
The type of service and the operating conditions will determine the maintenance interval. However, it is recomĆ
mended that the oil level be checked weekly, at the same time checking for oil leaks. Because the lubricant sysĆ
tem is the heart of the unit, it is especially important that the oil be kept clean.
SERVICE PROCEDURE AND
RECOMMENDATIONS:
BREATHER AND
OIL VOLUME: FILL PLUG
4-1/2 Qts.
(4.02 Liters)
MAGNETIC
DRAIN PLUG
OIL LEVEL
Tab Number: 3-26
Page: 9/12
C/N: 57450496
Name: PUMPS & DRIVES
Torque
to
30 ft/lb
21
19 23
21 22
26
2 20
25
24
18
12
16
17
Tab Number: 3-26
Page: 10/12
C/N: 57450496
Name: PUMPS & DRIVES
15
14
13
12
11
10
Tab Number: 3-26
Page: 11/12
C/N: 57450496
Name: PUMPS & DRIVES
10
11
3 8
Tab Number: 3-26
Page: 12/12
C/N: 57450496
Name: PUMPS & DRIVES
C/N: 57450629
2 PORT 4
3
PORT 3
PORT 2
1
3 PORT 1
3
Tab Number: 3-27
Page: 4/4
C/N: 57450629
Name: MAIN HYDRAULIC PIPING
5
2
3 3
1 4
B
57106460
6
7
A
1
Tab Number: 3-32
Page: 1/3
C/N: 57482564
Name: HYDRAULIC TANK
14
1
12 11
2 13
13
15 3 6
4
16
10
5
8
7
SECTION - 4
SECTION - 4
Tab Number: 4-1
Page: 1/8
C/N: 57424053
Name: TOWER ASSEMBLY
SEE PAGE 5
28
SEE PAGE 5
SEE PAGE 2
SEE PAGE 2
SEE PAGE 3
29
SEE PAGE 4
SEE PAGE 8
Tab Number: 4-1
Page: 2/8
C/N: 57424053
Name: TOWER ASSEMBLY
TOWER CHANNEL
1/32 TO 1/16
CLEARANCE
16 63
62
6 60
15 54
54
10
18
17 2
9
11
9
19
11
50
19 19
7
19
Tab Number: 4-1
Page: 3/8
C/N: 57424053
Name: TOWER ASSEMBLY
13
29
32
24
35 52
30
ADD AS REQUIRED
Tab Number: 4-1
Page: 4/8
C/N: 57424053
Name: TOWER ASSEMBLY
50
12 11
39
10
11
12
33
Tab Number: 4-1
Page: 5/8
C/N: 57424053
Name: TOWER ASSEMBLY
23
12 11
7
8
ROTARY HEAD
29
Tab Number: 4-1
Page: 6/8
C/N: 57424053
57429292........... . 1.00 . EA . SEAL KIT , TOWER FEED CYLINDER INCLUDES ITEMS 2 THRU 11
6
7
16
8
13 13
9
10 3
11 4
19 3
5 5
17
2
15
14
19
Tab Number: 4-1
Page: 8/8
C/N: 57424053
Name: TOWER ASSEMBLY
6
5
3
REVERSE
FORWARD
DRAIN
16
33 4 2 4
32 16 34 4
1 J
D H
C B K
D H B K
C 37 20
95 83
AIR HOSE 19 16 83
19
20 20 G
DRAIN 22
E
21 ROTATION
REVERSE
21 ROTATION
FORWARD
Name: TOWER PIPING
C/N: 57491904XL
Page: 1/5
Tab Number: 4Ć2
Tab Number: 4Ć2
Page: 2/5
C/N: 57491904XL
Name: TOWER PIPING
109
29 "CR2"
110
"CR1" 49
"R"
66 111
73
18 49
57
58
59
T
CAB SIDE
51
52 TO ROD END PORT OF
29 112 69 FEED CYLINDER
51
TO DIVERTER VALVES 51 55
54 D.C. SIDE
61
TO HEAD END PORT OF TO HEAD END PORT
FEED CYL. (CAB SIDE) OF FEED CYL. (DUST 72
COLLECTOR SIDE) 56
72 72 86
TO TANK MANIFOLD
SECTION E ROTATED 90
Tab Number: 4Ć2
Page: 3/5
C/N: 57491904XL
Name: TOWER PIPING
89
89 7 1
11 1 84 1
89
15 34 9
14
13
10
12
20
VIEW G
NOT SHOWN IN CORRECT
ROTATION AND SCALE
2
1
5
30
6
17
1
1
21 21
2
2
6
3
7
22
23
A
Tab Number: 4-3
Page: 2/4
C/N: 57279218
Name: TOWER RAISING CYLINDER
20 20
19
21
18 18
19
HYDRAULIC
RESERVOIR 9
Tab Number: 4-3
Page: 3/4
C/N: 57279218
Name: TOWER RAISING CYLINDER
6
7
16
13
15
12
9
8 4
5
10
11 4
17
18
3
14
18 14
19
Tab Number: 4-4
Page: 1/4
C/N: 57479206
Name: TOWER PINNING
21
22
23
19
20
1
18
18
17
17
13
5 16
8
3
4
6
7
10
11
2
7
14
12
Tab Number: 4-4
Page: 2/4
C/N: 57479206
Name: TOWER PINNING
26
24
25
13
15
16
A B
15
16
P B
T A 13
9 - SPOOL VALVE
Tab Number: 4-4
Page: 3/4
C/N: 57479206
Name: TOWER PINNING
13
1
6
12
8
15
11 10
9 2
4
3
14
7
16
Tab Number: 4-7
Page: 1/10
C/N: 57436974
Name: ROTARY HEAD
28
49
126
127
TORQUE TO
80 FT. LBS.
128
31
129
46
25
Tab Number: 4-7
Page: 2/10
C/N: 57436974
Name: ROTARY HEAD
63
Tab Number: 4-7
Page: 3/10
C/N: 57436974
Name: ROTARY HEAD
157
129
Tab Number: 4-7
Page: 4/10
C/N: 57436974
Name: ROTARY HEAD
149
139
148
132 #20 141
155
133
144 A
#20
B
142
#12
145
#20
134
140
151
#12
B #20 150
132
147 135
141
143 A 146
152
153
INSTALLATION:
4. SLIDE THE OUTPUT GEAR WITH THE SHRINK DISC ASSEMBLY ONTO THE SPINDLE.
GRADUALLY TORQUE ALL THE LOCKING SCREWS, USING THE ORDER SHOWN IN
VIEW C - C AS FOLLOWS:
FIRST PASS : 25 FT. LBS.
SECOND PASS : 50 FT. LBS.
THIRD PASS : 75 FT. LBS.
FOURTH PASS: 87 FT. LBS.
SEVERAL PASSES @ 87 FT. LBS . MAY BE REQUIRED TO OBTAIN PROPER TORQUE.
REMOVAL:
2. REMOVE OUTPUT GEAR WITH SHRINK DISCS FROM SPINDLE ANY RUST
FORMED ON SPINDLE IN FRONT OF GEAR HUB MUST FIRST BE REMOVED.
Tab Number: 4-7
Page: 6/10
C/N: 57436974
Name: ROTARY HEAD
LUBRICATION:
NOTE:
1. FILL SPINDLE TOP BEARING ( ITEM 33) WITH GREASE BEFORE COVERING
IT FROM TOP BY UPPER SEAL HOUSING. ( ITEM 32)
NOTES:
1
2 12
3 11
4 10
5 9
6 8
7
VIEW C -C
__________
Tab Number: 4-7
Page: 8/10
C/N: 57436974
1
Tab Number: 4-11
Page: 1/8
C/N: 7192spec
Name: ROD CHANGER
13
2
A A 11
VIEW B - B
8
5
6
7
C C
8
VIEW C - C
12
2
ÉÉÉ
B B
ÉÉÉ
ÉÉÉ
ÇÇ 3
4
10 VIEW A - A
Tab Number: 4-11
Page: 2/8
C/N: 7192spec
Name: ROD CHANGER
64
H 65 H
17 66
20 63
38
ÉÉÉ
ÇÇ 62
ÉÉÉ
ÇÇ
ÉÉÉ
ÇÇ
18
ÉÉÉ
ÇÇ
17
F 12 38 F
8
9 67
11
24
11
G 9 G
8
6
12 38
5
K K
40
ÉÉÉÉ
ÇÇÇÇ
ÉÉÉÉ
É ÉÉ
É
Ä
ÇÇÇÇ
ÉÄÄ
ÉÉÉ
ÄÄ
ÉÉ
ÇÇÇÇ
ÉÉÉ
ÉÉÉ
1 5
ÊÊ
ÉÉ
ÇÇ
SEE VIEW D
ÉÉÉÉÉÉÉÉ
4
ÉÉÉÉÉÉÉÉ 76
ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ 1
7
ÉÉÉÉÉÉÉÉ
2
ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉ
ÇÇÇÇÇ
3 ÉÉÉÉÉÉÉÉ
VIEW E
28 32
33
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉ ÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉ ÉÉÉ
29
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉ ÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉ ÉÉÉ
ÄÄ ÄÄ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉÉ ÉÉÉ 30
ÄÄ ÄÄ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÄÄ ÄÄ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÄÄ
ÉÉ É
ÄÄ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉ É
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
38
31
ÉÉ É
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ 28
ÉÉ É
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÉÉ É
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ 77
37 35 79
VIEW D
Tab Number: 4-11
Page: 4/8
C/N: 7192spec
Name: ROD CHANGER
SEE VIEW J
20
ÇÇ
38
62
38 6
68
22 23
6 38 VIEW H - H
ÇÇÇ
ÇÇÇ
ÇÇÇ
8
9
11
21
25 75
13
15
16 78
74 VIEW J
37
12
38 40
77
9
10
26
VIEW F & G
73
ÇÇÇ
ÇÇÇ
ÇÇÇ
VIEW K
Tab Number: 4-11
Page: 5/8
C/N: 7192spec
Name: ROD CHANGER
5
3 9
4
13
12
10
11
2
6
15
7
6
14
8
15
16
Tab Number: 4-11
Page: 7/8
C/N: 7192spec
Name: ROD CHANGER
3 26
11
2
4
19
40
53 25
54
8
27
14 25 28
33 11
13
3
9
21 8 29 41
22 27 23 35
28 2
24 12
16 25 13 10
44
18
15
42 18
17
18
5 15 6
18 7
1 4
21 31 30 26 11
22
37
38
34
17
18
13
12
23 36
24 49
29
32
14 19 54 46
48 51 50
40
53
Tab Number: 4-11
Page: 8/8
C/N: 7192spec
Name: ROD CHANGER
13
15
2 16
14
V2 V1
C2 C1
23
9 SPOOL
VALVE
HYDRAULIC
A
WRENCH
CYLINDER B CONTROL CONSOLE
BULKHEAD
4
Tab Number: 4-13
Page: 2/3
C/N: 57206914
Name: ROD CHANGER/WRENCH CYLINDER PIPING
18
7
8
9 22
10
ROD CHANGER
12 CYLINDER
13
15
7 16 2
21
2
14
TO 9 SPOOL VALVE IN
CONTROL CONSOLE
3 4
BULKHEAD
Tab Number: 4-13
Page: 3/3
C/N: 57206914
Name: ROD CHANGER/WRENCH CYLINDER PIPING
1
1
2
2 3
3
5
6 4
5
6
Tab Number: 4-14
Page: 2/2
C/N: 52167012
Name: WRENCH CYLINDER
7
6
14
15
11
11
10
12
13
Tab Number: 4-15
Page: 1/2
C/N: 57443483
Name: SLIDING BREAKOUT ASSEMBLY
27
3
Tab Number: 4-15
Page: 2/2
C/N: 57443483
Name: SLIDING BREAKOUT ASSEMBLY
CONTROL CONSOLE
FLOOR
CAB
1 11
2
3
4
11 MOTOR GEAR INDEXER
5
6
SEE PAGE 2
CAB
CONTROL CONSOLE
10
Tab Number: 4-16
Page: 2/2
C/N: 57345217
Name: INDEX GEAR BOX PIPING
12
12
9
12
8
Tab Number: 4-17
Page: 1/2
C/N: 57445660
Name: ROD CATCHER
7
8
9
2
11
1
VIEW B-B 4
4 3 8
4 13
13
1 7
1
5
8
7
8
9
10
VIEW A-A
Tab Number: 4-17
Page: 2/2
C/N: 57445660
Name: ROD CATCHER
SEE PAGE 3
39
5
6
7
23
24
25
26
19
SEE PAGE 2
SEE PAGE 2
19
Ç
Ç
Ç
Ç
Ç
Tab Number: 4-19
Page: 2/8
C/N: 57431355
Name: JIB BOOM SYSTEM
WINCH ASSEMBLY
WITH BRAKE VALVE
48 & STATIC BRAKE
51
50
49
BRAKE
VALVE
26
BR
WINCH
BRAKE
BR
A B
P T
19
PUMP HYDRALIC SCHEMATIC 19
56
ÉÉÉÉÉÉÉÉÉÉ 56
CAB FLOOR
53
53
FROM 3 SPOOL
55 VALVE
16
1 54
57
58
55
59
Tab Number: 4-19
Page: 3/8
C/N: 57431355
Name: JIB BOOM SYSTEM
22
8
9
2
3
11
15
2
27
28
29
30
4
38
13
14
10
12
38
13
14
10
12
Tab Number: 4-19
Page: 4/8
C/N: 57431355
Name: JIB BOOM SYSTEM
68 69 73
67
39 10 72
40 69
25 68
8
7
6 70 71
5
3
4
41
1
9 2 38 37
62 50
55 46
43 58 61
35 36
42 48 28 59
26 49
29
36
51 63
18 57
22 60 64
21
20 56
22 23 54 57
44 53
19 12 43
65 15
14
16 13
31 17
24 34 47
52 11
32
33
45 29
27
28
30
Tab Number: 4-19
Page: 6/8
C/N: 57431355
Name: JIB BOOM SYSTEM
17 18
19
SECTION A-A A 12
11
DRAIN PORT
A 14
16
13 "BR PORT"
15
7 9
10 12
Tab Number: 4-26
Page: 1/5
C/N: 57360158
Name: ANGLE DRILL PKG.
A PORT
B PORT
POWER HEAD
44
45
4
5
6
46
2
3
8
7
3
2
1
Tab Number: 4-26
Page: 2/5
C/N: 57360158
Name: ANGLE DRILL PKG.
43 29 26
11
15 27
16 43 36
17
38 V1 40
40
C1
V2
C2
39 B
24
25
18 A
17 25
20 17
30 17
32
17
33
22
34 21
23
15
16
17
Tab Number: 4-26
Page: 3/5
C/N: 57360158
Name: ANGLE DRILL PKG.
13
11 28
11 14
14
10
41 2
9 42
12
37 4
24
C2 C1
36
V2 V1 (+) (-)
12
24 DC NO
SV
T P
2
Tab Number: 4-26
Page: 4/5
C/N: 57360158
Name: ANGLE DRILL PKG.
5
6
1
8
2
4
3
SECTION - 5
SECTION - 5
Tab Number: 5-1
Page: 1/2
C/N: 57490484
Name: BASIC WIRING
5
3
9
8
1
2
Tab Number: 5-4
Page: 2/5
C/N: 57412728
Name: TRAM & DRILLING LIGHTS
MIDDLE OF TOWER
1
2
3
12 4
1
2
3
4
CAB REAR
CAB SIDE
CAB FRONT
9
3
8
CAB FRONT
Tab Number: 5-4
Page: 3/5
C/N: 57412728
Name: TRAM & DRILLING LIGHTS
1
2
3
REAR JACK
OPT. 7
RADIATOR
10 6
11
OPT.
COC/HOC COOLER
4
Tab Number: 5-4
Page: 4/5
C/N: 57412728
Name: TRAM & TRAM & DRILLING LIGHTS
12
14
1
5
2
3
13 10
9 23
30
6 5
13
15
17
18 11 7
19
10
17 13
18 14
19
3
8
Tab Number: 6-4
Page: 2/4
C/N: 57476376
Name: DUST CURTAIN
29
28
18 17 33
19 18
19
28
18 27
19
TO PORT '2'
21 ON ITEM 20
24 26
TO PORT '1'
31 21 ON ITEM 20
22
25
TO BOTTOM
OF CAB 23 RETURN FROM
FEED VALVE
24 23
12
17
18
19 12 4
4
Tab Number: 6-4
Page: 3/4
C/N: 57476376
Name: DUST CURTAIN
4
3
2
1
6
6
5
Tab Number: 6-5
Page: 1/4
C/N: 57480998
Name: WATER INJECTION
15
15
15
27
8
6
5
2
10
74
78
82
83 TOWER RAISING CYL. 49
54 53
74
78 20 20 SEE DETAIL G
45
82
83 35
20 71 50 64
32 61 31
72
TOWER
CAROUSEL BLOCK
17 ROD CHANGER 43 42 20 SEE DETAIL J
34 57 6
44 1 SEE DETAIL C 21
70 44 30
7
68
20 21
WINCH 60 33 52 22
SEE DETAIL A 69 7 65
4 SEE DETAIL E
SEE DETAIL D 48
56 55
20 20
73 20 47
46 TO THE YOKE
78
82
83
Name: LUBE SYSTEM
C/N: 57368730
Page: 1/7
Tab Number: 6-10
Page: 2/7
C/N: 57368730
76
Tab Number: 6-10
84 9
76 85 19
84 20
Name: LUBE SYSTEM
86 4 18 20
85 71 59 57 6
86
68 70 20 58 62 66
37
7 59
36
67
20 74 17
78 14 31 6
69 K 20 63 4
1 82 35 15
20 SEE DETAIL F
83
SEE DETAIL L
K
43
41 92
46 6
4 SEE DETAIL B
13 18 9 18 12
18 19 77
17 81 82
77 82
82 16 6 18
83 35
7 35
79 80 17 36 16 34
15 14 31 20
8 20 TOWER
DETAIL G
8
DETAIL A
NOTE : 83 DETAIL C
TYP. INJECTOR MOUNTING 82 10
32 77 77
13 11 4 82
83 27 41
12 10
83 16 77
82 10 77
82 4 82
36 6 77 77 11 83
4 82 83 16
13 11
83 16 20
16 33
5 18
37
6
8 5 20
DETAIL D 8
DETAIL B
12 10
8 32 77 77
DETAIL E 82 82
16 34 31 37 17 83 11
78 30 83 18
82 17
83
14
14 20
15
15 80 9 6
75 8 4
74 33 16 81 19 18
73 79 8
DETAIL F
DETAIL H TYP. ALL PLACES DETAIL J
Name: LUBE SYSTEM
C/N: 57368730
Page: 3/7
Tab Number: 6-10
97
102 107
103 1.6
Page: 4/7
98
C/N: 57368730
97
107 107 107
Tab Number: 6-10
SEE DETAIL M
Name: LUBE SYSTEM
97
96
97 98
Tab Number: 6-10
Page: 5/7
C/N: 57368730
Name: LUBE SYSTEM
1.10
1.01
1.00
1
3
2
7
4
6
5
1
Tab Number: 6-11
Page: 3/6
C/N: 57491219
Name: FIRE SUPPRESSION SYSTEM
Tab Number: 6-11
Page: 4/6
C/N: 57491219
Name: FIRE SUPPRESSION SYSTEM
Tab Number: 6-11
Page: 5/6
C/N: 57491219
Name: FIRE SUPPRESSION SYSTEM
Tab Number: 6-11
Page: 6/6
C/N: 57491219
Name: FIRE SUPPRESSION SYSTEM
6 5 4 2 1
3
Tab Number: 6-16
Page: 1/2
C/N:57489510
Name: DRILL EFFICIENCY INDICATOR
16
16
TO DEI
1
10 8
1
11
1 12V
58150103
DE11 12V
52279338
5A 57130577
DE12 DRILL PRESSURE
R3 56927408 INDICATOR SWITCH
57146094
DE13
57146037 DRILLING
DEI EFFICIENCY
INDICATOR
57191462
ENCODER 57219776
D1B
57219784
HAND TERMINAL
COMPUTER DOWNLOAD
RELAY TO PROVIDE
R3 12 VDC TO DEI
IN CONSOLE
57394603
6 5
Tab Number: 6-16
Page: 2/2
C/N:57489510
Name: DRILL EFFICIENCY INDICATOR
C1
C2 NO
P T
ATM-5
2
3
SWITCH
TRAM ALARM
MANIFOLD
RET-7 MANIFOLD
RET-6
+ - 4
PRESSURE 1
SWITCH TO "X" OF DIVERTER VALVES
NO
S 2 3 FROM DOUBLE PUMP
DRILL
9 PROPEL
2
3
Name: PROPEL INTERLOCK
C/N: 57394389
Page: 1/3
Tab Number: 6-21
Page: 2/3
C/N: 57394389
T 8
A
Tab Number: 6-21
B
15
19 7
Name: PROPEL INTERLOCK
20 14
TO "Y" LINE OF DIVERTER VALVE
13
9 ATM-5
10
11 6
12
TO PORT 2 OF DRILL
PROPEL SELECTOR VALVE
4
5
2
1
Tab Number: 6-21
Page: 3/3
C/N: 57394389
Name: PROPEL INTERLOCK
12
A
A
9 VIEW A A
Tab Number: 6-31
Page: 1/1
C/N: 57431967
Name: TOW HOOK INST'L
2
1
1 1
2
Tab Number: 6-34
Page: 1/1
C/N: 7192spec
Name: MISC. RIG PARTS
3/8-NPT
5 4
6
1 7 8
3
Tab Number: 7-2
Page: 4/9
C/N: 57200438
Name: BASIC TOOLS
LIFTING BAIL
50702943
RADIATOR
Tab Number: 7-5
Page: 1/1
C/N: 50820893
Name: ROD SEAL ASSEMBLY
3
1
2
Tab Number: 7-6
Page: 1/1
C/N: 57328221
Name: FILTER KIT