Tutorial 1-1
Tutorial 1-1
STATIC LOADING
WORKED EXAMPLES 1
Example 1.1 Two forces are applied to the 𝐶 knowing that the allowable bearing stress
bracket 𝐵𝐶𝐷 as shown. (a) Knowing that the of the steel used is 300 𝑀𝑃𝑎.
control rod 𝐴𝐵 is to be made of a steel having
an ultimate normal stress of 600 𝑀𝑃𝑎,
determine the diameter of the rod for which
the factor of safety with respect to failure will
be 3.3. (b) The pin at 𝐶 is to be made of a steel
having an ultimate shearing stress of
350 𝑀𝑃𝑎. Determine the diameter of the pin
𝐶 for which the factor of safety with respect
to shear will also be 3.3. (c) Determine the
required thickness of the bracket supports at
Solution
Free Body: Entire Bracket. The reaction at 𝑃 40 𝑘𝑁
𝐴𝑟𝑒𝑞 = = = 200 × 10−6 𝑚2
𝜎𝑎𝑙𝑙 181.8 𝑀𝑃𝑎
C is represented by its components 𝐶𝑥 and 𝐶𝑦
𝐶 = √𝐶𝑥 2 + 𝐶𝑦 2 = 76.3 𝑘𝑁
c. Bearing at C. Using 𝑑 = 22 𝑚𝑚, the normal bearing area of each bracket is 22𝑡. Since the
force carried by each bracket is 𝐶 ⁄2 and allowable bearing stress is 300 MPa, we write
𝐶 ⁄2 (76.3 𝑘𝑁)⁄2
𝐴𝑟𝑒𝑞 = = = 127.2 𝑚𝑚2
𝜎𝑎𝑙𝑙 300 𝑀𝑃𝑎
Thus 22𝑡 = 127.2 𝑡 = 5.78 𝑚𝑚
Example 1.2 The rigid beam 𝐵𝐶𝐷 is attached
by bolts to a control rod at 𝐵, to a hydraulic
cylinder at 𝐶, and to a fixed support at 𝐷. The
diameters of the bolts used are: 𝑑𝐵 = 𝑑𝐷 =
8 𝑚𝑚, 𝑑𝐶 = 12 𝑚𝑚. Each bolt acts in
double shear and is made from a steel for
which the ultimate shearing stress is 𝑇𝑈 =
300 𝑀𝑃𝑎. The 9 𝑚𝑚 diameter control rod
𝐴𝐵 has a diameter and is made of a steel for
which the ultimate tensile stress is 𝜎𝑈 =
450 𝑀𝑃𝑎. If the minimum factor of safety is
to be 3.0 for the entire unit, determine the
largest upward force which may be applied
by the hydraulic cylinder at 𝐶.
Solution The factor of safety with respect to failure must be 3.0 or more in each of the three bolts
and in the control rod. These four independent criteria will be considered separately.
Free Body: Beam 𝑩𝑪𝑫. We first determine the force at 𝐶 in terms of the force at 𝐵 and in terms
of the force at 𝐷.
∑ 𝑀𝐷 = 0: 𝐵(350 𝑚𝑚) − 𝐶 (200 𝑚𝑚) = 0 𝐶 = 1.75𝐵 (1)
∑ 𝑀𝐵 = 0: −𝐷(350 𝑚𝑚) + 𝐶 (200 𝑚𝑚) = 0 𝐶 = 2.33𝐵 (2)
Control Rod. For a factor of safety of 3.0 we have
𝜎𝑈 450 𝑀𝑃𝑎
𝜎𝑎𝑙𝑙 = = = 150 𝑀𝑃𝑎
𝐹. 𝑆. 3.0
The allowable force in the control rod is
1
𝐵 = 𝜎𝑎𝑙𝑙 (𝐴) = (150 𝑀𝑃𝑎) 𝜋(9 𝑚𝑚)2
4
= 9.4 𝑘𝑁
Using Eq. (1) we find the largest permitted
value of 𝐶:
𝐶 = 1.750𝐵 = 1.750(9.4 𝑘𝑁) = 16.70 𝑘𝑁
Bolt at B. 𝑇𝑎𝑙𝑙 = 𝑇𝑈 ⁄𝐹. 𝑆. = (300 𝑀𝑃𝑎)⁄3 = 100 𝑀𝑃𝑎. Since the bolt is in double shear, allowable
value of force 𝐵 is
2𝜋
𝐵 = 𝑇𝑎𝑙𝑙 (2𝐴) = (100 𝑀𝑃𝑎) (8 𝑚𝑚)2 = 10.05 𝑘𝑁
4
From Eq. (1): 𝐶 = 1.750𝐵 = 1.750(10.05 𝑘𝑁) = 17.59 𝑘𝑁
Bolt at D. Since this bolt is the same as bolt B, the allowable force is 𝐷 = 𝐵 = 10.05 𝑘𝑁. Using
Eq. (2):
𝐶 = 2.33𝐷 = 2.33(10.05 𝑘𝑁) = 23.4 𝑘𝑁
2𝜋
Bolt at C. We again have 𝑇𝑎𝑙𝑙 (2𝐴) = (100 𝑀𝑃𝑎) (12 𝑚𝑚)2 = 22.6 𝑘𝑁
4
Summary. We have found separately four maximum allowable values of the force C. In order to
satisfy all these criteria, we must choose the smallest value, namely: 𝐶 = 16.70 𝑘𝑁.
Example 1.3 The blade of the hacksaw is
subjected to a pretension force of 𝐹 =
100 𝑁. Determine (i) the resultant internal
loadings acting on section a–a that passes
through point D, and (ii) the resultant internal
loadings acting on section 𝑏– 𝑏 that passes
through point D.
Solution
(i) Internal Loadings on section 𝒂– 𝒂: Referring to the free-body diagram of the section
of the hacksaw shown in Fig. a,
+
← ∑ 𝐹𝑥 = 0; 𝑁𝑎−𝑎 + 100 = 0 𝑁𝑎−𝑎 = −100 𝑁
+↑ ∑ 𝐹𝑦 = 0; 𝑉𝑎−𝑎 = 0
↶ + ∑ 𝑀𝐷 = 0; −𝑀𝑎−𝑎 − 100(0.15) = 0 𝑀𝑎−𝑎 = −15 𝑁. 𝑚
The negative sign indicates that 𝑁𝑎−𝑎 and 𝑁𝑎−𝑎 act in the opposite sense to that shown
on the free-body diagram.
(ii) Internal Loadings on section 𝒃– 𝒃: Referring to the free-body diagram of the section
of the hacksaw shown in Fig. b,
Solution
Internal Loadings: Referring to the free-body diagram of the section of the clamp shown in Fig.
a,
∑ 𝐹𝑦′ = 0; 900 cos 30° − 𝑁𝑎−𝑎 = 0 𝑁𝑎−𝑎 = 779 𝑁
∑ 𝐹𝑥 ′ = 0; 𝑉𝑎−𝑎 − 900 sin 30° = 0 𝑉𝑏−𝑏 = 450 𝑁
↶ + ∑ 𝑀𝐴 = 0; 900(0.2) − 𝑀𝑎−𝑎 = 0 𝑀𝑎−𝑎 = 180 𝑁. 𝑚
Solution
(a) Internal Loadings: The shear force developed on each shear plane of the bolt and the member
can be determined by writing the force equation of equilibrium along the member’s axis with
reference to the free-body diagrams shown in Figs. a. and b, respectively.
∑ 𝐹𝑦 = 0; 4𝑉𝑏 − 9 = 0 𝑉𝑏 = 2.25 𝑘𝑁
∑ 𝐹𝑦 = 0; 4𝑉𝑝 − 9 = 0 𝑉𝑝 = 2.25 𝑘𝑁
Average Shear Stress: The areas of each shear plane of the bolt and the member are 𝐴𝑏 =
𝜋
(0.0006)2 = 28.274(10−6 )𝑚2 and 𝐴𝑝 = 0.1(0.1) = 0.01 𝑚2 , respectively.
4
We obtain
𝑉𝑏 2.25(103 )
(𝜏𝑎𝑣𝑔 ) = = = 79.6 𝑀𝑃𝑎
𝑏 𝐴𝑏 28.274(10−6 )
𝑉𝑝 2.25(103 )
(𝜏𝑎𝑣𝑔 ) = = = 225 𝑘𝑃𝑎
𝑝 𝐴𝑝 0.01
(b) Internal Loadings: The shear force developed on each shear plane of the bolt and the member
can be determined by writing the force equation of equilibrium along the member’s axis with
reference to the free-body diagrams shown in Figs. a. and b, respectively.
∑ 𝐹𝑦 = 0; 4𝑉𝑏 − 𝑃 = 0 𝑉𝑏 = 𝑃⁄4
∑ 𝐹𝑦 = 0; 4𝑉𝑝 − 𝑃 = 0 𝑉𝑝 = 𝑃⁄4
Average Shear Stress: The areas of each shear plane of the bolt and the member are 𝐴𝑏 =
𝜋
(0.0006)2 = 28.274(10−6 )𝑚2 and 𝐴𝑝 = 0.1(0.1) = 0.01 𝑚2 , respectively.
4
We obtain
𝑉𝑏 𝑉𝑝
(𝜏𝑎𝑙𝑙𝑜𝑤 )𝑏 = (𝜏𝑎𝑙𝑙𝑜𝑤 )𝑝 =
𝐴𝑏 𝐴𝑝
𝑃 ⁄4 𝑃 ⁄4
80(106 ) = 500(103 ) =
28.274(10−6 ) 0.01
𝑃 = 9047 𝑁 = 9.05 𝑘𝑁 𝑃 = 20000 𝑁 = 20 𝑘𝑁
Example 1.6 (a) If the shaft is subjected to an
axial force of 5 𝑘𝑁, determine the bearing
stress acting on the collar 𝐴. (b) If the 60 mm
diameter shaft is subjected to an axial force
of 5 𝑘𝑁, determine the average shear stress
developed in the shear plane where the collar
𝐴 and shaft are connected.
Solution
Bearing Stress: The bearing area on the collar, shown shaded in Fig. a, is 𝐴𝑏 =
𝜋(0.052 − 0.03252 ) = 4.536(10−3 ). Referring to the free-body diagram of the collar, Fig. a, and
writing the force equation of equilibrium along the axis of the shaft,
∑ 𝐹𝑦 = 0; 5(103 ) − 𝜎𝑏 [4.536(10−3 )] = 0 𝜎𝑏 = 1.10 𝑀𝑃𝑎
Average Shear Stress: The area of the shear plane, shown shaded in Fig. b, is 𝐴𝑏 =
2𝜋(0.03)(0.015) = 2.827(10−3 ). Referring to the free-body diagram of the shaft, Fig. a, and
writing the force equation of equilibrium along the axis of the shaft,
∑ 𝐹𝑦 = 0; 5(103 ) − 𝜏𝑎𝑣𝑔 [2.827(10−3 )] = 0 𝜏𝑎𝑣𝑔 = 1.77 𝑀𝑃𝑎
Example 1.7 The thrust bearing consists of a
circular collar 𝐴 fixed to the shaft 𝐵.
Determine the maximum axial force 𝑃 that
can be applied to the shaft so that it does not
cause the shear stress along a cylindrical
surface 𝑎 or 𝑏 to exceed an allowable shear
stress of 𝜏𝑎𝑙𝑙𝑜𝑤 = 170 𝑀𝑃𝑎.
Assume failure along 𝑎:
𝑃
𝜏𝑎𝑙𝑙𝑜𝑤 = 170(106 ) =
𝜋(0.03)(0.035)
𝑃 = 516 𝑘𝑁
Assume failure along 𝑏:
𝑃
𝜏𝑎𝑙𝑙𝑜𝑤 = 170(106 ) =
𝜋(0.058)(0.02)
𝑃 = 620 𝑘𝑁
Example 1.8 (a) Determine the resultant
internal loading on the cross section through
point 𝐶 of the pliers. There is a pin at 𝐴, and
the jaws at 𝐵 are smooth. (b) Determine the
resultant internal loading on the cross section
through point 𝐷 of the pliers.
Solution: Referring to the free-body diagram
of the section of the pilers shown in Fig. a and
b for point 𝐶 and 𝐷, respectively.
(a) Internal loading through point 𝑪:
+↑ ∑ 𝐹𝑦 = 0; −𝑉𝐶 + 60 = 0 𝑉𝐶 = 60 𝑁
+
→ ∑ 𝐹𝑥 = 0; 𝑁𝐶 = 0
+↶ ∑ 𝑀𝐶 = 0; −𝑀𝐶 + 60(0.015) = 0 𝑀𝐶 = 0.94 𝑁. 𝑚
(b) Internal loading through point 𝑫:
↘ + ∑ 𝐹𝑦 = 0; 𝑉𝐷 − 20 cos 30° = 0 𝑉𝐷 = 17.3 𝑁
+↙ ∑ 𝐹𝑥 = 0; 𝑁𝐷 − 20 sin 30° = 0 𝑁𝐷 = 10 𝑁
+↶ ∑ 𝑀𝐷 = 0; 𝑀𝐷 − 20(0.08) = 0 𝑀𝐷 = 1.60 𝑁. 𝑚
Example 1.9 The machine is moving with a
constant velocity. It has a total mass of 20
Mg, and its center of mass is located at 𝐺,
excluding the front roller. If the front roller
has a mass of 5 Mg, determine the resultant
internal loadings acting on point 𝐶 of each of
the two side members that support the roller.
Neglect the mass of the side members. The
front roller is free to roll.
Support Reactions: We will only need to compute 𝑁𝐴 by writing the moment equation of
equilibrium about 𝐵 with reference to the free-body diagram of the steamroller, Fig. a.
Solution
Equations of Equilibrium: