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CMA Question 2

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Question 2: Lester Company makes metal products and has a forging department.

In this
department, materials are added at the beginning of the process and conversion takes place
uniformly. At the start of November 2011, the forging department had 20,000 units in beginning
work in process, which are 100% complete for materials and 40% complete for conversion costs.
An additional 100,000 units are started in the department in November, and 30,000 units remain
in work in process at the end of the month. These unfinished units are 100% complete for
materials and 70% complete for conversion costs. The forging department had 15,000 spoiled
units in November. Normal spoilage is 12% of good units.

The department’s costs for the month of November are as follows:

Beginning WIP Costs Incurred During Period


Direct materials costs $ 64,000 $ 200,000
Conversion costs 102,500 1,000,000

1. Compute the normal and abnormal spoilage in units for November, assuming the inspection
point is at (a) the 30% stage of completion, (b) the 60% stage of completion,
and (c) the 100% stage of completion.
2. Refer to your answer in requirement 1. Why are there different amounts of normal and
abnormal spoilage at different inspection points?
3. Now assume that the forging department inspects at the 60% stage of completion. Using the
weighted average method, calculate the cost of units transferred out, the cost of abnormal
spoilage, and the cost of ending inventory for the forging department in November.

Solution:
18-41 Physical units, inspection at various levels of completion, weighted average process
costing report

1.
Inspection Inspection Inspection
at 30% at 60% at 100%
Work in process, beginning (40%)* 20,000 20,000 20,000
Started during November 100,000 100,000 100,000
To account for 120,000 120,000 120,000

Good units completed and transferred out 75,000a 75,000a 75,000a


Normal spoilage 10,200b 12,600c 9,000d
Abnormal spoilage (15,000 – normal spoilage) 4,800 2,400 6,000
Work in process, ending (70%)* 30,000 30,000 30,000
Accounted for 120,000 120,000 120,000
*Degree of completion for conversion costs at the dates of the work-in-process inventories
a
20,000 beginning inventory +100,000 –15,000 spoiled – 30,000 ending inventory = 75,000.
b
12%  (100,000 units started – 15,000 units spoiled) = 12%  85,000 = 10,200; beginning work-in-process
inventory is excluded because it was already 40% complete at Nov 1 and past the inspection point.
c
12%  (120,000 units – 15,000 ) = 12%  105,000 = 12,600, because all units passed the 60% completion
inspection point in November.
d
12%  75,000 = 9,000, because 75,000 units are fully completed and inspected during November.

2. There are different amounts of normal and abnormal spoilage because the spoilage is detected
at different points in the process. At the 30% inspection point, the beginning work in process
inventory has already passed inspection and consists entirely of good units. At the 60%
inspection point, the beginning work in process as well as units started this period must pass
through the inspection point in the month of November. At the 100% inspection point, only
the finished units have been inspected. Those in ending work in process have not yet been
inspected. The finished units that are transferred out are good, but the others have not been
inspected yet. Of course in all three cases the total spoilage is 15,000 units (given in the
problem.)

3. Solution Exhibit 18-41 summarizes total costs to account for, calculates the equivalent units of
work done to date for each cost category, and assigns total costs to units completed (including
normal spoilage), to abnormal spoilage, and to units in ending work in process using the
weighted-average method.
SOLUTION EXHIBIT 18-41
Weighted-Average Method of Process Costing with Spoilage;
Forging Department of Lester Company for November.

PANEL A: Steps 1 and 2—Summarize Output in Physical Units and Compute Output in
Equivalent Units

(Step 1) (Step 2)
Equivalent Units
Physical Direct Conversion
Flow of Production Units Materials Costs
Work in process, beginning (given) 20,000
Started during current period (given) 100,000
To account for 120,000
Good units completed and transferred out
during current period: 75,000 75,000 75,000
Normal spoilage (at 60% inspection pt)
12,600  100%; 12,600  60% 12,600 12,600 7,560
Abnormal spoilage (at 60% inspection pt)
2,400  100%; 2,400 60% 2,400 2,400 1,440
Work in process, ending‡ (given)
30,000  100%; 30,000  70%a 30,000 30,000 21,000
Accounted for
Equivalent units of work done to date 120,000 120,000 105,000

a
Degree of completion in this department: direct materials, 100%; conversion costs, 70%.
SOLUTION EXHIBIT 18-41

PANEL B: Steps 3, 4, and 5— Summarize Total Costs to Account For, Compute Cost per
Equivalent Unit, and Assign Total Costs to Units Completed, to Spoiled Units, and to Units
in Ending Work in Process

Total
Production Direct Conversion
Costs Materials Costs
(Step 3) Work in process, beginning (given) $ 166,500 $ 64,000 $ 102,500
Costs added in current period (given) 1,200,000 200,000 1,000,000
Total costs to account for $1,366,500 $264,000 $1,102,500

(Step 4) Costs incurred to date $264,000 $1,102,500


Divided by equivalent units of work done to date 120,000 105,000
Cost per equivalent unit $ 2.20 $ 10.50

(Step 5) Assignment of costs


Good units completed and transferred out (75,000 units)
Costs before adding normal spoilage $ 952,500 (75,000  $2.20) + (75,000  10.50)
Normal spoilage (12,600# units, 7560# units) 107,100 (12,600  2.20) + (7,560  10.50)
(A) Total costs of good units completed and
transferred out 1,059,600
(B) Abnormal spoilage (2,400# units, 1,440# units) 20,400 (2,400#  2.20) + (1,440  10.50)
(C) Work in process, ending (30,000# units, 21,000# units) 286,500 (30,000  2.20) + (21,000  10.50)
$1,366,500 $264,000 + $1,102,500
(A)+(B)+(C) Total costs accounted for

#
Equivalent units of direct materials and conversion costs calculated in Step 2 in Panel A above.

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