Aerial work platform hydraulic system solution

The hydraulic system of propel aerial work platform usually consists of a travelling system, a swing system and a
boom system. Normally the hydraulic system has two forms: open loop hydraulic drive system or closed loop
hydrostatic drive system. For both systems, Hengli already has many successful application cases, which can be
provided and adapted according to the customer requirement of high flexibility, precise operation, reliability and As a benchmarking company of Chinese high-end hydraulic transmission industry, Hengli Hydraulic is always devoting to the

Precise control, safe & reliable

convenient maintenance. innovation and development in the following four areas: production design, manufacturing process, quality improvement and
management improvement. We, Hengli Hydraulic, is making effort to realize the intelligent manufacture at the same time the
high-efficiency and energy saving of the hydraulic components and try to reshape the “Made in China” image through
Suitable for full hydraulic propel telescopic &
Aerial work platform
technology innovation. Meanwhile we are committed to creating a new pattern of the world's hydraulics industry and

articulated aerial work platform

contribute to global technological innovation.

hydraulic system solution

Hengli Hydraulic is dedicated to designing and developing hydraulic transmission products and solutions that meet the real
The HP5V series open loop pump and HVSP12 series electric proportional multi-way control valve are used in the needs of local customers for the global market based on the diverse market demands, in particular the field of mobile
hydraulic system of the articulated aerial work platform. machinery and tunnel engineering. We, Hengli Hydraulic, take advantage of our years of application experience to provide the
customer the most optimized solutions, thus establish strong partnerships with our customers and maintain a sustainable
The HP3G series closed loop pump and the HM3V series travelling motor in cartridge are selected for the closed

HVSP series load sensing directional control valve

development in a competitive market.
loop travelling hydraulic system with features in smooth operation, low power consumption, high efficiency and
compact design.
What we provide HP3G series closed loop pump
• Hydraulic Cylinder • High performance Hydraulic Test Bench
HP5V series open loop pump
HM3V series travelling motor
• Hydraulic Piston Pump & Motor • High-precision Casting
• Hydraulic Control Valve for Mobile Machinery • Pneumatic Components and integrated System
• Industrial Valve • Cold-drawn Seamless Steel Pipe
• Hydraulic Pump Unit and System • Surface Coating-Thermal Spray Treatment
Other
accessories

Load sensing
control valve
For more detailed information, please visit our website at

Advantages
• CAN bus closed-loop control valve, high precision, low hysteresis
• Cartridge motor design, requiring small installation space
• Closed loop drive system, high efficiency, low power consumption
• Complete set solution, optimized system, comfortable operation

Solution
• 4*HM3V series travelling motor
• 1*HP3G series closed loop pump, rated displacement 46
• 1*HP5V series open loop pump, rated displacement 45
• 1*HVSP12 series load sensing multi-way control valve
• Whole set of hydraulic cylinders

Variable
displacement
pump

Efficient - Quality - Reliable

Travelling Travelling
motor motor
 Closed loop hydrostatic travelling drive system

Precise control
Accurate control, excellent fine-movement performance,
compact design, low power consumption
Strong and powerful
Suitable for wheel side limit space installation

Safe & reliable

T0

Mature travelling drive solution

C2 C1 E D

M3
M1
A

M4
M18 M16 M14 M12
M5 A

Low out B
B
High pressure oil line
Flow out B

CW Low pressure oil line

L2
M17 M15 M13 M11 Motor displacement control line
Return (leak) line
B
L1 S M2
Charge & control line
P0 Charge pump suction line HM3V series variable travelling motor
In the field of aerial work platform, high flexibility, excellent operation, reliability and stability and easy
HP3G series closed loop axial piston pump maintenance are all necessary conditions for travelling drive. The Hengli HM3V series travelling motor is designed
for customers' needs, with low noise, compact size and easy installation advantages. Together with Hengli
The closed loop hydrostatic transmission is applied in the travelling system. The Hengli HP3G series closed loop pump control valves, hydraulic pumps and proven mobile machinery system solutions, the performance, efficiency and
adopts electric proportional displacement control to realize stepless adjustable displacement with good proportional safety of the machine can be generally improved.
linearity, low hysteresis and high repeatability. In addition, this series of pumps also features compact design, light
weight and low running noise.
Technical data 25 30 38 45

Maximum displacement (cc/rev) 25 30 38 45

Technical data 46 System pressure (bar) 210 175 210 175

Displacement (cc/rev) 45.9 Maximum system pressure (bar) 415 350 415 350

Rated pressure (bar) 345 Rated (rpm) 3400 3500 3600 3500
Rotation speed
System
Max. pressure (bar) 385 at max. displacement Max. (rpm) 3950 4150 4000 3900
pressure
Min. line pressue (bar) 10 Rated (rpm) 4400 4450 4650 4500
Rotation speed
Minimum (rpm) 500 at min. displacement Max. (rpm) 5000 5150 5200 5050

Speed Rated (rpm) 4000

Maximum (rpm) 4100 Features
Hydraulic principle
• Swashplate axial piston motor for open or close loop
M1 X1 • Integration of two variable motor, servo variable piston, the minimum
Features displacement can be set according to requirement
Pump Displacement VS Control Current A
• Cartridge design, limit installation space requirement, suitable for wheel
• Special control valve variable
side installation and circuit layout
mechanism design
100%

Displacement
• High speed T

• Compact structure -b -a MIN

Min. pressure（bar） 14
(Built-in charge pump) 0 a b Control pressure
Current (mA) Max. pressure（bar） 69
• Electric proportional displacement B
L2 Rated pressure（bar） 2
HP5V series • High reliability, long working lifetime 100% Housing pressure
Max. pressure（bar） 6
open loop pump HP3G series M2 L1
HVSP series load sensing HM3V series
closed loop pump
directional control valve travelling motor