ZOOMLION QY80V TRUCK CRANE

TECHNICAL SPECIFICATIONS
QY80V532.2T/27Y

ZOOMLION HEAVY INDUSTRY SCIENCE & TECHNOLOGY CO., LTD.

 QY80V532.2T/27Y
ZOOMLION QY80V TRUCK CRANE

TECHNICAL SPECIFICATIONS
QY80V532.2T/27Y

1 Product characteristics

ZOOMLION QY80V truck crane, which integrates our many years’ experience in designing
and manufacturing mobile cranes with advanced technology, is a new-generation and high-
performance product developed to meet the market demands. Its performances, such as
lifting height, main boom length, working speed and lifting capacity, have achieved advanced
international level.
This product is a truck crane of full range slewing function, telescopic boom sections and
pilot-operated proportional controlled systems. The crane adopts self-manufactured full-width
4-axle special purpose chassis (8×4 drive, offering convenient and flexible hydraulically
powered steering), providing wide vision, spacious cab and luxurious equipment.
The latest directional control valve and tandem pump system ensure that each executive
mechanism makes full use of its working capability. The easy-controlled, flexible, reliable and
stepless speed regulated joysticks (L / R) can provide the crane with smooth simultaneous
movements between “Spool winches up”, “Reel winches off”, “Derricking”, “Slewing” and
“Telescope boom in / out”, which greatly improve the crane’s working efficiency. The safety
devices such as relief valve, balance valve, hydraulic lock and brake valve fitted in hydraulic
system prevent the accidents caused by oil line overload and oil pipe ruptures.
The safety devices such as load moment limiter and the complete lighting systems ensure
your safety during operation and are convenient for night work.
This crane has a novel style which makes it beautiful in figure, in form and in color.

2 Specifications, complete vehicle

2.1 Product model

Model in engineering industry: QY80V

Product code: QY80V532.2T

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2.2 Technical data

Item Value Remarks

Max. rated lifting capacity kg 80000
Max. load moment of basic boom
2575
N.m
Max. load moment of max. length
1240
Working main boom kN.m
performance Max. lifting height of basic boom 12.2
m
Max. lifting height of main boom These parameters
44.2
m do not include
deflection of boom
Max. lifting height of jib m 60.2
and jib.
Max. hoist rope speed (main
≥135 Drum 4th layer
winch) m/min
Max. hoist rope speed (auxiliary
≥110 Drum 2nd layer
Working winch) m/min
speeds Boom derricking up time s 57
Boom telescoping out time s 107
Max. slewing speed r/min 1.8
Max. driving speed km/h 75
Max. gradeability % 37

Driving Min. turning diameter m 24

Min. ground clearance mm 280
Oil consumption per hundred
46
kilometers L
Deadweight in driving condition
45000
kg
Mass Complete vehicle kerb mass kg 44870
Front axle load kg 19000
Rear axle load kg 26000
Overall dimensions (L×W×H)
14100×2750×3750
mm
Longitudinal distance between
6.00
outriggers m
For completely extended
Transversal distance between outriggers: 7.60 m; for
outriggers m intermediately extended
Dimensions outriggers: 5.04 m
Tail slewing radius mm 4020
Main boom length m 11.6 – 44.0
Boom angle ° -2 – 80
Jib length m 9.5, 16
Offset ° 0, 30

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2.3 Rated lifting capacity table

This crane is provided with several sheets of rated lifting capacity tables. The operator
should select proper rated lifting load referring to resp. lifting capacity tables according to
actual working conditions.
The values in column “I” refer to the extendable length of telescopic cylinder I.
The values in column “II” refer to 3 times extendable length of telescopic cylinder II, namely,
the total extendable length of boom section 3, 4 and 5.

Table 1 – Table 7 are the lifting capacity tables for the crane without moveable
counterweight; Table 8 – Table 14 are the lifting capacity tables for the crane with moveable
counterweight (2 t).
The OMs for the data indicated with an asterisk (*) in the lifting capacity tables are as follows:
- With 80 tons hook
- With special device.

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Table 1 Unit: Metric kg
Working Main boom (m)
radius Telescopic cylinder I and outriggers completely extended, over side and over rear
(m) 11.6 15.6 19.6 25.7 31.8 37.9 44.0
3.0 80000* 51000 40000
3.5 64000 51000 40000
4.0 56000 51000 40000 28000
4.5 52000 48000 40000 28000
5.0 48000 43000 38500 28000
5.5 43000 40000 36000 26000 18000
6.0 39000 37000 34000 25000 18000
6.5 35000 33000 31500 24000 18000
7.0 30500 29000 29500 23000 18000 16000
7.5 26500 25000 25000 22000 18000 16000
8.0 23500 22500 22500 21000 17500 15000
9.0 18200 18200 18200 19000 16000 14100 10000
10.0 14700 14700 15300 14500 13300 10000
11.0 12200 12200 13000 13000 12000 9600
12.0 10000 10200 11000 11500 11300 9400
14.0 7100 8200 8800 9600 8300
16.0 5300 6000 6700 7300 7750
18.0 4700 5200 5700 6100
20.0 3500 4000 4500 4800
22.0 3100 3500 4000
24.0 2300 2800 3100
26.0 1700 2200 2500
28.0 1600 2000
30.0 1200 1500
32.0 1200
I 0 4.0 8.0 8.0 8.0 8.0 8.0
II 0 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 9 5 5 3 3
Hook 70 t main hook

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Table 2 Unit: Metric kg
Main boom (m)
Working
Telescopic cylinder I intermediately extended and outriggers completely extended,
radius
over side and over rear
(m)
11.6 15.6 21.7 27.8 33.9 40.0
3.0 80000* 51000
3.5 64000 51000 28000
4.0 56000 51000 28000
4.5 52000 48000 28000
5.0 48000 43000 27000 18000
5.5 43000 40000 26000 18000
6.0 39000 37000 25000 18000
6.5 35000 33000 24000 18000 16000
7.0 30500 29000 23000 17500 14000
7.5 26500 25000 22000 17000 14000
8.0 23500 22500 21000 16500 14000 9500
9.0 18200 18200 19300 16000 14000 9000
10.0 14700 15600 14500 13000 8500
11.0 12200 13000 13800 12000 8000
12.0 10000 11000 11700 11000 7700
14.0 8200 8800 9300 7200
16.0 6100 6700 7300 6800
18.0 5200 5900 6100
20.0 4100 4700 4900
22.0 3200 3700 3900
24.0 3000 3200
26.0 2400 2600
28.0 1800 2100
30.0 1600
32.0 1300
I 0 4.0 4.0 4.0 4.0 4.0
II 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 5 5 3 3
Hook 70 t main hook

Table 3 Unit: Metric kg

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Main boom (m)
Working
radius Telescopic cylinder I completely retracted and outriggers completely extended, over
(m) side and over rear
11.6 17.7 23.8 29.9 36.0
3.0 80000* 28000
3.5 64000 28000
4.0 56000 28000 17800
4.5 52000 28000 17600
5.0 48000 27000 17400 14000
5.5 43000 26000 17200 14000
6.0 39000 25000 17000 14000
6.5 35000 24000 16800 14000
7.0 30500 23000 16500 14000 9000
7.5 26500 22000 16000 14000 9000
8.0 23500 21000 15500 13000 9000
9.0 18200 19800 15000 12100 8800
10.0 16300 14500 11300 8600
11.0 13800 14000 10500 8300
12.0 11700 12400 9700 8000
14.0 9400 8600 7500
16.0 7400 7600 6800
18.0 6000 6000
20.0 4900 5200
22.0 4100 4300
24.0 3600
26.0 3000
28.0 2500
I 0 0 0 0 0
II 0 6.1 12.2 18.3 24.4
Reevings 12 5 5 3 3
Hook 70 t main hook

Table 4 Unit: Metric kg

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Main boom (m)
Working Telescopic cylinder I completely extended and outrigger intermediately extended,
radius over side and over rear
(m)
11.6 15.6 19.6 25.7 31.8 37.9 44.0
3.0 60000 50000 40000
3.5 50000 45000 40000
4.0 40000 40000 40000 28000
4.5 35000 35000 35000 28000
5.0 32800 32000 31500 27000
5.5 26500 25700 25200 26000 18000
6.0 21900 21200 20800 22200 18000
6.5 18500 17800 17500 18800 18000
7.0 15800 15200 14900 16200 17000 16000
7.5 13700 13100 12800 14000 14800 14000
8.0 12000 11400 11100 12300 13000 13500
9.0 9300 8800 8500 9700 10400 10900 10000
10.0 6900 6600 7700 8400 8800 9200
11.0 5400 5100 6200 6800 7200 7600
12.0 4200 4000 5000 5600 6000 6400
14.0 2300 3300 3900 4300 4600
16.0 2000 2600 3000 3300
18.0 1700 2100 2300
20.0 1000 1400 1600
22.0 900 1100
I 0 4.0 8.0 8.0 8.0 8.0 8.0
II 0 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 9 5 5 3 3
Hook 70 t main hook

Table 5 Unit: Metric kg

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Main boom (m)
Working Telescopic cylinder I and outriggers intermediately extended, over side and over
radius rear
(m)
11.6 15.6 21.7 27.8 33.9 40.0
3.0 60000 50000
3.5 50000 45000 28000
4.0 40000 40000 28000
4.5 35000 35000 28000
5.0 32800 32000 27000 18000
5.5 26500 25700 26000 18000
6.0 21900 21200 22900 18000
6.5 18500 17800 19400 17500 16000
7.0 15800 15200 16700 17000 14000
7.5 13700 13100 14600 15400 14000
8.0 12000 11400 12800 13600 13500 9500
9.0 9300 8800 10200 10800 11300 9000
10.0 6900 8200 8800 9300 8500
11.0 5400 6700 7300 7700 8100
12.0 4200 5500 6100 6500 6800
14.0 3700 4300 4700 5000
16.0 3000 3400 3700
18.0 2500 2800
20.0 1800 2000
22.0 1400
I 0 4.0 4.0 4.0 4.0 4.0
II 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 5 5 3 3
Hook 70 t main hook

Table 6 Unit: Metric kg

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Main boom (m)
Telescopic cylinder I completely retracted and outrigger intermediately
Working radius
extended, over side and over rear
(m)
11.6 17.7 23.8 29.9 36.0
3.0 60000 28000
3.5 50000 28000
4.0 40000 28000 17800
4.5 35000 28000 17600
5.0 32800 27000 17400 14000
5.5 26500 26000 17200 14000
6.0 21900 23800 17000 14000
6.5 18500 20200 16800 14000
7.0 15800 17500 16500 14000 9000
7.5 13700 15300 16000 14000 9000
8.0 12000 13500 14200 13000 9000
9.0 9300 10800 11400 11800 8800
10.0 8800 9400 9800 8600
11.0 7200 7800 8200 8300
12.0 6000 6600 7000 7200
14.0 4800 5100 5300
16.0 3500 3800 4000
18.0 2900 3100
20.0 2200 2400
22.0 1600 1800
24.0 1300
I 0 0 0 0 0
II 0 6.1 12.2 18.3 24.4
Reevings 12 5 5 3 3
Hook 70 t main hook

Table 7 Unit: Metric kg

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Main boom (m) + Jib (m)

Boom angle Outriggers completely extended, over side and over rear
44.0 ＋ 9.5 44.0 ＋ 16.0
0° 30° 0° 30°
80° 5000 3000 3000 1300
78° 4700 2850 2700 1200
76° 4400 2600 2400 1150
74° 4100 2450 2100 1100
72° 3800 2300 1850 1050
70° 3500 2200 1700 1000
68° 3200 2100 1600 970
66° 2800 2000 1500 940
64° 2400 1900 1400 910
62° 2100 1800 1300 880
60° 1950 1650 1200 850
58° 1600 1350 1100 800
56° 1300 1150 1000 750
54° 1000 900 800
52° 800
Reevings 1
Hook 5 t auxiliary hook

Table 8 Unit: Metric kg

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Main boom (m)
Working
radius With 2 t moveable counterweight, telescopic cylinder I and outriggers completely
(m) extended, over side and over rear
11.6 15.6 19.6 25.7 31.8 37.9 44
3.0 80000* 51000 40000 　 　 　 　
3.5 70000 51000 40000 　 　 　 　
4.0 63500 51000 40000 28000 　 　 　
4.5 56500 48000 40000 28000 　 　 　
5.0 51500 45000 39000 28000 　 　 　
5.5 46000 42500 36000 26000 18000 　 　
6.0 41500 38000 34500 25000 18000 　 　
6.5 36500 34000 31500 24000 18000 　 　
7.0 32500 30000 29000 24000 18000 16000 　
7.5 27000 26000 25000 22500 18000 16000 　
8.0 25500 24500 23300 21500 17500 15000 　
9.0 19500 19800 18500 19500 16000 14100 10000
10.0 16500 15100 17000 14500 13300 10000
11.0 13500 12200 14300 13000 12000 9600
12.0 11000 10400 12200 12200 11300 9400
14.0 7400 9200 9400 9600 8300
16.0 5300 7000 7300 7800 7500
18.0 5300 5500 6300 6100
20.0 4100 4300 5100 5300
22.0 　 3350 4100 4500
24.0 2650 3300 3600
26.0 2000 2600 2900
28.0 　 2000 2350
30.0 1600 1900
32.0 1500
34.0 1000
I 0 4.0 8.0 8.0 8.0 8.0 8.0
II 0 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 9 5 5 3 3
Hook 70 t main hook

Table 9 Unit: Metric kg

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Main boom (m)
Working
radius With 2 t moveable counterweight, telescopic cylinder I intermediately extended and
(m) outriggers completely extended, over side and over rear
11.6 15.6 21.7 27.8 33.9 40.0
3.0 80000* 51000
3.5 70000 51000 28000
4.0 63500 51000 28000
4.5 56500 48000 28000
5.0 51500 45000 28000 18000
5.5 46000 42500 26000 18000
6.0 41500 38000 25000 18000
6.5 36500 34000 25000 18000 16000
7.0 32500 30000 24000 17500 14000
7.5 27000 26000 22500 17000 14000
8.0 25500 24500 21500 16500 14000 9500
9.0 19500 19800 20000 16000 14000 9000
10.0 16500 17500 14500 13000 8500
11.0 13500 14500 13800 12000 8000
12.0 11000 12500 13000 11000 7700
14.0 9400 10000 9300 7300
16.0 7200 7400 7600 6900
18.0 6000 6400 6200
20.0 4800 5300 5000
22.0 3600 4300 4100
24.0 3500 3700
26.0 2800 3000
28.0 2300 2500
30.0 1900
32.0 1600
I 0 4.0 4.0 4.0 4.0 4.0
II 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 5 5 3 3
Hook 70 t main hook

Table 10 Unit: Metric kg

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Main boom (m)
Working
radius With 2 t moveable counterweight, telescopic cylinder I completely retracted and
(m) outriggers completely extended, over side and over rear
11.6 17.7 23.8 29.9 36.0
3.0 80000* 28000
3.5 70000 28000
4.0 63500 28000 17800
4.5 56500 28000 17600
5.0 51500 27000 17400 16000
5.5 46000 26000 17200 14000
6.0 41500 25000 17000 14000
6.5 36500 24000 16800 14000
7.0 32500 23000 16500 14000 9000
7.5 27000 22000 16000 14000 9000
8.0 25500 21000 15500 13000 9000
9.0 19500 20000 15000 12100 8800
10.0 17000 14500 11300 8600
11.0 13800 14000 10500 8300
12.0 12000 13000 9700 8000
14.0 10000 8600 7500
16.0 7900 7600 6800
18.0 6500 6000
20.0 5400 5200
22.0 4400 4400
24.0 3700
26.0 3200
28.0 2650
I 0 0 0 0 0
II 0 6.1 12.2 18.3 24.4
Reevings 12 5 5 3 3
Hook 70 t main hook

Table 11 Unit: Metric kg

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Main boom (m)
Working With 2 t moveable counterweight, telescopic cylinder I completely extended and
radius outriggers intermediately extended, over side and over rear
(m)
11.6 15.6 19.6 25.7 31.8 37.9 44.0
3.0 60000 50000 40000
3.5 50000 45000 40000
4.0 40000 40000 40000 28000
4.5 35000 35000 35000 28000
5.0 32800 32000 31500 27000
5.5 26500 25700 25200 26000 18000
6.0 21900 21200 20800 22200 18000
6.5 18500 17800 17500 18800 18000
7.0 17000 15200 14900 16200 17000 16000
7.5 14000 13100 12800 14000 14800 14000
8.0 13000 12700 12300 13500 13000 13500
9.0 10000 9900 9700 10800 10400 12000 10000
10.0 7900 7600 8700 9500 9900 9200
11.0 5900 5800 6800 7400 8000 7600
12.0 5000 4800 5900 6500 7000 7300
14.0 3000 4000 4700 5100 5400
16.0 2600 3400 3800 4100
18.0 2400 2800 3100
20.0 1700 2100 2300
22.0 1500 1700
I 0 4.0 8.0 8.0 8.0 8.0 8.0
II 0 0 0 6.1 12.2 18.3 24.4
Reevings 12 9 9 5 5 3 3
Hook 70 t main hook

Table 12 Unit: Metric kg

Main boom (m)
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Table 13 Unit: Metric kg

Main boom (m)
Working radius With 2 t moveable counterweight, telescopic cylinder I completely retracted
(m) and outriggers intermediately extended, over side and over rear
11.6 17.7 23.8 29.9 36.0
3.0 60000 28000
3.5 50000 28000
4.0 40000 28000 17800
4.5 35000 28000 17600
5.0 32800 27000 17400 14000
5.5 26500 26000 17200 14000
6.0 21900 23800 17000 14000
6.5 18500 20200 16800 14000
7.0 17000 17500 16500 14000 9000
7.5 14000 15300 16000 14000 9000
8.0 13000 14500 14200 13000 9000
9.0 10000 11800 11400 12000 8800
10.0 9800 10400 10500 8600
11.0 8000 8800 8800 8300
12.0 6800 7400 7800 8000
14.0 5400 5700 5900
16.0 4000 4300 4500
18.0 3400 3600
20.0 2600 2800
22.0 2000 2200
24.0 1700
I 0 0 0 0 0
II 0 6.1 12.2 18.3 24.4
Reevings 12 5 5 3 3
Hook 70 t main hook

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Table 14 Unit: Metric kg

Main boom (m) + Jib (m)
With 2 t moveable counterweight, Outriggers completely extended, over side
Boom angle and over rear
44.0 ＋ 9.5 44.0 ＋ 16.0
0° 30° 0° 30°
80° 5000 3000 3000 1300
78° 4700 2850 2700 1200
76° 4400 2600 2400 1150
74° 4100 2450 2100 1100
72° 3800 2300 1850 1050
70° 3500 2200 1700 1000
68° 3200 2100 1600 970
66° 2800 2000 1500 940
64° 2400 1900 1400 910
62° 2100 1800 1300 880
60° 1950 1650 1200 850
58° 1800 1350 1100 800
56° 1600 1300 1000 750
54° 1300 1100 900
52° 1100
Reevings 1
Hook 5 t auxiliary hook

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2.4 Lifting height chart

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Lifting
height
(m)

Working radius (m)

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2.5 Overall view (Unit: Metric mm)

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3 Components, superstructure

3.1 Main boom and telescoping mechanism

The box-shaped main boom consists of 5 U-type sections made of low-alloy and high-
strength steel, providing the boom with excellent load bearing capacity, light deadweight,
large lateral stiffness and small end deflection. After a series of optimized design, the boom
deadweight is decreased greatly and the stress on the boom is distributed more evenly to
avoid partial distortion. Furthermore, the boom has good guidance quality and adjustability.
The telescopic boom sections are telescoped in / out via two telescoping cylinders and two
sets of boom extension / retraction rope. The telescoping cylinder 1 drives the telescopic
section 1 to telescope in / out; the telescoping cylinder 2 drives telescopic boom sections 2,
3, and 4 to telescope in / out together with the boom extension / retraction rope. This
compact design makes the crane work reliably. Each cylinder is fitted with a balance valve.

3.2 Jib

It consists of two jib sections and is folded on the side of main boom when it is not used and
can be installed and removed by inserted pins.
Jib section 1, reducing and lattice structured, with good load bearing capacity.
Jib section 2, box-shaped, can be pulled out from jib section 1.
Jib section 1 is articulated on the head of top boom section with pins and can be assembled
below an angle of 0 or 30 to the telescopic boom according to your needs. The offset can
be conveniently changed via the pins and pull bracket.
Jib length:
Jib section 1: 9.5 m
Jib section 1 + jib section 2: 16 m

3.3 Slewing table

Single ribbed plate structured and optimized slewing table made from high-strength steel
makes the layout of articulated points of main boom and derricking mechanism more
reasonable. It also has a novel style and beautiful figure.
The engine hood is of a human-based layout.
The securing device installed in the front of the slewing table can prevent the superstructure
from slewing during driving.

3.4 Rooster sheave

It is secured at the outside of the boom head during driving.

This option is set up for rapid hoists over the boom head to improve the working efficiency
when the loads are light.

3.5 Derricking mechanism

1 front-mounted hydraulic cylinder with safety balance valve provides the boom with smooth
derricking movements from -2° to 80°.

3.6 Slewing mechanism

Via the planetary gear reducer, the hydraulic motor drives the pinion gear on the output shaft
to rotate the toothed ring of slewing ring fixed on chassis frame, providing superstructure with
360° unlimited slewing.
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The slewing mechanism is of controllable aligning function, which can make the load be
aligned automatically during operation. Slewing cushion valve and normally-closed brake can
ensure stable and reliable slewing operation of the crane. 4-point contact ball-type slewing
ring ensures the slewing table with super-strong load bearing capability and long service life.

3.7 Hoist mechanism

It consists of main and auxiliary winch mechanisms.

The two winch mechanisms are driven by hydraulic variable motor with built-in planetary
gear reducer to lift or lower the hook. The models of reducer for main and auxiliary winches
are the same. A brake is fitted between the motor and reducer.
The two winch mechanisms can be controlled independently and also can carry out
simultaneous movements.
The lowering limit switch is fitted on the main winch.
The built-in planetary reducer is of compact structure, light deadweight and high reliability.
Specifications for high-tensile torsion resistant hoist rope:
Diameter: φ20.0 mm
Strength grade: 1960 N/mm2
Length of main hoist rope: 220 m
Length of auxiliary hoist rope: 130 m

3.8 Main and auxiliary hooks

Rotatable main hook: 70 t, with 6 pulleys, press nipple and hook safety device
Anti-rotating auxiliary hook (1 reeving): 5 t, with hook safety device

3.9 Operator’s cab

It is of steel-structure welded with front-mounted instrument console and adjustable seat with
headrest. It is equipped with pilot-operated joysticks, windshield wiper, washing system, air
conditioning and heater. The arrangement provides spacious operating space, reasonable
arrangement, human-based design, convenient and safe operation.

3.10 Outriggers

H-type outriggers, which are in box-shaped structure and welded of low-alloy and high-
strength steel plate, are of good sectional performance and strong load bearing capability via
Pro/E simulated design and actual-used calculation.
2-section horizontal sliding beams can be extended and retracted simultaneously with a
horizontal cylinder and wire ropes used together. Large outrigger span ensures stability of
the crane.
The outrigger pad which is mounted at the bottom of vertical cylinder can be pushed inwards
(to avoid the complete vehicle from being over-wide during driving) and pulled outwards (for
convenient operation) to greatly reduce the labor intensity. When the outriggers are
completely extended or retracted, the outrigger pad can be locked with retaining pins.
Outrigger control levers are fitted on both sides of the vehicle for controlling the outriggers to
extend or retract simultaneously or independently. Each vertical cylinder is equipped with a
two-way hydraulic lock to ensure stable and reliable operation of the crane.
In addition, the crane can work with the sliding beams intermediately extended for small
working radius operation.
The 5th outrigger is installed beneath the driver’s cab. The crane can realize full range
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slewing operation with the 5th outrigger set up.

3.11 Hydraulic system

The open-type hydraulic system adopts advanced pilot-operated proportional joysticks,

hydraulic proportional control system and anti-pollution bite-type fitting to ensure the high
reliability of the system. The main driving element includes variable pump and gear pump.
Thereinto, the variable pump supplies hydraulic oil for main winch, auxiliary winch, derricking
mechanism and telescoping mechanism; the gear pump supplies hydraulic oil for chassis
hydraulic system, slewing mechanism and air conditioning.
The chassis hydraulic system adopts manual multiple directional control valve to control the
horizontal and vertical cylinders movements. The new-type multiple directional control valve
is fitted with a pressure limiting valve, thus, can prevent the piston rods of horizontal
cylinders from bending.

3.12 Electrical system

Single wire system, negative grounded, 24 Volt DC.

The electrical system of the superstructure includes the devices such as /battery master
switch?, ignition starter switch, engine off button, control light “Power source”, warning light
“Main / auxiliary winch approaching upper limit”, warning light “Main / auxiliary winch
approaching lower limit”, warning light “The 5th outrigger pressure too high”, hoisting limit
switch, lowering limit switch, overload protection device, illumination, fan, windshield wiper,
horn, oil cooler fan and air conditioning etc., ensuring safe operation and providing good
working environment.
Press the emergency off switch in an emergency, then all superstructure movements are cut
off.

3.13 Safety devices

This crane is equipped with an automatic load moment limiter whose display and warning
devices are all fitted in operator’s cab.
If the actual load reaches 90% of the rated one, the warning light lights up and the buzzer
sends out slow acoustic warning.
If the actual load approaches 100% of the rated one, the warning light lights up, the buzzer
sends out fast acoustic warning and all dangerous movements are switched off.
The basic parameters, such as torque ratio, boom angle, boom length, working radius, actual
lifting capacity, maximum lifting capacity and maximum lifting height will be displayed on the
LCD.
This crane is also equipped with the following safety devices to ensure the crane safety:
a) Boom angle indicator
b) Hoisting limit switch
c) Hook safety device
d) Lowering limit switch
e) The 5th outrigger overpressure protection device
f) Two-way hydraulic lock
g) Balance valve
h) Relief valve

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3.14 Air conditioning and heater

The operator’s cab is equipped with special air conditioning and heater for vehicle.

4 Specifications, chassis

Model ZLJ5455 Code: ZLJ5455V3.5

Type II
Model WP10.375 Weicai Power Co., Ltd.
Engine Rated power kW/r/min 276/2200
Chassis Max. output torque N.m/r/min 1460/1200 – 1600
Comply with GB3847-2005 /
Limits for exhaust pollutants and Conform to related
GB17691-2005 (National
smoke standard
Stage III)
Zoomlion Heavy Industry Science & Technology
Manufacturer
Co., Ltd.
For detailed information, please refer to Technical Specifications, Special Purpose Chassis
for Truck Crane.

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 QY80V532.2T/27Y
Appendix
Table – Main purchased parts and manufacturers
Ser. No. Description Manufacturer Remarks
Changde Zoomlion Heavy Industry Science &
1 Main valve
Technology Hydraulic Co., Ltd.
Bucher Hydraulics Remscheid GMBH
2 Main pump (Germany)
Linde Hydraulics Co., Ltd. (Germany)
Avic Liyuan Hydraulic Co., Ltd.
Beijing Huade Hydraulic Industrial Group Co.,
3 Winch motor Ltd.
Shanghai Electric Hydraulics and Pneumatics
Co., Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd. Tongshan
4 Winch reducer
County Branch Company
Avic Liyuan Hydraulic Co., Ltd.
5 Slewing motor Beijing Huade Hydraulic Industrial Group Co.,
Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd. Tongshan
6 Slewing reducer
County Branch Company
Xuzhou Rothe Erde Slewing Bearing Co., Ltd.
7 Slewing ring
Yantai HaoYang Machinery Co., Ltd.
Hunan Teli Hydraulic Co., Ltd.
8 Telescopic cylinder Chengdu Chenggang Hydraulic Equipment
Manufacturing Limited Company
9 Derricking cylinder Hunan Teli Hydraulic Co., Ltd.
10 Horizontal cylinder Hunan Teli Hydraulic Co., Ltd.
11 Vertical cylinder Hunan Teli Hydraulic Co., Ltd.
Balance valve –
Bucher Hydraulics Remscheid GMBH
12 telescoping
(Germany)
mechanism
Balance valve –
Bucher Hydraulics Remscheid GMBH
13 derricking
(Germany)
mechanism
Shanghai Bosch Rexroth Hydraulics and
Balance valve –hoist Automation Ltd.
14
mechanism
SANT (Shenzhen) Hydraulic Co., Ltd.
Hubei Fuxing Science and Technology Co.,
Ltd.
JULI Sling Co., Ltd.
15 Wire rope Jiangsu SAFETY Steel Wire Rope Co., Ltd.
Wuxi Universal Steel Rope Co., Ltd.
Xianyang BOMCO Steel Tube & Wire Rope
Co., Ltd.
Shandong Hong Ruida Machinery Co., Ltd.
Xuzhou Da Changshi Construction Machinery
16 Hook
Co., Ltd.
Changsha Lanying Industry Co., Ltd.
Changsha WIDE Technology Development
17 Load moment limiter Co., Ltd.
Zoomlion Electrical Appliance Company
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 QY80V532.2T/27Y
Ser. No. Description Manufacturer Remarks
Hirschmann Electronics (Shanghai) Co., Ltd.
Hubei Qixing Vehicle-Body Limited Company
18 Operator’s cab assy. Yangzhou Shenzhou Automobile Internal
Ornament Co., Ltd.
Note:
The equipment fitted in the crane is subject to changes due to design improvements or other
reasons. Therefore, the above table is for reference only.

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