9 9 9 9 Quality

09 Changes the World 09

1 2 -0 1 2 -0 1 2 -0 1 2 -0 2- 2-
- - - - -1 -1
2021 2021 2021 2021 2021 2021
y8 y8 y8 y8 y8 y8
xiez xiez xiez xiez xiez xiez

Truck Crane
-09 09 09 09 09 09
STC800S
202
1- 1 2
2 02 1-1
2-
2 02 1-1
2-
2 02 1-1
2-
2 02 1-1
2-
2 02 1-1
2-

zy8 zy8 zy8 zy8 zy8 zy8

xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2-09 2-09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2-09 2-09
1-1
Schematics
02 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie
 13497176 STC800S Schematics

2-09 2- 09 2- 09 2-09 2-09 2-09

02 1-1
Overview 021-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie e
This book provides information about the ielectrical
x ie
system and hydraulic system of the machine
x e
to facilitate troubleshooting in case it iencounters
x a problem.
xie xie
If this book becomes damaged, lost or illegible, request a replacement copy from your Sany distributor.
If you sell this machine, be sure to handover this book to the new owner.
Owing to consistant improvements in the product, in case you find a difference between your machine and this book, consult your Sany distributor to change for a new book.

Storing this Book

This publication applies only to this specific machine and should not be used with any other machines.
Always keep this book available for reference.

2 -09 2- 09 2- 09 2-09 2-09 2-09

1-1 Details
Contact 1-1 1-1 1-1 1-1 1-1
8 202 Jinzhou Avenue, Jinzhou Development 8
02 Changsha, Hunan, China 410600 202
2Zone, 202 202 202
zy zy zy8 zy8 zy8 zy8
No.168,
i e
x Service Hotline: 4008 87 8318 x i e x i e xie xie xie
E-mail: crd@sany.com.cn
Website: http://www.sanyglobal.com

2-09 2- 09 2- 09 2-09 2-09 2-09

02 1-1 021-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2-09 2- 09 2- 09 2-09 2-09 2-09

02 1-1 021-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Schematics-March 2019
 13497176 STC800S Schematics Table of Contents

Table of Contents
2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
1-1 1-1 1-1 1-1 1-1 1-1
202
1 Electricaly
8 202 202 202 202 202
System.................................................................................................................................................................................................................................................................................................................1-1
i e zy1.1 i e
Superstructure Electrical Schematicszy8 .......................................................................................................................................................................................................................................................................................1-2
i e zy8 i e zy8 i e zy8 i e zy8
x x x x x x
1.2 Carrier Electrical Schematics .....................................................................................................................................................................................................................................................................................................1-3

2 Hydraulic System...................................................................................................................................................................................................................................................................................................................2-1
2.1 Hydraulic Schematics ..................................................................................................................................................................................................................................................................................................................2-2

3 Brake System ...........................................................................................................................................................................................................................................................................................................................3-1

3.1 Brake System Schematics ..........................................................................................................................................................................................................................................................................................................3-2

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Schematics-March 2019 I
 13497176 STC800S Schematics Electricaly System

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Electricaly System

1 Electricaly System.................................................................................................................................................................................................................................................................................................................1-1
1.1 Superstructure Electrical Schematics..................................................................................................................................................................................................................................................................................1-2
9 9 9 9 9 9
2-0Electrical Schematics .................................................................................................................................................................................................................................................................................................1-3
1.2 Carrier
-1 2-0 -1 2-0 -1 2-0 -1 2-0
-1 -1 2-0
1 1 1 1 1 1
202 202 202 202 202 202
z y8 z y8 z y8 z y8 z y8 z y8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Schematics-March 2019 1-1

 13497176 STC800S Schematics Electricaly System

1 Electricaly System
1.1 Superstructure Electrical Schematics
2-09 2- 09 2 -049 2- 09 712-
09 2-09
1-1 1-1 1- 1 1-1 1- 1-1
1 2 3 5 6 8
02 02 02 02 02 02
zy 82 zy 82 zy 82 zy 82 zy 82 zy8
2
xie A xie xie xie xie xie A

Red Blue

B B

09 09 09 09 09 09
Red Blue Green Yellow Blue Yellow Black

12- 12- 12- 12- 2- 2-

Rapid Turtle
Gear Gear

02 1- 02 1- 02 1- 02 1- 02 1-1 A/C
System
Air Heating
System
021-1
82 82 82 82 zy8
2
zy8
2
Left Right Left Right

zy zy zy zy
xie xie Power
xie xie xie
Joystick
xie
Superstructure Carrier Boom Turntable Boom Front Skylight Washer Oil Cooler Air Heater
Start Instrument Engine Off Reading Supply Oil Cooler
Marker Tip Marker Lamp Working Working Windshield Windshield Fan Power (Optional)
Throttle Lamp Lamp Switch Switch Motor
Indicator Lamp Lamp Lamp Lamp Wiper Wiper Supply
Main
No.1/2 Anti Aux Warning
C Control
Solenoid
Boom
Extend
Boom
Retract
Raise
Boom Lift
Lower
Boom Lift
Main Hoist
Up
Main Hoist
Down
Aux Hoist
Up
Aux Hoist
Down
Swing Left
Swing Raise the Lower the
Right Counterweight Counterweight Cylinder
Swing
Brake
Free
Swing
Rapid Rapid
Main Hoist Aux Hoist
Oil
Pressure
Coolant
Temperature 2 Block
3rd Wrap
Protector
Indicator
Hoist
Telescopic
Boom Lamp Buzzer
Controller
Power Supply
Controller
GND
Joystick Display C
Shifting Indicator Indicator Indicator Indicator Indicator (Red)
Valve

CAN Bus Joystick Display

SYMC Controller

2-09 D
2- 09 2- 09 2- 09 2- 09 D
2-09
02 1-1 02 1-1 02 1-1 Black

02 1-1 02 1-1 021-1

zy 82 Green Yellow Red

zy 82 zy 82 zy8
2
zy8
2
zy8
2
xie xie xie Blue Brown
xie xie xie
Superstructrue 313

Main/Aux Boom Piston Rod

Overload Cylinder Telescopic Power Superstructure Power Remote Swing Swing Counterweight Sensor
Tricolor Main Relif Override Inspection Rapid Hoist Free Swing Anti 2 Hoist Extension Throttle Carrier Engine Off Chamber Chamber Length Angle Length
Release Shifting Hoist Shifting Switch Horn Throttle Supply Power Supply Supply Control Right Left Up/Down Free Free Power
Warning Lamp Switch Switch Switch Switch Block 3rd Wrap Proximity Shift Throttle Protector Pressure Pressure Sensor 1 Sensor Sensor 2
Switch Switch Switch Signal Control Signal Supply Sensor Sensor
E Protector Switch
E

Controller Bus Joystick Bus Joystick

Length/Angle Display SYMC Left Right
Sensor

Slip
Ring
Technical Requirements

09 09 09 09 09 09
1. ShangChai EURO III superstructure throttle shifting wire connects to 489, Cummins EURO III
2- 2- 2-
superstructure throttle shifting wire connects to 408.
2- 2- 2-
021-1 F 02 1-1 02 1-1
2. ShangChai EURO III carrier throttle shifting wire connects to 423, Cummins EURO III carrier throttle
02 1-1 02 1-1 F 021-1
2 2 2shifting wire connects to 437.
2 2 2
Carrier Bus

zy8 zy8 zy8 zy8 Version_A zy8 zy8

Instrument Engine ECU

Superstructure Electrical System

xie xie xie xie xie xie
Sany Automobile Hoisting Machinery Co.,Ltd.

1 2 3 4 5 6 7 8

Schematics-March 2019 1-2

 13497176 STC800S Schematics Electricaly System

1.2 Carrier Electrical Schematics

1 2 3 4 5 6 7 8
9 9 9 9 9 09
2-0 2-0 2-0 2-0 2-0 2-
02 1-1 02 1-1 To Operator's Cab
021-1 02 1-1 02 1-1 02 1-1
z y 82 A
z y 82 Power Supply
zy8
2
zy8
2
zy8
2
zy8
2 A
xie xie xie xie xie xie
101.R-1.5

104.R-4.0
104.R-4.0

321.W-1.0
108.W.-1.0

109.W-1.0

111.W-2.5

116.W-2.5

119.W-2.5

120.W-2.5

125.W-2.5

130.R-2.5
102.W-1.0
B B

30.R-10
Terminal
Load Capacity( A)

2- 09 2- 09 2- 09 2- 09 2- 09 2-09
1-1 1-1 1-1 1-1 1-1 1-1
Gear

02 02 02 02 02 02

117.W-2.5
112.W-2.5
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie e
xi Key
ON Gear xie Ignition xie xie xie

110.W-1.0
109.W-1.0
Power Off Delay Switch From Engine On Signal
C Hang Outside the C
121.W-1.0 in Operator's Cab
Carrier Harness
85 30
30 85
Master Switch Relay CN2- 03
To Windshield To A/C Power Supply 86 85
Wiper Power
86 87 Charging Supply
Indicator 87 86 87 30
122.W-1.0
105.W-1.0

113.W-1.0 (118.W-1.0)
87a
103.R-2.5

237.W-1.0
D9 9 9 9 9
2 -0 2 -0 2 -0 2 -0 2 -0
D
2-09
1 - 1 1 - 1 1 - 1 30 85
1 - 1 87a
1- 1 1-1
02 02 02 02 02 02
82 82 82 82 82 2
114.W-1.0
zy zy zy iez
y zy zy8
xie xie xie xie87 xie
87 86 30
xFrom Engine Off Signal
Engine Start
Relay in Operator's Cab 115.W-1.0 85 86
31.B-1.0

107.W-4.0
Superstructure
Engine Off Relay 251.W-1.0
E E

Mechanical Switch

2- 09 2- 09 2- 09 2- 09 2- 09 2-09
021-1 02 1-1 021-1 02 1-1 02 1-1 02F1-1
2 F 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie
Version_A Carrier Electrical System
xie
Sany Automobile Hoisting Machinery Co.,Ltd.

1 2 3 4 5 6 7 8

Schematics-March 2019 1-3

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 1 2 -09 30.R-10 2-09 2- 09 2- 09 2-09

021- A 1- 1-1 1-1 1-1 1 - 1
202 02 02 02 202
120.W-2.5 A
2 2 2 2
zy8 8 zy8 zy8 zy8 y8
108.W.-1.0
xie ezy
109.W-1.0
xi xie xie xie xie
z
Exhaust Brake Valve FROM Bus Instrument

31.B-2.5
CN2- 05

255.W-1.0
ECU Connected

136.W-1.0
to GND

144.U-1.0
143.Y-1.0
ECU Power Supply
B B

2-09 2- 09 2-09 2- 09 2- 09 2- 09
021-1 02 1-1 021-1 021-1 02 1-1 ECM Power Supply 4-position Plug
02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie Engine ECM xie xie xie
C C
OEM PORT（
Assembly factory use 60-position plug

207.W-1.0
132.W-1.0

134.W-1.0

133.W.B-1.0
243.W-1.0

137.G-1.0
244.W.B-1.0
244.W.B-1.0

235.W.G-1.0

225.W.G-1.0

237.W.G-1.0
227.W.R-1.0

226.W.R-1.0
228.W.B-1.0

222.W.B-1.0
254.W-1.0

D D

2-09 2 -0985 2-09 CN2- 38

2- 09 2- 09 2- 09
1-1 1 1-1 1-1 1-1 1-1
86
02 124.W-1.0
02 1- 02 02 02 02
zy 82 zy8
2 87 zy8
2
zy8
2
zy8
2
zy8
2
xie xie xie xie xie xie
30

Preheating Relay
To Preheater Exhaust Air Intake
Clutch Throttle Carrier Driver's Cab Electronic Throttle Superstructure Operator's Cab
E Brake Switch Shifting Preheater Electronic Throttle E
Switch Switch

1 2 -09 2- 09 2-09 2- 09 2- 09 2 -09

021- F 02 1-1 021-1 021-1 2 1-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
ie
1 2 3 4 5 6 7 8

Schematics-March 2019 1-4

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 1 2 09 10
-30.R- 2- 09 2- 09 2- 09 2-09
02 1- A 210- W- 2. 5 02 1-1 02 1-1 02 1-1 1 - 1
202
120. A
2 108. W.2-01. 2 2 2
zy8 109. W- 1. 0zy8 zy8 zy8 zy8 z y8
xie xie xie xie xie xie

109. W. - 1. 0
Travel 302. W- 1. 0
Speed
Sensor Coolant Power
Level Take-Off
Switch Response

108. W. - 1. 0

5021. W- 1. 0

5031. W- 1. 0
301. R- 1. 0
Switch

101. R- 1. 0

518. W- 1. 0

704. W- 1. 0

416. W- 1. 0

305. W- 1. 0
304. W- 1. 0
105. W- 1. 0
318. W- 1. 0

303. G- 1. 0

407. W- 1. 0

517. W- 1. 0
602. W- 1. 0
136. W- 1. 0

402. W- 1. 0

403. W- 1. 0

418. W- 1. 0
B B

2-09 24 Power 24 Power Air Intake Permanent Voltage

2- 09 2- 09 Left/Right Marker
2- 09 Coolant
2- 09 Power
2- 09
1-1 1-1 1-1 1-1 1-1 1-1
ON Gear ACC Gear Rear Fog Speed Sensor Speed Exhaust Windshield Wiper Charging Windshield A/C Brake Reverse Longitudinal Transverse
Supply Supply Preheating Power Sampling On-off On-off Lamp 12V Power Sensor Brake Wiper Intermittent Door Light Indicator Wiper Low On-off Lamp Indicator Level Differential Take-Off
Differential

02 02 02 02 02 02
Indicator+ Input Signal Signal Input Signal Supply Output Iutput Signal Slow Relay Opening On-off Output Gear On-off Signal On-off On-off Alarm Signal Input Signal
Signal

2 2 2 2 2 2
Signal Input Input Input Speed Signal Alarm Signal Signal Input Input Signal Signal Input Signal Input
Input

zy8 zy8 zy8 zy8 zy8 y8

Relay Input Signal Input Input Input

zPower
Output Input

xie xie xie xi

Bus Instrument
e xie Power xie Take-Off
C Parking Parking Parking Take-Off Cancel C
Parking
Brake Air Brake Air High Coolant Fog Lamp Fog Lamp A/C Power Switch Switch
Engine Oil Brake Air Brake Air
Pressure Pressure Right Left Beam Temperature Air Pressure Power Power Supply
Pressure Air Intake Pressure Pressure
Steering Steering Buzzer Buzzer Supply Supply Relay
Parking High Beam
Preheating Sensor Oil Level Sensor Sensor Sensor On-off Indicator ON-OFF
Alarm CNA0 Port CNA0 Port Signal Signal Control Control Control Control Control
Indicator - Analog Analog Electricity Sampling Electricity Electricity Electricity High Gear GND GND GND Signal Signal Input Signal Input
Output GND H Signal Output Output Output 1 Output 2 Output
Signal Input GND GND Sampling 1+ Input+ Sampling 2+ Sampling 3+Sampling 4+ Protector L Signal Input Input Input PTO Inspection

515. W- 1. 0
513. W- 1. 0
308. W. - 1. 0

321. W- 1. 0
31a. W-1 . 0

310. W- 1. 0

311. W- 1. 0
521. W- 1. 0

521. W- 1. 0

312. W- 1. 0
143. Y- 1. 0

144. U- 1. 0
307. W. - 1. 0

300. W. - 1. 0
306. W. - 1. 0

309. W. - 1. 0

520. W- 1. 0

315. W- 1. 0
313. W- 1. 0
137. G- 1. 0

519. W- 1. 0
614. W- 1. 0

31.B- 1. 0

31.B- 1. 0

31.B- 1. 0

31.B- 1. 0
D D

2-09 2- 09 2- 09 2- 09 2- 09 W- 1. 0
122.
2- 09
02 1-1 021-1 02 1-1 02 1-1 02 1-1 021-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
To Engine ECM
xie xie xie xie xie xie
314. W- 1. 0
302. W. - 1. 0

E E

1 2 -09 2- 09 2- 09 2- 09 2- 09 2 -09
02 1- F 021-1 02 1-1 02 1-1 21-1 1-1
F
02
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
ie
1 2 3 4 5 6 7 8

Schematics-March 2019 1-5

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 2- 09 2- 09 2-09 2- 09 2-09

02 1- A 30.R- 10
02 1-1 021-1 02 1-1 02 1-1 1 - 1
202
A

z y 82 120. W- 2. 5
zy8
2
zy8
2
zy8
2
zy8
2
z y8
xie 112. W- 2. 5 xi
e xie xie xie xie

401. W. R-1 . 0
CN1- 02 CN1- 18

401. W. R-1 . 0
CN1- 1

404. W- 1. 0

402. W- 1. 0

403. W- 1. 0
B B

415. W- 1. 0
101. R. B-1 . 0
85 30
09 09 09 09 -09 09

415. W- 1. 0
Interval
2- 2- 2- 2- 2 2-
02 1-1 Turtle Gear
02 1-1 02 1-1 021-1 02
1
1- 86 87
02 1-1
zy 82 Rapid Gear zy 82 zy 82 zy 82 zy 82 zy8
2

411. W- 1. 5

412. W- 1. 0
xie xie xie xie xie xie

418. W- 1. 0
417. W- 1. 0
Wash
C CN2- 43 C

405. W- 1. 0

407. W- 1. 0
406. W- 1. 0
75W 404. W- 1. 0

Reverse Reverse
Switch Monitor
Controller
K9 K10 Brake
30 85 30 85 Lamp
Switch
CN2- 19
416. W- 1. 0

413. W- 1. 0
87a 87 86 87a 87 86
D D
M Reverse

2-09 2- 09 2- 09 2-09 Radar 09 09

Controller -12- 2-
408. W- 1. 0
409. W- 1. 0

410. W- 1. 0

M
02 1-1 02 1-1 02 1-1 021-1 02 1 Travel
02 1-1
82 82 82 82 82 zy8
2

414. W- 1. 0
Brake
zy zy zy zy zy
xie xie xie xie xie Lamp xie
CN2- 31

E E

Reverse
Indicating
Lamp

1 2 -09 2- 09 2- 09 2-09 2- 09 2 -09

021- F 02 1-1 021-1 02 1-1 21-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
ie
1 2 3 4 5 6 7 8

Schematics-March 2019 1-6

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 2- 09 2-09 2- 09 2- 09 2-09

02 1- A 30.R- 10
02 1-1 021-1 02 1-1 02 1-1 1 - 1
202
A

z y 82 120. W- 2. 5
zy8
2
zy8
2
zy8
2
zy8
2
z y8
xie xie 302. W- 1. 0 xie xie xie xie
Multi-function Switch
JK302C- 00000

514. W- 1. 0
512. W- 1. 0
103. R- 2. 5

516. W- 1. 0
Left

5031. W- 1. 0
5021. W- 1. 0
501. W- 1. 0
Steering Middle
Right
Low
Longitudinal Transverse Beam
Light High
Differential Differential Change Beam
B Check Check Overtake B
85 30 85 30 85 30
Light Marker
Switch Light
Head
Light
Horn
86 87 87a 86 87 87a 86 87
509. W- 1. 0
2-09 2- 09 2-09 2- 09 2- 09 2- 09

507. W- 1. 0
510. W- 1. 0 CN2- 14 and
021-1 02 1-1 021-1 511. W- 1. 0 02 1-1 02 1-1 CN2- 15
02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8

505. W- 1. 0

506. W- 1. 0
xie xie xie xie xie xie

521. W- 1. 0
517. W- 1. 0
515. W- 1. 0
513. W- 1. 0
C C

508. W- 1. 0
502. W- 1. 0

503. W- 1. 0

B+ CL CR
504. W- 1. 0

LL LR CN2- 20 CN2- 36 CN1- 03

519. W- 1. 0

520. W- 1. 0
D D

2-09 2- 09 2-09 2- 09 2- 09 2- 09
1-1 1-1 1-1 1-1 1-1 1-1
518. W- 1. 0
02 02 02 Danger
02 02 02
zy 82 zy 82 y82 Alarm High 8 2
y Low
zy8
2
zy8
2
xie xie ieNz2- 21
CN1- 16 xC Switch z
ie Beam
Beam
x xie xie
CN2- 04
Left Right
Turn Turn
E E
Light Light

Longitudinal Transverse Differential Marker Rear

Differential Differential Buzzer Light Fog
Solenoid Solenoid Light
Valve Valve

1 2 -09 2- 09 2-09 2- 09 2- 09 2 -09

021- F 02 1-1 021-1 02 1-1 2 1-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
ie
1 2 3 4 5 6 7 8

Schematics-March 2019 1-7

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 2-09 2-09 2-09 2- 09 2-09

02 1- A 02 1-1 02 1-1 02 1-1 02 1-1 1 - 1
202
A
2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 z y8
xie xie xie xie xie xie

B B

2-09 2-09 2-09 2-09 2- 09 2- 09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie
C C

D D

2-09 2-09 2-09 2-09 2- 09 2- 09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

E E

1 2 -09 2-09 2-09 2-09 2- 09 2 -09

02 1- F 02 1-1 02 1-1 02 1-1 2 1-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
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1 2 3 4 5 6 7 8

Schematics-March 2019 1-8

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 2- 09 2-09 2- 09 2- 09 2-09

021- A 021-1 02 1-1 02 1-1 02 1-1 1 - 1
202
30.R-10 30.R-10 A
2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 y8
120.W-2.5
z
xie xie xie xie xie xie
117.W-2.5

Carrier
Harness
Hang

711.R-1.5

563.R-2.5
Outside

712.Y-1.0
B B
Alarm
Indicator
Air Conditioning System Flash
Indicator

Temperature Control Switch Pressure

09 09 09 09 -09 09
Switch
2- 2- - 2- 2-

714.Y-1.0
2
707.W-1.0 709.W-2.0 2
1-1 1-1 1
1- 1-1 1- 1 1-1
Heater Motor &Rheostat

02 02 Amplifier
02 02 202
713.W-1.0 02
zy 82 zy 82 zy 82 zy8
2
zy8 zy8
2
xie xie xie xie xie xie
517.W-1.0

C C
705.W-1.0
701.W-1.0
702.Y-1.0
703.G-1.0

SYMC
30 85 30 85 Power
ABS Controller
Supply
A/C Panel Switch
87a 87 86 87a 87 86
Panel Lighting Circuit

708.W-1.0

710.W-1.5
A/C Switch Low
Output

Medium-Low
Output
D Medium-High
Output
D

09 09 09 09 09 09
High

2- 2- 2- 2- 2- 2-
Output

021-1 1-1 1-1 1-1 1-1 1-1

2 202 2 02 2 02 2 02 2 02
zy8 8
zy704.W-1.0 zy8 zy8 zy8 zy8
xie xie xie xie xie xie
CN2- 37

E E

Compressor Condenser
Clutch Fan

1 2 -09 2- 09 2-09 2- 09 2- 09 2 -09

021- F 021-1 02 1-1 02 1-1 21-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
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1 2 3 4 5 6 7 8

Schematics-March 2019 1-9

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 2-09 2- 09 2- 09 2- 09 2-09

02 1- A 02 1-1 021-1 021-1 02 1-1 1 - 1
202
A
2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 z y8
xie xie xie xie xie xie

Crab Traveling Rear Axle Lock 2-handed Axle 4 Axle 3 Axle 1 Angle ON Gear Power Takeoff
Mode Switch Emergency Switch Enable Button Angle Sensor Angle Sensor Angle Sensor Sensor Key Off Delay Sampling Signal
Power

B B

2-09 2-09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 021-1 021-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie
C C

85 30

86 87

Axle 3 Steering Axle 4 Steering Centering Load Outrigger

Solenoid Valve Solenoid Valve Valve Power Off
D Relief Throttle
Delay
Centering Steering D
Valve Request Pressure Pressure
Left Right
09 09 09 09 09 09
Left Right

2- 2- 2- 2- 2- 2-
02 1-1 02 1-1 021-1 021-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

E E

1 2 -09 2-09 2- 09 2- 09 2- 09 2 -09

02 1- F 02 1-1 021-1 021-1 2 1-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
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1 2 3 4 5 6 7 8

Schematics-March 2019 1-10

 13497176 STC800S Schematics Electricaly System

1 2 3 4 5 6 7 8

1 2 -09 2-09 2-09 2-09 2- 09 2-09

02 1- A 02 1-1 02 1-1 02 1-1 02 1-1 1 - 1
202
A
2 2 2 2 2
zy8 zy8 zy8 Bus zy8 zy8 z y8
xie xie xie xie xie xie

B B

2-09 2-09 2-09 2-09 2- 09 2- 09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie
C C

Instrument Groulp Engine Slip Ring

D D

2-09 2-09 2-09 2-09 2- 09 2- 09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

E E

1 2 -09 2-09 2-09 2-09 2- 09 2 -09

02 1- F 02 1-1 02 1-1 02 1-1 2 1-1 02 1-1
F
2 2 2 2 Version_A 8 20 2
zy8 zy8 zy8 zy8 zy8
Carrier Electrical System
zy
xie xie xie xie xie x Co.,Ltd.
Sany Automobile Hoisting Machinery
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1 2 3 4 5 6 7 8

Schematics-March 2019 1-11

 13497176 STC800S Schematics Hydraulic System

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Hydraulic System

2 Hydraulic System...................................................................................................................................................................................................................................................................................................................2-1
2.1 Hydraulic Schematics ...............................................................................................................................................................................................................................................................................................................2-2
2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Schematics-March 2019 2-1

 13497176 STC800S Schematics Hydraulic System

2 Hydraulic System
2.1 Hydraulic Schematics
2-09 2-09 2 -049 2-09 712-
09 2-09
1-1 1-1 1- 1 1-1 1- 1-1
1 2 3 5 6 8
02 02 02 02 02 02
zy 82 zy 82 zy 82 zy 82 zy 82 zy8
2
xie xie xie xie xie xie
A A

B B

2-09 2-09 2- 09 2-09 2- 09 2-09

021-1 02 1-1 02 1-1 02 1-1 021-1 021-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

C C

2-09 D
2-09 2- 09 2-09 2- 09 D
2-09
021-1 02 1-1 02 1-1 02 1-1 021-1 021-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

E E

2-09 2-09 2- 09 2-09 2 -09 2-09

02 1-1 F 021-1 021-1 021-1 Version_02 Version_01
02
1
1- Hydraulic System F 021-1
zy 82 zy 82 zy 82 zy 82 Date Date zy8
2
zy8
2
xie xie xie xie xie
Page 1 / 3
xie
Sept. 28, 2020 Feb. 25, 2020 Sany Automobile Hoisting Machinery Co.,Ltd.

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Schematics-March 2019 2-2

 13497176 STC800S Schematics Hydraulic System

1 2 3 4 5 6 7 8

2-09 2-09 2-09 2-09 2- 09 2-09

02 1-1 A 02 1-1 02 1-1 02 1-1 021-1 02A1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

B B

2-09 2-09 2-09 2-09 2- 09 2-09

02 1-1 02 1-1 02 1-1 02 1-1 021-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie
C C

D D

2-09 2-09 2-09 2-09 2- 09 2-09

02 1-1 02 1-1 02 1-1 02 1-1 021-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

E E

1 2 -09 2-09 2-09 2-09 2- 09 2-0

9
1-1 1-1 1-1 1-1 1-1
Version_02 Version_01 Hydraulic System
02 1- F 02 02 02 02 02
F
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
Date Date Page 2 / 3
xie xie xie xie Sept. 28, 2020
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Feb. 25,x 2020
ie
x Co.,Ltd.
Sany Automobile Hoisting Machinery

1 2 3 4 5 6 7 8

Schematics-March 2019 2-3

 13497176 STC800S Schematics Hydraulic System

1 2 3 4 5 6 7 8

2- 09 2- 09 2- 09 2- 09 2- 09 2-09
021-1 A 02 1-1 02 1-1 02 1-1 02 1-1 02A1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie Valve Control
Superstructure Solenoid xie x
Carrier Solenoid Valve Control
ie xie
Superstructure Solenoid Valve Function
DT01 DT04 DT05 DT06 DT07 DT10 DT11 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10
DT12 DT13 Y11 Y12 Y13 Y14
DT01 Main Control Valve
Main Control OFF — — — — — — — — — — — — — — — — — Superstructure Work
To PTO ——————
Steering DT04 Swing Brake
Main Control + Joysitck (Unprotected) + Aux Steering
Left + + +
Steering
+ + + DT05 A/C Solenoid Valve
1# Cylinder Extend + — + Right
Centering ————— DT06 Free Swing

B
1# Cylinder Retract + — + B
Telescopic Accumulator Charge + DT07 1#/2# Telescopic Cylinder Shift
2# Cylinder Extend + + + Charge condition: starts charge if pressure is lower than 8MPa, Rapid Main Hoist
DT10
2# Cylinder Retract + + + and stops charge when it reaches 15MPa.
Rapid Aux Hoist
DT11
Swing Left + + — + Proportional Valve
9 9 9 9 Y01
9 09
2-0 0 2-0 2-0 2Y0-20
Main Hoist Extend

12- 2-
Swing Swing Right + + — +
1-1 1-1 1-1 1-1 1-1
Proportional Valve

1 - Main Hoist Retract

2 02 Free Swing
202
+ + +
2 02 2 02 202 Y03
Proportional Valve
202
zy8 Torqueyd810%
zy+8 zy8 zy8 zy8
Aux Hoist Extend

iez< Torque < 65%

+ +
xie xie + xie xie xie
Proportional Valve
Y04
Main Hoist x10% + ±
Aux Hoist Retract
Proportional Valve
C Retract Y05 Boom Lift Lower
C
Torque e 65% + — + Y06 Proportional Valve
Boom Lift Raise
Torque d 10% + + + Y07 Proportional Valve
Boom Retract
Main Hoist
Extend
10% < Torque < 65% + ± + Y08 Proportional Valve
Boom Extend
Torque e 65% + — + Y09 Proportional Valve
Swing Left
Torque d 10% + + + Y10 Proportional Valve
Swing Right
Aux Hoist
Retract
10% < Torque < 65% + ± +
Torque e 65% + — +
D Carrier Solenoid Valve Function D
Torque d 10% + + +
09 - +9 -09 09 -09 09
DT12 Load Release Valve

2-
Aux Hoist
2 0 ± + 2 2- 2 2-
1-1 1 1 1-1 1 1-1
10% < Torque < 65% DT13 Centering Valve
Extend
Torque e 65% 21
- - 1- Y11
02 0+21 02 02 02
Proportional Valve

2 2 0 + —
2 2 2
Steering Left, Axle 3
2
zy8 Raise y 8 zy8 zy8 zy8 zy8
Proportional Valve

iez
Y12
xie xie xie xie xie
+ + Steering Right, Axle 3
Boom Lift xLower + +
Y13
Proportional Valve
Steering Left, Axle 4
Proportional Valve
Y14 Steering Right, Axle 4
A/C Control + +
A2B + — —
E E
3rd Wrap Protection + — —
Telescopic Protection + — —
Overload Protection + — — — —
Ultimate Angle Protection + —
Min Angle Protection + —
Max Angle Protection + —
09 09 09 09 09 2-0
9
1- 12- F 1-12- 1-1
2-
1-1
2- Version_02 Version_01
1-1
2- Hydraulic System
1-1
F
02 02 02 02 02 02
zy 82 zy82 zy8
2
zy8
2 Date Date
zy8
2 Page 3 / 3
zy8
2
xie xie xie xie Sept. 28, 2020
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Feb. 25,x 2020 x Co.,Ltd.
Sany Automobile Hoisting Machinery
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1 2 3 4 5 6 7 8

Schematics-March 2019 2-4

 13497176 STC800S Schematics Brake System

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Brake System

3 Brake System ...........................................................................................................................................................................................................................................................................................................................3-1

3.1 Brake System Schematics.......................................................................................................................................................................................................................................................................................................3-2
2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2- 09 2- 09 2- 09 2- 09 2- 09 2- 09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

Schematics-March 2019 3-1

 13497176 STC800S Schematics Brake System

3 Brake System
3.1 Brake System Schematics
2- 09 -09 2- 09 2- 09 -09 2-09
2 -12 -12
02 1-1 1
02 1 3
021-1 4 5
02 1-1 6
02 1 7 8
021-1
zy 82 zy 82 zy 82 zy 82 zy82 zy8
2
xie A
xie Front Axle
Brake Air xie xie xie xie A
Reservoir Clutch Booster Air Cylinder
PTO Control Air Cylinder

Air Horn Transmission

Air Supply Port 5-way/
2-position
Valve

Air Reservoir, Assistant Air Line Brake Air Chamber Brake Air Chamber Brake Air Chamber Brake Air Chamber
4-way
Protection
B Valve Solenoid B
Valve
Relay Valve

2- 09 2- 09 2- 09 2- 09 2- 09 2-09
021-1 02 1-1 02 1-1 1-1 1-1 1-1
2 2 2 Relay Valve 202 2 02 2 02
zy8 zy8 zy8 8
zyBrake zy8 zy8
xie xie xie xie xie xie
Exhausting
Valve

Travel Brake Transverse

C C
Sensor Differential
Lock
Air Cylinder

Air
Compressor Longitudinal Transverse
Parking Brake Differential Differential
Air Reservoir Lock Lock
Air Cylinder Air Cylinder

-09 -09 -09 -0 9 09

Middle, Rear Axle Air Reservoir
09
2- 2-
D D
1 2 1 2 1 2 1 2
02 1 -
02 1 -
021 -
02 1 -
02 1-1 021-1
zy 82 Air
zy 82 zy 82 zy 82 zy8
2
zy8
2
xie xie xie xie xie xie
Pressure
Gauge
Differential Valve

Brake Master Valve Hand Brake

E E
Parking Brake Sensor

Brake Air Chamber Brake Air Chamber Brake Air Chamber Brake Air Chamber

2- 09 2-
9 mark of ports
0Note: 2- 09 2- 09 2- 09 2-09
021-1 F
02 1-1 1. input port
02 1-1 02 1-1 02 1-1 F
021-1
2 2 2. output port
2 2 2 2
zy8 zy8 3. exhausting port
zy8 zy8 Version_A zy8 Brake System zy8
xie xie 4. control port
xie xie xie xie
Sany Automobile Hoisting Machinery Co.,Ltd.

1 2 3 4 5 6 7 8

Schematics-March 2019 3-2

 2-09 2-09 2-09 2-09 2-09 2-09
02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2-09 2-09 2-09 2-09 2-09 2-09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2-09 2-09 2-09 2-09 2-09 2-09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie

2-09 2-09 2-09 2-09 2-09 2-09

02 1-1 02 1-1 02 1-1 02 1-1 02 1-1 02 1-1
2 2 2 2 2 2
zy8 zy8 zy8 zy8 zy8 zy8
xie xie xie xie xie xie