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Qy90v533 Technical Specification

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ZOOMLION QY90V533

TRUCK CRANE

TECHNICAL SPECIFICATION

CHANGSHA ZOOMLION HEAVY INDUSTRY SCIENCE & TECHNOLOGY


DEVELOPMENT CO., LTD
ZLJ5551JQZ90V TRUCK CRANE
TECHNICAL SPECIFICATION
QY90V533.2/27Y
1. Product characteristics
ZLJ5551JQZ90V truck crane, which integrates our many years’ experience in designing and
manufacturing mobile cranes with internationally advanced technology, is a new-generation and
high-performance product produced to meet the market demands. Its performances such as lifting
height, boom length, working speed and lifting capacity have achieved advanced international level.

This product is a truck crane with full range slewing function, telescopic boom sections and
electro-hydraulic proportional controlled systems. The crane superstructure is driven by independent
engine. The crane chassis adopts full-width cab and 5-axle special purpose chassis manufactured by
Zoomlion, providing wide vision, spacious cab and luxurious equipments. 10X6 drive and the hydraulic
power steering mechanism provide the crane with good driving performance and flexible steering.

The latest electro-hydraulic proportional directional control valve with load feedback function and triple
pumps ensure that each executive mechanism makes full use of its working capability. The
easy-controlled, flexible, reliable and stepless speed regulated joysticks can provide the crane with
smooth simultaneous movements between “Spool winch up”, “Reel winch off”, “Derricking”, “Slewing”
and “Telescope boom in / out”, which greatly improves the crane’s working efficiency. The safety
devices, such as relief valve, balance valve, hydraulic lock and brake valve, fitted in hydraulic system
prevent the accidents caused by oil line overload and oil pipe breakage. The safety devices such as
load moment limiter and the complete lighting system ensure your safety during operation and are
convenient for night work.

This crane has a novel style which makes it beautiful in figure, in form and in color.

2. Specifications, complete vehicle


2.1 Product model
Model in auto industry: ZLJ5551JQZ90V
Model in engineering industry: QY90V

1
2.2 Technical parameters

Item Value Remarks


Max. rated lifting capacity kg 90000
Max. load moment of basic boom kN.m 3240
Max. load moment of Max. length boom kN.m 1800
Working Max. lifting height of basic boom m 13.4
performance Max. lifting height of boom m 48.5 The specifications
Max. lifting height of jib m do not include
67 deflection of
boom and jib.
Max. hoist rope speed (Main winch) m/min 122 At 4th layer
Max. hoist ropes peed (Auxiliary winch) m/min 68 At 2nd layer
Working
Boom derricking up time s 72
speeds
Boom telescoping out time s 146
Max. slewing speed r/min 1.9
Max. traveling speed km/h 78
Max. gradeability % 43
Min. turning diameter m 24
Traveling Min. ground clearance mm 290
parameters GB3847-2005
Conform to related
Limits for exhaust pollutants and smoke GB17691 -2005
standards
National stage III
Oil consumption per hundred kilometers L 70
Deadweight in traveling condition kg 55000
Complete vehicle kerb mass kg 54870
Weights
Front axle load kg 19600
Rear axle load kg 35400
Overall dimensions (L×W×H) mm 14550×2750×3750
Longitudinal distance between outriggers m 7.3
Transversal distance between outriggers m 7.4
Dimensions Boom length m 12.5 - 48
Boom angle ° -2 - 80
Jib length m 10.8,18.5
Offset ° 0, 30

Model ZLJ5551 Code: ZLJ5551V3

Type II

Model WP12.430N

Chassis Engine Rated power kW/r/min 316/1900

Max. output torque N.m/r/min 2060/1000 -1400

Manufacturer Changsha Zoomlion Heavy Industry


Science & Technology Development
Co., Ltd.

2
2.3 Lifting capacity table
This crane is provided with 21 sheets of rated lifting capacity tables. For detailed values refer to Table
1 to Table 21.

The values in column “I” refer to the extendable length of telescopic cylinder I.

The values in column “II” refer to 3 times extendable length of telescopic cylinder, namely, the total
extendable length of boom section 3, 4 and 5.

Basic boom: L0 =12.5m


Telescopic cylinder I: 0≤Ⅰ≤9.0m.
Telescopic cylinder II: 0≤Ⅱ≤26.5m
L (Main boom) = L0+Ⅰ+Ⅱ

Illustration 2-1Main boom in telescoping

3
2.3.1 How to select lifting capacity table
Select lifting capacity table according to actual boom length, counterweights, outriggers width, and
telescopic cylinder I length. The requirements for selecting the length of telescopic cylinder I are as
follows:

Illustration 2-2: Rated lifting capacity selection

4
Table 2-1: Boom (Fixed counterweight, outriggers and telescopic cylinder I fully extended)
Unit: Metric kg
Working Main boom (m)
radius(m) Fixed counterweight, outriggers and telescopic cylinder I fully extended, over side
and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 44.0 48.0
3.0 90000 75000 55000
3.5 79000 71000 55000
4.0 71000 68000 55000 38000
4.5 65000 63000 51500 38000
5.0 60000 58000 48500 38000 36000
5.5 53500 52000 45500 38000 35000
6.0 48000 47000 43500 38000 33500 28000
6.5 43700 42700 41500 36500 32000 28000
7.0 37500 36800 36200 35000 30500 27000
7.5 32500 31800 31300 32600 29500 26000 22000
8.0 28500 27800 27400 28700 28500 25000 22000
9.0 22600 21900 21500 22800 23700 23500 20700 17000
10.0 17800 17400 18600 19500 20100 19500 17000 13000
11.0 14500 14100 15200 16100 16700 17300 16300 12700
12.0 11900 11600 12700 13500 14100 14600 15000 12400
14.0 8100 7800 8900 9700 10200 10700 11100 11300
16.0 5400 6400 7200 7700 8100 8500 8700
18.0 3600 4600 5400 5800 6200 6600 6800
20.0 3200 4000 4400 4800 5100 5300
22.0 2100 2900 3300 3700 4000 4200
24.0 2000 2400 2800 3100 3300
26.0 1300 1700 2100 2300 2500
28.0 1100 1500 1700 1900
30.0 1000 1200 1400
32.0 800 1000
34.0
36.0
38.0
Reeving
14 11 8 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0

Ⅱ 0 0 0 4.5 9.0 13.5 18.0 22.5 26.5

5
Table 2-2: Boom (Fixed counterweight, outriggers fully extended and telescopic cylinder I half extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight, outriggers fully extended and telescopic cylinder I half
(m)
extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 43.5
3.0 90000 75000 38000
3.5 79000 71000 38000
4.0 71000 68000 38000 36000
4.5 65000 63000 38000 36000
5.0 60000 58000 38000 36000 28000
5.5 53500 52000 38000 35000 28000
6.0 48000 47000 38000 33500 28000 22000
6.5 43700 42700 36500 32000 28000 22000
7.0 37500 36800 35000 30500 27000 22000
7.5 32500 31800 33300 29500 26000 22000 17000
8.0 28500 27800 29300 28500 25000 22000 17000
9.0 22600 21900 23300 24200 23500 20700 17000 13000
10.0 17800 19000 19900 20500 19500 17000 13000
11.0 14500 15800 16700 17300 17700 16300 12700
12.0 11900 13200 14000 14600 15000 15400 12400
14.0 8100 9400 10200 10700 11100 11500 11300
16.0 6800 7600 8100 8500 8800 9100
18.0 5000 5700 6200 6600 6900 7200
20.0 4300 4800 5200 5500 5700
22.0 3200 3700 4100 4400 4600
24.0 2800 3200 3500 3700
26.0 2100 2500 2800 3000
28.0 1900 2200 2400
30.0 1600 1800
32.0 1400
34.0
36.0
38.0
Reeving
14 11 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Ⅱ 0 0 4.5 9.0 13.5 18.0 22.5 26.5

6
Table 2-3: Boom(Fixed counterweight, outriggers fully extended and telescopic cylinder I fully retracted)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight, outriggers fully extended and telescopic cylinder I fully
(m)
retracted, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.0
3.0 90000 38000 36000
3.5 79000 38000 36000
4.0 71000 38000 36000 28000
4.5 65000 38000 36000 28000
5.0 60000 38000 36000 28000 22000
5.5 53500 38000 35000 28000 22000
6.0 48000 38000 33500 28000 22000 17000
6.5 43700 36500 32000 28000 22000 17000
7.0 37500 35000 30500 27000 22000 17000 13000
7.5 32500 33500 29500 26000 22000 17000 13000
8.0 28500 30300 28500 25000 22000 17000 13000
9.0 22600 24200 25100 23500 20000 17000 13000
10.0 19900 20800 21300 18500 17000 13000
11.0 16700 17500 18000 17000 16000 12700
12.0 14000 14800 15300 15800 15000 12400
14.0 10200 11000 11500 11800 12100 11300
16.0 8400 8900 9200 9400 9600
18.0 6500 7000 7300 7500 7700
20.0 5500 5800 6000 6200
22.0 4400 4700 4900 5100
24.0 3800 4000 4200
26.0 3000 3200 3400
28.0 2600 2800
30.0 2100 2300
32.0 1800
34.0 1400
36.0
38.0
Reeving
14 6 6 4 4 3 3

Hook 90t
main 55t auxiliary hook
hook
Ⅰ 0 0 0 0 0 0 0

Ⅱ 0 4.5 9.0 13.5 18.0 22.5 26.5

7
Table 2-4: Boom (Fixed counterweight, outriggers half extended and telescopic cylinder I fully extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight, outriggers half extended and telescopic cylinder I fully
(m)
extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 44.0 48.0
3.0 80000 75000 55000
3.5 70000 70000 55000
4.0 60000 60000 55000 38000
4.5 50000 50000 50000 38000
5.0 43800 42800 42000 38000 36000
5.5 35100 34200 33600 35200 35000
6.0 29000 28100 27600 29100 30200 28000
6.5 24400 23600 23100 24500 25500 26300
7.0 20900 20100 19700 21000 22000 22700
7.5 18000 17300 16900 18200 19100 19700 20300
8.0 15800 15100 14700 15900 16800 17400 18000
9.0 12200 11600 11200 12400 13200 13800 14300 14700
10.0 9100 8700 9800 10600 11200 11700 12000 12300
11.0 7200 6800 7900 8600 9200 9700 10000 10200
12.0 5600 5300 6300 7000 7600 8100 8400 8600
14.0 3400 3100 4000 4700 5200 5700 6000 6200
16.0 2500 3100 3600 4100 4400 4600
18.0 2000 2500 2900 3200 3400
20.0 1500 1900 2200 2400
22.0 1200 1400 1600
24.0 800 1000
26.0
28.0
30.0
32.0
34.0
36.0
38.0
Reeving
14 11 8 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0

Ⅱ 0 0 0 4.5 9.0 13.5 18.0 22.5 26.5

8
Table 2-5: Boom (Fixed counterweight, outriggers and telescopic cylinder I half extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight, outriggers and telescopic cylinder I half extended, over side and
(m)
over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 43.5
3.0 80000 75000 38000
3.5 70000 70000 38000
4.0 60000 60000 38000 36000
4.5 50000 50000 38000 36000
5.0 43800 42800 38000 36000 28000
5.5 35100 34200 36000 35000 28000
6.0 29000 28100 29800 30900 28000 22000
6.5 24400 23600 25200 26200 27000 22000
7.0 20900 20100 21600 22600 23300 22000
7.5 18000 17300 18800 19700 20400 20900 17000
8.0 15800 15100 16500 17400 18000 18500 17000
9.0 12200 11600 13000 13800 14400 14800 15200 13000
10.0 9100 10400 11200 11700 12100 12500 12800
11.0 7200 8400 9200 9700 10100 10400 10700
12.0 5600 6900 7600 8100 8500 8700 9000
14.0 3400 4600 5300 5700 6100 6300 6600
16.0 3000 3700 4100 4500 4700 4900
18.0 2500 2900 3200 3400 3600
20.0 2000 2300 2500 2700
22.0 1600 1800 2000
24.0 1200 1400
26.0
28.0
30.0
32.0
34.0
36.0
38.0
Reeving
14 11 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Ⅱ 0 0 4.5 9.0 13.5 18.0 22.5 26.5

9
Table 2-6: Boom (Fixed counterweight, outriggers half extended and telescopic cylinder I fully retracted)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight, outriggers half extended and telescopic cylinder I fully retracted,
(m)
over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.0
3.0 80000 38000 36000
3.5 70000 38000 36000
4.0 60000 38000 36000 28000
4.5 50000 38000 36000 28000
5.0 43800 38000 36000 28000 22000
5.5 35100 37400 35000 28000 22000
6.0 29000 31000 32000 28000 22000 17000
6.5 24400 26300 27300 28000 22000 17000
7.0 20900 22600 23600 24200 22000 17000 13000
7.5 18000 19700 20800 21400 21700 17000 13000
8.0 15800 17400 18300 18900 19300 17000 13000
9.0 12200 13800 14600 15200 15600 15900 13000
10.0 11100 11900 12500 12800 13100 13000
11.0 9100 9900 10400 10700 11000 11300
12.0 7500 8300 8800 9100 9400 9600
14.0 5200 6000 6500 6800 7000 7200
16.0 4300 4800 5100 5300 5400
18.0 3000 3500 3800 4000 4100
20.0 2500 2800 3000 3100
22.0 1800 2100 2300 2400
24.0 1500 1700 1800
26.0 1200 1300
28.0
30.0
32.0
34.0
36.0
38.0
Reeving
14 6 6 4 4 3 3

Hook 90t
main 55t auxiliary hook
hook
Ⅰ 0 0 0 0 0 0 0

Ⅱ 0 4.5 9.0 13.5 18.0 22.5 26.5

10
Table 2-7: Boom (Fixed counterweight + 5t movable counterweight, outriggers and telescopic cylinder I
fully extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 5t movable counterweight, outriggers and telescopic cylinder I
(m)
fully extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 44.0 48.0
3.0 90000 75000 55000
3.5 79000 71000 55000
4.0 71000 68000 55000 38000
4.5 65000 64000 51500 38000
5.0 60000 59000 48500 38000 36000
5.5 55000 54000 45500 38000 35000
6.0 51000 50000 43500 38000 33500 28000
6.5 46000 45000 41500 36500 32000 28000
7.0 42000 41000 39500 35000 30500 27000
7.5 38000 37200 36800 33500 29500 26000 22000
8.0 33500 32800 32300 32000 28500 25000 22000
9.0 26700 26200 25700 27000 26500 23500 20700 17000
10.0 21300 21000 22200 23000 22000 19500 17000 13000
11.0 17800 17400 18600 19400 20000 18500 16300 12700
12.0 15000 14600 15700 16600 17200 17500 15500 12400
14.0 10700 10500 11500 12400 13000 13400 13700 11800
16.0 7600 8600 9400 9900 10300 10700 10800
18.0 5500 6500 7300 7800 8200 8500 8700
20.0 4800 5600 6100 6500 6800 7000
22.0 3600 4400 4900 5300 5600 5800
24.0 3300 3800 4200 4500 4700
26.0 2500 3000 3300 3600 3800
28.0 2300 2600 2900 3100
30.0 1700 2000 2300 2500
32.0 1400 1700 1900
34.0 1000 1300 1500
36.0 900 1100
38.0 800
Reeving
14 11 8 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0

Ⅱ 0 0 0 4.5 9.0 13.5 18.0 22.5 26.5

11
Table 2-8: Boom (Fixed counterweight + 5t movable counterweight, outriggers fully extended and
telescopic cylinder I half extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 5t movable counterweight, outriggers fully extended and
(m)
telescopic cylinder I half extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 43.5
3.0 90000 75000 38000
3.5 79000 71000 38000
4.0 71000 68000 38000 36000
4.5 65000 64000 38000 36000
5.0 60000 59000 38000 36000 28000
5.5 55000 54000 38000 35000 28000
6.0 51000 50000 38000 33500 28000 22000
6.5 46000 45000 36500 32000 28000 22000
7.0 42000 41000 35000 30500 27000 22000
7.5 38000 37200 33500 29500 26000 22000 17000
8.0 33500 32800 32000 28500 25000 22000 17000
9.0 26700 26200 27500 26500 23500 20700 17000 13000
10.0 21300 23700 23500 22000 19500 17000 13000
11.0 17800 19000 19800 20000 18500 16300 12700
12.0 15000 16200 17000 17500 17500 15500 12400
14.0 10700 12000 12800 13300 13800 13700 11800
16.0 9000 9800 10300 10800 11200 10800
18.0 7000 7600 8100 8500 8900 9100
20.0 6000 6500 6800 7200 7400
22.0 4700 5200 5500 5900 6100
24.0 4200 4500 4900 5100
26.0 3400 3600 4000 4200
28.0 2900 3300 3500
30.0 2300 2700 2900
32.0 2100 2300
34.0 1700 1900
36.0 1500
38.0
Reeving
14 11 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Ⅱ 0 0 4.5 9.0 13.5 18.0 22.5 26.5

12
Table 2-9: Boom (Fixed counterweight + 5t movable counterweight, outriggers fully extended and
telescopic cylinder I fully retracted)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 5t movable counterweight, outriggers fully extended and
(m)
telescopic cylinder I fully retracted, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.0
3.0 90000 38000 36000
3.5 79000 38000 36000
4.0 71000 38000 36000 28000
4.5 65000 38000 36000 28000
5.0 60000 38000 36000 28000 22000
5.5 55000 38000 35000 28000 22000
6.0 51000 38000 33500 28000 22000 17000
6.5 46000 36500 32000 28000 22000 17000
7.0 42000 35000 30500 27000 22000 17000 13000
7.5 38000 33500 29500 26000 22000 17000 13000
8.0 33500 32000 28500 25000 22000 17000 13000
9.0 26700 28400 26500 23500 20000 17000 13000
10.0 23500 24400 22000 18500 17000 13000
11.0 19800 20700 20000 17000 16000 12700
12.0 17000 17800 18300 15800 15000 12400
14.0 12800 13600 14100 13700 13000 11800
16.0 10500 11000 11400 11700 10800
18.0 8400 8800 9200 9500 9700
20.0 7200 7500 7800 8000
22.0 5900 6200 6500 6700
24.0 5100 5400 5600
26.0 4300 4500 4700
28.0 3800 4000
30.0 3200 3400
32.0 2800
34.0 2400
36.0
38.0
Reeving
14 6 6 4 4 3 3

Hook 90t
main 55t auxiliary hook
hook
Ⅰ 0 0 0 0 0 0 0

Ⅱ 0 4.5 9.0 13.5 18.0 22.5 26.5

13
Table 2-10: Boom (Fixed counterweight + 5t movable counterweight, outriggers half extended and
telescopic cylinder I fully extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 5t movable counterweight, outriggers half extended and
(m)
telescopic cylinder I fully extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 44.0 48.0
3.0 85000 75000 55000
3.5 75000 70000 55000
4.0 65000 65000 55000 38000
4.5 55000 55000 51500 38000
5.0 50000 50000 48500 38000 36000
5.5 43200 42200 41700 38000 35000
6.0 35800 35000 34500 35900 33500 28000
6.5 30400 29600 29100 30500 31500 28000
7.0 26200 25400 25000 26300 27200 27000
7.5 22800 22100 21700 22900 23800 24500 22000
8.0 20100 19400 19000 20200 21000 21700 22000
9.0 15900 15200 14900 16000 16800 17400 17900 17000
10.0 12200 11900 13000 13700 14300 14800 15200 13000
11.0 9900 9600 10600 11300 11900 12300 12700 12700
12.0 8100 7800 8800 9500 10000 10400 10800 11000
14.0 5400 5200 6200 6800 7300 7700 8000 8200
16.0 3300 4300 4900 5300 5700 6000 6200
18.0 1900 2900 3500 3900 4300 4600 4800
20.0 1800 2400 2800 3100 3400 3600
22.0 1600 2000 2300 2600 2800
24.0 1300 1600 1900 2100
26.0 1000 1300 1500
28.0 800 1000
30.0
32.0
34.0
36.0
38.0
Reeving
14 11 8 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0

Ⅱ 0 0 0 4.5 9.0 13.5 18.0 22.5 26.5

14
Table 2-11: Boom (Fixed counterweight + 5t movable counterweight, outriggers and telescopic cylinder I
half extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 6t movable counterweight, outriggers and telescopic cylinder I
(m)
half extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 43.5
3.0 85000 75000 38000
3.5 75000 70000 38000
4.0 65000 65000 38000 36000
4.5 55000 55000 38000 36000
5.0 50000 50000 38000 36000 28000
5.5 43200 42200 38000 35000 28000
6.0 35800 35000 36700 33500 28000 22000
6.5 30400 29600 31200 32000 28000 22000
7.0 26200 25400 26900 27900 27000 22000
7.5 22800 22100 23500 24500 25100 22000 17000
8.0 20100 19400 20800 21700 22400 22000 17000
9.0 15900 15200 16600 17400 18000 18500 17000 13000
10.0 12200 13500 14300 14900 15300 15500 13000
11.0 9900 11200 11900 12500 12900 13100 12700
12.0 8100 9300 10000 10600 11000 11200 11500
14.0 5400 6600 7300 7800 8200 8400 8600
16.0 4700 5400 5900 6300 6500 6700
18.0 3300 4000 4400 4800 5000 5200
20.0 2900 3300 3700 3900 4100
22.0 2000 2400 2800 3000 3200
24.0 1700 2100 2300 2500
26.0 1500 1700 1900
28.0 1200 1400
30.0 1000
32.0
34.0
36.0
38.0
Reeving
14 11 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Ⅱ 0 0 4.5 9.0 13.5 18.0 22.5 26.5

15
Table 2-12: Boom (Fixed counterweight + 5t movable counterweight, outriggers half extended
and telescopic cylinder I fully retracted)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 5t movable counterweight, outriggers half extended and
(m)
telescopic cylinder I fully retracted, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.0
3.0 85000 38000 36000
3.5 75000 38000 36000
4.0 65000 38000 36000 28000
4.5 55000 38000 36000 28000
5.0 50000 38000 36000 28000 22000
5.5 43200 38000 35000 28000 22000
6.0 35800 37800 33500 28000 22000 17000
6.5 30400 32200 32000 28000 22000 17000
7.0 26200 27900 28900 27000 22000 17000 13000
7.5 22800 24500 24500 26000 22000 17000 13000
8.0 20100 21700 22600 23200 22000 17000 13000
9.0 15900 17400 18300 18800 19200 17000 13000
10.0 14300 15100 15600 16000 16300 13000
11.0 11900 12700 13200 13500 13800 12700
12.0 10000 10800 11300 11600 11800 12000
14.0 7200 8000 8500 8800 9000 9200
16.0 6000 6500 6800 7000 7200
18.0 4600 5000 5300 5500 5700
20.0 3900 4200 4400 4600
22.0 3000 3300 3500 3700
24.0 2500 2700 2900
26.0 2000 2200 2400
28.0 1600 1800
30.0 1400
32.0
34.0
36.0
38.0
Reeving
14 6 6 4 4 3 3

Hook 90t
main 55t auxiliary hook
hook
Ⅰ 0 0 0 0 0 0 0

Ⅱ 0 4.5 9.0 13.5 18.0 22.5 26.5


Table 2-13: Boom (Fixed counterweight + 12t movable counterweight, outriggers and telescopic
cylinder I fully extended) Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 12t movable counterweight, outriggers and telescopic cylinder
(m)
I fully extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 44.0 48.0
3.0 90000 75000 55000
3.5 84000 71000 55000
4.0 78000 68000 55000 38000
4.5 70000 64000 51500 38000
5.0 64000 60000 48500 38000 36000
5.5 58500 55000 45500 38000 35000
6.0 54000 50500 43500 38000 33500 28000
6.5 49000 47000 41500 36500 32000 28000
7.0 45000 44000 39500 35000 30500 27000
7.5 41000 40000 37500 33500 29500 26000 22000
8.0 37500 37000 35500 32000 28500 25000 22000
9.0 32000 31500 31000 28700 26500 23500 20700 17000
10.0 26000 25500 26000 24500 22000 19500 17000 13000
11.0 21500 21000 22000 22500 20500 18500 16300 12700
12.0 18500 18000 19000 20000 19000 17500 15500 12400
14.0 13500 13000 14000 15000 16000 15500 14000 11800
16.0 10000 11000 12000 12600 13000 12700 10800
18.0 8000 9000 9800 10200 10600 11000 9800
20.0 7300 7900 8500 8800 9100 9000
22.0 5700 6300 6900 7200 7500 7700
24.0 5200 5700 6000 6300 6500
26.0 4200 4700 5000 5300 5500
28.0 3800 4100 4400 4600
30.0 3100 3400 3700 3900
32.0 2800 3100 3300
34.0 2300 2600 2800
36.0 2100 2300
38.0 1600 1800
40.0 1200 1300
42.0 800
Reeving
14 11 8 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0

Ⅱ 0 0 0 4.5 9.0 13.5 18.0 22.5 26.5

17
Table 2-14: Boom (Fixed counterweight + 12t movable counterweight, outriggers fully extended
and telescopic cylinder I half extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 12t movable counterweight, outriggers fully extended and
(m)
telescopic cylinder I half extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 43.5
3.0 90000 75000 38000
3.5 84000 71000 38000
4.0 78000 68000 38000 36000
4.5 70000 64000 38000 36000
5.0 64000 60000 38000 36000 28000
5.5 58500 55000 38000 35000 28000
6.0 54000 50500 38000 33500 28000 22000
6.5 49000 47000 36500 32000 28000 22000
7.0 45000 44000 35000 30500 27000 22000
7.5 41000 40000 33500 29500 26000 22000 17000
8.0 37500 37000 32000 28500 25000 22000 17000
9.0 32000 31500 28700 26500 23500 20700 17000 13000
10.0 26000 26000 24500 22000 19500 17000 13000
11.0 21500 23400 22500 20500 18500 16300 12700
12.0 18500 20100 20900 19000 17500 15500 12400
14.0 13500 15300 16000 16500 15500 14000 11800
16.0 12000 12700 13200 13500 12700 10800
18.0 9500 10200 10700 11000 11300 9800
20.0 8300 8800 9100 9400 9000
22.0 6800 7300 7600 7900 8100
24.0 6100 6400 6700 6900
26.0 5100 5400 5600 5800
28.0 4500 4700 4900
30.0 3800 4000 4200
32.0 3300 3500
34.0 2800 3000
36.0 2400
38.0 2000
Reeving
14 11 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Ⅱ 0 0 4.5 9.0 13.5 18.0 22.5 26.5

18
Table 2-15: Boom (Fixed counterweight + 12t movable counterweight, outriggers fully extended
and telescopic cylinder I fully retracted)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 12t movable counterweight, outriggers fully extended and
(m)
telescopic cylinder I fully retracted, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.0
3.0 90000 38000 36000
3.5 84000 38000 36000
4.0 78000 38000 36000 28000
4.5 70000 38000 36000 28000
5.0 64000 38000 36000 28000 22000
5.5 58500 38000 35000 28000 22000
6.0 54000 38000 33500 28000 22000 17000
6.5 49000 36500 32000 28000 22000 17000
7.0 45000 35000 30500 27000 22000 17000 13000
7.5 41000 33500 29500 26000 22000 17000 13000
8.0 37500 32000 28500 25000 22000 17000 13000
9.0 32000 28700 26500 23500 20000 17000 13000
10.0 26000 24500 22000 18500 17000 13000
11.0 24200 22500 20500 17000 16000 12700
12.0 20900 21700 19000 15800 15000 12400
14.0 16000 16800 17300 13700 13000 11800
16.0 13400 13900 11400 11700 10800
18.0 10900 11400 10500 10500 9800
20.0 9500 9700 10000 9000
22.0 8000 8200 8400 8600
24.0 7000 7200 7400
26.0 6000 6200 6400
28.0 5300 5500
30.0 4600 4800
32.0 4100
34.0 3600
36.0
38.0
Reeving
14 6 6 4 4 3 3

Hook 90t
main 55t auxiliary hook
hook
Ⅰ 0 0 0 0 0 0 0

Ⅱ 0 4.5 9.0 13.5 18.0 22.5 26.5

19
Table 2-16: Boom (Fixed counterweight + 12t movable counterweight, outriggers half extended
and telescopic cylinder I fully extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 12t movable counterweight, outriggers half extended and
(m)
telescopic cylinder I fully extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 44.0 48.0
3.0 90000 75000 55000
3.5 80000 70000 55000
4.0 70000 65000 55000 38000
4.5 60000 60000 51500 38000
5.0 55000 55000 48500 38000 36000
5.5 50000 50000 45500 38000 35000
6.0 45000 44500 43500 38000 33500 28000
6.5 38700 37900 37400 36500 32000 28000
7.0 33600 32800 32400 33800 30500 27000
7.5 29500 28700 28300 29600 29500 26000 22000
8.0 26100 25400 25000 26200 27100 25000 22000
9.0 21000 20300 19900 21100 21900 22500 20700 17000
10.0 16600 16200 17400 18200 18700 19500 17000 13000
11.0 13800 13400 14500 15300 15800 16500 16300 12700
12.0 11600 11200 12200 13000 13500 14200 14400 12400
14.0 8300 8000 8900 9600 10100 10800 11000 11200
16.0 5700 6600 7300 7800 8400 8600 8800
18.0 4000 4900 5500 6000 6600 6800 7000
20.0 3600 4200 4700 5300 5500 5700
22.0 2500 3100 3600 4200 4400 4600
24.0 2300 2700 3300 3500 3700
26.0 1600 2000 2500 2700 2900
28.0 1500 2000 2200 2400
30.0 1000 1500 1700 1900
32.0 1000 1200 1400
34.0 800 1000
36.0
38.0
Reeving
14 11 8 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0

Ⅱ 0 0 0 4.5 9.0 13.5 18.0 22.5 26.5

20
Table 2-17: Boom (Fixed counterweight + 12t movable counterweight, outriggers and telescopic
cylinder I half extended)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 12t movable counterweight, outriggers and telescopic cylinder
(m)
I half extended, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.5 43.5
3.0 90000 75000 38000
3.5 80000 70000 38000
4.0 70000 65000 38000 36000
4.5 60000 60000 38000 36000
5.0 55000 55000 38000 36000 28000
5.5 50000 50000 38000 35000 28000
6.0 45000 44500 38000 33500 28000 22000
6.5 38700 37900 36500 32000 28000 22000
7.0 33600 32800 34300 30500 27000 22000
7.5 29500 28700 30200 29500 26000 22000 17000
8.0 26100 25400 26800 27700 25000 22000 17000
9.0 21000 20300 21600 22500 23000 20700 17000 13000
10.0 16600 17900 18700 19200 19500 17000 13000
11.0 13800 15000 15800 16300 16700 16300 12700
12.0 11600 12700 13500 14000 14400 14700 12400
14.0 8300 9400 10100 10600 11000 11300 11500
16.0 7000 7700 8200 8600 8900 9100
18.0 5400 6000 6500 6900 7200 7400
20.0 4700 5100 5500 5800 6000
22.0 3700 4100 4400 4700 4900
24.0 3200 3500 3800 4000
26.0 2500 2800 3100 3300
28.0 2200 2500 2700
30.0 1700 2000 2200
32.0 1500 1700
34.0 1300
36.0
38.0
Reeving
14 11 6 6 4 4 3 3

Hook
90t main hook 55t auxiliary hook

Ⅰ 0 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Ⅱ 0 0 4.5 9.0 13.5 18.0 22.5 26.5

21
Table 2-18: Boom (Fixed counterweight + 12t movable counterweight, outriggers half extended
and telescopic cylinder I fully retracted)
Unit: Metric kg
Working Boom (m)
radius
Fixed counterweight + 12t movable counterweight, outriggers half extended and
(m)
telescopic cylinder I fully retracted, over side and over rear
12.5 17.0 21.5 26.0 30.5 35.0 39.0
3.0 90000 38000 36000
3.5 80000 38000 36000
4.0 70000 38000 36000 28000
4.5 60000 38000 36000 28000
5.0 55000 38000 36000 28000 22000
5.5 50000 38000 35000 28000 22000
6.0 45000 38000 33500 28000 22000 17000
6.5 38700 36500 32000 28000 22000 17000
7.0 33600 35000 30500 27000 22000 17000 13000
7.5 29500 31100 29500 26000 22000 17000 13000
8.0 26100 27700 28500 25000 22000 17000 13000
9.0 21000 22500 23300 23500 20000 17000 13000
10.0 19700 19400 20000 18500 17000 13000
11.0 15800 16500 17000 17000 16000 12700
12.0 13500 14200 14700 15000 15000 12400
14.0 10100 10800 11300 11600 11800 11800
16.0 8400 8900 9200 9400 9600
18.0 6700 7100 7400 7600 7800
20.0 5700 6000 6200 6400
22.0 4700 5000 5200 5400
24.0 4100 4300 4500
26.0 3400 3600 3800
28.0 2900 3100
30.0 2400 2600
32.0 2100
34.0 1700
36.0
38.0
Reeving
14 6 6 4 4 3 3

Hook 90t
main 55t auxiliary hook
hook
Ⅰ 0 0 0 0 0 0 0

Ⅱ 0 4.5 9.0 13.5 18.0 22.5 26.5

22
Table 2-19: Jib (Fixed counterweight)
Unit: Metric kg
Boom + jib (m)
Outriggers fully extended, over side and Outriggers half extended, over side and
Boom
over rear over rear
angle
48.0+10.8m 48.0+18.5m 48.0+10.8m 48.0+18.5m
0° 30° 0° 30° 0° 30° 0° 30°
80° 7000 4000 4000 2000 5000 3000 3000 1200
78° 7000 3900 3800 2000 5000 3000 3000 1200
76° 6800 3800 3600 1950 4500 3000 3000 1200
74° 5700 3700 3400 1900 3400 2300 2300 1200
72° 4700 3600 3200 1850 2500 1800 1800 1000
70° 3800 3000 3000 1800 1800 1200 1200 800
68° 3100 2500 2500 1750 1200 800 800
66° 2500 2000 2000 1400 700
64° 2000 1600 1600 1100
62° 1500 1200 1200 800
60° 1100 900 900 600
58° 800 600 600
56° 500
54°
52°

Reeving 1

Hook 7t auxiliary hook

23
Table 2-20: Jib (Fixed counterweight + 5t movable counterweight)
Unit: Metric kg
Boom + jib (m)
Outriggers fully extended, over side and Outriggers half extended, over side and
Boom
over rear over rear
angle
48.0+10.8m 48.0+18.5m 48.0+10.8m 48.0+18.5m
0° 30° 0° 30° 0° 30° 0° 30°
80° 7000 4000 4000 2000 5000 3000 3000 1500
78° 7000 3900 3800 2000 5000 3000 3000 1500
76° 6800 3800 3600 1950 4500 3000 3000 1500
74° 6600 3700 3400 1900 4000 2700 2700 1500
72° 5800 3600 3200 1850 3200 2400 2400 1400
70° 5000 3500 3000 1800 2500 1900 1900 1200
68° 4200 3350 2900 1750 1900 1400 1400 900
66° 3500 2850 2800 1700 1400 1000 1000 700
64° 2900 2400 2350 1650 1000 700 700
62° 2400 2050 1950 1500 600
60° 1900 1650 1600 1200
58° 1600 1350 1250 950
56° 1200 1050 950 750
54° 900 800 700 550
52° 700 550

Reeving 1

Hook 7t auxiliary hook

24
Table 2-21: Jib (Fixed counterweight + 12t movable counterweight)
Unit: Metric kg
Boom + jib (m)
Outriggers fully extended, over side and Outriggers half extended, over side and
Boom
over rear over rear
angle
48.0+10.8m 48.0+18.5m 48.0+10.8m 48.0+18.5m
0° 30° 0° 30° 0° 30° 0° 30°
80° 7000 4000 4000 2000 5000 3000 3000 1500
78° 7000 3900 3800 2000 5000 3000 3000 1500
76° 6800 3800 3600 1950 5000 3000 3000 1500
74° 6600 3700 3400 1900 5000 3000 3000 1500
72° 6400 3600 3200 1850 4000 3000 3000 1500
70° 6000 3500 3000 1800 3500 2700 2700 1400
68° 5400 3400 2900 1750 2900 2300 2300 1300
66° 4700 3300 2800 1700 2300 1800 1800 1200
64° 4000 3200 2700 1650 1800 1500 1500 1100
62° 3500 3000 2500 1560 1500 1200 1200 900
60° 3000 2600 2400 1520 1200 900 900 600
58° 2600 2300 2100 1490 900 600 600
56° 2200 2000 1800 1300 600
54° 1900 1750 1550 1100
52° 1500 1400 1300 900
50° 1300 1200 1100 500
45° 800 700 600

Reeving 1

Hook 7t auxiliary hook

25
2.4 Overall view (Unit: Metric mm)
26

14550 × 2750(W)
3 Specifications, superstructure
3.1 Boom and telescoping mechanism
The boom consists of 5 dodecagonal and box-shaped boom sections made from
high-strength steel, providing the boom with excellent bending-resistance capability, super
lifting capacity, optimized deadweight, large lateral stiffness and small end deflection.
Self-created support structure of sliding block and a series of optimized design have the
deadweight of the boom greatly decreased and the stress on the boom evenly distributed.
Furthermore, the boom has good guidance quality and adjustability.

The boom sections are telescoped in /out via 2 telescopic cylinders and 2 sets of telescoping
mechanisms. The 1st telescopic cylinder drives boom section 2 to telescope in / out; the 2nd
telescopic cylinder drives boom sections 3, 4, and 5 to telescope in / out simultaneously via
the telescoping mechanism. This compact design makes the crane work reliably. Each
cylinder is fitted with a balance valve.

3.2 Jib
It consists of two jib sections and is folded on the side of boom when it is installed and can be
installed and removed by inserted pins.

Jib section I, reducing and lattice structured.

Jib section 2, box-shaped, can be pulled out from jib section 1 to form 2 kinds of boom length:
10.8m and 18.5m as required.

Jib section I can be attached below 0° or 30° in relation to boom section 5. The offset can be
conveniently changed via the pin and pull bracket.

The jib cannot be attached with the vehicle during driving. It can be put beside the boom for
short-distance driving.

The operator’s cab can be tilted up 20° to broaden the operator’s vision.

3.10 Counterweight
The counterweight plates consist of movable combination counterweight plates and fixed
combination counterweight plates.

Fixed combination counterweight plates: 2.8t

Movable combination counterweight plates: 5t, 7t.

The counterweight plates can be assembled and disassembled.

3.11 Outriggers
H-type outriggers in box-shaped structure welded by low-alloy and high-strength steel are of
strong bearing capability. 2-section horizontal sliding beams can be extended and retracted
simultaneously with a horizontal cylinder and wire rope used together.

Large outrigger span (7.3m×7.4m) ensures stability of the crane. The outrigger pad is
mounted on the head of vertical cylinder and can be pushed inwards (to avoid the complete
vehicle from being over-wide during driving) and pulled outwards (for convenient operation)
horizontally to greatly reduce labor intensity. When the outriggers are fully extended or
retracted, they can be locked with retaining pins. The outrigger control buttons are installed
on both sides of chassis frame and can be operated simultaneously or independently. And
support control unit is installed. Each vertical cylinder is equipped with a two-way hydraulic
lock to ensure stable and reliable operation of the crane.

1
The 5th outrigger is installed beneath the driver’s cab. When the 5th outrigger is set up, the
crane can realize full range slewing operation. The outrigger overpressure warning control
light lights up when the outrigger pressure reaches 17Mpa.

3.12 Hydraulic system


The superstructure is fully hydraulic drive. All superstructure driving force that drives the two
variable pumps and its gear pump are supplied by superstructure engine. One of the variable
pump supplies high pressure oil to main winch, auxiliary winch, derricking mechanism, and
telescoping mechanism, and another close loop variable pump is used to drive the slewing
mechanism. The gear pump supplies oil to assemble and dismantle the counterweight and tilt
the operator’s cab. Advanced load feedback electro-hydraulic proportional control system can
provides the joysticks to control the speed of each working mechanism easily and
conveniently, which makes the flow match well to load and reduce the heating loss of system .
The clamp-type fitting adopted ensures the high reliability of hydraulic system.

The chassis driving force that controls the chassis hydraulic movement such as outriggers is
supplied by chassis steering oil pump.

3.13 Electrical system


Single wire system, negative earthed, 24DC.

The control system adopts high-performance program controller which is of such


advantages as high-speed A/D sampling, large power input and large PWM output. All that
can ensure the crane to meet various working conditions requirement.

The colored display which monitors the system pressures in real-time can provide you with
distinct and stable images. The communication between monitor and PLC is bus controlled
and the start and shut-off of chassis can be controlled via the operator’s cab.

3.14 Safety devices


This crane is equipped with automatic load moment limiter whose display and warning
devices are all fitted in operator’s cab.

If the actual load reaches 90% of the rated one, the warning light lights up and buzzer
sends out slow acoustic warning.

If the actual load reaches 100% of the rated one, the warning light lights up and buzzer
sends out fast acoustic warning and all dangerous crane movements are switched off.

The basic parameters, such as torque ratio, boom angle, boom length, working radius,
actual lifting capacity, rated lifting capacity and maximum lifting height will be displayed on
the LCD.

This crane is also equipped with the following safety devices to ensure safety of the crane.
a) Boom angle indicator
b) Hoisting limit switch
c) Safety trap
d) Lowering limit switch
e) Fault self-diagnosis system
f) The 5th outrigger overpressure protection device
g) Two-way hydraulic lock
h) Balance valve
i) Relief valve

2
3.15 Air conditioning
The driver’s cab and operator’s cab are all equipped with air conditioning for vehicle.

The driver’s cab and operator’s cab are equipped with air vents which make full use of A/C
and greatly improve the working condition of operator.

4 Specifications, chassis
For detailed information, refer to Technical Specification, Special Purpose Chassis for Truck
Crane.

3
ZOOMLION ZLJ5552 SPECIAL PURPOSE
CHASSIS

TECHNICAL SPECIFICATION

ZLJ5552V3/27Y

CHANGSHA ZOOMLION HEAVY INDUSTRY SCIENCE & TECHNOLOGY


DEVELOPMENT CO., LTD.

4
ZOOMLION ZLJ5552 SPECIAL PURPOSE CHASSIS

TECHNICAL SPECIFICATION
ZLJ5552V3/27Y

1. Product characteristic
ZLJ5552 special purpose chassis for truck crane, integrating many years’ design and
manufacturing experience, is a new generation product with high performances, developed
independently by our company in accordance with market trend and consumers’ demands. The
chassis is designed, manufactured and tested strictly in accordance with the requirements
stipulated in national standard and industrial standard. Emission of the crane complies with the
regulations of National Stage Ⅲ (EUR Ⅲ), and safety devices conform to the requirements of
3C certification.

This vehicle adopts new-type driver’s cab and integral guard plate designed by our company
and manufactured by special manufacturer, which has novel and distinctive appearance and
good aerodynamics performance. The design in driver’s cab, including the layout and controls
of each switch, control lever and signal lamp, are ergonomically so as to provide comfortable
environment and convenient operation condition for drivers. The electrical control engine is
much more energy-saving and environment friendly. The control system adopts CAN bus
technology and has self-diagnosis function for engine. 10X6 drive and the hydraulic power
steering mechanism provide the crane with good driving performance and flexible steering. The
dual-circuit pneumatic braking system ensures reliable work.

At the beginning of design, maintenance cost and convenience for customers has been taken
into consideration. Therefore, each instrument in the driver’s cab is independent, and most of
the connecting elements of pneumatic circuit and oil circuit are industrial standardized
components.

2. Specification, chassis
2.1 Product model
Model in auto industry: ZLJ5552
Code: ZLJ5552V3

5
2.2 Main technical parameters

Item Value Remarks


Max. design total mass kg 55000

Max. design axle Front kg 9800/9800


load Rear kg 12800/12800/9800
Mass
Complete vehicle kerb mass kg 21600

Front kg 5550 Axles 1 and 2


Axle load
Rear kg 11550+4410 Axles 3, 4 and 5
Max. traveling speed km/h 78

Max. gradeability % 43

Min. turning diameter m ≤22

Measuring from
the front
Min. ground clearance mm 302
outrigger
cylinders

Approach/departure angle ° 22/17


Traveling
Initial speed:
Braking distance m ≤10
30km/h
GB3847-2005
Limits for exhaust pollutants and Comply with GB17691-2005
smoke relative standards
(stage Ⅲ)

Oil consumption per hundred


70
kilometers L

Fuel tank capacity L 400

Overall dimensions (L×W×H)


12375×2750×2633
mm

2440/2120
Front / rear overhang mm (including spare
tire)
Dimension
Quantity of axle 5

3000+1914+1450+
Wheel base mm
1450

Front mm 2297/2297
Treads
Rear mm 2063/2063/2297

6
Item Value Remarks

Drive type 10×6


Drive axle
Speed ratio 6.89
Quantity of leaf spring (front/rear) 12/12/7/7/7
Model W2500
Transfer
Max. output torque N·m 25000
gearbox
Speed ratio 1.03

Specification 12.00R24
Tire
Quantity (excluding spare tire) 14

Engine model WP12.430N

6-cylinder in line ,
supercharging,
Type
inter-cooling,
electronic injection

Engine Fuel type Light diesel oil

Displacement ml 11596

Rated power / rotational speed


316/1900
kW/r/min

Max. torque / rotational speed


2060/1100~1400
N·m/r/min

Model RTX-16710B

Mechanical
Type
manual change

Operating method Manual operated

10 forward gears,
Quantity of gears
2 reverse gears
Transmission
Forward gear:

10.99 / 8.18 /6.07 /


4.46 / 3.32 / 2.46 /
Speed ratio 1.83 /1.36 / 1.00 /
0.74 /

Reverse gear:2.52
/11.23

The number of persons allowed in the driver’s cab 3


Steering system Steering type Steering wheel

7
Item Value Remarks

Outer diameter of steering wheel


500
mm

Steering column Universal coupling

Model 7421 965 555


Steering
gear Two-channel
Type
steering gear

Model JHP1D032/1032
Steering oil
pump Type Gear pump

Power Model 6181-450000-0000


steering oil
reservoir Capacity L 130

2.3 Overall view (unit: mm)

8
9
3. Specifications, chassis
3.1 Engine
Model: WP12.430N
Type: Water-cooled, 6-cylinder in line, four-stroke, supercharging, inter-cooling diesel engine
Cylinder diameter: 126 mm
Piston stroke: 155 mm
Displacement: 11.596 L
Net power / rotational speed: 316kw/1900r/min
Max. output torque / rotational speed:2060 N.m /1100~1400 r/min
Crankshaft rotational direction (look from front): clockwise
Fuel: diesel oil
Limits for exhaust pollutants and smoke: comply with national stage Ⅲ

3.2 Clutch and its control


The φ430 single disc pull-type clutch adopts air-assisted hydraulic control mechanism.

3.3 Transmission and its control


The crane adopts American RTX-16710B manual gearshift mechanical transmission with
mechanical clutch.

3.4 Propeller shaft


It is open type.

3.5 Axle
Three axles (axles 1, 2 and 5) are for steering and three axles (axles 2, 4 and 5) are for

driving. The axle 5 is the steering driving axle.

3.6 Wheel and tire


Tire type: 12.00R24 (20 layers)
Tire pressure: 0.84MPa
Rim type: 8.5-24
Tightening moment of tire bolt: 550N.m~600N.m

3.7 Steering system


It adopts ZF 7421 965 555 two-channel steering gear.

10
3.8 Suspension
It adopts leaf spring balance suspension (for three rear axles) and hydro-pneumatic
suspension (for two front axles).

3.9 Braking system


Main brake: Dual-circuit air pressure brake, acting on ten wheel hubs;
Parking and emergency brake: Spring brake, acting on six wheel hubs;
Auxiliary brake: Exhaust brake for engine.

3.10 Electrical system


The chassis applies two 6-QA-195 batteries which are series connected (the rated voltage of
each battery is 12V). The electrical system is single-wired and takes the metal (negative pole)
as the return line. The negative pole is earthed after through the battery master switch to
make a circuit with 24V output voltage. The batteries comply with the requirements
stipulated in GB/T5008.1-2005 Lead-acid Starter Batteries — Technical Requirements and
Methods of Tests. The standard generator is 28V, 80A alternator.

3.12 Driver’s cab


The adopted new V series full-width luxurious driver’s cab with spacious space is made of
welded steel plate. It has streamlined distinctive appearance and is operated conveniently
and comfortably.

The steering wheel is adjustable. The left and right windows are hand operated. The
windshield wiper, washing device and reflector are equipped.

The luxurious instrument panel is equipped with all kinds of instruments (including electronic
odometer), control lights, control switches, cigarette lighter and VCD player and so on.
Adjustable heater, defrost device, cooling A/C and visual reversing system are equipped in
driver’s cab.

3.13 Air conditioning


Adjustable heater, defrosting system and cooling A/C are equipped.

11

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