O 320 D3G Series Illustrated Parts Catalog: AUGUST 2012
O 320 D3G Series Illustrated Parts Catalog: AUGUST 2012
O 320 D3G Series Illustrated Parts Catalog: AUGUST 2012
Series
Illustrated Parts Catalog
AUGUST 2012
PC203D3G
© 2012 652 Oliver Street
Williamsport, PA 17701
O320D3G Illustrated Parts Catalog
Lycoming Part Number: PC203D3G
©2012 by Avco Corporation. All Rights Reserved.
Lycoming and “Powered by Lycoming” are trademarks or registered trademarks of
Lycoming.
Lycoming Engines is a division of Avco Corporation
All brand and product names referenced in this publication are trademarks or registered
trademarks of their respective companies.
For additional information:
Mailing address:
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701 U.S.A.
Phone:
Factory: U.S. and Canada toll free: 18002583279
International customers: 5703236181
Sales Department: 5703277278
Fax: 5703277101
Lycoming’s regular business hours are Monday through Friday from 8:00 A.M.
through 5:00 P.M. Eastern Time (5 GMT)
Visit us on the World Wide Web at:
http://www.lycoming.com
©2012
O320D3G Series Illustrated Parts Catalog
RECORD OF REVISIONS
Effectivity: O320D3G Engines Record of Revisions
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August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
LIST OF EFFECTIVE PAGES
Effectivity: O320D3G Engines List of Effective Pages
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O320D3G Series Illustrated Parts Catalog
TABLE OF CONTENTS
Subject ChSeSu Page Date
Frontal_______________________________________________________________________
Record of Revisions ............................................................... ...........................iii .................07/12
List of Effective Pages............................................................ ...........................v .................07/12
Table of Contents................................................................... ...........................vii................07/12
Introduction ............................................................................ ...........................ix.................07/12
Abbreviations and Acronyms.................................................. ...........................xiii ...............07/12
Oversize and Undersize Part Listing ...................................... ...........................xv................07/12
AC Generation ......................................................................2420
1. AlternatorMountingandAttachingParts...................... ...........................01 ..............07/12
Reciprocating Engine ____________________________ 7200 ________________________
Power Section ......................................................................7220
1. CrankcaseAssembly.................................................... ...........................23 ..............07/12
2. CrankcaseRelatedParts ............................................. ...........................45 ..............07/12
3. CrankshaftAssemblyandRelatedParts...................... ...........................67 ..............07/12
4. CrankshaftIdlerGears,TachometerDriveandCamshaft .......................89 ..............07/12
5. CrankcaseAttachingParts........................................... ...........................1011 ..........07/12
Cylinder Section...................................................................7230
1. ConnectingRods,PistonsandRingAssemblies ......... ...........................1213 ..........07/12
2. CylinderAssembly........................................................ ...........................1415 ..........07/12
3. ValveAssemblyandRelatedParts.............................. ...........................1617 ..........07/12
4. CylinderRelatedParts ................................................. ...........................1819 ..........07/12
5. CylinderHeadDrainTubesandIntercylinderCoolingBaffles .................2021 ..........07/12
6. IntakePipesandAttachingParts ................................. ...........................2223 ..........07/12
Lubrication System ..............................................................7250
1. OilLevelGage ............................................................. ...........................2425 ..........07/12
2. OilSumpAssemblyandOilSuctionScreen ................ ...........................2627 ..........07/12
Accessory Drives .................................................................7260
1. AccessoryHousingAssembly ...................................... ...........................2829 ..........07/12
2. OilPumpAssemblyandAccessoryHousingAttachingParts ..................3031 ..........07/12
3. FuelPumpAssemblyandAttachingParts ................... ...........................3233 ..........07/12
4. PropellerGovernorDriveCover,VacuumPumpDriveandCover...........3435 ..........07/12
5. OilCoolerBypassValveandOilPressureScreen ...... ...........................3637 ..........07/12
Effectivity: O320D3G Engines Table of Contents
Copyright, Lycoming Engines Page vii
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Table of Contents Effectivity: O320D3G Engines
Page viii Copyright, Lycoming Engines
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O320D3G Series Illustrated Parts Catalog
INTRODUCTION
DO NOT USE THIS CATALOG AS AN ASSEMBLY OR INSTALLATION
DOCUMENT. THIS CATALOG MUST ONLY BE USED TO IDENTIFY PARTS IN
CONJUNCTION WITH THE APPLICABLE OVERHAUL MANUAL.
Purpose of this Catalog
This Illustrated Parts Catalog (IPC) contains a complete list of spare parts for the Lycoming O320
D3G wide cylinder flange model engines.
How to Use this Catalog
This catalog is based on the Air Transport Association (ATA) Spec100 format. In order to clarify
illustrations, Lycoming has taken discretion to classify nonsystem related assemblies and
components in the same chapters, because they are physically connected.
This catalog is frequently updated by Service Bulletins (SB) and Service Instructions (SI). The
updated information will be incorporated into subsequent full revisions of this catalog.
The ATA two element numbering system provides consistency throughout various manuals. The
bottom of each page (beyond the frontal section) contains a two element number (####). In the two
element numbering, the first two digits represent a chapter, and the next two digits subdivide the
material into a more specific section.
The ATA 100 format specifies the subject matter for each chaptersection. According to the ATA
Standards, the following chapters apply to the O320D3G Illustrated Parts Catalog.
72 (Reciprocating Engine), 73 (Engine and Fuel Control), 74 (Ignition), and 76 (Engine Controls).
NOTE: See the IPC Table of Contents for the subsystems listed in each section.
Numerical Index
The Numerical Index is a single list of part numbers, names and their locations within the IPC. It is
useful for locating parts when you only know the number or name of the part.
Description column
Indentation of a part name represents a lower level of assembly. Attaching parts have the same
indentation level and are listed below the parts grouping or assembly they attach to. This column is
often referred to as the “Nomenclature” on other ATA Spec manuals.
Effectivity: O320D3G Engines Introduction
Copyright, Lycoming Engines Page ix
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O320D3G Series Illustrated Parts Catalog
Units per Assembly Column
Where more than one assembly exists, this column contains the quantity of a specific part required
in the build sequence of only one next higher assembly. The letters “AR” represent “as required” for
bulk items or nonillustrated selectfromrangeparts. “RF” represents items listed for reference
purposes only.
Cross Reference List of Manufacturer Parts to Standard Part Numbers
Vendor Accessories
Parts coverage of Vendor Accessories used on Lycoming engines may be found in the appropriate
Vendor’s Parts Catalog. A list of vendor’s addresses appears in the latest revision of Lycoming
Service Letter No. L114.
Any reference in this document to the suppliers/part manufacturer’s product, by name, trademark,
part number or other description is solely for the purpose of identification and does not indicate or
infer that Lycoming accepts responsibility for quality control and/or airworthiness of parts, which do
not pass through the Lycoming quality control system.
Environmental Compliance
Lycoming is concerned with preserving the environment. Lycoming strongly urges engine owners
and repair/overhaul personnel to observe and comply with all federal, state, and local environmental
regulations when solvents, paint, fuel, oil, chemicals, or other consumables are used in operating,
maintaining , or overhauling an engine component. Please share our concern for, and commitment
to a clean earth, clean water, and especially clean air for succeeding generations of flyers.
Introduction Effectivity: O320D3G Engines
Page x Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
Perspective of References
In this manual, all references to locations of various components will be designated as if viewing the
engine from the rear (or antipropeller) end. The front of the engine is considered to be the propeller
end and the oil sump is considered to be on the bottom of the engine. Cylinders are numbered from
front to rear with the oddnumbered cylinders on the righthand side. The firing order for this engine
is 1324
Top View of Engine
Effectivity: O320D3G Engines Introduction
Copyright, Lycoming Engines Page xi
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
How to Order Parts and Publications
An Oversize and Undersize Parts List is included in the front section of this catalog, to aid in
ordering parts as necessary during overhaul.
Although the information contained in this parts catalog is uptodate at time of publication, users
are advised to procure current information through all Lycoming distributors or from the factory by
subscription. Refer to the latest revision of Service Letter No. L114 for subscription information.
1. In order to expedite correct part shipments without delay:
a. Always specify the model and serial number of your engine.
b. Always specify the part number, nomenclature, and quantity required.
The SB and SI documents are available from Lycoming distributors, or the factory, or by
subscription.
Full Revisions of the Illustrated Parts Catalog are available from Lycoming distributors or the
factory.
Every effort has been made in preparing this manual to ensure its accuracy. However, any
comments, suggestions, or corrections to this manual are welcome and must be directed in writing
to:
Technical Publications Coordinator
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701
NOTE: The owner of the manual must give notification to the factory for a change of address.
Additionally, Lycoming has a Customer Service Hot Line for information and assistance to owners,
operators, and maintenance personnel which are servicing Lycoming engines.
Call: 18002583279 (U.S. and Canada)
5703236181 (International)
8:00 A.M. – 5:00 P.M. EST (5GMT)
Monday – Friday.
©2012 by Lycoming. “All Rights Reserved.” All Lycoming publications are to be
considered copyrighted and may not be reproduced without permission o the
company.
Introduction Effectivity: O320D3G Engines
Page xii Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ABBREVIATIONS AND ACRONYMS
A
Adj. Adjustable
C
Cyl. Cylinder
D
Dia. Diameter
F
Fill. Fillister
H
Hex. Hexagon
I
I.D. Inside Diameter
N
No. Number
O
O.D. Outside Diameter
S
Scav. Scavenge
T
Temp. Temperature
V
Vac. Vacuum
Effectivity: O320D3G Engines Abbreviations and Acronyms
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Page xiv Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
OVERSIZE AND UNDERSIZE PARTS LISTING
Oversize (in.) Undersize (in.)
Part No. Description P02 P05 P10 P15 P20 P30 P40 P50 M03 M06 M10
.002 .005 .010 .015 .020 .030 .040 .050 .003 .006 .010
18D26098 BEARING X X X
18A26093 BEARING X X X
18M26104 BEARING X X X
LW13792 SEAL X
LW18921S BUSHING X X X
LW18922S BUSHING X X X
STD1065 DOWEL X X X X
14H21950 RING X X
74241 RING X
72057 SEAT X X X X
72058 SEAT X X X X
61681* GUIDE X X X X X
16R22291* GUIDE X X X X X
66610 BUSHING X X
* Reference Figure 8 items no. 4 and 5 for valve guides.
NOTE
When ordering oversize and undersize parts, be sure to specify the required oversize and
undersize dimension along with the proper part number. For example, to order bearing P/N
18D26098 bearing in .003 in. undersize, order P/N 18D26098M03. Undersize code letter is
“M” while oversize code letter is “P”. These letters are then followed by the number
designating the size in thousandths of an inch.
Effectivity: O320D3G Engines Oversize and Undersize Parts
Copyright, Lycoming Engines Page xv
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Alternator Mounting and Attaching Parts
Figure 1
2420 Effectivity: O320D3G Engines
Page 0 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ELECTRICAL POWER
FIGURE 1 – ALTERNATOR MOUNTING AND ATTACHING PARTS
Figure Units per
Code Part Number Description Assembly
Item
1 07A19474 BRACKET, Alternator 1
2 73383 LOCKPLATE, 5/16 bolt x 1.00 1
3 LW310.94 BOLT, 5/1618 x 15/16 long, hex. head 2
4 75380 LINK, Alternator adjusting 1
5 STD35 WASHER, 5/16 plain 1
6 LW31H0.75 BOLT, 5/1618 x 3/4 long, hex. head, drilled 1
7 STD1727 WASHER, Plain, 3/4 O.D. x 11/32 I.D. 1
8 LW31H0.75 BOLT, 5/1618 x 3/4 long, hex. head, drilled 1
9 07F23268 STRUT, Alternator support 1
10 LW31H0.75 BOLT, 5/1618 x 3/4 long, hex. head, drilled 1
11 STD690 WASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thick 1
12 AN617 BOLT, 3/824 x 161/64 long, hex. head 1
13 STD690 WASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thick 1
14 STD872 NUT, 3/824 slotted 1
15 STD713 COTTER PIN, 3/32 diameter x 3/4 long 1
16 AN616 BOLT, 3/824 x 153/64 long, hex. head 1
17 AR 76534 SHIM, 11/8 O.D. x 13/32 I.D. x .005 thick AR
18 AR STD690 WASHER, 13/16 O.D. x 25/64 I.D. x 1/16 thick AR
19 STD872 NUT, 3/824 slotted 1
20 STD713 COTTER PIN, 3/32 diameter x 3/4 long 1
AR as required
Effectivity: O320D3G Engines 2420
Copyright, Lycoming Engines Page 1
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Crankcase Assembly
Figure 2
7220 Effectivity: O320D3G Engines
Page 2 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
POWER SECTION
FIGURE 2 CRANKCASE ASSEMBLY
Figure Units per
Code Part Number Description
Item Assembly
1 * 11B200611SLS CRANKCASE ASSEMBLY KIT 1
P 11B200611SL CRANKCASE ASSEMBLY 1
* 11B201611SLS CRANKCASE ASSEMBLY KIT (Roller tappet engines) 1
P 11B201611SL CRANKCASE ASSEMBLY (Roller tappet engines) 1
2 75154 STUD, 1/213 x 101/32 long 2
3 5015 STUD, 1/213 x 17/8 long 8
4 3813 STUD, 3/816 x 15/8 long 16
5 38D17 STUD, 3/816 x 21/8 long, drilled 1
6 31C12 STUD, 5/1618 x 11/2 long 2
7 31C13 STUD, 5/1618 x 15/8 long 1
8 STD557 DOWEL, 1/2 diameter x 11/16 long, hollow 2
9 STD514 DOWEL, 5/16 diameter x 1/2 long 2
10 STD1623 INSERT, 1/420 Helicoil x 3/8 long 2
11 LW13793 STUD, 5/1618 x 15/16 long, drilled 1
12 69796 DOWEL, Crankshaft bearing 2
13 1102 PLUG, 1/827 NPT, allen head 6
14 STD1339 PLUG, 1/1627 NPT, allen head 4
P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
* Refer to Service Kits Section for applicable Crankcase Assembly and Governor ThruStud Kit Part
Numbers.
Effectivity: O320D3G Engines 7220
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Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Crankcase Related Parts
Figure 3
7220 Effectivity: O320D3G Engines
Page 4 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
POWER SECTION
FIGURE 3 CRANKCASE RELATED PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 1028B BALL, 11/16 diameter 1
2 * 61084 SPRING, Oil pressure relief valve 1
* 68668 SPRING, Oil pressure relief valve 1
* LW11713 SPRING, Oil pressure relief valve 1
* LW18085 SPRING, Oil pressure relief valve 1
* 77467 SPRING, Oil pressure relief valve 1
3 06E197691.25 GASKET, 11/4 I.D., annular 1
4 77808 VALVE ASSEMBLY, Oil pressure relief 1
5 18D26098 BEARING, Crankshaft 4
6 18A26093 BEARING, Crankshaft 2
7 ** LW13792 SEAL, Crankshaft oil 1
8 72075 SEAL, Oil, 3/32 section x 15/32 I.D. 2
9 72091 RING, Oil seal, 23/64 I.D. x 7/64 diameter 2
10 15B26262 BODY, Hydraulic tappet 8
11 ♦ LRT23381 BODY ASSEMBLY, Hydraulic tappet (Roller 8
tappet engines)
* Select spring to give a minimum of three threads exposed on adjusting screw to allow field
adjustment. Reference latest revision of SSP1776, Part I for spring identification.
** See latest revision of Lycoming Service Instruction No. 1324 for installation.
♦ Only sold as an exchange part.
Effectivity: O320D3G Engines 7220
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Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Crankshaft Assembly and Related Parts
Figure 4
7220 Effectivity: O320D3G Engines
Page 6 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
POWER SECTION
FIGURE 4 CRANKSHAFT ASSEMBLY AND RELATED PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 13B47024 CRANKSHAFT ASSEMBLY 1
2 STD1065 DOWEL, Stepped, 5/161/4 diameter 1
3 STD1211 PLUG, 2.00 diameter, expansion 1
4 LW18921S BUSHING, Propeller flange, long 1
5 LW18922S BUSHING, Propeller flange, short 5
6 SB* 13S19646 GEAR, Crankshaft 1
7 LW18639 LOCKPLATE, Crankshaft gear 1
8 STD2246 BOLT, 5/1624 x 1.00 long 1
9 68867 SUPPORT ASSEMBLY, Starter ring gear 1
74414 SUPPORT ASSEMBLY, Starter ring gear 1
76628 SUPPORT ASSEMBLY, Starter ring gear 1
31M26698 SUPPORT ASSEMBLY, Starter ring gear 1
10 ** 60882 GEAR, Starter ring, 10/12 pitch 1
♦ 72566 GEAR, Starter ring, 12/14 pitch 1
SB Referencing Service Bulletin
* Refer to latest revision of Service Bulletin No. 475 for proper installation.
** Use with 68867 Support Assembly.
♦ Use with 76628, 74414, or 31M26698 Support Assembly.
Effectivity: O320D3G Engines 7220
Copyright, Lycoming Engines Page 7
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Crankshaft Idler Gears, Tachometer Drive and Camshaft
Figure 5
7220 Effectivity: O320D3G Engines
Page 8 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
POWER SECTION
FIGURE 5 CRANKSHAFT IDLER GEARS, TACHOMETER DRIVE AND CAMSHAFT
Figure Units per
Code Part Number Description
Item Assembly
1 23D26777 PLUNGER, Fuel pump, long 1
2 74996 GEAR ASSEMBLY, Crankshaft idler, plain 1
3 77309 BUSHING, Crankshaft idler gear 1
4 75072 GEAR ASSEMBLY, Crankshaft idler 1
5 77309 BUSHING, Crankshaft idler gear 1
6 76121 SHAFT ASSEMBLY, Tachometer 1
7 LW18667 PIN, 3/16 diameter x 211/32 long 1
8 STD2231 RING, Internal retaining (13/16) 1
9 LW13796 SHAFT, Crankshaft idler gear 2
10 LW31H0.88 BOLT, 5/1618 x 7/8 long, hex. head, drilled 3
11 STD2168 NUT, 5/1618 NC3 slotted shear 1
12 LW18840 CAMSHAFT ASSEMBLY 1
15M23452 CAMSHAFT ASSEMBLY (Roller tappet engines) 1
13 76118 SPACER, Tachometer shaft centering 1
Effectivity: O320D3G Engines 7220
Copyright, Lycoming Engines Page 9
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Crankcase Attaching Parts
Figure 6
7220 Effectivity: O320D3G Engines
Page 10 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
POWER SECTION
FIGURE 6 CRANKCASE ATTACHING PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 LW251.50 BOLT, 1/420 x 11/2 long, hex. head 8
2 STD8 WASHER, 1/4 plain 19
3 60803 STRAP, Lifting 1
4 LW251.75 BOLT, 1/420 x 13/4 long, hex. head 1
5 LW251.13 BOLT, 1/420 x 11/8 long, hex. head 3
6 STD160 WASHER, 1/4 lock, internal teeth 12
7 STD1411 NUT, 1/420 plain 9
8 LW25S1.50 BOLT, 1/420 x 11/2 long, drilled end 3
9 STD8 WASHER, 1/4 plain 9
10 STD2249 NUT, 1/420 slotted 3
11 STD33 WASHER, 3/8 plain 3
12 AN960616L WASHER, 3/8 plain (thin) 6
13 STD872 NUT, 3/824 slotted 1
14 AN634A BOLT, 3/824 x 319/32 long, hex. head 2
15 STD33 WASHER, 3/8 plain 6
16 LW11866 SPACER Nut Compressor 2
17 76220 STUD, 1/220 x 1011/16 long 4
Effectivity: O320D3G Engines 7220
Copyright, Lycoming Engines Page 11
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Connecting Rods, Pistons and Ring Assemblies
Figure 7
7230 Effectivity: O320D3G Engines
Page 12 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CYLINDER SECTION
FIGURE 7 CONNECTING RODS, PISTONS AND RING ASSEMBLIES
Figure Units per
Code Part Number Description
Item Assembly
1 78030S CONNECTING ROD ASSEMBLY 4
2 LW13923 BUSHING, Connecting rod, upper 4
3 78027 BOLT, Connecting rod 8
4 LW12186 NUT, Connecting rod 8
5 18M26104 BEARING, Connecting rod 8
6 14D23912 PISTON, 8.50:1 compression ratio 4
7 LW14078 PIN, Piston 4
8 72198 PLUG, Piston pin 8
9 74241 RING, Piston compression 8
10 14H21950 RING, Piston, oil 4
Effectivity: O320D3G Engines 7230
Copyright, Lycoming Engines Page 13
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Cylinder Assembly
Figure 8
7230 Effectivity: O320D3G Engines
Page 14 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CYLINDER SECTION
FIGURE 8 CYLINDER ASSEMBLY
Figure Units per
Code Part Number Description
Item Assembly
1 LW12416 CYLINDER ASSEMBLY, Nitrided 4
2 72057 SEAT, Intake valve 4
3 72058 SEAT, Exhaust valve 4
4 P* 76943 GUIDE, Valve, intake 4
5 P* 16R22126 GUIDE, Valve, exhaust 4
6 P 66796 INSERT, Spark plug, 1.5 MM 8
7 STD1353 INSERT, No. 1024 UNC x 3/8 long 4
8 31C12 STUD, 5/1618 x 11/2 long 8
9 25C8 STUD, 1/420 x 1.00 long 4
10 MS208236D ELBOW, 45º, 3/8 flared tube 4
11 66610 BUSHING, Rocker shaft 16
12 ** 1102 PLUG, 1/827 NPT, allen head 4
13 77611 GASKET, Exhaust flange 4
14 STD35 WASHER, 5/16 plain 8
15 STD475 WASHER, 5/16 lock, internal teeth 8
16 STD1410 NUT, 5/1618 plain 8
P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
* See latest revision of Service Instruction No. 1256 for service valve guides.
** Used on installations without injector or priming lines.
Effectivity: O320D3G Engines 7230
Copyright, Lycoming Engines Page 15
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Valve Assembly and Related Parts
Figure 9
7230 Effectivity: O320D3G Engines
Page 16 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CYLINDER SECTION
FIGURE 9 – VALVE ASSEMBLY AND RELATED PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 17A23938 VALVE, Intake 4
2 17B23936 VALVE, Exhaust 4
3 LW11795 SPRING, Valve, inner 8
4 LW11800 SPRING, Valve, outer 8
5 65441 SEAT, Valve spring, lower intake 4
6 LW13323 SEAT, Valve spring, lower exhaust 4
7 LW10077 SEAT, Valve spring, upper intake 4
8 LW16475 SEAT, Valve spring, upper exhaust (rotator type) 4
9 60009 KEY, Valve, intake 8
10 17C21191 KEY, Valve, exhaust (rotator type) 8
11 17C19386 CAP, Valve stem exhaust (rotator type) 4
12 15B26066 PLUNGER ASSEMBLY, Hydraulic lifter 8
13 15B21319 SOCKET, Hydraulic tappet 8
14 68987 SHROUD TUBE ASSEMBLY, Push rod 8
15G23494 SHROUD TUBE ASSEMBLY, Push rod (Roller 8
tappet engines)
15 LW14995 SPRING, Shroud tube 4
16 LW12272 LOCKPLATE, Shroud tube 4
17 STD1411 NUT, 1/420 plain 4
18 01L23459 WASHER, 25/32 I.D. x 3/8 O.D. x 1/32 thick 8
(Roller tappet engines)
19 * LW18661 SEAL, Shroud tube 8
20 06A23493 SEAL, Shroud tube (Roller tappet engines) 8
21 ** 70310 SEAL, Shroud tube 8
* This seal is used on flat tappet engines only.
** This seal is used on both flat tappet and roller tappet engines.
Effectivity: O320D3G Engines 7230
Copyright, Lycoming Engines Page 17
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Cylinder Related Parts
Figure 10
7230 Effectivity: O320D3G Engines
Page 18 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CYLINDER SECTION
FIGURE 10 – CYLINDER RELATED PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 AR*♦ 15F1995708 ROD ASSEMBLY, Push (A total of 8 required) AR
AR*♦ 15F1995709 ROD ASSEMBLY, Push (A total of 8 required) AR
AR*♦ 15F1995710 ROD ASSEMBLY, Push (A total of 8 required) AR
1 AR†♦ 15F1995711 ROD ASSEMBLY, Push (A total of 8 required) AR
AR†♦ 15F1995712 ROD ASSEMBLY, Push (A total of 8 required) AR
AR‡♦ 15F1995713 ROD ASSEMBLY, Push (A total of 8 required) AR
AR‡♦ 15F1995714 ROD ASSEMBLY, Push (A total of 8 required) AR
AR‡♦ 15F1995715 ROD ASSEMBLY, Push (A total of 8 required) AR
2 ** 17F19357 ROCKER ASSEMBLY, Valve 8
3 74637 BUSHING, Valve rocker 8
4 LW13790 SHAFT, Valve rocker 4
5 LW12892 THRUST BUTTON, Rocker shaft 8
6 75906 GASKET, Rocker box cover 4
7 61247 COVER, Rocker box 4
8 STD1925 SCREW, 1/420 x 5/8 long, pan. head 24
9 71481 RING, Oil seal, 3/32 dia. x 427/32 I.D. 4
10 74887 SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick 2
11 383B NUT, 3/824 plain 16
12 STD2090 NUT, 1/220 plain 18
AR as required
* These push rods are not to be used on flat tappet engines.
† These push rods can be used on both flat tappet and roller tappet engines.
‡ These push rods are not be used on roller tappet engines.
♦ See latest revision of Service Instruction No. 1060 for complete push rod application.
** Due to the size of the area where the part number is stamped, the last five digits may be all
that is shown (19357).
NOTE: Various push rod lengths are used to set valve clearances.
Effectivity: O320D3G Engines 7230
Copyright, Lycoming Engines Page 19
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Cylinder Head Drain Tubes and Intercylinder Cooling Baffles
Figure 11
7230 Effectivity: O320D3G Engines
Page 20 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CYLINDER SECTION
FIGURE 11 –CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES
Figure Units per
Code Part Number Description
Item Assembly
1 STD684 NIPPLE, Straight, 3/8 I.D. hose 4
2 STD2180 HOSE, 3/8 I.D. x 17/8 long 4
3 LW15592505 CLAMP, Hose 8
4 68759 TUBE ASSEMBLY, Oil drain, cylinder no. 1 1
5 68760 TUBE ASSEMBLY, Oil drain, cylinder no. 2 1
6 68761 TUBE ASSEMBLY, Oil drain, cylinders no. 3 & 4 2
7 72569 BAFFLE ASSEMBLY, Intercylinder 2
8 71611 RETAINER, Intercylinder baffle 2
9 71610 HOOK, Intercylinder baffle retainer 2
Effectivity: O320D3G Engines 7230
Copyright, Lycoming Engines Page 21
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Intake Pipes and Attaching Parts
Figure 12
7230 Effectivity: O320D3G Engines
Page 22 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CYLINDER SECTION
FIGURE 12 – INTAKE PIPES AND ATTACHING PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 74084 PIPE, Intake 4
2 69603 HOSE, 13/4 I.D. x 23/16 O.D. x 13/4 long 4
3 LW15592828 CLAMP, Hose 8
4 71973 GASKET, 2 bolt flange, 113/16 I.D. 4
5 73346 FLANGE, Intake pipe, upper 4
6 STD8 WASHER, 1/4 plain 8
7 STD160 WASHER, 1/4 lock, internal teeth 8
8 LW251.25 BOLT, 1/420 x 11/4 long, hex. head 8
Effectivity: O320D3G Engines 7230
Copyright, Lycoming Engines Page 23
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Oil Level Gage
Figure 13
7250 Effectivity: O320D3G Engines
Page 24 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
LUBRICATION SYSTEM
FIGURE 13 – OIL LEVEL GAGE
Figure Units per
Code Part Number Description
Item Assembly
1 75736 TUBE, Oil level gage, 119/16 long 1
2 72059 GASKET, Oil level gage 1
3 74068 RING, Oil level gage plug 1
4 LW1678318 GAGE ASSEMBLY, Oil level 1
Effectivity: O320D3G Engines 7250
Copyright, Lycoming Engines Page 25
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Oil Sump Assembly and Oil Suction Screen
Figure 14
7250 Effectivity: O320D3G Engines
Page 26 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
LUBRICATION SYSTEM
FIGURE 14 – OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN
Figure Units per
Code Part Number Description
Item Assembly
1 LW13353 GASKET, Oil sump 1
2 LW10828 SUMP ASSEMBLY, Oil 1
3 78914 CONNECTION, Intake pipe 4
4 61400 STUD, 1/420 x 13/16 long 4
5 31C15 STUD, 5/1618 x 17/8 long 4
6 STD91 PLUG, 1/214 NPT, allen head 1
7 STD551 PLUG, 1/214 NPT, square head, drilled 2
8 STD8 WASHER, 1/4 plain 28
9 STD160 WASHER, 1/4 lock, internal teeth 20
10 LW250.94 BOLT, 1/420 x 15/16 long, hex. head 14
11 LW251.13 BOLT, 1/420 x 11/8 long, hex. head 2
12 STD1411 NUT, 1/420 plain 12
13 70484 SCREEN, Oil suction screen 1
14 06E197691.00 GASKET, Annular, 1.00 I.D. 1
15 LW12545 PLUG, 5/8 hex. head x 1.0020 thread 1
Effectivity: O320D3G Engines 7250
Copyright, Lycoming Engines Page 27
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Accessory Housing Assembly
Figure 15
7260 Effectivity: O320D3G Series Engine
Page 28 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ACCESSORY DRIVES
FIGURE 15 – ACCESSORY HOUSING ASSEMBLY
Figure Units per
Code Part Number Description
Item Assembly
1 73818 GASKET, Accessory housing 1
2 21A2153304 HOUSING ASSEMBLY, Accessory 1
3 25C22 STUD, 1/420 x 23/4 long 4
4 31C12 STUD, 5/1618 x 11/2 long 6
5 31CD17 STUD, 5/1618 x 21/8 long, drilled 3
6 31C19 STUD, 5/1618 x 23/8 long 2
7 1102 PLUG, 1/827 NPT, allen head 4
8 STD784 PLUG, 3/818 NPT, allen head 1
9 76119 SHIELD, Accessory breather oil 1
Effectivity: O320D3G Series Engine 7260
Copyright, Lycoming Engines Page 29
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Oil Pump Assembly and Accessory Housing Attaching Parts
Figure 16
7260 Effectivity: O320D3G Series Engine
Page 30 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ACCESSORY DRIVES
FIGURE 16 – OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 78531 BODY ASSEMBLY, Oil pump 1
2 61174 SHAFT, Oil pump drive 1
3 05K19423S IMPELLER KIT 1
4 * LW18110 IMPELLER ASSEMBLY, Oil pump driven 1
5 * LW18109 IMPELLER, Oil pump driven 1
6 STD35 WASHER, 5/16 plain 3
7 STD1420 NUT, 5/1618 slotted 3
8 LW14260 SEAL, Oil, tachometer drive 1
9 STD8 WASHER, 1/4 plain 12
10 STD160 WASHER, 1/4 lock, internal teeth 12
11 LW250.94 BOLT, 1/420 x 15/16 long, hex. head 9
12 LW251.13 BOLT, 1/420 x 11/8 long, hex. head 1
13 LW251.44 BOLT, 1/420 x 17/16 long, hex. head 2
* Sold in complete sets only (Kit P/N 05K19423S).
Effectivity: O320D3G Series Engine 7260
Copyright, Lycoming Engines Page 31
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Fuel Pump Assembly and Attaching Parts
Figure 17
7260 Effectivity: O320D3G Series Engine
Page 32 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ACCESSORY DRIVES
FIGURE 17 – FUEL PUMP ASSEMBLY AND ATTACHING PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 60096 GASKET, Fuel pump 1
2 LW15472 FUEL PUMP, Dual diaphragm, low pressure 1
3 STD33 WASHER, 3/8 plain 2
4 STD1882 SCREW, 3/816 x 19/32 long, socket head, 2
drilled
Effectivity: O320D3G Series Engine 7260
Copyright, Lycoming Engines Page 33
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Propeller Governor Drive Cover, Vacuum Pump Drive and Cover
Figure 18
7260 Effectivity: O320D3G Series Engine
Page 34 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ACCESSORY DRIVES
FIGURE 18 – PROPELLER GOVERNOR DRIVE COVER, VACUUM PUMP DRIVE AND COVER
Figure Units per
Code Part Number Description
Item Assembly
1 69551 GASKET, Accessory drive adapter 1
2 69106 COVER, Governor drive adapter pad 1
3 STD35 WASHER, 5/16 plain 4
4 STD475 WASHER, 5/16 lock, internal teeth 4
5 STD1410 NUT, 5/1618 plain 4
6 * STD783 PLUG, 1/418 NPT, allen head 1
7 61183 GASKET, Accessory adapter 1
8 61098 ADAPTER ASSEMBLY, Vacuum pump 1
9 STD1774 PIN, 1/8 diameter x 1/4 long 1
10 06A19956 OIL SEAL, 7/8 I.D. x 11/2 O.D. x 5/16 wide 1
11 72970 GEAR ASSEMBLY, Vacuum pump driven 1
12 71596 WASHER, Accessory drive gear 1
13 8313 GASKET, Vacuum pump 1
14 60430 COVER, Vacuum pump 1
15 STD8 WASHER, 1/4 plain 4
16 STD160 WASHER, 1/4 lock, internal teeth 4
17 STD1411 NUT, 1/420 plain 4
* Assemble in crankcase, front.
Effectivity: O320D3G Series Engine 7260
Copyright, Lycoming Engines Page 35
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Oil Filter Assembly, Oil Cooler and Breather Fittings
Figure 19
7260 Effectivity: O320D3G Series Engine
Page 36 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
ACCESSORY DRIVES
FIGURE 19 – OIL FILTER ASSEMBLY, OIL COOLER AND BREATHER FITTINGS
Figure Units per
Code Part Number Description
Item Assembly
1 06E197690.63 GASKET, Annular, 5/8 I.D. 1
2 62417 PLUG, Oil cooler bypass 1
3 STD784 PLUG, 3/818 NPT, Allen head 2
4 AN84410D ELBOW, Pipe 1
5 62732 CAP, Tachometer drive 1
6 06B23862 GASKET, Oil filter adapter 1
7 77852 OIL FILTER BASE ASSEMBLY 1
8 LW13215 OIL FILTER, Short 1
9 STD8 WASHER, 1/4 plain 4
10 STD160 WASHER, 1/4 lock, internal teeth 1
11 STD1411 NUT, 1/420 plain 1
12 LW251.00 BOLT, 1/420 x 1.00 long, hex. head 3
13 STD160 WASHER, 1/4 lock, internal teeth 3
14 53E22144 VALVE ASSEMBLY, Temperature control, oil 1
cooler bypass
15 25C10 STUD, 1/420 x 11/4 long 1
Effectivity: O320D3G Series Engine 7260
Copyright, Lycoming Engines Page 37
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Carburetor Assembly
Figure 20
7310 Effectivity: O320D3G Series Engine
Page 38 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
FUEL DISTRIBUTION
FIGURE 20 – CARBURETOR ASSEMBLY
Figure Units per
Code Part Number Description
Item Assembly
1 66224 GASKET, Carburetor 1
2 V 61B26214 CARBURETOR, MA4SPA, V AV 105217 1
3 STD35 WASHER, 5/16 plain 4
4 STD475 WASHER, 5/16 lock, internal teeth 4
5 STD1410 NUT, 5/1618 plain 4
V Vendor Prime Manufacturer part.
Effectivity: O320D3G Series Engine 7310
Copyright, Lycoming Engines Page 39
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Magnetos, Magneto Drives, Harnesses and Spark Plugs
Figure 21
7420 Effectivity: O320D3G Series Engine
Page 40 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
IGNITION DISTRIBUTION SYSTEM
FIGURE 21 MAGNETOS, MAGNETO DRIVES, HARNESSES AND SPARK PLUGS
Figure Units per
Code Part Number Description
Item Assembly
1 61665 GEAR, Magneto, impulse coupling 1
2 MS924544 COTTER PIN, 3/32 diameter x 5/8 long 2
3 68C19622 GEAR, Magneto 1
4 62224 GASKET, Magneto adapter 2
5 LW12706 ADAPTER, Magneto, impulse coupling 2
6 LW12681 GASKET, Magneto 2
7 V 66GP0SANN MAGNETO, Plain, Slick V 4370 1
V 66GC20SFNN MAGNETO, Impulse, Slick V 4371 1
8 V 67P20406 HARNESS ASSEMBLY, Right, Slick V M2992 1
V 67P20407 HARNESS ASSEMBLY, Left, Slick V M1795 1
9 66M21195 CLAMP, Magneto 4
10 STD475 WASHER, 5/16 lock, internal teeth 4
11 STD1410 NUT, 5/1618 plain 4
12 V* 1182E7 SPARK PLUG, Champion V REM38E 8
V* 1182B7 SPARK PLUG, Champion V REM37BY 8
** 01P19762143 BAG, Harness attaching 1
V Vendor Prime Manufacturer part
* Item No. 12 spark plugs are used in current production only. Additional spark plugs are
available for this engine. See latest revision of Lycoming Service Instruction No. 1042 for
complete listing of all approved spark plugs.
** See below for breakdown of individual parts contained in the magneto and harness attaching
bag. These parts are to be added by customer per engine line drawing included in each bag.
01P19762143 – Bag, Magneto Harness Attaching
Part No. Part Name Qty.
LW162662525 CLIP, One wire 4
LW14060 CLIP, Two wire 3
STD8 WASHER, 1/4 plain 8
STD1874 SCREW, 1/4 lock (rocker box) 6
76734 ZIP STRAP 8
LW162662550 CLIP, Four wire 1
STD696 WASHER, 1/4 plain 4
STD1916 SCREW, 1/420 x 11/8 long, fill. head 3
LWM2375 PLATE, Spark plug cable, two wire 2
Effectivity: O320D3G Series Engine 7420
Copyright, Lycoming Engines Page 41
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Alternator Assembly , Pulley and Belt
Figure 22
8010 Effectivity: O320D3G Series Engine
Page 42 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
IGNITION DISTRIBUTION SYSTEM
FIGURE 22 – ALTERNATOR ASSEMBLY, PULLEY AND BELT
Figure Units per
Code Part Number Description
Item Assembly
1 32B19549 ALTERNATOR ASSEMBLY, 24V.70Amp. 1
32C19553 ALTERNATOR ASSEMBLY, 24V.70Amp. 1
32C19570 ALTERNATOR ASSEMBLY, 24V.70Amp. 1
32C21997 ALTERNATOR ASSEMBLY, 24V.75Amp. 1
2 V LW14318 ALTERNATOR, 12V.70A., V ALX8521LS 1
V LW14326 ALTERNATOR, 24V.70A., V ALU8521LS 1
V LW14339 ALTERNATOR, 24V.70A., V ALU8521LS 1
3 36B19484 PULLEY, Alternator 1
4 37A19773376 BELT, Alternator drive, 3/8 wide 1
V Vendor Prime Manufacturer part
NOTE: See latest revision of Lycoming Service Instruction No. 1154 for complete listing of
FAA approved starters, generators, alternators, regulators and relays.
Effectivity: O320D3G Series Engine 8010
Copyright, Lycoming Engines Page 43
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
Starter Motor and Attaching Parts
Figure 23
8010 Effectivity: O320D3G Series Engine
Page 44 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
CRANKING SECTION
FIGURE 23 STARTER MOTOR AND ATTACHING PARTS
Figure Units per
Code Part Number Description
Item Assembly
1 V 31A22100 STARTER, SkyTec, V 14912PM 1
V 31A22102 STARTER, SkyTec, V 12212PM 1
V 31A22104 STARTER, SkyTec, V 14912LS 1
V 31A22106 STARTER, SkyTec, V 14924PM 1
V 31B22101 STARTER, SkyTec, V 14912PM 1
V 31B22105 STARTER, SkyTec, V 14924LS 1
V 31A22206 STARTER ASSEMBLY, Lamar V 12V PM1201 1
V 31A26041 STARTER ASSEMBLY, 12V., Kelly V ERZ8011 1
2 * STD35 WASHER, 5/16 plain 4
3 STD475 WASHER, 5/16 lock, internal teeth 4
4 LW310.94 BOLT, 5/1618 x 15/16 long, hex. head 1
* LW311.16 BOLT, 5/1618 x 15/32 long, hex. head 1
5 STD1410 NUT, 5/1618 plain 3
V Vendor Prime Manufacturer part
* Use with Kelly and Lamar starters only.
NOTE: See latest revision of Lycoming Service Instruction No. 1154 for complete listing of
FAA approved starters, generators, alternators, regulators and relays.
Effectivity: O320D3G Series Engine 8010
Copyright, Lycoming Engines Page 45
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
SERVICE KIT SECTION
SEAL AND GASKET SET
PART NO. PART NAME Qty.
693711 KIT SEAL AND GASKET SET 1
LW12272 LOCKPLATE, Shroud tube 4
LW12681 GASKET, Magneto 2
06B23862 GASKET, Oil filter adapter 1
LW13353 GASKET, Oil sump 1
LW13792 CRANKSHAFT, Oil seal 1
LW14260 SEAL, Tachometer drive, oil 1
LW14995 SPRING, Shroud tube 4
LW18639 LOCKPLATE, Crankshaft gear 1
LW18661 SEAL, Shroud tube 16
77611 GASKET, Exhaust flange 4
MS2951206 “O” RING, 15/32 I.D. x 5/64 section 1
STD1006 RING, Oil seal, 7/16 I.D. x 3/32 diameter 1
STD2072 “O” RING, Static seal 1
STD213 OIL SEAL, 3/4 I.D. x 13/8 O.D. 1
06A19956 OIL SEAL, 7/8 I.D. x 11/2 O.D. x 5/16 1
STD548 OIL SEAL, 7/8 x 13/8 x 5/16 1
06E197690.63 GASKET, Annular, 5/8 I.D. 2
06E197691.00 GASKET, Annular, 1.00 I.D. 1
06E197691.25 GASKET, Annular, 11/4 I.D. 2
1691C GASKET, Fuel pump 1
60096 GASKET, Fuel pump 1
60592 GASKET, Carburetor 1
60820 GASKET, Oil suction tube flange 1
61173 GASKET, Oil pressure housing 1
61183 GASKET, Accessory adapter 1
61531 GASKET, Hydraulic valve 1
62224 GASKET, Magneto adapter 4
66224 GASKET, Carburetor 2
68315 GASKET, Accessory drive adapter 1
69164 GASKET, Fuel pump adapter 1
69345 SPACER 4
69551 GASKET, Accessory drive adapter 1
69720 GASKET, Dual accessory drive 1
69827 GASKET, Governor spacer 1
Service Kits Effectivity: O320D3G Series Engine
Page 46 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
SERVICE KIT SECTION (CONT.)
SEAL AND GASKET SET (CONT.)
693711 KIT – SEAL AND GASKET SET (CONT.) 1
70310 SEAL, Shroud tube 8
70455 GASKET, 25/32 I.D. x 11/8 O.D. x 1/32 1
71481 RING, Oil seal, 3/32 diameter x 427/32 I.D. 4
71973 GASKET, 2 bolt flange, 113/16 I.D. 4
72053 GASKET, Governor 2
72059 GASKET, Oil level gage 1
72075 SEAL, Oil, 3/32 section x 29/64 I.D. 6
72078 LOCKPLATE, 5/16 bolt x 121/64 sp 2
72091 RING, Oil seal, 3/8 x 7/64 diameter 2
72312 RING, Oil seal, 1.00 x 15/16 1
72879 LOCKPLATE, 1/4 bolt x 13/4 sp 1
73383 LOCKPLATE, 5/16 bolt x 1.00 2
73817 LOCKPLATE, 1/4 bolt x 13/4 sp 2
73818 GASKET, Accessory housing 1
74065 RING, Oil level gage seal 1
74068 RING, Oil level gage plug 1
74524 RING, Oil level gage bushing 1
75906 GASKET, Rocker box cover 4
76510 GASKET, Oil cooler bypass 1
76940 SEAL, Crankshaft oil 1
8313 GASKET, Vacuum pump 2
06A23493 SEAL, Shroud tube 8
Effectivity: O320D3G Series Engine Service Kits
Copyright, Lycoming Engines Page 47
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
SERVICE KIT SECTION (CONT.)
CYLINDER, PISTON AND RING ASSEMBLY
PART NO. PART NAME Qty.
05K21100 KIT CYLINDER, PISTON AND RING ASSEMBLY 1
LW12416 CYLINDER ASSEMBLY 1
17A23938 VALVE, Intake 1
17B23936 VALVE, Exhaust 1
65441 SEAT, Valve spring, lower intake 1
LW13323 SEAT, Valve spring, lower 1
LW11800 SPRING, Valve, outer 2
LW11795 SPRING, Valve inner 2
LW10077 SEAT, Valve spring, upper 1
LW16475 SEAT, Valve spring, upper exhaust 1
60009 KEY, Valve, intake 2
17C21191 KEY, Valve, exhaust 2
MS208236D ELBOW, 45º, 3/8 flared tube 1
17C19386 CAP, Valve stem, exhaust (rotator) 1
1102 PLUG, 1/827 NPT, allen head 2
14D23912 PISTON 1
74241 RING, Piston, compression 2
14H21950 RING, Piston, oil 1
LW14078 PIN, Piston 1
72198 PLUG, Piston pin 2
71481 RING, Oil seal, 3/32 diameter x 427/32 I.D. 1
70310 SEAL, Shroud tube 2
LW18661 SEAL, Shroud tube 2
75906 GASKET, Rocker box cover 1
SSP109 TAG, Use of piston pins 1
77611 GASKET, Exhaust flange 1
71973 GASKET, 2 bolt flange 1
LW12272 LOCKPLATE, Shroud tube 1
SSP299 TAG, Use of piston pin plugs 1
06A23493 SEAL, Shroud tube 2
Service Kits Effectivity: O320D3G Series Engine
Page 48 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
SERVICE KIT SECTION (CONT.)
CRANKCASE ASSEMBLY AND THRUSTUD KIT
CRANKCASE ASSEMBLY AND THRUSTUD KIT (ROLLER TAPPET ENGINES)
PART NO. PART NAME Qty.
11B201611SBS KIT CRANKCASE ASSEMBLY AND THRUSTUD 1
11B201611SB CRANKCASE ASSEMBLY (Roller tappet engines) 1
76220 THRUSTUD 4
74887 SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick 2
STD2090 NUT, 1/420 plain 2
1102 PLUG, 1/827 NPT, allen head 6
STD1339 PLUG, 1/1627 NPT, allen head 4
69796 DOWEL, Crankshaft bearing 2
Effectivity: O320D3G Series Engine Service Kits
Copyright, Lycoming Engines Page 49
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
NUMERICAL INDEX
PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
AN616 Bolt 1 LW14995 Spring 17
AN617 Bolt 1 LW15472 Fuel Pump 33
AN634A Bolt 11 LW15592505 Clamp 21
AN84410D Elbow 37 LW15592828 Clamp 23
AN960616L Washer 11 LW16475 Seat 17
LRT23381 Body Assy. 5 LW1678318 Gage Assy. 25
LW250.94 Bolt 27 LW18085 Spring 7
LW250.94 Bolt 31 LW18109 Impeller 31
LW251.00 Bolt 37 LW18110 Impeller Assy. 31
LW251.13 Bolt 11 LW18639 Lockplate 7
LW251.13 Bolt 27 LW18661 Seal 17
LW251.13 Bolt 31 LW18667 Pin 9
LW251.25 Bolt 23 LW18840 Camshaft Assy. 9
LW251.44 Bolt 31 LW18921S Bushing 7
LW251.50 Bolt 11 LW18922S Bushing 7
LW251.75 Bolt 11 MS208236D Elbow 15
LW25S1.50 Bolt 11 MS924544 Cotter Pin 41
LW310.94 Bolt 1 STD8 Washer 11
LW310.94 Bolt 45 STD8 Washer 23
LW311.16 Bolt 45 STD8 Washer 27
LW31H0.75 Bolt 1 STD8 Washer 31
LW31H0.88 Bolt 9 STD8 Washer 35
LW10077 Seat 17 STD8 Washer 37
LW10828 Sump Assy. 27 STD33 Washer 11
LW11713 Spring 5 STD33 Washer 33
LW11795 Spring 17 STD35 Washer 1
LW11800 Spring 17 STD35 Washer 15
LW11866 Spacer 11 STD35 Washer 31
LW12186 Nut 13 STD35 Washer 35
LW12272 Lockplate 17 STD35 Washer 39
LW12416 Cylinder Assy. 15 STD35 Washer 45
LW12545 Plug 27 STD91 Plug 27
LW12681 Gasket 41 STD160 Washer 11
LW12706 Adapter 41 STD160 Washer 23
LW12892 Thrust Button 19 STD160 Washer 27
LW13215 Oil Filter 37 STD160 Washer 31
LW13323 Seat 17 STD160 Washer 35
LW13353 Gasket 27 STD160 Washer 37
LW13790 Shaft 19 STD475 Washer 15
LW13792 Seal 5 STD475 Washer 35
LW13793 Stud 3 STD475 Washer 39
LW13796 Shaft 9 STD475 Washer 41
LW13923 Bushing 13 STD475 Washer 45
LW14078 Pin 13 STD514 Dowel 3
LW14260 Seal 31 STD551 Plug 27
LW14318 Alternator 43 STD557 Dowel 3
LW14326 Alternator 43 STD684 Nipple 21
LW14339 Alternator 43 STD690 Washer 2
Numerical Index Effectivity: O320D3G Series Engine
Page 50 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
NUMERICAL INDEX (CONT.)
PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
STD713 Cotter Pin 2 1102 Plug 3
STD783 Plug 35 1102 Plug 15
STD784 Plug 29 1102 Plug 29
STD784 Plug 37 1182B7 Spark Plug 41
STD784 Plug 41 1182E7 Spark Plug 41
STD872 Nut 2 8313 Gasket 35
STD872 Nut 11 60009 Key 17
STD1065 Dowel 7 60096 Gasket 33
STD1211 Plug 7 60430 Cover 35
STD1339 Plug 3 60803 Strap 11
STD1353 Insert 15 60882 Gear 7
STD1410 Nut 15 61084 Spring 5
STD1410 Nut 35 61098 Adapter Assy. 35
STD1410 Nut 39 61174 Shaft 31
STD1410 Nut 41 61183 Gasket 35
STD1410 Nut 45 61247 Cover 19
STD1411 Nut 11 61400 Stud 27
STD1411 Nut 17 61665 Gear 41
STD1411 Nut 27 62224 Gasket 41
STD1411 Nut 35 62417 Plug 37
STD1411 Nut 37 62732 Cap 37
STD1420 Nut 31 65441 Seat 17
STD1623 Insert 3 66224 Gasket 39
STD1727 Washer 1 66610 Bushing 15
STD1774 Pin 35 66796 Insert 15
STD1882 Screw 33 68668 Spring 5
STD1925 Screw 19 68759 Tube Assy. 21
STD2090 Nut 19 68760 Tube Assy. 21
STD2168 Nut 9 68761 Tube Assy. 21
STD2180 Hose 21 68867 Support Assy. 7
STD2231 Ring 9 68987 Shroud Tube Assy. 17
STD2246 Bolt 7 69106 Cover 35
STD2249 Nut 11 69551 Gasket 35
25C8 Stud 15 69603 Hose 23
25C10 Stud 37 69796 Dowel 3
25C22 Stud 19 70310 Seal 17
31C12 Stud 3 70484 Screen 27
31C12 Stud 15 71481 Ring 19
31C12 Stud 29 71596 Washer 35
31C13 Stud 3 71610 Hook 21
31C15 Stud 27 71611 Retainer 21
31C19 Stud 29 71973 Gasket 23
31CD17 Stud 29 72057 Seat 15
3813 Stud 3 72058 Seat 15
38D17 Stud 3 72059 Gasket 25
5015 Stud 3 72075 Seal 5
383B Nut 19 72091 Ring 5
1028B Ball 5 72198 Plug 13
Effectivity: O320D3G Numerical Index
Copyright, Lycoming Engines Page 51
Lycoming Engines is a division of Avco Corporation August 2012
O320D3G Series Illustrated Parts Catalog
NUMERICAL INDEX (CONT.)
PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
72566 Gear 7 11B201611SL Crankcase Assy. 3
72569 Baffle Assy. 21 13B47024 Crankshaft Assy. 7
72970 Gear Assy. 35 13S19646 Gear 7
73346 Flange 23 14D23912 Piston 11
73383 Lockplate 1 14H21950 Ring 13
73818 Gasket 29 15B21319 Socket 17
74068 Ring 25 15B26066 Plunger Assy. 17
74084 Pipe 23 15B26262 Body 5
74241 Ring 13 15F1995708 Rod Assy. 19
74414 Support Assy. 7 15F1995709 Rod Assy. 19
74637 Bushing 19 15F1995710 Rod Assy. 19
74887 Spacer 19 15F1995711 Rod Assy. 19
74996 Gear Assy. 9 15F1995712 Rod Assy. 19
75072 Gear Assy. 9 15F1995713 Rod Assy. 19
75154 Stud 3 15F1995714 Rod Assy. 19
75380 Link 1 15F1995715 Rod Assy. 19
75736 Tube 25 15G23494 Shroud Tube Assy. 17
75906 Gasket 19 15M23452 Camshaft Assy. 9
76118 Spacer 9 16R22126 Guide 15
76119 Shield 29 17A23938 Valve, Intake 17
76121 Shaft Assy. 9 17B23936 Valve, Exhaust 17
76220 Stud 11 17C19386 Cap 17
76534 Shim 1 17C21191 Key 17
76628 Support Assy. 7 17F19357 Rocker Assy. 19
76943 Guide 15 18A26093 Bearing 5
77309 Bushing 9 18D26098 Bearing 5
77467 Spring 5 18M26104 Bearing 13
77611 Gasket 15 21A2153304 Housing Assy. 29
77808 Valve Assy. 5 23D26777 Plunger 9
77852 Oil Filter Base Assy. 37 31A22100 Starter 45
78027 Bolt 13 31A22102 Starter 45
78030S Conn. Rod Assy. 13 31A22104 Starter 45
78531 Body Assy. 31 31A22106 Starter 45
78914 Connection 27 31A22206 Starter Assy. 45
01L23459 Washer 17 31A26041 Starter Assy. 45
01P19762143 Bag, Attaching 41 31B22101 Starter 45
05K19423S Kit 31 31B22105 Starter 45
06A19956 Oil Seal 35 31M26698 Support Assy. 7
06A23493 Seal 17 32B19549 Alternator Assy. 43
06B23862 Gasket 37 32C19953 Alternator Assy 43
06E197690.63 Gasket 37 32C19570 Alternator Assy 43
06E197691.00 Gasket 27 32C21997 Alternator Assy 43
06E197691.25 Gasket 5 36B19484 Pulley 43
07A19474 Bracket 1 37A19773376 Belt 43
07F23268 Strut 1 53E22144 Valve Assy. 37
11B200611SLS Crankcase Assy. Kit 3 61B26214 Carburetor 39
11B200611SL Crankcase Assy. 3 66GC20SFNN Magneto 41
11B201611SLS Crankcase Assy. Kit 3 66GP0SANN Magneto 41
Numerical Index Effectivity: O320D3G Series Engine
Page 52 Copyright, Lycoming Engines
August 2012 Lycoming Engines is a division of Avco Corporation
O320D3G Series Illustrated Parts Catalog
NUMERICAL INDEX (CONT.)
PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
66M21195 Clamp 41 67P20407 Harness Assy. 41
67P20406 Harness Assy. 41 68C19622 Gear 41
Effectivity: O320D3G Numerical Index
Copyright, Lycoming Engines Page 53
Lycoming Engines is a division of Avco Corporation August 2012