CAT Generator Set Specifications
CAT Generator Set Specifications
CAT Generator Set Specifications
FEATURES
Product Design Testing
- Industry-leading power density for growing offshore - Every unit is full-load tested to ensure proper package
power demands performance
- IMO Tier II emissions compliant - Full range of factory tests and reports are available
- High pressure electronic unit injection maximizes fuel including performance, torsional-vibration analysis, fuel
efficiency, performance, while maintaining emission consumption, engine, and generator special tests
standards
- Cat® Alarm and Protection System provides the latest Unmatched Product Support Offered Through the
technology in generator set control, protection, and Worldwide Cat Dealer Network
operator interface - More than 2,200 dealer outlets
- Marine society certifications - Cat factory-trained dealer technicians service every
aspect of your Cat product
Ease of Installation - Caterpillar parts and labor warranty
- Inner-outer base mounting design with vibration isolators - Preventive maintenance agreements available for repair
for simplified rig integration before failure.
- Package design provides single-lift installation to reduce - S•O•SSM program matches your oil sample to Caterpillar
shipyard installation complexity set standards to determine:
• Internal engine component condition
Custom Packaging • Presence of unwanted fluids
For any petroleum application, trust Caterpillar to meet • Presence of combustion by-products
your project needs with custom factory generator sets and • Site-specific oil change interval
mechanical packages. Cat engines, generators, controls,
radiators, and transmissions can be custom designed and Over 80 Years of Engine Manufacturing Experience
matched in collaboration with our local dealers to create Ownership of these manufacturing processes enables
unique solutions. Custom packages are globally supported Caterpillar to produce high quality, dependable products.
and are covered by a one-year warranty after startup. - Cast engine blocks, heads, cylinder liners, and flywheel
housings
Full Range of Attachments - Machine critical components
Large variety of factory-installed attachments increases - Assemble complete engine
application flexibility and reduces installation time.
Web Site
For all your petroleum power requirements, visit
www.catoilandgas.cat.com.
LEHW6097-08 Page 1 of 6
C175-16 OFFSHORE DRILLING GENERATOR SET
1833 ekW 60 Hz
CONFIGURATION
Air Inlet System − Software monitors engine parameters and performs
Standard alarm, derate, and shutdown functions
− Dual turbochargers − Rigid wiring harness
− Corrosion-resistant aftercooler core − Marine Power Display 3.0 (MPD 3.0)
− Air cleaners — single or dual element Optional
Optional − Cat Alarm and Protection System
− Air cleaner service indicator − Communication module PL1000T/E
− Direct-rack control
Exhaust System
− Thermocouples
Standard
− Metal particle detector
− Dry exhaust manifolds with thermo-laminated heat
− Spray shielding
shields
− Dual turbochargers with water-cooled bearings and Mounting
thermo-laminated heat shields Standard
− Vertical exhaust outlet − Inner-outer base with vibration isolators
− Flange and exhaust expanders Optional
− 358 to 406 mm (14 to 16 in) or − Custom I-beam base with vibration isolators
− 358 to 460 mm (14 to 18 in) or
Generator
− 358 to 508 mm (14 to 20 in)
Standard
Cooling System − Kato brushless permanent magnet 6P6.6-3200 HR
Standard − 2-bearing, close-coupled arrangement
− Separate-circuit-aftercooler (SCAC) and jacket water − 60 Hz, 600V, 0.7 PF
(JW) circuit cooling system − UL/CSA listed, IP23
− Gear-driven centrifugal pumps, one for each circuit Optional
− SCAC electronic thermostat, outlet-controlled with − Custom generator
aftercooler inlet temperature sensing
Flywheel and Coupling
− JW electronic thermostat, outlet-controlled with outlet
Standard
temperature sensing
− Flywheel housing, SAE No. 00
− Engine oil cooler in JW circuit
− Flywheel, SAE No. 00
Optional
− ABS certified, non-certified, or custom-coupling and
− 9 kW, 240V, 60 hz jacket water heater
coupling mounting
− Custom jacket water heater
− Free-standing or close-coupled generator set
Fuel System arrangements
Standard
Starting System
− Cat common rail high-pressure fuel system with
Standard
electronically controlled unit injectors
− Turbine air starter or
− Duplex primary fuel filter with water separator
− Dual electric starting motors or
− Duplex secondary and tertiary fuel filters
− Air and electric starting motors (redundant)
− Electric fuel priming pump
− Gear-driven fuel transfer pump General
− Gear-driven high-pressure fuel pump Standard
− Double-walled high-pressure fuel lines − Power distribution box — 24V or custom
− Fuel pressure, temperature, and leak detection − 20A battery charger
sensors − Cat yellow paint
Included in close-coupled, two-bearing arrangements
Lubrication System
− Offshore oil field sub-base
Standard
− Integral spring isolators with limit stop
− Engine-driven, gear-type oil pump
− Lift provisions on base
− Integral lube oil cooler
− Oil drain extension
− Front-mounted oil drain lines and valve
− Engine length drip pan with drain
− Oil sampling valve
− Torsional dampened driveline couplings
− Filler and dipstick
Optional
− Four-canister simplex oil filter
− TVA report
− Prelube pump — electric, air, or custom
− Special tests
− Fumes disposal with crankcase breathers
− Project-specific installation drawings
− Crankcase explosion relief valves
− P&ID-electrical drawings
Engine Control and Protection − Spare parts kit
Standard − Barring group
− A4 engine control unit (ECU) − Engine lifting group
− Dual engine control module (ECU) and sensors − Custom generators and radiators
provide redundancy
LEHW6097-08 Page 2 of 6
C175-16 OFFSHORE DRILLING GENERATOR SET
1833 ekW 60 Hz
TECHNICAL DATA
C175-16 Offshore Drilling Generator Set — 1200 rpm
Units DM6522
Generator Set Data
Rated power ekW 1833
kVA rating kVA 2619
Rated power factor 0.7
Frequency Hz 60
Engine Data
Engine power bkW (bhp) 1930 (2588)
Engine speed rpm 1200
Maximum ambient temperature without derate °C (°F) 50 (122)
BMEP @ rated kPa (psi) 2280 (331)
BSFC @ 100% load g/bkW-hr (lb/bhp-hr) 205 (0.34)
BSFC @ 75% load g/bkW-hr (lb/bhp-hr) 211 (0.35)
BSFC @ 50% load g/bkW-hr (lb/bhp-hr) 220 (0.36)
BSFC @ 25% load g/bkW-hr (lb/bhp-hr) 250 (0.41)
Fuel consumption @ rated (nominal) L/hr (gal/hr) 471.6 (125)
Air flow rate (@25°C, 101.3 kPa) m3/min (ft3/min) 173.3 (6120)
Inlet manifold pressure kPa (psi) 286.8 (41.6)
Inlet manifold temperature °C (°F) 54 (129)
Aftercooler water temperature °C (°F) 50 (122)
Jacket water temperature °C (°F) 99 (210)
Exhaust stack temperature °C (°F) 417.8 (784)
Exhaust flow rate (@stack temp, 101.3 kPa) m3/min (ft3/min) 410.3 (14,490)
Separate circuit afercooler heat rejection @ rated kW (Btu/min) 193 (10,976)
Separate circuit afercooler water flow @ rated L/min (gal/min) 1080 (285)
Jacket water heat rejection @ rated kW (Btu/min) 1010 (57,437)
Jacket water flow @ rated L/min (gal/min) 2000 (528)
Radiated/convective heat rejection @ rated kW (Btu/min) 60.9 (3463)
Lube oil system capacity L (gal) 946 (250)
Engine coolant capacity (JW) L (gal) 305 (81)
Engine coolant capacity (AC) L (gal) 42 (11)
Oil change interval Hours 1000
Emissions (NTE) @ rated
NOx g/bkW-hr (g/bhp-hr) 7.82 (5.83)
CO g/bkW-hr (g/bhp-hr) 0.46 (0.34)
HC g/bkW-hr (g/bhp-hr) 0.11 (0.08)
PM g/bkW-hr (g/bhp-hr) 0.03 (0.02)
Generator Data
Generator model Kato 6P6.6-3200
Efficiency 95%
Voltage Volts 600
Design kVA rating kVA 2619
Insulation class F
Temperature rise (@ 50°C ambient temp) °C 90
Max overspeed 125%/60 sec
Excitation PM
Number of poles 6
Winding Form wound
Pitch 0.778
Number of leads 6
Number of bearings 2
Ingress protection rating IP23
Alignment Close coupled
Space heater Volts 120/240
Stator RTDs per phase 2
Bearings RTDs 2
LEHW6097-08 Page 3 of 6
C175-16 OFFSHORE DRILLING GENERATOR SET
1833 ekW 60 Hz
INSTRUMENTATION FEATURES
MPD 3.0 and Cat Alarm and Protection System • Fuel system
• 178 mm (7 in) color monitor display all engine parameters − High fuel filter restriction pressure (differential)
and alarm annunciation. The alarms are annunciated with − Leak detection monitor
a time and date stamp. − High fuel rail temperature
• Annunciation of all engine shutdowns, alarms, and status − High fuel temperature (low pressure fuel system)
points − Low fuel transfer pressure (low pressure fuel system)
• Start/prelube control switch and emergency stop button − High fuel pressure (low pressure fuel system)
• Selection of local/remote control of engine − High fuel rail pressure deviation from desired (high
• Customer connections at terminal blocks inside panel pressure fuel system)
Additional Cat Alarm and Protection System − Low fuel rail pressure deviation from desired (high
• MCS approved pressure fuel system)
• 145 mm (5.7 in) color monitor displays all engine − Primary fuel filter restriction monitor
parameters and alarm annunciation. − Primary fuel filter inlet high pressure monitor
• Equipped for remote communication MODBUS RS485 − Primary fuel filter inlet low pressure monitor
and MODBUS TCP (Replaces PL1000E) • Air intake system
• Full J1939 broadcast − High engine inlet air temperature (past air filter)
• Password level access − High intake manifold air temperature
• Local/remote start-shutdown − High air inlet differential pressure
• 2 configurable relay outputs − High inlet manifold air pressure
• 213 mm (8.4 in) optional touch-screen remote monitor • Miscellaneous
display − High crankcase pressure
• Optional generator interface Additional Cat Alarm and Protection System Alarms
MPD 3.0 and Cat Alarm and Protection System • Engine overspeed
Switches MPD 3.0 and Cat Alarm and Protection System Derates
• All switches are located in the MPD 3.0 or Cat Alarm and • Lubrication system
Protection System panel. − High engine oil temperature
• Local throttle • Cooling system
• Cranking motor select − High engine coolant temperature
• Manual crank override − Low coolant level
• Low idle − High aftercooler coolant temperature
• Engine protection override − Low engine coolant pressure
• Rapid start/stop − Low aftercooler coolant pressure
• Manual prelube • Exhaust system
Additional Cat Alarm and Protection System Switches − High turbo turbine inlet temperature
• Oil mist detector override • Fuel system
− High fuel rail temperature
MPD 3.0 and Cat Alarm and Protection System Alarms − High fuel temperature (low pressure fuel system)
• Lubrication system − Low fuel transfer pressure (low pressure fuel system)
− Low engine oil pressure − High fuel pressure (low pressure fuel system)
− High engine oil temperature − Low fuel rail pressure deviation from desired
− High engine oil filter restriction pressure (differential) • Air intake system
• Cooling system − High engine inlet air temperature (past air filter)
− High engine coolant temperature − High intake manifold air temperature
− Low engine coolant temperature − High air inlet differential pressure
− Low coolant level − High inlet manifold air pressure
− High aftercooler coolant temperature
− Low engine coolant pressure
− Low aftercooler coolant pressure
• Exhaust system
− High exhaust port temperature
− High exhaust temperature bank to bank (R to L)
− Exhaust port temperature high deviation
− Exhaust port temperature low deviation
− High turbo turbine inlet temperature
LEHW6097-08 Page 4 of 6
C175-16 OFFSHORE DRILLING GENERATOR SET
1833 ekW 60 Hz
LEHW6097-08 Page 5 of 6
C175-16 OFFSHORE DRILLING GENERATOR SET
1833 ekW 60 Hz
2811 mm
(110.7 in)
2155 mm 6903 mm
(84.8 in) (271.8 in)
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, ADEM, EUI, S•O•S, “Caterpillar Yellow” and the “Power Edge” trade dress,
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Performance Number: DM6522-00 ©2013 Caterpillar
LEHW6097-08 (2-13) All rights reserved.