3512B 1045 ekW (1492 kVA)

Land Drilling 1101 bkW (1476 bhp)

60 Hz (1200 rpm)
Generator Set

CAT® GENERATOR SET SPECIFICATIONS

V-12, 4-Stroke-Cycle-Diesel
Emissions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-certified
Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 mm (6.69 in)
Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 mm (7.48 in)
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 52 L (3158 in3)
Aspiration. . . . . . . . . . . . . . . . . . . Turbocharged-Aftercooled
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EUI™
Engine Control and Protection.. . . . . . . . . . . . . ADEM™ A3
Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SR4B
Image shown with
optional attachments. Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
Generator Set Control. . . . . . . . . . . . . . . . . . . . . . . EMCP 4.3
Note: Power rating does not include radiator fan power.

FEATURES
Product Design transmissions — anything your project requires — can
- Developed specifically to meet the demands of oil and be custom-designed and matched to meet any project
gas applications requirement. Custom packages are globally supported
- Latest electronics for enhanced safety, performance, and are covered by a one-year warranty after startup.
and user interface
Testing
- Proven reliability and durability
-E
 very Cat generator set is full-load tested to ensure
- Robust base design for high durability and ideal for
proper engine performance.
loading/unloading operations
-S
 tandard configurations are assembled, tested, and
- Market-leading power density
validated as a package to ensure performance, reliability
- Rugged, oversized cooling system for 50°C ambient
and durability.
capability at rated power
- Long overhaul life proven in oilfield applications Product Support Offered Through Global Cat Dealer
- Core engine components designed for reconditioning Network
and reuse at overhaul -M  ore than 2,200 dealer outlets
Ease of Installation -C  at factory-trained dealer technicians service every
- Inner-outer base mounting configuration simplifies rig aspect of your Cat petroleum product
integration - Worldwide parts availability, service, and warranty
- Wide range of attachments enable configuration -P  reventive maintenance agreements available for repair-
flexibility before-failure options
- Inner base three-point generator mounting maintains -S  •O•SSM program matches your oil and coolant samples
factory alignment against Caterpillar set standards to determine:
- Single lifting point simplifies installation work • Internal engine component condition
• Presence of unwanted fluids
Safety • Presence of combustion by-products
- E-stop pushbutton on instrument panel • Site-specific oil change interval
- Air shutoff and explosion relief valves available
- Configurable alarm, derate, and shutdown set points Over 80 Years of Engine Manufacturing Experience
- Extra alarms, inputs, and outputs available Ownership of these manufacturing processes enables
Caterpillar to produce high quality, dependable products.
Custom Packaging
For any petroleum application, trust Caterpillar to meet Web Site
your exact needs with a factory custom package. Cat® For all your petroleum power requirements, visit
engines, generators, enclosures, controls, radiators, www.catoilandgasinfo.com.

LEHW0170-00 Page 1 of 6
 3512B LAND DRILLING GENERATOR SET
1045 ekW 60 Hz

CONFIGURATION
Air Inlet System Exhaust System
Corrosion-resistant aftercooler core Dry exhaust manifold
Air inlet shutoff Dual turbochargers, water cooled bearings
Air cleaner options: Exhaust expander options:
− *Regular duty − 203 mm to 310 mm (8 in to 12 in)
− Heavy duty − *No exhaust expander included
+ Remote air inlet adapter – rectangular Flexible exhaust fitting options:
+ Remote air inlet adapter – round − Flexible fitting, 203 mm (8 in) ID
− *No flexible fitting included
Control System + Elbow, 305 mm (12 in)
ADEM A3 ECU, left-hand mounted + Muffler, 305 mm (12 in)
Engine control options: + Muffler, 356 mm (14 in) – spark arresting, includes
− *Direct rack control 0-200 mADC, space heater and companion flanges, clean-out box, and spark box
jacket water heater connection and controls + Muffler, 305 mm (12 in) – spark arresting, includes
− Cat DVR control, includes reactive droop capability, companion flanges, clean-out box, and spark box
3-phase voltage sensing, kVAR/PF modes, RFI
suppression, min/max exciter limiter and exciter Flywheel and Housing
diode monitor, space heater and jacket water heater SAE No. 00 flywheel
connection and controls SAE No. 00 flywheel housing
− Direct rack control 0-200 mADC with 6 stator RTDs, SAE standard rotation
2 bearing RTDs, space heater and jacket water heater
connection and controls Fuel System
− Cat DVR control, includes reactive droop capability, Fuel transfer pump
3-phase voltage sensing, kVAR/PF modes, RFI Fuel return line with flexible connection
suppression, min/max exciter limiter and exciter Electronic unit injectors
diode monitor, space heater and jacket water heater Fuel filter options:
connection and controls, 6 stator RTDs, 2 bearing RTDs − *Fuel filter simplex (LH) with priming pump (LH)
+ Load sharing governor, 2301A − Custom fuel filter
+ Primary fuel filter
Cooling System + Primary fuel filter with water separator
Separate-circuit aftercooled
Outlet controlled jacket water thermostat Generator Attachments
Jacket water pump – gear driven Generator terminal box options:
Dual outlet − Barrel-mounted petroleum terminal box
Aftercooler water pump – gear driven − Barrel-mounted petroleum terminal box with air filter and
Aftercooler water thermostat pressure differential switch
Radiator options: + Current transformers (3)
− *Caterpillar supplied radiator, 46/CVS-stacked + Cable access box
0.627 ratio, includes blower fan, fan drive, pulley, belt
guard, coolant level sensor, regulator, and fuel cooler Instrumentation
− Remote cooling connection RH Emergency stop button
− Remote cooling connection LH Analog gauges:
− Customer-provided radiator − Fuel pressure
− Custom radiator − Engine oil pressure
Cooling system connection options (for use with customer- − Engine oil temperature
supplied radiator): − Engine coolant temperature
− Dual outlet coupling type connections − DC voltage
− Dual outlet hose and clamp type connections − Engine percent load
Fan drive and belt guard (for use with remote and customer- EMCP 4.3 control panel
supplied radiators) − 5.5 inch graphical display
Fan pulley options (for use with customer-supplied radiator): − 16 languages supported
− Front stub shaft − Engine/generator monitoring and protection
− Front stub shaft, 0.627 ratio pulley − CAN, RS 485 MODBUS, Ethernet communications
− Front stub shaft, 0.605 ratio pulley supported
− Front stub shaft with 197 mm pulley − Remote e-stop/start/stop
− Front stub shaft with 248 mm pulley − Engine start and crank attempt counter
− Custom Thermocouple options:
+ Coolant level sensor − Thermocouples installed, one per cylinder
+ Blower fan, 1829 mm (for use with customer-supplied − *No thermocouples included
radiator) Service port connector

*Denotes which option is included in the standard configuration

+ Optional attachment

LEHW0170-00 Page 2 of 6
 3512B LAND DRILLING GENERATOR SET
1045 ekW 60 Hz

CONFIGURATION (continued)
Customer connection terminal blocks − Crankcase pressure
+ Communications module PL1000T − Aftercooler temperature
+ Communications module PL1000E − Low water level (optional)
− Air inlet restriction
Lubrication System − Exhaust stack temperature
Crankcase breather − Oil/fuel filter differential pressure
Oil cooler Derate:
Shallow oil pan − High water temperature
Oil drain extension, 2 in NPT female connection − Crankcase pressure
Oil filter options: − Aftercooler temperature
− *Simplex oil filter − Air inlet restriction
− Custom oil filter − Exhaust temperature
Centrifugal oil filter options: Shutdown:
− RH installed centrifugal oil filter − Oil pressure
− *No centrifugal oil filter included − Low/high water temperature
Lubricating oil options: − Overspeed
− SAE15W40, Caterpillar DEO, 500 hour − Crankcase pressure
− *No lubricating oil included − Aftercooler temperature
+ Crankcase fumes disposal Explosion relief valve options:
+ Oil level regulator − Explosion relief valves (3)
− *No explosion relief valves
Mounting System + Metal particle detector switch
Inner base options: + Metal particle detector with annunciator
− *4.19 m (165 in) length, 412 mm (16.2 in) height tubes,
1.18 m (50.5 in) wide Starting System
− Custom base Starting motor options:
Outer base options: − *TDI air starting motor, RH – 1034 kPa (150 psi)
− *No outer base included − Custom starting motor
− Custom outer base + Air pressure regulator
+ Package isolator supports (3) – for mounting inner base
to customer-supplied base General
Barring group options:
Power Take-off − LH installed engine barring group
Charging alternator options − *No barring group included
− *No alternator Jacket water heater options:
− Alternator, 24V, 68A − Jacket water heater, UL recognized, 120-240V, single
phase, 6 kW, LH and RH mounted
Protection System − Jacket water heater, UL recognized, 120-480V, single
Alarms: phase, 12 kW, LH and RH mounted
− ECU voltage − *No jacket water heater included
− Oil pressure + Jacket water heater lines
− Low/high water temperature
− Overspeed

*Denotes which option is included in the standard configuration

+ Optional attachment

LEHW0170-00 Page 3 of 6
 3512B LAND DRILLING GENERATOR SET
1045 ekW 60 Hz

TECHNICAL DATA
3512B Land Drilling Generator Set — 1200 rpm

Units DM6522

Generator Set Data

Rated power ekW 1045
kVA rating kVA 1492
Rated power factor 0.7
Frequency Hz 60

Engine Data
Engine power bkW (bhp) 1101 (1476)
Engine speed rpm 1200
Max. altitude without derate m (ft) 2450 (8038)
BMEP kPa (psi) 2127 (308)
BSFC @ 100% load g/bkW-hr (lb/bhp-hr) 208 (0.34)
BSFC @ 75% load g/bkW-hr (lb/bhp-hr) 207 (0.34)
BSFC @ 50% load g/bkW-hr (lb/bhp-hr) 210 (0.35)
BSFC @ 25% load g/bkW-hr (lb/bhp-hr) 229 (0.38)
Fuel consumption (nominal) L/hr (gal/hr) 272.8 (72.1)
Air flow rate (@25°C, 101.3 kPa) m3/min (ft3/min) 89.4 (3157)
Inlet manifold pressure kPa (psi) 266 (38.6)
Inlet manifold temperature °C (°F) 71.9 (161.4)
Aftercooler water temperature °C (°F) 60 (140)
Jacket water temperature °C (°F) 99 (210)
Exhaust stack temperature °C (°F) 413.3 (776)
Exhaust flow rate (@ stack temp, 101.3 kPa) m3/min (ft3/min) 216.1 (7631)
Lube oil system capacity L (gal) 318 (84)
Engine coolant capacity L (gal) 157 (41)
Radiator coolant capacity (JW) L (gal) 284 (75)
Radiator coolant capacity (AC) L (gal) 197 (52)
Oil change interval Hours 500

Generator Data
Frame size 867
Efficiency 95%
Voltage Volts 600
Design kVA rating kVA 1750
Insulation class H
Temperature rise (@ 40°C ambient temp) °C 80
Coastal protection Included
Excitation PM or SE
Number of poles 6
Winding Form wound
Pitch 0.7333
Number of leads 6
Number of bearings 2
Ingress protection (IP) rating 23
Alignment Close coupled
Space heater W 1200
RTDs per phase 2
RTD resistance Ohm 10

LEHW0170-00 Page 4 of 6
 3512B LAND DRILLING GENERATOR SET
1045 ekW 60 Hz

altitude and ambient deration factors

10°C 20°C 30°C 40°C 50°C

0m 1.00 1.00 1.00 1.00 1.00
300 m 1.00 1.00 1.00 1.00 1.00
500 m 1.00 1.00 1.00 1.00 1.00
1000 m 1.00 1.00 1.00 1.00 1.00
1500 m 1.00 1.00 1.00 1.00 1.00
2000 m 1.00 1.00 1.00 0.97 0.94
2500 m 1.00 0.98 0.94 0.91 0.88
3000 m 0.95 0.92 0.89 0.86 0.83
3200 m 0.92 0.89 0.86 0.84 0.81

EMCP 4.3 FEATURES

140 mm (5.5 in) Graphical Display Outputs
• Generator AC voltage • 16 programmable digital outputs
• 3-phase (L-L & L-N) • 3 programmable (4-20mA or ±10V)
• ± 0.25% accuracy • 2 programmable (PWM)
• rpm and battery voltage
• Generator AC current (per phase and average) Inputs
• Generator frequency • Emergency stop
• Power metering (kW, kVA, kVAr, pf) • Remote start
• Hour meters (kW-hour, kVAr-hour) • 12 programmable digital inputs
• Engine oil pressure (psi, kPa or bar) • Oil pressure and water temperature
• Engine oil temperature (°C or °F) • 3 programmable inputs (±10V, PWM, current,
• Engine coolant temperature (°C or °F) or resistive)
• Multiple language support • Oil temperature, fuel level
• Engine start and crank attempt counter
• Real time clock Other Features
• 16 languages supported:
Communication - Arabic - Greek
• Accessory CAN data link - Chinese - Italian
• RS-485 annunciator data link - Danish - Japanese
• RS-485 SCADA (Modbus RTU) - Dutch - Portuguese
• Ethernet SCADA (Modbus TCP) - English - Russian
- Finnish - Spanish
Controls - French - Swedish
• Auto/start/stop - German - Turkish
• Engine cooldown timer • Programmable security levels
• Emergency stop • Reduced power mode
• Engine cycle crank • Programmable kW relay
• Programmable cycle timer • Cat switchgear integration
• Status event log
Generator Set Protection
• Over/under voltage
• Over/under frequency
• Generator phase sequence
• Over current (timed and inverse)
• Reverse kW, kVA
• Current balance
• Low oil pressure
• High coolant temp
• Low coolant level
• Fail to start
• Overspeed

LEHW0170-00 Page 5 of 6
 3512B LAND DRILLING GENERATOR SET
1045 ekW 60 Hz

land DRILLING generator SET

2659 mm
104.7 in

6051 mm 2318 mm
238.2 in 91.2 in

Generator Set Dimensions

Length 6051 mm 238.2 in
Width 2318 mm 91.2 in
Height 2659 mm 104.7 in
Weight 14 000 kg 30,864 lb
*Generator set weight is dry and includes engine,
generator, and base.
Note: Do not use for installation design. See installation
drawing for details.

RATING definitions and CONDITIONS

Performance is obtained and corrected in accordance Power tolerance is +/- 5%
with ISO 3046/1. Reference atmospheric inlet air: 100 kPa Exhaust stack temperature tolerance is +/- 8%
(29.61 in Hg), 25°C (77°F), 30% relative humidity at Inlet airflow rate tolerance is +/- 5%
stated aftercooler temperature. Performance is also in
Intake manifold pressure tolerance is +/- 10%
accordance with SAE J1995, BS5514/1, and DIN6271/1
standard reference conditions, Reference fuel: #2 distillate Exhaust flow rate tolerance is +/- 6%
diesel with a 35 degree API gravity, lower heating value is Fuel rate tolerance is +/- 5%
42 780 kJ/kg (18,390 Btu/lb) when used at 29°C (84.2°F), Heat rejection tolerance is +/- 5%
where the density is 838.9 g/L (7.001 lb/gal). Exhaust heat rejection tolerance is +/- 10%
Engines are equipped with standard accessories; lube Wet exhaust mass flow rate
oil pump, fuel pump, aftercooler water pump, and jacket
water pump. The power required to drive auxiliaries must
be deducted from the gross output to arrive at the net
power available for the external (flywheel) load. Typical
auxiliaries include cooling fans, air compressors, and
charging alternators.

Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, ADEM, EUI, S•O•S, “Caterpillar Yellow” and the “Power Edge” trade dress,
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Performance Number: DM6522-00 ©2013 Caterpillar
LEHW0170-00 (2-13) All rights reserved.