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FSSB Setup Manual - NEW

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FSSB setup Manual

FSSB setup Manual_NEW.doc 1


1. FSSB setting with 16i, 18i, 21i control
After setting of all axis parameter and initialization of servo motor parameter there are 3 ways to set the
following FSSB parameter:

• No. 1023
• No. 1905
• No. 1910-1919
• No. 1936, 1937

Automatic setting

By using FSSB screen input amplifier and axis configuration. After switch off/on CNC set parameter 1023,
1905, 1910-1919, 1936, 1937 automatically.

Manual setting 2

Set all FSSB parameter 1023, 1905, 1910-1919, 1936, 1937 by hand.

Manual setting 1

The arrangement of the axis ( DSP’s) is decided by setting of parameter 1023. Parameter 1905, 1910-1919,
1936, 1937 need not to be set. Because there are some restrictions in configuration the first 2 methods should
be preferred.

Slave definition:

In i-series CNC with FSSB , the servo amplifier and pulse modules (M1,M2) are connected via an optical
cable. In our description the amplifier and pulse modules we will call “slave”.
Because each axis represent 1 slave, a 2-axis amplifier is consisting of 2 slaves and a 3-axis amplifier have 3
slaves. The slaves 1,2,3,… are in the range under consideration of the number of connection to the master
(CNC).
Slave
No.

CNC Amp SVM-1 1


Control Axis
Axis name L 2
No. Amp SVM-2
M 3
11 L 4
1 X Amp SVM-2
2 Y M 5
3 Z
4 A M1 6
5 B
Amp SVM-1 7
6 C

M2 8

FSSB setup Manual_NEW.doc 2


2.FSSB Setting

2.1. Automatic setting


Set parameter 1902 as follows in order to perform automatic setting by using FSSB setting screen

1902#0 = 0
1902#1 = 0

Please perform the automatic setting using the following procedure:

• Set the servo axis No. in parameter 1023. The total number of axis in parameter 1023 have
to be same as number of amplifier axis ( except with “-“ marked axis in 1023)

• Initialize servo parameter ( motor ID, initialization bit)

• Turn off/on CNC power

• Push function key SYSTEM

• You can find the FSSB screen pushing several time

FSSB setup Manual_NEW.doc 3


Pushing the softkey the amplifier setting screen appears

• Input the axis numbers which should be connected to each amplifier in amplifier setting screen. The
information of slaves lines up one by one from top to the bottom.
Therefore please set for control axis number to each amplifier neither to 0 nor to duplicate value.

• Press to switch to the setting screen

FSSB setup Manual_NEW.doc 4


• Push the soft key

• To find the axis setting screen push function key SYSTEM and

several times.

Push and after that

The following screen will be displayed.

FSSB setup Manual_NEW.doc 5


• Set the following required information for each axes:

► External encoder is connected via pulse module M1 or M2 to the axes (full closed loop)
st nd
Set connector number of pulse module regarding to axis name (set 1 connector =1 2
connector =2 and so on)
In case you are connecting basic unit and expansion unit via flat cable, this combination will be
considered as one slave (connector No. 1…8)

FSSB setup Manual_NEW.doc 6


► Define the axis which are occupying 1 DSP ( usually 1 DSP controls 2 axis except special functions
like 125 µs current loop up to 9090 servo software and Learning Control)
Set the axis requiring 1 DSP to 1.

► Set Cs contouring axis to 1.

► Determine tandem control master and slave axis. Set 1. master to 1. The controlled slave axes is
fixed with the next even number 2 in this case. Define additional axis pairs in the same way : master =
odd number, slave = next even number.

• Push in any case if you input setting data or not.

• Turn off/on CNC power

Following this procedure step by step parameter 1023, 1905, 1910-1919, 1936, 1937 will be set automatically.
If Parameter No. 1902#1 is set to 1 by CNC automatically after power on the control indicates FSSB setting is
completed.

FSSB setup Manual_NEW.doc 7


Example 1: Semi closed loop

CNC SVM1 SVM1 SVM2

L L L M

Z axis

A axis

X axis

Y axis
Please set parameter No. 1023

X:1 Z:3
Y:2 A:4

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 2 Y


2 A2-L α SVM 40A 1 X
3 A3-L α SVM 40A 4 A
4 A3-M α SVM 80A 3 Z

NO. EXTRA TYPE PCB ID

Please push soft key

FSSB setup Manual_NEW.doc 8


Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐ ⇐ ⇐

Setting is completed after turning Off/On of CNC.

FSSB setup Manual_NEW.doc 9


Example 2: Full closed loop

CN1

CNC SVM1 SVM1 SVM2 PM


CN2

L L L M

Z axis

A axis

X axis

Y axis

Please set parameter No. 1023

X:1 Z:3
Y:2 A:4

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 2 Y


2 A2-L α SVM 40A 1 X
3 A3-L α SVM 40A 4 A
4 A3-M α SVM 80A 3 Z

NO. EXTRA TYPE PCB ID


5 M1 A 0008 DETECTOR(4 AXES)

FSSB setup Manual_NEW.doc 10


Please push soft key

Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X A2-L 0 0 0 0 0
2 Y A1-L 1 0 0 0 0
3 Z A3-M 0 0 0 0 0
4 A A3-L 2 0 0 0 0

>

Please push soft key

Input parameter 1815#1=1 for Y axis and A axis.

Setting is completed after turning Off/On of CNC.

FSSB setup Manual_NEW.doc 11


Example 3: In case of Cs axis

CNC SVM1 SVM1 SVM2

L L L M

Z axis

A axis

X axis

Y axis
Please set parameter No. 1023

X:1 Z:3 C: -1
Y:2 A:4

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 2 Y


2 A2-L α SVM 40A 1 X
3 A3-L α SVM 40A 4 A
4 A3-M α SVM 80A 3 Z

NO. EXTRA TYPE PCB ID

Please push soft key

FSSB setup Manual_NEW.doc 12


Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X A2-L 0 0 0 0 0
2 Y A1-L 0 0 0 0 0
3 Z A3-M 0 0 0 0 0
4 A A3-L 0 0 0 0 0
5 C -- -- 0 0 0 1 0

>

Please push soft key

Setting is completed after turning Off/On of CNC.

FSSB setup Manual_NEW.doc 13


Example 4: In case of Tandem axis
st nd
1 Tandem axes (X-Master axis, A-Slave axis) 2 Tandem axes (Y-Master axis, B-Slave axis)

CNC SVM1 SVM1 SVM2 SVM1

L L L M L

B axis

Z axis

A axis

X axis

Please set parameter No. 1023


Y axis
X:1 Z:5 B: 4
Y:3 A:2

Parameter 9900=5
Parameter 1010=3
Option Parameter: Tandem Operation

Parameter 1817#6=1 (for X axis, A axis, Y axis, B axis)

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 3 Y


2 A2-L α SVM 40A 1 X
3 A3-L α SVM 40A 2 A
4 A3-M α SVM 80A 5 Z
5 A4-L α SVM 40A 4 B

NO. EXTRA TYPE PCB ID

FSSB setup Manual_NEW.doc 14


Please push soft key

Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X A2-L 0 0 0 0 1
2 Y A1-L 0 0 0 0 3
3 Z A3-M 0 0 0 0 0
4 A A3-L 0 0 0 0 2
5 B A4-L 0 0 0 0 4

>

Please push soft key

Setting is completed after turning Off/On of CNC.

FSSB setup Manual_NEW.doc 15


Example 5: In case of Tandem compounded with simple synchronous control
st nd
1 Tandem axes (X-Master axis, A-Slave axis) 2 Tandem axes (Y-Master axis, B-Slave axis)
Simple synchronous Master – X-axis, Simple synchronous Slave – Y-axis

CN1

CNC SVM2 SVM2 SVM1 PM


CN2

L M L M L

Z axis

X axis Y axis

A axis B axis

Please set parameter No. 1023

X:1
Y:3
Z:5
A:2
B:4

Parameter 9900=5
Parameter 1010=3
Option Parameter: Tandem Operation, Simple Synchronous Control
Parameter 1817#6=1 (for X axis, A axis, Y axis, B axis)
Parameter 1815#1=1 (for X axis, Y axis)
Parameter 8311=1 (for Y axis)

Please set servo initial setting for each axis.

Turn Off/On CNC power

FSSB setup Manual_NEW.doc 16


Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 1 X


2 A1-M α SVM 40A 2 A
3 A2-L α SVM 40A 3 Y
4 A2-M α SVM 40A 4 B
5 A1-L α SVM 80A 5 Z

NO. EXTRA TYPE PCB ID


6 M1 A 0008 DETECTOR(4 AXES)

Please push soft key

Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X A1-L 1 0 0 0 1
2 Y A2-L 2 0 0 0 3
3 Z A3-L 0 0 0 0 0
4 A A1-M 0 0 0 0 2
5 B A2-M 0 0 0 0 4

>

FSSB setup Manual_NEW.doc 17


Please push soft key

Setting is completed after turning Off/On of CNC.

FSSB setup Manual_NEW.doc 18


Example 6: In case of Electrical Gear Box function
EGB work axis: A axis EGB dummy axis: B axis (parameter No.7771=5)

CN1

CNC SVM1 SVM1 SVM2 PM

L L L M B axis

Z axis

A axis

X axis

Y axis

Please set parameter No. 1023

X:1 Z:5 B:4


Y:2 A:3
Option Parameter: Electronic Gear Box
Parameter 7771=5
Parameter 7771,7773
Parameter 2011#0=1 (for A axis, B axis)

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 2 Y


2 A2-L α SVM 40A 1 X
3 A3-L α SVM 40A 3 A
4 A3-M α SVM 80A 5 Z

NO. EXTRA TYPE PCB ID


5 M1 A 0008 DETECTOR(4 AXES)

FSSB setup Manual_NEW.doc 19


Please push soft key

Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X A2-L 0 0 0 0 0
2 Y A1-L 0 0 0 0 0
3 Z A3-M 0 0 0 0 0
4 A A3-L 0 0 0 0 0
5 B -- -- 1 0 0 0 0

>

Please push soft key

Setting is completed after turning Off/On of CNC.

FSSB setup Manual_NEW.doc 20


Example 7: In case of 1CPU dual path and Cs axis

CNC SVM3 SVM1

L M N L

X1 axis

Z1 axis
Path 1
Y1 axis

C1 axis

Z2 axis
Path 2
C2 axis

Automatic setting procedure is not available for CNC with 1 CPU dual path.
It’s necessary to use manual setting 2. (see example in chapter 3)

FSSB setup Manual_NEW.doc 21


Example 8: In case of 2CPU dual path and Cs axis (possible from BEF1-04, BOF1-04)

CNC SVM2 SVM2

L M L M

X1 axis

Z1 axis
Path 1
C1 axis

X2 axis

Z2 axis
Path 1: Path 2

Please set parameter No. 1023 C2 axis


X1 : 1 C: -1
Z 1: 2

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A1-L α SVM 40A 1 X1


2 A1-M α SVM 40A 2 Z1

NO. EXTRA TYPE PCB ID

FSSB setup Manual_NEW.doc 22


Please push soft key

Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X1 A1-L 0 0 0 0 0
2 Z1 A1-M 0 0 0 0 0
3 C -- -- 0 0 0 1 0

>

Please push soft key

FSSB setup Manual_NEW.doc 23


Path 2:

Please set parameter No. 1023

X2 : 9 Z2 : 10 C2: -1

Please set the servo initial setting to each axis.

Turn Off/On CNC power

Input AXIS NO. in Amplifier setting screen

AMPLIFIER SETTING
NO. AMP SERIES UNIT CUR AXIS NAME

1 A2-L α SVM 40A 11 X2


2 A2-M α SVM 40A 12 Z2

NO. EXTRA TYPE PCB ID

Please push soft key

Push function key SYSTEM FSSB screen appears pushing several times

Push ⇐

FSSB setup Manual_NEW.doc 24


AXIS SETTING
AXIS NAME AMP M1 M2 1DSP Cs TNDM

1 X2 A2-L 0 0 0 0 0
2 Z2 A2-M 0 0 0 0 0
3 C2 -- -- 0 0 0 1 0

>

Please push soft key

FSSB setup Manual_NEW.doc 25


2.2. Manual setting 2

Please set the following parameter by hand in order to carry out manual setting 2:

Parameter 1902#0=1, 1902#1=0


Parameter 1023
Parameter 1905
Parameter 1910 … 1919
Parameter 1936, 1937

No. 7 6 5 4 3 2 1 0
1902 ASIGN FSBMD

Data type. Bit

FSBMD setting mode selection

0 : Automatic setting mode


(By using of FSSB setting screen, when the information of axis and amplifier
have been entered, parameter No. 1023,1905,1910…1919, 1936, 1937 will be set
automatically.
1 : Manual setting 2
(Please input parameter No. 1023,1905,1910…1919, 1936, 1937 by hand)

ASIGN Automatic setting of FSSB

0: is not complete
1: is complete
(After automatic setting have been carry out successfully, this bit becomes 1 automatically)

No. 7 6 5 4 3 2 1 0
1905 FSBM2 FSBM1 FSBSL

Data type: Bit

FSBSL Select the interface between servo amplifier and servo software

0 : Fast type
1 : Slow type

The 2 interface types of servo data transfer are related to the execution order of servo data in the
internal process. The data for fast axis will be executed first and as the next the data for slow axis, but
booth within one processing cycle time.
There is no difference in point of view of performance between fast and slow type.

The following conditions need to be considered while choosing interface type:

• In case of single axis amplifier Fast or Slow type is available


• In case of 2 axes amplifier, fast type can be used for only one axis
Doe not set Fast type for booth axes
Slow type could be set for booth axes.

FSSB setup Manual_NEW.doc 26


• In case of 3 axes amplifier, the first and the second axis are restricted in the same way like for 2
axes amplifier. For the third axis you can set either fast or slow type.
• Please select fast type for axes, which are set as odd number in parameter 1023.
(In case of EGB, Learning control or high speed current loop, slow type is also available as an
exception)
• Please select Slow type for axis, which are set as even number in parameter 1023.

CNC

Control Axis Servo I/F


Axis Name Axis No. type
No. No.1020 No.1023 Fast/Slow
L X (Fast)
Amp SVM-2
1 X 1 F M
2 Y 3 F A (Slow)
3 Z 4 S Amp SVM-1
4 A 2 S Y (Fast)
5 B 5 F
L Z (Slow)
6 C 6 S Amp SVM-2
M
B (Fast)
Amp SVM-1
C (Slow)

FSSB setup Manual_NEW.doc 27


No.
1910 Address conversation table value for Slave1 (ATR)

1911 Address conversation table value for Slave2 (ATR)

1912 Address conversation table value for Slave3 (ATR)

1913 Address conversation table value for Slave4 (ATR)

1914 Address conversation table value for Slave5 (ATR)

1915 Address conversation table value for Slave6 (ATR)

1916 Address conversation table value for Slave7 (ATR)

1917 Address conversation table value for Slave8 (ATR)

1918 Address conversation table value for Slave9 (ATR)

1919 Address conversation table value for Slave10 (ATR)

Data type: bit


Data range: 0…7, 16, 40, 48

Please set the value of address conversion table for slave 1…10
Each device, amplifier or pulse module connected to CNC by optical cable is called “Slave”.
The slave order start with 1 ( next module after CNC) up to 10.
Two axes amplifier consists of two slaves and three axes has three slaves.

Please set the parameter as follows:

• In case of amplifier:

Set the related value of parameter No. 1023-1

• In case of pulse module:

Please set 16 for first pulse module (near from CNC) and 48 for the second pulse module (far
from CNC)

• No slave connected:

Please set 40

In case of using Electrical Gear Box function, please set these parameter as follows:

EGB dummy axis designated in parameter no. 7771 does not require an amplifier.
Don’t set not 40 for such EGB dummy axis but the value in parameter No. 1023-1

FSSB setup Manual_NEW.doc 28


Example of axis configuration and parameter setting:

ATR
Slave
No.1910 AXIS
No.
-1919

CNC Amp SVM-1 1 0 X

L 2 1 A
Control Axis Servo
Axis Name Axis No. Amp SVM-2
No. No.1020 No.1023 M 3 2 Y
L 4 3 Z
Amp SVM-2
1 X 1 M 5 4 B
2 Y 3
3 Z 4 M1 6 16 M1
4 A 2 Amp SVM-1 7 5 C
5 B 5
6 C 6 48
M2 8 M2

9 40 None

10 40 None

ATR
Slave
No.1910 AXIS
No.
-1919

CNC Amp SVM-1 1 0 X

L 2 2 Y
Control Axis Servo
Axis Name Axis No. Amp SVM-2
No. No.1020 No.1023 M 3 3 Z
L 4 1 A
Amp SVM-2
1 X 1 M 5 4 B
2 Y 3
3 Z 4 M1 6 16 M1
4 A 2 Amp SVM-1 7 5 C
5 B 5
6 C 6
M2 8 48 M2
9 40 None

10 40 None
st nd
Note: M1/M2: 1 / 2 Pulse Module

FSSB setup Manual_NEW.doc 29


Example of Electrical Gear Box (EGB) function:
( EGB work axis: A axis, EGB dummy axis: B axis parameter No. 7771=5)

ATR
Slave
No.1910 AXIS
No.
-1919

CNC Amp SVM-1 1 0 X

L 2 1 Y
Control Axis Servo
Axis Name Axis No. Amp SVM-2
No. No.1020 No.1023 M 3 2 A
L 4 4 Z
Amp SVM-2
1 X 1 M 5 5 C
2 Y 2
3 Z 5 M1 6 16 M1
4 A 3 M2 7 48 M2
5 B 4
6 C 6 3
8 Dummy

9 40 None

10 40 None

st nd
Note: M1/M2: 1 / 2 Pulse Module

FSSB setup Manual_NEW.doc 30


Example of 1 CPU dual path with Cs contour control:

Path 1
ATR
Slave
No.1910 AXIS
No.
-1919

CNC L 1 0 X1
Amp SVM-3
Path 1 M
2 1 Z1
Control Axis Servo
Axis Name Axis No. N
No. No.1020 No.1023 3 2 Y1
Amp SVM-1 4 3 Z2
1 X1 1 16
M1 5 M1
2 Z1 2
3 Y1 3 6 40 -
4 C1 -1
7 40 -
8 40 -
Path 2
Path 2
Control Axis Servo
Axis Name Axis No. ATR
No. No.1020 No.1023 Slave
No.1910 AXIS
No.
-1919

1 Z2 4
2 C2 -1 - 0 -

- 0 -

- 0 -

- 0 -

- 0 --

- 0 -

- 0 -

Parameter 1902 and 1910 – 1919 have to be set only for Path 1.

FSSB setup Manual_NEW.doc 31


Example of 2 CPU’s dual path with Cs contour control:

Path 1
ATR
Slave
No.1910 AXIS
No.
-1919

CNC L 1 0 X1
Amp SVM-2
Path 1
M 2 1
Control Axis Servo
Z1
Axis Name Axis No.
No. No.1020 No.1023 3 40 -

4 40 -
1 X1 1 40
5 -
2 Z1 2
3 C1 -1 6 40 -
7 40 -
8 40 -
Path 2
Path 2
Control Axis Servo
Axis Name Axis No. ATR
No. No.1020 No.1023 Slave
No.1910 AXIS
No.
-1919

1 X2 9 L 1 0 X2
2 Z2 10 Amp SVM-2
3 C2 -1 M 2 1 Z2

3 40 -

4 40 -

5- 0
40 --

6 40 -

7 40 -

8 40 -

FSSB setup Manual_NEW.doc 32


No.
1936 Connector number of 1st Pulse Module

1937 Connector number of 2nd Pulse Module

Data type: byte


Data range: 0…7

In case of Pulse Module, please set connector No. – 1 for each axis.
That means the number of connector 1…8 corresponds to setting 0…7.
The parameter No. 1905#6,#7 have to be set as well.
Please set 0 for connectors, which are not used.
If not all connectors are required, please start the range of connector from connector 1 and continue with
connector 2 and so on. With other words it’s not possible to use for instance connector 3 without using
connector 2.

Example:
st nd
Control 1 2
Axis Connector Connector No.1936 N0. 1937 No. 1905
No. No. (#7,#6)
X 1 Not used 0 0 0,1
Y Not used 2 0 1 1,0
Z Not used 1 0 0 1,0
A Not used Not used 0 0 0,0
B 2 Not used 1 0 0,1
C Not used 3 0 2 1,0

FSSB setup Manual_NEW.doc 33


Example for complete axis configuration and parameter setting using Manual setting 2

AXIS

CNC Amp SVM-1 X

Control Axis Pulse L A


Axis Name Module Amp SVM-2
No. No.1020 connector M Y
L Z
Amp SVM-2
st
1 X 1 CN1 M
nd B
2 Y 2 CN2
nd
3 Z 2 CN1 M1
4 A (None) Amp SVM-1
st C
5 B 1 CN2
nd
6 C 2 CN3
M2

No. 1902#0
FSBMD
1

No. 1910 1911 1912 1913 1914 1915 1916 1917 1918 1919
0 1 2 3 4 16 5 48 40 40

No. 1023 1905#0 1905#6 1905#7 1936 1937


FSBLS FSBM1 FSBM2
X 1 0 1 0 0 0
Y 3 0 0 1 0 1
Z 4 1 0 1 0 0
A 2 1 0 0 0 0
B 5 0 1 0 1 0
C 6 1 0 1 0 2

FSSB setup Manual_NEW.doc 34


2.3. Manual setting 1

As default for manual setting 1 please set the following parameter:

No. 1902#0=0
No. 1902#1=0
No. 1910…1919 set all to 0

In manual setting 1, the slave No. has to correspond to the value in No. 1023 for each axis.
The axis, set in parameter No. 1023=1 is connected to the first amplifier (first slave) and the axis, set in
parameter No. 1023=2 is connected to the second amplifier (second slave).

CNC
AXIS
Control Axis Servo
Axis Name Axis No.
No. No.1020 No.1023
L X
Amp SVM-2
1 X 1 M
2 Y 3 A
3 Z 4 Amp SVM-1
Y
4 A 2
5 B 5 L Z
6 C 6 Amp SVM-2
M B
Amp SVM-1 C

Please pay attention to the following restrictions:

• Pulse Module is not available by using this setting. That means external position detector is not usable.
• Please set consecutive value in parameter No. 1023. You can not set 3 without setting 2 in No. 1023.
• The following functions are not available:

- Learning control
- High speed current loop control
- Electrical gear box function

FSSB setup Manual_NEW.doc 35


3. Troubleshooting and Recovery

Alarm list: Pulse coder

Number of CNC Alarms Message Meaning

360 n AXIS : ABNORMAL A checksum error occurred in the


CHECKSUM (INT) built–in pulse coder.
361 n AXIS : ABNORMAL PHASE A phase data error occurred in the
DATA (INT) built–in pulse coder.
362 n AXIS : ABNORMAL REV.DATA A rotation speed count error
(INT) occurred in the built–in pulse
coder.
363 n AXIS : ABNORMAL CLOCK A clock error occurred in the built–
(INT) in pulse coder.
364 n AXIS : SOFT PHASE ALARM The digital servo software
(INT) detected invalid data in the built–
in pulse coder.
365 n AXIS : BROKEN LED (INT) An LED error occurred in the
built–in pulse coder.
366 n AXIS : PULSE MISS (INT) A pulse error occurred in the
built–in pulse coder.
367 n AXIS : COUNT MISS (INT) A count error occurred in the
built–in pulse coder.
368 n AXIS : SERIAL DATA ERROR Communication data from the
(INT) built–in pulse coder cannot be
received.
369 n AXIS : BROKEN LED (EXT) A CRC or stop bit error occurred
(INT) in the communication data being
received from the built–in pulse
coder.
380 n AXIS : BROKEN LED (EXT) The separate detector is
erroneous.
381 n AXIS : ABNORMAL PHASE A phase data error occurred in the
(EXT LIN) separate linear scale.
382 n AXIS : COUNT MISS (EXT) A pulse error occurred in the
separate detector.
383 n AXIS : PULSE MISS (EXT) A count error occurred in the
separate detector.
384 n AXIS : SOFT PHASE ALARM The digital servo software
(EXT) detected invalid data in the
separate detector.
385 n AXIS : SERIAL DATA ERROR Communication data from the
(EXT) separate detector cannot be
received.
386 n AXIS : DATA TRANS. ERROR A CRC or stop bit error occurred
(EXT) in the communication data being
received from the separate
detector.

FSSB setup Manual_NEW.doc 36


Alarm list: Servo Amplifier

Number of CNC Alarms Message Meaning

430 n AXIS : SV. MOTOR A servo motor overheat occurred.


OVERHEAT
431 n AXIS : CNV. OVERLOAD 1) PSM: Overheat occurred.
2) β series SVU: Overheat
occurred.
432 n AXIS : CNV. LOWVOLT CON./ 1) PSM: Phase missing occurred
POWFAULT in the input voltage.
2) PSMR: The control power
supply voltage has dropped.
3) α series SVU: The control
power supply voltage has
dropped.
433 n AXIS : CNV. LOW VOLT DC 1) PSM: The DC link voltage has
LINK dropped.
2) PSMR: The DC link voltage
has dropped.
3) α series SVU: The DC link
voltage has dropped.
4) β series SVU: The DC link
voltage has dropped.
436 n AXIS : SOFTTHERMAL (OVC) The digital servo software
detected the soft thermal state
(OVC).
438 n AXIS : INV. ABNORMAL CUR- 1) SVM: The motor current is too
RENT high.
2) α series SVU: The motor
current is too high.
3) β series SVU: The motor
current is too high.
439 n AXIS : CNV. OVERVOLT 1) PSM: The DC link voltage is
POWER too high.
2) PSMR: The DC link voltage is
too high.
3) α series SVU: The DC link
voltage is too high.
4) β series SVU: The link voltage
is too high.
440 n AXIS : CNV. EX 1) PSMR: The regenerative
DECELERATION POWER discharge amount is too large.
2) α series SVU: The regenerative
discharge amount is too large. Al-
Alternatively, the regenerative
discharge circuit is abnormal.
441 n AXIS : ABNORMAL CURRENT The digital servo software
OFFSET detected an abnormality in the
motor current detection circuit.
(current feedback)
443 n AXIS : CNV. COOLING FAN 1) PSM: The internal stirring fan
FAILURE failed.
2) PSMR: The internal stirring fan
failed.
3) β series SVU: The internal
stirring fan failed.

FSSB setup Manual_NEW.doc 37


Number of CNC alarms Message Meaning

445 n AXIS : SOFT DISCONNECT The digital servo software


ALARM detected a broken wire in the
pulse coder.
446 n AXIS : HARD DISCONNECT A broken wire in the built–in pulse
ALARM coder was detected by hardware.
447 n AXIS : HARD DISCONNECT A broken wire in the separate
(EXT) detector was detected by
hardware.
448 n AXIS : UNMATCHED The sign of feedback data from
FEEDBACK ALARM the built–in pulse coder differs
from that of feedback data from
the separate detector.
460 n AXIS : FSSB DISCONNECT FSSB communication was
disconnected suddenly. The
possible
causes are as follows:
1) The FSSB communication
cable was disconnected or
broken.
2) The power to the amplifier was
turned off suddenly.
3) A low–voltage alarm has been
detected by the amplifier.
461 n AXIS : ILLEGAL AMP The axes of the 2–axis amplifier
INTERFACE were assigned to the fast type
interface.
462 n AXIS : SEND CNC DATA Because of an FSSB
FAILED communication error, a slave
could not receive correct data.
463 n AXIS : SEND SLAVE DATA Because of an FSSB
FAILED communication error, the servo
system could not receive correct
data.
464 n AXIS : WRITE ID DATA FAILED An attempt was made to write
maintenance information on the
amplifier maintenance screen, but
it failed.
465 n AXIS : READ ID DATA FAILED At power–up, amplifier initial ID
information could not be read.
466 n AXIS : MOTOR/AMP The maximum current rating for
COMBINA-TION the amplifier does not match that
for the motor. (Par.: 2165)
467 n AXIS : ILLEGAL SETTING OF The servo function for the
AXIS following has not been enabled
when an axis occupying a single
DSP (corresponding to two
ordinary axes) is specified on the
axis setting screen.
1. Learning control (bit 5 of
parameter No. 2008 = 1)
2. High–speed current loop (bit 0
of parameter No. 2004 = 1)
3. High–speed interface axis (bit 4
of parameter No. 2005 = 1)

FSSB setup Manual_NEW.doc 38


Alarm list: P/S alarm

Number of CNC Alarms Message Meaning

5134 FSSB : OPEN READY TIME OUT Initialization did not place FSSB in
the open ready state.
5135 FSSB : ERROR MODE FSSB has entered error mode.
5136 FSSB : NUMBER OF AMPS IS In comparison with the number of
SMALL controlled axes, the number of
amplifiers recognized by FSSB is
not enough.
5137 FSSB : CONFIGURATION FSSB detected a configuration
ERROR error.
5138 FSSB : AXIS SETTING NOT In automatic setting mode, axis
COMPLETE setting has not been made yet.
Perform axis setting on the FSSB
setting screen.
5197 FSSB : OPEN TIME OUT The CNC permitted FSSB to
open, but FSSB was not opened.
5198 FSSB : ID DATA NOT READ Temporary assignment failed, so
amplifier initial ID information
could not be read.

FSSB setup Manual_NEW.doc 39


4. FSSB setting with 30i-A control

4.1. Hardware configuration

COP10A-3

COP10A-2 COP10A-1

Control method and maximum number of axes Connector Remarks


HRV2 HRV3 HRV4 name
First FSSB line 16 axes 10 axes 4 axes COP10A–1 On the servo
card
Second FSSB 8 axes 8 axes 2 axes COP10A–2 On the servo
line card
Third FSSB 8 axes 8 axes 4 axes COP10A–3 On the
line additional axis
board

FSSB setup Manual_NEW.doc 40


new separate detection unit SDU is required

Order specification: A02B–0303–C205 A02B–0236–C204

Maximum No. of SDU’s connectable to 1 FSSB line:

Using HRV2/3 ➜ 2 SDU’s +2 expansion ➜ 16 external pulse coder or scales


Using HRV4 ➜ 1 SDU+1expansion ➜ 8 external pulse coder or scales

Remark: SDU’s connected to first or second FSSB line support only axes of first and second FSSB, not
axis of third FSSB.
SDU’s connected to third FSSB line support axes of third FSSB and not of first or second
FSSB.

4.2. FSSB setting methods

Basically the same setting methods as with 16i, 18i, 21i are valid:
• Automatic setting
• Manual setting 1
• Manual setting 2

FSSB setup Manual_NEW.doc 41


Differences in 30i conventional and new parameter setting:

CONVENTIONAL NEW
FSSB mode parameter No.14476#0=1 No.14476#0=0
ATR value Basic axis card Line1 No.1910~1919 No.14340~14357
for Slave Line2 No.1970~1979 No.14358~14375
Additional axis board Line1 No.14220~14229 No.14408~14425
ATR value Basic axis card 1st - No.14376~14383
for 2nd - No.14384~14391
Separate 3rd - No.14392~14399
detector
I/F unit 4th No.14400~14407
Additional axis board 1st - No.14444~14451
2nd - No.14452~14459
Separate detector I/F unit is used 1st No.1905#6=1 No.1905#6=1
2nd No.1905#7=1 No.1905#7=1
3rd - No.1905#1=1
4th - No.1905#2=1
Connector number of 1st No.1936 No.1936
separate detector I/F unit 2nd No.1937 No.1937
3rd - No.1938
4th - No.1939

Conventional parameter setting is still possible with 90D0 servo software. If HRV4 is required New setting and
90E0 servo software are necessary.

Note: Booth servo software versions can be loaded into 30i. Parameter 14476#1 defines
14476#1=0 90D0 servo software
14476#1=1 90E0 servo software

FSSB setup Manual_NEW.doc 42


4.2.1. Automatic setting

• set parameter 1902#0=0


• specify on AMP - amplifier setting screen axis connected to each amplifier

nd
check on 2 page No. of connected SDU’s

• confirm amplifier setting by pushing

FSSB setup Manual_NEW.doc 43


• define on AXIS – axis setting page:
o M1-4: connector number of separate detector interface
o 1-DSP: if number of high speed current loop axis is limited on 1 DS
(0 – no limitation, 3 – 3axis per DSP➜ HRV3, 1 – 1axis per DSP➜ HRV4)
o CS: CS contour controlled axis – displayed Spindle No. is used for interpolation with a servo
axis
o TNDM: setting of tandem controlled axis pairs – odd No. is Tandem master subsequent even
No. is defined as appendant slave

• confirm axes setting by pushing

FSSB setup Manual_NEW.doc 44


• Check setting information on MAINTENANCE – amplifier maintenance screen

o AXIS : Controlled axis number


o NAME : Controlled axis name
o AMP : Type of amplifier connected to each axis
o SERIES : Servo amplifier series of an amplifier connected
to each axis (Alpha, Beta)
o UNIT : Unit type of a servo amplifier connected to each
Axis (SVM, SVPM)
o AXES : Maximum number of axes controlled by an
amplifier connected to each axis
o CUR. : Maximum rating current for amplifiers connected
to each axis
o EDITION : Unit version number of an amplifier connected
to each axis
o TEST :Date of test performed on an amplifier connected to
each axis – Example: 030123 = January 23, 2003
o MAINTE-No. :Engineering change number for an amplifier
connected to each axis Setting

FSSB setup Manual_NEW.doc 45


4.2.2. Manual setting 2

Please set the following parameter by hand in order to carry out manual setting 2:

Parameter 1902#0=1, 1902#1=0


Parameter 1023
Parameter 1905
Parameter 14340 … 14407 (14408-14425, 14444-14459 in case additional axis board is used)
Parameter 1936 - 1939

No. 7 6 5 4 3 2 1 0
1902 ASIGN FSBMD

Data type. Bit

FSBMD setting mode selection

0 : Automatic setting mode


(By using of FSSB setting screen, when the information of axis and amplifier
have been entered, parameter No. 1023,1905,1910…1919, 1936, 1937 will be set
automatically.
1 : Manual setting 2
(Please input parameter No. 1023,1905,1910…1919, 1936, 1937 by hand)

ASIGN Automatic setting of FSSB

0: is not complete
1: is complete
(After automatic setting have been carry out successfully, this bit becomes 1 automatically)

No. 7 6 5 4 3 2 1 0
1905 PM2 PM1 PM4 PM3

Data type: Bit


rd
PM3 3 separate detector interface

0 : is not used
1 : Used
th
PM4 4 separate detector interface

0 : is not used
1 : Used

FSSB setup Manual_NEW.doc 46


PM1 1st separate detector interface

0 : is not used
1 : Used
nd
PM2 2 separate detector interface

0 : is not used
1 : Used

1936 Connector number of 1st Pulse Module

1937 Connector number of 2nd Pulse Module

1938 Connector number of 3rd Pulse Module

1939 Connector number of 4th Pulse Module

Data type: byte


Data range: 0…7

In case of Pulse Module, please set connector No. – 1 for each axis.
That means the number of connector 1…8 corresponds to setting 0…7.
The parameter No. 1905 have to be set as well.
Please set 0 for connectors, which are not used.
If not all connectors are required, please start the range of connector from connector 1 and continue with
connector 2 and so on. With other words it’s not possible to use for instance connector 3 without using
connector 2.

FSSB setup Manual_NEW.doc 47


No.
14340 ATR value corresponding to slave 01 on FSSB line 1
to
14357 ATR value corresponding to slave 18 on FSSB line 1

Data type: bit


Data range: 0…23, 64, -56, -96

Please set the value of address conversion table for slave 1…18
Each device, amplifier or pulse module connected to CNC by optical cable is called “Slave”.
The slave order start with 1 ( next module after CNC) up to 18.
Two axes amplifier consists of two slaves and three axes has three slaves.

Please set the parameter as follows:

• In case of amplifier:

Set the related value of parameter No. 1023-1

• In case of pulse module:

Please set 64 for first pulse module (near from CNC) and -56 for the second pulse module (far
from CNC)

• No slave connected:

Please set -96

In case of using Electrical Gear Box function, please set these parameter as follows:

FSSB setup Manual_NEW.doc 48


EGB dummy axis designated in parameter no. 7771 does not require an amplifier.
Don’t set not 40 for such EGB dummy axis but the value in parameter No. 1023-1

Example of axis configuration and parameter setting:

ATR
Slave
No.14340 AXIS
No.
-14357

CNC Amp SVM-1 1 0 X

L 2 1 A
Control Axis Servo
Axis Name Axis No. Amp SVM-2
No. No.1020 No.1023 M 3 2 Y
L 4 3 Z
Amp SVM-2
1 X 1 M 5 4 B
2 Y 3
3 Z 4 M1 6 64 M1
4 A 2 Amp SVM-1 7 5 C
5 B 5
6 C 6 -56
M2 8 M2

9 None
-96

18 -96 None

ATR
Slave No.14340 AXIS
No.
-14357

CNC Amp SVM-1 1 0 X

L 2 2 Y
Control Axis Servo
Axis Name Axis No. Amp SVM-2
No. No.1020 No.1023 M 3 3 Z
L 4 1 A
Amp SVM-2
1 X 1 M 5 4 B
2 Y 3
3 Z 4 M1 6 64 M1
4 A 2 Amp SVM-1 7 5 C
5 B 5
6 C 6
M2 8 -56 M2

9 None
-96
st nd
Note: M1/M2: 1 / 2 Pulse Module

18 -96 None

FSSB setup Manual_NEW.doc 49


No.
14358 ATR value corresponding to slave 01 on FSSB line 2
to
14375 ATR value corresponding to slave 18 on FSSB line 2

Data type: bit


Data range: 0…23, 80, -40, -96

Please set the value of address conversion table for slave 1…18
Each device, amplifier or pulse module connected to CNC by optical cable is called “Slave”.
The slave order start with 1 ( next module after CNC) up to 18.
Two axes amplifier consists of two slaves and three axes has three slaves.

Please set the parameter as follows:

• In case of amplifier:

Set the related value of parameter No. 1023-1

• In case of pulse module:

Please set 80 for third pulse module (near from CNC) and -40 for the forth
pulse module (far from CNC)

• No slave connected:

Please set –96

FSSB setup Manual_NEW.doc 50


No.
14376 ATR value corresponding to connector 1 of 1st separate detector interface unit
to
14383 ATR value corresponding to connector 8 of 1st separate detector interface unit

14384 ATR value corresponding to connector 1 of 2nd separate detector interface unit
to
14391 ATR value corresponding to connector 8 of 2nd separate detector interface unit

14392 ATR value corresponding to connector 1 of 3rd separate detector interface unit
to
14399 ATR value corresponding to connector 8 of 3rd separate detector interface unit

14400 ATR value corresponding to connector 1 of 4th separate detector interface unit
to
14407 ATR value corresponding to connector 8 of 4th separate detector interface unit

Data type: bit


Data range: 0…32

Each of these parameters sets the value (ATR value) of the address translation table corresponding to each
connector on a separate detector interface unit.
The first and second separate detector interface units are connected to FSSB line 1, and the third and fourth
separate detector interface units are connected to FSSB line 2.
In each of these parameters, set a value of parameter No. 1023 –1 for the axis connected to a
connector on a separate detector interface unit.
When for an axis separate detector interface unit is not used, set 32 for those connectors.

FSSB setup Manual_NEW.doc 51


No.
14408 ATR value corresponding to slave 01 on additional axis board
to
14425 ATR value corresponding to slave 18 on additional axis board

Data type: bit


Data range: 0…23, 64, -56, -96

Please set the value of address conversion table for slave 1…18
Each device, amplifier or pulse module connected to CNC by optical cable is called “Slave”.
The slave order start with 1 ( next module after CNC) up to 18.
Two axes amplifier consists of two slaves and three axes has three slaves.

Please set the parameter as follows:

• In case of amplifier:

Set the related value of parameter No. 1023-25

• In case of pulse module:

Please set 64 for first pulse module (near from CNC) and -56 for the second pulse module (far
from CNC)

• No slave connected:

Please set -96

No.
14444 ATR value corresponding to connector 1 of 1st separate detector interface unit
connected to additional axis board
to
14451 ATR value corresponding to connector 8 of 1st separate detector interface unit
connected to additional axis board

14452 ATR value corresponding to connector 1 of 2nd separate detector interface unit
connected to additional axis board
to
ATR value corresponding to connector 8 of 2nd separate detector interface unit
14459
connected to additional axis board

Data type: bit


Data range: 0…32

Each of these parameters sets the value (ATR value) of the address translation table corresponding to each
connector on a separate detector interface unit connected to an additional axis board.
The first and second separate detector interface are connected to an additional axis board.
In each of these parameters, set a value of parameter No. 1023 –25 for the axis connected to a
connector on a separate detector interface unit.
When for an axis separate detector interface unit is not used, set 32 for those connectors.

FSSB setup Manual_NEW.doc 52


Parameter setting example with following configuration:

The number of controlled axes is 32.


For each axis, a separate detector is used.

Servo axis control card FSSB line 1 (16 axes: X1 to Y5)


Three-axis amplifier, three-axis amplifier, three-axis amplifier,
three-axis amplifier, two-axis amplifier, two-axis amplifier,
first pulse module, and second pulse module are connected
in this order.

Servo axis control card FSSB line 2 (8 axes: Z5 to X8)


Three-axis amplifier, three-axis amplifier, two-axis amplifier,
third pulse module, and fourth pulse module
are connected in this order.

Additional axis board FSSB line (8 axes: Y8 to Z10)


Three-axis amplifier, three-axis amplifier, two-axis amplifier,
first pulse module, and second pulse module
are connected in this order.

FSSB setup Manual_NEW.doc 53


FSSB setup Manual_NEW.doc 54
4.3. Alarm and Messages

Number of CNC Alarms Message Meaning

SV0456 ILLEGAL CURRENT LOOP An attempt was made to set the


current loop that could not be
set.
The amplifier pulse module in use
does not comply with HIGH
SPEED HRV. Or, requirements to
control are not satisfied in
the system.

SV0458 CURRENT LOOP ERROR The specified current loop differs


from the actual current loop.

SV0459 HI HRV SETTING ERROR For two axes whose servo axis
numbers (parameter No.
1023) are
consecutively even and odd
numbers, HIGH SPEED HRV
control is possible for one axis
and impossible for the other.

SV0460 FSSB DISCONNECT The FSSB connection was


discontinued. Or, the FSSB
connection cable was
disconnected or broken.
The amplifier was turned off .
In the amplifier, the low-voltage
alarm occurred.

SV0462 SEND CNC DATA FAILED The correct data could not be
received on a slave side
because of the FSSB
communication error.

SV0463 SEND SLAVE DATA FAILED The correct data could not be
received in the servo software
because of the FSSB
communication error.

SV0465 READ ID DATA FAILED A read of the ID information for


the amplifier has failed at
power-on.

SV0466 MOTOR/AMP. COMBINATION The maximum current of an


amplifier is different to that of a
motor. Or, the connection
command for an amplifier is
incorrect. The parameter setting is
incorrect

FSSB setup Manual_NEW.doc 55


SV0468 HI HRV SETTING ERROR(AMP) An attempt was made to set up
HIGH SPEED HRV control for
use when the controlled axis of an
amplifier for which HIGH
SPEED HRV control could not be
used.

SV5134 FSSB:OPEN READY TIME OUT In the initialization, the FSSB


could not be in an open ready
state. The axis card is thought to
be defective.

SV5136 FSSB:NUMBER OF AMP. IS The number of amplifier identified


INSUFFICIENT by the FSSB is insufficient
than the number of control axes.
Or, the setting of the number
of axes or the amplifier
connection is in error.

SV5137 FSSB:CONFIGURATION ERROR An FSSB configuration error


occurred.
The connecting amplifier type is
incompatible with the FSSB
setting value.

SV5138 FSSB:AXIS SETTING NOT The axis setting has not


COMPLETE completed yet, in an automatic
setting mode.

SV5139 FSSB:ERROR The axis setting has not


completed yet, in an automatic
setting mode.

SV5197 FSSB:OPEN TIME OUT Servo initialization has not


completed successfully. It is
probable that an optical cable
failed or a connection between
the amplifier and another module
failed.

SV5311 FSSB:ILLEGAL CONNECTION 1. This alarm is issued if axes,


whose servo axis numbers
(parameter No. 1023) are even
and odd numbers, are
allocated to the amplifiers
connected to the FSSB’s of
different paths.
2. This alarm is issued if an
attempt is made to set up for use
of the pulse modules connected
to the FSSB’s of different
paths. And the system did not
satisfy the requirements for
performing HIGH SPEED HRV
control.

FSSB setup Manual_NEW.doc 56


5. FSSB setting with 30i-B control

5.1. Hardware configuration

COP10A-3

COP10A-2 COP10A-1

New: Spindle amplifier can also be connected to FSSB line

FSSB setup Manual_NEW.doc 57


30i-B

Function 30i-A
Case of automatic Case of manual
parameter setting parameter setting
mode mode

HRV2 16 Note1) 28+4SDU 32 Note 2)

Total of servo and


spindle axes per one HRV3 10 Note1) 13+2SDU 15 Note 2)
FSSB line

HRV4 5 Note1) 6+1SDU 7 Note 2)

Multiple HRV setting Not


Not available Available
on servo card available

Note 1) Spindle axis is not included.


Note 2) When SDU is used SDU is counted as one axis.

New separate detection unit SDU is required

Order specification: A02B–0323–C205 A02B–0333–C204

FSSB setup Manual_NEW.doc 58


Controllable axes per one DSP:

HRV2 6

HRV3 4

HRV4 1

Combination of HRV2+3 or HRV4+3 is possible in the servo card with 2 FSSB output.

Example : Servo card with two FSSB line and 6 DSPs controls 4 basic axes in HRV4 mode

Servo Software: 90G0 series

No. of servo axes needs to be defined in P1023 as follows:

For 6 axes (HRV2):

Axes Parameter No.1023 Setting value


st
(1 axis) 1
nd
(2 axis) 2
rd
(2 axis) 3
th
(4 axis) 4
th
(5 axis) 5
th
(6 axis) 6

FSSB setup Manual_NEW.doc 59


For more than 6 axes in HRV2

Axes Parameter No.1023 Setting value


st
(1 axis) 1
nd
(2 axis) 2
rd
(3 axis) 3
th
(4 axis) 4
th
(5 axis) 5
th
(6 axis) 6
th
(7 axis) 9
th
(8 axis) 10
th
(9 axis) 11
th
(10 axis) 12
th
(11 axis) 13
th
(12 axis) 14
th
(13 axis) 17
th
(14 axis) 18

Setting in HRV3

Axes Parameter No.1023 Setting value


st
(1 axis) 1
nd
(2 axis) 2
rd
(3 axis) 3
th
(4 axis) 4
th
(5 axes) 9
th
(6 axes) 10
th
(7 axis) 11
th
(8 axis) 12
th
(9 axis) 17
th
(10 axis) 18

Setting in HRV4

Axes Parameter No.1023 Setting value


st
(1 axis) 1
nd
(2 axis) 9
rd
(3 axis) 17
th
(4 axis) 25
th
(5 axes) 33
th
(6 axes) 41

FSSB setup Manual_NEW.doc 60


5.2. FSSB setting methods

Basically the same setting methods as with 16i, 18i, 21i, 30i-A are valid:
• Automatic setting
• Manual setting 1
• Manual setting 2

Differences in 30i-A and 30i-B parameter setting:

30i-A 30i-B
ATR value Basic axis card Line1 No.14340~14357 No. 24000~24031
for Slave Line2 No.14358~14375 No. 24032~24063
Additional axis board Line1 No.14408~14425 No. 24064~24095
st st
ATR value Basic axis card 1 No.14376~14383 1 No. 24104~24111
for 2
nd
No.14384~14391 2
nd
No. 24112~24119
Separate rd rd
3 No.14392~14399 3 No. 24120~24127
detector th th
I/F unit 4 No.14400~14407 4 No. 24128~24135
st th
Additional axis board 1 No.14444~14451 5 No. 24136~24143
nd th
2 No.14452~14459 6 No. 24144~24151
th
7 No. 24152~24159
th
8 No. 24160~24167
th
9 No. 24168~24175
th
10 No. 24176~24183
th
11 No. 24184~24191
th
12 No. 24192~24199
st
Separate detector I/F unit is used 1 No.1905#6=1 -
nd
2 No.1905#7=1 -
rd
3 No.1905#1=1 -
th
4 No.1905#2=1 -
st st th
Connector number of 1 No.1936 1 /9 No. 24096
nd nd th
separate detector I/F unit 2 No.1937 2 /10 No. 24097
rd rd th
3 No.1938 3 /11 No. 24098
th th th
4 No.1939 4 /12 No. 24099
th
5 No. 24100
th
6 No. 24101
th
7 No. 24102
th
8 No. 24103
Separate detector for multiple axes No. 14476#5=1

FSSB setup Manual_NEW.doc 61


5.2.1. Automatic setting

• set parameter 1902#0=0


• specify on Servo and Spindle amplifier setting screen axis connected to each amplifier
• select current control Mode HRV2,3,4

nd
check on 2 page No. of connected SDU’s, Cs contouring and Master/Slave axes

• confirm all setting by pushing

FSSB setup Manual_NEW.doc 62


Check of FSSB settings:

Connection status screen displays FSSB lines, HRV type, connected Servo/Spindle amplifier, Pulse
modules including connector No.

FSSB setup Manual_NEW.doc 63


Separate detector interface unit screen shows FSSB line, No. type and PCB ID of SDU’s

Servo and Spindle Maintenance screens are useful for checking Servo/Spindle axes – amplifier
configuration, current/power values, axes per amplifier, amplifier specification, version No. and serial
No.

FSSB setup Manual_NEW.doc 64


FSSB setup Manual_NEW.doc 65
FSSB setup Manual_NEW.doc 66
5.2.2. Manual setting 2

Please set the following parameter by hand in order to carry out manual setting 2:

Parameter 1902#0=1, 1902#1=0


Parameter 1023 - No. of Servos
Parameter 2013#0, 2014#0 - HRV3/HRV4
Parameter 3717 – No. of Spindle amplifier
Parameter 24000.… 24063 (24064…24095 in case additional axis board is used) – ATR value for FSSB slave
Parameter 24096…. 24103 – Connector No. of SDU
Parameter 24104…. 24199 – ATR value corresponding to SDU connector

No. 7 6 5 4 3 2 1 0
1902 ASIGN FSBMD

Data type. Bit

FSBMD setting mode selection

0 : Automatic setting mode


(By using of FSSB setting screen, when the information of axis and amplifier
have been entered, parameter No. 1023, 2013#0, 2014#0, 3717, 11802#4, 24000 to 24103
will be set automatically.
1 : Manual setting 2
(Parameters Nos. 1023, 2013#0, 2014#0, 3717, 11802#4, 24000 to 24103 are to
be manually set.)

ASIGN Automatic setting of FSSB

0: is not complete
1: is complete
(After automatic setting have been carry out successfully, this bit becomes 1 automatically)

No. 7 6 5 4 3 2 1 0
14476 SSC

Data type. Bit

SSC The number of ATR values for a separate detector interface unit connector is:
0: Only 1.
1: More than 1.

No.
24000 ATR value corresponding to slave 01 on FSSB line 1
to
24031 ATR value corresponding to slave 32 on FSSB line 1

FSSB setup Manual_NEW.doc 67


Data type: word
Data range: 1001 to 1046, 2001 to 2016, 3001 to 3004, 1000

Each of these parameters sets the value (ATR value) of the address translation table
corresponding to each of slave 1 to slave 32 on first FSSB line (first optical connector).

A 2-axis amplifier consists of two slaves, and a 3-axis amplifier consists of three slaves.
In each of these parameters, set a value as described below, depending on whether the
slave is an amplifier, separate detector interface unit, or nonexistent.
• When the slave is a servo amplifier:
Set the axis number of a servo amplifier to allocate (value set with parameter No.
1023) plus 1000.
• When the slave is a spindle amplifier:
Set the spindle number of a spindle to allocate (value set with parameter No. 3717)
plus 2000.
• When the slave is a separate detector interface unit:
Set 3001, 3002, 3003, and 3004, respectively, for the first (one connected nearest to
the CNC), second, third, and fourth separate detector interface units.
• When the slave is nonexistent:
Set 1000.

FSSB setup Manual_NEW.doc 68


Typical setting Example:

FSSB setup Manual_NEW.doc 69


Setting example with dummy axis: (EGB slave axis: A-axis, EGB dummy axis: B-axis)

No.
24032 ATR value corresponding to slave 01 on FSSB line 2
to
24063 ATR value corresponding to slave 32 on FSSB line 2

Data type: word


Data range: 1001 to 1046, 2001 to 2016, 3005 to 3008, 1000

To specify these parameters, follow the same procedure as for the first FSSB line (parameters Nos. 24000 to
24031). Note, however, that the valid data range varies depending on the separate detector interface unit
used.

• When the slave is a separate detector interface unit: Set 3005, 3006, 3007, and 3008, respectively, for
the first (one connected nearest to the CNC), second, third, and fourth separate detector interface units.

FSSB setup Manual_NEW.doc 70


No.
24064 ATR value corresponding to slave 01 on FSSB line 3
to
24095 ATR value corresponding to slave 32 on FSSB line 3

Data type: word


Data range: 1049 to 1078, 2001 to 2016, 3009 to 3012, 1000

To specify these parameters, follow the same procedure as for the first FSSB line (parameters Nos. 24000 to
24031). Note, however, that the valid data range varies depending on the separate detector interface unit
used.

• When the slave is a separate detector interface unit: Set 3009, 3010, 3011, and 3012, respectively, for
the first (one connected nearest to the CNC), second, third, and fourth separate detector interface units.

No.
24096 Connector number for the first or ninth separate detector interface unit
to
24097 Connector number for the second or tenth separate detector interface unit

24098 Connector number for the third or eleventh separate detector interface unit
to
24099 Connector number for the fourth or twelfth separate detector interface unit

24100 Connector number for the fifth separate detector interface unit
to
24101 Connector number for the sixth separate detector interface unit

24102 Connector number for the seventh separate detector interface unit
to
24103 Connector number for the eighth separate detector interface unit

Data type: byte axis


Data range: 0…8

Set a connector number for the connector to which a separate detector interface unit is
attached if the separate detector interface unit is to be used. The following table lists the
necessary settings. Be sure to specify 0 for connectors not in use.

FSSB setup Manual_NEW.doc 71


Connectors and corresponding connector numbers:

Setting example:

FSSB setup Manual_NEW.doc 72


No.
24104 ATR value corresponding to connector 1 on the first separate detector interface unit
to
24111 ATR value corresponding to connector 8 on the first separate detector interface unit

24112 ATR value corresponding to connector 1 on the second separate detector interface unit
to
24119 ATR value corresponding to connector 8 on the second separate detector interface unit

24120 ATR value corresponding to connector 1 on the third separate detector interface unit

to
24127 ATR value corresponding to connector 8 on the third separate detector interface unit

24128 ATR value corresponding to connector 1 on the fourth separate detector interface unit

to
24135 ATR value corresponding to connector 8 on the fourth separate detector interface unit

24136 ATR value corresponding to connector 1 on the fifth separate detector interface unit
to
24143 ATR value corresponding to connector 8 on the fifth separate detector interface unit

24144 ATR value corresponding to connector 1 on the sixth separate detector interface unit
to
24151 ATR value corresponding to connector 8 on the sixth separate detector interface unit

24152 ATR value corresponding to connector 1 on the seventh separate detector interface unit

to
24159 ATR value corresponding to connector 8 on the seventh separate detector interface unit

24160 ATR value corresponding to connector 1 on the eighth separate detector interface unit

to
24167 ATR value corresponding to connector 8 on the eighth separate detector interface unit

Data type: word


Data range: 1000 to 1046

Each of these parameters sets the value (ATR value) of the address translation table corresponding to each
connector on a separate detector interface unit. The first to fourth separate detector interface units are
connected to first FSSB line, and the fifth and eighth separate detector interface units are connected to second
FSSB line. Specify each parameter with a value set in parameter No. 1023 (axis connected to a separate
detector interface unit connector) plus 1000. If a connector attached to a separate detector interface unit is not
in use, set 1000 for the connector.

FSSB setup Manual_NEW.doc 73


24168 ATR value corresponding to connector 1 on the ninth separate detector interface unit
to
24175 ATR value corresponding to connector 8 on the ninth separate detector interface unit

24176 ATR value corresponding to connector 1 on the tenth separate detector interface unit
to
24183 ATR value corresponding to connector 8 on the tenth separate detector interface unit

24184 ATR value corresponding to connector 1 on the eleventh separate detector interface unit

to
24191 ATR value corresponding to connector 8 on the s eleventh separate detector interface unit

24192 ATR value corresponding to connector 1 on the twelfth separate detector interface unit

to
24199 ATR value corresponding to connector 8 on the twelfth separate detector interface unit

Data type: word


Data range: 1049 to 1078, 1000

Set an address translation table value (ATR value) for each separate detector interface unit connector on the
third FSSB line. These parameters must be specified when the separate detector interface units are used with
an additional axis board. The ninth to twelfth separate detector interface units are connected to third FSSB
line. Specify each parameter with a value set in parameter No. 1023 (axis connected to a separate detector
interface unit connector) plus 1000. If a connector attached to a separate detector interface unit is not in use,
set 1000 for the connector.

Special setting – one connector of SDU for multiple axes

Example: two EGB pairs and common master axis

(EGB slave axis 1 : A axis, EGB dummy axis 1 : C1 axis)


(EGB slave axis 2 : B axis, EGB dummy axis 2 : C2 axis)

FSSB setup Manual_NEW.doc 74


5.2.3. Setting for dummy axes

Dummy axes definition: No SVM connected but Feedback connected to SDU

P1023 should have value >0, value could be higher than No. of available CNC axes
Initialize Servo axes – P2001#1=1
Parameter P11802#4=0 (disable servo axis) is required for successful initialization, otherwise it may causes
alarm SV1067
Keep P11802#4=0 to ensure receiving of feedback information
P2009#0=1 – No FSSB connection of dummy axes
P2165=0 – No amplifier
P240xx=10yy (xx: last slave of FSSB; yy: value of 1023)
P1815#1=1 for external encoder feedback
P24096/97=x (24096 for 1st SDU, 24097 for 2nd SDU; x=number of connector, i.e. JF103 --> x=3)

FSSB setup Manual_NEW.doc 75


5.3. Alarm and Warning messages

5.3.1. Automatic setting messages

FSSB setup Manual_NEW.doc 76


5.3.2. Automatic setting messages

FSSB setup Manual_NEW.doc 77


Diagnostic screen

3510 FSSB alarm number

FSSB setup Manual_NEW.doc 78


Diagnostic screen
3511 FSSB alarm number

FSSB setup Manual_NEW.doc 79


Diagnostic screen
3513 FSSB alarm number (spindle)

FSSB setup Manual_NEW.doc 80

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