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PT PDC – PT ELNUSA
DATA SHEET FOR ULTRASONIC FLOW METER
Document No. Rev.
Page 2 of 5
PGDD-KPE-1472-00-EIC-DS-V41-001 0
TABLE OF CONTENTS
GENERAL 1 Tag Number FIT-001A & FIT-001B
2 Service Gas Metering Package Dumai
3 P&ID No. DUDM-02-PRO-PID-006 / YIN-PGDD-DR-001
4 Design Pressure Min. Max. 690 Psig
5 Design Temperature Min. Max. 0 0F 150 0F
PROCESS 6 Fluid Name State Hydrocarbon / Gas Gas/Vapor
CONDITIONS 7 Min. Nor. Max.
8 Flow MMCFD 57 120 157
9 Pressure @ Flow Psig 363 363 363
10 Temperature @ Flow °F 86 100 100
11 Viscosity @ Flow cP 0.012 0.014
12 Density @ Flow (Liq. / Steam) (lbs/ft3) 1.2479(Note1) 1.2480(Note1) 1.2481(Note1)
TRANSDUCER / 13 Type Direct Path
METER 14 Path Number of Reflexion 4 Path N/A
15 Meter Connection In Rating Sch Type 16" 300 40 RF
16 Meter Connection out Rating Sch Type 16" 300 40 RF
17 Upstream/Downstream Req 10D-10D / 5D
18 Retractable Yes
19 Transducer Cable Length Integrated
20 Pressure Tapping Connection ½” NPT F
21 Meter Body Material A350 LF2
22 Transducer Material Titanium
23 Painting Colour Factory Standard
24 Standard Compliance to Meter AGA 9 standard
25 Velocity @ max flowrate 59.087 ft/s (Note 2)
TRANSMITTER 26 Type Multipath Ultrasonic Flow Meter
27 Local Indication LCD
28 Totalizer Single Flow Computer per Stream
29 Meter Range Min. Max. 13.8 MMSCFD 157 MMSCFD
30 Accuracy 0.2% After flow calibration and adjustment with constant factor
31 Repeatability < 0.1 % of the measured value
32 Elec. Haz. Protection STD Method Gr. Temp. Class 1 Div 2 Gr D T4
33 Weather Protection IP67
34 Power Supply / Power consumption 12 ... 28.8 V DC / ≤ 1 W
35 Local Display Yes
36 3 outputs (2 pulse & 1 Digital) , 30 V, 10 mA Passive, electrically isolated, Open
Digital Collector or according to NAMUR (EN 50227)
37 Serial Communication 2 x RS 485
38 Electrical Connection M20 x 1,5 (3x)
39 Remote Output Gauge Tag No. NA NA
40 Press. / Temp. Compensation Function NA
41 Press. Tag No. Elec. Conn. NA NA
42 Temp. Tag No. Elec. Conn. Sig. Type NA NA NA
PURCHASE 43 Manufacturer SICK
44 Model Flowsick600
Notes:
1. Density value as per document PGDD-KPE-14000-00-EPS-DG-001
2. Max Velocity as per sizing USM with flowrate 157 MMSCFD
C IH 18-Apr-18 RE-ISSUED FOR APPROVAL Data Sheet For Ultrasonic Flow Meter
B IH 06-Apr-18 ISSUED FOR APPROVAL
A IH 23-Mar-18 ISSUED FOR REVIEW
No By Date Revision Dwg. No.: Sheet 5 of 5 Rev.:C
ATTACHMENT-1
GENERAL SPECIFICATION ULTRASONIC FLOW
METER
P R O D U C T I N FO R M AT I O N
FLOWSIC600
CUSTODY TRANSFER GAS FLOW MEASUREMENT
AND PROCESS MONITORING
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Highly Durable High Measurement Accuracy Maximum Reliability
The FLOWSIC600 compact gas flow The FLOWSIC600 measures gas flow The FLOWSIC600 uses ultrasonic
meter hermetically shields all of its using ultrasonic technology. The ar- measurement and operates without me-
measurement equipment from the rangement of the ultrasonic sensors in chanically moving parts making it largely
environment. The use of internal cable the measurement device (path layout) resistant to contamination and wear.
routing prevents harsh climate condi- matches its performance parameters The result is maximum measurement
tions and contamination from harming perfectly. With the FLOWSIC600, SICK reliability even under adverse measure-
the device. The FLOWSIC600 is virtually developed ultrasonic sensors designed ment conditions.
maintenance-free. for maximum immunity to noise.
Ideal for custody transfer appli- Ideal for applications having Ideal for fully redundant Ideal for process gas measure-
cations additional monitoring measurements ment and internal billing
•• The standard design is •• The 2plex design provi- •• The FLOWSIC600 Quatro •• A reliable two-path de-
equipped with a fourpath des enhanced diagnos- provides a redundant sign provides adequate
system in which the tics, combining a custody solution, integrating two measurement accuracy
measured values of the transfer meter with a meters into one meter in both custody and non-
individual sensor pairs check meter. body while retaining the custody applications.
are averaged. same overall length.
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EXCELLENT MEASUREMENT TECHNOLOGY IN AN OUTSTANDING
MEASUREMENT DEVICE
The FLOWSIC600 is a top-quality measurement device. It features a robust meter body incorporating
measurement equipment, performs measurement with high noise immunity and long-term stability, and is
nearly maintenance-free.
4 F L O W S I C 6 0 0 G a s flow m e t e r s | S I C K 8009840/2014-09
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Automatic Self-Diagnostics
The FLOWSIC600 is equipped with a warning signal that informs the user of a malfunction before the measured value is affected.
To do this, current diagnostic indicators are compared to indicators that were learned by the device under normal measurement
conditions. The results of the self-diagnostics are permanently logged by an internal electronic data log to allow a retroactive
check of the measurement process. Important measured variables such as gas flow and gas velocity (VOG) or diagnostic parame-
ters such as signal-to-noise ratio (SNR) or speed can be read directly.
Operating Software
MEPAFLOW600 CBM operating software allows efficient and effective meter and data management and provides extensive
diagnostics options. The software provides simple, user-friendly access to FLOWSIC600 data. MEPAFLOW600 CBM provides
permanent online and offline access to the FLOWSIC600. In addition to easy-to-understand visualization, the software supports
the user with logs and assistance functions when operating the gas flow meter.
MEPAFLOW CBM
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FLOWSIC600 Gas flow meters
A
GAS FLOW METERS FOR CUSTODY TRANSFER
B TRAFFIC AND PROCESS APPLICATIONS
C Product description
F
integrated cable routing means that the applications, including custody transfer
measuring system is durable, failsafe, measurements.
low-maintenance, and has long-term
At a glance
• High efficient ultrasonic transducers • Integrated log book and data logger
Your benefits
J • Long-term stability, reliable measure-
ment
• Virtually immune to pressure regula-
tor noise
• Low maintenance due to intelligent • Ultrasonic transducers can be ex-
K self-diagnostics changed under operating pressure
• Wide application range
L
M
N ®
C US
O
P Additional information
Fields of application ����������������������������7
R
Ordering information����������������������������9
Dimensional drawings��������������������������9
Dimensions ����������������������������������������10
-- www.mysick.com/en/FLOWSIC600
S Instruction for installation ��������������� 14 For more information, just enter the link and get direct access to technical data, CAD design models, operating
instructions, software, application examples and much more.
T 6 F L O W S I C 6 0 0 G a s flow m e t e r s | S I C K 8009840/2014-09
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Gas flow meters FLOWSIC600
Fields of application
• Custody transfer applications (natural gas, N2, O2, air, • Cryogenic gas applications down to –194 °C
A
ethylene) • Also for process gases
• Onshore and offshore applications
• Underground gas storage facilities (bidirectional measur-
• For gases with high H2S component such as sour gas or
biogas
B
ment possible)
System
Measured values
Number of measuring paths
Volumetric flow, a. c., volume a. c., gas velocity, sound velocity
2, 4, 4+1, 4+4
E
Measurement principle
Measuring medium
Ultrasonic transit time difference measurement
Natural gas, air, C2H4, steam, process gases (e. g. CO2 up to 100%, N2, O2, Cl2 etc.), gases like F
sour gas or bio gas with high H2S content
Measuring ranges
Volumetric flow, a. c. 4 ... 400 m³/h / 1,600 ... 100,000 m³/h
Measuring ranges depend on nominal pipe size
Repeatability
Accuracy
< 0.1 % of the measured value
H
I
Error limits
2-path version 1: ≤ ± 1 %
4-path version :2
≤ ± 0.5 %
4-path version 2:
Dry calibrated
≤ ± 0.2 %
After flow calibration and adjustment with constant factor
J
K
4-path version 2: ≤ ± 0.1 %
After flow calibration and adjustment with polynomial or piecewise correction
1
In the range Q t ... Qmax with straight 20D/3D inlet/outlet section or with 10D/3D flow condi-
tioner
2
In the range Q t ... Qmax with undisturbed 10D/3D inlet/outlet section or with 5D/3D flow
Conditioner L
Diagnostics functions Integrated device diagnosis and extended diagnosis via MEPAFLOW600 CBM software
Gas temperature
–40 °C ... +180 °C
M
N
On request: –194 °C ... +280 °C
Operating pressure 0 bar (g) ... 250 bar (g)
On request: Up to 450 bar (g)
O
Nominal pipe size
2 " ... 48 "
(DN 50 ... DN 1200)
P
Ambient temperature
ATEX, CSA: –40 °C ... +60 °C
IECEx: –40 °C ... +70 °C
IECEx:
Optional
–50 °C ... +70 °C Q
Storage temperature –40 °C ... +70 °C
Ambient humidity ≤ 95 %
Relative humidity R
S
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T
FLOWSIC600 Gas flow meters
B OIML R137-1
ISO 17089-1
BS 7965
C
Pattern approval: MID, PTB, NMi, Measurement Canada, GOST ...
Ex-approvals
IECEx Gb/Ga Ex d e ib [ia Ga] IIA T4
D ATEX
Gb/Ga Ex d e ib [ia Ga] IIC T4
Ultrasonic transducers intrinsically safe
II 1/2G Ex de ib [ia] IIA T4
E
II 1/2G Ex de ib [ia] IIC T4
Ultrasonic transducers intrinsically safe
NEC/CEC (US/CA) Class I, Division 1, Groups B, C, D T4
Class I, Division 2, Groups A, B, C, D T4
J Interfaces
Bus protocol
RS-485 (2x, for configuration, output of measured values and diagnosis)
Modbus ASCII
K
Modbus RTU
HART
Operation Via meter display and software MEPAFLOW600
L
Dimensions (W x H x D) See dimensional drawings
Weight Depending on device version
Material in contact with media Low temperature carbon steel, stainless steel, duplex steel
M Electrical connection
Voltage 12 ... 28.8 V DC
With active current output: 15 ... 28.8 V DC
O
Measuring ranges
Measuring ranges
P
Flow rate Max. velocity *
m³/h ft³/h m/s ft/s
Nominal size Min. Max. Min Max.
Q DN 50
DN 80
2"
3"
4
8
400
1,000
140
280
14,000
35,000
65
65
213
213
R
DN 100 4" 13 1,600 460 56,000 60 197
DN 150 6" 20 3,000 710 106,000 50 164
DN 200 8" 32 4,500 1,130 159,000 45 148
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Gas flow meters FLOWSIC600
m³/h
Flow rate
ft³/h m/s
Max. velocity *
ft/s
A
B
Nominal size Min. Max. Min Max.
DN 300 12" 65 8,000 2,300 282,000 33 108
DN 350 14" 80 10,000 2,830 353,000 33 108
DN 400
DN 450
16"
18"
120
130
14,000
17,000
4,240
4,600
494,000
600,000
33
33
108
108
C
D
DN 500 20" 200 20,000 7,070 707,000 33 108
DN 550 22" 260 26,000 9,185 919,000 33 108
DN 600 24" 320 32,000 11,300 1,131,000 33 108
DN 650
DN 700
26"
28"
360
400
36,000
40,000
12,700
14,100
1,272,500
1,414,000
32
30
103
98 E
DN 750 30" 400 45,000 14,100 1,590,000 30 98
DN 800
DN 850
32"
34"
400
525
50,000
58,000
14,100
18,550
1,767,000
2,050,000
30
30
98
98
F
DN 900 36" 650 66,000 23,000 2,333,000 30 98
DN 950 38" 650 73,000 23,000 2,580,500 30 98
DN 1000 40" 650 80,000 23,000 2,828,000 30 98
DN 1050
DN 1100
42"
44"
1,300
1,400
85,000
90,000
46,000
49,500
3,004,000
3,181,000
30
28
98
92
H
I
DN 1150 46" 1,500 95,000 53,050 3,358,000 28 91
DN 1200 48" 1,600 100,000 56,600 3,535,000 27 89
* When using installation configuration 2 (with flow conditioner) the maximum allowed gas velocity in the pipe is limited to 40 m/s (131 ft/s).
Ordering information
J
K
Our regional sales organization will help you to select the optimum device configuration.
O
D
A
C P
Q
R
S
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F L O W S I C 6 0 0 G a s flow m e t e r s | S I C K 9
T
FLOWSIC600 Gas flow meters
C
C
D A
E
Longitudinal section for nominal widths up to 48"
F F*
E
°
10
H
I Dimensions
K pipe size
3"
flange
Cl. 150
Standard
ANSI B16.5
[kg]
37
[mm]
240
[mm]
344
[mm]
190
[mm]
180
[mm]
73
Cl. 300 38 354 210
L Cl. 600
Cl. 900
42
84 400
354
395
210
240
M DN 80 PN 16
PN 63
DIN 2633
DIN 2636
37
40
240 349
356
200
215
PN 100 DIN 2637 43 364 230
O
Cl. 600 66 398 275
Cl. 900 99 500 408 290
DN 100 PN 16 DIN 2633 40 300 372 220
P PN 63
PN 100
DIN 2636
DIN 2637
52
61
405
410
250
265
6" Cl. 150 ANSI B16.5 100 450 445 280 300 142
Q Cl. 300
Cl. 600
110
140
465
483
320
355
R DN 150
Cl. 900
PN 16 DIN 2633
220
90
750
450
496
448
380
285
PN 63 DIN 2636 110 478 345
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Gas flow meters FLOWSIC600
14”
PN 100
Cl. 150
DIN 2637
ANSI B16.5
525
475 1,050
638
642
585
535 540 315
J
K
Cl. 300 600 667 585
Cl. 600 675 677 605
Cl. 900 850 700 640
DN 350 PN 16
PN 63
DIN 2633
DIN 2636
475
625
635
675
520
600
L
M
PN 100 DIN 2637 750 705 655
For all meter ≥ 16" an installation length of 3D is optionally available
16” Cl. 150 ANSI B16.5 475 762 700 595 570 360
Cl. 300
Cl. 600
550
640
728
745
650
685 N
Cl. 900 1,025 800 755 705
DN 400 PN 16
PN 63
DIN 2633
DIN 2636
370
600
762 693
738
580
670
O
P
18” Cl. 150 ANSI B16.5 660 820 754 635 620 405
Cl. 300 760 792 710
Cl. 600 960 820 745
DN 450
Cl. 900
PN 16
1,300 900 830
Data on request
785
Q
R
S
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FLOWSIC600 Gas flow meters
B pipe size
20"
flange
Cl. 150
Standard
ANSI B16.5
[kg]
750
[mm]
902
[mm]
815
[mm]
700
[mm]
670
[mm]
450
Cl. 300 930 853 775
C Cl. 600
Cl. 900
1,080
1,500 1,000
872
892
815
855
D DN 500
22"
PN 16
Cl. 150
DIN 2633 700 902 823
Data on request
715
Cl. 300
E Cl. 600
Cl. 900
F
DN 550 PN 16
24" Cl. 150 ANSI B16.5 1,090 991 927 815 760 540
Cl. 300 1,390 978 915
Cl. 600 1,615 990 940
Cl. 900 2,100 1,200 1,040 1,040
DN 600 PN 16 DIN 2633 1,015 991 940 840
I Cl. 600
Cl. 900
2,100
2,500 1,250
1,038
1,073
1,016
1,086
DN 650 PN16 Data on request
K
Cl. 600 2,450 1,100 1,073
Cl. 900 3,000 1,300 1,150 1,169
DN 700 PN16 Data on request
M
Cl. 600 2,820 1,154 1,130
Cl. 900 3,350 1,350 1,205 1,232
DN 750 PN16 Data on request
O DN 800
Cl. 900
PN 16
3,800 1,400 1,272
Data on request
1,315
P
34" Cl. 150 Data on request
Cl. 300
Cl. 600
Q DN 850
Cl. 900
PN 16
R
36" Cl. 150 ASME B16.47 3,125 1,250 1,250 1,169 1,082 810
Cl. 300 3,525 1,300 1,270
Cl. 600 3,850 1,323 1,315
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Gas flow meters FLOWSIC600
B
≥ 3 DN
≥ 10 DN 1.5 ... 5 DN
C
DN
D A
E
≥ 5 DN ≥ 3 DN
≥ 2 DN ≥ 3 DN 1.5 ... 5 DN
F
B
H 1 FLOWSIC600
2 Temperature measuring point
I
3 Flow conditioner
FLOWSIC600 integration into the pipeline for bidirectional use in configuration 1 (A) and configuration 2 (B)
≥ 10 DN ≥ 10 DN
J
5 ... 8 DN 5 ... 8 DN
K
DN
A
L ≥ 2 DN
≥ 5 DN
≥ 3 DN ≥ 3 DN
≥ 5 DN
≥ 2 DN
1 ... 5 DN 1 ... 5 DN
M
N B
O 1 FLOWSIC600
P
2 Temperature measuring point
3 Flow conditioner
Q
R
S
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SICK AT A GLANCE
8009840/2014-09 ∙ 4M_PS ∙ Pre USmod en43
SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With
more than 6,500 employees and over 50 subsidiaries and equity investments as well as numerous repre-
sentative offices worldwide, we are always close to our customers. A unique range of products and services
creates the perfect basis for controlling processes securely and efficiently, protecting individuals from
accidents and preventing damage to the environment.
We have extensive experience in various industries and understand their processes and requirements.
With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe,
Asia and North America, system solutions are tested and optimized in accordance with customer specifica-
tions. All this makes us a reliable supplier and development partner.
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machine life cycle and ensure safety and productivity.
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Arab Emirates, USA
Detailed addresses and additional representatives - www.sick.com