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    Rekomendasi Vibrasi BC-02 072023

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    putel_aja
    1) A vibration analysis was performed on the BC-2 belt conveyor at PLTU Kalbar 1 power plant. The analysis found increased vibration values and changes in the spectrum pattern, indicating issues with misalignment and rotating looseness. 2) The report recommends realignment of the conveyor and inspection of the rubber coupling, replacing if damaged. 3) A cost-benefit analysis determined that the proposed recommendations would have a benefit of Rp995 million, far exceeding the Rp5 million cost, and a cost-benefit ratio of 19,900%, making the recommendations acceptable.

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    Rekomendasi Vibrasi BC-02 072023

    Uploaded by

    putel_aja
    18 views2 pages
    1) A vibration analysis was performed on the BC-2 belt conveyor at PLTU Kalbar 1 power plant. The analysis found increased vibration values and changes in the spectrum pattern, indicating issues with misalignment and rotating looseness. 2) The report recommends realignment of the conveyor and inspection of the rubber coupling, replacing if damaged. 3) A cost-benefit analysis determined that the proposed recommendations would have a benefit of Rp995 million, far exceeding the Rp5 million cost, and a cost-benefit ratio of 19,900%, making the recommendations acceptable.

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    REKOMENDASI VIBRASI BC-02 072023

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    1) A vibration analysis was performed on the BC-2 belt conveyor at PLTU Kalbar 1 power plant. The analysis found increased vibration values and changes in the spectrum pattern, indicating issues with misalignment and rotating looseness. 2) The report recommends realignment of the conveyor and inspection of the rubber coupling, replacing if damaged. 3) A cost-benefit analysis determined that the proposed recommendations would have a benefit of Rp995 million, far exceeding the Rp5 million cost, and a cost-benefit ratio of 19,900%, making the recommendations acceptable.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    18 views2 pages

    Rekomendasi Vibrasi BC-02 072023

    Uploaded by

    putel_aja
    1) A vibration analysis was performed on the BC-2 belt conveyor at PLTU Kalbar 1 power plant. The analysis found increased vibration values and changes in the spectrum pattern, indicating issues with misalignment and rotating looseness. 2) The report recommends realignment of the conveyor and inspection of the rubber coupling, replacing if damaged. 3) A cost-benefit analysis determined that the proposed recommendations would have a benefit of Rp995 million, far exceeding the Rp5 million cost, and a cost-benefit ratio of 19,900%, making the recommendations acceptable.

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    © All Rights Reserved
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    Download as pdf or txt
    of 2

    MACHINERY VIBRATION ANALYSIS REPORT

    PLTU KALBAR 1 KARIMUNTING

    UNIT : Coal & Ash Handling INSPECTED APPROVED


    DATE
    24/7/2023
    EQUIPMENT : [E] BC-2 BELT CONVEYOR (KK00EAC01AF003-001)

    SPEED : 1491 rpm SIGN


    POWER - VOLTAGE : 450 KW- 6000 V

    FREKUENSI-Pf : 50 Hz - 0.86 NAME Arif Efendi VICKY H

    0 - 2.3 2.3 - 4.5 4.5 - 7.1 >7.1 MACHINE CLASS: ISO 10816-3 Group 3
    ALARM LIMIT (RMS)
    A B C D CURRENT STATUS B

    SPECTRUM PICTURE ILLUSTRATION MEASUREMENT POINT


    `

    TRENDING VIBRATION

    POSSIBLE CAUSE ( √ ) CHARACTERISTICS OF THE FINDINGS

    ROTATING LOOSENESS P BEARING DAMAGE From the vibration measurement data using the VIBXPERT II Vibration Meter, there
    STRUCTURAL LOOSENESS SLEEVE BEARING is an increase in the vibration value and a change in the spectrum pattern. Spectrum
    MISALIGNMENT P SOFT FOOT and waveforms analysis show symptoms of Misalignment and Rotating Looseness.
    BENT SHAFT LACK OF LUBRICATION
    AERODYNAMIC SENSOR ERROR

    ANALYSIS

    with the results of the spectrum analysis of possible defects:


    1. Misalignment
    2. Rotating Looseness
    RECOMMENDATION ISSUED ON DAILY PRODUCTION MEETING

    1. Realignment
    2. Inspection rubber coupling, replace if rubber coupling get damaged.

    PT INDONESIA POWER
    PLTU KALBAR 1
    BIDANG ENGINEERING

    COST BENEFIT ANALYSIS ( CBA )


    NO ITEM UNIT AMOUNT (Rp) INFORMATION
    a b c d
    I recommendation/ invesment

    1. Realignment
    I.I Rp 5.000.000 Value of Procurement / Project
    2. Inspection rubber coupling, replace if rubber coupling get damage.

    I.II - Rp - Value of Procurement / Project

    I.IV Total invesment cost (I.I + I.II) Rp 5.000.000

    II Lost of Opportunity Calculation


    Lost of opportunity unit outage due to disruption of one of EH Pump Unit 2
    Duration / Time of derate caused by disruption of one of EH Pump Unit 2
    II.I Hours - Assumption of Derating Time / Outage

    II.II A row caused by disruption of one of EH Pump Unit 2 kW - Assumption of Derating / Outage

    II.III Potential Energy that is lost with the occurrence of a unit disturbance kWh -

    II.IV Estimated HPP PLTU Kalbar 1 until 2023 Rp/kWh 885,000


    II.V Estimated BPP PLTU Kalbar 1 until 2023 Rp/kWh 650,000 Basic production assumptions
    II.VI Margin (Estimated HPP-Estimated BPP) Rp/kWh 235,00
    II.VII Catastrophic equipment failure Rp 1.000.000.000 Assumption of Repair
    Potential income lost from lost production opportunities and catastrophic failure (Potential Energy that is
    II.VIII Rp -
    lost with the occurrence of a unit disturbance*Margin)

    III Cost Benefit Calculation


    III.I Total Lost of Opportunity = Potential Lost Income Rp 1.000.000.000
    III.II Get benefit (total lost of opportunity- total invesment cost) 995.000.000
    III.III Cost Benefit Analysis (Σ lost of opportunity)/(Σ Biaya Pengadaan) % 19900%

    III.IV Cost Benefit Analysis (CBA) > 1 = acceptable Time 199,00

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