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Aftercooler Core - Clean/Test: Shutdown SIS Previous Screen

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C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP(SEBP5553 - 10) - Systems & C...

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Shutdown SIS

Previous Screen

Product:  MARINE ENGINE 
Model:  C9 MARINE ENGINE C9Y 
Configuration: C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP 

Operation and Maintenance Manual


C9 Marine Auxiliary and Generator Set Engines
Media Number -SEBU7912-07 Publication Date -01/01/2012 Date Updated -25/01/2012

i04363377

Aftercooler Core - Clean/Test


SMCS - 1064-070; 1064-081

Note: An aftercooler that circulates fresh water or treated water may require cleaning less often than
an aftercooler which circulates salt water. The maintenance interval for an aftercooler which
circulates fresh water or treated water should be evaluated when the aftercooler is cleaned and tested
after the first 1000 hours of engine operation. The interval will vary depending on operating
conditions.

Clean the Aftercooler Core


Remove the core. Refer to the Disassembly and Assembly Manual, "Aftercooler - Remove" for the
procedure.

1. Turn the aftercooler core on one side in order to remove debris. Remove the debris that is
accessible.

NOTICE

Do not use a high concentration of caustic cleaner to clean the core. A


high concentration of caustic cleaner can attack the internal metals of
the core and cause leakage. Only use the recommended concentration
of cleaner.

2. Back flush the core with cleaner.

Caterpillar recommends the use of Hydrosolv liquid cleaner. Table 1 lists Hydrosolv liquid
cleaners that are available from your Cat dealer.

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C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP(SEBP5553 - 10) - Systems & C... Page 2 of 3

Table 1
Hydrosolv Liquid Cleaners (1)
Part Number Description Size

1U-5490 Hydrosolv 4165


19 L (5 US gallon)

174-6854 Hydrosolv 100


19 L (5 US gallon)
(1)
Use a two to five percent concentration of the cleaner at temperatures up to 93°C (200°F). Consult your Cat
dealer for more information.

3. Steam clean the core in order to remove any residue. Flush the fins of the aftercooler core.
Remove any other trapped debris from the inside and from the outside of the core.

Note: Do not use high pressure when the fins are cleaned. High pressure can damage the fins.

4. Wash the core with hot, soapy water.

5. Flush the core thoroughly in order to remove residue and remaining debris. Flush the core with
clean, fresh water until the water that is exiting the core is clear and free of debris.

Personal injury can result from air pressure.

Personal injury can result without following proper procedure. When


using pressure air, wear a protective face shield and protective clothing.

The maximum air pressure for cleaning purposes must be reduced to


205 kPa (30 psi) when the air nozzle is deadheaded.

6. Dry the core with compressed air. Direct the air in the reverse direction of the normal flow.

Test the Aftercooler Core


1. Inspect the core for trapped debris and cleanliness. If necessary, remove the debris and repeat
the cleaning procedure.

2. Inspect the core for damage and perform a pressure test in order to detect leaks. Many shops
that service radiators are equipped to perform pressure tests.

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C9 Marine Auxiliary and Gen Set Engine C9Y00001-UP(SEBP5553 - 10) - Systems & C... Page 3 of 3

3. Plug both ends of the aftercooler core and pressurize the core to 205 kPa (30 psi). Submerge the
core in water. Look for bubbles which are being emitted from the core. The bubbles are
evidence of leaks.

4. If any leaks are found, do not attempt to repair the core.

Install a core that is clean and a core that passes the pressure test in step 3. Refer to the Disassembly
and Assembly Manual, "Aftercooler - Install" for the procedure.

For more information on cleaning the core, consult your Cat dealer.

Copyright 1993 - 2021 Caterpillar Inc. Thu Mar 18 10:38:19 UTC+0200 2021 
All Rights Reserved.
Private Network For SIS Licensees.

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