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Lx70 Manual

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Instruction Manual

LX70
Important User Information ............................................................. 3
Safety Instructions ............................................................................ 4
Installation ......................................................................................... 5
Installation Space and Environment .............................................................. 5
Installation Location......................................................................................... 6
Mounting/Dismounting Module ..................................................................... 8
Grounding....................................................................................................... 10
Operating Condition Setting .......................................................... 11
LX70-CPU70p1 Processor Module................................................................ 11
Operating Conditions Setting Switch........................................................... 11
Discrete Input Module .................................................................... 12
Specifications ............................................................................................ 12
Discrete Mixed I/O Module ............................................................. 12
Specifications ............................................................................................ 12
Discrete Output Module - Relay, SSR............................................ 13
Specifications ............................................................................................ 13
Discrete Output Module - Transistor ............................................. 13
Specifications ............................................................................................ 13
Internal Circuit and External Wiring Diagram............................... 14
Discrete Input module ................................................................................... 14
Discrete Mixed I/O Module............................................................................ 15
Discrete Output Module - Relay, SSR........................................................... 16
Discrete Output Module - Transistor ............................................................ 17
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying
this equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will L&T be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.ì
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, L&T cannot assume responsibility or liability for actual use
based on the examples and diagrams.
No patent liability is assumed by L&T with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of L&T is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.

Identifies information about practices or circumstances


WARNING
which may lead to serious personal injury or death,
property damage, or economic loss.

Identifies information that is critical for successful


IMPORTANT
application and understanding of the product.

Identifies information about practices or circumstances


ATTENTION
that can lead to minor personal injury, property
damage, economic loss, or product malfunction.
However, depending on situation, failure to follow the
directions accompanying this symbol may also lead to
serious consequences.

3
Safety Instructions
Precautions regarding system design
In certain applications, malfunction may occur for the following reasons:
• The timing difference between opening and closing of the PLC power
supply, the I/O modules and power equipment
• An operation time lag when a momentary power failure occurs
• Abnormality in the PLC, external power supply, or other devices
In order to prevent a malfunction resulting in system shutdown choose the
adequate safety measures listed in the following:

Interlock circuits on the outside of PLC


When a motor clockwise/counter-clockwise operation is controlled, provide an
interlock circuit that prevents clockwise and counter-clockwise signals from
inputting into the motor at the same time.

Emergency stop circuits on the outside of PLC


Install the emergency stop circuits outside the PLC to stop the power supply
of the output device.

Start PLC after other devices (Start up sequence)


The PLC should be operated after all of the I/O devices and the power
equipments are energized.
• Switch to RUN mode after the start of PLC.
• Use a timer circuit to delay the start of PLC.

Watchdog timer
The watchdog timer is a program error and hardware error detection timer. It
goes ON when the scan time exceeds 640 ms.
When the watchdog timer is activated, at the same time the ALARM LED
lights, the ALARM contacts on the power supply module turn to ON, all
output modules are turned OFF and the module is put in halted state. (The
system is in a non-processing state that includes communications with
programming tools as well.)

4
5
Installation
Installation Space and Environment
External Dimensions (mm)

LX
105.0

΃΄ͣͤͣʹ

88.0
.0

Ͳ
XW\UW

30.0
.0

38.0
.0

ʹ
ͥ ͞ ;ͦ
ͳ

Unit: mm

Type of Catalog Size A Size B Size C


backplane number
2-slot type LX70-BASE02 157.2 128.6 114.6
3-slot type LX70-BASE03 192.4 153.8 149.8
5-slot type LX70-BASE05 262.8 234.2 220.2
6-slot type LX70-BASE06 298.0 269.4 255.4
8-slot type LX70-BASE08 368.4 339.8 325.8
10-slot type LX70-BASE10 438.8 410.2 396.2
12-slot type LX70-BASE12 508.6 480.6 466.6

5
Installation Location
Be sure to maintain a sufficient distance from wiring ducts, and other machines
below and above the module for proper ventilation.
Do not install the modules stacked up or horizontally. Doing so will prevent proper
cooling of the module and cause overheating inside the PLC (programmable
controller).
Do not install the module above devices which generate heat such as heaters,
transistors or large scale resistors.
In order to eliminate any effects from noise emission, power wires and
electromagnetic devices should be kept at least 100 mm away from the surfaces of
the module. When installing the module behind the doors of the operation panel, be
especially careful to maintain these distances.

Programmable
Controller
OPEN

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
POWER
Duct
RS232C

1
2
3
4
5
6
7
8
9
10
11
12
13

14
15
16
17
18
19
20
PROG
RMT
RUN

TEST
INIT

40 39
1
2 1 3940
1 2

Min. 50 mm
4039

40 39
1
40 39

1
2

2 1 3940

4039
1 2
40 39

1
2

INIT

TEST
RUN
RMT
PROG

RS232C
20

19
18

17
16
15
14
13

12

10
11

9
8
7
6
5
4
3
2
1

LX POWER

Programmable
Controller

OPEN
20

19
18

17
16
15
14
13

12

10
11

8
7
6
5

4
3
2

RS232C

20 20 POWER

19 19
40 39 40 39 4039
1 2
18 18

17 17 RS232C INIT

16 16
15 15 TEST 1 1
OPEN RUN 40 39 1 2 1 2 1 2
14 14 RMT 2 2
13

12
11
13

12

11
LX
Programmable
PROG
3
4

5
6
3
4

5
6
10 10
9 9 Controller 7 7

Min. 50 mm
8 8
8 8
7 7 Controller 9 9
10 10
6 6 Programmable
5 5 11 11
12 12
4 4
PROG 13 13
3 3 14 14
2 2 RMT
RUN OPEN 15 15
1 1
2 1 2 1 2 1 3940 TEST
RS232C
16
17
16
17
INIT
18 18
19 19

2 1 39 40 39 40 39 40 20 20
POWER

Duct

100 mm or more
Other device

Door
PLC of
rack

Space for Programming Tool Connection


Leave a space of at least 180 mm from the mounting surface for programming tool
connections and wiring.
Approx. 110 mm
Programming Cable

Approx. 180 mm

6
Avoid installing the module in the following conditions
• Ambient temperature outside the range of 0 to 55° C
• Ambient humidity outside the range of 30 to 85% RH
• Sudden temperature changes causing condensation
• Inflammable or corrosive gases
• Excessive airborne dust, metal particles, salinity
• Benzene, thinner, alcohol, other organic solvents or strong alkaline solutions
such as ammonia or caustic soda
• Excessive vibration or shock
• Direct sunlight
• Location near high-tension wires, high-voltage devices, power cables, power
devices, or other devices with generate large power surges or electronic fields
when starting and stopping (esp. if within 100 mm)

Proper compressed connection terminal


• Circular type terminal (O type Lug)
• Circular type terminal with insulation resistance
• Open type terminal (Y type Lug)

7
Mounting/Dismounting Module
Mounting Dismounting
1. Insert the module holding 1. Unfasten the screw that holds the
projector of the module into the module in place using a
module holding groove on the screwdriver.
backplane.

2. Push the top of the module 2. Hold on pressing the locking


toward the backplane until it is button on the edge of the top side
clamped in place. of the module, and pull the
module from the backplane.

3. Ensure that the module is in place


onto the backplane, and then
fasten the screw using a
screwdriver.

Screwdriver

8
Power Supply Module Wiring
LX70 power supply module

Use 2mm2 twisted pair Power


cable or larger
FUSE
USE ONLY
Breaker 250V 1.5A
Use an isolation
transformer when effects 85 - 264
from noise are great. VAC

FRAME
GROUND
Use 2mm2 cable or larger
for grounding 24V DC
0.3A
OUTPUT
VAC

ATTENTION
Control Power (24V)
24V can be supplied to an I/O Module.
Must avoid parallel connections with other 24V power supply
modules or with other power supply modules.

The power supply voltage connected to the power


supply module must be within allowable limits.
Allowable voltage
Catalog number Rated input voltage
Range
LX70-POWER1
110 to 220V ac 85 to 264V ac
LX70-POWER2

Terminal for the power supply module


• The terminal screw M3.5 is recommended.
• The compressed connection terminal is recommended for the wiring.

Open type terminal Circular type terminal

7.0mm 7.0mm
or less or less

Φ 3.7 ~ Φ 4.3

Use 2mm2 twisted pair cable or larger


• Use power supply wire that is thicker than 2mm2 to minimize voltage drops.
• Use twisted pair cable to minimize noise effects.

9
Power Supply System
Use separate wiring systems for the PLC module, I/O module, and power supply
module as shown in the following diagram.

Power
equipment

External I/O
device

isolation transformer

PLC

isolation transformer

Use isolation transformer for noisy environments


• Use a low noise power supply.
• Use an isolation transformer to reduce the noise as illustrated above.

Grounding
Ground the PLC for noisy environments
• Connected to the metal part of backplane, the frame ground terminal is
connected to a solid earth ground.
• Use ground wires with a minimum of 2mm2 and the triple grounding connection
which has a resistance of less than 100 Ω.
• The point of grounding should be as close to the PLC as possible and the ground
wire should be as short as possible.
• If two devices share a single ground point, it may produce an adverse effect.
Always use an exclusive ground for each devic
Other devices such Other devices
PLC as PLC such as
the AC drive the AC drive

10
Operating Condition Setting
LX70-CPU70p1 Processor Module

CPU70P1
CPU

RUN ERROR
PROG BATT.
COM

RUN
RMT
PROG

6 5 4 3 2 1

Operating Conditions
RS232C
RS485
Setting Switch
ON

(Front) (Bottom)

Operating Conditions Setting Switch


Pin No. Pin setting Description DIP Switch Remarks
Sets the communication speed to
OFF OFF 9600 bps
Sets the communication speed to
ON OFF 19200 bps
6 5
Sets the communication speed to
OFF ON 38400 bps
Sets the communication speed to Switches for setting
ON ON 4800 bps communication and
6 5 4 3 2 1

Sets the communication method to program booting


OFF RS-232C communications. methods
4
Sets the communication method to
ON RS-485 communications.
When operating with the program
OFF stored in the built-in RAM. ON
3
When operating with the program
ON stored in flash ROM.
For RS-485 communication, set both
ON ON pins 1 and 2 to On if the system is an
end-station. Switches for
2, 1 termination
For RS-485 communication, set both resistance setting
OFF OFF pins 1 and 2 to Off if the system is not
an end-station.

11
LX70-CPU70p2 Processor Module

L X70-CPU70P2
CPU

RUN ERROR
PROG BATT
COM1
COM2

RUN
RMT
PROG

COM1
RS232C
RS485
43 2 1

Operating Conditions
87 6 5 43 2 1

Setting Switch
COM2
RS232C
RS485
ON

(Front) (Bottom)

Operating Conditions Setting Switch


Switch for termination resistance setting (DIP switch 1)

DIP
Pin No. Pin setting Description Switch
1
For RS-485 communication, set both pins 3 and 4
ON ON to On if the system is an end-station. (Enables
termination for COM1 terminal)
3, 4
For RS-485 communication, set both pins 3 and 4
OFF OFF to Off if the system is not an end-station. (Disables
43 2 1

termination for COM1 terminal)


For RS-485 communication, set both pins 1 and 2
ON ON to On if the system is an end-station. (Enables
termination for COM2 terminal) ON
1, 2
For RS-485 communication, set both pins 1 and 2
OFF OFF to Off if the system is not an end-station. (Disables
termination for COM2 terminal)

12
Switch for communication and program booting method setting
(DIP switch 2)
DIP
Pin
Pin setting Description Switch
No.
2
Sets the communication speed on COM2 terminal to
OFF OFF
9600 bps
Sets the communication speed on COM2 terminal to
ON OFF
19200 bps
8, 7
Sets the communication speed on COM2 terminal to
OFF ON
38400 bps
Sets the communication speed on COM2 terminal to
ON ON
4800 bps
Sets the communication speed on COM1 terminal to
OFF OFF
9600 bps
Sets the communication speed on COM1 terminal to

87 6 5 43 2 1
ON OFF
19200 bps
6, 5
Sets the communication speed of COM1 terminal to
OFF ON
38400 bps
Sets the communication speed on COM1 terminal to
ON ON
4800 bps
ON
ON Selects RS-485 communications for COM1
4
OFF Selects RS-232C communications for COM1
ON Selects RS-485 communications for COM2
3
OFF Selects RS-232C communications for COM2
2 OFF Always set to Off. (Used for system setting)
Loads the program from EEPROM (flash ROM) at
ON
power-on.
1
Operates the system with the program in RAM at
OFF
power-on.

13
Discrete Input Module
Specifications
Input type DC Input AC Input
Catalog number LX70-X16D LX70-X16D1 LX70-X32D LX70-X32D1 LX70-X16A110 LX70-X16A220
Input point 16 points 32 points 16 points
Rated input voltage 12 to 24V dc 24V dc 12 to 24V dc 24V dc 100 to 120V ac 200 to 240V ac
Voltage range 10.2 to 26.4V dc 21.6V to 26.4V dc 10.2 to 26.4V dc 21.6V to 26.4V dc 85 to 132V ac 170 to 264V ac
Max. input current 10 mA or less 20 mA or less
Operation On 9.6V or more 20V or more 9.6V or more 20V or more 80V or less 160V or less
voltage Off 2.5V or less 7V or less 2.5V or less 7V or less 30V or less 50V or less
Input impedance Approx. 3 KΩ Approx. 15 KΩ
Off →
2 ms or less 15 ms or less
Response On
time On →
2 ms or less 15 ms or less
Off
Internal current
50 mA 90 mA 80 mA
consumption
Common method 8 points per common(both of + and - commons are available)
External connection
Terminal block (M3.0) Two 20-pin connectors Terminal block (M3.0)
method
Two 1.5m CPL8800 expansion
Option Not Applicable Not Applicable
cables

Discrete Mixed I/O Module


Specifications
Product name 16-point Discrete Mixed I/O Module 32-point Discrete Mixed I/O Module
(Combing dc input and relay output) (Combing dc input and TR output)
Catalog number LX70-XY16 LX70-XY32
I/O points(16 points) 8 dc input points 8 relay ouput points 16 dc inputs points 16 TR output points
Isolation method Photocoupler Photocoupler
Rated input voltage 12 to 24V dc Not Applicable 12 to 24V Not Applicable
Voltage range 10.2 to 26.4V dc Not Applicable 10.2 to 26.4V 10 to 30V dc
Max. input current 10 mA or less Not Applicable 10 mA or less Not Applicable
250V ac, 30V dc, 12 to 24V dc, 0.4A per
Rated voltage/current Not Applicable Not Applicable
point
1A/point

On voltage/On current 9.6V or less/4mA or less Not Applicable 9.6V or less / 4 mA or Not Applicable
less
2.5V or less / 1.5 mA or
Off voltage/Off current 2.5V or less/1.5mA or less Not Applicable less Not Applicable

Input impedance Approx. 3 KΩ Not Applicable Approx. 3 KΩ Not Applicable


Surge absorber Not Applicable Not Applicable Zenor Diode
External supply power Not required 24V 200 mA or less Not applicable Not Applicable
Response Off → On 2 ms or less 10 ms or less 2 ms or less 1 ms or less
time On → Off 2 ms or less 10 ms or less 2 ms or less 1 ms or less
8 points per common 8 points per common
Common method (both of + and - 8 points per common (both of + and - 16 points per common(-)
commons are available) commons are available)
External connection
method Terminal block (terminal screw: M3.0) Two 20-pin connectors

Recommended cable
0.5 to 1.25 mm2 0.2 mm2
size

14
Discrete Output Module - Relay, SSR
Specifications
Output type Relay SSR
Catalog number LX70-Y16R LX70-Y16RV LX70-Y8R LX70-Y16SSR
Ouput points 16 points 8 points 16 points
Isolation method SSR
Rated load voltage 250VAC, 30VDC 100 to 240V ac
Rated load voltage range 85 ~ 264VAC, 10 ~ 30VDC 85 to 264V ac
0.5A per point, 2A per
Max. input current 1A per point 3A per point
common
Off → On 10 ms or less 1 ms or less
Response time
On → Off 10 ms or less 0.5 cycle + 1 ms or less
Internal current
100 mA 60 mA 250 mA
consumption(5V)
Surge absorber Varistor
Rated fuse None 3.0A
1 points x 4,
Common method 8 points per common 8 points per common
4 point x 1
Status Display LED(The 32 points for conversion are displayed every 16 points)
External connection method Terminal block (M3.0)

Discrete Output Module - Transistor


Specifications
Transistor
Output type
NPN PNP
Catalog number LX70-Y16T LX70-Y32T LX70-Y32P
Ouput points 16 points 32 points
Isolation method Photocoupler
Rated load voltage 12 to 24V dc 12 to 24V dc
Rated load voltage range 10 to 30V dc 10 to 30V dc
Max. input current 0.6A per point 0.4A per point

Response Off → On 1 ms or less


time On → Off 1 ms or less
Internal current 80 mA 130 mA
consumption(5V)
Surge absorber Zener Diode
Rated fuse None
Common method 8 points per common 16 points per common (-) 16 points per common (+)
Status Display LED(The 32 points for conversion are displayed every 16 points)
External connection Terminal block (M3.0) Two 20-pin connectors
method
Option Not Applicable Two 1.5m CPL8810 expansion cables

15
Internal Circuit and External Wiring Diagram
Discrete Input module
LX70-X16D, LX70-X16D1 LX70-X16A110, LX70-X16A220

12V to 24V dc

(Note)

12V to 24V dc

(Note)

* NC: No Connection 100 to 120V ac

The input voltage for the LX70-X16D1 The input voltage of LX70-X16A220 module
module is 24V dc. is 200 to 240V ac.

LX70-X32D, LX70-X32D1

[I] [ II ]

COM2
XO
1 2 XO 20 19 COM2
2 COM1
3 4 3 12 to 18 17 COM1
4 5 24V dc XF XE
12 to (Note)
24V dc 5 6 16 15
(Note) 6 7 D C
7 8 14 13
8 8 B A
9 10 12 11
A B 9 8
11 12 10 9
C D 7 6
13 14 8 7
XE XF 4
15 16 5
6 5
COM1 COM1 12 to
17 18 12 to 3 2
COM2 4 3 24V dc
COM2 24V dc (Note)
19 20 (Note) X1 XO
2 1

J The connectors (I) and (II) are positioned in opposite directions.


Please use caution prior to connecting.
The input voltage for the LX70-X32D1 module is 24V dc.

16
Internal Circuit and External Wiring Diagram
Discrete Mixed I/O Module
LX70-XY16

12 to 24V dc

250V ac
30V do

24V dc

LX70-XY32

16 inputs(DC input) 32 outputs(TR output)

For external connections of the connector, please purchase cable harness LX70_CBLDC,
LX70_CBLTR and Pin Type Ass'y LX-PIN20.
(For more information regarding the wiring methods, refer to Chapter 4, LX70 Manual).

17
Internal Circuit and External Wiring Diagram
Discrete Output Module - Relay, SSR

LX70-Y16R LX70-Y8R
LX70-Y16RV

250V ac
30V dc

Varistor

24V

LX70-Y16SSR

Fuse

AC100~240V

18
Internal Circuit and External Wiring Diagram
Discrete Output Module - Transistor

LX70-Y16T
12 to 24V

COM(

YO-YF

12 to 24V

12 to 24V

LX70-Y32T(LX70-Y32P)
[I] [ II ]

J The wiring diagrams above are applied for LX70-Y32T only.


J The connectors (I) and (II) are positioned in opposite directions. Please use caution prior to
connecting.
IMPORTANT For LX70-Y32P, +common is used. Therefore, make sure to connect-V dc to pin 17 and
18 and

19
20
Electrical & Electronics Division (EBG), Gate No.7
Powai Campus, Mumbai 400 072

Product improvement is a continuous process at L&T. Tel. No: 022-67050505


For the latest information please contact us
Fax: 022-67051324/1746
Website: www.LNTEBG.com

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