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Service Manual: Air Fryer HD9220/20

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Air Fryer

HD9220/20

Philips Consumer Lifestyle

Service Manual
PRODUCT INFORMATION TECHNICAL INFORMATION
Safety info - Voltage : 220 - 240 V
- This product meets the requirements regarding - Frequency : 50 - 60 Hz
interference suppression on radio and TV. - Power consumption : 1425 W
- After the product has been repaired, it should function - Product dimensions (W x H x D) : 287 x 315 x 384 mm
properly and has to meet the safety requirements as - Cord length : 1 meter
officially laid down at this moment. - Materials : Outer skin : Plastic (PP)
: Pan : Aluminized steel
: Basket : Aluminized steel
: Basket mesh : Stainless steel
: Coating : PTFE coating
- Capacity : 2.2 liter
(till max indicator)
- Weight : 7.0 kg
- Coloursetting : Black
- Temperature : 80 till 200 °C
- Fuse cut-off temp. Motor : 145 °C
TCO : 190 °C
- SAP coding : HD9220/20

OPTIONAL (accessories)
- No specific issues

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

11/04
TROUBLE SHOOTING
HD9220/20

Replace
Part/System Test Possible deviation Analyses (depending of the
analyses outcome)

Timer Check if the green light is lit, The green light is not lit Check the timer-switch and the Timer/Fuse
and if you can hear the timer but the timer is ticking fuse with a multimeter
ticking
The green light is lit but Timer is defective Timer
the timer is not ticking
Thermostat Set the temperature at 80 °C Both green and orange Check the heating element with Heating element
and check if the heating light are lit but there is no a multimeter
element is getting warm heating
(Check input power approx.
If the green light is lit and Check the thermostat with a Thermostat
1425 W)
the orange light is off multimeter
The green light should be lit
and the orange light should If both the green and Check the timer and fuse with a Timer/Fuse
switch off after it reaches orange light are off multimeter
80 °C
The orange light does not Thermostat is defective Thermostat
switch off after reaching
approx. 80 °C
Motor fan Set the timer and listen if the Motor is not running The fan is scraping the housing Motor fan assy
assy motor is running turning it by hand (Switch off
the power when you do this test!)
The fan is not scraping the Motor fan assy /
housing turning it by hand Timer/Fuse
(Switch off the power when you
do this test!):
Check the motor fan assy, timer
and fuse with a multi meter
Heating Check if the heating element If the Orange light is on Check the heating element with Heating element
element is getting warm and the heating element a multimeter
(Check input power approx. does not heat
1425 W)
If the heating element Check the timer, fuse and Timer/Fuse/
does not heat and the thermostat with a multimeter Thermostat
orange light is off
Thermal fuse Set the timer and check if Green light is not lit Check the timer and fuse with a Timer/Fuse
the green light is lit multimeter

2-9
REPAIR INSTRUCTIONS
HD9220/20
General remark;
When you need to disconnect a wire from the crimp housing, please cut the wire half way (See  in the picture below) and
always connect the wires with a new 2 wire crimp housing 4222 459 51851. To crimp the housing use the Lobster AK25 No2 or
Muromoto Tekko MR30A Nr 2 with Air pressure = 6 kg/cm².

Crimp instruction CE2


1) Strip wires: 16mm (0.63 in) Max. 13mm (0.51) Min.
2) Twist the wires together along the entire length of the strip and insert them into crimp housing .
3) Center the crimp tool on the sleeve.
4) Crimp the housing with 6 kg/cm².

Route the wire route, using 5 tie-wraps according the picture below;

3-9
DISASSEMBLY- AND RE-ASSEMBLY ADVICE
HD9220/20
A. Top cover removal
1. Open the cover from the top cover by using a flathead 3. Use a flathead screw driver to open the “timer top cover”
screw driver to open the 6 click connections. and pull the knob from the appliance.

4. Unscrew the screw B under the timer top cover.

2. Use a crosshead screw driver to unscrew the 4 screws A.


Note: When you close the top cover, use a screw torque B
off 50 till 80 Nm (5 to 8 kgf.cm)

Note: Replace the timer cover and / or the cover in case of


damage and / or scratches.
Tip: Open the “timer cover” from the bottom side, to
avoid scratches on visible places.
A A

A A

4-9
DISASSEMBLY- AND RE-ASSEMBLY ADVICE
HD9220/20
B. Cover housing removal D. Double heat shield removal
1. Follow previous step A 1. Follow previous step A, B and C
2. Open the motor fan assy from the base by unscrewing the 2. Remove the double heat shield out of the motor fan assy
6 screws C. Be aware of the 2 screws under the filter. by unscrewing the 3 screws E.

C C

C
C E E

C C E

C. Heating element + Fan Removeval E. Timer removal


1. Follow previous step A and B 1. Follow step A
2. Undo the heating element from the double heat shield by 2. Unscrew the 2 screws F behind the timer knob.
unscrewing the 3 screws D.

D F

3. Remove the wires of the timer.

3. Cut the 2 heating element wires halfway and remove the


heating element.
4. Undo the nut from the left screw thread and remove the
fan.

5-9
DISASSEMBLY- AND RE-ASSEMBLY ADVICE
HD9220/20
F. Thermostat removal G. Motor assy removal
1. Follow previous step A 1. Follow previous step A, B, C, D
2. Remove the 3 screws G from the thermostat assy. By step C do not cut the wires.
2. Remove the thermostat sensor (See instruction F 4)
3. Remove the fuse and the earth connection from the
double heat shield.

Fuse
Earth connection

G G

Double
heat shield

3. Follow previous step B, C, D 4. Cut the motor wires half way and remove the motor fan
By step C do not cut the wires. assy.
Note: be careful with the wire / heating element
connecting, this connection is fragile.
4. Remove the thermostat sensor by undoing the metal band.

metal band

Note: Please make sure while re-assembling the new


thermostat that the routing will be done as shown
in below picture.

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PARTS LIST
HD9220/20

Pos Service code Description


1 4222 459 49121 Cover Black
2 4222 459 49111 Timer knob Black
3 4222 459 49211 Timer cover Black
4 4222 459 51901 Food separator
5 4222 459 49081 Basket Black
6 4222 459 49091 Basket holder (pan) Black
7 4222 459 51911 Rubber foot
8 4222 459 51241 Top cover Black
9 4222 459 53251 Stainless steel timer
10 4222 459 49181 Fuse incl. wires
11 4222 459 49141 Fan
4222 459 53381 Fan 60 Hz
12 4222 459 49131 Heating element incl. wires
4222 459 53391 Heating element incl. wires 60 Hz
13 4222 459 49101 Base incl. wires Black
14 4222 459 53061 Thermostat assy CCW incl. standard knop U Black
15 4222 459 49201 Motor, fan assy
4222 459 53401 Motor, fan assy 60 Hz
4222 459 51851 10 pieces of 2 wire crimp housing (CE-2)

Electrical circuit
When the appliance does not work, check the electrical circuit.
Open de lid panel always on the underside. Always replaces this panel in case of damaged, scratches body or broken click
connection.

RD BK BK BL
L
Thermostat
BK BK BL BL
Resistor Resistor
220 - 240 V
Motor M Heater
50 - 60 Hz Green Orange
Neon lamp Neon lamp
WT WT WT WT

BL WT WT
N
Therm.
Fuse
YL & GN RD = Red
E
BK = Black
BL = Blue
YL & GN WT = White
YL = Yellow
GN = Green

= changed
7-9
EXPLODED VIEW
HD9220/20

7
4x

8-9
EXPLODED VIEW
HD9220/20

A
8 4x

F
2x
14
B

G
9 3x

C
6x

15
10

E
3x

11

12

D
3x
13

9-9

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