Project Report On Pan Masala Manufacturing Unit

PAN MASALA MANUFACTURING UNIT
[EIRI/EDPR/4061] J.C.: 2195XL
INTRODUCTION
Pan Masala is a balanced mixture of areca nuts (also known as supari), catechu,
cardamom, lime, flavoring agents and some natural perfuming materials. It is widely
used to remove the bad odor of the mouth by providing a fresh breath and comes in
attractive user-friendly packets and containers.
A herb, nut, and seed mixture that is commonly served in India. Pan Masala is most
often considered to be an item to aid digestion or used as a breath freshener for use
after consuming highly spicy meals. A typical mixture of Pan Masala will contain
fennel seeds as the base ingredient as well as sugar coated seeds that may include
sesame, fennel, and coriander seeds. Mint leaves, cardamom, powdered lime, pure
menthol, catechu, betel nuts, areca nuts, and other flavorings may also be added to
the mixture. When eaten following a meal, chewing the ingredients releases flavors
that are refreshing to the mouth and digestive system.
Zarda if taken in high dose is injurious to health and gives the feeling of laziness and
unconsciousness. Kimam is the sweetened masala, usually taken by peoples who are
not in regular routine of chewing tobacco. It is generally a mouth freshener and
believed to increase appetite by improving digestion system.
Gutka, ghutka, guṭkha or betel quid is a chewing tobacco preparation made of

crushed areca nut (also called betel nut), tobacco, catechu, paraffin wax, slaked lime
and sweet or savory flavourings, in India, Pakistan, other Asian countries, and North
America. Manikchand Group is a group of industries in India that primarily started
out as a company that produced chewable tobacco products called 'Gutka'.
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Now a days Pan Parag, Prince Gutka, Pan Mayur, Darbari type, Tambul, Maruti, Pan
Bahar, Rajni Gandha, Manik Chand and number of other brands pan masalas are
commonly used. The sale and marketing of Pan Masala is increasing day by day. It is
very clear from the fact that wherever you go in the market, in the town, in a village
you will find some panwari shops around everywhere in every mohalla and in every
street. As the sale of pan and Pan Masala is increasing there is enough scope for
starting the manufacture of Pan Masala on a small scale. It is being manufactured by
various trade names like Pan Bahar, Pan Parag, Pan Mayur, Darbari Pan Masala,
Manoranjan pan Masala, Tambul Pan Masala, Rajni Gandha Pan masala Santoor Pan
masala etc. Powder form pan masala is made under various trade names now a days
and are widely used. Uses of Pan Masala Pan Masala is widely used for removing bad
odour to impart a pleasant feeling, For scenting the breath in order to impart a
pleasant feeling, For serving the guests, friends and in the parties and functions, As a
substances for tobacco chewing and for smoking, It can be used in the Hotel and
restaurants. Properties of Pan Masala It should not produce irritation effects in the
mouth, It should cool the mouth, It should have scented affect in the mouth & NO
excess of lime should be in the pan Masala. Market Survey Now days pan Masala has
very good market demand due to customer's habit. There is very good scope of pan
masala. Actually on pan masala market data is not available but tobacco based
product has market survey data. Basically pan masala is a substitute of tobacco
products. Users of tobacco products largely converted to use pan Masala. The major
factors contributing to tobacco consumption have been global population and income
growth. Tobacco is consumed mainly by the adult population and about 70 percent of
world population is over 15 years of age. Per adult tobacco consumption, however, is
on the decline in both the developing and developed countries. This significant
development, however, is concealed by the fact that overall world tobacco use is
expanding with population.
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CONTENTS
INTRODUCTION
PROJECT LOCATION – ASSAM
MAP
CLIMATE
INDUSTRY
TRANSPORTATION
USES & APPLICATION
CARCINOGENIC EFFECT OF PAN MASALA
CHEWING TOBACCO
BETEL QUID TOBACCO
FIGURE- BETEL QUID CONSTITUENTS
FIGURE- PLAIN TOBACCO LEAVES USED IN BETEL QUID
ZARDA
FIGURE- SOME OF THE ZARDA BRANDS MADE IN BANGLADESH.
QIWAM (KIMAM)
PASTE IS PLACED IN THE MOUTH AND CHEWED. ALSO USED IN BETEL QUID.
FIGURE- KIWAM
BETEL QUID MASALA (BETEL QUID)
SPECIFICATION OF ZARDA
1 SCOPE
2 REFERENCES
3 REQUIREMENTS
4 PACKING
5 MARKING
6 SAMPLING
7 TESTS
SAMPLING OF FLAKE TYPE CHEWING TOBACCO (ZARDA)
A-L GENERAL REQUIREMENTS OF SAMPLING
A-2 SCALE OF SAMPLING
A-3 PREPARATION OF SAMPLES
A-5 CRITERIA OP CONFORMITY
MARKET POSITION OF INDIA
PROPERTIES AND APPLICATIONS
NO JUMPING THE GUN
PIGGYBACKING
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GPI IS LEVERAGING ON ITS STRONG NETWORK OF LOCAL SHOPS
INVEST AND INVEST MORE
PRESENT MANUFACTURE OF PAN MASALA AND RELATED PRODUCT
COMPANIES INVOLVED IN MANUFACTURE OF PAN MASALA AND RELATED
PRODUCTS PAN MASALA MANUFACTURING
CESS LIKELY ON PAN MASALA AT MANUFACTURING STAGE
LEADING COMPANIES AND POPULAR BRANDS
EXPORT DATA OF PAN MASALA
INDIAN EXPORT DATA OF RAJNIGANDHA PAN MASALA
EXPORT DATA OF ZARDA
PAN-MASALA EXPORT
MARKET OVERVIEW WITH DEMAND
INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION OF PAN MASALA
APPARENT CONSUMPTION OF PAN MASALA
ESTIMATED DEMAND
DEMAND & SUPPLY GAP
OVERVIEW OF TOBACCO IN INDIA
PRESENT MANUFACTURERS/EXPORTERS
FORMULATION OF PAN MASALA (RAJNIGANDHA TYPE)
OTHER FORMULATIONS OF PAN MASALA
FORMULATION OF PAN MASALA (MEETHA)
PAN MASALA FORMULATIONS
PERFUME FOR PAN MASALA (SWEET)
FORMULATION OF PERFUMES:
INGREDIENTS OF PERFUMES ARE MENTIONED HERE UNDER:
MANUFACTURING PROCESS OF PAN MASALA (RAJNIGANDHA TYPE)
PROCESS FLOW DIAGRAM FOR MANUFACTURING OF PAN MASALA
(RAJNIGANDHA TYPE)
FORMULATION OF ZARDA
MANUFACTURING PROCESS OF ZARDA
PROCESS FLOW DIAGRAM FOR ZARDA
POUCH FILLING
THE INFORMATION SUBSCRIBED ON THE PACKING IS AS BELOW:-
ATTAR AND PERFUMES
PROCESS OF MANUFACTURE:-
PREPARATION OF INGREDIENTS
1. KUTCH:
2. LIME:
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3. BETAL NUTS:
4. CARDAMOM:
DETAILS OF TOBACCO PROCESSING
CURING TOBACCO LEAVES
AIR-CURED TOBACCO LEAVES
FLUE-CURED TOBACCO LEAVES
SUN-CURED TOBACCO LEAVES
FERMENTING (A.K.A. SWEATING) TOBACCO LEAVES
STACKING
KILN FERMENTING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF MENTHOL
SUPPLIERS OF FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS
SUPPLIERS OF FOOD COLOURS
MANUFACTURER OF SUGAR
MANUFACTURERS OF SMALL TIN CONTAINERS
SUPPLIERS OF SUPARI/BETELNUTS
SUPPLIERS OF KATHA FOR PAN MASALA
SUPPLIERS OF SANDALWOOD OIL
SUPPLIERS OF PERFUMES/FLAVOURS
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF MIXER FOR PAN MASALA
SUPPLIERS OF PAN DRYER
SUPPLIERS OF TESTING EQUIPMENT
SUPPLIERS OF PULVERIZER
SUPPLIERS OF WEIGHING BALANCE
SUPPLIERS OF POUCH PACKING MACHINE
SUPPLIERS OF TANKS
SUPPLIERS OF PAN MASALA MACHINE
SUPPLIERS OF SUPARI MACHINE
SUPPLIERS OF COMPLETE FOOD PACKAGING MACHINERY
SUPPLIERS OF SIEVE SUPPLIERS
SUPPLIERS OF FOOD MIXER
SUPPLIERS OF DRYER
SUPPLIERS OF FILTERS
MANPOWER
GENERAL
BASIS OF ESTIMATION
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PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
INDUSTRIAL POLICY
ELIGIBILITY:
INCOME TAX INCENTIVES AND STARTUP INDIA BENEFITS SUMMARY
♦ REGISTRATION OF A STARTUP WITH DPIIT:
♦ BENEFITS OF DPIIT RECOGNITION FOR STARTUP:
LABOUR LAWS:
ENVIRONMENT LAWS:
KEY FEATURES OF THE FUND OF FUNDS ARE HIGHLIGHTED BELOW:
♦ STARTUP INDIA HUB:
2 STARTUP INDIA HU
♦ TAX INCENTIVES TO START-UPS AS PER INCOME TAX ACT, 1961:
♦ TAX ON INCOME OF CERTAIN DOMESTIC COMPANIES:
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♦ TAX ON INCOME OF NEW MANUFACTURING DOMESTIC COMPANIES:
♦ SPECIAL PROVISION IN RESPECT OF SPECIFIED BUSINESS.
♦ CAPITAL GAIN ON TRANSFER OF RESIDENTIAL PROPERTY NOT TO BE
CHARGED IN CERTAIN CASES.
♦ CARRY FORWARD AND SET OFF OF LOSSES IN CASE OF CERTAIN COMPANIES:
♦ DIRECT PAYMENT:
> TDS UNDER SALARY:
♦ NOTICE OF DEMAND:
RAW MATERIAL PHOTOGRAPHS
BETAL NUT (PROCESSED) 163
LIME PURIFIED POWDER
CATECHU (IST GRADE)
CARDAMON SEED (SMALL)
MULETHI
SANDAL WOOD OIL
KEWARA OIL
ROSE OIL
SAFFRON ESSENTIAL OIL
PERFUME
MACHINERY PHOTOGRAPHS
BETELNUT CUTTING MACHINE
ROASTER WITH DIGITAL TEMPERATURE
MICRO PULVERIZER
TRAY DRYER
DEHUMIDIFIER
BIBBON BLENDER MADE OF SS-316
VIBRATORY SIEVING MACHINE
TOBACCO PROCESSING MACHINE WITH CUTTER, VIBRATORY SIEVE ETC
ROTOGRAVURE PRINTING MACHINE
SOAKING TANK
POUCH FILLING & SEALING
WEIGHING MACHINE (PLATFORM TYPE)
PRODUCT PHOTOGRAPHS
PAN MASALA POUCHES
ZARDA IN POUCHES
PAN MASALA (RAJNIGANDHA TYPE)
PAN MASALA (MEETHA)
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APPENDIX – A:
01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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COST ESTIMATION
Plant Capacity 1000 Kg./Day

Land & Building (1500 sq.mt.) Rs. 1.24 Cr
Plant & Machinery Rs. 34 Lac
Working Capital for 1 Month Rs. 24.72 Cr
Total Capital Investment Rs. 26.61 Cr
Rate of Return 54%
Break Even Point 20%
www.eiriindia.org 9

Project Report On Pan Masala Manufacturing Unit

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PAN MASALA MANUFACTURING UNIT

[EIRI/EDPR/4061] J.C.: 2195XL

Gutka, ghutka, guṭkha or betel quid is a chewing tobacco preparation made of

01. PLANT ECONOMICS

Plant Capacity 1000 Kg./Day

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