Instruction Manual: Loss of Head Capacitance Based Switch
Instruction Manual: Loss of Head Capacitance Based Switch
Instruction Manual: Loss of Head Capacitance Based Switch
LOSS OF HEAD
Capacitance Based Switch
Version 2.1
Sapsonic Evaluation Unit User Manual & Datasheet V 2.1
Contents
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Evaluation Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 Electronic Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Installation & Calibration Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 ROF Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 ROF 4-20 mA Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3 Relay Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.4 4-20mA Loop Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.5 Relay and 4-20 mA Loop Setting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.1 Primary Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.2 Display Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
List of Figures
1 LOH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 SAPSONIC LOH Connection Diagram - Sensor and Power Supply . . . . . . . . . . . . . . . . . . . . . 9
4 SAPSONIC LOH Connection Diagram - 4-20mA Combinations . . . . . . . . . . . . . . . . . . . . . . . 10
5 SAPSONAR Quick Reference - Relay and Loop Configuration . . . . . . . . . . . . . . . . . . . . . . . 11
6 SAPSONAR Quick Reference - Relay Programming Configuration . . . . . . . . . . . . . . . . . . . . . 12
7 SAPSONAR Quick Reference - 4-20mA Loop Programming Configuration . . . . . . . . . . . . . . . . . 13
List of Tables
1 Evaluation Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Electronic Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Revision History
• Copyright: All content on this document, such as text, graphics, logos and images is the property of Sapcon Instruments Pvt. Ltd.
The selection, arrangement and presentation of all materials on this document and the overall design of this document is the exclusive
property of Sapcon Instruments Pvt. Ltd.
• The images shown in this manual may differ from the actual instrument / housing in terms of dimensions, color and design. Please refer
to GA drawings for dimensional details.
• Values (of performance) described in this manual were obtained under ideal testing conditions. Hence, they may differ under industrial
environment and settings.
General Instructions
• Instrument shouldn’t block the material filling inlet.
• Secure the cover of housing tightly. Tighten the cable glands. For side mounting, the cable glands should point downwards.
• For side mounting, provide a baffle to prevent the material from falling on the probe.
• When handling forks, do not lift them using their tines. While using them with solids, ensure that material size is less than 10mm.
• Deforming the shape of the tines may interfere with the fork’s operating frequency.
• Make all electrical connections as instructed in the manual. Don’t power on the device before verifying the connections.
1 Introduction
’Sapcon MPLOH’ series instruments are RISC Pro-
cessor based ultrasonic type continuous differential
level indicators with built-in switching functions. The
instrument is suitable for measuring the loss of head in
water canals. MPLOH is capable of displaying either
difference of heads (LOH), High Head and Low Head
in millimeters as well as one of the head or LOH can
be associated with 4-20 mA loop. The 4-20 mA Loop
associated will then be available to be read as percentage
and also as absolute mm.
3 Features
• Latest RISC Core Micro-controller Technology.
• Heads and Difference are measured in millimeters
and percentage is also provided for 4-20 mA associ-
ated Head / Difference.
4 Technical Specifications
4.1 Evaluation Unit
For Evaluation Unit, please refer to Table 1.
PARAMETER VALUE
Housing Cast Aluminum, Weather Proof, Stoving Enamel Painted.
Suitable for Back Panel / Wall Mounting.
Cable Entries 3 Numbers of 1/2" or 3/4" BSP/NPT/ Double Com-
pression.
Operating Ambient Temperature −20◦ C to +60◦ C
Power Supply Universal mains 90 to 265 VAC, 50/60Hz (@ 2.9 Watt)
Sensor to Evaluation Unit Cable 2-Core; Resistance per core not to exceed 30 Ohms. Use
of shielded twisted pair cables is recommended for long
runs of cable. Cable lengths of 1000 meters are thus sup-
ported with grounded cable shields.
Zero% Range 30pf to 250pf
100% Range Level given by ultrasonic level instruments (Sapsonic) for
high head and low head (Difference from Zero%) Current
4 to 20mA.
RL max = 700 Ohm using internal Isolated Supply.
RL max = 1K Ohm for external loop supply of 24 V DC.
Current 4 to 20mA.
RL max = 700 Ohm using internal Isolated Supply.
RL max = 1K Ohm for external loop supply of 24 V DC.
Outputs 3 Potential free relays with one set of potential free
change over contact per relay.
Contact Ratings : 6 Amp @ 230 V AC 50/60 Hz for non-
inductive loads.
Indication
• High head and low head value measured by sapsonic
ultrasonic level measurement instruments. Range
should be entered accurately sapsonic.
• 4-20mA associated head/difference : −50% to
150% digitally on seven segment display
• Switching: 5 mm Red LED’s for alarm indication.
Continuous: −50% to 150% digitally on 1"2 seven
segment display
• Switching: 5 mm Red LED’s for alarm indication.
Switching Hysterisis 10mm in single point switching.
Failsafe Select Field selectable through interactive relay configuration
menu.
PARAMETER VALUE
Electronic Insert LDC117, LCDM 111: (High Head and Low Head both)
Housing IP-65, Cast Aluminium
Power Supply 90 - 265 V AC / 18 - 55 V DC (on same terminal)
Measuring Frequency 250Khz to 100Khz. Reverse Frequency Measurement.
Operating Ambient Temperature
• 0◦ C to +80◦ C (Sensor)
• 0◦ C to +60◦ C (Electronics)
Sensitivity 10 counts per pF
Output Analog : 4-20 mA (Galvanically isolated / not isolated),
22mA Error Indication; Digital : RS-485 (Custom ASCII)
All three relays are independently programmable for Level or Flow. In both operations (Level or Flow) all three relays
have the following:
• Alarm Status : Means presence of Alarm.
• Pump Control : Two point (hysteresis) Switching of a relay
Requires High and Low set-points to be entered.
• Single Point : Single Point Switching of a relay.
• Covered Status : Level or Flow Rate is Higher then the High Set Point
• Uncovered Status : Level or Flow Rate is Lower then the Low Set Point
• Fail Safe Selection : Alarm Selection for Covered or Uncovered Status
• Covered Delay Setting: Delay from Covered to Alarm or No Alarm Status
• Uncovered Delay Setting: Delay from Uncovered to Alarm or No Alarm Status
• Both Covered and Uncovered Delays are set in Seconds
• High Set Point : High Level (mm) set point, High Flow Rate set point
• Low Set Point : Low Level (mm) set point, Low Flow Rate set point
For Single Point switching single Alarm Set Point is used.
5.3 Relay Setting Suppose zero percent Flow Rate is when Flow Rate is
zero.
To set the three relays first have a plan about how to Suppose 100 percent flow rate is when Flow Rate is
use the relays. 64.0cusecs units.
Each relay can give alarm for either Head Level or Flow 4-20 mA settings requires:
Rate. • Loop Setting : To be selected Flow, Loop is coupled
Head Level and Flow Rate can be used in combination to flow rate.
among three relays. • Loop Zero : Set at 0.0 as required by the example.
Suppose the following setting is required: • Loop Full : Set at 64.0 cusecs as required by the
• Relay 1 will give Alarm when Flow Rate is Higher example.
than 54.0cusec (units).
• Relay 2 will give Alarm when Head level is Higher
than 700mm.
5.5 Relay and 4-20 mA Loop Setting Procedure
• Relay 3 will give Alarm when Head level has raised When ROF is displaying the measurements,
to 600mm and will continue to give alarm until • Press PROG Key for 6 to 8 seconds.
head falls to 300mm. • [ProG] will appear on display.
• Press ENTER Key.
Relay 1 requires: • [rEL 1] will appear. rEL 1 indicates that relay 1 will
• Switch Type: Flow Rate Alarm Single Point Switch- be configured.
ing. • Press UP key.
• Failsafe: To be selected High, (Higher Flow Rate −i • [St xx] will appear. These xx may have following
Alarm). values:
• Cover Delay: Set as per turbulence at measuring – L1: Level Type Relay in Single Point Switching.
head may be zero. – LP: Level Type Relay in Pump Control Switch-
• Uncover Delay: Set as per turbulence at measuring ing
head may be zero. – F1: Flow Rate Relay in Single Point Switching.
• Set Point: Set at 54.0 as required by the example. – FP: Flow Rate Relay in Pump Control Switch-
ing.
Relay 2 requires:
• Switch Type: Level Alarm Single Point Switching. • Press ENTER Key, xx will start blinking.
• Failsafe: To be selected High, (Higher Flow Rate −i • Press UP or DOWN Key select appropriate Switch-
Alarm). ing Type for Relay 1 which will be F1 : Flow Rate
• Cover Delay: Set as per turbulence at measuring Single Point in this example.
head may be zero. • Press ENTER Key, blinking will stop to indicate that
• Uncover Delay: Set as per turbulence at measuring switching type is selected.
head may be zero. • Press UP Key.
• Set Point : Set at 700 as required by the example. • [FS x] will appear.This x can have following values:
– H for Fail Safe High or Maximum Fail Safe.
Relay 3 requires: – L for Fail Safe Low or Minimum Fail Safe.
• Switch Type : Level Alarm Pump Control Switching.
• Failsafe : To be selected High, (Higher Flow Rate • Press ENTER Key, x will start blinking.
−i Alarm) • Press UP or DOWN Key select appropriate Fail Safe
• Cover Delay : Set as per turbulence at measuring Type for Relay 1 which will be H : Fail Safe High in
head may be zero. this example.
• Uncover Delay : Set as per turbulence at measuring • Press ENTER Key, blinking will stop to indicate that
head may be zero. Fail Safe High is selected.
• Set Point : Set at 600 as required by the example. • Press UP key.
• Set Point : Set at 300 as required by the example. • [C xx] will appear.Here, xx can have a value from 0
to 90.
• Indicating previously set Covered Delay.
5.4 4-20mA Loop Setting • Press ENTER Key, xx will start blinking.
Since relay, 4-20 mA loop and Weir have same con- • Press UP or DOWN Key reach to required Covered
tainer menu, it is advisable to set 4-20 mA and Weir Delay for Relay 1 which will be 1 second in this
Data along the way. example.
Suppose 4-20 mA is required to be coupled to Flow Rate. • Press ENTER Key, blinking will stop to indicate that
Selecting 4-20 mA loop for Flow Rate will make Flow Per- Covered Delay of 1 second is selected for relay 1.
centage available for display in display selection modes • Press UP key.
and will debar level percentage from the display mode • [U xx] will appear.Here, xx can have a value from 0
list. to 90.
try).
• As done for relay set point entries, enter 0.0 for this
ex.
• Press UP Key.
• [Fxxx.x] appears.This is entry point to set 100% or
20mA value.
• Decimal point will not appear for user units(K n En-
try).
• As done for relay set point entries, enter 64 for this
ex.
• Press UP key and roll back will occur.
• [4-20L] appears again.
• Press ENTER, [4-20L] starts blinking.
• Press UP Key.
6 Displays
CONTINUOUS LOSS OF HEAD
SAPSONIC EVALUATION UNIT
4-20mA
VSUP = 18V DC RLOOP =
Lp
RLOOP VSUP - 4
0.02
PROG
4-20mA
EXT. SUP.
Lp
RLOOP 9-32VDC
4-20mA
EXT. SUP.
Lp
9-32VDC
RLOOP = 1K AT
SAPCON INSTRUMENTS PVT. LTD. EXTERNAL SUPPLY = 24V
• [Pxxx.x] : Head Level in Percentage (xxx.x%) 50/60 Hz CONTACTS SHOWN FOR ALARM IN FAILSAFE HIGH
90-260V RELAY1 RELAY2 RELAY3 4-20mA SENSOR RS 485
SAPCON L N E Lp G
90 TO 260VAC
AC 50/60Hz
Flow in cusec (xxx.x) for following Selected Weirs: Always connect the
Ground to the
GND terminal of
the Evalaution Unit.
[1] Cipoletti Weir
SAPSONIC
(((( ((((
SAPSONIC
[2] Fully Contracted Rectangular Weir ALARM
Ultrasonic Level Transmitter Ultrasonic Level Transmitter
Tx ALARM
NORMAL Tx
NORMAL
ECHO Rx ECHO
PULSE Rx
PULSE
1 2 3
NO
4
RELAY
C
5
NC
6
4-20 mA
+
7
-
8 9
RS-485 O/P
D+ D-
10 11
G INT. EXT.
mA SUPPLY
INPUT SUPPLY
L(+) N(-) E
1 2 3
NO
4
RELAY
C
5
NC
6
4-20 mA
+
7
-
8
RS-485 O/P
D+
9
D-
10 11
G INT. EXT.
mA SUPPLY
CUT CUT
Always
Connect
the Ground
• [dxxx.x] : Flow (Discharge) in Percentage (xxx.x%) at GND terminal
of the Sensor
• [L Hi] : Level is more than 2000mm or 150% HIGH HEAD SENSOR LOW HEAD SENSOR
7 Electrical Connections
4-20mA
Guaranteed to 18VDC (min)
Lp
PLC 4-20mA input
Indicator 4-20mA input RL
RLmax=700 Ohm
While using the
Internal Supply
SAPSONAR
External
4-20mA
DC Supply
Lp
External Supply can
be the same 24VDC
supply which is used
to power the SAPSONAR.
SAPSONAR
External
4-20mA
DC Supply
Lp
Blinking
Relay 1 Relay 2 Relay 3 4-20mA Loop
Press Enter key to select the blinking options. The Blinking will stop to indicate selected option.
Press Enter, one of the possible option will appear without blinking.
or 4-20mA
Loop
Configuration
or
Relay
Configuration
Relay
Configuration
or or
Press Enter
Press Enter key to select Switching Type for Selected Relay. Blinking Stops.
Press UP
Press Enter
Press Enter key to select FailSafe Type for Selected Relay. Blinking Stops.
to change
Increase
Digit Blinks Covered Delay Enter to confirm the
(seconds) Delay Value.
(seconds)
Press UP
Press Enter
to change
Increase
Digit Blinks Uncovered Delay Enter to confirm the
(seconds) Delay Value.
Delay
(seconds)
Press Enter
to change Increase [H] will appear if
Digit Blinks High / Alarm Enter to confirm the Pump Control is
Point (mm) Level Value for High or Selected in
or or Alarm Switching Point Switch Type Menu
Decrease
High / Alarm Blinking stop means that [A] will appear
Point (mm) Switching Point is accepted. for Single Point
for Next Menu
Press UP
Switching
Press Enter
to change
Increase
Digit Blinks Low Point Enter to confirm the This menu option
(mm) Level Value for will not appear if
Low Switching Point Single Point is
Decrease Selected in
Switch Type Menu
for Next Menu
4-20mA
Loop
Configuration
Press Enter
Press Enter
to change
Increase
Digit Blinks 0% / 4mA Enter to confirm the
Mark (mm) Delay Value.
Press Enter
to change
Increase
Digit Blinks 100% / 20mA Enter to confirm the
Mark (mm) Level Value for
Low Switching Point
Decrease
100% / 20mA Blinking stop means that
for Next Menu
Press UP
8 Customer Support
Thank you for going through the instructions given in this manual. To further ease the process of installation and use,
we have developed special demo videos which are hosted on YouTube.
Sapcon’s YouTube channel, SAPCON INSTRUMENTS, lists all these videos: https://goo.gl/dnxfcz
Should you require further information regarding installation, use or working of the instrument, please don’t hesitate
to contact us. Kindly provide the following information at the time of contacting:
• Instrument Model and Serial Number
• Purchase Order Number and Date of Purchase
• Description of the query
• +91-731-4757575