1s9o1en - 12 11 18 - Adv200 6 QS - Low
1s9o1en - 12 11 18 - Adv200 6 QS - Low
1s9o1en - 12 11 18 - Adv200 6 QS - Low
synchronous/asynchronous motors
Industrial application
ADV200-...-6
ADV200-...-6-DC
Quick start up guide
......
Software version
This manual is updated according the software version V 7.X.16.
The identification number of the software version is indicated on the identification plate of the
drive or can be checked with the Firmware ver.rel - PAR 490 parameter, menu 2.5.
The Softscope3 (Gefran’s Digital Oscilloscope) Tool can be used with version V.7.X.14 and
more recent of the firmware. For detailed information on use, please refer to the 1S9SF3EN
manual.
General information
Note ! In industry, the terms “Inverter”, “Regulator” and “Drive” are sometimes interchanged. In this document, the
term “Drive” will be used.
Before using the product, read the safety instruction section carefully. Keep the manual in a
safe place and available to engineering and installation personnel during the product function-
ing period.
Gefran S.p.A has the right to modify products, data and dimensions without notice. The data
can only be used for the product description and they can not be understood as legally stated
properties.
8 - Troubleshooting................................................................. 112
8.1 Alarms....................................................................................................................112
8.1.1 Speed fbk loss alarm according to the type of feedback................................................ 117
8.1.2 “ExtIO fault” Alarm .........................................................................................................124
8.1.3 “FastLink” Alarm..............................................................................................................125
8.2 Messages.............................................................................................................. 126
8.3 Other anomalies.................................................................................................... 131
9 - Specification...................................................................... 132
9.1 Environmental Conditions..................................................................................... 132
9.2 Standards.............................................................................................................. 132
9.3 Accuracy (Asyncronous)........................................................................................ 133
9.3.1 Current control................................................................................................................133
9.3.2 Speed control..................................................................................................................133
9.3.3 Speed control limits........................................................................................................133
9.3.4 Torque control.................................................................................................................133
9.3.5 Overload.........................................................................................................................133
9.4 Accuracy (Synchronous)....................................................................................... 134
9.4.1 Current control................................................................................................................134
9.4.2 Speed control..................................................................................................................134
9.4.3 Initial torque limit.............................................................................................................134
9.4.4 Overload.........................................................................................................................134
9.4.5 Flux reduction.................................................................................................................134
9.5 DC circuit............................................................................................................... 135
9.6 Input electrical data............................................................................................... 135
9.6.1 AC power supply.............................................................................................................135
9.6.2 DC power supply............................................................................................................136
9.7 Output electrical data............................................................................................ 137
9.7.1 Derating factors..............................................................................................................138
9.7.2 Overload for output frequency........................................................................................140
9.7.3 Switching frequency........................................................................................................142
9.8 Voltage level of the inverter for safe operations.........................................................143
9.9 Cooling.................................................................................................................. 144
9.10 Weight and dimensions....................................................................................... 145
Indicates a procedure, condition, or statement that, if not strictly observed, could result
in personal injury or death.
Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne
Warning!
sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.
Indicates a procedure, condition, or statement that, if not strictly observed, could result
in damage to or destruction of equipment.
Indique et le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne sont
Caution pas strictement respectées, il y a des risques de détérioration ou de destruction des appareils.
Indicates that the presence of electrostatic discharge could damage the appliance.
When handling the boards, always wear a grounded bracelet.
Indique que la présence de décharges électrostatiques est susceptible d’endommager l’appa-
reil. Toujours porter un bracelet de mise à la terre lors de la manipulation des cartes.
Qualified personnel
For the purpose of this Instruction Manual , a “Qualified person” is someone who
is skilled to the installation, mounting, start-up and operation of the equipment and
the hazards involved. This operator must have the following qualifications:
- trained in rendering first aid.
- trained in the proper care and use of protective equipment in accordance with
established safety procedures.
- trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
Personne qualifiée
Aux fins de ce manuel d’instructions, le terme « personne qualifiée » désigne toute personne
compétente en matière d’installation, de montage, de mise en service et de fonctionnement
de l’appareil et au fait des dangers qui s’y rattachent. L’opérateur en question doit posséder
les qualifications suivantes:
- formation lui permettant de dispenser les premiers soins.
- formation liée à l’entretien et à l’utilisation des équipements de protection selon les
consigne de sécurité en vigueur.
- formation et habilitation aux manoeuvres suivantes : branchement, débranchement,
vérification des isolations, mise à la terre et étiquetage des circuits et des appareils selon
les consignes de sécurité en vigueur.
Read the information carefully, since it is provided for your personal safety and will
also help prolong the service life of your electrical drive and the plant you connect to it.
Lire attentivement les informations en matière de sécurité personnelle et visant par ailleurs à
prolonger la durée de vie utile du drive tout comme de l’installation à laquelle il est relié.
This equipment contains dangerous voltages and controls potentially dangerous rotat-
ing mechanical parts. Non-compliance with Warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
Warning! damage to property.
Cet appareil utilise des tensions dangereuses et contrôle des organes mécaniques en mou-
vement potentiellement dangereux. L’absence de mise en pratique des consignes ou le non-
respect des instructions contenues dans ce manuel peuvent provoquer le décès, des lésions
corporelles graves ou de sérieux dégâts aux équipements.
The drives cause mechanical movements. The user is responsible for ensuring that
these mechanical movements do not create unsafe conditions. The safety blocks and
operating limits provided by the manufacturer cannot be bypassed or modified
Les drives occasionnent des mouvements mécaniques. L’utilisateur est tenu de s’assurer
que de tels mouvements mécaniques ne débouchent pas sur des conditions d’insécurité.
Les butées de sécurité et les seuils d’exploitation prévus par le fabricant ne doivent être ni
contournés ni modifiés.
Only suitable qualified personnel should work on this equipment, and only after becom-
ing familiar with all safety notices, installation, operation and maintenance procedures
contained in this manual. The successful and safe operation of this equipment is
dependent upon its proper handling,installation, operation and maintenance.
Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir
assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le
fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’efficacité du fonction-
nement de cet appareil dépendent du bon accomplissement des opérations de manutention,
d’installation, de fonctionnement et d’entretien.
In the case of faults, the drive, even if disabled, may cause accidental movements if it
Electrical Shock
The DC link capacitors remain charged at a hazardous voltage even after cutting off the
power supply.
Never open the device or covers while the AC Input power supplyis switched on. Mini-
mum time to wait before working on the terminals or inside the device is listed in par.
“9.8 Voltage level of the inverter for safe operations”, page 143.
Risque de décharge électrique
Les condensateurs de la liaison à courant continu restent chargés à une tension dangereuse
même après que la tension d’alimentation a été coupée.
Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de
pouvoir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section
«9.8 Voltage level of the inverter for safe operations», page 143.
The values of the “xxxx” A rms short-circuit current, in accordance with UL require-
ments (UL 508 c), for each motor power rating (Pn mot in the manual) are shown
in the table below.
Note! Drive will be protected by semiconductor Fuse type as specified in the instruction manual.
Environmental condition
The drive has to be considered “Open type equipment”. Max surrounding air
temperature equal to 40°C. Pollution degree 2.
Over-voltage control
In compliance with CSA-requirements Overvoltage at mains terminal is achieved
installing an overvoltage protection device as for :
Type OVR 3L 15 660 from ABB or similar.
• Modularity
An innovative concept of integrated technology that offers full modularity. Mountable
side by side and with accessories specifically dedicated to system solutions, ADV200
has been engineered to make installation easy for any operator, both in existing
systems and in specific machine solutions, always offering a real reduction of required
space in the cabinet and the best manageability.
• Integrated Quality
ADV200 integrates the fundamental devices for an absolute quality level, such as the
DC choke that ensures maximum reliability in any conditions of working and the input
filter that renders the drive in compliance with the EMC normative EN61800-3. Note: the
choke and filter are not present in ADV200-DC models.
• Fast Access
Structured to offer simple and fast management of the product in any situation of instal-
lation and mounting. From the terminal access to the rack assembling of the options,
each operation is quick and easy.
• Smart Connections
Dedicated accessories and fully removable terminals, ensure simple and fast installa-
tion and start-up in compliance with the EMC normative.
• Options
ADV200 manages up to 3 option cards.
• Safety STO Interface (ADV-...-SI models and the master inverter of 400 kW to 1.65
MW parallel versions)
Integrated on board as the 4th option or integrated in the INT-P-ADV power card (sizes
≥ 71600 and from “L” HW version), the EXP- SFTy card allows the motor to be disabled
without the use of a safety contactor on the drive output, guaranteeing compliance to
the directive for machine safety EN61800-5-2 SIL3.
• Serial Line
Integrated standard RS485 serial line with Modbus RTU protocol, for peer-to-peer or
multidrop connections (with OPT-RS485-ADV card).
• Back-Up Supply
ADV200 can be supplied through an external +24Vdc supply in order to be kept active
in case of mains input loss, ensuring in this situation the operation of all monitoring
functions, programming and any connected fieldbus network.
• Cables shield
OMEGA clamp to grounding 360° of shielded cables.
Software: X = standard
Braking unit:
B = included
X = non included
Keypad:
K = included
X = non included
Identification Nameplate
Serial number Gefran S.p.A via G.Carducci, 24
I-21040-Gerenzano, VA
Drive model Type : ADV72000 -KXX-6 S/N: 07012345
Inp: 500Vac -10% ÷ 690Vac +10% 50/60Hz 3Ph
Input (mains supply, frequency, AC Input
Current at constant torque) 189A
Out : 0-690Vac 200Hz 3Ph 200kW@690Vac 200Hp @ 575Vac
Approvals
Cards revision
Software
revision
Power
Regulation
Safety
Braking unit
Product
configuration
Correct transport, storage, erection and mounting, as well as careful operation and
maintenance are essential for proper and safe operation of the equipment.
Protect the inverter against physical shocks and vibration during transport and storage.
Caution Also be sure to protect it against water (rainfall) and excessive temperatures.
Le bon accomplissement des opérations de transport, de stockage, d’installation et de mon-
tage, ainsi que l’exploitation et l’entretien minutieux, sont essentiels pour garantir à l’appareil
un fonctionnement adéquat et sûr.
Protéger le variateur contre les chocs et les vibrations pendant le transport et le stockage. Il
faut également s’assurer qu’il est protégé contre l’eau (pluie), l’humidité et contre des tempé-
ratures excessives.
If the Drives have been stored for longer than two years, the operation of the DC link
capacitors may be impaired and must be “reformed”. Before commissioning devices
that have been stored for long periods, connect them to a power supply for two hours
with no load connected in order to regenerate the capacitors, (the input voltage has to
be applied without enabling the drive).
En cas de stockage des variateurs pendant plus de deux ans, il est conseillé de contrôler
l’état des condensateurs CC avant d’en effectuer le branchement. Avant la mise en service
des appareils, ayant été stockés pendant long temps, il faut alimenter variateurs à vide pen-
dant deux heures, pour régénérer les condensateurs : appliquer une tension d’alimentation
sans actionner le variateur.
3.1 General
A high degree of care is taken in packing the ADV Drives and preparing them for
delivery. They should only be transported with suitable transport equipment (see
weight data). Observe the instructions printed on the packaging. This also ap-
plieswhen the device is unpacked and installed in the control cabinet.
Note! A certain degree of moisture condensation is permissible if this arises from changes in temperature.
This does not, however, apply when the devices are in operation. Always ensure that there is no
moisture condensation in devices that are connected to the power supply!
Air humidity
storage �������������������� from 5% to 95 % and 1 g/m3 to 29 g/m3 (class 1K3 as per EN50178)
transport ������������������� 95 % (3), 60 g/m3 (4)
A light condensation of moisture may occur for a short time occasionally if the device is not in operation
(class 2K3 as per EN50178)
Air pressure:
storage �������������������� [kPa] 86 to 106 (class 1K4 as per EN50178)
transport ������������������� [kPa] 70 to 106 (class 2K3 as per EN50178)
(3) Greatest relative air humidity occurs with the temperature @ 40°C (104°F) or if the temperature of the
device is brought suddenly from -25 ...+30°C (-13°...+86°F).
(4) Greatest absolute air humidity if the device is brought suddenly from 70...15°C (158°...59°F).
The drive is suitable for use under the environmental service conditions (climate,
mechanical, pollution, etc.) defined as usual service conditions according to
Attention EN61800-2.
The Drive must be mounted on a wall that is constructed of heat resistant material.
While the Drive is operating, the temperature of the Drive’s cooling fins can rise to a
temperature of 158° F (70°C).
Caution
Le drive doit être monté sur un mur construit avec des matériaux résistants à la chaleur.
Pendant le fonctionnement du drive, la température des ailettes du dissipateur thermique peut
arriver à 70°C (158° F).
Because the ambient temperature greatly affects Drive life and reliability, do not install
the Drive in any location that exceeds the allowable temperature.
Étant donné que la température ambiante influe sur la vie et la fiabilité du drive, on ne devrait
pasinstaller le drive dans des places ou la temperature permise est dépassée.
Be sure to remove the desicant dryer packet(s) when unpacking the Drive. (If not
removed these packets may become lodged in the fan or air passages and cause the
Drive to overheat).
Lors du déballage du drive, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il em-
pêche la ventilation et provoque une surchauffe du drive).
≥150 mm [ 6" ]
≥400 mm [ 15.75" ] (ADV 7...)
≥150 mm [ 6" ]
≥10 mm [ 0.4" ] ≥400 mm [ 15.75" ] (ADV 7...) ≥10 mm [ 0.4" ] ≥25 mm [ 0.98” ]
400mm [15.75"]
200mm [7.87"]
100mm [3.93"]
1113mm [43.82"]
1095mm [43.11"]
942mm [37.08"]
904 mm [35.6"]
A 7.5 mm
[.295"]
12.75 mm
[.50"]
Taglia 5 Taglia 6
12.75 mm
Size 5 Size 6
[.50"]
A A 7.5 mm
[.295"]
417 [16.42”]
355.6 [140”]
177.8 [7.00”]
(*)
Fissaggio a muro
Wall mounting
(B)
1209.5 [47.62”]
1264 [49.76”]
1407 [55.4”]
6.5
[0.26”]
Taglia 7 3
Ø 1 1”]
6.5 [0.5
Size 7 [0.26”]
15.25
[0.6”]
17.45
[0.69”]
(A)
[0.75”]
19
(A) (B)
(*)
Note! Other dimensions see chapter “9.10 Weight and dimensions”, page 145.
1209.5 [47.62”]
1264 [49.76”]
1407 [55.4”]
(A) (A)
1350 kW
417 [16.42”] 417 [16.42”] 417 [16.42”] 417 [16.42”] 417 [16.42”]
355.6 [140”] 355.6 [140”] 355.6 [140”] 355.6 [140”] 355.6 [140”]
177.8 [7.00”] 177.8 [7.00”] 177.8 [7.00”] 177.8 [7.00”] 177.8 [7.00”]
(*) (*) (*) (*) (*)
Fissaggio a muro
Wall mounting
(B) (B) (B) (B) (B)
1209.5 [47.62”]
1264 [49.76”]
1407 [55.4”]
1650 kW
3
Ø 1 1”]
6.5 [0.5
[0.26”]
15.25
[0.6”]
17.45
[0.69”]
[0.75”]
19
(A) (B)
ADV-72000-KXX-6-MS 04 -SI
400 kW
ADV-72000-XXX-6-SL
ADV-72500-KXX-6-MS 05 -SI
500kW
ADV-72500-XXX-6-SL 12 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat
ADV-73150-KXX-6-MS 06 -SI washer
630kW
ADV-73150-XXX-6-SL
ADV-73550-KXX-6-MS 07 -SI
710kW
ADV-73550-XXX-6-SL
ADV-73150-KXX-6-MS 09 -SI
900kW ADV-73150-XXX-6-SL
ADV-73150-XXX-6-SL 18 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat
ADV-73550-KXX-6-MS 10-SI washer
1 MW ADV-73550-XXX-6-SL
ADV-73550-XXX-6-SL
ADV-73550-KXX-6-MS 14-SI
ADV-73550-XXX-6-SL 24 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat
1.35 MW
ADV-73550-XXX-6-SL washer
ADV-73550-XXX-6-SL2
ADV-73550-KXX-6-MS 17-SI
ADV-73550-XXX-6-SL
30 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat
1.65 MW ADV-73550-XXX-6-SL washer
ADV-73550-XXX-6-SL2
ADV-73550-XXX-6-SL2
Note! Other dimensions see chapter “9.10 Weight and dimensions”, page 145.
Adjustable frequency drives are electrical apparatus for use in industrial installations.
Parts of the Drives are energized during operation. The electrical installation and the
Warning! opening of the device should therefore only be carried out by qualified personnel. Im-
proper installation of motors or Drives may therefore cause the failure of the device as
well as serious injury to persons or material damage. Drive is not equipped with motor
overspeed protection logic other than that controlled by software. Follow the instructions
given in this manual and observe the local and national safety regulations applicable.
Les drives à fréquence variable sont des dispositifs électriques utilisés dans des installations
industriels. Une partie des drives sont sous tension pendant l’operation. L’installation élec-
trique et l’ouverture des drives devrait être executé uniquement par du personel qualifié. De
mauvaises installations de moteurs ou de drives peuvent provoquer des dommages materiels
ou blesser des personnes. On doit suivir les instructions donneés dans ce manuel et observer
les régles nationales de sécurité.
Replace all covers before applying power to the Drive. Failure to do so may result in
death or serious injury.
Remettre tous les capots avant de mettre sous tension le drive. Des erreurs peuvent provo-
quer de sérieux accidents ou même la mort.
The drive must always be grounded. If the drive is not connected correctly to ground,
extremely hazardous conditions may be generated that may result in death or serious
Warning! injury.
Le drive doit toujours être raccordé au système de mise à la terre. Un mauvais raccorde-
ment du drive au système de mise à la terre peut se traduire par des conditions extrêmement
dangereuses susceptibles d’entraîner le décès ou de graves lésions corporelles.
Never open the device or covers while the AC Input power supply is switched on. Minimum
time to wait before working on the terminals or inside the device is listed in section “9.8
Voltage level of the inverter for safe operations”, page 143.
Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de
pouvoir travailler sur les bornes ou bien à l’intérieur de l’appareil est indiqué dans la section “9.8
Voltage level of the inverter for safe operations”, page 143.
Do not touch or damage any components when handling the device. The changing of
the isolation gaps or the removing of the isolation and covers is not permissible.
Manipuler l’appareil de façon à ne pas toucher ou endommager des parties. Il n’est pas
permis de changer les distances d’isolement ou bien d’enlever des matériaux isolants ou des
capots.
Do not connect power supply voltage that exceeds the standard specification voltage
fluctuation permissible. If excessive voltage is applied to the Drive, damage to the inter-
Caution nal components will result.
Ne pas raccorder de tension d’alimentation dépassant la fluctuation de tension permise par
les normes. Dans le cas d’ une alimentation en tension excessive, des composants internes
peuvent être endommagés.
Note: The residual current operated circuit-breakers used must provide protection
against direct-current components in the fault current and must be suitable for
briefly suppressing power pulse current peaks. It is recommended to protect the
frequency inverter by fuse separately.
The regulations of the individual country (e.g. VDE regulations in Germany) and
the regional power suppliers must be observed!
Remarque : Les RCD utilisés doivent assurer la protection contre les composants à courant
continu présents dans le courant de défaut et doivent être capables de suppri-
mer des crêtes de courant en peu de temps. Il est recommandé de protéger
séparément l’onduleur au moyen de fusibles.
Respecter la réglementation des pays concernés (par exemple, les normes VDR
en Allemagne) et des fournisseurs locaux d’énergie électrique.
Functioning of the Drive without a ground connection is not permitted. To avoid distur-
bances, the armature of the motor must be grounded using a separate ground connec-
tor from those of other appliances.
Caution
Défense de faire fonctionner le drive sans qu’il y ait eu raccordement de mise à la terre préa-
lable. Pour éviter les perturbations, la carcasse du moteur doit être mise à la terre à l’aide d’un
raccord de mise à la masse séparé de ceux des autres appareils.
The grounding connector shall be sized in accordance with the NEC or Canadian Elec-
trical Code. The connection shall be made by a UL listed or CSA certified closed-loop
terminal connector sized for the wire gauge involved. The connector is to be fixed using
the crimp tool specified by the connector manufacturer.
Le raccordement devrait être fait par un connecteur certifié et mentionné à boucle fermé par
lesnormes CSA et UL et dimensionné pour l’épaisseur du cable correspondant. Le connecteur
doit êtrefixé a l’aide d’un instrument de serrage specifié par le producteur du connecteur.
Do not perform a megger test between the Drive terminals or on the control circuit terminals.
Ne pas exécuter un test megger entre les bornes du drive ou entre les bornes du circuit de contrôle.
No voltage should be connected to the output of the drive (terminals U, V, W). The par-
allel connection of several drives via the outputs and the direct connection of the inputs
and outputs (bypass) are not permissible.
Aucune tension ne doit être appliquée sur la sortie du convertisseur (bornes U, V et W). Il
n’est pas permis de raccorder la sortie de plusieurs convertisseurs en parallèle, ni d’effectuer
une connexion directede l’entrée avec la sortie du convertisseur (Bypass).
If the Drives have been stored for longer than two years, the operation of the DC link
capacitors may be impaired and must be “reformed”. Before commissioning devices
that have been stored for long periods, connect them to a power supply for two hours
with no load connected in order to regenerate the capacitors, (the input voltage has to
be applied without enabling the drive).
En cas de stockage des variateurs pendant plus de deux ans, il est conseillé de contrôler
l’état des condensateurs CC avant d’en effectuer le branchement. Avant la mise en service
des appareils, ayant été stockés pendant long temps, il faut alimenter variateurs à vide pen-
dant deux heures, pour régénérer les condensateurs : appliquer une tension d’alimentation
sans actionner le variateur.
Type of networks
ADV200-6 drives are designed to be powered from standard three phase lines that are
electrically symmetrical with respect to ground (TN or TT network). In case of supply
Caution with IT network, sizes ≥ 71600 (with integrated EMI filter and max. distance of 50 m
between inverter and motor) can be used.
For sizes < 71600, the use of the “ADV200….-IT” series is mandatory.
ADV200...-IT does not include the use of an EMI filter with internal capacitors connected to
the ground. The RFI emissions level are more relevant but in accordance with EN 61800-3.
In case of limited emission levels requirements, it is suggested to check for excessive
noise from close electrical equipment or to the public low-voltage mains. If necessary,
to reduce the levels of emissions is enought to use a voltage transformer with static
screening between the primary and secondary windings.
Do not install an external EMI filter to the ADV200-IT. Capacitors inside the stand-
ard EMI filter could be damaged and could cause safety problem. Special EMC
filters for IT Network are available on request
Type de réseaux :
Les variateurs ADV200-6 sont conçus pour être alimentés à partir des lignes triphasées
standard qui sont électriquement symétrique par rapport à la terre (TN ou réseau TT).
En cas d’alimentation avec le réseau IT, les tailles ≥ 71600 (avec filtre EMI intégré et
une distance maximale le de 50 m entre le variateur et le moteur) peuvent être utilisés.
L2 L2
L3 L3
N PEN
PE
Sizes Maximum Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min)
(mm2) AWG (mm) (Nm)
Bars: L1 - L2 - L3 - C - D - U - V - W
Sizes Recommended Cable Cross Section Lock screw diameter Tightening torque (min)
Connection on bars
Sizes Cable Cross Section Lock screw Recommended Tightening torque
diameter terminal
(mm2) AWG / kcmil (mm) (Nm)
71600 50 AWG 1/0 M10 Eyelet 25
72000 75 AWG 2/0 M10 Eyelet 25
72500 120 250 kcmil M10 Eyelet 25
73150 150 300 kcmil M10 Eyelet 25
73550 150 300 kcmil M10 Eyelet 25
Connection
Recommended cable Lock screw Recommended Tightening
Sizes cross-section diameter terminal torque (min)
(mm2) AWG / kcmil (mm) (Nm)
In a domestic environment, this product may cause radio inference, in which case sup-
plementary mitigation measures may be required.
Dans un environnement domestique, ce produit peut causer des interférences radio, auquel
Warning!
cas des mesures d’atténuation supplémentaire peuvent être nécessaires.
Note! For further information regarding electro-magnetic compatibility standards, according to Directive
2014/30/EC, conformity checks carried out on Gefran appliances, connection of filters and mains
inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility
guide” on the CD attached to this drive.
Note! Size 7 only: pre-engineered for internal assembly of DC side fuses upon request.
On 400 kW to 1.65 MW devices, the output choke value and their technical char-
acteristics MUST be the same for all the drive power modules.
Attention
R PRECHARGE
LDC
L1 U
690Vac, 3ph
LINE
L2 V
L3 W
C
D
ADV71600-...-6... ADV73550-...-6
500-690Vac, 3ph
L1 U
LINE
L2 V
L3 W
C
D
C U
CDC LINK
V
D W
L2 V
LINE
L3 W
C U
To motor
D
V
L2 V
L3 W
C
D
Input
Output choke
fuse ADV- ...- MS..-6-DC (mandatory)
C U
D W
To motor
V
C U
D W
L2 V
LINE
L3 W
C U
To motor
D
V
L2 V
L3 W
C
D
L2 V
L3 W
C
D
Input
Output choke
fuse ADV- ...- MS..-6-DC (mandatory)
C U
600 - 1120 Vdc
D W
U
To motor
C U
D W
C U
D W
500-690Vac, 3ph
L2 V
LINE
L3 W
C
D
L2 V
L3 W
C
D U
To motor
V
Input Input choke Output choke
fuse (mandatory) ADV- ...- SL..-6 (mandatory) W
L1 U
L2 V
L3 W
C
D
L2 V
L3 W
C
D
1.35 MW (ADV200-...-6-DC)
Input
Output choke
fuse ADV- ...- MS..-6-DC (mandatory)
C U
600 - 1120 Vdc
D W
C U
D W
U
To motor
D W
C U
D W
500-690Vac, 3ph
L2 V
LINE
L3 W
C
D
L2 V
L3 W
C
D U
To motor
V
Input Input choke Output choke
fuse (mandatory) ADV- ...- SL..-6 (mandatory) W
L1 U
L2 V
L3 W
C
D
L2 V
L3 W
C
D
L2 V
L3 W
C
D
1.65 MW (ADV200-...-6-DC)
Input
Output choke
fuse ADV- ...- MS..-6-DC (mandatory)
C U
600 - 1120 Vdc
D W
C U
D W
U
To motor
D W
C U
D W
C U
D W
PE1 L1 L2 L3
K1M
F1
C D
L1 L2 L3 U V W
L1
K1M
F1
L1 L2 L3
(3ph - 500 ... 690 VAC, 50/60 Hz)
F1
K1M
C D
U V W
C D C D
ADV-...-MS..-6 ADV-...-SL-6
L1 L2 L3 U V W L1 L2 L3 U V W
L1 L1
Mandatory Mandatory
F1 F1
K1M
K1M
F1 F1
C D C D
ADV-...-MS..-6-DC ADV-...-SL-6-DC
U V W U V W
C D C D C D C D
L1 L2 L3 U V W L1 L2 L3 U V W L1 L2 L3 U V W L1 L2 L3 U V W
L1 L1 L1 L1
Mandatory Mandatory Mandatory Mandatory
F1 F1 F1 F1
K1M
Note!
900 kW: n.1 ADV-73150-...-MS, n.2 ADV-73150-...-SL.
1 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL.
1.35 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL and n.1 ADV-73550-...-SL2.
1.65 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL and n.2 ADV-73550-...-SL2.
K1M
F1 F1 F1 F1
C D C D C D C D
U V W U V W U V W U V W
Note!
900 kW: n.1 ADV-73150-...-MS, n.2 ADV-73150-...-SL.
1 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL.
1.35 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL and n.1 ADV-73550-...-SL2.
1.65 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL and n.2 ADV-73550-...-SL2.
Note! Recommended combination F1 fuses: see paragraph “10.1 Optional external fuses”, page 151.
All drive-motor cables connections MUST have same lenght and they have to run
in parallel ways.
Attention
2V3
U3 1V3
C D U2 V2 W2 PE2
L1 L2 L3 U V W
M
3 ph
M
3 ph
Note: terminals L1-L2 and L3 are not present in -DC versions.
ADV-...-MS-.. ADV-...-SL
L1 L2 L3 U V W L1 L2 L3 U V W
M
3 ph
L1 L2 L3 U V W L1 L2 L3 U V W L1 L2 L3 U V W L1 L2 L3 U V W
M
3 ph
Nota!
900 kW: n.1 ADV-73150-...-MS, n.2 ADV-73150-...-SL.
1 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL.
1.35 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL and n.1 ADV-73550-...-SL2.
1.65 MW: n.1 ADV-73550-...-MS, n.2 ADV-73550-...-SL and n.2 ADV-73550-...-SL2.
Output chokes value and their technical characteristics MUST be the same for all the drive power
modules.
All drive-motor cables connections MUST have same length and they have to run in parallel ways.
Attention
Note! An optional BUy braking unit connected to terminals C and D can be used. For further details reference
should be made to the BUy manual.
You MUST set the parameters for controlling braking resistance overload (MENU
22.6) to detect overheating of the braking resistance. Without this information on
the resistance used, you have to monitor the overtemperature switch on the resist-
ance. Overheating may be caused by:
• ramp times too short or braking too long
• wrong braking resistance size
• input voltage too high
• defective braking transistor on inverter or on braking module.
F11
U
L1
V M1
L2 INVERTER 1 W 3
C
L3
D
F12
F21
U
L1
V M2
L2 INVERTER 2 W 3
C
L3
D
BR1 BR2
F22
L1
L2
(*)
L3 RBR
K1
F..
U
L1
V M..
L2 INVERTER .. W 3
C
L3
D
F..
F61
U
L1
V M6
L2 INVERTER 6 W 3
C
L3
D
F62
7 8 9 10
BR D
RBR BUy-...
CR C
(MASTER)
To avoid to damage the internal EMI filter, AFE200 regenerative power supply unit
may not supply the DC power supply to ADV1007 ...ADV61320 drives, ver-
sion ADV....-IT must be used.
AFE200 Power supply unit may supply the DC power supply to the ADV200
(≥ 71600) and ADV200-...-DC series.
FFE200 Regenerative power supply unit may supply the DC power supply to
the standard ADV200, ADV200-...-DC and ADV....-IT series.
F12
U
C
V M1
D W 3
ADV200-...-6 (1)
F22
U
C
V M2
(3ph - 500 VAC / 690 VAC, 50/60 Hz)
AFE200, FFE200,
SMB200, SM32 or
D W 3
F1 (*) DC Power supply ADV200-...-6 (2)
L1
L2
L3
L1 (*)
F32
K1M U
C
V M3
D W 3
ADV200-...-6 (3)
F..2
U
C
V M..
D W 3
ADV200-...-6 (..)
Note! For size 7 only, adaptation for internal mounting of “F12, F22, F32, F.2” fuses (DC side) on request.
Terminals
Sizes
U3 1V3
5750 0.45A@230V (±10%) / 50Hz
6900
61000 0.65A@230V (±10%) / 50Hz
61320
NB ! Size 621320 is provided with 2.5 A, 250 Vac internal slo-blow fuses.
External fuses must be used for sizes 5750 and 6900.
400 kW (1) U3 V3 W3 PE 31 32
500 kW (1) 3 x 400V (±10%)
50/60Hz, 250V/2A contact
1.25/1.65Arms OK fan contact management terminals 31-32:
Ground
Closed: Internal fan OK (also with non-powered fan)
3 x 460V (±10%) Open: Internal fan in over temperature alarm
60Hz, 1.55Arms
Power the internal fan ( 570W @400V, 930W @460V ) with a three-phase voltage on terminals U3/V3/W3.
Make sure the sequence of the three-phase fan power supply phases is the same as that shown on
the relative drive terminals. If not, the air flow will be inadequate to ensure correct cooling and it could
Caution cause Overtemperature alarm.
When removing the covers be carefull to lateral metal sheet enclosure. Presence of
sharp edge are possible.
Warning!
A
A
For shielding of the regulation section (recommended), fasten the shield of the
cables to the omega sections (see figure above).
Strip T2 (top)
Terminal Designation Function Max
R21 COM Digital output 2 Common reference for digital output 2 (Relay 2) -
R24 Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready 250 Vac - 30 Vdc / 2A
5 Analog output 1 Analog output 1. Default = Null (not assigned) ±12,5 V (typical ±10 V / 5 mA)
- voltage (default):
±12,5 V (typical ±10V/5mA)
6 Analog output 2 Analog output 2. Default = Null (not assigned) - current (set by S3 switch):
0...20mA or 4...20mA (setting by
PAR 1848, 15 - ANALOG OUPUTS
menu)
C1 COM Analog output Common reference for analog outputs and ±10V potential voltage reference -
7 Digital input E Digital input E . Default = Digital input E mon (Enable) 5mA @ +24V (+30V max)
8 Digital input 1 Digital input 1 . Default = FR forward src, PAR 1042 5mA @ +24V (+30V max)
9 Digital input 2 Digital input 2 . Default = FR reverse src, PAR 1044 5mA @ +24V (+30V max)
10 Digital input 3 Digital input 3 . Default = Null (not assigned) 5mA @ +24V (+30V max)
11 Digital input 4 Digital input 4 . Default = Null (not assigned) 5mA @ +24V (+30V max)
12 Digital input 5 Digital input 5 . Default = Fault reset src 5mA @ +24V (+30V max)
C2 COM Digital inputs Common reference for digital inputs -
C3 0V 24 OUT Reference point for +24V OUT -
S3 + 24V OUT +24V supply for IO 150 mA (Resettable fuse), ±10 %
Strip T1 (bottom)
Terminal Designation Function Max
R11 COM Digital output 1 Common reference for digital output 1 (Relay 1) -
R14 Digital output 1 Programmable digital relay output 1 (NO). Default = Drive OK 250 Vac - 30 Vdc / 2A
1 Programmable / configurable analog differential input. - voltage (default):
Analog input 1 Signal: terminal 1. Reference: terminal 2. ±12,5 V (typical ±10V/1mA)
2 Default = Ramp ref 1 src - current (set by switches S1-S2):
3 0...20mA or 4...20mA (set by PAR
Programmable / configurable analog differential input. 1502 or 1552, 14 - ANALOG INPUTS
Analog input 2 Signal: terminal 3. Reference: terminal 4. menu)
4 Default = Not used
- input impedance = 10 kΩ
S1+ +10 V Voltage reference +10V; reference point: C1 terminal +10 V ±1% / 10 mA
S1- - 10V Analog output -10V; reference point: C1 terminal -10 V ±1% / 10 mA
13 Digital output 3 Digital output 3. Default = Speed is 0 delay +24 V / 20 mA (typ), 40 mA (max)
14 Digital output 4 Digital output 4. Default = Ref is 0 delay +24 V / 20 mA (typ), 40 mA (max)
IS1 PS Digital output Digital outputs 3 / 4 power supply -
IC1 COM Digital output Common reference for digital outputs 3 / 4 -
IC2 0V 24 EXT Reference for regulation card 24V external supply -
IS2 + 24V EXT External supply of regulation card +24V ±10% / 1A
+24Vdc voltage, which is used to externally supply the regulation card has to be stabi-
lized and with a maximum ±10% tolerance. The maximum absorption is 1A.
Caution
It is not suitable to power supply the regulation card only through a unique rectifier and
capacitive filter.
La tension de + 24Vdc utilisée pour alimenter extérieurement la carte de régulation doit être
stabiliséeet avec une tolérance de ±10% ; absorption maximum de 1A. Les alimentations
obtenues avec les seules redresseur e filtre capacitive ne sont pas appropriées.
HC0 PWM
HC1 RUN
Jumpers : CFG
LEDs : PWR
Switches : S1 S2 S3
V I V I V I
S1 S2 S3
Jumpers Function
HC0
Reserved. Deafult = Open
HC1
Analog output 2 6
S11
+10V S1+
7
+24V
Digital input E mon 0V C1
8
- 10V
FR forward src S1-
9
FR reverse src
Digital output 1 R11
10 (Relay 1) Drive OK R14
Null (not assigned)
12
Speed is 0 delay
Fault reset src IS1 +24V
Digital output 3
13 LOAD
Ref is 0 delay
IC1
IS2 +24 V_EXT
Regulation 0V(+24V)
Internal power supply card supply
+24V_OUT
from Power Card S3
Isolated power
supply for Inputs/Outputs
0 V (+24 V_EXT) 0V (24V)_OUT
IC2 C3
S10
Figure 5.2.4.1: Potentials of the control section, Digital I/O PNP connection
C2 C2 C2
COM-DI COM-DI COM-DI
C3 C3 C3
0V 24V 0V 24V 0V 24V
Connections for Controls Opto-insulated from the Connections for Controls Opto-insulated from the Inverter ( NPN ) Connections for Controls Opto-insulated from the Inverter ( PNP )
Inverter ( NPN ) - Internal supply External supply External supply
Speed is 0 delay
IS1 0V(+24V)
Digital output 3
13 LOAD
Ref is 0 delay
IC1
+24V
Figure 5.2.4.3: NPN outputs connection
D91
P23
P28
P29
S4
S3
S5 D78
D79
S6
D9
P1
P10
P25 D8
P27
P26
23 52 32 33 34 35 36 37 70 72 S1 S2 S7 LED D1...7,D80...84
TB1
In case of non-standard power supply, see the configuration tables shown further
below.
AC Power Supply
Undervoltage
DC DC Voltage
Precharge OK Relay
The jumpers and switches on these cards are factory-set. If the module is used
according to its standard power supply characteristics the settings should
not be changed.
The R-PSM card has three 4-position configuration switches.
The following tables show all of the permitted combinations.
Legenda:
0 OPEN
1 CLOSE
(*) Default setting for models ADV200-...-4,
(**) Default setting for models ADV200-...-6
Setting for ADV200 drive starting from firmware 7.X.6 and higher (R-PSM
card starting from hardware revision “F”)
The correct selection of mains voltage is very important for correct setting of
UNDERVOLTAGE limits.
The same value set has to be carried out on PAR560 (DRIVE CONFIG MENU).
An incorrect mains frequency setting will disable the control card: the mains fre-
quency tolerance is ±5%.
Switch S2-2…4 lets you set the pre-charge time for the capacitors connected to
the DC link.
The default configuration calls for a time of 11.6[s] for a 50[Hz] line and 12.1[s] for
a 60[Hz] line.
Remember that with equal levels of energy to be transferred to the condenser
bank, decreasing the precharge time increases the current draw.
The rectifier bridge and pre-charge inductance are sized for maximum peak cur-
rent of 400[Apk].
The configurable output goes high when the condition indicated in the table oc-
curs.
5.2.5.4 Jumpers
Note! For the position of the Jumpers, see “Figure 5.2.5.1: Position of Switches, LEDs and Jumpers on
R-PSM card” .
32 Output of the MLP static signal (low - active signal) (5 … 35V, 20mA source)
33 (Common) Ground of the MLP and ML static signals -
36 Output of the ML signal (low - active signal) (5 … 35V, 20mA max sink)
37 Power supply of the ML and MLP signals (35V max)
Control description
• OK RELAY
The OK relay has a normally open contact which close at the end of the precharg-
ing phase if no alarm condition is present (overtemperature, power supply on the
regulation card ±15V).
The contact is closed during the normal functioning of the device and also during
an undervoltage situation. The contact opens when a failure occurs (see the alarm
conditions described above) or when the power supply is switched off and the DC-
LINK is completely discharged (C and D terminals).
Note! An optional BUy braking unit connected to terminals C and D can be used. For further details reference
should be made to the BUy manual.
Recommended combination braking resistors: see chapter “10.5 Braking resistor (optional)”, page 165.
(*) Enc X = name assigned to the card by the software, see PAR 530 - 532 - 534.
I = Input
O = Output
The ADV200 drive is equipped as standard with a port (9-pin D-SUB receptacle
connector: XS) for connection of the RS485 serial line used for drive/PC point-
to-point communication (through the GF-eXpress configuration software) or for
multi-drop connection.
To access the connector, remove the lower cover as illustrated in shown in para-
graph 5.2.1.
PE
XS 5 4 3 2 1
9 8 7 6
EQP
RS485
For connection of the RS485 serial line to the PC, see the figure below.
RS485
(XS) Industrial PC
Shielded cable with connectors,
(with RS485)
4.5 mt (8S864C)
Terminal Name
1 TxA /RxA
2 TxB /RxB
3 Reserved
XS
4 EQP (Equipotentiality)
Switch Function
S1 Closing of terminations
nero
ON ON ON ON
S1 S1 S1 S1
OFF A B EQP OFF A B EQP OFF A B EQP OFF A B EQP A B EQP
Female
XS XS XS XS INDUSTRIAL PC,
PLC. etc
(WITH RS485)
ADV200 ADV200 ADV200 ADV200
Termination = ON
Figure 5.5.3.1: Example of Multidrop connection between ADV200 and an industrial PC with RS485 port
3 7 9 5
Male
ON ON ON ON XS1
S1 S1 S1 S1
OFF A B EQP OFF A B EQP OFF A B EQP OFF A B EQP
ON
OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV S1
OFF
XS2 PCI-COM
XS XS XS XS
Figure 5.5.3.2: Example of Multidrop connection between ADV200 and a PC with RS232 port
arancione
giallo
nero
A B EQP
ON ON ON ON
S1 S1 S1 S1
OFF A B EQP OFF A B EQP OFF A B EQP OFF A B EQP
g n
OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV m
a
v
XS XS XS XS
v = verde
a = arancione
g = giallo
m = marrone
n = nero
USB - RS485
Serial Converter Cable
Figure 5.5.3.3: Example of Multidrop connection between ADV200 and a PC with USB port
L01
K0
EMERGENCY-OFF
S11
Off
S12 K1M
K2
Stop
G1 R11
S2 K2T Drive ok
ON / Start R14
K2
70
PRC ok (*)
72
K0 K2 K1M
K2T
L00
EMERGENCY-OFF ON / OFF t =1s Mains contactor
Start / Stop
Analog 6
output 2
K2T K1M 7
Digital input E mon
(Enable) - 10 V S1-
K2 8
FR forward src
+ 10 V S1+
9
FR reverse src
10
Null (not assigned) 0 V 10 C1
11
Null (not assigned)
12
Fault reset src
1
Analog input 1
+
Drive ready R24
Dig. Output 2 2
R21 (Relay 2)
-
3
Analog input 2
RS 485
EXP-DE-...
(optional)
PE
L1
L2
L3
N
(**) SMPS
D
C
5 6 L3
W M1
3 4 L2 V M E
1 2 L1 U 3~
F1 K1M L1(*)
G1
Figure 5.6.2: Typical connection diagram, connection through terminals strip (ADV5750-6 ... ADV73550-6)
(*): ADV5750 ... 61320: Integrated choke on DC link; ≥ 716000: external choke mandatory
(**) See chapter “5.1.11 Connection of fans”, page 41.
Analog 6
output 2
K2T K1M 7
Digital input E mon
(Enable) - 10 V S1-
K2 8
FR forward src
+ 10 V S1+
9
FR reverse src
10
Null (not assigned) 0 V 10 C1
11
Null (not assigned)
12
Fault reset src
1
Analog input 1
+
Drive ready R24
Dig. Output 2 2
R21 (Relay 2)
-
3
Analog input 2
RS 485
+
1 EXP-SFTy-ADV EXP-DE-...
Safety Enable 24V 2 (on ADV-...-SI models)
- (optional)
3
+
Feedback power supply 24V 4
-
Safety Enable 5
Feedback
L1
N
L2
PE
L3
(**) SMPS
D
C
5 6 L3
W M1
3 4 L2 V M E
1 2 L1 U 3~
F1 K1M L1(*)
G1
Fig 5.6.3: Simplified diagram, Safe Torque Off function (ADV-...-SI models only)
For instructions on connecting and commissioning the SIL2 or SIL3 safety level function, please see
Caution chapter 7 “Application Examples” in the Safety manual (code 1S5F94) in the CD supplied with the drive
or which you can download from www.gefran.com
Analog 6
output 2
K2T K1M 7
Digital input E mon
(Enable) - 10 V S1-
K2 8
FR start mon
+ 10 V S1+
9
FR reverse mon
10
Null (not assigned) 0 V 10 C1
11
Null (not assigned)
12
Fault reset src
1
Analog input 1
3
Analog input 2
RS 485
EXP-DE-...
(optional)
(*) SMPS
W M1
3 4 D V M E
1 2 C U 3~
F1 K1M
G1
Fig 5.6.4: Typical connection diagram, connection through terminals strip (ADV71600-6-DC ... ADV73550-6-DC)
6.1 Description
LCD display
T+ T- EN LOC ILim n:0 AL 7 virtual leds line: led is lit
led is off
01 MONITOR
02 DRIVE INFO
03 STARTUP WIZARD Four alphanumeric lines
04 DRIVE CONFIG with 21-digit each
Membrane keyboard :
• commands
• navigation
Membrane keyboard
Inverter control programming menu navigation keys.
Symbol Reference Description
ESC Escape Returns to the higher level menu or submenu. Exit from a parameter, a list of parameters,
from the list of the last 10 parameters and from the Goto parameter function (see CUST).
Can be used to exit from a message that requires use of this.
CUST Custom The first time it is pressed, displays the list of the last 10 parameters modified.
Pressing this key a second time activates the Goto parameter function for access to a
parameter through its number. To exit these functions, press the ◄ key.
6.2 Navigation
6.2.1 Scanning of the first and second level menus
27 SERVICE
T+ T- EN LOC ILim n:0 AL
01 MONITOR
02 DRIVE INFO 22 FUNCTIONS (*)
03 STARTUP WIZARD 23 COMMUNICATION
T+ T- EN LOC ILim n:0 AL
24 ALARM CONFIG
01 MONITOR 25 ALARM LOG
02 DRIVE INFO
03 STARTUP WIZARD
04 DRIVE CONFIG
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
(*) This example is visible only in Export mode (see paragraph 6.5.2).
1 Autotune
2
3 Error code: 1
4 Press ESC to exit
G
1 Position of the parameter in the menu structure (in figure A, 16.01);
number of the parameter (in figure A, PAR: 2000).
01.22 PA R : 1400
01.01 PA R : 250
01 MONITOR
02 DRIVE INFO Output current
03 STARTUP WIZARD + 0.3 A
04 DRIVE CONFIG T+ T- EN LOC ILim n:0 AL
01.02 PA R : 252
Output voltage
- 1 V
...
Note ! To save permanently, see “6.4 How to save parameters”, page 69.
To exit from modification mode without saving the value, press the ESC key.
The operations to be carried out to modify the value depend on the type of the
parameter, as described below.
Note ! For further information about the type of parameters displayed, see chapter Parameters List (ADV200
FP manual).
● Numeric parameters
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
05.04 PA R : 610
05.04 PA R : 610
● Execution of commands
A parameter can be used to carry out a number of operations on the drive.
For an example, see paragraph 6.4: in this case, the “Press E to execute” request is
displayed instead of the value.
To perform the command, press E.
During execution of the command, the “In progress” caption is displayed to indi-
cate that the operation is in course.
At the end of execution, if the result is positive, the “Done” caption is displayed for
few seconds.
If execution has failed, an error message is displayed.
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
3 4 5
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
0 4. 15 PA R : 578 0 4. 15 PA R : 578
Note !
To access the Cyrillic font: : 1) press the E key and hold it down while you switch the drive on, 2)
select the required font using the ▲ and ▼ keys, 3) press E to confirm and return to normal operating
mode.
Note ! This parameter is visible only in Expert mode (see paragraph 6.5.2).
Note ! This parameter is visible only in Expert mode (see paragraph 6.5.2).
6.6 Alarms
The alarms page is displayed automatically when an alarm occurs.
1 Alarm -R T N : 1/2
2 Power down
3 Code: 0000H-0
4 Time: 28:04
Note ! For further information, see chapter “8.1 Alarms”, page 112
6.7 Messages
Operator messages are displayed with this page.
The messages are of two types:
- timed (closed automatically after a certain number of seconds),
- fixed (remain displayed until the operator presses the ESC key).
1 Message 01
2 Load default
3 Code: 0001H-1
4 Press ESC to exit
When a message is closed, the next message is displayed until the queue is
empty.
Note ! For further information, see chapter “8.2 Messages”, page 126
Menu 04 DRIVE CONFIG, parameter 04.21 Keypad memory select, PAR : 594.
The keypad features 5 memory areas dedicated to saving parameters.
The memory to be used is selected using the Keypad memory select parameter.
Subsequent saving and recovery operations will be carried out on the memory
selected.
Menu 04 DRIVE CONFIG, parameter 04.19 Save par to keypad, PAR : 590.
Is used to transfer the parameters from the drive to the selected keypad memory.
To start the operation, press the E key.
During transfer, a bar is displayed which indicates progress of the operation.
Instead of the letter X, the number of the currently selected keypad memory is
displayed.
At the end of transfer, if this has been completed successfully, the “Done” caption
is displayed for a few seconds with subsequent return to the initial page.
Message 01
The code XX indicates the type of error, see paragraph “8.2 Messages”, page 126.
To exit from the error message, press the ESC key.
To start the operation, press the E key. During transfer, a bar is displayed which
indicates progress of the operation.
Instead of the letter X, the number of the currently selected keypad memory is
displayed.
At the end of transfer, if this has been completed successfully, the “Done” caption
is displayed for a few seconds with subsequent return to the initial page.
Message 01
The code XX indicates the type of error, see paragraph “8.2 Messages”, page 126.
To exit from the error message, press the ESC key.
Adjustable frequency drives are electrical apparatus for use in industrial installations.
Parts of the Drives are energized during operation. The electrical installation and the
Warning! opening of the device should therefore only be carried out by qualified personnel. Im-
proper installation of motors or Drives may therefore cause the failure of the device as
well as serious injury to persons or material damage. Drive is not equipped with motor
overspeed protection logic other than that controlled by software. Follow the instructions
given in this manual and observe the local and national safety regulations applicable.
Les drives à fréquence variable sont des dispositifs électriques utilisés dans des installations
industriels. Une partie des drives sont sous tension pendant l’operation. L’installation élec-
trique et l’ouverture des drives devrait être executé uniquement par du personel qualifié. De
mauvaises installations de moteurs ou de drives peuvent provoquer des dommages materiels
ou blesser des personnes. On doit suivir les instructions donneés dans ce manuel et observer
les régles nationales de sécurité.
Always connect the Drive to the protective ground (PE) via the marked connection .
ADV Drives and AC Input filters have ground discharge currents greater than 3.5 mA.
EN 50178 specifies that with discharge currents greater than 3.5 mA the protective
conductor ground connection ( ) must be fixed type and doubled for redundancy.
Il faut toujours connecter le variateur à la terre (PE). Le courant de dispersion vers la
terre est supérieur à 3,5 mA sur les variateurs et sur les filtres à courant alterné. Les normes
EN 50178 spécifient qu’en cas de courant de dispersion vers la terre, supérieur à 3,5 ma, la
mise à la terre ( ) doit avoir une double connexion pour la redondance.
Only permanently-wired input power connections are allowed. This equipment must be
grounded (IEC 536 Class 1, NEC and other applicable standards).
If a Residual Current-operated protective Device (RCD) is to be used, it must be an
RCD type B. Machines with a three phase power supply, fitted with EMC filters, must
not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see DIN
VDE 0160, section 5.5.2 and EN50178 section 5.2.11.1).
The following terminals can carry dangerous voltages even if the inverter is inoperative:
- the power supply terminals L1, L2, L3, C, D.
- the motor terminals U, V, W.
This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,
9.2.5.4).
Seuls des branchements électriques permanents par câble en entrée sont admis. Mettre
l’appareil à la masse (IEC 536 Classe 1, NEC et autres normes applicables).
S’il s’avère nécessaire d’utiliser un dispositif protecteur de courant résiduel (RCD), il convient
de choisir un RCD de type B. Les machines à alimentation triphasée et dotées de filtres EMC
ne doivent pas être raccordées au bloc d’alimentation par le biais d’un disjoncteur ELCB
(Earth Leakage Circuit-Breaker – cf. DIN VDE 0160, paragraphe 5.5.2 et EN50178 para-
graphe 5.2.11.1).
Les bornes suivantes peuvent recevoir des tensions dangereuses, même si l’onduleur est
désactivé :
- bornes d’alimentation L1, L2, L3, C, D.
- bornes du moteur U, V, W.
Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4).
Do not touch or damage any components when handling the device. The changing of
the isolation gaps or the removing of the isolation and covers is not permissible.
Manipuler l’appareil de façon à ne pas toucher ou endommager des parties. Il n’est pas permis
de changer les distances d’isolement ou bien d’enlever des matériaux isolants ou des capots.
According to the EEC standards the ADV and accessories must be used only after checking
that the machine has been produced using those safety devices required by the 89/392/EEC
set of rules, as far as the machine industry is concerned. These standards do not apply in
Motor parameters must be accurately configured for the motor overload protection to
operate correctly.
Configurer soigneusement les paramètres du moteur afin que la protection contre les sur-
charges équipée sur le moteur fonctionne convenablement.
Wherever faults occurring in the control equipment can lead to substantial material dam-
age or even grievous bodily injury (i.e. potentially dangerous faults), additional external
precautions must be taken or facilities provided to ensure or enforce safe operation,
even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).
Adopter des mesures de précaution supplémentaires à l’extérieur du drive (par exemple, des
interrupteurs de fin de course, des interrupteurs mécaniques, etc.) ou fournir des fonctions
aptes à garantir ou à mettre en place un fonctionnement sécurisé en cas de survenue d’une
panne de l’appareil de commande susceptible d’occasionner des dégâts matériels d’enver-
gure, voire même des lésions corporelles graves (par exemple, des pannes potentiellement
dangereuses).
Certain parameter settings may cause the inverter to restart automatically after an input
power failure.
Certaines configurations de paramètres peuvent provoquer le redémarrage automatique de
l’onduleur après une coupure de l’alimentation.
This equipment is suitable for use in a circuit capable of delivering not more than 10,000
symmetrical amperes (rms), for a maximum voltage of 690 V .
Cet appareil est conçu pour une utilisation sur un circuit d’alimentation en mesure de délivrer
10.000 ampères symétriques (rms) maximum pour une tension maximale de 690V.
This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204, 9.2.5.4).
Ne pas utiliser cet appareil en tant que « dispositif d’arrêt d’urgence » (cf. EN 60204, 9.2.5.4).
Do not open the device or covers with the product connected to the mains or a DC
power supply. Minimum time to wait before working on the terminals or inside the device is
listed in section”9.8 Voltage level of the inverter for safe operations”, page 143 .
Ne pas ouvrir le dispositif ou les couvercles tant que le produit est sous alimentation secteur ou
DC. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien àl’intérieur de
l’appareil est indiqué dans la section «9.8 Voltage level of the inverter for safe operations», page 143 .
The electrical commissioning should only be carried out by qualified personnel, who
are also responsible for the provision of a suitable ground connection and a protected
power supply feeder in accordance with the local and national regulations. The motor
must be protected against overloads.
La mise en service électrique doit être effectuée par un personnel qualifié. Ce dernier est
responsable del’existence d’une connexion de terre adéquate et d’une protection des câbles
d’alimentation selon les prescriptions locales et nationales. Le moteur doit être protégé contre
la surcharge.
Do not connect power supply voltage that exceeds the standard specification voltage
fluctuation permissible. If excessive voltage is applied to the Drive, damage to the
internal components will result.
Ne pas raccorder de tension d’alimentation dépassant la fluctuation de tension permise par
les normes. Dans le cas d’ une alimentation en tension excessive, des composants internes
peuvent être endommagés.
No dielectric tests should be carried out on parts of the drive. A suitable measuring
instrument (internal resistance of at least 10 kΩ/V) should be used for measuring the
signal voltages.
Il ne faut pas éxécuter de tests de rigidité diélectrique sur des parties du convertisseurs. Pour
mesurer lestensions, des signaux, il faut utiliser des instruments de mesure appropriés (résis-
tance interne minimale 10kΩ/V).
Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f
control.
Start-up in one mode is valid also for the other regulation modes.
The startup wizard is a guided procedure used for quick start-up of the drive that
helps to set the main parameters.
It consists of a series of questions relating to the various sequences for entering
and calculating the parameters necessary for correct drive operation.
The order of these sequences is as follows:
STARTUP WIZARD
End of sequence !
Up=Back Down=Next
Press the ▼(Down) key to exit the sequence and return to the menu.
Note ! In the procedures described below, the settings have been made using the ADV72500 drive and a 234
kW asynchronous motor.
Connect the drive to the power supply as illustrated in the following diagrams:
2V3
U3 1V3
PE1 L1 L2 L3 C D U2 V2 W2 PE2
K1M
F1 M
3 ph
L1 L2 L3
(3ph - 500...690 VAC, 50/60 Hz)
For ADV-...-6-DC versions please refer to the diagrams in paragraph “5.1.5 Power
line connection”, page 33 and “5.1.7 Motor connection”, page 37.
R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3
Enable
R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3 5 4 3 2 1
Enable
IP54 Iso Kl F S1
Made in ..............
The self-tuning procedure is described below using the data of an imaginary motor
by way of example.
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
E
SEQ.02 PA R : 2002 SEQ.02 PA R : 2002 SEQ.02 PA R : 2002
E
SEQ.03 PA R : 2004 SEQ.03 PA R : 2004 SEQ.03 PA R : 2004
E
SEQ.05 PA R : 2008 SEQ.05 PA R : 2008 SEQ.05 PA R : 2008
E
SEQ.06 PA R : 2010 SEQ.06 PA R : 2010 SEQ.06 PA R : 2010
SEQ.07 PA R : 2012
Rated Voltage [V]: motor rated voltage as indicated on the data plate.
Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the
drive, output current class 1 @ 690V on the rating plate of the drive.
Rated speed [rpm]: motor rated speed, the value must reflect the speed of the motor at full load at rated frequency. If slip is
indicated on the motor rating data, set the Rated speed parameter as follows:
Rated speed = Synchronous speed - Slip
Rated frequency [Hz]: motor rated frequency, as shown on the data plate.
Pole pairs: Number of motor pole pairs. The number of motor pole pairs is calculated using the data on the plate and
the following formula: P = 60 [s] x f [Hz] / nN [rpm]
Where: p = motor pole pairs
Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power
kW = 0.736 x motor power Hp value.
Rated power factor: leave the default value of Cos φ if the data are not available.
Note ! When data entry is complete the Take parameters command (menu 16 MOTOR DATA, PAR: 2020) is
executed automatically. The motor data entered during the STARTUP WIZARD procedure are saved in
a RAM memory to enable the drive to perform the necessary calculations.
These data are lost if the device is switched off. To save the motor data follow the procedure described
in Step 6.
At the end of the procedure, proceed to Step 3A (motor free to rotate and uncou-
pled from transmission) or to Step 3B (motor coupled to transmission).
Note ! If this operation generates an error message (example Error code 1), check the connections of the
power and control circuits (see Step 1 - Connections), check motor data settings (see Step 2 – Motor
data setting) and then repeat the Autotune procedure (or, alternatively, select a different type of proce-
dure (Rotation or Still)
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
When the Enable contact is opened the drive proposes Step 4 to proceed with the
wizard
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals
7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically
executed.
The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-
sary calculations. These data are lost if the device is switched off. To save the motor data follow the
procedure described in Step 6.
When the Enable contact is opened the drive proposes Step 4 to proceed with the
wizard.
This step is used to define the maximum motor speed value that can be reached
with each single reference signal (analog or digital).
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
E
STARTUP WIZARD SEQ.01 PA R : 680 SEQ.01 PA R : 680 SEQ.01 PA R : 680
Set max speed ? E Full scale speed E Full scale speed Full scale speed
+ 1500 rpm + 000001500 rpm + 000000750 rpm
E=Yes Down=Next Def: +1500 Def: +1500 Def: +1500
After setting the speed, proceed to Step 5 to set the acceleration and deceleration
ramp parameters.
Note ! After setting the acceleration and deceleration ramps, the parameters that have been set manually and
calculated using the self-tuning procedures can be saved permanently in a non-volatile flash memory.
To save the parameters proceed to Step 6.
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
STARTUP WIZARD SEQ.01 PA R : 550 SEQ.01 PA R : 550 SEQ.01 PA R : 550 STARTUP WIZARD
Save parameters ? E Save parameters E Save parameters Save parameters End of sequence !
Press E to execute In progress Done
E=Yes Down=Next Up=Back Down=Exit
Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552 (default:
0 = V/f control; 1 = Flux vector OL; 2 = Flux vector CL; 3 = Autotune)
S3
+24V OUT
Enable 7
Dig.inp E
FR forward src 8
Dig.inp 1
FR reverse src 9
Dig.inp 2
C2
COM-DI
C3
0V 24V
After making the connections described in the previous section, proceed as fol-
lows to start the motor rotating:
1. Make sure the analog signal or potentiometer are set to the minimum value.
2. Close the Enable contact (terminals S3 – 7)
3. Close the FR forward src (PAR 1042) contact, terminals S3 – 8. The drive
starts magnetizing the motor
4. Increase the reference signal gradually using the potentiometer or analog signal
5. If the motor rotates anti-clockwise with the FR forward src (PAR 1042) com-
mand and a positive analog reference, stop the drive, disconnect the power
supply and invert two phases between U, V and W.
Note ! Once you have verified the correct operation of the drive-motor system, the application can be cus-
tomized by changing some of the parameters.
• Summary of parameters
The parameters used and/or modified in the Startup Wizard procedures are listed below.
Proceed to step 8.
8. To save the new parameter settings, so that they are maintained also after
power-off, proceed as follows:
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Introduction
The ADV200 can operate with regulation modes: field-oriented vector control Flux
vector CL and Flux vector OL of permanent magnet synchronous motors (brushless).
The startup wizard is a guided procedure used for quick start-up of the drive that
helps to set the main parameters.
It consists of a series of questions relating to the various sequences for entering
and calculating the parameters necessary for correct drive operation.
The order of these sequences is as follows:
STARTUP WIZARD
End of sequence ! Press the ▼(Down) key to exit the sequence and return
Up=Back Down=Next
to the menu.
For ADV-...-6-DC versions please refer to the diagrams in paragraph “5.1.5 Power
line connection”, page 33 and “5.1.7 Motor connection”, page 37.
Connect the drive to the power supply as illustrated in the following diagrams:
PE1 L1 L2 L3 C D U2 V2 W2 PE2
K1M
F1 M
3 ph
L1 L2 L3
(3ph - 500...690 VAC, 50/60 Hz)
R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3
Enable
R21R24 5 6 C1 7 8 9 10 11 12 C2 C3 S3 5 4 3 2 1
Enable
Rated Voltage [V]: motor rated voltage as indicated on the data plate.
Rated current [A]: motor rated current, approximately, the value should not be less than 0.3 times the rated current of the
drive, output current class 1 @ 400V on the rating plate of the drive.
Rated speed [rpm] : motor rated speed; see data plate.
Pole pairs: Number of motor pole pairs. The number of motor pole pairs is calculated using the data on the plate and
the following formula: P = 60 [s] x f [Hz] / nN [rpm]
Where: p = motor pole pairs
f = motor rated frequency (menu 16 MOTOR DATA par. 2006)
nN = motor rated speed (menu 16 MOTOR DATA par. 2004)
Torque constant (KT) : (KT) Ratio between the torque generated by the motor and the current required to supply it.
EMF constant : (KE = KT / √3) Electromotive force constant, which represents the ratio between motor voltage and motor
rated speed.
Note ! When data entry is complete the Take parameters command (menu 16 MOTOR DATA, PAR: 2020) is
executed automatically. The motor data entered during the STARTUP WIZARD procedure are saved in
a RAM memory to enable the drive to perform the necessary calculations.
These data are lost if the device is switched off. To save the motor data follow the procedure described
in Step 6.
Note ! If this operation generates an error message (example Error code 1), check the connections of the
power and control circuits (see Step 1 - Connections), check motor data settings (see Step 2 – Motor
data setting) and then repeat the Autotune procedure (or, alternatively, select a different type of proce-
dure (Rotation or Still)
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals
7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically
executed.
The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-
sary calculations. These data are lost if the device is switched off. To save the motor data follow the
procedure described in Step 6.
When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard.
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals
7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically
executed.
The calculated parameters are saved in a RAM memory to enable the drive to perform the neces-
sary calculations. These data are lost if the device is switched off. To save the motor data follow the
procedure described in Step 6.
When the Enable contact is opened the drive proposes Step 4 to proceed with the wizard.
For Flux vector CL mode only (Menu 04 DRIVE CONFIG, parameter 04.2 Regula-
tion mode, PAR: 552, default=Flux vector CL).
Note !
Following procedure is valid with EXP-SESC-I1R1F2-ADV optional card installed
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
E
03 STARTUP WIZARD SEQ.01 PA R : 210 0 SEQ.01 PA R : 210 0 SEQ.01 PA R : 210 0
Set encoder param? E Encoder resolution E Encoder resolution Full scale speed
2048 ppr 000002048 ppr 000002048 ppr
E=Yes Down=Next Def: 2048 Def: 2048 Def: 2048
E
SEQ.02 PA R : 210 2 SEQ.02 PA R : 210 2 S E Q . 02 PA R : 210 2
An incorrect encoder voltage setting could result in permanent damage to the device. Check the value
on the encoder data plate.
Caution
For Flux vector CL mode only (Menu 04 DRIVE CONFIG, parameter 04.2 Regu-
lation mode, PAR: 552, default=Flux vector CL).
Note!
This procedure can be avoided if “SBM” series motors (supplied by Gefran) are used.
The drives have a command to start automatic phasing of the encoder. This proce-
dure can be run with the motor shaft in rotation and with the shaft stopped (the
brake must be blocked).
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Autophase Autophase
With regard to phasing with the motor stopped, with the Autophase still mode
parameter (PAR 2194) you can select two different methods based on the different
characteristics of synchronous motors on the market.
We recommend using Mode 1 as the first option. If Mode 1 does not run cor-
rectly, the motor (due to its constructive characteristics) requires a different mode
(i.e., Mode 2 ).
If an incremental digital encoder is used, you can select different methods for
phasing the motor with the Autophase still run parameter (PAR 2196): via
“Autophase rotation” dedicate command or by Wizard procedure, only at the first
enabling of the drive ( “First enable” selection) or at each enabling of the drive
(“Each enable” selection).
Note ! For further information see parameters 15.15 PAR 2190 Autophase rotation and 15.16 PAR 2192
Autophase still in the Description of functions and list of parameters manual).
See section A.3.2 Phasing in the Appendix for further information.
This step is used to define the maximum motor speed value that can be reached
with each single reference signal (analog or digital).
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
E
STARTUP WIZARD SEQ.01 PA R : 680 SEQ.01 PA R : 680 SEQ.01 PA R : 680
Set max speed ? E Full scale speed E Full scale speed Full scale speed
+ 1500 rpm + 000001500 rpm + 000000750 rpm
E=Yes Down=Next Def: +1500 Def: +1500 Def: +1500
After setting the speed, proceed to Step 5 to set the acceleration and deceleration
ramp parameters.
Note ! After setting the acceleration and deceleration ramps, the parameters that have been set manually and
calculated using the self-tuning procedures can be saved permanently in a non-volatile flash memory.
To save the parameters proceed to Step 8.
STARTUP WIZARD SEQ.01 PA R : 550 SEQ.01 PA R : 550 SEQ.01 PA R : 550 STARTUP WIZARD
Save parameters ? E Save parameters E Save parameters Save parameters End of sequence !
Press E to execute In progress Done
E=Yes Down=Next Up=Back Down=Exit
If the vibrations have not been entirely eliminated, increase the value of parameter
SLS max speed OL (PAR 7012) in steps of 10% until reaching the best working
condition.
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
To save the new parameter settings, so that they are maintained also after power-
off, proceed as follows:
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Note !
The main sections to be used, depending on the desired configuration, are
described below.
• Digital inputs
The table on chapter 5.2.3 shows the default settings for the analog and digital
inputs and outputs.
Note ! Digital input settings can only be edited from the Expert parameters, see paragraph “6.5.2 Selection of
Easy / Export mode”, page 70.
0 V/f control. This is the simplest and least advanced control mode. This mode
can also be used to control several motors connected in parallel using a single
drive.
1 Open loop field-oriented vector control (Flux vector OL). In this mode,
once the motor parameter self-tuning procedure has been performed, it is
possible to create a mathematical model on which to perform all the neces-
sary calculations in order to obtain high performance levels, especially high
motor torque levels, even at very low speeds without the use of feedback, and
achieve significant dynamic performance.
2 Closed loop field-oriented vector control (Flux vector CL). This mode can
be used to obtain maximum drive-motor efficiency in terms of speed precision,
dynamic system response and motor torque regulation. It requires feedback
by a digital encoder keyed to the motor shaft and connected to the relative
optional expansion card mounted in the drive.
1 Analog input 1 mon parameter (PAR: 1500) to use the signal applied to
Signals from expansion cards, the serial line or fieldbus can also be set as speed
references (see the detailed description of parameters).
• Ramps setting
The acceleration and deceleration ramps can be set in Acceleration time 0 (06 -
RAMPS menu, PAR: 700) and Deceleration time 0 (PAR: 702).
The signal available on the analog input can be adjusted using Analog inp 1
scale parameter (14 - ANALOG INPUTS menu, PAR: 1504), An inp 1 offset
tune parameter (PAR: 1506) and An inp 1 gain tune parameter (PAR: 1508).
To use a digital speed to control the drive, enter it in the Dig ramp ref 1 parameter
(05 - REFERENCES menu, PAR: 600).
The ramps are the same used with the reference signal from the analog input.
• Multispeed
To use more than one digital speed, use the multi-speed function.
First select the source of the speed signals Multi ref 0 src and Multi ref 1 src (07
- MULTI REFERENCE menu, PAR: 832 e 834) from the L_MLTREF selection list.
Next define which digital inputs are to perform switching between the various
speeds; use the Multi ref sel .. src parameters (PAR: from 840 to 846) to select
the signals to use from the L_DIGSEL2 selection list. Set the desired speeds in
the Multi reference 0...7 parameters (PAR: from 800 to 814).
Also in this case the ramps can be set in the Acceleration time 0 parameter
(06 - RAMPS menu, PAR: 700) and Deceleration time 0 parameter (PAR: 702)
parameters.
• Motor potentiometer
To use the motor potentiometer, the signals to increase or decrease the reference
• Jog
Finally, for Jog mode, select the control terminal in the Jog cmd + src parameter
(09 - JOG FUNCTION menu, PAR: 916), using a signal from selection list L_DIG-
SEL2.
The Jog speed must be written in the Jog setpoint parameter (PAR: 910), while
the acceleration and deceleration ramps can be set, respectively, in Jog accelera-
tion (PAR: 912) and Jog deceleration parameters (PAR: 914).
• Speed limits
After selecting the reference, set the speed limits in the following parameters (05 -
REFERENCES menu):
- Full scale speed (PAR: 680). Setting of the maximum motor speed, which
usually coincides with the rated speed indicated on the motor data plate.
- Speed ref top lim (PAR: 670). Upper speed limit: the maximum setting is
200% of the Full scale speed.
- Speed ref bottom lim (PAR: 672). Lower speed limit: the maximum setting is
-200% of the Full scale speed.
- Overspeed threshold (24 - ALARM CONFIG menu, PAR: 4540). Overspeed
alarm limit.
The default configuration of the terminals dedicated to digital outputs are as fol-
lows:
- Terminal R14 Digital output 1 Drive OK (Relay 1)
- Terminal R11 COM Digital output 1 Common digital output 1 (Relay 1)
- Terminal R24 Digital output 2 Drive ready (Relay 2)
- Terminal R21 COM Digital output 2 Common digital output 2 (Relay 2)
- Terminal 13 Digital output 3 Speed is 0 delay
- Terminal IC1 COM Digital output 3/4 Common ref. for digital outputs 3 / 4
- Terminal 14 Digital output 4 Ref is 0 delay
- Terminal IS1 PS Digital output 3/4 Digital outputs 3 / 4 power supply
Signals for the digital outputs can be programmed using the Digital output 1...4
src parameters (13 - DIGITAL OUTPUTS menu, PAR: from 1310 to 1316) using
the settings in the L_DIGSEL1 selection list.
The drive also includes two analog outputs which are not factory-set. These
outputs must be enabled by setting Analog out 1 src (15 - ANALOG OUTPUTS
menu, PAR: 1800) and Analog out 2 src parameters (PAR: 1802) with a signal
The analog output signal can be adjusted using Analog out 1 scale (PAR: 1808)
and Analog out 2 scale parameters (PAR:1810).
1
2 Analog input 1
5
3 Analog output 1
4 Analog input 2
0V C1
Analog output 2 6
S11
• Basic connections
S1+
+10V
R1 S1-
- 10V
(2 ... 5 kohm)
C1
0V10
1
+
2 Analog input 1
-
S3
+24V OUT
Enable 7
Dig.inp E Holding Brake
FR forward src 8 R21 Aux Relay coil
Dig.inp 1 BRK
FR reverse src 9
Dig.inp 2 R24
C2
COM-DI Dig. Output 2
C3 (Relay 2)
0V 24V
T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL T+ T- EN LOC ILim n:0 AL
Here below are indicated all necessary setting to control asynchronous “multi-
windings” motor by using drives in Master/Slave configuration. The function is
managed via Fast Link communication (requires EXP-FL-XCAN-ADV card).
The Master drive sends to the Slave drive the three control variables (PAR 220
Theta mon, PAR 224 Flux ref mon, and PAR 2388 Torque ref nofilter) needed
to command the function.
Save the setting, switch the drive off and on again to make the enabling effective.
Save the setting, switch the drive off and on again to make the enabling effective.
• Keypad
Use the LOC / REM key with the Enable input open (terminal 7 on terminal strip
T2) to control running, to stop and reverse the direction of rotation of the motor
using the operator keypad on the drive. Use the potentiometer or an analog signal
to control speed.
For information on how to use a digital speed reference, see the example on para-
graph “7.3.3 Variable interconnections mode”, page 109. The reference can have a positive or
negative value, making it possible to reverse the direction of rotation of the motor.
When the Enable input is closed, to enable motor running press START. The mo-
tor starts the acceleration ramp and moves to the speed set in the FWD direction.
With the motor running you can adjust the speed using the PAR 602 Dig ramp
ref 2 (or PAR 604 Dig ramp ref 3, in this case modify also the selection PAR 614
To return to control using the terminal strip commands and analog speed reference:
1. Stop the motor
2. Open the Enable terminal
3. Press LOC / REM key.
Note ! For more customizations and any information that is not included in this initial customization guide, see
the description of the parameters in this manual.
Note ! At start-up, the synchronous motor may turn slightly in the direction opposite to that of rotation. This
may depend on the parameter settings, the position of the rotor and the inertia/load applied.
• Inertia
Set the value of inertia applied to the motor axis in the Inertia parameter (menu 18
- SPEED REG GAINS, PAR: 2240).
1 Analog input 1 mon parameter (PAR: 1500) to use the signal applied to
terminals 1 – 2 of analog input 1 (14 - ANALOG INPUTS menu).
2 Dig ramp ref 1 parameter (05 - REFERENCES menu, PAR: 600) to set a
digital speed inside the drive.
3 Multi ref out mon parameter (07 - MULTI REFERENCE menu, PAR: 852) to
select the digital speeds using the digital inputs of the drive.
4 Mpot output mon parameter (08 - MOTOPOTENTIOMETER menu, PAR:
894) to use the internal motor potentiometer of the drive. If sending the com-
mand from the operator keypad, to use the motor potentiometer function enter
the Mpot setpoint parameter (PAR: 870) modify mode and press the Up (▲)
and Down (▼) keys.
5 Jog output mon parameter (09 - JOG FUNCTION menu, PAR: 920) to use
one of the drive’s internal jog speeds.
Signals from expansion cards, the serial line or fieldbus can also be set as speed
references (see the detailed description of parameters).
• Ramps setting
The acceleration and deceleration ramps can be set in Acceleration time 0 (06 -
RAMPS menu, PAR: 700) and Deceleration time 0 (PAR: 702).
The signal available on the analog input can be adjusted using Analog inp 1
scale parameter (14 - ANALOG INPUTS menu, PAR: 1504), An inp 1 offset
tune parameter (PAR: 1506) and An inp 1 gain tune parameter (PAR: 1508).
To use a digital speed to control the drive, enter it in the Dig ramp ref 1 parameter
(05 - REFERENCES menu, PAR: 600).
The ramps are the same used with the reference signal from the analog input.
• Multispeed
To use more than one digital speed, use the multi-speed function.
First select the source of the speed signals Multi ref 0 src and Multi ref 1 src (07
- MULTI REFERENCE menu, PAR: 832 e 834) from the L_MLTREF selection list.
Next define which digital inputs are to perform switching between the various
speeds; use the Multi ref sel .. src parameters (PAR: from 840 to 846) to select
the signals to use from the L_DIGSEL2 selection list. Set the desired speeds in
the Multi reference 0...7 parameters (PAR: from 800 to 814).
Also in this case the ramps can be set in the Acceleration time 0 parameter
(06 - RAMPS menu, PAR: 700) and Deceleration time 0 parameter (PAR: 702)
parameters.
• Motor potentiometer
To use the motor potentiometer, the signals to increase or decrease the reference
must be defined: set the Mpot up src parameter (08 - MOTOPOTENTIOMETER
menu, PAR: 884) and Mpot down src parameter (PAR: 886) parameters respec-
tively to increase and decrease the reference using selection list L_DIGSEL2.
Set the motor potentiometer ramps using Mpot acceleration (PAR: 872) and
Mpot deceleration parameters (PAR: 874).
• Jog
Finally, for Jog mode, select the control terminal in the Jog cmd + src parameter
(09 - JOG FUNCTION menu, PAR: 916), using a signal from selection list L_DIG-
SEL2.
The Jog speed must be written in the Jog setpoint parameter (PAR: 910), while
the acceleration and deceleration ramps can be set, respectively, in Jog accelera-
tion (PAR: 912) and Jog deceleration parameters (PAR: 914).
• Speed limits
After selecting the reference, set the speed limits in the following parameters (05 -
REFERENCES menu):
- Full scale speed (PAR: 680). Setting of the maximum motor speed, which
usually coincides with the rated speed indicated on the motor data plate.
- Speed ref top lim (PAR: 670). Upper speed limit: the maximum setting is
The default configuration of the terminals dedicated to digital outputs are as follows:
- Terminal R14 Digital output 1 Drive OK (Relay 1)
- Terminal R11 COM Digital output 1 Common digital output 1 (Relay 1)
- Terminal R24 Digital output 2 Drive ready (Relay 2)
- Terminal R21 COM Digital output 2 Common digital output 2 (Relay 2)
- Terminal 13 Digital output 3 Speed is 0 delay
- Terminal IC1 COM Digital output 3/4 Common ref. for digital outputs 3 / 4
- Terminal 14 Digital output 4 Ref is 0 delay
- Terminal IS1 PS Digital output 3/4 Digital outputs 3 / 4 power supply
Signals for the digital outputs can be programmed using the Digital output 1...4
src parameters (13 - DIGITAL OUTPUTS menu, PAR: from 1310 to 1316) using
the settings in the L_DIGSEL1 selection list.
The drive also includes two analog outputs which are not factory-set. These
outputs must be enabled by setting Analog out 1 src (15 - ANALOG OUTPUTS
menu, PAR: 1800) and Analog out 2 src parameters (PAR: 1802) with a signal
selected from selection list L_ANOUT.
The signal available on analog output 1 is ± 10V, while the analog output 2 signal
can be selected using the Analog out 2 type parameter (PAR: 1848) between:
0 0-20mA
1 4-20mA
2 ± 10V
The analog output signal can be adjusted using Analog out 1 scale (PAR: 1808)
and Analog out 2 scale parameters (PAR:1810).
1
2 Analog input 1
5
3 Analog output 1
4 Analog input 2
0V C1
Analog output 2 6
S11
• Keypad
Use the LOC / REM key with the Enable input open (terminal 7 on terminal strip
T2) to control running, to stop and reverse the direction of rotation of the motor
using the operator keypad on the drive. Use the potentiometer or an analog signal
to control speed.
For information on how to use a digital speed reference, see the example on chap-
ter “7.3.3 Variable interconnections mode”, page 109. The reference can have a positive or
negative value, making it possible to reverse the direction of rotation of the motor.
When the Enable input is closed, to enable motor running press START. The mo-
tor starts the acceleration ramp and moves to the speed set in the FWD direction.
To return to control using the terminal strip commands and analog speed reference:
1. Stop the motor
2. Open the Enable terminal
3. Press LOC / REM key.
Note ! For more customizations and any information that is not included in this initial customization guide, see
the description of the parameters in this manual.
Function block
Parameter
cfg
To change the reference source from the analog input to a digital reference inside
the drive, the input signal must be changed to “Ramp setpoint Block”.
Enter the Ramp ref 1 src parameter (PAR: 610) and set a new reference, select-
ing it from among those listed in the L_MLTREF selection list, for example Dig
ramp ref 1 (PAR: 600).
* -1
Terminal input Analog input 1 Block Analog input 1 mon
* +1
+1
Ramp ref 1 src Ramp Setpoint Block Ramp ref 1 mon
-1
The diagrams above illustrate the internal processing philosophy of the single
“function blocks” and the result of these changes on the other interconnected
“function blocks”.
The An inp 1 alt sel src parameter (PAR: 1528) can be used to select an alterna-
tive reference for the Analog input 1 mon (PAR: 1500) output.
The An inp 1 alt value parameter (PAR: 1524) determines the alternative refer-
ence value for the Analog input 1 mon (PAR: 1500) output.
The Ramp ref invert src parameter (PAR: 616) can be used to select the source
for the command to reverse the “Ramp setpoint” function block output.
The output signal from the “Ramp setpoint” block is displayed in the Ramp ref 1
mon parameter (PAR: 620).
12.09 PA R : 1156
If there is a number, press the key to display the next source applied to the se-
lected input.
12.09 PA R : 1156
8.1 Alarms
Solution:
- Check correct fan operation
- Check that the heatsinks are not clogged
- Check temperature in electrical panel.
Condition: Motor overtemperature alarm. Possible causes:
- Load cycle too heavy
- The motor is installed in a place where the ambient temperature is too high
12 Motor OT - If the motor is provided with a blower: the fan is not working
- If the motor is not provided with a blower: the load is too high at slow speeds. Cooling the fan
on the motor shaft is not sufficient for this load cycle.
- The motor is used at less than the rated frequency, causing additional magnetic losses.
Solution:
- Change the processing cycle.
- Use a cooling fan to cool the motor.
Condition: Drive overload alarm.
13 Drive overload
The overload threshold of the accumulator of the I²t drive thermal image has been exceeded.
Solution: Check that the size of the drive is suitable for the application.
Condition: Motor overload alarm.
14 Motor overload The current absorbed during operation is greater than that specified on the motor data plate. The
overload threshold of the accumulator of the I²t motor thermal image has been exceeded.
Solution:
- Reduce the motor load.
- Increase the size of the motor.
Condition: Braking resistor overload alarm.
15 Bres overload The current absorbed by the resistor is greater than the rated current. The overload threshold of
the accumulator of the I²t braking resistor thermal image has been exceeded.
Solution: Increase the Watt value of the braking resistor
16 Phase loss Condition: Power phase loss alarm.
Solution: Check the mains voltage and whether any protections upstream of the drive have
been tripped.
17 Opt Bus fault Condition: Error in the configuration stage or communication error.
XXX0H-X If the first digit to the left of “H” in the alarm sub-code is 0, the error regards a
communication problem.
XXXXH-X If the first digit to the left of “H” in the alarm sub-code is other than 0, the error
regards a configuration problem.
Solution: For configuration errors, check the configuration of the bus communication, type of
bus, baudrate, address, parameter setting.
For communication errors verify wiring, resistance of terminations, interference immunity,
timeout settings.
For further details, please refer to the user guide for the specific bus.
18 Opt 1 IO fault Condition: Error in the communication between Regulation and I/O expansion card in slot 1
Solution: Check that it has been inserted correctly, see chapter 10.5.
19 Opt 2 IO fault Condition: Error in the communication between Regulation and I/O expansion card in slot 2 or 3
Solution: Check that it has been inserted correctly , see chapter 10.5.
20 Opt Enc fault Condition: Error in the communication between Regulation and Encoder feedback card.
Solution: Check that it has been inserted correctly , see chapter 10.5.
Solution:
- Check encoder wiring for integrity.
- Check that the encoder is connected to the power supply.
- With the drive disabled, turn the motor clockwise (seen from the motor shaft side). A positive
value must be displayed.
- If the value does not change or values are indicated randomly, check the encoder power supply
and cables.
- If the value displayed is negative, invert the encoder connections. Change channel A+ and A- or
B+ and B-.
- Check that the encoder electronics are consistent with those of the relative expansion card.
- Generated in case of an encoder fault. Each type of encoder generates a “Loss of feedback”
alarm differently. See parameter 2172 SpdFbkLoss code for information about the cause of the
alarm and chapter D.1 Speed fbk loss alarm.
Condition: Motor overspeed alarm. The motor speed exceeds the limits set in the PAR 4540
23 Overspeed
Overspeed threshold parameter.
Solution:
- Limit the speed reference.
- Check that the motor is not driven in overspeed during rotation.
Condition: Speed reference loss alarm
Occurs if the difference between the speed regulator reference and the actual motor speed is
24 Speed ref loss
more than 100 rpm. This condition occurs because the drive is in the current limit condition. It is
only available in the Flux Vect OL and Flux Vect OC mode.
Solution:
- Check the drive load conditions
- Check the number of encoder impulses
Condition: Emergency stop alarm.
The Stop key on the keypad was pressed with the PAR 1008 Stop key mode parameter set to
25 Emg stop alarm EmgStop&Alarm.
Active in remote control mode (PAR 1012=1) both by using “Terminals” command or “Digital”
commands and, in local control mode (PAR 1012=0) by using “Terminals” command.
Solution:
Eliminate the reason for which the Stop key on the keypad was pressed and reset the drive.
26 Power down Condition: The drive was enabled with no supply voltage at the power section.
Solution: Check drive power supply.
27 ExtIO fault Condition: Communication fault with the external module.
Solution: See paragraph “8.1.2 “ExtIO fault” Alarm”, page 124
28 FastLink fault Condition: FastLink communication fault
Solution: See paragraph “8.1.3 “FastLink” Alarm”, page 125
29 Brake fault Condition: Incorrect setting of brake control function parameters.
Solution: See menu 22.13 - FUNCTIONS/BRAKE CONTROL
Condition: Motor overtemperature prealarm. % value of threshold compared to PAR 4532
MotorOT thr,
30 Motor pre OT Solution:
- Value set too low for duty cycle
- Heavy duty cycle
Condition: Output phase loss.
31 Mot phase loss
Solution: Check Drive/motor connection.
Note ! To interpret the causes of the alarm correctly, read the parameter 17.30 SpdFbkLoss code, PAR 2172,
as described below.
Take the digits of the number in hexadecimal format and enter them in the table
below:
D7..D4 D3 D2 D1 D0
Value
For each D0, D1, D2, D3 value other than 0x0 (0x0 = no alarm active)search for
the sub-values it can be divided into in the table below.
D0 D1 D2 D3
0x0 0x0 0x0 0x0 0x0
0x1 0x0 0x0 0x0 0x1
0x2 0x0 0x0 0x2 0x0
0x3 0x0 0x0 0x2 0x1
0x4 0x0 0x4 0x0 0x0
In the table regarding the type of encoder in use, search for the sub-values
obtained from each D0, D1, D2, D3 digit in the corresponding columns Value.D0,
Value.D1, Value.D2, Value.D3.
D7..D4 D3 D2 D1 D0
Value 0xA 0x0
For each D0, D1, D2, D3 value other than 0x0 search for the sub-values it can be
divided into in table 1.
D0 D1 D2 D3
0x0 0x0 0x0 0x0 0x0
0x1 0x0 0x0 0x0 0x1
0x2 0x0 0x0 0x2 0x0
0x3 0x0 0x0 0x2 0x1
0x4 0x0 0x4 0x0 0x0
0x5 0x0 0x4 0x0 0x1
0x6 0x0 0x4 0x2 0x0
0x7 0x0 0x4 0x2 0x1
0x8 0x8 0x0 0x0 0x0
0x9 0x8 0x0 0x0 0x1
0xA 0x8 0x0 0x2 0x0
0xB 0x8 0x0 0x2 0x1
0xC 0x8 0x4 0x0 0x0
0xD 0x8 0x4 0x0 0x1
0xE 0x8 0x4 0x2 0x0
0xF 0x8 0x4 0x2 0x1
For each D0, D1, D2, D3 value other than 0x0 search for the sub-values it can be
divided into in table 1.
In the table regarding the type of encoder in use, search for the sub-values
obtained from each D0, D1, D2, D3 digit in the corresponding columns Value.D0,
Value.D1, Value.D2, Value.D3
Value.D1 = 2H
Cause: (CRC_CKS_P)disturbed SSI signals cause a CKS error or Parity.
Valore.D1 = 8H
Cause: (DT1_ERR) Encoder has detected a malfunction and signals this to the dri-
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
0 0x1 CHA Cause: no impulses or disturbance on incremental channel A.
Solution: Check the connection of the encoder-drive channel A,
check the connection of the screen, check the encoder supply
voltage.
Check parameters 2102 Encoder 1 supply and 2104 Encoder 1
input cfg (if encoder 1 is used).
Check parameters 5102 Encoder 2 supply and 5104 Encoder 2
input cfg (if encoder 2 is used).
1 0x2 CHB Cause: no impulses or disturbance on incremental channel B.
Solution: Check the connection of the encoder-drive channel B,
check the connection of the screen, check the Encoder 1 supply
voltage.
Check parameters 2102 Encoder 1 supply and 2104 Encoder 1
input cfg (if encoder 1 is used).
Check parameters 5102 Encoder 2 supply and 5104 Encoder 2
input cfg (if encoder 2 is used).
2 0x4 CHZ Cause: no impulses or disturbance on incremental channel Z.
Solution: Check the connection of the encoder-drive channel Z,
check the connection of the screen, check the Encoder 1 supply
voltage.
Check parameters 2102 Encoder 1 supply and 2104 Encoder 1
input cfg (if encoder 1 is used).
Check parameters 5102 Encoder 2 supply and 5104 Encoder 2
input cfg (if encoder 2 is used).
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
Cause: voltage level not correct or disturbance on signals of incre-
3 0x8 MOD_INCR
mental channels A-B.
Solution: Check the connection of the encoder-drive channels A-B,
check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply, check parameter
2108 Encoder 1 signal Vpp.
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
Cause: voltage level not correct or disturbance on signals of incre-
3 0x8 MOD_INCR
mental channels A-B.
Solution: Check the connection of the the encoder-drive channels
A-B, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply, check parameter
2108 Encoder 1 signal Vpp.
Cause: voltage level not correct or disturbance on signals of absolute
4 0x1 0x0 MOD_ABS
SinCos channels.
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
Cause: voltage level not correct or disturbance on signals of incre-
3 0x8 MOD_INCR
mental channels A-B.
Solution: Check the connection of the the encoder-drive channels
A-B, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply, check parameter
2108 Encoder 1 signal Vpp.
5 0x2 0x0 CRC_CKS_P Cause: SSI signals not present or disturbed.
Solution: Check the connection of the clock and encoder-drive data,
check the connection of the screen, check the encoder supply volt-
age, check parameter 2102 Encoder 1 supply, check parameter 2112
Encoder 1 SSI bits.
8 0x1 0x0 0x0 Setup error Cause: An error occurred during setup.
Solution: Check the connection of the clock and encoder-drive
data, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply, check parameter
2112 Encoder 1 SSI bits.
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
Cause: voltage level not correct or disturbance on signals of incre-
3 0x8 MOD_INCR
mental channels A-B.
Solution: Check the connection of the the encoder-drive channels
A-B, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply, check parameter
2108 Encoder 1 signal Vpp.
5 0x2 0x0 CRC_CKS_P Cause: SSI signals not present or disturbed cause an error on CRC
Solution: Check the connection of the clock and encoder-drive
data, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply.
8 0x1 0x0 0x0 Setup error Cause: An error occurred during setup.
Solution: Check the connection of the clock and encoder-drive
data, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply.
The following conditions occur while resetting the encoder following Speed fbk
loss [22] activation
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
Cause: voltage level not correct or disturbance on signals of incre-
3 0x8
mental channels A-B.
Solution: Check the connection of the the encoder-drive channels
A-B, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply, check parameter
2108 Encoder 1 signal Vpp.
5 0x2 0x0 Cause: disturbed SSI signals cause a CKS error or Parity
Solution: Check the connection of the clock and encoder-drive
data, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply.
Cause: Encoder does not recognise the command that has been sent
6 0x4 0x0 to it and replies with ACK. The SSI signals not present cause a TMO
error.
Solution: Check the connection of the clock and encoder-drive
data, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply.
8 0x1 0x0 0x0 Cause: An error occurred during setup.
Solution: Check the connection of the clock and encoder-drive
data, check the connection of the screen, check the encoder supply
voltage, check parameter 2102 Encoder 1 supply.
The following conditions occur while resetting the encoder following Speed fbk
loss [22] activation.
If no card has been installed the Speed fbk loss [22] alarm is generated and no
cause is displayed in parameter 2172 SpdFbkLoss code. Several causes may be
present at the same time.
If no card is recognised, the system runs a routine that always returns Speed fbk
loss [22] active without specifying a cause.
Value Description
Bit Name
D7..D4 D3 D2 D1 D0
Cause: An error occurred during setup. When this has been signalled
8 0x1 0x0 0x0 Setup error
the information obtained from the encoder is not reliable.
Solution: Take the action recommended for Speed fbk loss [22]
alarm according to the type of encoder.
Cause: Firmware on option card incompatible with firmware on
Compatibility regulation card.
9 0x2 0x0 0x0
error When this has been signalled the information obtained from the
encoder is not reliable.
Solution: Contact Gefran in order to update the firmware on the
optional card.
If the alarm is due to an Emergency message sent by the slave, the subcode
contains the error code (Error code low and Error code Hi) of the message, while
4 of the 5 additional bytes in the message are shown by parameter 5486 External
IO Failcode.
Emergency message content:
See the slave manual for information about the meaning of the Emergency mes-
sage.
Compatibil- Cause: The firmware on the optional FastLink card is incompatible with that on the
9 0x2 regulation card.
ity error
Solution: Contact Gefran in order to update the firmware on the optional FastLink card.
Slave an- Cause: situation in which an interrogated Slave does not reply
10 0X4
swer NOK
Solution: check FastLink connection
13 Plc 1
14 Plc 2
Reserved messages and dedicated to the PLC application. See the application manual.
15 Plc 3
16 Plc 4
Condition: this may occur when the drive is turned on, during fieldbus card setup. Error during
17 Option bus fault
configuration or communication error.
XXX0H-X If the first digit to the left of “H” in the alarm sub-code is 0, the error regards a
communication problem.
XXX0H-X If the first digit to the left of “H” in the alarm sub-code is other than 0, the error
regards a configuration problem.
Solution: For configuration errors, check the configuration of the bus communication, type of bus,
baudrate, address, parameter setting.
For communication errors, check wiring, termination resistors, disturbance immunity, timeout
settings.
For further details, please refer to the user guide for the specific bus.
Condition: this may occur when powering the drive, if the incorrect enable key is inserted for a
18 Key failed
given firmware function.
0001H-1 Incorrect PLC key. PLC application not available.
Solution: Ask Gefran to supply the correct key to enable the desired firmware function.
Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given
19 Key expiring firmware function. At this stage the firmware function can still be used freely, but this time limit is
about to expire.
xxxxH-x Number of hours for which the function can still be used freely.
Solution: Ask Gefran for the correct key to enable the desired firmware function.
Note! If any messages not included in this list are displayed, reference should be made to the manual of the
application used by the drive.
The drive is suitable for use under the environmental service conditions (climate,
mechanical, pollution, etc.) defined as usual service conditions according to
Attention EN61800-2.
9.2 Standards
Directive EC ������������������������LVD 2014/35/EU, EMC 2014/30/EU, RoHs 2011/65/EU
Climatic conditions ������������������EN 60721-3-3
Electrical safety ��������������������EN 50178, EN 61800-5-1
Operating safety ��������������������(for ADV200...+SI series) IEC EN 61800-5-2 , SIL 3 ;
ISO EN 13849-1 , PL “e”
Vibration ��������������������������EN 60721-3-3, EN 60068-2-6
Shock ����������������������������EN60068-2-27
EMC compatibility �������������������EN61800-3 EN61800-3 (EMC conducted: immunity and
emissions)
Immunity: environment 2, EN12016
Conducted emission: environment 2, category C2 and C3,
EN12015
Radiated emission: determined by cabinet of final applica-
tion
Protection degree �������������������IP20, ≥ size 7: IP00
Approvals ������������������������� ,
L L
UL and cULus, Complies with directives for the American and Canadian markets (with power supply ≤600Vac).
9.3.5 Overload
Sizes 5750 ... 61320
Heavy duty (HD) ���������������������136% 60 sec each 300 sec, 183% 0,5 sec each 300 sec.
Light duty (LD) ����������������������n.d.
(4) The initial torque limit in Flux vector OL mode depends on the inertia and friction applied to the motor.
9.4.4 Overload
Sizes 5750 ... 61320
Heavy duty (HD) ���������������������150% 60 sec. each 300 sec., 200% 3 sec each 300 sec.
Light duty (LD) ����������������������n.d.
DC Input current
Sizes
Heavy duty (A) Light duty (A)
5750 - -
6900 - -
61100 - -
61320 - -
71600 190 235
72000 235 300
72500 300 370
73150 370 420
73550 420 470
400 kW 514 637
500 kW 653 797
630 kW 814 925
710 kW 926 1032
900 kW 1236 1445
1 MW 1445 1542
1.35 MW 1684 1855
1.65 MW 2058 2254
Nota!
Contact Gefran if an AFE200 series regenerative power supply is used.
Kv1(2): Derating factor for DC power supply from AFE200 (1120 Vdc), only ap-
plied with ambient temperatures of more than 30°C.
Kt (3) : Derating factor with an ambient temperature of 50°C (1% every °C over
40°C with HD and 2% every °C over 40°C with LD), >35°C for sizes
73550, 710 kW and ≥ 1 MW.
Kalt (4): Derating factor for installation at altitudes above 1000 meters a.s.l.. Value
to be applied at each 100 m increase above 1000 m (up to a maximum
of 4000 m). If the ambient temperature is ≤ 30°C and the application
provides for the use of Kv derating, Kalt derating can be avoided.
E.g.: Altitude 2000 m, Kalt = 1.2% * 10 = 12% derating; In derated = (100 -
12) % = 88 % In.
If not all of the derating factors are considered, this could result in a drive overtempera-
ture condition.
The specific alarm indicates this condition and normal drive operation is stopped.
Caution
This table does not apply to 73550 size and its parallel units (Working Temperature = -10…+35°C).
1.0
0.9
0.8
0.7
0 1000 2000 3000 4000
Installation Altitude a.s.l. (meters)
If the voltage derating factor is not considered, may occour a drive breakdown.
Caution
200
190
180
170
160 k3
150
I out [%]
140
130 k1
120
110 k2
100
90
80
70
0 1 2 3 4 5 6 7 8 9 10
f [Hz]
100
I out [%]
140
130 k1
120 k2
90
110
100
90 80
80
70 70
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
f [Hz] f [Hz]
200
190
180
170 k3
160
150
I out [%]
140 k2
130 k1
120
110
100
90
80
70
0 1 2 3 4 5 6 7 8 9 10
f [Hz]
120
k2
200
190 110
180 k1
170 k3
160 100
I out [%]
150
I out [%]
140 k2
130 k1 90
120
110
100
80
90
80 70
70
0 1 2 3 4 5 6 7 8 9 10
0 1 2 3 4 5 6 7 8 9 10
f [Hz]
f [Hz]
Note ! The switching frequency is controlled by the temperature of the drive heat sink and the output fre-
quency. For further information see the Functions and Parameters manual, menu 4.12
The value consider the time to turn-off for a drive supplied at 690Vac +10%, without any
options (time indicated for disabled drive condition).
Attention
Note ! Weights referred to standard drive with keypad, without options, packaging not included.
119 mm
400 mm
200 mm 30
23 mm
100 mm
12.75 mm
942 mm (37.08")
904 mm (35.59")
318 mm (12.52")
7.5 mm
528 mm (20.47")
23 mm
1134 mm (44.64")
1095 mm (43.11")
1113 mm (43.82")
319 mm (12.559")
12.75 mm
7.5 mm
520 mm (20.472")
177.8
10
70
.5
13
(x8
(*) 35 6.5
)
87
9.25
416.5
1209.5 (47.6)
1230 (48.4)
1407 (55.4)
332
. 25
R3
(*)
6.5
62 62 62 62 62
Vista senza protezioni
(*) Protezione in policarbonato trasparente View without protections
332
144
114
84
837 [33.0]
Quote senza protezioni vedere taglia 7
6.5 See Size 7 for dimensions without protections. (*) Protezione in policarbonato trasparente
(*) Protective trasparent policarbonate
13
9.25
1209.5 [47.6]
1636.5 [64.4]
(*) 1407 [55.4]
170.7
(Optional
240.5
BARS KIT)
310.5
31
93
485 [19.1]
155
177.8 177.8
420
416.5
332
144
114
84
1257 [49.49] (*) Protezione in policarbonato trasparente
(*) Protective trasparent policarbonate
6.5 Quote senza protezioni vedere taglia 7
See Size 7 for dimensions without protections.
13
9.25
1209.5 [47.6]
1407 [55.4]
1636.5 [64.4]
(*)
(Optional
310.5
BARS KIT)
240.5
170.7
31
93 485 [19.1]
155
177.8
420 420
416,5
interasse di fissaggio
355.6 mm [14”]
485 mm [19.09”]
1209.5 mm [47.62”]
1230 mm [48.43”]
1407 mm [55.39”]
25
3.
R
12 mm
interasse di fissaggio
355.6 mm [14”]
485 mm [19.09”]
420 mm [16.54”] 420 mm [16.54”] 420 mm [16.54”] 420 mm [16.54”] 177.8 mm [7”]
1209.5 mm [47.62”]
1230 mm [48.43”]
1407 mm [55.39”]
25
3.
R
12 mm
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported
in the corresponding manufacturer data sheets. S... (Jean Müller); 20 613.. (SIBA - SQB 1 DIN 110); 20 623..
(SIBA - SQB 2 DIN 110); FWP.. (Bussmann); 170M.. (Bussmann - Square body).
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported
in the corresponding manufacturer data sheets. S... (Jean Müller); 20 733.. (SIBA - SQB 3 DIN 110); FWP..
(Bussmann); 170M.. (Bussmann - Square body)..
Note! For size 7 only, adaptation for internal mounting of fuses (DC side) on request.
Type Code
71600 20 733 32.400 / 170M6140 S85C13
72000 20 733 32.500 / 170M6142 S85C14
72500 20 733 32.630 / 170M6144 S85C15
73150 20 733 32.700 / 170M6145 S85C16
73550 20 733 32.800 / 170M6146 S85C17
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported
in the corresponding manufacturer data sheets.
On 400 kW to 1.65 MW devices, output chokes must be used: value and their
technical characteristics MUST be the same for all the drive power modules (same
inductance value and same current rating) to garantee correct current sharing.
Attention
Cable lenght must be the same between the drive power modules.
The ADV200 drive can be used with general purpose standard motors or with
motors specially designed for drive use. The latter usually have a higher isolation
rating to better withstand PWM voltage.
Examples of reference regulations are provided below:
Motors designed for use with Adjustable Frequency Drives do not require any spe-
cific filtering of the voltage waveform from the drive. For general purpose motors,
especially with long cable runs (typically over 100 m [328 feet]) an output choke is
recommended to mantain the voltage waveform within the specified limits.
The rated current of the chokes should be approx. 20% above the rated current
of the frequency drive in order to take into account additional losses due to PWM
waveform.
Note ! When the drive is operated at the rated current and at 50 Hz, the output chokes cause a voltage drop
of approx. 2% of the output voltage.
Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09).
Busbar kit
Sizes Motor cable lenght distance ≤ 100 m Code
Heavy Duty Light Duty
400 kW OUT-PW-KIT 2P-690V S726412
500 kW OUT-PW-KIT 2P-690V S726412
630 kW OUT-PW-KIT 2P-690V S726412
710 kW OUT-PW-KIT 2P-690V S726412
900 kW OUT-PW-KIT 3P-690V S726413
1 MW OUT-PW-KIT 3P-690V S726413
1.35 MW Not applicable -
1,65 MW Not applicable -
500 kW SP / SL 48 D
R
630 kW SP / SL 48
11.5 35 1.5
710 kW SP / SL 48 6S7060 33.5 57.2 22 10 0.2
min min max
B
900 kW SP / SL 72
1 MW SP / SL 72
≥1.35 kW SP / SL (2) E F E
A
(1) A total of 8pcs of ferrites has to be mounted on each drive module output phase.
(2) Solution not recommended: use output inductances.
ADV-72000-KXX-6-MS 04 1 W = 300 mm
H = 360 mm
400 kW HD LU3-6-200 S7FO17
d = 210 mm
ADV-72000-XXX-6-SL 1 46 kg
ADV-72000-KXX-6-MS 04 1 W = 300 mm
H = 360 mm
400 kW LD LU3-6-250 S7FO18
d = 210 mm
ADV-72000-XXX-6-SL 1 46 kg
ADV-72500-KXX-6-MS 05 1
500 kW HD / LD
ADV-72500-XXX-6-SL 1
ADV-73150-KXX-6-MS 06 1
630 kW HD / LD
ADV-73150-XXX-6-SL 1
ADV-73550-KXX-6-MS 07 1
710 kW HD / LD
ADV-73550-XXX-6-SL 1
ADV-73150-KXX-6-MS 09 1
900 kW ADV-73150-XXX-6-SL HD / LD 1
ADV-73150-XXX-6-SL 1
ADV-73550-KXX-6-MS 10 1 W = 360 mm
H = 350 mm
1 MW ADV-73550-XXX-6-SL HD / LD 1 LU3-6-ADV-400 S7FO19
d = 250 mm
ADV-73550-XXX-6-SL 1 65 kg
ADV-73550-KXX-6-MS 10 1
ADV-73550-XXX-6-SL 1
1.35 MW HD / LD
ADV-73550-XXX-6-SL 1
ADV-73550-XXX-6-SL2 1
ADV-73550-KXX-6-MS 17 1
ADV-73550-XXX-6-SL 1
1.65 MW ADV-73550-XXX-6-SL HD / LD 1
ADV-73550-XXX-6-SL2 1
ADV-73550-XXX-6-SL2 1
Note !
The filters indicates are for connection to networks “TT” and “TN“.
In the case of supply of the inverter through IT networks, a series of special EMI filters are available.
On RHF-A and RHF-B series filters, input choke inductance is integrated in the filters.
On RHF-AS and RHF-BS series filters, inductance is external and is supplied with
these filters
Choice of performance
RHF-A RHF-B
Inverter without input Inverter with input choke Inverter without input Inverter with input choke
choke inductance or DC inductance or DC choke inductance or DC inductance or DC
< 16% < 10% < 10% < 5%
Pm
I filter [A] =
Uln * √3 * ηf * ηl * ηm
Example:
Rated motor power Pm 18.5 [kW]
Motor efficiency ηm 95%
Mains voltage Uln 400 [V]
Mains frequency 50 [Hz]
Inverter efficiency ηl 98%
Passive filter efficiency ηf 99.0%
Filter current 29.0 [A]
The rated current of the chosen filter must be ≥ the filter current calculated above:
RHF-A/B 29-400-50-20-A
L1
L2
L3
N
PE
F1
1 3 5
K1M
2 4 6
X1.1
X1.2
X1.3
RHF-A/B-... K2M
Capacitor disconnect
(optional)
Auxiliary circuit
(Pulse lock)
L1 L2 L3
ADV200
U V W
M
3~
L1
L2
L3
N
PE
K1M
F1 F1
K2M 3 K2M 3
X1.1
X1.2
X1.3
X1.1
X1.2
X1.3
X3 X4 X3 X4
RHF-A/B-... RHF-A/B-...
L1 L2 L3
U V W
M
K2M = Capacitor disconnect (optional)
3~
F1 230Vac,1ph
1 3 5
K1M
2 4 6 F2
RHF-AS/BS-...
L0 L1 N PE
Fan supply RHF-R*
X4.1
X4.2
X4.3 A B
ADV200
U V W
M
3~
L0 RHF-AS/BS
Dimensions: H * W *d (mm) Weight (kg)
External choke
L0 RHF-AS 366-690-50-230-A 420 * 370 * 370
L0 RHF-AS 480-690-50-230-A 480 * 440 * 440
L0 RHF-AS 550-690-50-230-A 480 * 520 * 440
L0 RHF-AS 680-690-50-230-A 480 * 520 * 440
L0 RHF-AS 760-690-50-230-A 480 * 520 * 440
Note ! An optional BUy braking unit connected to terminals C and D can be used. For further details reference
should be made to the BUy manual.
SLOT 1
SLOT 3
SLOT 2
EXP-SFTy-ADV
Up to three optional cards can be inserted in the three slots under the top cover:
• Slot 1 (1): dedicated to IO cards (EXP-IO-...-ADV , EXP-FL-XCAN-ADV)
• Slot 2: dedicated to Encoder cards (EXP-...-ADV) and I/O cards (2).
• Slot 3 (1): dedicated to field Bus cards (EXP-PDP-ADV, EXP-CAN-ADV, etc.) and
I/O cards (2).
Note!
(1) If managing 2 or 3 encoders, these slots can also be used for the encoder cards or the EXP-RES-...
resolver card, see section “10.6.1 SLOT / Encoder Card Management”, page 167 for further details.
(2) On all of the slots on the control card, you can connect the three I/O expansion cards (*) dedicated
to the analog/digital I/O and to reading of temperature sensors PT100 / PT1000 / NI1000 / PTC / KTY84.
(*) EXP-IO-SENS-100-ADV card (recognized as I/O 8 at slot level), EXP-IO-SENS-1000-ADV card (recog-
nized as I/O 6 at slot level), and EXP-IO-D5R8-ADV card (recognized as I/O 7 at slot level).
EXP- SFTy-ADV card (models ADV-...SI): Integrated on board as the 4th option or integrated in the INT-
P-ADV power card (sizes ≥ 71600 and “L” HW version and above).
If an optional card is inserted in an incorrect Slot, the drive will send an error message.
The EXP-SFTy-ADV safety card can be installed and configured only in factory.
Attention
Configurations other than those described below are not allowed.
Attention
Note !
Encoder 1 = Encoder menu, parameters 21XX.
Encoder 2 = Encoder menu, parameters 51XX.
Encoder 3 = Encoder menu, parameters 52XX.
Software Software
Optional Card SLOT Optional Card SLOT
recognition recognition
EXP-DE-I1R1F2-ADV EXP-DE-I1R1F2-ADV
EXP-SE-I1R1F2-ADV EXP-SE-I1R1F2-ADV (1)
EXP-SESC-I1R1F2-ADV + EXP-SESC-I1R1F2-ADV (1) 1
EXP-EN/SSI-I1R1F2-ADV 2 Encoder 1 EXP-EN/SSI-I1R1F2-ADV (1) Encoder 2
EXP-HIP-I1R1F2-ADV EXP-HIP-I1R1F2-ADV (1) (or slot 3)
EXP-ASC-I1-ADV EXP-ASC-I1-ADV (1)
EXP-RES-I1R1-ADV (2) EXP-RES-I1R1-ADV (2)
(1) configuration possible only with optional board revision “D” or higher.
D
D
EXP-...-ADV
\
(2) two RESOLVER boards cannot be used.
C
B B
2. To remove the top cover, loosen screws B by about 2 turns and slide out cover
C as shown in the figure.
3. To prevent damage to the connection of the keypad, the top cover can be
positioned as indicated in the figure.
Alternatively, remove the connector of the keypad and rest the cover in a safe place.
S2 (x2)
(S)
S2 (x2)
S1 (x1)
S1 (x1)
SLOT 1
D D
E
F
5. Position the optional card in the dedicated Slot (in the example, the EXP-IO
card is inserted in Slot 1).
Align the ends of the card (D) in the slots and then fully insert the connector of
the card in the connectors of the drive (E).
6. Fasten the card with the screw + washer (provided with the optional card) in
housing (F) as shown in the figure.
Resolver
19poles SBM motor connector EXP-RES-I1R1-ADV board
SBM5, SBM7, SBM8, SBM9
A
B (SHIELD) Drive side
C resolver cos+ channel 23
D resolver cos- channel 24
E resolver sin - channel 22
F resolver sin+ channel 21
G
H
J
K
L
M
N
P
R
S (KLIXON) Klixon contact Note 1
T (KLIXON) Klixon contact Note 1
U Excitation resolver + 25
V Excitation resolver - 26
Resolver
10poles SBM3 motor connector EXP-RES-I1R1-ADV board
A
B (SHIELD) Drive side
C resolver cos+ channel 23
D resolver cos- channel 24
E resolver sin - channel 22
F resolver sin+ channel 21
G Excitation resolver +
H Excitation resolver - 26
J (KLIXON) Klixon contact Note 1
K (KLIXON) Klixon contact Note 1
- For resolver cable use twisted pair shielded cable; the pairs should be the signal wires cos+/cos-,sin+/
sin-, exc+/ exc-, motor temperature sensor wires. All the shields must be connected together to cable
shield pin of resolver connector on the motor side and on drive side.
Note 1 : “Klicson” Motor thermal contact can be connected to a digital input of the drive programmed as alarm
Motor Overtemperature, [12] Motor OT.
SinCos
19poles SBM motor connector
SBM5, SBM7, SBM8, SBM9
A Ref encoder power supply 0VDC C5
B (SHIELD) cable shield Drive side
C Absolute Cos+ channel 29
D Absolute Cos- channel 30
E Absolute Sin- channel 28
F Absolute Sin+ channel 27
G
H Sinusoidal incremental B+ channel 23
J Sinusoidal incremental B- channel 24
K Sinusoidal incremental A- channel 22
L Sinusoidal incremental A+ channel 21
M Zero pulse Z+ channel 25
N Zero pulse Z- channel 26
P Power supply encoder +5VDC S5
R
S (KLIXON) Klixon contact Note 1
T (KLIXON) Klixon contact Note 1
U
V
- For encoder cable use twisted pair shielded cable; the pairs shouldbe the signal wires A+/A-,B+/B-,Z+/Z-
,cos+/cos-,sin+/sin-, motortemperature sensor wires, encoder supply wires. All the shields must be
connected together to cable shield pin of encoder connector on the motor side and on drive side.
Note 1 : “Klicson” Motor thermal contact can be connected to a digital input of the drive programmed as alarm
Motor Overtemperature, [12] Motor OT.
Power Connector
SBM MOTOR DRIVE SIDE
A U
B V
C W
D GND
(E) (BRAKE +24V)
(F) (BRAKE 0V)
A 1.1 Introduction
To obtain a drive of more than 355 kW connect a number of single units of be-
tween 200 kW and 355 kW in parallel.
A parallel connection of several drives basically consists of one MASTER unit and
one or more SLAVE units.
Master unit
This is the only one to have the regulation card and keypad. It differs from the
standard single unit in that the power section control card (INT-P-ADV) is recon-
figured to function as MASTER and includes one or more MASTER - SLAVE (INT-
SLAVE) interface cards, one card for each slave that is connected.
The MASTER - SLAVE interface is achieved via a specific signal cable included in
the SLAVE drive packaging.
Slave unit
It differs from the standard single unit in that it has a dedicated power section
control card (INT-P-ADV) and there is no regulation card or keypad.
INT-P-ADV-MASTER card
The INT-P-ADV-MASTER card provided with one or more INT-SLAVE cards, acts
as the interface between the R-ADV regulation card and the power section of the
master unit and all the slave units. It also performs the following functions:
• current signal scaling (via dip switch, factory-set)
• hardware dead time compensation
• alarm signal management (including local diagnostics via LED)
• temperature signal management.
INT-SLAVE card
The INT-SLAVE interface card manages communication between a master unit
and a slave unit.
The INT-SLAVE cards are mounted on the master unit, their number correspond-
ing to that of the slaves that are connected (max. 4 slaves).
The INT-SLAVE card is factory-set.
In the event of a failure, the INT-P-ADV card may only be replaced by trained and
specialized Gefran personnel.
The drives mounting the INT-P-ADV cards rev L and higher, can not be connected in
Caution parallel with drives that mount the INT-P-ADV card rev F or lower.
S9O80 ADV-73150-KXX-6A
S9O80M ADV-73150-KXX-6A-MS 06 -SI
S9O80M1 ADV-73150-KXX-6A-MS 09 -SI
S9O80M1C ADV-73150-KXX-6A-MS 09-DC-SI
S9O80MC ADV-73150-KXX-6A-MS 06-DC-SI
S9O80S ADV-73150-XXX-6A-SL
S9O80SC ADV-73150-XXX-6A -SL-DC
S9O80SI ADV-73150-KXX-6A+SI
S9O81 ADV-73550-KXX-6A
S9O81M ADV-73550-KXX-6A-MS 07 -SI
S9O81M1 ADV-73550-KXX-6A-MS 10-SI A1...B1 B3
S9O81M1C ADV-73550-KXX-6A- MS 10-DC-SI
S9O81M2 ADV-73550-KXX-6A-MS 14-SI
S9O81MC ADV-73550-KXX-6A- MS 07-DC-SI
S9O81S ADV-73550-XXX-6A-SL
S9O81SC ADV-73550-XXX-6A- SL-DC
S9O81SI ADV-73550-KXX-6A+SI
S9O87 ADV-73150-KXX-6A-DC
S9O87SI ADV-73150-KXX-6A-DC+SI
S9O88 ADV-73550-KXX-6A-DC
S9O88SI ADV-73550-KXX-6A-DC+SI
8S860B x 1 (1mt)
The cable (code 8S860B) for connecting 2 drives is one metre long and has two
quick coupling male MDR connectors at the ends.
1.
ADV-...-MS-.. ADV-...-SL
2.
3.
INT-P-ADV MASTER card
4.
5.
Wiring instructions:
1. Connect one of the 2 ends of the interface cable to the XSL connector of the
INT-P-ADV-SLAVE card.
2. Secure the cable using the specific clamp.
3. Connect the other end of the cable to connector J4 of the INT-SLAVE card
mounted on the INT-P-ADV-MASTER card of the MASTER drive.
4. Secure the cable in the relative clamp
5. To prevent the interface cable from coming into contact with the power termi-
nals, fold the excess length of cable inside the SLAVE drive as shown in the
figure and secure it using the specific cable clamps.
8S860B x 2 (1mt)
The cable (code 8S860B, x 2) for connecting the drives is one metre long and has
two quick coupling male MDR connectors at the ends.
1.
3.
INT-P-ADV SLAVE card (1)
4.
XSL connector J4 connectors XSL connector
6.
Wiring instructions:
1. Connect one of the 2 ends of the interface cable to the XSL connector of the
INT-P-ADV-SLAVE (SLAVE 2) card.
2. Secure the cable using the specific clamp.
3. Connect the other end of the cable to connector J4 of the INT-SLAVE (2)
card mounted on the INT-P-ADV-MASTER card of the MASTER drive.
4. Secure the cable in the relative clamp
5. Repeat steps 1-2-3-4 for SLAVE 1.
6. To prevent the interface cables from coming into contact with the power
terminals, fold the excess length of cable inside the SLAVE drive as shown in
the figure and secure it using the specific cable clamps.
The cables (cod. 8S860B x2 + cod. 8S870B x 1) for connecting the ADV200-...-SL
and ADV200-...-SL2 drives are respectively one meter and two meters long and
has two quick coupling male MDR connectors at the ends.
1.
ADV200-...-SL2 ADV200-...-SL ADV200-...-MS ADV200-...-SL
(SLAVE 3) (SLAVE 1) (SLAVE 2)
INT-SLAVE card (1) UNDER
INT-SLAVE card (3) ABOVE
2.
INT-P-ADV SLAVE card (1)
J4 connectors 4.
6. 7.
8S860B 8S860B
8S870B
Wiring instructions:
1. Connect one of the 2 ends of the interface cable to the XSL connector of the
INT-P-ADV-SLAVE (SLAVE 2) card.
2. Secure the cable using the specific clamp.
3. Connect the other end of the cable to connector J4 of the INT-SLAVE (2)
card mounted on the INT-P-ADV-MASTER card of the MASTER drive.
4. Secure the cable in the relative clamp
5. Repeat steps 1-2-3-4 for SLAVE 1 and SLAVE 3 (see figure 6-7 for location
and wiring of INT-SLAVE card on INT-P-ADV-MASTER card)
6. To prevent the interface cables from coming into contact with the power
terminals, fold the excess length of cable inside the SLAVE drive as shown in
the figure and secure it using the specific cable clamps.
The cables (cod. 8S860B x2 + cod. 8S870B x 2) for connecting the ADV200-...-SL
and ADV200-...-SL2 drives are respectively one meter and two meters long and
has two quick coupling male MDR connectors at the ends.
1.
2.
INT-SLAVE card (4) ABOVE
INT-P-ADV SLAVE card (1)
XSL connector
XSL connector
INT-P-ADV SLAVE card (3)
J4 connectors
4.
6. 7.
8S860B 8S860B
8S870B 8S870B
Wiring instructions:
1. Connect one of the 2 ends of the interface cable to the XSL connector of the
INT-P-ADV-SLAVE (SLAVE 2) card.
2. Secure the cable using the specific clamp.
3. Connect the other end of the cable to connector J4 of the INT-SLAVE (2)
card mounted on the INT-P-ADV-MASTER card of the MASTER drive.
4. Secure the cable in the relative clamp
5. Repeat steps 1-2-3-4 for SLAVE 1, SLAVE 3 and SLAVE 4 (see figure 6-7 for
location and wiring of INT-SLAVE card on INT-P-ADV-MASTER card)
6. To prevent the interface cables from coming into contact with the power
terminals, fold the excess length of cable inside the SLAVE drive as shown in
the figure and secure it using the specific cable clamps.
A 1.8 LEDs
The cards incorporate a LED diagnostics system for rapid analysis of everything
happening on a multi-unit drive.
INT-P-ADV (≥ Rev L)
LEDS Normal
Colour FUNCTION functioning
≤ F (*) ≥ L (*)
MONITOR
H1 D119 Green +15V_PWR_U monitor On
H2 D120 Green +15V_PWR_V monitor On
H3 D121 Green +15V_PWR_W monitor On
H4 D123 Green +15V monitor On
H5 D125 Green -15V monitor On
H6 D129 Green +3,3V monitor On
D25 Green +3,3V R monitor On
H16 D122 Green +24V monitor On
H17 D124 Green +5V monitor On
It switches on after power supply start-up when the FPGA configuration
DP* D128 Green On
sequence is complete
D149 Green +5V safety monitor On
ALARM
H7 D67/D64 Red PHASE U Off
They light up to indicate a short circuit between the output
H8 D68/D65 Red PHASE V Off
phases
H9 D69/D66 Red PHASE W Off
H10 D126 Red It lights up to indicate a power rectifier heat sink overtemperature Off
D1 MONITOR LED
14
Dig. Out.4
K0 S3 IS1
+ 24V PS Dig. Out.3/4
13
C3 Dig. Out.3
0 V24
IC1
COM Dig. Out.3/4
C2
COM ID
Analog 5
output 1
C1
Analog 6
output 2
K2T K1M 7
Digital input E mon
(Enable) - 10 V S1-
K2 8
FR forward src
+ 10 V S1+
9
FR reverse src Normal
LEDS Colour 10FUNCTION functioning
Null (not assigned) 0 V 10 C1
11MONITOR
Null (not assigned)
It flashes to indicate the presence of
12 the temperature signal of the slave drive that
D1 Yellow Fault reset src Flashes
is connected
1
Analog input 1
+
Drive ready R24
Dig. Output 2 2
R21 (Relay 2)
-
A 1.9 Safety STO Interface 3
Analog input 2
+
Drive OK R14 Dig. Output 1
A 1.9.1 ADV-...-MS-SI models
R11 (INT-P-ADV
(Relay 1) card, revision “F” and lower)
4
The EXP- SFTy card is integrated as standard in the master inverter of 400 kW to 1.65
-
+
1 EXP-SFTy-ADV EXP-DE-...
Safety Enable 24V 2 (on ADV-...-SI models)
- (optional)
3
+
Feedback power supply 24V 4
-
Safety Enable 5
Feedback
L1
N
L2
PE
L3
D
C
For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level
function, please see chapter 7 “Application
Caution L3 Examples” in the Safety manual (code 1S5F94) in the CD
5 6 W
supplied with the drive or which you can download from www.gefran.com.
3 4 L2 V M E
1 2 L1 U 3~
A 1.9.2 ADV-...-MS-SI models (INT-P-ADV card, from revision “L”)
F1 K1M L1(*)
The ADV200 size 7 (and parallel unit ADV-...-MS) does not have G1 the EXP-SFTy-
ADV card, it is integrated and maintains all of the functions in the INT-P-ADV
MASTER card (from revision “L”).
In the reference manual for “Description of functions and parameters list” (ADV200
ASY FP, code 1S9H51 or ADV200 SYN FP, code 1S9H66) safety function man-
If the safety function is not required, the safety enable command (SFTy ENABLE) must still be sent to
PIN1 terminal TB1 on the INT-P-ADV card to enable the drive.
Caution
For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level
function, please see chapter 7 “Application Examples” in the STO Safety Interface manual (code
1S5F94) in the CD supplied with the drive or which you can download from www.gefran.com.
TB1 terminal
TB2 terminal
SAFETY STATUS digital output ad OPTOMOS: 0…35V, 150mA max
2 1
When the STO function is disabled (24V present between terminals 1 and 2 of
TB1), the contact (SAFETY STATUS) between pins 1 and 2 of TB2 is closed
In this way, when the (SFTy ENABLE) command is high, the control input pro-
grammed as DRIVE INTERLOCK is also high and the drive can be enabled.
Figure A1: Connection of safety terminals TB1 and TB2 on INT-P-ADV card
R-ADV200 INT-P-ADV
K
TB2 TB1
7 C2 R14 R11 DIx 1 2 1 2 3 4 5
Safety Safety
Enable Enable Stat mon Drive Enable
Enable
Interlock Feedback
Safety
Status
+24 V +24 V
0V 0V
Rele K1
+24 V
0V
Note! If the (SFTy ENABLE) signal is removed from terminal TB1 of the INT-P-ADV card and the SAFETY
STATUS signal is not connected to the control card, the PWM impulses (from the control card) are
blocked by the STO interface but the control card (not having feedback on STO state) remains enabled.
This irregular condition is signaled by LED D152 blinking at 3Hz, and the drive remains in this condition
even when the (SFTy ENABLE) signal is given again.
To resume control of the motor, you first have to remove the ENABLE and START commands from the
control card and re-give them only after setting the (SFTy ENABLE) command to high.
The (SFTy ENABLE) command can also be re-given before removing the ENABLE and START com-
mands.
5750 4700
6900 6270
61100 6270
61320 6270
71600 11200
72000 11200
72500 11200
73150 11200
73550 11200
400kW 22400
500kW 22400
630kW 22400
710kW 22400
900kW 33600
1MW 33600
1.35MW 44800
1.65MW 56000
You cannot add an external capacitor on 5750 ... 61320 sizes.
You can add an external capacitor from sizes 71600 and higher (ask Gefran for more details).
Attention
ASYNCHRONOUS SYNCHRONOUS
Flux Flux PAR 552
Flux vec- Flux vec-
V/f control vector vector Regulation
tor CL tor OL
OL CL mode
PAR 2444
Open Closed
Slip comp
Loop Loop
PAR 532, Slot2 mode
Card code
EXP – xx
card type
Encoder type
Note! Up to 7.0.1 Firmware version , the drive can operate with encoder type with number of pulses power
by 2 (e.g. 1024, 2048, 4096, etc). This restriction does not apply for firmware 7.0.3 and higher.
A.2.3 - Phasing
In order for the Brushless regulation algorithm to function correctly, it is necessary
to know the position of the rotor with respect to the stator power phases. Therefore
the 0° position provided by the absolute encoder must be known with respect to
the position of a motor pole and the encoder count direction must match the motor
power phases.
This is called phasing. Phasing can be performed manually, directly by means of
the mechanical encoder assembly position on the motor shaft and on the phases,
or using the automatic procedures available in the drive.
There are two different procedures that can be launched by writing two different
parameters:
Rotation phasing
This procedure is based on the possibility of moving the motor, by a maximum
angle of two pole pairs, to find correct encoder phasing, cross-check the available
encoder and motor data and, if the encoder count direction does not match the
phase sequence of the motor power supply, correct it by automatically modifying
PAR 2130 Encoder direction.
Note! In the case described above, a positive speed reference could generate a rotation in reverse with
respect to that defined as positive for the encoder (usually clockwise), while still ensuring good motor
control.
The encoder direction defined as positive can be stored as the positive reference
direction by inverting two motor power phases and repeating the rotation phasing
procedure.
If the procedure is terminated without any errors, code 0 is shown on the keypad,
otherwise if any differences have been detected that cannot be corrected by the
Possible faults:
- faults in electric signals not detected with a “Speed fbk loss [22]” alarm
- error in the PAR 2008 Pole pairs parameter setting
- error in the PAR 2100 Encoder pulses parameter setting
Static phasing
Using this method, in which the motor cannot move, the encoder and motor data
cannot be cross-checked to verify the matching of parameters or count direction.
This condition must therefore be checked before launching the procedure.
1S9O1EN
GEFRAN S.p.A.
Via Sebina 74
25050 Provaglio d’Iseo (BS) GEFRAN DRIVES AND MOTION S.R.L.
ITALY Via Carducci 24
Ph. +39 030 98881 21040 Gerenzano [VA] ITALY Technical Assistance :
Fax +39 030 9839063 Ph. +39 02 967601 technohelp@gefran.com
info@gefran.com Fax +39 02 9682653 Customer Service :
www.gefran.com info.motion@gefran.com salesmotion@gefran.com